CN108329036B - 一种超细高纯AlON粉体及其制备方法 - Google Patents
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Abstract
本发明涉及一种超细高纯AlON粉体及其制备方法,属于透明陶瓷粉体制备领域。该方法通过以下步骤实现:首先制备Al2O3和碳粉的混合粉体;然后将混合粉体至于BN坩埚中,采用气氛压力烧结制备得超细高纯AlON粉体。本发明采用传统氧化铝和碳粉为原材料,在相对低温的条件下制备出AlON粉体,制备工艺简单可控,可操作性强;本发明制备的AlON粉体纯度较高,粒度较小。
Description
技术领域
本发明涉及一种超细高纯AlON粉体及其制备方法,属于透明陶瓷粉体制备领域。
背景技术
红外窗口是结构功能一体化的重要部件,在导弹光电系统中起着重要的作用,但随着科学技术的不断发展,对其性能提出了更高的要求。目前普遍公认的三种最有潜力的红外窗口材料是蓝宝石、多晶镁铝尖晶石、多晶氧氮化铝(AlON),他们各有优缺点,但就综合性能而言,AlON透明陶瓷是最具竞争力的红外窗口材料。
透明氮氧化铝 (γ- AlON) 是A12O3-AlN二元系中一个单相、稳定的固溶体透明陶瓷,它不仅具有优良的物理、力学、化学性质,而且具有良好的光学透过性
尤其是从紫外到中红外波段(0.2-5.0 μm)的透光率高达80%,因此被广泛地运用到军事和商业等领域。目前AlON透明陶瓷已成为高温红外窗、防弹装甲材料和双模天线罩的优先候选材料之一。AlON陶瓷通常采用两步法制备,即首先合成AlON粉体,然后进行成型和烧结,其中,AlON粉体的制备是研制AlON透明陶瓷的关键技之一。AlON粉体的晶体结构与缺陷、分散性、纯度与粒度均会影响AlON透明陶瓷的透明度。但是制备的AlON粉体往往会发生团聚,粉体的粒度较大,这会导致在一定的成型密度下,颗粒之间的气孔较大,烧结时空穴的扩散不容易进行,不利于气孔的排除,制备的陶瓷透明度不理想。而且传统方法制备AlON粉体温度较高,不利于AlON透明陶瓷成本的控制。因此,研究探索低温制备AlON粉体粒度的方法具有非常重要的意义。
发明内容
本发明的目的在于提供一种超细高纯AlON粉体的制备方法,在相对低温的条件下,得到纯度较高、粒度较小的AlON粉体。
本发明还提供了一种利用上述制备方法制备的超细高纯AlON粉体。
本发明为了实现上述目的所采用的技术方案为:
本发明提供了一种超细高纯AlON粉体的制备方法,其特征在于,包括以下步骤:
(1)制备Al2O3和碳粉的混合粉体:将Al2O3粉末、碳粉和无水乙醇混合,在室温下进行磁力搅拌及超声分散20min得到混合浆料;随后将混合浆料放入聚四氟乙烯罐中进行行星式球磨12小时,球磨介质为氧化锆球;球磨后的浆料干燥得混合粉体;然后经过研磨后过200目筛备用;
(2)AlON粉体的低温制备技术:将混合粉体至于BN坩埚中,采用气氛压力烧结制备得超细高纯AlON粉体。
进一步的,所述碳粉在混合浆料中的质量分数为5.4-7.0wt%;所述Al2O3粉末和无水乙醇的质量比为1:20。
进一步的,所述球磨的球料比1:10;转速为200rpm。
进一步的,步骤(1)中,所述干燥为在真空干燥箱中,80℃下干燥4h。
进一步的,所述气氛压力烧结为分段进行,首先,得到的混合粉体在流动高纯氮气气氛保护条件下以10℃/min升温至1450-1550℃并保温1-2h;然后,以3℃/min升温至1650-1800℃并保温2-4h,气氛压力为0.1-4MPa;最后在马弗炉中700℃条件下保温4h,得到高纯的AlON粉体。
本发明还提供了一种上述制备方法制备的超细高纯AlON粉体,该粉体的纯度为95.62-99.63%;粒度小于100nm。
本发明的有益效果为:
(1)本发明采用传统氧化铝和碳粉为原材料,在相对低温的条件下制备出AlON粉体,制备工艺简单可控,可操作性强;
(2)本发明制备的AlON粉体纯度较高,粒度较小。
附图说明
图1为实施例中不同温度下制备的AlON粉体的XRD图谱。
图2为实施例中AlON粉体的SEM照片。
图3为实施例中AlON粉体的颜色。
具体实施方式
下面以具体的实施例对本发明的技术方案作进一步的解释和说明。
实施例1
将氧化铝粉末、碳粉和无水乙醇按照一定的质量比进行混合,其中碳粉在混合浆料中的含量控制在5.4wt%,Al2O3粉末和无水乙醇的质量比为1:20,在室温下进行磁力搅拌及超声分散20min得到混合浆料;随后将混合浆料放入聚四氟乙烯罐中进行行星式球磨12小时,球磨介质为氧化铝球;球磨后的浆料放入真空干燥箱中在80℃下干燥2h得混合粉体;然后经过研磨后过200目筛备用;称取一定质量的混合粉末,在流动氮气气氛中进行高温处理。烧结工艺为气氛压力烧结:分两步完成。首先,得到的混合粉体在流动高纯氮气气氛保护条件下以10℃/min升温至1450℃并保温2h,得到AlN粉体;然后,以3℃/min升温至1650℃并保温2h,得到AlON粉体;气氛压力为0.1-4MPa;最后在马弗炉中700℃条件下保温4h对AlON粉体进行提纯,得到高纯的AlON粉体。该实施例制备的粉体的纯度为99.63%;粒度小于100nm。
实施例2
将氧化铝粉末、碳粉和无水乙醇按照一定的质量比进行混合,其中碳粉在混合浆料中的含量控制在6wt%,Al2O3粉末和无水乙醇的质量比为1:20,在室温下进行磁力搅拌及超声分散20min得到混合浆料;随后将混合浆料放入聚四氟乙烯罐中进行行星式球磨12小时,球磨介质为氧化铝球;球磨后的浆料放入真空干燥箱中在80℃下干燥2h得混合粉体;然后经过研磨后过200目筛备用;称取一定质量的混合粉末,在流动氮气气氛中进行高温处理。烧结工艺为气氛压力烧结:分两步完成。首先,得到的混合粉体在流动高纯氮气气氛保护条件下以10℃/min升温至1450℃并保温1-2h,得到AlN粉体;然后,以3℃/min升温至1700℃并保温3h,得到AlON粉体;气氛压力为0.1-4MPa;最后在马弗炉中700℃条件下保温4h对AlON粉体进行提纯,得到高纯的AlON粉体。该实施例制备的粉体的纯度为98.82%;粒度小于100nm。
实施例3
将氧化铝粉末、碳粉和无水乙醇按照一定的质量比进行混合,其中碳粉在混合浆料中的含量控制在6.5wt%,Al2O3粉末和无水乙醇的质量比为1:20,在室温下进行磁力搅拌及超声分散20min得到混合浆料;随后将混合浆料放入聚四氟乙烯罐中进行行星式球磨12小时,球磨介质为氧化铝球;球磨后的浆料放入真空干燥箱中在80℃下干燥2h得混合粉体;然后经过研磨后过200目筛备用;称取一定质量的混合粉末,在流动氮气气氛中进行高温处理。烧结工艺为气氛压力烧结:分两步完成。首先,得到的混合粉体在流动高纯氮气气氛保护条件下以10℃/min升温至1550℃并保温1h,得到AlN粉体;然后,以3℃/min升温至1750℃并保温2h,得到AlON粉体;气氛压力为0.1-4MPa;最后在马弗炉中700℃条件下保温4h对AlON粉体进行提纯,得到高纯的AlON粉体。该实施例制备的粉体的纯度为99.11%;粒度小于100nm。
实施例4
将氧化铝粉末、碳粉和无水乙醇按照一定的质量比进行混合,其中碳粉在混合浆料中的含量控制在7wt%,Al2O3粉末和无水乙醇的质量比为1:20,在室温下进行磁力搅拌及超声分散20min得到混合浆料;随后将混合浆料放入聚四氟乙烯罐中进行行星式球磨12小时,球磨介质为氧化铝球;球磨后的浆料放入真空干燥箱中在80℃下干燥2h得混合粉体;然后经过研磨后过200目筛备用;称取一定质量的混合粉末,在流动氮气气氛中进行高温处理。烧结工艺为气氛压力烧结:分两步完成。首先,得到的混合粉体在流动高纯氮气气氛保护条件下以10℃/min升温至1550℃并保温1h,得到AlN粉体;然后,以3℃/min升温至1800℃并保温2h,得到AlON粉体;气氛压力为0.1-4MPa;最后在马弗炉中700℃条件下保温4h对AlON粉体进行提纯,得到高纯的AlON粉体。该实施例制备的粉体的纯度为95.62%;粒度小于100nm。
图1为实施例1-4不同温度下制备的AlON粉体的XRD图谱,在较低温度下可以得到纯度较高的AlON粉体。图2为不同温度下得到的AlON粉体的SEM照片,在较低的温度下能得到粒度小的AlON粉末;图3为不同温度下得到的AlON粉体的颜色,比较得出在较低的温度下可以得到白色的AlON粉体,有利于制备AlON透明陶瓷。
Claims (5)
1.一种超细高纯AlON粉体的制备方法,其特征在于,包括以下步骤:
(1)制备Al2O3和碳粉的混合粉体:将Al2O3粉末、碳粉和无水乙醇混合,在室温下进行磁力搅拌及超声分散20min得到混合浆料;随后将混合浆料放入聚四氟乙烯罐中进行行星式球磨12小时,球磨介质为氧化锆球;球磨后的浆料干燥得混合粉体;然后经过研磨后过200目筛备用;
(2)AlON粉体的低温制备技术:将混合粉体至于BN坩埚中,采用气氛压力烧结制备得超细高纯AlON粉体;
所述气氛压力烧结为分段进行,首先,得到的混合粉体在流动高纯氮气气氛保护条件下以10℃/min升温至1450-1550℃并保温1-2h;然后,以3℃/min升温至1650-1800℃并保温2-4h,气氛压力为0.1-4MPa;最后在马弗炉中700℃条件下保温4h,得到高纯的AlON粉体。
2.根据权利要求1所述的制备方法,其特征在于,所述碳粉在混合浆料中的质量分数为5.4-7.0wt%;所述Al2O3粉末和无水乙醇的质量比为1:20。
3.根据权利要求1或2所述的制备方法,其特征在于,所述球磨的球料比1:10;转速为200rpm。
4.根据权利要求1所述的制备方法,其特征在于,步骤(1)中,所述干燥为在真空干燥箱中,80℃下干燥4h。
5.一种采用如权利要求1-4任一项所述的制备方法制备的超细高纯AlON粉体,其特征在于,该粉体的纯度为95.62-99.63%;粒度小于100nm。
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