CN106149385A - 一种防紫外线印染布的制备方法 - Google Patents

一种防紫外线印染布的制备方法 Download PDF

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CN106149385A
CN106149385A CN201610632618.9A CN201610632618A CN106149385A CN 106149385 A CN106149385 A CN 106149385A CN 201610632618 A CN201610632618 A CN 201610632618A CN 106149385 A CN106149385 A CN 106149385A
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向陆生
任世军
洪五林
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Anhui Zhongtian New Material Technology Co ltd
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Abstract

一种防紫外线印染布的制备方法,属于麻织物后处理领域,采用工艺流程为:烧毛—酶冷堆—低温酶氧漂—汽蒸增白—抗紫外线防水整理—焙烘—空气柔软整理—防缩。本发明针对防紫外线防水漂白麻印染布开发中的技术难题,在织物前处理、防紫外线、防水剂、漂白色牢度等方面进行技术攻关,解决夏装材料经纬密度稀疏和防紫外线效果的矛盾,防紫外线与防水整理之间的矛盾,漂白色牢度问题以及材料穿着舒适性的问题,使其不但保留原有的优良特性,又克服了上述缺点。

Description

一种防紫外线印染布的制备方法
技术领域
本发明属于麻织物后处理领域,具体涉及一种防紫外线印染布的制备方法。
背景技术
随着工业的发展,工业废气导致大气层污染,臭氧层破坏。过去被人们认为是追求健康的日光浴,如今却成为威胁人类健康的无情“太阳杀手”。臭氧层破坏,紫外线透过率增大,人类患皮肤癌机率增大。有专家预言,到本世纪末期,皮肤癌的发病率将跃居各类疾病之首,成为人类的头号杀手。因此人们正大力研究紫外线辐射防护产品,如今抗紫外线化妆品、日用品销量激增,但它们防护能力和保护面积毕竟有限。因此,有必要利用保护面积更大、防护效果更好的纺织品来有效地阻挡对人体有害的过度紫外线。
亚麻纤维具有良好的凉爽感、挺括感和洁净感,透气性和导湿性好,耐霉,耐虫蛀,这是其它天然纤维所不具备而且无法取代的,也是化学纤维无法比拟的,亚麻被誉为“纤维皇后”。为了充分利用我国较为丰富的亚麻资源,发挥亚麻纤维的优良性能,克服亚麻纤维在加工和应用中的缺点。近年来,人们开始注重亚麻产品的开发,在充分表现亚麻纤维优良特性的同时,改善其缺陷,从而开发适合不同季节、不同地域、不同消费者需求的新型亚麻系列产品。
发明内容
本发明针对防紫外线防水漂白麻印染布开发中的技术难题,在织物前处理、防紫外线、防水剂、漂白色牢度等方面进行技术攻关,解决夏装材料经纬密度稀疏和防紫外线效果的矛盾,防紫外线与防水整理之间的矛盾,漂白色牢度问题以及材料穿着舒适性的问题,使其不但保留原有的优良特性,又克服了上述缺点。
为了解决上述问题,本发明采用以下技术方案:
一种防紫外线印染布的制备方法,包括以下步骤:
步骤一:将麻织物在烧毛机的火口进行2正2反烧毛,蒸汽灭火;
步骤二:将麻织物轧工作液A,于25℃室温打卷堆置20-25小时,所述的工作液A包含:复合退浆酶10g/L,渗透剂2g/L;
步骤三:将麻织物于85-90℃水温水洗2-3格,轧工作液B,短蒸2-3分钟,蒸箱温度为90-100℃,所述的工作液B包含:低温双氧水酶10g/L,双氧水8-12g/L,稳定剂8-12g/L,螯合剂1.5-2.5g/L;
步骤四:将麻织物汽蒸增白,汽蒸温度为100℃,汽蒸时间为2-3分钟,工作液C包含:双氧水5g/L、稳定剂10g/L,增白剂10g/L,汽蒸后水洗90分钟;
步骤五:将麻织物采用圆网印花机进行印花,工作液D包含:抗紫外线剂4%、防水剂4.5%、纳米氧化钛10%、糊料10%、柔软剂3%及余量的水;
步骤六:将麻织物进行烘焙;
步骤七:将麻织物在空气柔软机中进行空气柔软处理,以高速空气拉动织物以200m/min的速度不断在挡板上冲击;
步骤八:将麻织物进行防缩整理。
优选的,所述的步骤三中蒸箱容积为18-22m3
优选的,所述的步骤四中增白剂为荧光增白剂4BK。
优选的,所述的步骤五中圆网印花机的圆网网目为125,车速为30m/min。
优选的,所述的步骤六中烘焙温度为145℃-155℃,焙烘时间为80秒-100秒。
优选的,所述的步骤七中空气柔软机车速为200m/min,风量为65%,温度为25℃,时间为45min。
优选的,所述的步骤八中防缩整理采用上柔拉幅防缩整理。
优选的,所述的步骤五中糊料为糊料N-9。
本发明的有益效果在于:
1)本发明采用低温酶及漂白处理,温和退浆及低能漂白,在保证白度的同时尽可能的减少木质素的损失,使半制品的抗紫外线的能力最大限度的保留。且麻纤维材料手感柔软、舒适,减少刺痒感,增强服用性能,在保证产品性能的前提下,减少污染物的排放和能源的使用。
2)本发明将抗紫外线和防水功能结合为一体,采用印花超薄吸收法对织物进行整理,在纤维得以渗透的同时,布面形成一种极薄的覆膜层,大大减少空隙对紫外线防护的影响,提高织物抗紫外线的能力,各项功能均达到设计要求,大大缩短了生产工艺,较大幅度的节约了能源。
3)本项目针对防紫外线防水漂白麻印染布开发中的技术难题,在织物前处理、防紫外线、防水剂、漂白色牢度等方面进行技术攻关,解决夏装材料经纬密度稀疏和防紫外线效果的矛盾,防紫外线与防水整理之间的矛盾,漂白色牢度问题以及材料穿着舒适性的问题,使其不但保留原有的优良特性,又克服了上述缺点,满足客户的要求,提高了麻面料的附加值,克服麻面料舒适性较差等缺点,减少了能源消耗、水消耗和污染排放,经济效益和社会效益十分明显。
附图说明
图1为本发明的工艺流程图。
具体实施方式
以下结合实施例,对本发明中的技术方案进行清楚、完整地描述。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
一种防紫外线印染布的制备方法,包括以下步骤:
步骤一:将麻织物在烧毛机的火口进行2正2反烧毛,蒸汽灭火;
步骤二:将麻织物轧工作液A,于25℃室温打卷堆置20-25小时,所述的工作液A包含:复合退浆酶10g/L,渗透剂2g/L;
步骤三:将麻织物于85-90℃水温水洗2-3格,轧工作液B,短蒸2-3分钟,蒸箱温度为90-100℃,蒸箱容积为18-22m3,所述的工作液B包含:低温双氧水酶10g/L,双氧水8-12g/L,稳定剂8-12g/L,螯合剂1.5-2.5g/L;
步骤四:将麻织物汽蒸增白,汽蒸温度为100℃,汽蒸时间为2-3分钟,工作液C包含:双氧水5g/L、稳定剂10g/L,荧光增白剂4BK10g/L,汽蒸后水洗90分钟;
步骤五:将麻织物采用圆网印花机进行印花,圆网网目为125,车速为30m/min,工作液D包含:抗紫外线剂4%、防水剂4.5%、纳米氧化钛10%、糊料10%、柔软剂3%及余量的水;
步骤六:将麻织物进行烘焙,烘焙温度为145℃-155℃,焙烘时间为80秒-100秒;
步骤七:将麻织物在空气柔软机中进行空气柔软处理,以高速空气拉动织物以200m/min的速度不断在挡板上冲击,车速为200m/min,风量为65%,温度为25℃,时间为45min;
步骤八:将麻织物进行上柔拉幅防缩整理。
所述的步骤五中糊料为糊料N-9。
表1为实施例制得的防紫外线印染布的各项功能性指标一览表。
表1

Claims (8)

1.一种防紫外线印染布的制备方法,其特征在于,包括以下步骤:
步骤一:将麻织物在烧毛机的火口进行2正2反烧毛,蒸汽灭火;
步骤二:将麻织物轧工作液A,于25℃室温打卷堆置20-25小时,所述的工作液A包含:复合退浆酶10g/L,渗透剂2g/L;
步骤三:将麻织物于85-90℃水温水洗2-3格,轧工作液B,短蒸2-3分钟,蒸箱温度为90-100℃,所述的工作液B包含:低温双氧水酶10g/L,双氧水8-12g/L,稳定剂8-12g/L,螯合剂1.5-2.5g/L;
步骤四:将麻织物汽蒸增白,汽蒸温度为100℃,汽蒸时间为2-3分钟,工作液C包含:双氧水5g/L、稳定剂10g/L,增白剂10g/L,汽蒸后水洗90分钟;
步骤五:将麻织物采用圆网印花机进行印花,工作液D包含:抗紫外线剂4%、防水剂4.5%、纳米氧化钛10%、糊料10%、柔软剂3%及余量的水;
步骤六:将麻织物进行烘焙;
步骤七:将麻织物在空气柔软机中进行空气柔软处理,以高速空气拉动织物以200m/min的速度不断在挡板上冲击;
步骤八:将麻织物进行防缩整理。
2.根据权利要求1所述的一种防紫外线印染布的制备方法,其特征在于:所述的步骤三中蒸箱容积为18-22m3
3.根据权利要求1所述的一种防紫外线印染布的制备方法,其特征在于:所述的步骤四中增白剂为荧光增白剂4BK。
4.根据权利要求1所述的一种防紫外线印染布的制备方法,其特征在于:所述的步骤五中圆网印花机的圆网网目为125,车速为30m/min。
5.根据权利要求1所述的一种防紫外线印染布的制备方法,其特征在于:所述的步骤六中烘焙温度为145℃-155℃,焙烘时间为80秒-100秒。
6.根据权利要求1所述的一种防紫外线印染布的制备方法,其特征在于:所述的步骤七中空气柔软机车速为200m/min,风量为65%,温度为25℃,时间为45min。
7.根据权利要求1所述的一种防紫外线印染布的制备方法,其特征在于:所述的步骤八中防缩整理采用上柔拉幅防缩整理。
8.根据权利要求1所述的一种防紫外线印染布的制备方法,其特征在于:所述的步骤五中糊料为糊料N-9。
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CN102021840A (zh) * 2010-11-26 2011-04-20 安徽中天印染股份有限公司 一种纯亚麻华舒纺面料的染整工艺
CN104452161A (zh) * 2014-11-19 2015-03-25 常熟市天辰针织有限公司 一种家纺面料的后整理方法
CN104963193A (zh) * 2015-07-28 2015-10-07 太仓市诚乐化纤有限公司 一种苎麻织物的染整工艺
CN104988768A (zh) * 2015-07-28 2015-10-21 太仓市宝明化纤有限公司 一种亚麻织物的染整工艺

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CN106968114A (zh) * 2017-03-16 2017-07-21 江苏工程职业技术学院 一种棉石墨烯锦纶交织面料的印花方法
CN114836972A (zh) * 2022-03-18 2022-08-02 永新纺织印染有限公司 柔软麻面料的加工工艺

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