JPH11152107A - Ceramics part packing method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To reduce a quantity of use material, and ensure recyclability and low temperature incineration by employing a corrugated fiberboard cushion tool utilizing as a cushion effect a restoring force caused by press bending both peripheral crush margin parts of support bases and press bases as the packing ancillary material of ceramics pipes. SOLUTION: Press tables 9 are pressed in corrugated fiberboard support tables 8, and a plurality of ceramics parts 1 are secured by being held in the mutual grooves of the support baser 8 and press bases 9. The height direction of the ceramic parts 1 set in packing bottom boxes is raised by the height of a crush margin of the support base 8 and a crush margin of an upper press base of the press base 9. Thus, if a packing upper box is pressed from upside bound tightly by a packing rope, each crush margin of the support base 8 and press base a is brought into a crushed state, so that a restoring force is held to the deformation of the corrugated fiberboard, and it effects as a cushion force to a stationary strength and vibration or impact of the ceramics parts 1.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a packing aid used for packing and storing various parts and the like, and more particularly to a buffer jig made of a woody raw material.

[0002]

2. Description of the Related Art Conventionally, various kinds of cushioning materials have been used to prevent breakage and breakage when various components are packed and stored. Particularly, in order to reduce costs, cushioning materials such as inexpensive chemical substances such as polyester and styrofoam are often used. These chemicals are used as mainstream packaging aids because they are lightweight and easy to handle.However, their physical properties are very stable, and incineration is the main method of disposal after use. ing.

[0003]

Conventionally used cushioning materials for petrochemical products have high utility as lightweight and inexpensive packing aids, but have problems in incineration after use. That is, since it is difficult to recycle and use petrochemical products, they are often incinerated. High heat is generated during incineration, and emissions of carbon monoxide and hydrocarbon-based chemical components that cause large amounts of air pollution,
There have been many problems such as shortening the life of the incinerator due to the high heat generated during incineration, and improvements have been desired in the past.

[0004]

Means for Solving the Problems To solve the above-mentioned problems, it is necessary to reduce the air pollution and reduce the deterioration of equipment even if the waste is incinerated or recycled as a raw material after use. Is desired. In other words, any material that uses natural resources as its main raw material, such as wood, can be easily recycled and used as a recycled raw material, and generates higher heat during incineration than petrochemical products. As a result, the generation of chemical components that cause air pollution is also reduced. Cardboard materials made from pulp or jute can be recycled and used as recycled materials. Even in the case of incineration, low-temperature incineration is possible, there is little generation of chemical components that cause air pollution, and it can be said that the material is environmentally friendly, and its use effect provides a great contribution to society.

[0005]

DESCRIPTION OF THE PREFERRED EMBODIMENTS As an example of using a cardboard buffer jig, a case where it is used as a packing aid for ceramic pipes will be described below. Traditionally, ceramic pipes have been wrapped with cushioning wrapping paper, stored in a product case, and then bundled with multiple product cases in rubber bands.
Stored in a cardboard box. When storing in a cardboard box, cushioning material such as polyester or Styrofoam crushed pieces is sufficiently filled in the gap inside the box to protect the product case from vibration and impact and prevent breakage and breakage of the ceramic pipe doing. The amount of cushioning material used to protect the product case from vibration and shock usually exceeds the majority of the volume of the product case etc. stored in the cardboard box, so the treatment of the cushioning material after use Improvements in the method are desired. An example in which a corrugated cushioning jig is used for packing a ceramic pipe will be described below. The cardboard box is 367 x 205 x 1747 mm
(Thickness: 5 mm) was used. The bottom box used had a width of 333 x height 205 x length 1727 mm (wall thickness 5 mm). The support, which is a cardboard buffer jig, was cut out of one sheet and had a structure having two rows of grooves. The dimensions of the two-row grooves are determined by the external dimensions of the storage pipe. Assembling dimensions: width 100 x height 200 x length 295m
m, and a crushing allowance having a trapezoidal height of 20 mm is provided at the upper and lower ends in the height direction. The holding table, which is a cardboard shock absorbing jig, is also cut out of one sheet and has two rows of grooves, the position of which is matched with the fitting position with the support table. Assembly dimensions are width 80 x height 200 x length 27
0 mm, and a crushing allowance having a trapezoidal 20 mm height is provided at the upper and lower ends in the height direction. First, four rows of support bases are arranged in a cardboard bottom box at substantially equal intervals. Further, the ceramic pipe is wound around the entire length with wrapping paper and inserted along the two rows of grooves of the support base. Next, the width of the holder 10
The support is pushed from above into 0 mm to fix the ceramic pipe. In this state, it is necessary that the height of the upper end portion of the holding table exceeds the height of the side surface of the cardboard bottom box by 20 mm or more. If the upper box is put on in this state, the upper box is in a state of floating above the bottom box. Finally,
If the upper box is fastened to the position of the support base arranged in the bottom box with a band strap for packing, the crushing portion of the support base and the holding base in the cardboard box is pressed and bent and deformed. In such a deformed state, the restoring force of the cardboard support and the holding table remains, so that the ceramic pipe in the box acts as a buffer even if it receives vibration or impact, and it is protected from breakage and damage. Was confirmed. According to this method, the conventional product case and cushioning auxiliary material are not required, the volume of the cardboard box can be reduced due to the reduction of the material used and the light weight effect, and the labor for transportation can be reduced, and the resources and energy consumption can be reduced. It contributes to resource reduction.

[0006]

DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention in which ceramic pipes are packed will be described below. FIG. 7 is a view of a conventional packing method, and FIG. 8 is a view of a state of packing a pipe product. FIG. 6 is a view of a packing package according to the present invention, and FIG. 1 is a support state diagram of the pipe product of the present invention. FIG. 2 is a structural view of a support having a crushing allowance according to the present invention, and FIG. 3 is a structural view of a holding table having a crushing allowance of the present invention. FIG. 4 is a state diagram of the spacer of the present invention. Next, a conventional packing method will be described below. FIG. 7 is a conventional packing packing diagram in which key points around a cardboard box are tightened with a band strap for packing. The ceramic part 1 is wrapped all around with wrapping paper 2,
It has a buffering action against vibration and shock. The ceramic parts wound on the wrapping paper are further housed in a cardboard product case bottom box 3 and covered with a product case upper box 4. The ceramic parts are put into a plurality of product cases and stored in a cardboard box 5. At this time, in order to prevent breakage or breakage of the ceramic component from vibration or impact, a cushioning debris made of polyester or styrofoam is sufficiently filled in the bottom surface of the packing box or the gap with the product case. In this state, the opening lid of the packing box 5 is tightened, and the key points are fixed with a staple blade, and then the surroundings are tightened with a packing band string to complete the packing. Become. Next, the packing method of the present invention will be described below with reference to FIGS. 1, 2, 3, 4, 5, and 6. FIG. 6 is a packing packing diagram, in which the periphery of the cardboard box is tightened with a band strap for packing.
That is, it matches the position of the buffer jig arranged inside. As shown in FIG. 1, a plurality of cardboard supports 8 are arranged inside the cardboard packing bottom box 6. As shown in FIG.
As shown in (1), it is horizontally inserted into the groove of the cardboard support 8. The number of pieces to be set can be stacked. The arrangement of the support 8 depends on the length of the ceramic component.
Place multiple rows in the bottom box. The length of the support base 8 is set to a value substantially close to the width of the bottom box, and a gap is provided so as not to cause sideways movement. Further, the holding table 9 is configured to be pushed into the supporting table 8, and the holding table 9 is pushed in,
A support 8 for supporting a plurality of ceramic parts 1 wound on a wrapping paper 2
6 and is fixed in the state shown in FIG. A trapezoidal crushing allowance 10 for the trapezoidal support is provided at the lower end of the support 8 in FIG. 2, and a trapping crushing allowance 11 for the trapezoidal presser is similarly provided at the upper end of the presser 9 in FIG. 3. These crushing allowances have a trapezoidal structure crushed by a pressing force. Further, a spacer 12 made of corrugated cardboard is fitted back and forth so that the ceramic components in the packing bottom box 6 do not collapse in the longitudinal direction. Figure 6 shows the height direction when the ceramic parts are set in the packing bottom box.
As shown in the figure of the packing, the crushing allowance 10 of the lower support of the support 8 and the crushing allowance 11 of the upper support of the support 9 are shown.
Floating for the height of According to actual experience, it is found that the entire height of the crushing margin is effective if it is at a position higher than the upper end of the packing bottom box 6 by 20 mm or more. That is, when the packing upper box 7 is put on the packing bottom box 6, the packing upper box 7 is in a floating state. Thus, the crushing allowance of the support base 8 and the holding table 9 is in a crushed state. In this state, the restoring force against the deformation of the cardboard is maintained, and acts as a fixing force of the ceramic component 1 and a buffering force against vibration and impact. In the present invention, a buffering action is generated by the structure of the cardboard buffering jig, so that a buffering material for a conventionally used chemical product is not required. In addition, it greatly contributes to society and industry, such as recycling cardboard products and improving the environment during incineration.

[0007]

According to the present invention, the conventional product case and the cushioning material which has been used in a large amount are not required, and the material used can be reduced. In addition, the reduction in the amount of materials used makes it possible to reduce the volume of the cardboard box, thereby facilitating handling and saving labor in transportation. In order to compare the practical effects of the present invention and the conventional case, the results of comparing the amounts of packaging materials used are shown in Table 1. According to the present invention, the usage amount of the conventional packaging material can be reduced to half or less, and the effect of reducing the usage amount of resources can be seen. In addition, the packing volume and the packing weight are each reduced by 20 to 30%, so that the transportation cost can be reduced, and the energy saving effect during transportation is improved. In addition, since all the materials used are cardboard products made of tree materials, they can be recycled and used as recycled materials. In addition, since no chemical products are used, the effects of reducing the emission of chemical components that cause air pollution during incineration and prolonging the life of incinerators have been seen, contributing to society and industry. There is a great deal.

[0008]

[Table 1]

[Brief description of the drawings]

FIG. 1 is a support state diagram of a product of the present invention.

FIG. 2 is a structural view of a support base of the present invention.

FIG. 3 is a structural view of a holding table of the present invention.

FIG. 4 is a state diagram of the spacer of the present invention.

FIG. 5 is a structural view of an upper box for packing according to the present invention.

FIG. 6 is a packing appearance diagram of the present invention.

FIG. 7 is a conventional packing packing diagram.

FIG. 8 is a view showing a packaging state of a conventional product.

FIG. 9 is a structural view of a conventional product case bottom box.

FIG. 10 is a structural view of a conventional product case upper box.

FIG. 11 is a structural view of a conventional packing box.

[Explanation of Codes] 1. Ceramic parts 2. Wrapping paper for products Product case bottom box 4. Product case upper box 5. Packing box 6. Bottom box for packing 7. 7. Upper box for packing Support stand 9. Holder 10. 10. Support crushing allowance 11. Crushing cost of holding table spacer

Claims (4)

[Claims] 1. A support base and a presser base having one or a plurality of kerfs and crushing margins at both edges thereof are formed into a structure that fits each other, and a ceramic component is sandwiched in the kerfs.
In a structure in which a plurality of packages are arranged in the bottom box for packing, the storage quantity shall be such that the total height of the fitted state is higher than the height in the box. A method for packing ceramic parts, wherein a ceramic part is firmly fixed in a packing box by using a restoring force as a buffering action by pressing and bending a crushed portion of an edge. 2. The method of packing a ceramic component according to claim 1, wherein the material of the support base and the holding table is a buffer jig made of a woody material that can be recycled and used as a recycled material. 3. The method according to claim 1, wherein the ceramic component has a pipe shape or a rod shape. 4. The method for packing a ceramic component according to claim 1, wherein the ceramic component is ceramic, vitreous, or ceramic.