CN113291526A - Full-automatic packaging equipment and method for ceramic tiles - Google Patents
Full-automatic packaging equipment and method for ceramic tiles Download PDFInfo
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- CN113291526A CN113291526A CN202110614783.2A CN202110614783A CN113291526A CN 113291526 A CN113291526 A CN 113291526A CN 202110614783 A CN202110614783 A CN 202110614783A CN 113291526 A CN113291526 A CN 113291526A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 234
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 179
- 239000006260 foam Substances 0.000 claims abstract description 94
- 238000007599 discharging Methods 0.000 claims abstract description 3
- 238000005520 cutting process Methods 0.000 claims description 59
- 239000012528 membrane Substances 0.000 claims description 38
- 238000005096 rolling process Methods 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 7
- 238000003892 spreading Methods 0.000 claims description 6
- 230000007480 spreading Effects 0.000 claims description 6
- 238000012840 feeding operation Methods 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000012856 packing Methods 0.000 description 7
- 230000006698 induction Effects 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 230000007723 transport mechanism Effects 0.000 description 5
- 230000033228 biological regulation Effects 0.000 description 3
- 230000026058 directional locomotion Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/207—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for inserting partitions between package contents
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to the field of ceramic tile packaging, in particular to a full-automatic ceramic tile packaging device and a full-automatic ceramic tile packaging method, which comprises a ceramic tile feeding device, at least one group of ceramic tile grabbing devices, a first conveying mechanism which is horizontally arranged on one side of the discharging end of the ceramic tile feeding device, a ceramic tile stacking mechanism which is arranged at the terminal of the conveying direction of the first conveying mechanism, a film laying mechanism which is used for placing a foam film on the surface of a ceramic tile which moves to the ceramic tile stacking mechanism, a pushing device which is used for moving the stacked ceramic tile, a second conveying mechanism which is arranged in the working direction of the pushing device, a ceramic tile aligning mechanism, a carton feeding mechanism, a carton moving mechanism, a cover folding machine and a packaging machine which are sequentially arranged along the moving direction of the second conveying mechanism, wherein the purpose of adding a piece of foam film between adjacent ceramic tiles in the process of stacking the ceramic tiles is realized by the technical scheme, the technical problem that when the ceramic tiles are directly stacked, the ceramic tiles are cracked or even broken due to mutual collision is solved.
Description
Technical Field
The invention relates to the field of ceramic tile packaging, in particular to full-automatic ceramic tile packaging equipment and method.
Background
In the field of tile processing, packaging of tiles is a complex and cumbersome process that often requires finishing and handling in high-speed operations. For a long time, the packaging of the ceramic tiles is usually carried out manually, and the production line type production mode usually requires 24 hours of uninterrupted work of workers, so that a large amount of labor is consumed, the production cost is increased, the working efficiency is low, and the yield is difficult to increase.
Chinese patent application No. CN201310083297.8 discloses a full-automatic packaging production line for ceramic tiles, including roller table behind the stove, at least a set of ceramic tile snatchs mechanism, ceramic tile vanning mechanism, case unpacking machine, first conveying mechanism, box transport mechanism, second conveying mechanism, book lid machine and baling press, the ceramic tile snatchs the mechanism and includes fixed frame, installs conveying platform, at least one parallel manipulator in this fixed frame and be used for right the ceramic tile on the conveying platform is shot and is fed back to parallel manipulator's camera, the automatic processing of packing can be realized to this equipment, but when the ceramic tile in the course of the work piles up, direct contact between ceramic tile and the ceramic tile, there is the ceramic tile to produce mar or direct broken risk, leads to the qualification rate of packing to reduce.
Disclosure of Invention
In order to solve the technical problem, the technical scheme realizes the purpose of adding a piece of foam film in the middle of adjacent ceramic tiles in the process of stacking the ceramic tiles so as to solve the technical problem that the ceramic tiles are cracked or even broken due to mutual collision when the ceramic tiles are directly stacked.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a full-automatic ceramic tile packaging device and a method thereof comprise a ceramic tile feeding device, which at least comprises a group of ceramic tile grabbing devices, a first conveying mechanism is horizontally arranged at one side of the discharge end of the ceramic tile feeding device, a ceramic tile stacking mechanism is arranged at the terminal of the conveying direction of the first conveying mechanism, a film laying mechanism is arranged on the ceramic tile stacking mechanism and used for placing a foam film on the surface of the ceramic tile moving to the ceramic tile stacking mechanism, the material pushing device used for moving the stacked ceramic tiles is arranged on one side of the ceramic tile stacking mechanism, the second transmission mechanism is arranged in the working direction of the material pushing device, a ceramic tile alignment mechanism is fixedly arranged on one side of the second transmission mechanism and used for aligning the positions of the stacked ceramic tiles, and a carton feeding mechanism, a carton moving mechanism, a cover folding machine and a packing machine are sequentially arranged in the moving direction of the second transmission mechanism;
the ceramic tile stacking mechanism is characterized in that the ceramic tile stacking mechanism is provided with a plurality of stepping lifting devices, the stepping lifting devices are used for realizing stepping downward movement of ceramic tiles, a first mounting plate is fixedly mounted on the working end of each stepping lifting device, and the first mounting plate is used for placing the ceramic tiles moved by the first conveying mechanism;
spread membrane mechanism, spread membrane mechanism is including setting up the cover die support in ceramic tile stacking mechanism one side, the cover die support is used for installing the foam film of reel form, ceramic tile stacking mechanism is still including rolling up the membrane device, it sets up the one side at ceramic tile stacking mechanism to roll up the membrane device, roll up relative cover die support of membrane device and cover die support parallel arrangement, it is used for winding the foam film to roll up the membrane device, it still is provided with the film cutting device to spread membrane mechanism, the film cutting device sets up the top at ceramic tile stacking mechanism, the work end setting of film cutting device moves in the vertical direction of perpendicular to ceramic tile stacking mechanism upper surface, the film cutting device is used for cutting the foam film and places on the ceramic tile surface.
Preferably, the stepping lifting device further comprises an induction element, the induction element is mounted on the film spreading mechanism above the first mounting plate, and the working end of the induction element faces the feeding end of the first mounting plate.
Preferably, the two sides of the first mounting plate are further provided with mounting holes, movable limiting plates are inserted into the mounting holes, the working ends of the movable limiting plates on the two sides are arranged oppositely, and the movable limiting plates are provided with the first mounting plates for fixedly connecting the movable limiting plates with the first mounting plates.
Preferably, the cover die support is including first mounting bracket, and first mounting bracket has two, and first mounting bracket setting is provided with the first regulation hole of vertical range in one side of ceramic tile stacking mechanism on the first mounting bracket, and the cover is equipped with first sliding seat and second sliding seat respectively on the first mounting bracket, and the cartridge is provided with the second fixation nut on the clamping screw fixation screw on first sliding seat and the second sliding seat, installs the loop bar between first sliding seat and the second sliding seat, and the loop bar is used for installing the reel form foam axle.
Preferably, first sliding seat is provided with articulated seat towards one side of second sliding seat, and the one end and the articulated seat of loop bar are connected, the other end of loop bar is provided with the external screw thread, and the second sliding seat is provided with the screw thread post towards the one end of first sliding seat, and the size of screw thread post is identical with the loop bar size, cover die support still is provided with the scroll cover, and the inside internal thread that is provided with of scroll cover, the scroll cover suit is on the screw thread post.
Preferably, a limiting block is arranged at one end, close to the first movable seat, of the sleeve rod, a movable limiting sleeve is further installed on the sleeve rod, an internal thread is arranged on the inner wall of the movable limiting sleeve, and the movable limiting sleeve can move at one end, provided with an external thread, of the second movable seat.
Preferably, the film rolling device comprises a second mounting frame, a first rotary driving device is fixedly mounted on the second mounting frame, a rotating shaft is connected to the working end of the first rotary driving device, and the other end of the rotating shaft is inserted into the insertion seat.
Preferably, the film cutting device comprises a third mounting frame, the third mounting frame is provided with two sides, the third mounting frame is arranged on two sides of the tile stacking mechanism, a second mounting plate is mounted above the third mounting frame, a first linear driving device is mounted above the second mounting plate, the working end of the first linear driving device is vertically arranged downwards, a cutting plate is fixedly mounted on the working end of the first linear driving device, a tool bit is arranged at the edge of the lower portion of the cutting plate, and the tool bit is used for cutting the foam film.
Preferably, the second mounting plate is provided with a plurality of guide sleeves, guide rods are arranged above the cutting plate, the size of each guide rod is matched with the inner size of each guide sleeve, and the guide rods are inserted into the guide sleeves.
Preferably, the full-automatic ceramic tile packaging equipment and the method thereof comprise,
step one, preparation before use;
specifically, the method comprises the following steps: before use, a worker places the processed and installed ceramic tile in a ceramic tile feeding device for automatic feeding, the worker sleeves a drum-shaped foam film on a sleeve mold support of a film paving mechanism, the worker rotates a screw sleeve to a threaded column, a sleeve rod rotates around a hinge seat of a first movable seat, the worker conveniently sleeves the foam film, the sleeve rod resets after installation is completed, the sleeve rod cannot move after installation, the installation enables the position of the foam film to be stable, and a movable end of a pulled foam film is fixed on a rotating shaft of a film rolling device;
moving the ceramic tiles for stacking;
specifically, the method comprises the following steps: when the ceramic tiles are packaged, the ceramic tile grabbing device grabs the ceramic tiles at the discharge end of the ceramic tile feeding device and moves the ceramic tiles to the working end of the first conveying mechanism, the ceramic tiles move on the working end of the first conveying mechanism in a directional mode to the first mounting plate of the ceramic tile stacking mechanism, and the sensing element controls the first conveying mechanism to stop moving after detecting that one ceramic tile enters the ceramic tile stacking mechanism;
thirdly, cutting the foam film and placing the foam film on the ceramic tile;
specifically, the method comprises the following steps: the film rolling device straightens and unfolds the foam film above the ceramic tile stacking mechanism, the film cutting device is started to move downwards to the surface of the ceramic tile, the foam film with the size consistent with that of the ceramic tile is cut to enable the foam film to fall above the ceramic tile, the film cutting device is reset after the cutting is finished, the film rolling device rotates again to drive the foam film to rotate, the stepping lifting device is started to drive the first mounting plate to move downwards, and a next ceramic tile can conveniently enter the first mounting plate;
and step four, the feeding operation is repeated, after a proper number of tiles are stacked, the pushing device is started to push the tiles on the first mounting plate to move to the working end of the second transmission mechanism to move, the tile alignment mechanism arranged on one side of the second transmission mechanism aligns and corrects the stacked tiles and the foamed films, the carton moving mechanism grabs the carton on the carton feeding mechanism to move to the working end of the second transmission mechanism, when the stacked tiles move to the carton, the cover folding machine folds the carton, and the packaging machine fixedly packages the folded carton to complete the packaging of the tiles.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the foam film is laid above each layer of ceramic tiles, so that scratches on the surfaces of the ceramic tiles are not generated in the moving, packaging and transporting processes of the ceramic tiles, the risk of breaking the ceramic tiles is greatly reduced, the production efficiency of the ceramic tiles is improved, and the production cost of manufacturers is saved.
2. The movable limiting plate of the ceramic tile stacking mechanism has adjustability, so that the equipment can limit ceramic tiles with different sizes conveniently, and the application range of the equipment is enlarged.
3. The die sleeve support adopts a mode of connecting and disconnecting the second movable seat and the sleeve rod by spirally adjusting the position of the spiral sleeve, has a simpler structure, is more convenient to implement, saves the time of replacing a foam film for workers, and improves the working efficiency.
4. The guide rod is inserted into the guide sleeve, so that the directional movement and the stability in movement of the cutting plate are guaranteed, the cutter head is enabled to be in all-dimensional contact with the foam film when being in contact with the horizontally straightened foam film, the cutting is completed, the success rate of the cutting is improved, meanwhile, the film rolling device and the film cutting device are both in an automatic processing mode, the use of manpower is saved, and the production efficiency is improved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a first perspective view of the tile stacking mechanism and the film laying mechanism of the present invention;
FIG. 3 is a front view of the tile stacking mechanism and the film laying mechanism of the present invention;
FIG. 4 is a second perspective view of the tile stacking mechanism and the film laying mechanism of the present invention;
FIG. 5 is a perspective view of the tile stacking mechanism of the present invention;
FIG. 6 is a perspective view of the film laying mechanism of the present invention;
FIG. 7 is a perspective view of a nest die holder of the present invention;
FIG. 8 is a perspective view of the film winding apparatus of the present invention;
FIG. 9 is a first perspective view of the film cutting apparatus of the present invention;
FIG. 10 is a second perspective view of the film slitting device of the present invention;
the reference numbers in the figures are:
a-a ceramic tile feeding device; b-a tile picking device; c-a first transport mechanism;
d-a tile stacking mechanism;
1-step lifting device; 1 a-an inductive element;
2-a first mounting plate; 2 a-mounting holes; 2 b-a movable limit plate; 2 c-a first fixing nut;
e-a film laying mechanism;
3-a die holder; 3 a-a first mounting frame; 3 b-a first adjustment aperture; 3 c-a first movable seat; 3c 1-set screw; 3c2 — second fixing nut; 3c 3-hinge seat; 3 d-a second movable seat; 3d 1-threaded post; 3 e-a loop bar; 3e 1-stop block; 3e 2-movable stop collar; 3 f-a spiral sleeve;
4-a film rolling device; 4 a-a second mounting frame; 4 b-a first rotary drive; 4 c-a rotating shaft; 4 d-plug-in mounting seat;
5-a film cutting device; 5 a-a third mounting frame; 5 b-a second mounting plate; 5b 1-guide sleeve; 5 c-a first linear drive; 5 d-cutting the board; 5d 1-cutting head; 5d2 — guide bar;
f-material pushing device; g-a second transport mechanism; h-tile alignment mechanism; i, a carton feeding mechanism; j-carton moving mechanism; k-cover folding machine; and (4) an L-packaging machine.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
In order to achieve the purpose of adding a piece of foam film between adjacent tiles in the process of stacking the tiles and solve the technical problem that the tiles are cracked or even broken due to mutual collision when the tiles are directly stacked, as shown in figures 1 and 2,
a full-automatic ceramic tile packaging device comprises a ceramic tile feeding device A, at least one group of ceramic tile grabbing device B, a first conveying mechanism C is horizontally arranged on one side of a discharging end of the ceramic tile feeding device A, a ceramic tile stacking mechanism D is arranged at the terminal of the conveying direction of the first conveying mechanism C, a film laying mechanism E is arranged on the ceramic tile stacking mechanism D and used for placing a foam film on the surface of a ceramic tile moving to the ceramic tile stacking mechanism D, a material pushing device F used for moving the stacked ceramic tile is arranged on one side of the ceramic tile stacking mechanism D, a second conveying mechanism G is arranged in the working direction of the material pushing device F, a ceramic tile aligning mechanism H is fixedly arranged on one side of the second conveying mechanism G and used for aligning the stacked ceramic tile, and a carton feeding mechanism I, a carton feeding mechanism I and a carton feeding mechanism B are sequentially arranged in the moving direction of the second conveying mechanism G, A carton moving mechanism J, a cover folding machine K and a packaging machine L;
the ceramic tile stacking device is characterized in that the ceramic tile stacking mechanism D is provided with a plurality of stepping lifting devices 1, the stepping lifting devices 1 are used for realizing stepping downward movement of ceramic tiles, a first mounting plate 2 is fixedly mounted on the working end of each stepping lifting device 1, and the first mounting plate 2 is used for placing the ceramic tiles moved by the first conveying mechanism C;
spread membrane mechanism E, spread membrane mechanism E including set up cover die holder 3 in ceramic tile stacker D one side, cover die holder 3 is used for installing the foam film of barrel form, ceramic tile stacker D is still including rolling up membrane device 4, it sets up the one side at ceramic tile stacker D to roll up membrane device 4, roll up the relative cover die holder 3 of membrane device 4 and cover die holder 3 parallel arrangement, it is used for twining the foam film to roll up membrane device 4, it still is provided with and cuts membrane device 5 to spread membrane mechanism E, it sets up the top at ceramic tile stacker D to cut membrane device 5, the work end setting that cuts membrane device 5 moves on the vertical direction of perpendicular to ceramic tile stacker D upper surface, it places on the ceramic tile surface to cut membrane device 5 is used for cutting the foam film.
Specifically, before the use, the staff places the ceramic tile after processing the installation and carries out automatic feeding in ceramic tile loading attachment A, and the staff overlaps the foam film of drum shape on cover mould support 3 of spreading membrane mechanism E, draws the expansion end of getting the foam film to fix on the work of rolling up membrane device 4 and serves, and the work end that the device B was grabbed to the ceramic tile can set up tongs subassemblies such as sucking disc and remove the ceramic tile. When the ceramic tile is packaged, the ceramic tile grabbing device B grabs the ceramic tile at the discharge end of the ceramic tile feeding device A and moves the ceramic tile to the working end of the first conveying mechanism C, the ceramic tile is directionally moved to the first mounting plate 2 of the ceramic tile stacking mechanism D on the working end of the first conveying mechanism C, the film spreading mechanism E is started after the ceramic tile enters the first mounting plate 2, the film rolling device 4 stretches and unfolds the foam film above the ceramic tile stacking mechanism D, the film cutting device 5 is started and moved down to the surface of the ceramic tile, the foam film which is consistent with the size of the ceramic tile is cut and falls on the ceramic tile, the film cutting device 5 is reset after the cutting is finished, the film rolling device 4 rotates again to drive the foam film to rotate, the stepping lifting device 1 is started to drive the first mounting plate 2 to move downwards, the next ceramic tile can conveniently enter the first mounting plate 2, the feeding operation is repeated, and after the ceramic tile on the first mounting plate 2 is pushed to move to the working end of the second conveying mechanism G to move Move, the ceramic tile alignment mechanism H that one side of second transport mechanism G set up aligns the correction to piling up ceramic tile and foamed film, carton moving mechanism J snatchs the carton on carton feed mechanism I and removes to second transport mechanism G's work and serves, when piling up the ceramic tile and removing to the carton on, folder K folds the carton, baling press L fixes the packing to the carton that folds, accomplish the packing of ceramic tile, because the foamed film has all been laid to every layer of ceramic tile top, greatly reduced the ceramic tile is removing, the mar can not appear in the surface of packing and transportation in the ceramic tile, also greatly reduced the broken risk of ceramic tile, the production efficiency of ceramic tile is improved, the manufacturing cost of producer has been practiced thrift.
Further, in order to realize the purpose that the stepping lifting device 1 can accurately perform stepping movement and resetting, as shown in fig. 3 and 4, the stepping lifting device 1 further comprises an induction element 1a, the induction element 1a is installed on the film spreading mechanism E above the first installation plate 2, and the working end of the induction element 1a faces the feeding end of the first installation plate 2.
Specifically, the stepping lifting device 1 can be a device in which a stepping motor is connected with a bearing seat to drive a nut seat sleeved on a ball screw to move, a working end of the stepping lifting device 1 is fixedly connected with a first mounting plate 2 to ensure that the first mounting plate 2 horizontally moves up and down, the sensing element 1a can be a visual camera or a photoelectric sensor, the sensing element 1a is used for detecting the number of tiles entering the tile stacking mechanism D through the first conveying mechanism C, the sensing element 1a can be connected with a terminal control system, the first conveying mechanism C is controlled to stop moving after each tile entering the tile stacking mechanism D is detected, the film spreading mechanism E is controlled to start to complete periodic work once, the stepping lifting device 1 is controlled to descend once, and each time the number of tiles entering the tile stacking mechanism D through the first conveying mechanism C is detected to reach the packaging number, and controlling the material pushing device F to start to push materials, and controlling the stepping lifting device 1 to reset.
Further, can carry out the purpose that the accurate promotion ceramic tile of blevile of push removed to the position of getting into ceramic tile stacking mechanism D to the ceramic tile in order to realize first mounting panel 2, in order to solve ceramic tile entering ceramic tile stacking mechanism D back position take place to remove and lead to the technical problem of the unable accurate work of shop membrane mechanism E and blevile of push F, as shown in fig. 5, the both sides of first mounting panel 2 still are provided with mounting hole 2a, the cartridge has movable limiting plate 2b on mounting hole 2a, both sides movable limiting plate 2 b's work end sets up relatively, movable limiting plate 2b is last to install 2c first mounting panel 2c0 and is used for movable limiting plate 2b and first mounting panel 2 fixed connection.
Specifically, the staff removes activity limiting plate 2b and makes the ceramic tile can fall into the removal of carrying on spacing between the activity limiting plate 2b, and the adjustment finishes the back staff and rotates the position of the fixed activity limiting plate 2b of first fixation nut 2c, and activity limiting plate 2b has the controllability and makes things convenient for this equipment to carry on spacingly to the ceramic tile of unidimensional not, has increaseed the application scope of equipment.
Further, in order to realize the purposes that the sleeve die bracket 3 is convenient for installing the roll-shaped foam film and the installation height of the foam film can be freely adjusted, in order to solve different ceramic tiles, different packing quantity leads to piling up the technical problem that the ceramic tile is highly different, as shown in fig. 6 and 7, cover die support 3 is including first mounting bracket 3a, first mounting bracket 3a has two, first mounting bracket 3a sets up the one side at ceramic tile stacking mechanism D, be provided with the first regulation hole 3b of vertical range on the first mounting bracket 3a, the cover is equipped with first movable seat 3c and second movable seat 3D respectively on the first mounting bracket 3a, the cartridge has set screw 3c1 on the set screw 3c1 and is provided with second fixation nut 3c2 on first movable seat 3c and the second movable seat 3D, install loop bar 3e between first movable seat 3c and the second movable seat 3D, loop bar 3e is used for the installation form foam axle.
Specifically, the staff jumps to the height of first movable seat 3c and second movable seat 3d on first mounting bracket 3a, fixes first movable seat 3c and second movable seat 3d cartridge on suitable first regulation hole 3b through clamping screw 3c1 and second fixation nut 3c2, and the one end of loop bar 3e articulates on first movable seat 3c, and the staff can install foam membrane loop bar 3e and rotate on second movable seat 3 d.
Further, in order to solve the technical problem that the loop bar 3e needs to be conveniently changed the foam film and the working condition and the second movable seat 3d fixed connection, as shown in fig. 7, the first movable seat 3c is provided with articulated seat 3c3 towards one side of the second movable seat 3d, the one end of the loop bar 3e is connected with articulated seat 3c3 in an articulated manner, the other end of the loop bar 3e is provided with external threads, the second movable seat 3d is provided with threaded column 3d1 towards one end of the first movable seat 3c, the size of the threaded column 3d1 is identical with the size of the loop bar 3e, the loop bar support 3 is further provided with a screw sleeve 3f, the internal threads are arranged inside the screw sleeve 3f, and the screw sleeve 3f is sleeved on the threaded column 3d 1.
Concretely, the spiral shell 3f can be provided with the one end screw thread removal of external screw thread at screw thread post 3d1 and loop bar 3e, when needs installation foam membrane, the rotatory spiral shell 3f of staff to screw thread post 3d1 on, loop bar 3e is rotatory around the articulated seat 3c3 of first sliding seat 3c, make things convenient for staff's suit foam membrane, loop bar 3e resets after the installation, rotatory spiral shell 3f to screw thread post 3d1 and loop bar 3 e's junction, make loop bar 3e unable removal, this structure is comparatively simple, it is comparatively convenient to implement, practice thrift the time that the staff changed the foam membrane, and the work efficiency is improved.
Further, in order to realize the purpose of foam film position stabilization on loop bar 3e, in order to solve the technical problem that foam film position on loop bar 3e takes place the skew and leads to the unable accurate ceramic tile surface of laminating of foam film, as shown in fig. 7, the one end that loop bar 3e is close to first movable seat 3c is provided with stopper 3e1, still install activity stop collar 3e2 on the loop bar 3e, activity stop collar 3e2 inner wall is provided with the internal thread, activity stop collar 3e2 can be provided with the one end removal of external thread at second movable seat 3 d.
Specifically, when the staff installed the reel form foam film, the one end of foam film leaned on with stopper 3e1, and staff installation activity stop collar 3e2 makes activity stop collar 3e2 with the rigidity of foam film, guarantees that the skew of foam film during operation can't take place the position on loop bar 3 e.
Further, in order to realize that the foam film above the ceramic tile stacking mechanism D can be automatically moved after being cut by the film cutting device 5 to ensure the purpose of next processing, so as to solve the technical problem that manual rotation of the foam film is time-consuming and labor-consuming, as shown in fig. 8, the film rolling device 4 comprises a second mounting frame 4a, a first rotary driving device 4b is fixedly mounted on the second mounting frame 4a, a rotating shaft 4c is connected to the working end of the first rotary driving device 4b, and the other end of the rotating shaft 4c is inserted into an insertion seat 4D.
Specifically, first rotary driving device 4b is servo motor, and the free end of foam membrane is connected on pivot 4c, and first rotary driving device 4b drives the rotation of pivot 4c and drives the foam membrane and change the processing position.
Further, in order to realize that film cutting device 5 can place the mesh on the ceramic tile surface by automatic cutout foam film, in order to solve the technical problem that manual cutting is time-consuming and laborious, as shown in fig. 9 and 10, film cutting device 5 is including third mounting bracket 5a, third mounting bracket 5a has both sides, third mounting bracket 5a sets up the both sides at ceramic tile stacking mechanism D, second mounting bracket 5b is installed to third mounting bracket 5a top, first linear driving device 5c is installed to the top of second mounting bracket 5b, the vertical setting towards below of work end of first linear driving device 5c, fixed mounting has cutting board 5D on the work end of first linear driving device 5c, the below edge department of cutting board 5D is provided with tool bit 5D1, tool bit 5D1 is used for cutting the foam film.
Specifically, first linear drive device 5c can be for sharp cylinder also can be for electric putter etc. and drive cutting board 5d when first linear drive device 5c starts and move down, and tool bit 5d1 can easily cut out a slice of foam film with the foam film contact of flare-outing and place the upper surface at the ceramic tile, and first linear drive device 5c drives cutting board 5d after the cutting is accomplished and resets.
Further, in order to achieve the purpose of stabilizing the direction of the cutting board 5d when moving and solve the technical problem that the cutting board 5d cannot cut the foam film due to unstable movement, as shown in fig. 9 and 10, a plurality of guide sleeves 5b1 are arranged on the second mounting plate 5b, a plurality of guide sleeves 5b1 are arranged, a guide rod 5d2 is arranged above the cutting board 5d, the size of the guide rod 5d2 is matched with the inner size of the guide sleeve 5b1, and the guide rod 5d2 is inserted into the guide sleeve 5b 1.
Specifically, the guide rod 5d2 cartridge has guaranteed the directional movement of cutting board 5d and the stability when removing in uide bushing 5b1, makes tool bit 5d1 guarantee the level of tool bit 5d1 and the omnidirectional contact of foam film when contacting with the foam film that the level was straightened, accomplishes the cutting, has improved the success rate of cutting.
A full-automatic packaging device and method for ceramic tiles comprises,
step one, preparation before use;
specifically, the method comprises the following steps: before use, a worker places a processed and installed ceramic tile in a ceramic tile feeding device A for automatic feeding, the worker sleeves a reel-shaped foam film on a sleeve mold support 3 of a film paving mechanism E, the worker rotates a spiral sleeve 3f to a threaded column 3d1, a sleeve rod 3E rotates around a hinged seat 3c3 of a first movable seat 3c, the worker conveniently sleeves the foam film, the sleeve rod 3E resets after installation is completed, the spiral sleeve 3f is rotated to a joint of the threaded column 3d1 and the sleeve rod 3E, the sleeve rod 3E cannot move, the installation 3d2 enables the position of the foam film to be stable, and the movable end of the foam film is pulled and fixed on a rotating shaft 4c of a film rolling device 4;
moving the ceramic tiles for stacking;
specifically, the method comprises the following steps: when the ceramic tiles are packaged, the ceramic tile grabbing device B grabs the ceramic tiles at the discharge end of the ceramic tile feeding device A and moves the ceramic tiles to the working end of the first conveying mechanism C, the ceramic tiles move on the working end of the first conveying mechanism C to the first mounting plate 2 of the ceramic tile stacking mechanism D in a directional mode, and the sensing element 1a controls the first conveying mechanism C to stop moving after detecting that one ceramic tile enters the ceramic tile stacking mechanism D;
thirdly, cutting the foam film and placing the foam film on the ceramic tile;
specifically, the method comprises the following steps: the film rolling device 4 straightens and unfolds the foam film above the ceramic tile stacking mechanism D, the film cutting device 5 is started to move downwards to the surface of the ceramic tile, the foam film with the size consistent with that of the ceramic tile is cut to enable the foam film to fall above the ceramic tile, the film cutting device 5 is reset after the cutting is finished, the film rolling device 4 rotates again to drive the foam film to rotate, the stepping lifting device 1 is started to drive the first mounting plate 2 to move downwards, and a next ceramic tile can conveniently enter the first mounting plate 2;
and step four, repeating the feeding operation, after stacking a proper number, starting the pushing device F to push the ceramic tiles on the first mounting plate 2 to move to the working end of the second transmission mechanism G, aligning and correcting the stacked ceramic tiles and the foamed films by the ceramic tile aligning mechanism H arranged on one side of the second transmission mechanism G, grabbing the carton on the carton feeding mechanism I by the carton moving mechanism J to move to the working end of the second transmission mechanism G, folding the carton by the cover folding machine K when the stacked ceramic tiles move to the carton, fixedly packaging the folded carton by the packaging machine L, and completing the packaging of the ceramic tiles.
The working principle of the invention is as follows:
firstly, before use, a worker places a processed and installed ceramic tile in a ceramic tile feeding device A for automatic feeding, the worker sleeves a reel-shaped foam film on a sleeve mold support 3 of a film paving mechanism E, the worker rotates a spiral sleeve 3f to a threaded column 3d1, a sleeve rod 3E rotates around a hinged seat 3c3 of a first movable seat 3c, the worker conveniently sleeves the foam film, the sleeve rod 3E resets after installation is completed, the spiral sleeve 3f is rotated to a joint of the threaded column 3d1 and the sleeve rod 3E, the sleeve rod 3E cannot move, the 3d2 is installed to stabilize the position of the foam film, and a movable end of the foam film is pulled and fixed on a rotating shaft 4c of a film rolling device 4;
step two, when the ceramic tiles are packaged, the ceramic tile grabbing device B grabs the ceramic tiles at the discharge end of the ceramic tile feeding device A and moves the ceramic tiles to the working end of the first conveying mechanism C, the ceramic tiles move on the working end of the first conveying mechanism C to the first mounting plate 2 of the ceramic tile stacking mechanism D in a directional mode, and after the sensing element 1a detects that one ceramic tile enters the ceramic tile stacking mechanism D, the first conveying mechanism C is controlled to stop moving;
step three, the film rolling device 4 straightens and unfolds the foam film above the tile stacking mechanism D, the film cutting device 5 is started to move downwards to the surface of the tile, the foam film with the size consistent with that of the tile is cut to enable the foam film to fall above the tile, the film cutting device 5 is reset after the cutting is finished, the film rolling device 4 rotates again to drive the foam film to rotate, the stepping lifting device 1 is started to drive the first mounting plate 2 to move downwards, and a next tile can conveniently enter the first mounting plate 2;
and step four, repeating the feeding operation, after stacking a proper number, starting the pushing device F to push the ceramic tiles on the first mounting plate 2 to move to the working end of the second transmission mechanism G, aligning and correcting the stacked ceramic tiles and the foamed films by the ceramic tile aligning mechanism H arranged on one side of the second transmission mechanism G, grabbing the carton on the carton feeding mechanism I by the carton moving mechanism J to move to the working end of the second transmission mechanism G, folding the carton by the cover folding machine K when the stacked ceramic tiles move to the carton, fixedly packaging the folded carton by the packaging machine L, and completing the packaging of the ceramic tiles.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A full-automatic ceramic tile packaging device and method comprises a ceramic tile feeding device (A) which at least comprises a group of ceramic tile grabbing devices (B), a first conveying mechanism (C) is horizontally arranged on one side of a discharging end of the ceramic tile feeding device (A), a ceramic tile stacking mechanism (D) is arranged at the terminal of the conveying direction of the first conveying mechanism (C), a film laying mechanism (E) is arranged on the ceramic tile stacking mechanism (D) and used for placing a foam film on the surface of a ceramic tile moving to the ceramic tile stacking mechanism (D), a material pushing device (F) used for moving the stacked ceramic tile is arranged on one side of the ceramic tile stacking mechanism (D), a second conveying mechanism (G) is arranged in the working direction of the material pushing device (F), a ceramic tile aligning mechanism (H) is fixedly arranged on one side of the second conveying mechanism (G), and the ceramic tile aligning mechanism (H) is used for aligning the stacked ceramic tile, a carton feeding mechanism (I), a carton moving mechanism (J), a cover folding machine (K) and a packaging machine (L) are sequentially arranged along the moving direction of the second transmission mechanism (G);
the ceramic tile stacking device is characterized in that the ceramic tile stacking mechanism (D) is provided with a plurality of stepping lifting devices (1), the stepping lifting devices (1) are used for realizing stepping downward movement of ceramic tiles, a first mounting plate (2) is fixedly mounted on the working end of each stepping lifting device (1), and the first mounting plate (2) is used for placing the ceramic tiles moved by the first conveying mechanism (C);
spread membrane mechanism (E), spread membrane mechanism (E) including set up cover die support (3) in ceramic tile stack mechanism (D) one side, cover die support (3) are used for installing the foam film of reel form, ceramic tile stack mechanism (D) is still including rolling up membrane device (4), it sets up in one side of ceramic tile stack mechanism (D) to roll up membrane device (4), it sets up with cover die support (3) parallel arrangement to roll up membrane device (4) relatively cover die support (3), it is used for twining the foam film to roll up membrane device (4), spread membrane mechanism (E) still is provided with and cuts membrane device (5), it sets up in the top of ceramic tile stack mechanism (D) to cut membrane device (5), the work end setting of cutting membrane device (5) moves in the vertical direction of perpendicular to ceramic tile stack mechanism (D) upper surface, it is used for cutting the foam film to place on the ceramic tile surface to cut membrane device (5).
2. The full-automatic packaging equipment and method for ceramic tiles according to claim 1, characterized in that the stepping lifting device (1) further comprises a sensing element (1a), the sensing element (1a) is installed on the film spreading mechanism (E) above the first mounting plate (2), and the working end of the sensing element (1a) faces the feeding end of the first mounting plate (2).
3. The full-automatic ceramic tile packaging device and method according to claim 1, wherein mounting holes (2a) are further formed in two sides of the first mounting plate (2), movable limiting plates (2b) are inserted into the mounting holes (2a), working ends of the movable limiting plates (2b) on the two sides are arranged oppositely, and 2c first mounting plates (2) c0 are mounted on the movable limiting plates (2b) and used for fixedly connecting the movable limiting plates (2b) with the first mounting plates (2).
4. The full-automatic ceramic tile packaging device and method as claimed in claim 1, wherein the die holder (3) comprises two first mounting frames (3a), the first mounting frames (3a) are disposed on one side of the ceramic tile stacking mechanism (D), the first mounting frames (3a) are provided with vertically arranged first adjusting holes (3b), the first mounting frames (3a) are respectively sleeved with a first movable seat (3c) and a second movable seat (3D), the first movable seat (3c) and the second movable seat (3D) are respectively provided with a fixing screw (3c1) and a fixing screw (3c1) which is provided with a second fixing nut (3c2), a loop bar (3e) is disposed between the first movable seat (3c) and the second movable seat (3D), and the loop bar (3e) is used for mounting a foam shaft.
5. The full-automatic packaging equipment and method for ceramic tiles according to claim 1 or 4, characterized in that one side of the first movable seat (3c) facing the second movable seat (3d) is provided with a hinged seat (3c3), one end of the sleeve rod (3e) is hinged with the hinged seat (3c3), the other end of the sleeve rod (3e) is provided with external threads, one end of the second movable seat (3d) facing the first movable seat (3c) is provided with a threaded column (3d1), the size of the threaded column (3d1) is matched with the size of the sleeve rod (3e), the die sleeve support (3) is further provided with a screw sleeve (3f), internal threads are arranged in the screw sleeve (3f), and the screw sleeve (3f) is sleeved on the threaded column (3d 1).
6. The full-automatic packaging equipment and method for ceramic tiles according to claim 4, characterized in that a limit block (3e1) is arranged at one end of the loop bar (3e) close to the first movable seat (3c), a movable limit sleeve (3e2) is further installed on the loop bar (3e), an inner wall of the movable limit sleeve (3e2) is provided with an internal thread, and the movable limit sleeve (3e2) can move at one end of the second movable seat (3d) provided with an external thread.
7. The full-automatic ceramic tile packaging equipment and method as claimed in claim 1, wherein the film rolling device (4) comprises a second mounting frame (4a), a first rotary driving device (4b) is fixedly mounted on the second mounting frame (4a), a rotating shaft (4c) is connected to the working end of the first rotary driving device (4b), and the other end of the rotating shaft (4c) is inserted into an insertion seat (4 d).
8. The full-automatic ceramic tile packaging device and method as claimed in claim 1, wherein the film cutting device (5) comprises a third mounting frame (5a), the third mounting frame (5a) has two sides, the third mounting frame (5a) is arranged on two sides of the ceramic tile stacking mechanism (D), a second mounting plate (5b) is arranged above the third mounting frame (5a), a first linear driving device (5c) is arranged above the second mounting plate (5b), a working end of the first linear driving device (5c) is vertically arranged downwards, a cutting plate (5D) is fixedly arranged on the working end of the first linear driving device (5c), a cutter head (5D1) is arranged at a lower edge of the cutting plate (5D), and the cutter head (5D1) is used for cutting the foam film.
9. The full-automatic ceramic tile packaging device and method as claimed in claim 1 or 8, characterized in that the second mounting plate (5b) is provided with a plurality of guide sleeves (5b1), the guide sleeves (5b1) are provided with a plurality of guide rods (5d2), the size of the guide rods (5d2) is matched with the inner size of the guide sleeves (5b1), and the guide rods (5d2) are inserted into the guide sleeves (5b 1).
10. A full-automatic packaging device and method for ceramic tiles comprises,
step one, preparation before use;
specifically, the method comprises the following steps: before use, a worker places a processed and installed ceramic tile in a ceramic tile feeding device (A) for automatic feeding, the worker sleeves a reel-shaped foam film on a sleeve mold support (3) of a film paving mechanism (E), the worker rotates a spiral sleeve (3f) to a threaded column (3d1), a sleeve rod (3E) rotates around a hinged seat (3c3) of a first movable seat (3c), the worker conveniently sleeves the foam film, the sleeve rod (3E) resets after installation is completed, the spiral sleeve (3f) rotates to the joint of the threaded column (3d1) and the sleeve rod (3E), the sleeve rod (3E) cannot move, the 3d2 is installed to stabilize the position of the foam film, and the movable end of the pulled foam film is fixed on a rotating shaft (4c) of a film rolling device (4);
moving the ceramic tiles for stacking;
specifically, the method comprises the following steps: when the ceramic tile is packaged, the ceramic tile grabbing device (B) grabs the ceramic tile at the discharge end of the ceramic tile feeding device (A) and moves the ceramic tile to the working end of the first conveying mechanism (C), the ceramic tile directionally moves to the first mounting plate (2) of the ceramic tile stacking mechanism (D) on the working end of the first conveying mechanism (C), and the sensing element (1a) controls the first conveying mechanism (C) to stop moving after detecting that one ceramic tile enters the ceramic tile stacking mechanism (D);
thirdly, cutting the foam film and placing the foam film on the ceramic tile;
specifically, the method comprises the following steps: the film rolling device (4) straightens and unfolds the foam film above the tile stacking mechanism (D), the film cutting device (5) is started to move downwards to the surface of the tile, the foam film which is in accordance with the size of the tile is cut to enable the foam film to fall above the tile, the film cutting device (5) is reset after the cutting is finished, the film rolling device (4) rotates again to drive the foam film to rotate, the stepping lifting device (1) is started to drive the first mounting plate (2) to move downwards, and the next tile can conveniently enter the first mounting plate (2);
and step four, repeating the feeding operation, after stacking a proper number, starting a material pushing device (F) to push the tiles on the first mounting plate (2) to move to the working end of a second transmission mechanism (G) for movement, aligning and correcting the stacked tiles and the foam film by a tile aligning mechanism (H) arranged on one side of the second transmission mechanism (G), grabbing the carton on the carton feeding mechanism (I) by a carton moving mechanism (J) to move to the working end of the second transmission mechanism (G), folding the carton by a cover folding machine (K) when the stacked tiles move to the carton, fixedly packaging the folded carton by a packaging machine (L), and completing the packaging of the tiles.
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| CN202110614783.2A CN113291526A (en) | 2021-06-02 | 2021-06-02 | Full-automatic packaging equipment and method for ceramic tiles |
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| CN202110614783.2A CN113291526A (en) | 2021-06-02 | 2021-06-02 | Full-automatic packaging equipment and method for ceramic tiles |
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