CN112208820A

CN112208820A - Standard brick packing device and method

Info

Publication number: CN112208820A
Application number: CN202011260247.9A
Authority: CN
Inventors: 张涛; 冯成鹏
Original assignee: Jinan Lianyun New Building Materials Co ltd
Current assignee: Jinan Lianyun New Building Materials Co ltd
Priority date: 2020-11-12
Filing date: 2020-11-12
Publication date: 2021-01-12

Abstract

The invention discloses a standard brick packing device and a method, which comprises a bottom plate and is characterized in that: the bottom plate fixed connection riser, riser fixed connection mounting panel, be provided with a set of evenly distributed's mounting hole on the mounting panel, the drum of bottom plate fixed connection symmetry, the symmetry the drum is provided with the opening respectively, the symmetry the drum is fixed intercommunication discharging pipe respectively, the bottom plate is provided with the cell body, the symmetry the opening communicates respectively the cell body, the symmetry the drum is fixed connection round head shell respectively, bottom plate fixed connection montant one, bottom plate fixed connection gear protective housing, riser fixed connection diaphragm one, diaphragm one fixed connection connecting block, connecting block fixed connection framework, the montant two of framework fixed connection symmetry, montant one fixed connection clearance mechanism. The invention relates to the field of environmental protection equipment, in particular to a standard brick packing device and a method. The invention is convenient for cleaning the sludge in the river channel.

Description

Standard brick packing device and method

Technical Field

The invention relates to the field of environmental protection equipment, in particular to a standard brick packing device and a method.

Background

Clay bricks are eliminated due to clay waste, the autoclaved fly ash bricks are just the production rise period with the advantages of excellent quality, energy conservation, environmental protection and the like, and a large number of tax-free preferential policies are released by the nation for popularization, so the current market prospect is very good. The raw materials for producing the standard bricks are sufficient, the production process is advanced, and the product quality is good. If a large amount of popularization is needed to meet the requirement of long-distance transportation, the packing in the field becomes a necessary trend and is urgent due to the increasing labor cost.

At present, a plurality of packing machines are available in the market, and the main process is to further pile up the bricks of each vehicle which is steamed and discharged out of the kettle under the work of a robot and pack the bricks. The drawback of this process is that the first, wasteful effects: and (4) carrying out secondary stacking on the stacked and tidy bricks. Wasting one time of efficacy. Secondly, the investment is large: each packer includes a mechanical arm, a sensor, a transportation chain track and the like, and the investment is more than about two million. This is a disadvantage of the prior art.

Disclosure of Invention

The invention aims to provide a standard brick packing device and method, which are convenient for packing standard bricks.

The invention adopts the following technical scheme to realize the purpose of the invention:

a standard brick packing device and method comprises a bottom plate, and is characterized in that: four corners of the bottom plate are respectively and fixedly connected with a vertical rod, each vertical rod is respectively and fixedly connected with a top plate, the top plate is fixedly connected with a steel wire electric block, a steel wire of the steel wire electric block is fixedly connected with a hook, the top plate is fixedly connected with symmetrical guide rods, each guide rod penetrates through the first square-shaped frame, each guide rod is arranged in the corresponding hollow square rod, the four hollow square rods are respectively and fixedly connected with the first square-shaped frame, the bottom plate is fixedly connected with a square plate, the square plate is fixedly connected with symmetrical rails, the square plate is fixedly connected with a fixed block, the square plate is fixedly connected with symmetrical U blocks, the groove of each U block is respectively connected with a first pulley through a bearing, the hollow square rods are respectively and fixedly connected with a clamping mechanism, and the fixed block is fixedly connected with a walking mechanism.

As a further limitation of the technical scheme, the hanging mechanism comprises a cross rod, the first square frame is fixedly connected with the cross rod, a notch is formed in the cross rod, the cross rod corresponds to the notch bearing and is connected with two symmetrical pulleys, an annular steel wire is sleeved on the two pulleys, and the annular steel wire is hung in the hook.

As a further limitation of the technical solution, the clamping mechanism includes a second hollow square bar, each of the hollow square bars is fixedly connected to the second hollow square bar, the second hollow square bar is fixedly connected to two groups of uniformly distributed squares, each of the squares is fixedly connected to a first hydraulic bar, and a push rod end of each of the first hydraulic bars is fixedly connected to a clamp plate.

As a further limitation of the technical scheme, the traveling mechanism comprises a second hydraulic rod, the fixed block is fixedly connected with the second hydraulic rod, a fixed plate is fixedly connected with a push rod end of the second hydraulic rod, and the fixed plate is fixedly connected with a standard brick base.

As a further limitation of the technical scheme, one of the standard brick bases is fixedly connected with a square plate, the other of the standard brick bases is fixedly connected with symmetrical square plates, the square plate is fixedly connected with one end of a symmetrical steel wire, the symmetrical steel wire is respectively sleeved on the corresponding pulley I, and the other end of the symmetrical steel wire is respectively fixedly connected with the corresponding square plate.

As a further limitation of the technical scheme, each standard brick base is respectively in bearing connection with two groups of symmetrical track wheels, and each track wheel is respectively matched with the corresponding track.

A standard brick packing method is characterized by comprising the following steps: .

The method comprises the following steps: in an initial state, the suspension mechanism is positioned at the uppermost end, the second hydraulic rod is fully contracted, the two standard brick bases are contacted, the first hydraulic rod is fully contracted, and the clamping plates at the two sides are far away from each other;

step two: moving the black bricks to be packaged to the specified positions of the two standard brick bases by using a brick clamping vehicle;

step three: the suspension mechanism moves downwards by operating the steel wire electric hoist, the hollow square rod of the suspension mechanism moves along the guide rod, the clamping plate of the suspension mechanism falls to the position of a green brick layer above a reserved hole, the steel wire electric hoist is closed, the first hydraulic rod is opened, the hydraulic rod drives the clamping plate to move, the clamping plates on two sides clamp the green bricks, the first hydraulic rod is closed, the steel wire electric hoist is operated, the suspension mechanism moves upwards, the clamping plates drive the green bricks on the reserved hole to move upwards for a proper distance, and the steel wire electric hoist is closed;

step four: opening the second hydraulic rod, driving the fixed plate to move by the second hydraulic rod, driving one standard brick base to move by the fixed plate, driving the square plate to move by one standard brick base, driving the steel wire to move by the square plate, driving the second sliding block to rotate by the steel wire, driving the square plate to move by the steel wire, driving the other standard brick base to move by the square plate, driving the rail wheel to move along the rail by the standard brick base to move, separating the two standard brick bases from each other, moving the standard brick bases to a proper position, and closing the second hydraulic rod;

step five: respectively manually piling the holes of the two stacks of the blue bricks;

step six: reversely opening the second hydraulic rod to enable the two standard brick bases to be in contact, and closing the second hydraulic rod;

step seven: the steel wire electric hoist is operated to enable the clamping plate to move downwards to a proper position, the clamping plate is enabled to be in contact with a brick pile behind a green brick contact hole, the steel wire electric hoist is closed, the first hydraulic rod is opened reversely, the first hydraulic rod is made to contract completely, the clamping plate is enabled to be far away from the green brick, the first hydraulic rod is closed, the steel wire electric hoist is operated to enable the suspension mechanism to recover to an initial position, and the steel wire electric hoist is closed;

step eight: opening the second hydraulic rod, separating the two standard brick bases from each other, moving the standard brick bases to a proper position, and closing the second hydraulic rod;

step nine: binding the two stacks of the blue bricks with a packing belt to complete packing;

step ten: reversely opening the second hydraulic rod to enable the two standard brick bases to be in contact, and closing the second hydraulic rod;

step eleven: transporting the two bundles of green bricks to a storage yard by using a forklift or a brick clamping vehicle;

step twelve: and repeating the second step to the eleventh step to finish the packaging of all the grey bricks.

Compared with the prior art, the invention has the advantages and positive effects that:

the original stacking foundation is fully utilized after the standard bricks are produced from the kettle, the suspension mechanism, the clamping mechanism and the travelling mechanism are assisted to carry out micro-separation, a space for constructing the forklift transportation hole is reserved for workers, and then all bricks are packed on the basis of immobility. The investment of the whole device is about ten thousand yuan. Therefore, the method has very good market prospect in terms of energy conservation and investment effectiveness.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a partial perspective view of the first embodiment of the present invention.

Fig. 3 is a partial perspective view of the second embodiment of the present invention.

Fig. 4 is a schematic view of a partial three-dimensional structure of the present invention.

Fig. 5 is a partial perspective view illustrating a fourth embodiment of the present invention.

Fig. 6 is a schematic partial perspective view of the present invention.

Fig. 7 is a schematic diagram of a partial three-dimensional structure according to the present invention.

Fig. 8 is a partial perspective view of the second embodiment of the present invention.

Fig. 9 is a schematic partial perspective view of the present invention.

Fig. 10 is a schematic view of the three-dimensional structure of the brick pillar after the hole is built.

In the figure: 1. the steel wire electric hoist comprises a top plate, 2, a steel wire electric hoist, 3, a guide rod, 4, a hook, 5, a first clip frame, 6, a hollow square rod, 7, a second clip frame, 8, a rail, 9, a bottom plate, 10, a square plate, 11, a clamping plate, 12, a first hydraulic rod, 13, a square block, 14, a fixing block, 15, a rail wheel, 16, a standard brick base, 17, a second hydraulic rod, 18, a steel wire, 19, a U block, 20, a first pulley, 21, a square plate, 22, a square plate, 23, an annular steel wire, 24, a second pulley, 25, a notch, 26, a cross rod, 27, a vertical rod, 28 and a fixing plate.

Detailed Description

An embodiment of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the embodiment.

As shown in fig. 1-10, the invention comprises a bottom plate 9, wherein four corners of the bottom plate 9 are respectively fixedly connected with a vertical rod 27, each vertical rod 27 is respectively fixedly connected with a top plate 1, the top plate 1 is fixedly connected with a steel wire electric hoist 2, steel wires of the steel wire electric hoist 2 are fixedly connected with a hook 4, the top plate 1 is fixedly connected with symmetrical guide rods 3, each guide rod 3 respectively penetrates through a square frame I5, each guide rod 3 is respectively arranged in a corresponding hollow square rod 6, the four hollow square rods 6 are respectively fixedly connected with the square frame I5, the bottom plate 9 is fixedly connected with a square plate 10, the square plate 10 is fixedly connected with symmetrical tracks 8, the square plate 10 is fixedly connected with a fixed block 14, the square plate 10 is fixedly connected with symmetrical U blocks 19, a groove of each U block 19 is respectively connected with a pulley I20 through a bearing, and the square frame I5 is fixedly connected with a suspension mechanism, each hollow square rod 6 is fixedly connected with a clamping mechanism, and the fixed block 14 is fixedly connected with a travelling mechanism.

The hanging mechanism comprises a cross rod 26, the first square frame 5 is fixedly connected with the cross rod 26, a notch 25 is formed in the cross rod 26, the cross rod 26 corresponds to the notch 25, two symmetrical pulleys 24 are connected through bearings, an annular steel wire 23 is sleeved on the two pulleys 24 in an annular mode, and the annular steel wire 23 is hung in the hook 4.

The clamping mechanism comprises a second square frame 7, each hollow square rod 6 is fixedly connected with the second square frame 7, the second square frame 7 is fixedly connected with two groups of uniformly distributed squares 13, each square 13 is fixedly connected with a first hydraulic rod 12, and the push rod end of each first hydraulic rod 12 is fixedly connected with a clamping plate 11.

The traveling mechanism comprises a second hydraulic rod 17, the fixed block 14 is fixedly connected with the second hydraulic rod 17, a fixed plate 28 is fixedly connected with a push rod end of the second hydraulic rod 17, and the fixed plate 28 is fixedly connected with a standard brick base 16.

One of the standard brick bases 16 is fixedly connected with a square plate 21, the other standard brick base 16 is fixedly connected with symmetrical square plates 22, the square plate 21 is fixedly connected with one end of a symmetrical steel wire 18, the symmetrical steel wires 18 are respectively sleeved on the corresponding pulleys 20 in a ring mode, and the other end of the symmetrical steel wire 18 is respectively fixedly connected with the corresponding square plates 22.

Each standard brick base 16 is respectively in bearing connection with two groups of symmetrical track wheels 15, and each track wheel 15 is respectively matched with the corresponding track 8.

A packing method of standard bricks comprises the following steps:

the method comprises the following steps: in an initial state, the suspension mechanism is positioned at the uppermost end, the second hydraulic rod 17 is fully contracted, the two standard brick bases 16 are contacted, the first hydraulic rod 12 is fully contracted, and the clamping plates 11 on the two sides are far away from each other;

step two: the green bricks to be packaged are moved to the specified positions of the two standard brick bases 16 by using a brick clamping vehicle;

step three: the suspension mechanism moves downwards by operating the steel wire electric hoist 2, the hollow square rod 6 of the suspension mechanism moves along the guide rod 3, the clamping plate 11 of the suspension mechanism falls to the position of a layer of green bricks on the reserved hole, the steel wire electric hoist 2 is closed, the hydraulic rod I12 is opened, the hydraulic rod I12 drives the clamping plate 11 to move, the clamping plates 11 on two sides clamp the green bricks, the hydraulic rod I12 is closed, the steel wire electric hoist 2 is operated, the suspension mechanism moves upwards, the clamping plate 11 drives the green bricks on the reserved hole to move upwards for a proper distance, and the steel wire electric hoist 2 is closed;

step four: opening the second hydraulic rod 17, driving the fixed plate 28 to move by the second hydraulic rod 17, driving one of the standard tile bases 16 to move by the fixed plate 28, driving the square strip plate 21 to move by one of the standard tile bases 16, driving the steel wire 18 to move by the square strip plate 21, driving the second slider 24 to rotate by the steel wire 18, driving the square plate 22 to move by the steel wire 18, driving the other standard tile base 16 to move by the square plate 22, driving the rail wheel 15 to move along the rail 8 by the standard tile base 16 to move, separating the two standard tile bases 16 from each other, moving the standard tile bases 16 to a proper position, and closing the second hydraulic rod 17;

step six: reversely opening the second hydraulic rod 17 to enable the two standard brick bases 16 to be contacted, and closing the second hydraulic rod 17;

step seven: operating the steel wire electric hoist 2 to enable the clamping plate 11 to move downwards to a proper position, enabling the clamping plate 11 to be in contact with a brick pile behind a green brick contact hole, closing the steel wire electric hoist 2, reversely opening the hydraulic rod I12, enabling the hydraulic rod I12 to fully contract, enabling the clamping plate 11 to be far away from the green brick, closing the hydraulic rod I12, operating the steel wire electric hoist 2 to enable the suspension mechanism to recover to an initial position, and closing the steel wire electric hoist 2;

step eight: opening the second hydraulic rod 17, separating the two standard brick bases 16 from each other, moving the standard brick bases 16 to a proper position, and closing the second hydraulic rod 17;

step ten: reversely opening the second hydraulic rod 17 to enable the two standard brick bases 16 to be contacted, and closing the second hydraulic rod 17;

The model of the steel wire electric hoist 2 is MD 1-3T-18.

A pressure gauge (not shown) is arranged on the clamping plate 11.

The working process of the invention is as follows: during initial state, hang the mechanism and be in the top, two 17 full shrinkages of hydraulic stem, two standard brick bases 16 contacts, and hydraulic stem one 12 full shrinkages, and both sides splint 11 keep away from each other.

The brick clamping cart is used for moving the black bricks to be packaged to the specified positions of the two standard brick bases 16 (the black bricks to be packaged are placed on two separated bottom plates, and a group of grooves which are vertically crossed and connected are arranged on the bottom plates to facilitate subsequent packaging, and the bottom plates are placed to the specified positions of the standard brick bases 16).

Through operation steel wire electric block 2, make and hang mechanism downstream, the hollow square bar 6 that hangs the mechanism removes along guide bar 3, make the splint 11 that hangs the mechanism fall to reserve the one deck black brick position in hole department, close steel wire electric block 2, open hydraulic stem one 12, hydraulic stem one 12 drives splint 11 and removes, make both sides splint 11 press from both sides tight black brick, close hydraulic stem one 12 (during manometer on splint 11 shows predetermined pressure), operation steel wire electric block 2, make and hang mechanism rebound, make splint 11 drive and reserve hole upside black brick rebound suitable distance, close steel wire electric block 2. Opening the second hydraulic rod 17, the second hydraulic rod 17 drives the fixing plate 28 to move, the fixing plate 28 drives the one standard brick base 16 to move, the one standard brick base 16 drives the square strip plate 21 to move, the square strip plate 21 drives the steel wire 18 to move, the steel wire 18 drives the second slider 24 to rotate, the steel wire 18 drives the square plate 22 to move, the square plate 22 drives the other standard brick base 16 to move, the standard brick base 16 moves to drive the track wheel 15 to move along the track 8, the two standard brick bases 16 are separated from each other, the standard brick base 16 is made to move to a proper position, and the second hydraulic rod 17 is closed.

And (5) manually stacking the holes of the two stacks of the green bricks respectively.

And reversely opening the second hydraulic rod 17 to enable the two standard brick bases 16 to be contacted, and closing the second hydraulic rod 17. Operating the steel wire electric hoist 2 to move the clamping plate 11 downwards to a proper position, enabling the clamping plate 11 to be in contact with green bricks to stack bricks behind holes, closing the steel wire electric hoist 2, reversely opening the first hydraulic rod 12, enabling the first hydraulic rod 12 to be fully contracted, enabling the clamping plate 11 to be far away from the green bricks, closing the first hydraulic rod 12, operating the steel wire electric hoist 2 to enable the suspension mechanism to recover to an initial position, and closing the steel wire electric hoist 2.

And opening the second hydraulic rod 17, separating the two standard brick bases 16 from each other, moving the standard brick bases 16 to a proper position, and closing the second hydraulic rod 17. And binding the two stacks of the blue bricks with a packing belt to finish packing.

And reversely opening the second hydraulic rod 17 to enable the two standard brick bases 16 to contact, closing the second hydraulic rod 17, and transporting the two bundles of green bricks to a storage yard by using a forklift or a brick clamping vehicle.

And repeating the steps to finish the packing of all the grey bricks.

The above disclosure is only for the specific embodiment of the present invention, but the present invention is not limited thereto, and any variations that can be made by those skilled in the art should fall within the scope of the present invention.

Claims

1. A brick making and packing apparatus, includes bottom plate (9), its characterized in that:

four corners of the bottom plate (9) are respectively and fixedly connected with vertical rods (27), each vertical rod (27) is respectively and fixedly connected with a top plate (1), the top plate (1) is fixedly connected with a steel wire electric hoist (2), and a steel wire of the steel wire electric hoist (2) is fixedly connected with a hook (4);

the top plate (1) is fixedly connected with symmetrical guide rods (3), each guide rod (3) penetrates through the corresponding square frame I (5), each guide rod (3) is arranged in the corresponding hollow square rod (6), and the four hollow square rods (6) are respectively and fixedly connected with the square frame I (5);

the bottom plate (9) is fixedly connected with a square plate (10), the square plate (10) is fixedly connected with symmetrical rails (8), the square plate (10) is fixedly connected with a fixed block (14), the square plate (10) is fixedly connected with symmetrical U blocks (19), and a groove of each U block (19) is respectively in bearing connection with a first pulley (20);

the first clip frame (5) is fixedly connected with the suspension mechanism;

each hollow square rod (6) is fixedly connected with a clamping mechanism;

the fixed block (14) is fixedly connected with the traveling mechanism.

2. The apparatus for packing bricks for marker tiles according to claim 1, wherein: hang the mechanism and include horizontal pole (26), return shape frame (5) fixed connection horizontal pole (26), be provided with notch (25) in horizontal pole (26), horizontal pole (26) correspond pulley two (24) of symmetry are connected to notch (25) bearing, and annular steel wire (23) ring cover is two pulley two (24), annular steel wire (23) hang in couple (4).

3. The apparatus for packing bricks for marker tiles according to claim 1, wherein: the clamping mechanism comprises a second hollow square rod (6) which is fixedly connected with the second hollow square rod (7), the second hollow square rod (7) is fixedly connected with two evenly distributed square blocks (13), each square block (13) is fixedly connected with a first hydraulic rod (12), and the end of a push rod of each first hydraulic rod (12) is fixedly connected with a clamping plate (11).

4. The apparatus for packing bricks for marker tiles according to claim 1, wherein: the traveling mechanism comprises a second hydraulic rod (17), the fixed block (14) is fixedly connected with the second hydraulic rod (17), a fixed plate (28) is fixedly connected with a push rod end of the second hydraulic rod (17), and the fixed plate (28) is fixedly connected with a standard brick base (16).

5. The apparatus of claim 4, wherein: one mark brick base (16) fixed connection side lath (21), another mark brick base (16) fixed connection symmetry side plank (22), side lath (21) fixed connection symmetry steel wire (18) one end, the symmetry steel wire (18) ring cover respectively correspond pulley one (20), the symmetry the other end of steel wire (18) fixed connection respectively correspond side plank (22).

6. The apparatus of claim 4, wherein: each standard brick base (16) is respectively in bearing connection with two groups of symmetrical track wheels (15), and each track wheel (15) is respectively matched with the corresponding track (8).

7. A standard brick packing method is characterized by comprising the following steps:

the method comprises the following steps: in an initial state, the suspension mechanism is positioned at the uppermost end, the second hydraulic rod (17) is fully contracted, the two standard brick bases (16) are contacted, the first hydraulic rod (12) is fully contracted, and the clamping plates (11) on the two sides are far away from each other;

step two: the green bricks to be packaged are moved to the specified positions of the two standard brick bases (16) by using a brick clamping vehicle;

step three: the suspension mechanism is made to move downwards by operating the steel wire electric hoist (2), the hollow square rod (6) of the suspension mechanism moves along the guide rod (3), the clamping plate (11) of the suspension mechanism falls to the position of a green brick layer above a reserved hole, the steel wire electric hoist (2) is closed, the hydraulic rod I (12) is opened, the hydraulic rod I (12) drives the clamping plate (11) to move, the clamping plates (11) on two sides clamp the green bricks, the hydraulic rod I (12) is closed, the steel wire electric hoist (2) is operated, the suspension mechanism is made to move upwards, the clamping plate (11) drives the reserved hole on the upper side to move upwards for a proper distance, and the steel wire electric hoist (2) is closed;

step four: opening the second hydraulic rod (17), driving the fixed plate (28) to move by the second hydraulic rod (17), driving one of the standard tile bases (16) to move by the fixed plate (28), driving one of the standard tile bases (16) to move by the one standard tile base (16), driving the steel wire (18) to move by the square plate (21), driving the second slider (24) to rotate by the steel wire (18), driving the square plate (22) to move by the steel wire (18), driving the other standard tile base (16) to move by the square plate (22), driving the rail wheel (15) to move along the rail (8) by the movement of the standard tile bases (16), separating the two standard tile bases (16) from each other, moving the standard tile bases (16) to a proper position, and closing the second hydraulic rod (17);

step six: reversely opening the second hydraulic rod (17) to enable the two standard brick bases (16) to be contacted, and closing the second hydraulic rod (17);

step seven: operating the steel wire electric hoist (2) to enable the clamping plate (11) to move downwards to a proper position, enabling the clamping plate (11) to be in contact with a brick pile behind a green brick contact pile hole, closing the steel wire electric hoist (2), reversely opening the first hydraulic rod (12), enabling the first hydraulic rod (12) to be fully contracted, enabling the clamping plate (11) to be far away from the green brick, closing the first hydraulic rod (12), operating the steel wire electric hoist (2) to enable the suspension mechanism to return to an initial position, and closing the steel wire electric hoist (2);

step eight: opening the second hydraulic rod (17), separating the two standard brick bases (16) from each other, moving the standard brick bases (16) to a proper position, and closing the second hydraulic rod (17);

step ten: reversely opening the second hydraulic rod (17) to enable the two standard brick bases (16) to be contacted, and closing the second hydraulic rod (17);