CN103129766B - Ceramic tile full-automatic packaging production line - Google Patents

Ceramic tile full-automatic packaging production line Download PDF

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Publication number
CN103129766B
CN103129766B CN201310083297.8A CN201310083297A CN103129766B CN 103129766 B CN103129766 B CN 103129766B CN 201310083297 A CN201310083297 A CN 201310083297A CN 103129766 B CN103129766 B CN 103129766B
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ceramic tile
horizontal
casing
production line
lifting
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CN103129766A (en
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蔡聪敏
郭嘉俊
郑川洪
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FUJIAN MINJIE MACHINERY Co Ltd
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FUJIAN MINJIE MACHINERY Co Ltd
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Abstract

A ceramic tile full-automatic packaging production line comprises a roller platform behind a furnace, at least one group of ceramic tile grab mechanism, a ceramic tile packing mechanism, a ceramic tile unpacking machine, a first conveying mechanism, a box body carrying mechanism, a second conveying mechanism, a folding machine and a packer, wherein the roller platform behind the furnace, the at least one group of ceramic tile grab mechanism, the ceramic tile packing mechanism, the ceramic tile unpacking machine, the box body carrying mechanism, the first conveying mechanism, the second conveying mechanism, the folding machine and the packer are all controlled by a terminal control system. The ceramic tile grab mechanism comprises a fixed machine frame, a conveying platform installed on the fixed machine frame, at least one parallel manipulator and a camera which is used for shooting ceramic tiles on the conveying platform and feeding back to the parallel manipulator. The ceramic tile full-automatic packaging production line can overcome the defects of existing ceramic tile packaging intermittent process operation and achieve automatic continuous operation, the operation is simple, the controlling is convenient, the automatic degree is high, not only is a user enabled to understand and adjust a production state, but also man power and material sources are saved, and the production cost is reduced.

Description

A kind of ceramic tile fully-automatic packaging production line
Technical field
The present invention relates to ceramic tile bag and turn field, in particular, relate to a kind of ceramic tile full automaticity bag and turn manufacturing line.
Background technology
In ceramic tile manufacture field, the packing of ceramic tile is one complicated and loaded down with trivial details operation, often requires to arrange and conveyance in high speed operation.For a long time, ceramic tile packing normally adopts manual type to carry out, and the mode of production of pipeline system often requires workman to work incessantly for 24 hours like this, so not only expend a large amount of labour powers, improved productive costs, and work efficiency is lower, is difficult to improve output.
Along with developing rapidly of ceramic tile machinery industry, utilize mechanical equipment to replace manually packing and become a kind of trend, it is mainly to adopt operation " batch (-type) " running that existing ceramic tile bag turns manufacturing line, whole packaging process is realized by multiple independent process respectively, each operation all needs the next procedure of being allowed for access that pauses in the time of execution, cannot realize full-automation, production efficiency is difficult to further raising.
Summary of the invention
Main purpose of the present invention is the defect that is to overcome prior art, and a kind of efficient, full automatic ceramic tile packaging line is provided.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of ceramic tile fully-automatic packaging production line, comprise roller platform after stove, at least one group with stove after the ceramic tile grasping mechanism accepted mutually of roller platform, coordinate the ceramic tile boxing mechanism of this ceramic tile grasping mechanism work, case unpacker, the first conveying mechanism of accepting mutually with this case unpacker, casing carrying mechanism, the second conveyor structure that the casing of having packed ceramic tile is transported, the flap folding machine of accepting mutually with this second conveyor structure and the compress for the casing after fold is lashed, roller platform after described stove, ceramic tile grasping mechanism, ceramic tile boxing mechanism, case unpacker, casing carrying mechanism, the first conveying mechanism, second conveyor structure, flap folding machine and compress are all controlled by a terminal control system.
Above-mentioned ceramic tile grasping mechanism comprises fixed frame, be arranged on transfer station on this fixed frame, at least one parallel manipulator and for the ceramic tile in described transfer station being taken and fed back to the camera of described parallel manipulator, this camera is arranged on fixed frame, and is positioned at the front of described parallel manipulator.
Above-mentioned ceramic tile boxing mechanism comprises and coordinates with parallel manipulator and can automatically control the folded brick device of lifting, will stack the device for horizontally pushing of complete ceramic tile propelling casing and casing upset be prepared against to the mould rollover unit of carrying.
Above-mentioned casing carrying mechanism comprises for the empty van on described the first conveying mechanism is transported on described mould rollover unit and by the casing of having packed ceramic tile on this mould rollover unit and is transported to the casing carrying mechanism body on described second conveyor structure, this casing carrying mechanism body comprises vertical lift device and horizontal Handling device, and described vertical lift device can be arranged on described horizontal Handling device parallel motion.
Further, described folded brick device comprises folded brick support, folded brick detecting worktable, the elevating screw being connected with this folded brick detecting worktable, be enclosed within the lifting nut on this elevating screw, two lifting guide pillars that are fixedly connected with described folded brick detecting worktable, be enclosed within on this lifting guide pillar and be fixed on lifting guide pin bushing and the lifting servomotor on described folded brick support, this lifting servomotor and described lifting nut are in transmission connection, described device for horizontally pushing comprises the horizontal support that pushes away, push pedal, the horizontal screw mandrel that pushes away being connected with this push pedal, be enclosed within the horizontal horizontal push nut pushing away on screw mandrel, two horizontal derivation bars that are fixedly connected with described push pedal, be enclosed within on this horizontal derivation bar and be fixed on described horizontal horizontal derivation cover and the horizontal servomotor that pushes away pushing away on support, this is horizontal pushes away servomotor and described horizontal push nut is in transmission connection.
Further, described vertical lift device comprises vertical lifting bracket, is fixed on vertical-transmission motor, the vertical-transmission assembly in this vertical lifting bracket and is fixed on the carrying frame on this vertical-transmission assembly, this carrying frame is L-type, and several strip pieces that its underframe is arranged by parallel interval form; Described horizontal Handling device comprises horizontal transporting supports, is fixed on the horizontal driving motor on this horizontal transporting supports, horizontal drive assembly, guide rod and is positioned at the radius stay of this guide rod below, the top of described vertical lifting bracket is fixed on described horizontal drive assembly, described guide rod interts in the upper end of described vertical lifting bracket, and described radius stay is provided with multiple detents.
Further, described parallel manipulator comprises three robots being mutually in the plane 120 degree angles and distributing, is subject to described robot control and the arm of working in coordination and is connected with this arm and for capturing the handgrip of ceramic tile, described handgrip comprises grip bracket, two vacuum generators that are fixed on the sucker on this grip bracket and are connected with this sucker.
Further, described ceramic tile grasping mechanism is provided with five groups, these five groups of stepped distributions of ceramic tile grasping mechanism, and every group of ceramic tile grasping mechanism is provided with two spaced apart parallel manipulators in front and back.
Further, described mould rollover unit comprises mould turnover support, mould turnover cylinder and is movably connected in the mould turnover framework on described mould turnover support, this mould turnover cylinder bottom is fixed on mould turnover support, attaching parts on the end of piston rod and described mould turnover framework is located by connecting, described mould turnover framework is L-type, and several strip pieces that wherein one side is arranged by parallel interval form.
Further, described ceramic tile grasping mechanism also comprises backlight, and this backlight is arranged on fixed frame, and is positioned at the front of described camera.
Further, described the first conveying mechanism and second conveyor structure are club transport platform.
Compared to the prior art the beneficial effect that, the present invention produces is:
1, each parallel manipulator can capture a ceramic tile stack neatly within 0.473 second in the present invention, by parallel manipulator being applied to tile packs field, not only rows of tiles column warp speed is fast, work efficiency is high, and ceramic tile captures, and stacking is accurate, operation fault rate is extremely low.
2, introduce in the present invention camera and coordinate parallel manipulator work, can improve on the one hand the identification accuracy of parallel manipulator, can identify and will not capture for the ceramic tile of some reverse side, cracked ceramic tile, guaranteed the accuracy that ceramic tile is stacking; Camera is by taking the ceramic tile in transfer station and feeding back to parallel manipulator on the other hand, parallel manipulator can preset two kinds of different ceramic tile images according to terminal control system and judge, can realize the ceramic tile in transfer station is classified and stacked.
3, the present invention arranges the folded brick detecting worktable that utilizes servomotor control lifting, can capture the number of plies that stacks ceramic tile according to parallel manipulator declines automatically, so not only can avoid the part that appearance causes because the stacking number of plies of ceramic tile rises to slide, and facilitate for pushing away brick cartonning.
4, the present invention, by servomotor as driving, utilizes nut and screw rod transmission to realize to control to push away the operation of brick cartonning, guarantee ceramic tile cartonning more reposefully, so avoided ceramic tile in vanning process because of collision produce cracked.
5, the present invention is by the actual conditions of considering that ceramic tile is produced, five groups of ceramic tile grasping mechanisms are arranged, wherein every group of ceramic tile grasping mechanism comprises two parallel manipulators, and coordinate a case unpacker, a flap folding machine and a compress, make the operating rate of each procedure identical, each procedure there will not be intermittently substantially, has not only reduced productive costs, and has realized the maximization of production efficiency.
6, in the present invention, each procedure all can be by terminal control system control, and the simple, convenient control of this system and degree of automation are high, had both been convenient to user and has known and adjust the condition of production, has saved again manpower and materials, reduced productive costs.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the enlarged diagram at A place in Fig. 1.
Fig. 3 is the structural representation of parallel manipulator in the present invention.
Fig. 4 is front schematic view of the present invention, and wherein said ceramic tile grasping mechanism is one group.
Fig. 5 is the enlarged diagram at B place in Fig. 4.
Fig. 6 is the structural representation of device for horizontally pushing and mould rollover unit in the present invention.
Fig. 7 is the enlarged diagram at C place in Fig. 4.
Fig. 8 is the working process schematic diagram of casing carrying mechanism in the present invention.
The specific embodiment
The specific embodiment of the present invention is described with reference to the accompanying drawings.
With reference to Fig. 1.A kind of ceramic tile fully-automatic packaging production line, comprise roller platform 1 after stove, five groups with stove after the ceramic tile grasping mechanism 2 accepted mutually of roller platform 1, the ceramic tile boxing mechanism 3 that coordinates this ceramic tile grasping mechanism 2 to work, case unpacker 4, the first conveying mechanism 6 of accepting mutually with this case unpacker 4, casing carrying mechanism 5, the second conveyor structure 7 that the casing of having packed ceramic tile is transported, the flap folding machine 8 of accepting mutually with this second conveyor structure 7 and the compress 9 for the casing after fold is lashed, roller platform 1 after described stove, ceramic tile grasping mechanism 2, ceramic tile boxing mechanism 3, case unpacker 4, casing carrying mechanism 5, the first conveying mechanism 6, second conveyor structure 7, flap folding machine 8 and compress 9 are all controlled by a terminal control system (not shown in FIG.), described five groups of stepped distributions of ceramic tile grasping mechanism 2, described the first conveying mechanism 6 and second conveyor structure 7 are club transport platform.
With reference to Fig. 1, Fig. 2 and Fig. 3.Every group of ceramic tile grasping mechanism 2 comprises fixed frame, be arranged on the transfer station 21 on this fixed frame, spaced apart parallel manipulator 20 before and after two layers, for the ceramic tile in transfer station 21 being taken and being fed back to the camera 23 of parallel manipulator 20 and the backlight 24 of stabilized light source is provided to this camera 23, described camera 23 is arranged on fixed frame, and be positioned at the front of arranging preceding parallel manipulator 20, described parallel manipulator 20 is 3+1 axis robot in parallel, this parallel manipulator 20 comprises three robots 201 that are mutually in the plane 120 degree angles distributions, be subject to each robot 201 arm 202 that control and that work in coordination and this arm 202 is connected and for capturing the handgrip 203 of ceramic tile, described handgrip 203 comprises grip bracket 2031, two vacuum generators 2032 that are fixed on the sucker 2033 on this grip bracket 2031 and are connected with this sucker 2033.
With reference to Fig. 1, Fig. 4, Fig. 5 and Fig. 6.Described ceramic tile boxing mechanism 3 comprises and coordinates with parallel manipulator 20 and can automatically control the folded brick device 31 of lifting, will stack the device for horizontally pushing 32 of complete ceramic tile propelling casing and casing upset be prepared against to the mould rollover unit 33 of carrying.Described folded brick device 31 comprises folded brick support, folded brick detecting worktable 311, the elevating screw 312 being connected with this folded brick detecting worktable 311, be enclosed within lifting nut on this elevating screw 312 313, two lifting guide pillars 315 that are fixedly connected with described folded brick detecting worktable 311, be enclosed within on this lifting guide pillar 315 and be fixed on lifting guide pin bushing 316 and the lifting servomotor 314 on described folded brick support, and this lifting servomotor 314 and described lifting nut 313 are in transmission connection; Described device for horizontally pushing 32 comprise horizontal push away support, push pedal 321, be connected with this push pedal 321 horizontally push away screw mandrel 322, be enclosed within this and horizontally push away horizontal push nut on screw mandrel 322 323, two horizontal derivation bars 325 that are fixedly connected with described push pedal 321, be enclosed within on this horizontal derivation bar 325 and be fixed on described horizontal horizontal derivation cover 326 and the horizontal servomotor 324 that pushes away pushing away on support, this horizontal servomotor 324 that pushes away is in transmission connection with described horizontal push nut 323.Adopting the horizontal servomotor 324 that pushes away is to guarantee that by controlling driving velocity ceramic tile slowly advances in casing reposefully as the object driving, and avoids ceramic tile to cause part cracked because of pushing course sharply.Described mould rollover unit 33 comprises mould turnover support 330, mould turnover cylinder 331 and the movable mould turnover framework 332 being connected on described mould turnover support, described mould turnover cylinder 331 bottoms are fixed on mould turnover support 330, attaching parts on the end of its piston rod and described mould turnover framework 332 is located by connecting, described mould turnover framework 332 is L-type, wherein forked of forming for several strip pieces of being arranged by parallel interval of one side.
With reference to Fig. 1, Fig. 4 and Fig. 7.Described casing carrying mechanism 5 comprises horizontal Handling device 51, vertical lift device 52, and this vertical lift device 52 can be arranged on horizontal Handling device 51 parallel motion.Described vertical lift device 52 comprises vertical lifting bracket 520, be fixed on the vertical-transmission motor 521 in this vertical lifting bracket 520, vertical-transmission assembly 524 and be fixed on the carrying frame 523 on this vertical-transmission assembly 524, this carrying frame 523 is L-type, and its underframe is the forked underframe that several strip pieces of being arranged by parallel interval form, the underframe of described carrying frame 523 is set to forked object and is can intersect and coordinate with forked of described mould turnover framework 332 in the time of carrying casing, can rapidly casing be taken away to mould turnover framework 332, also can match with the structure that the club of the first conveying mechanism 6 or second conveyor structure 7 is arranged separately simultaneously, realize quickly and easily the carrying work for casing.Horizontal Handling device 51 comprises horizontal transporting supports (not marking in figure), be fixed on the horizontal driving motor 511 on this horizontal transporting supports, horizontal drive assembly 512, guide rod 513 and radius stay 514, the top of described vertical lifting bracket 520 is fixed on described horizontal drive assembly 512, described guide rod 513 is interspersed in the upper end of described vertical lifting bracket 520, described radius stay 514 is provided with detent 5140, it is more firm that the object that guide rod 513 is set is to guarantee that vertical lift device 52 is arranged on horizontal Handling device 51, vertical lift device 52 can be slided again on guide rod 513 simultaneously, the object that detent 5140 is set on radius stay 514 is for convenient location.
With reference to Fig. 1-Fig. 8.Working process following steps of the present invention:
The crawl of ceramic tile and stacking: the conveying of kiln ceramic tile out roller platform 1 after stove drives, be transported in the transfer station 21 of described ceramic tile grasping mechanism, along with the transmission of transfer station 21, when entering the coverage of described camera 23, camera 23 can be taken and feed back to parallel manipulator 20 ceramic tile in transfer station 21, when ceramic tile enters within the scope of the crawl of parallel manipulator 20, parallel manipulator 20 can be identified the ceramic tile entering within the scope of its crawl according to the information receiving, meeting imposes a condition just captures, in crawl process, described three robots 201 are controlled arm 202, drive rapidly described handgrip 203 to be attached on ceramic tile, at this moment vacuum generator 2032 starts air-breathing, sucker 2033 just holds ceramic tile, described three robots 201 are controlled arm 202, rapidly ceramic tile band is delivered on described folded brick detecting worktable 311, now vacuum generator 2032 starts venting, on sucker 2033, ceramic tile is just placed on folded brick detecting worktable 311, in the time that ceramic tile stacks one deck, lifting servomotor 314 just can be controlled folded brick detecting worktable 311 and automatically decline, falling head and ceramic tile consistency of thickness, so just, the crawl of ceramic tile and the work stacking have been realized.
Empty van transports: carton is by the unpacking work of case unpacker 4, just form the empty van that bottom surface and side all fold, empty van transports through the first conveying mechanism 6, when arriving the plane at casing carrying mechanism 5 places, vertical lift device 52 is just as shown in arrow d in Fig. 8, drive carrying frame 523 to decline, neat when high when dropping to the first conveying mechanism 6 platforms, horizontal Handling device 51 just drives vertical lift device 52 parallel motions, vertical lift device 51 is just mentioned empty van as shown in arrow e in Fig. 8 afterwards, then coordinating just empty van conveyance to mould turnover framework 332 by horizontal Handling device 51 and vertical lift device 52 as shown in arrow f in Fig. 8, mould turnover framework 332 is realized upset through leaving behind of mould turnover cylinder 331, now the case mouth of empty van is towards the right side.
Push away case operation: above-mentioned empty van transports with the crawl of ceramic tile and to stack be to carry out simultaneously, therefore, when ceramic brick stacking discharges when complete, empty van is also carried and is put in place.In the time pushing away case operation, thereby the horizontal servomotor 324 that pushes away drives horizontal push nut 323 to rotate to drive horizontal screw mandrel 322 transmissions that push away, the horizontal screw mandrel 322 that pushes away promotes push pedal 321 stacking in the empty van on the complete ceramic tile propelling left side, whole pushing course is slowly steady, promote complete after, piston rod on mould turnover cylinder 331 is by mould turnover framework 332 jack-up, thus the upset of realization to casing.
Remove case and packing: similar with the process that empty van transports, successively as shown in arrow g, arrow h and arrow i in Fig. 8, by coordinating of horizontal Handling device 51 and vertical lift device 52, by case complete casing from mould turnover framework 332 conveyance to second conveyor structure 7, casing is through the transmission of second conveyor structure 7, enter flap folding machine 8 and carry out fold, then lash bag through compress 9 and turn, whole like this tile packs process is complete.
After described stove, roller platform 1, ceramic tile grasping mechanism 2, ceramic tile boxing mechanism 3, case unpacker 4, casing carrying mechanism 5, the first conveying mechanism 6, second conveyor structure 7, flap folding machine 8 and compress 9 are all connected with described terminal control system (not shown in FIG.), operating personal only needs to be operated and controlled by this terminal control system (not shown in FIG.), just can realize full automaticity, high efficiency ceramic tile bag turns.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited to this, allly utilizes this design to carry out the change of unsubstantiality to the present invention, all should belong to the behavior of invading protection domain of the present invention.

Claims (8)

1. a ceramic tile fully-automatic packaging production line, it is characterized in that: comprise roller platform after stove, at least one group with stove after the ceramic tile grasping mechanism accepted mutually of roller platform, coordinate the ceramic tile boxing mechanism of this ceramic tile grasping mechanism work, case unpacker, the first conveying mechanism of accepting mutually with this case unpacker, casing carrying mechanism, the second conveyor structure that the casing of having packed ceramic tile is transported, the flap folding machine of accepting mutually with this second conveyor structure and the compress for the casing after fold is lashed, roller platform after described stove, ceramic tile grasping mechanism, ceramic tile boxing mechanism, case unpacker, casing carrying mechanism, the first conveying mechanism, second conveyor structure, flap folding machine and compress are all controlled by a terminal control system,
Described ceramic tile grasping mechanism comprises fixed frame, be arranged on transfer station on this fixed frame, at least one parallel manipulator and for the ceramic tile in described transfer station being taken and fed back to the camera of described parallel manipulator, this camera is arranged on fixed frame, and is positioned at the front of described parallel manipulator;
Described ceramic tile boxing mechanism comprises and coordinates with parallel manipulator and can automatically control the folded brick device of lifting, will stack the device for horizontally pushing of complete ceramic tile propelling casing and casing upset be prepared against to the mould rollover unit of carrying;
Described casing carrying mechanism comprises for the empty van on described the first conveying mechanism is transported on described mould rollover unit and by the casing that installs ceramic tile on this mould rollover unit and is transported to the casing carrying mechanism body on described second conveyor structure, this casing carrying mechanism body comprises vertical lift device and horizontal Handling device, and described vertical lift device can be arranged on described horizontal Handling device parallel motion.
2. a kind of ceramic tile fully-automatic packaging production line as claimed in claim 1, it is characterized in that: described folded brick device comprises folded brick support, folded brick detecting worktable, the elevating screw being connected with this folded brick detecting worktable, be enclosed within lifting nut on this elevating screw, two lifting guide pillars that are fixedly connected with described folded brick detecting worktable, be enclosed within on this lifting guide pillar and be fixed on lifting guide pin bushing and the lifting servomotor on described folded brick support, this lifting servomotor and described lifting nut are in transmission connection; Described device for horizontally pushing comprise horizontal push away support, push pedal, be connected with this push pedal horizontally push away screw mandrel, be enclosed within and horizontally push away horizontal push nut on screw mandrel, two horizontal derivation bars that are fixedly connected with described push pedal, be enclosed within on this horizontal derivation bar and be fixed on described horizontal horizontal derivation cover and the horizontal servomotor that pushes away pushing away on support, this is horizontal pushes away servomotor and described horizontal push nut is in transmission connection.
3. a kind of ceramic tile fully-automatic packaging production line as claimed in claim 1, it is characterized in that: described vertical lift device comprises vertical lifting bracket, is fixed on vertical-transmission motor, the vertical-transmission assembly in this vertical lifting bracket and is fixed on the carrying frame on this vertical-transmission assembly, this carrying frame is L-type, and several strip pieces that its underframe is arranged by parallel interval form; Described horizontal Handling device comprises horizontal transporting supports, is fixed on the horizontal driving motor on this horizontal transporting supports, horizontal drive assembly, guide rod and is positioned at the radius stay of this guide rod below, the top of described vertical lifting bracket is fixed on described horizontal drive assembly, described guide rod interts in the upper end of described vertical lifting bracket, and described radius stay is provided with multiple detents.
4. a kind of ceramic tile fully-automatic packaging production line as described in any one in claim 1-3, it is characterized in that: described parallel manipulator comprises three robots being mutually in the plane 120 degree angles and distributing, is subject to described robot control and the arm of working in coordination and is connected with this arm and for capturing the handgrip of ceramic tile, described handgrip comprises grip bracket, two vacuum generators that are fixed on the sucker on this grip bracket and are connected with this sucker.
5. a kind of ceramic tile fully-automatic packaging production line as described in any one in claim 1-3, it is characterized in that: described ceramic tile grasping mechanism is provided with five groups, these five groups of stepped distributions of ceramic tile grasping mechanism, every group of ceramic tile grasping mechanism is provided with two spaced apart parallel manipulators in front and back.
6. a kind of ceramic tile fully-automatic packaging production line as described in any one in claim 1-3, it is characterized in that: described mould rollover unit comprises mould turnover support, mould turnover cylinder and is movably connected in the mould turnover framework on described mould turnover support, this mould turnover cylinder bottom is fixed on mould turnover support, attaching parts on the end of piston rod and described mould turnover framework is located by connecting, described mould turnover framework is L-type, and several strip pieces that wherein one side is arranged by parallel interval form.
7. a kind of ceramic tile fully-automatic packaging production line as described in any one in claim 1-3, is characterized in that: described ceramic tile grasping mechanism also comprises backlight, and this backlight is arranged on fixed frame, and is positioned at the front of described camera.
8. a kind of ceramic tile fully-automatic packaging production line as described in any one in claim 1-3, is characterized in that: described the first conveying mechanism and second conveyor structure are club transport platform.
CN201310083297.8A 2013-03-15 2013-03-15 Ceramic tile full-automatic packaging production line Active CN103129766B (en)

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