CN104996016B - Self-propelled double-layer straw and surface soil mulching machine for orchard - Google Patents

Self-propelled double-layer straw and surface soil mulching machine for orchard Download PDF

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CN104996016B
CN104996016B CN201510486957.6A CN201510486957A CN104996016B CN 104996016 B CN104996016 B CN 104996016B CN 201510486957 A CN201510486957 A CN 201510486957A CN 104996016 B CN104996016 B CN 104996016B
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straw
soil
roller
orchard
covering
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CN104996016A (en
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朱新华
郭文川
陈胤嗣
宋永超
王东阳
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Northwest A&F University
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Abstract

一种自走式果园秸秆与表层土壤双层覆盖机,涉及果园机械领域。该覆盖机车架上安装有秸秆料箱,秸秆料箱的箱底为“V”形结构,“V”形结构底部开口上方有一个出料辊,其下方秸秆出料槽的槽体向前向下倾斜。在覆盖机底部前方,秸秆出料槽的出口的侧下方位置挂接一个覆土辊,覆土辊的位置处在秸秆出料槽的下方,覆土辊在液压升降油缸作用下可升降。该覆盖机能将秸秆覆盖在果园行间地面,并对秸秆层薄土盖压,适于果园或其他农地秸秆覆盖机械化作业,起到对土壤保墒、节水、抑草、增加土壤有机质、保温防冻、改善土质和土壤微环境等作用,特别适于矮砧苹果园。能降低秸秆覆盖成本,促进秸秆规模利用,实现农业增收增效。

A self-propelled orchard straw and surface soil double-layer covering machine relates to the field of orchard machinery. The covered locomotive frame is equipped with a straw material box. The bottom of the straw material box is a "V"-shaped structure. There is a discharge roller above the bottom opening of the "V"-shaped structure. down slope. In front of the bottom of the mulching machine, a soil covering roller is mounted on the lower side of the outlet of the straw discharge chute. The soil covering roller is located below the straw discharge chute, and the soil covering roller can be raised and lowered under the action of a hydraulic lifting cylinder. The mulching machine can cover the straw on the ground between the rows of the orchard, and cover the thin soil of the straw layer. It is suitable for the mechanized operation of straw mulching in the orchard or other agricultural land, and plays a role in soil moisture conservation, water saving, weed suppression, increase of soil organic matter, and heat preservation. Anti-freezing, improving soil quality and soil microenvironment, etc., especially suitable for low-stock apple orchards. It can reduce the cost of straw covering, promote the large-scale utilization of straw, and realize the increase of agricultural income and efficiency.

Description

一种自走式果园秸秆与表层土壤双层覆盖机A self-propelled orchard straw and surface soil double-layer covering machine

技术领域technical field

本发明公开一种自走式果园秸秆与表层土壤双层覆盖机,属于农业机械领域和秸秆资源利用领域,特别是涉及果园秸秆覆盖机械化领域。The invention discloses a self-propelled orchard straw and surface soil double-layer covering machine, which belongs to the fields of agricultural machinery and straw resource utilization, and in particular relates to the field of orchard straw covering mechanization.

背景技术Background technique

自改革开放以来30年的快速发展,我国已成为果业大国,果业规模迅猛发展,苹果、梨、桃、葡萄、柑橘等种植面积均已达到全球第一,当前我国果业也正在从“数量规模”向着“质量效益”型转变的阶段。但与发达国家相比,我国的果业产品质量低下和产业效益不高,其中导致这一问题的主要原因是我国果园土壤较为瘠薄土壤缺水严重。我国西北旱塬苹果园的有机质含量普遍在1.0%以下,而欧美国家的苹果园有机质含量普遍在3.0%以上,日本苹果园有机质含量甚至达到了6.8%;干旱、半干旱地区土壤季节性缺水也比较普遍。因此,在我国北方旱塬和西南地区,果园蓄水保墒、提高土壤有机质含量已成为果园管理的重中之重。After 30 years of rapid development since the reform and opening up, my country has become a big country in the fruit industry, and the scale of the fruit industry has developed rapidly. The planting area of apples, pears, peaches, grapes, and citrus has reached the first place in the world. The stage of transformation from "quantity scale" to "quality benefit". However, compared with developed countries, the quality of fruit products in our country is low and the industrial efficiency is not high. The main reason for this problem is that the orchard soil in our country is relatively poor and the soil is short of water. The organic matter content of apple orchards in the dry plateau of Northwest my country is generally below 1.0%, while the organic matter content of apple orchards in European and American countries is generally above 3.0%, and the organic matter content of Japanese apple orchards even reaches 6.8%; the soil in arid and semi-arid areas is seasonally short of water Also relatively common. Therefore, in the northern drylands and southwestern regions of China, water storage and moisture conservation in orchards and improvement of soil organic matter content have become the top priority of orchard management.

果园管理方面,国外的果园土壤管理技术是多果园生草栽培,果园生草栽培能改善土壤理化性状,增强保、蓄水能力和水分利用效率,增加土壤有机质含量和微生物数量,改善果园生态环境、提高果实品质和产量。而我国果园大都分布干旱、半干旱地区,土壤有机质相比较国外含量较低,不宜采用生草栽培,旱区生草栽培会发生草争夺果树水分的现象,不但消耗每年的降水渗入量,而且还不断利用深沉土壤有效储水,造成深沉土壤水分缺失,草还会与果树争夺养分,导致果实品质下降产量减少。而我国果园地下管理长期以来沿用清耕,这种土壤管理制度已被实践对果树生长发育是不利的。近年来随着不断的实践和总结,我国开始采用果园覆盖技术。目前绝大部分地区主要采用地膜覆盖,但地膜覆盖的增产是以消耗地力为代价的。地膜覆盖降低了有机物料在土壤中的分解率,使土壤有机质含量下降,酶活性下降,还影响到土壤微生物的功能多样性,从而影响土壤肥力和土壤生态系统功能。In terms of orchard management, the foreign orchard soil management technology is multi-orchard grass cultivation. Orchard grass cultivation can improve soil physical and chemical properties, enhance water retention, water storage capacity and water use efficiency, increase soil organic matter content and microbial population, and improve the ecological environment of orchards. , Improve fruit quality and yield. However, most orchards in my country are distributed in arid and semi-arid areas. Compared with foreign countries, the content of soil organic matter is relatively low, so it is not suitable to use grass cultivation. Grass cultivation in dry areas will cause grass to compete for water in fruit trees, which not only consumes the annual precipitation infiltration, but also Continuous use of deep soil to effectively store water results in water loss in deep soil, and grass will compete with fruit trees for nutrients, resulting in a decrease in fruit quality and yield. However, the underground management of orchards in my country has been using clear tillage for a long time, and this soil management system has been practiced to be unfavorable to the growth and development of fruit trees. In recent years, with continuous practice and summary, my country has begun to adopt orchard mulching technology. At present, plastic film mulching is mainly used in most areas, but the increase in production of plastic film mulching is at the expense of soil fertility. Plastic film mulching reduces the decomposition rate of organic materials in the soil, reduces the content of soil organic matter and enzyme activity, and also affects the functional diversity of soil microorganisms, thereby affecting soil fertility and soil ecosystem functions.

通过研究,对土壤贫瘠、肥力低、易受天气和温度影响的果园采取秸秆覆盖技术,将常见的农业废弃物,如玉米秸秆、稻草、树皮、锯末、松针、果壳、纸片等覆盖在果树周围裸露的土壤表面,上面再覆盖一层薄土,不但可以减少土壤水分的蒸发,对形成土壤团粒、保肥保墒、土壤有机质和生物活性的增加和提高果品质量都有显著的效果,而覆盖的薄土层是为了起到防止覆盖物被风吹散和预防火灾的作用。果园秸秆覆盖技术是解决干旱、半干旱地区因肥水短缺制约果园提质增产的有效措施,也是发展生态果业、有机果业重要的生产技术之一。Through research, straw mulching technology is adopted for orchards with poor soil, low fertility, and susceptible to weather and temperature, and common agricultural wastes, such as corn stalks, straw, bark, sawdust, pine needles, fruit shells, paper, etc. Covering the bare soil surface around the fruit trees with a thin layer of soil can not only reduce the evaporation of soil moisture, but also have significant effects on the formation of soil aggregates, fertilizer and moisture conservation, increase of soil organic matter and biological activity, and improvement of fruit quality. The thin layer of soil covered is to prevent the cover from being blown away by the wind and to prevent fire. Orchard straw mulching technology is an effective measure to solve the shortage of fertilizer and water in arid and semi-arid areas to improve the quality and increase production of orchards, and it is also one of the important production technologies for the development of ecological and organic fruit industries.

果园秸秆覆盖技术的应用不但可以改善土壤品质,还很好的解决了果园周边农业废弃物的再利用问题。据联合国环境规划署报道,我国农作物秸秆年产量为7亿吨左右,列世界之首,折合标准煤量3.53亿吨,占全世界秸秆总量的30%左右。但是我国农村秸秆资源完全处于高消耗、高污染、低产出的状况,只有少数秸秆被用作制沼、饲料、肥料和工业原料,相当多的一部分农作物秸秆被弃置或者进行焚烧,没有得到合理开发利用。目前我国秸秆利用率约为33%,其中大部分未加处理,经过技术处理后利用的仅约占2.6%。而导致秸秆没有被合理利用的主要原因之一是,秸秆资源的分布密度低,不易收集。随着秸秆覆盖技术应用的普及,果园周边的废弃秸秆将被收集再利用。有效的解决了秸秆资源浪费的问题。The application of orchard straw mulching technology can not only improve the soil quality, but also solve the problem of reusing agricultural waste around the orchard. According to the United Nations Environment Program report, my country's annual output of crop straw is about 700 million tons, ranking first in the world, equivalent to 353 million tons of standard coal, accounting for about 30% of the world's total straw. However, my country's rural straw resources are completely in a state of high consumption, high pollution, and low output. Only a small amount of straw is used as biogas, feed, fertilizer, and industrial raw materials, and a considerable part of crop straw is discarded or burned. develop and use. At present, the utilization rate of straw in my country is about 33%, most of which are not treated, and only about 2.6% are used after technical treatment. One of the main reasons why straw is not used rationally is that the distribution density of straw resources is low and it is not easy to collect. With the popularization of the application of straw mulching technology, the waste straw around the orchard will be collected and reused. Effectively solve the problem of waste of straw resources.

目前,世界果业生产技术向着集约化、标准化、机械化、现代化和低成本方向发展。世界上很多苹果生产大国已经普篇采用苹果矮化集约高效栽培技术,许多国家的矮时苹果己占到90% 以上。苹果矮化集约高效栽培技术突出的优势表现为矮化密植产量丰富、效率高、果品优质、省时省力,它的综合生产效率相比较传统乔木苹果园有显著的提高。相比而言,我国目前主要是乔砧苹果,占90% ,而矮砧苹果仅占10% 左右。因此,未来10-20 年,我国将迎来一个苹果栽培技术升级换代的高速发展热潮。近几年,陕西、山东等苹果种植区己开始规模化引进。随着水果矮化技术,特别是矮砧苹果集约化栽培技术等先进技术在我国的推广,果园行间宽敞,树形规范,将为果园作业机械化提供了便利。At present, the world's fruit production technology is developing in the direction of intensification, standardization, mechanization, modernization and low cost. Many apple producing countries in the world have generally adopted apple dwarf intensive and high-efficiency cultivation techniques, and the dwarf apples in many countries have accounted for more than 90%. The outstanding advantages of the dwarf intensive and high-efficiency cultivation technology of apples are that the dwarf dense planting has abundant yield, high efficiency, high-quality fruit, and saves time and labor. Compared with traditional tree apple orchards, its comprehensive production efficiency has been significantly improved. Comparatively speaking, in my country at present, the main apples are Qiaoan apples, accounting for 90%, while the short-anvil apples only account for about 10%. Therefore, in the next 10-20 years, my country will usher in a high-speed development boom of upgrading apple cultivation technology. In recent years, apple planting areas such as Shaanxi and Shandong have begun to introduce them on a large scale. With the promotion of fruit dwarfing technology, especially the intensive cultivation technology of dwarf apples in our country, the spacious rows of orchards and standardized tree shapes will facilitate the mechanization of orchard operations.

目前,果园秸秆的铺设完全依靠人力将秸秆铺盖在行间,覆盖过程耗时耗力。随着矮化集约高效栽培技术的大范围推广,果园面积的不断扩大,相应的秸秆覆盖的劳动强度增大,因此,改变过去果园秸秆覆盖的简陋方法,研究果园秸秆覆盖机械化技术并研制出果园秸秆覆盖作业机具,是发挥果园秸秆覆盖技术效益的关键,也是实现秸秆资源在高附加值的果业中高效利用的重要途径,是提高果园土壤水分、有机质含量,实现果园高产高效的重要保障。At present, the laying of straw in orchards relies entirely on manpower to cover the straw between the rows, and the covering process is time-consuming and labor-intensive. With the large-scale promotion of dwarf intensive and high-efficiency cultivation technology, the orchard area continues to expand, and the corresponding labor intensity of straw mulching increases. Straw mulching operation equipment is the key to exerting the benefits of straw mulching technology in orchards. It is also an important way to realize the efficient utilization of straw resources in high value-added fruit industry.

目前国外在果园秸秆覆盖机械化技术研究和应用方面还未见任何相关报道。而国内可查阅到的专利CN204377363U和CN204377459U果园秸秆覆盖机均由拖拉机牵引一个带有秸秆料箱的拖车进行作业,这种覆盖机的优点是结构简单、成本低廉、动力机通用性好。但其缺点明显:结构不紧凑、功能不专一、工作效率低、工作时转弯半径过大,在种植密集和掉头空间不充裕的条件下极为不方便,本发明公开的一种自走式果园秸秆与表层土壤双层覆盖机,能够解决现有的果园秸秆覆盖机转弯半径大和掉头不便的问题,提高覆盖机的工作效率,促进秸秆覆盖技术在果园中的应用,提高废弃秸秆的再利用率,节约资源,保护环境,提高果园土壤肥力和提高果品质量,实现农民增收,农业增效。At present, there are no relevant reports abroad on the research and application of orchard straw mulching mechanization technology. The domestic available patents CN204377363U and CN204377459U orchard straw mulching machines are all driven by a tractor with a trailer with a straw material box. The advantages of this mulching machine are simple structure, low cost, and good versatility of the power machine. But its disadvantages are obvious: the structure is not compact, the function is not specific, the work efficiency is low, the turning radius is too large when working, and it is extremely inconvenient under the conditions of dense planting and insufficient turning space. A self-propelled orchard disclosed by the invention Straw and surface soil double-layer mulching machine can solve the problems of large turning radius and inconvenient U-turn of the existing orchard straw mulching machine, improve the working efficiency of the mulching machine, promote the application of straw mulching technology in orchards, and increase the reuse rate of waste straw , save resources, protect the environment, improve orchard soil fertility and improve fruit quality, increase farmers' income and increase agricultural efficiency.

发明内容Contents of the invention

本发明的目的:公开一种自走式果园秸秆与表层土壤双层覆盖机,能够改善现有技术中果园秸秆覆盖机存在的问题,实现果园秸秆覆盖与表层覆土盖压作业机械化、规范化,该覆盖机能促进果园秸秆覆盖技术的推广应用,降低果园秸秆覆盖作业成本,改善果园土壤状况,促进果区周边秸秆大规模高效利用,实现农民增收,农业增效。The purpose of the present invention: to disclose a self-propelled orchard straw and surface soil double-layer mulching machine, which can improve the problems existing in the orchard straw mulching machine in the prior art, and realize the mechanization and standardization of orchard straw mulching and surface soil covering operations. The mulching function can promote the popularization and application of straw mulching technology in orchards, reduce the cost of straw mulching in orchards, improve the soil conditions in orchards, promote large-scale and efficient utilization of straw around fruit areas, increase farmers' income, and increase agricultural efficiency.

本发明要解决的技术问题:所述的自走式果园秸秆与表层土壤双层覆盖机以何种组成和结构实现解决现有果园秸秆覆盖机转弯半径过大和掉头不便的问题。并且能够完成果园秸秆覆盖,并在秸秆覆盖层上覆盖一层薄士,并使秸秆基质覆盖厚度和薄土盖压厚度均匀可调,从而优化现有的秸秆覆盖机械化方案,提高覆盖机的作业效率,降低果园秸秆覆盖作业成本,改善果园土壤状况,促进果区周边秸秆大规模高效利用。The technical problem to be solved by the present invention is: what composition and structure should be used for the self-propelled orchard straw and surface soil double-layer mulching machine to solve the problems of the existing orchard straw mulching machine that the turning radius is too large and turning around is inconvenient. And it can complete the orchard straw mulching, and cover a layer of thinner on the straw covering layer, and make the thickness of the straw matrix covering and the thickness of the thin soil covering pressure uniform and adjustable, so as to optimize the existing straw covering mechanization scheme and improve the operation of the covering machine Efficiency, reduce orchard straw mulching operation costs, improve orchard soil conditions, and promote large-scale and efficient use of straw around the fruit area.

要实现园秸秆覆盖机械化,需要按照下面的工艺步骤来完成:To realize the mechanization of garden straw mulching, it needs to be completed according to the following process steps:

(1)秸秆细碎:将农作物秸秆处理成秸秆碎段。(1) Straw finely crushing: the crop straw is processed into straw fragments.

(2)果园秸秆覆盖基质配制:在步骤(1)所述的秸秆碎段中加入适量的土壤营养物质或土壤结构改良物质,并根据需要进行适当的杀虫、灭菌处理,形成果园秸秆覆盖基质。(2) Orchard straw mulching substrate preparation: Add appropriate amount of soil nutrients or soil structure improvement substances to the straw fragments described in step (1), and perform appropriate insecticide and sterilization treatments as required to form orchard straw mulch matrix.

(3)果园土壤耕整:用农业机械对果园行间土壤进行松耕、碎土和平整作业。(3) Orchard soil tillage: Use agricultural machinery to loosen, crush and level the soil between the rows of the orchard.

(4)秸秆基质覆盖:将步骤(1)或步骤(2)所述的秸秆(碎段)基质用机械覆盖在果园行间或株间的土壤表面,覆盖厚度尽量均匀。(4) Straw substrate covering: Cover the straw (broken section) substrate described in step (1) or step (2) mechanically on the soil surface between rows or plants in the orchard, and the covering thickness should be as uniform as possible.

(5)薄土盖压:用机械在步骤(4)所述覆盖的秸秆基质层上方覆盖一层碎土,将覆盖的秸秆基质层薄土盖压,形成秸秆与表层土壤双层覆盖。(5) Covering with thin soil: use a machine to cover a layer of crushed soil above the straw substrate layer covered in step (4), and cover the covered straw substrate layer with thin soil to form a double-layer covering of straw and surface soil.

为了解决本发明要解决的技术问题,本发明给出了以下技术方案:In order to solve the technical problem to be solved in the present invention, the present invention provides the following technical solutions:

一种自走式果园秸秆与表层土壤双层覆盖机,其特征在于包含两种方案,方案一的发动机安装在秸秆料箱后方,方案二的发动机安装在秸秆料箱的前方,驾驶室的后下方。A self-propelled orchard straw and surface soil double-layer mulching machine is characterized in that it includes two schemes, the engine of scheme 1 is installed behind the straw material box, the engine of scheme 2 is installed in front of the straw material box, and the rear of the cab below.

覆盖机车架上安装有秸秆料箱,秸秆料箱的箱底为“V”形结构,“V”形结构底部开口与秸秆出料槽相接,其底部开口上方安装有一个出料辊,秸秆出料槽的槽体向前向下倾斜;在覆盖机底部前方,挂接一个覆土辊,覆土辊的位置处在秸秆出料槽的出口的侧下方,覆土辊的轴向安装有数个覆土辊叶片,形成空心辊状结构,覆土辊叶片为类似角钢结构,覆土辊叶片的两个面的夹角、叶片宽度根据覆土量的多少定制,覆土辊叶片的安装角度根据覆土量的多少有特定的角度。工作时覆土辊在动力驱动下沿顺时针方向旋转,覆土辊底部的覆土辊叶片入土,将土壤铲起,随着旋转,土被提升并旋转通过覆土辊最高点,转到距覆土辊最低点大约225°后,带起的土在重力作用下沿覆土辊叶片滑落,跌落到覆土辊的后部,将前面着陆的秸秆层覆盖,完成薄土盖压。A straw material box is installed on the covered locomotive frame. The bottom of the straw material box is a "V"-shaped structure. The bottom opening of the "V"-shaped structure is connected with the straw discharge chute. The trough body of the discharge trough is inclined forward and downward; in front of the bottom of the covering machine, a covering roller is mounted, and the position of the covering roller is below the outlet of the straw discharge chute, and several covering rollers are installed in the axial direction The blades form a hollow roller-like structure. The blades of the soil-covering roller are similar to the angle steel structure. The angle between the two surfaces of the blades of the soil-covering roller and the width of the blade are customized according to the amount of soil covering. The installation angle of the blades of the soil-covering roller is specific according to the amount of soil covering. angle. When working, the cover roller rotates clockwise under the drive of power, and the blades of the cover roller at the bottom of the cover roller go into the soil and scoop up the soil. With the rotation, the soil is lifted and rotated through the highest point of the cover roller, to the lowest point away from the cover roller After about 225°, the lifted soil slides down along the blades of the soil-covering roller under the action of gravity, and falls to the rear of the soil-covering roller to cover the straw layer that landed in front to complete the thin soil covering.

方案一中,所述的自走式果园秸秆与表层土壤双层覆盖机由发动机动力输出轴输出动力,经传动链Ⅰ、链轮Ⅰ、链轮Ⅱ、传动链Ⅱ传递给变速箱,带动覆盖机行走。覆土辊的动力由发动机动力输出轴输出,经传动链Ⅰ、链轮Ⅰ、动力传递轴、链轮Ⅴ、传动链Ⅳ、链轮Ⅵ传递给覆土辊,带动覆土辊的覆土辊叶片旋转。出料辊的动力由发动机动力输出轴输出,经传动链Ⅰ、链轮Ⅰ、动力传递轴、链轮Ⅲ、传动链Ⅲ、链轮Ⅳ传递给出料辊,带动出料辊旋转,拨动秸秆基质均匀下料。In Scheme 1, the self-propelled orchard straw and surface soil double-layer mulching machine is powered by the power output shaft of the engine, and is transmitted to the gearbox through the transmission chain I, sprocket I, sprocket II, and transmission chain II to drive the covering machine walking. The power of the covering roller is output by the power output shaft of the engine, and transmitted to the covering roller through the transmission chain I, the sprocket I, the power transmission shaft, the sprocket V, the transmission chain IV, and the sprocket VI, and drives the covering roller blades of the covering roller to rotate. The power of the discharge roller is output by the power output shaft of the engine, and is transmitted to the discharge roller through the transmission chain Ⅰ, sprocket Ⅰ, power transmission shaft, sprocket Ⅲ, transmission chain Ⅲ, and sprocket Ⅳ, which drives the discharge roller to rotate and move The straw matrix is evenly fed.

方案二中,所述的自走式果园秸秆与表层土壤双层覆盖机由发动机动力输出轴输出动力,经传动链Ⅰ、链轮Ⅰ、链轮Ⅱ、传动链Ⅱ传递给变速箱,带动覆盖机行走。覆土辊的动力由发动机动力输出轴输出,经传动链Ⅰ、链轮Ⅰ、动力传递轴、链轮Ⅲ、传动链Ⅲ、链轮Ⅳ、链轮Ⅴ、传动链Ⅳ、链轮Ⅵ传递给覆土辊,带动覆土辊的覆土辊叶片旋转。出料辊的动力由发动机动力输出轴输出,经传动链Ⅰ、链轮Ⅰ、动力传递轴、链轮Ⅲ、传动链Ⅲ、链轮Ⅳ传递给出料辊,带动出料辊旋转,拨动秸秆基质均匀下料。In Scheme 2, the self-propelled orchard straw and surface soil double-layer mulching machine is powered by the power output shaft of the engine, and is transmitted to the gearbox through the transmission chain I, sprocket I, sprocket II, and transmission chain II to drive the covering machine walking. The power of the covering roller is output by the power output shaft of the engine, and transmitted to the covering soil through the transmission chain Ⅰ, sprocket Ⅰ, power transmission shaft, sprocket Ⅲ, transmission chain Ⅲ, sprocket Ⅳ, sprocket Ⅴ, transmission chain Ⅳ, and sprocket Ⅵ The roller drives the soil-covering roller blades of the soil-covering roller to rotate. The power of the discharge roller is output by the power output shaft of the engine, and is transmitted to the discharge roller through the transmission chain Ⅰ, sprocket Ⅰ, power transmission shaft, sprocket Ⅲ, transmission chain Ⅲ, and sprocket Ⅳ, which drives the discharge roller to rotate and move The straw matrix is evenly fed.

所述的出料辊安装在秸秆料箱内部“V”形结构底部开口上方,其轴线方向与秸秆料箱长度方向垂直;出料辊在链轮Ⅳ带动下旋转,使秸秆基质均匀出料并控制出料量;出料辊的辊面上具有钉齿或凸凹,钉齿或凸凹的排列具有一定的方向性,强制秸秆基质在秸秆出料槽长度方向上均匀下落排出;加装调速机构改变出料辊转速,可实现秸秆基质出料量,即秸秆基质覆盖层厚度的调控。The discharge roller is installed above the opening of the bottom of the "V" shaped structure inside the straw hopper, and its axial direction is perpendicular to the length direction of the straw hopper; the discharge roller rotates under the drive of the sprocket IV, so that the straw matrix is evenly discharged Control the output volume; the roller surface of the discharge roller has nail teeth or convex and concave, and the arrangement of the nail teeth or convex and concave has a certain direction, forcing the straw substrate to fall and discharge evenly in the length direction of the straw discharge chute; install a speed regulating mechanism Changing the rotation speed of the discharge roller can realize the regulation of the discharge amount of the straw substrate, that is, the thickness of the straw substrate covering layer.

所述的覆土辊的转轴两端与升降臂相连,升降臂的上端悬挂在车架底部,升降臂的连杆上套接一对液压升降油缸,液压升降油缸的上端铰接悬挂在车架底部;在进行果园秸秆覆盖工作时,液压升降油缸伸长,带动整个覆土辊绕着悬挂点旋转,使覆土辊下降,覆土辊叶片入土;当不用覆土时,液压升降油缸缩短,带动整个覆土辊绕着悬挂点旋转,使覆土辊上升。The two ends of the rotating shaft of the covering roller are connected with the lifting arm, the upper end of the lifting arm is suspended at the bottom of the vehicle frame, a pair of hydraulic lifting cylinders are sleeved on the connecting rod of the lifting arm, and the upper end of the hydraulic lifting cylinder is hinged and suspended at the bottom of the vehicle frame; When covering straw in the orchard, the hydraulic lifting cylinder is extended to drive the entire covering roller to rotate around the suspension point, so that the covering roller is lowered and the blades of the covering roller enter the soil; when the soil is not covered, the hydraulic lifting cylinder is shortened to drive the entire covering roller to rotate The suspension point rotates to raise the cover roller.

所述的薄土盖压需要的碎土由覆土辊在作业过程中现场取土。The crushed soil required for the thin soil cover pressure is taken from the site by the covering roller during the operation.

所述的自走式果园秸秆与表层土壤双层覆盖机的行走动力、覆土辊和出料辊的动力传递方式可采用带传动或链传动。The walking power of the self-propelled orchard straw and surface soil double-layer covering machine, the power transmission mode of the soil covering roller and the discharge roller can adopt belt transmission or chain transmission.

所述的果园秸秆覆盖装置适用于干旱半干旱地区或者季节性干旱地区需要保墒、节水的果园或土地,或者需要提高土壤有机质含量,改善土质和土壤生物微环境的果园或土地,或者需要抑制果园杂草的果园或土地,或者需要对土壤保温的果园或土地,或者综合上述多种需要的果园或土地,特别适于集约栽培的矮化果园,如矮砧苹果园。The orchard straw mulching device is suitable for orchards or lands in arid and semi-arid areas or seasonally dry areas that require moisture conservation and water conservation, or that need to increase soil organic matter content, improve soil quality and soil biological microenvironment, or that need to inhibit Orchards or lands with weeds in orchards, or orchards or lands that require soil insulation, or orchards or lands that combine the above-mentioned needs, especially suitable for intensive cultivation of dwarf orchards, such as dwarf apple orchards.

一种自走式果园秸秆与表层土壤双层覆盖机,工作原理如下:A self-propelled orchard straw and surface soil double-layer covering machine, the working principle is as follows:

本发明所述的一种自走式果园秸秆与表层土壤双层覆盖机能够完成果园土壤细碎和平整、秸秆基质覆盖和薄土盖压步骤,以方案一为例,具体过程和工作原理表述如下:A self-propelled orchard straw and surface soil double-layer covering machine described in the present invention can complete the steps of orchard soil fine crushing and leveling, straw matrix covering and thin soil covering. Taking scheme 1 as an example, the specific process and working principle are expressed as follows :

自走式果园秸秆与表层土壤双层覆盖机由发动机动力输出轴输出动力,经传动链Ⅰ、链轮Ⅰ、链轮Ⅱ、传动链Ⅱ传递给变速箱,带动覆盖机行走。The self-propelled orchard straw and surface soil double-layer mulching machine is output by the power output shaft of the engine, and is transmitted to the gearbox through the transmission chain Ⅰ, sprocket Ⅰ, sprocket Ⅱ, and transmission chain Ⅱ to drive the mulching machine to walk.

在进行果园秸秆覆盖作业中,液压升降油缸伸长,带动整个覆土辊绕着悬挂点旋转,使覆土辊下降,覆土辊叶片入土;覆盖机在果园行间匀速前进,发动机将动力输出,经传动链Ⅰ、链轮Ⅰ、动力传递轴、链轮Ⅴ、传动链Ⅳ、链轮Ⅵ传递给覆土辊,带动覆土辊的覆土辊叶片顺时针方向旋转,覆土辊底部的覆土辊叶片入土,将土壤铲起,随着旋转,土被提升并旋转通过覆土辊最高点,转到距覆土辊最低点大约225°后,带起的土在重力作用下沿覆土辊叶片滑落,跌落到覆土辊的后部,将前面着陆的秸秆层覆盖,完成薄土盖压。During the straw mulching operation in the orchard, the hydraulic lifting cylinder is extended to drive the entire covering roller to rotate around the suspension point, so that the covering roller is lowered, and the blades of the covering roller enter the soil; Chain Ⅰ, sprocket Ⅰ, power transmission shaft, sprocket Ⅴ, transmission chain Ⅳ, and sprocket Ⅵ are transmitted to the soil covering roller, which drives the soil covering roller blades of the soil covering roller to rotate clockwise, and the soil covering roller blades at the bottom of the soil covering roller enter the soil, and the soil Shoveling, with the rotation, the soil is lifted and rotated through the highest point of the cover roller, and after turning to about 225° from the lowest point of the cover roller, the lifted soil slides down along the blades of the cover roller under the action of gravity, and falls to the back of the cover roller At the bottom, cover the straw layer that landed in front to complete the thin soil cover pressure.

发动机动力输出轴将动力输出,经传动链Ⅰ、链轮Ⅰ、动力传递轴、链轮Ⅲ、传动链Ⅲ、链轮Ⅳ传递给出料辊,带动出料辊旋转,拨动秸秆基质均匀下料。出料辊的辊面上具有钉齿或凸凹,钉齿或凸凹的排列具有一定的方向性,强制秸秆基质在秸秆出料槽长度方向上均匀下落排出。覆土辊的位置处在秸秆出料槽的出口的侧下方,秸秆出料槽的出口与覆土辊叶片外缘之间保持一定的间隙。The power output shaft of the engine transmits the power to the discharge roller through the transmission chain Ⅰ, sprocket Ⅰ, power transmission shaft, sprocket Ⅲ, transmission chain Ⅲ, sprocket Ⅳ, drives the discharge roller to rotate, and moves the straw matrix evenly material. The roller surface of the discharge roller has nail teeth or protrusions and recesses, and the arrangement of the nail teeth or protrusions and recesses has a certain directionality, forcing the straw matrix to fall and discharge evenly in the length direction of the straw discharge chute. The position of the soil covering roller is below the outlet of the straw discharge trough, and a certain gap is maintained between the outlet of the straw discharge trough and the outer edge of the soil covering roller blades.

覆盖层厚度调整:在行进速度恒定的情况下,改变出料辊的转速、辊面结构以及秸秆出料槽的大小可调整秸秆基质覆盖层的厚度;改变覆土辊叶片的宽度及安装角度可以调整薄土盖压层的厚度。Overlay thickness adjustment: In the case of constant travel speed, the thickness of the straw matrix overlay can be adjusted by changing the rotation speed of the discharge roller, the structure of the roller surface and the size of the straw discharge chute; the width and installation angle of the blades of the cover roller can be adjusted Thickness of thin soil cap compaction.

在非覆盖工作状态,液压升降油缸收缩,带动整个覆土辊绕着悬挂点旋转,使覆土辊上升;动力传递轴动力输出切断,覆土辊和出料辊停止旋转,秸秆出料槽被出料辊挡住,停止出料。In the non-covered working state, the hydraulic lifting cylinder shrinks, driving the entire covering roller to rotate around the suspension point, so that the covering roller rises; the power output of the power transmission shaft is cut off, the covering roller and the discharge roller stop rotating, and the straw discharge trough is covered by the discharge roller. Block, stop discharging.

有益技术效果:本发明的技术方案能够实现果园秸秆覆盖与表层覆土盖压作业机械化、规范化,促进果园秸秆覆盖技术的推广应用,降低果园秸秆覆盖作业成本,改善果园土壤状况,替代果园生草技术,促进果区周边秸秆大规模高效利用,实现农民增收,农业增效。Beneficial technical effects: the technical solution of the present invention can realize the mechanization and standardization of orchard straw mulching and surface covering soil covering operations, promote the popularization and application of orchard straw mulching technology, reduce the cost of orchard straw mulching operations, improve the soil condition of orchards, and replace the orchard weeding technology , to promote the large-scale and efficient utilization of straw around the fruit area, to increase farmers' income and increase agricultural efficiency.

附图说明:Description of drawings:

1.驾驶室 2.秸秆料箱 3.发动机 4.动力输出轴 5.传动链Ⅰ 6.车架 7. 链轮Ⅱ8. 链轮Ⅰ9. 传动链Ⅱ 10.秸秆出料槽 11.升降臂 12.覆土辊 13.变速箱 14.发动机散热器 15. 料箱前支撑筋板 16.覆土辊叶片 17.链轮Ⅳ 18.传动链Ⅲ 19.链轮Ⅵ 20.液压升降油缸 21.传动链Ⅳ 22.链轮Ⅲ 23. 料箱后支撑筋板 24.链轮Ⅴ 25.动力传递轴 26.出料辊1. Cab 2. Straw bin 3. Engine 4. Power output shaft 5. Transmission chain Ⅰ 6. Frame 7. Sprocket Ⅱ 8. Sprocket Ⅰ 9. Transmission chain Ⅱ 10. Straw discharge chute 11. Lifting arm 12 .Covering roller 13.Gear box 14.Engine radiator 15.Front support rib plate of material box 16.Covering roller blade 17.Sprocket Ⅳ 18.Transmission chain Ⅲ 19.Sprocket Ⅵ 20.Hydraulic lifting cylinder 21.Transmission chain Ⅳ 22. Sprocket Ⅲ 23. Rear supporting rib of material box 24. Sprocket Ⅴ 25. Power transmission shaft 26. Discharge roller

图1 是一种自走式果园秸秆与表层土壤双层覆盖机方案一左侧总体结构图Figure 1 is a self-propelled orchard straw and surface soil double-layer mulching machine scheme 1 overall structure on the left side

图2 是一种自走式果园秸秆与表层土壤双层覆盖机方案一右侧总体结构图Figure 2 is a self-propelled orchard straw and surface soil double-layer mulching machine scheme 1 overall structure diagram on the right side

图3 是一种自走式果园秸秆与表层土壤双层覆盖机方案一俯视图Figure 3 is a plan view of a self-propelled orchard straw and surface soil double-layer mulching machine

图4 是一种自走式果园秸秆与表层土壤双层覆盖机方案一仰视图Figure 4 is a bottom view of a self-propelled orchard straw and surface soil double-layer covering machine scheme 1

图5是一种自走式果园秸秆与表层土壤双层覆盖机方案一的覆土辊的结构图Fig. 5 is a structural diagram of the covering roller of a self-propelled orchard straw and surface soil double-layer covering machine scheme 1

图6是一种自走式果园秸秆与表层土壤双层覆盖机方案一动力传动简图Figure 6 is a schematic diagram of a self-propelled orchard straw and surface soil double-layer covering machine scheme-power transmission

图7是一种自走式果园秸秆与表层土壤双层覆盖机方案二左侧总体结构图Figure 7 is a self-propelled orchard straw and surface soil double-layer mulching machine scheme 2 overall structure diagram on the left side

图8是一种自走式果园秸秆与表层土壤双层覆盖机方案二右侧总体结构图Figure 8 is a self-propelled orchard straw and surface soil double-layer mulching machine scheme 2 overall structure diagram on the right side

图9是一种自走式果园秸秆与表层土壤双层覆盖机方案二动力传动简图Figure 9 is a schematic diagram of the second power transmission of a self-propelled orchard straw and surface soil double-layer covering machine

实施方式Implementation

本实施例是在矮砧苹果园中进行秸秆覆盖机械化作业。矮砧苹果园行间距3.5米~4.5米,树形树冠整齐。In this embodiment, the mechanized operation of straw covering is carried out in an apple orchard with short stock. The distance between rows of apple orchards on short stock is 3.5m to 4.5m, and the tree shape and crown are neat.

在集约化栽培的矮砧苹果园中进行秸秆覆盖,需要按照下面的工艺步骤来完成:Straw mulching in intensively cultivated short stock apple orchards needs to be completed according to the following process steps:

(1)秸秆细碎:将农作物秸秆处理成秸秆碎段。(1) Straw finely crushing: the crop straw is processed into straw fragments.

(2)果园秸秆覆盖基质配制:在步骤(1)所述的秸秆碎段中加入适量的土壤营养物质或土壤结构改良物质,并根据需要进行适当的杀虫、灭菌处理,形成果园秸秆覆盖基质。(2) Orchard straw mulching substrate preparation: Add appropriate amount of soil nutrients or soil structure improvement substances to the straw fragments described in step (1), and perform appropriate insecticide and sterilization treatments as required to form orchard straw mulch matrix.

(3)果园土壤耕整:用农业机械对果园行间土壤进行松耕、碎土和平整作业。(3) Orchard soil tillage: Use agricultural machinery to loosen, crush and level the soil between the rows of the orchard.

(4)秸秆基质覆盖:将步骤(1)或步骤(2)所述的秸秆(碎段)基质用机械覆盖在果园行间或株间的土壤表面,覆盖厚度尽量均匀。(4) Straw substrate covering: Cover the straw (broken section) substrate described in step (1) or step (2) mechanically on the soil surface between rows or plants in the orchard, and the covering thickness should be as uniform as possible.

(5)薄土盖压:用机械在步骤(4)所述覆盖的秸秆基质层上方覆盖一层碎土,将覆盖的秸秆基质层薄土盖压,形成秸秆与表层土壤双层覆盖。(5) Covering with thin soil: use a machine to cover a layer of crushed soil above the straw substrate layer covered in step (4), and cover the covered straw substrate layer with thin soil to form a double-layer covering of straw and surface soil.

如图6和图9所示,所述的一种自走式果园秸秆与表层土壤双层覆盖机,两种方案均由发动机3动力输出轴4输出动力,经传动链Ⅰ5、链轮Ⅰ8、链轮Ⅱ7、传动链Ⅱ9传递给变速箱13,带动覆盖机行走。As shown in Figure 6 and Figure 9, the self-propelled orchard straw and surface soil double-layer covering machine, both schemes are powered by the engine 3 power output shaft 4 output, through the transmission chain I5, sprocket I8, Sprocket wheel II7 and drive chain II9 are delivered to gearbox 13 to drive the covering machine to walk.

如图1、图2、图7和图8所示,所述的一种自走式果园秸秆与表层土壤双层覆盖机,两种方案中,覆盖机车架6上安装有秸秆料箱2,秸秆料箱2箱底为“V”形结构,“V”形结构底部开口与秸秆出料槽10相接,其底部开口上方安装有一个出料辊26,秸秆出料槽10的槽体向前向下倾斜;在车架6底部前方,挂接一个覆土辊12,覆土辊12位于秸秆料箱2的下方,覆土辊12的轴向安装有数个覆土辊叶片16,形成空心辊状结构,工作时覆土辊13在动力驱动下沿顺时针方向旋转,覆土辊13底部的覆土辊叶片16入土,将土壤铲起,随着旋转,土被提升并旋转通过覆土辊13最高点,转到距覆土辊13最低点大约225°后,带起的土在重力作用下沿覆土辊叶片16滑落,跌落到覆土辊13的后部,将前面着陆的秸秆层覆盖,完成薄土盖压。As shown in Fig. 1, Fig. 2, Fig. 7 and Fig. 8, the described self-propelled orchard straw and surface soil double-layer covering machine, in the two schemes, the straw material box 2 is installed on the covering locomotive frame 6 The bottom of the straw hopper 2 is a "V"-shaped structure, and the bottom opening of the "V"-shaped structure is connected to the straw discharge trough 10, and a discharge roller 26 is installed above the bottom opening, and the trough body of the straw discharge chute 10 faces The front is inclined downward; in front of the bottom of the vehicle frame 6, a soil-covering roller 12 is mounted, and the soil-covering roller 12 is located below the straw hopper 2, and several soil-covering roller blades 16 are installed in the axial direction of the soil-covering roller 12 to form a hollow roller-like structure. During work, the cover roller 13 rotates clockwise under the power drive, and the cover roller blade 16 at the bottom of the cover roller 13 enters the soil, and the soil is scooped up, and along with the rotation, the soil is lifted and rotated through the highest point of the cover roller 13, turning to the distance After about 225 ° of soil-covering roller 13 lowest points, the soil brought up slides down along the soil-covering roller blade 16 under the action of gravity, falls to the rear portion of soil-covering roller 13, and the stalk layer that lands in front is covered, and completes thin soil covering and pressing.

如图6所示,方案一所述的覆土辊12的动力由发动机3动力输出轴4将动力输出,经传动链Ⅰ5、链轮Ⅰ8、动力传递轴25、链轮Ⅴ24、传动链Ⅳ21、链轮Ⅵ19传递给覆土辊12,带动覆土辊的覆土辊叶片16旋转。所述的出料辊26的动力由发动机3动力输出轴4将动力输出,经传动链Ⅰ5、链轮Ⅰ8、动力传递轴25、链轮Ⅲ22、传动链Ⅲ18、链轮Ⅳ17传递给出料辊26,带动出料辊26旋转,拨动秸秆基质均匀下料。As shown in Figure 6, the power of the soil covering roller 12 described in Scheme 1 is output by the power output shaft 4 of the engine 3, through the transmission chain I5, the sprocket I8, the power transmission shaft 25, the sprocket V24, the transmission chain IV21, the chain The wheel VI 19 is delivered to the soil-covering roller 12, which drives the soil-covering roller blade 16 of the soil-covering roller to rotate. The power of the discharge roller 26 is output by the power output shaft 4 of the engine 3, and is transmitted to the discharge roller through the transmission chain I5, the sprocket I8, the power transmission shaft 25, the sprocket III22, the transmission chain III18, and the sprocket IV17 26. Drive the discharge roller 26 to rotate, and stir the straw substrate to evenly discharge the material.

如图9所示,方案二所述的覆土辊12的动力由发动机3动力输出轴4将动力输出,经传动链Ⅰ5、链轮Ⅰ8、动力传递轴25、链轮Ⅲ22、传动链Ⅲ18、链轮Ⅳ17、链轮Ⅴ24、传动链Ⅳ21、链轮Ⅵ19传递给覆土辊12,带动覆土辊的覆土辊叶片16旋转。所述的出料辊26的动力由发动机3动力输出轴4将动力输出,经传动链Ⅰ5、链轮Ⅰ8、动力传递轴25、链轮Ⅲ22、传动链Ⅲ18、链轮Ⅳ17传递给出料辊26,带动出料辊26旋转,拨动秸秆基质均匀下料。As shown in Figure 9, the power of the soil covering roller 12 described in Scheme 2 is output by the power output shaft 4 of the engine 3, through the transmission chain I5, the sprocket I8, the power transmission shaft 25, the sprocket III22, the transmission chain III18, the chain Wheel IV17, sprocket wheel V24, drive chain IV21, and sprocket VI19 are delivered to the soil-covering roller 12, which drives the soil-covering roller blade 16 of the soil-covering roller to rotate. The power of the discharge roller 26 is output by the power output shaft 4 of the engine 3, and is transmitted to the discharge roller through the transmission chain I5, the sprocket I8, the power transmission shaft 25, the sprocket III22, the transmission chain III18, and the sprocket IV17 26. Drive the discharge roller 26 to rotate, and stir the straw substrate to evenly discharge the material.

如图3所示,两种设计方案中,所述的出料辊26安装在秸秆料箱2内部“V”形结构底部开口上方,其轴线方向与秸秆料箱2长度方向垂直;出料辊26在链轮Ⅳ17带动下旋转,使秸秆基质均匀出料;出料辊26的辊面上具有钉齿或凸凹,钉齿或凸凹的排列具有一定的方向性,强制秸秆基质在秸秆出料槽10长度方向上均匀下落排出;可以加装调速机构改变出料辊26转速,以实现秸秆基质出料量,即秸秆基质覆盖层厚度的调控。As shown in Figure 3, in the two design schemes, the discharge roller 26 is installed above the bottom opening of the "V" shaped structure inside the straw hopper 2, and its axial direction is perpendicular to the length direction of the straw hopper 2; 26 is rotated under the drive of sprocket Ⅳ17, so that the straw matrix is evenly discharged; the roller surface of the discharge roller 26 has nail teeth or convex and concave, and the arrangement of the nail teeth or convex and concave has a certain directionality, forcing the straw matrix to flow in the straw discharge chute. 10 uniformly falling and discharging in the length direction; a speed regulating mechanism can be installed to change the rotation speed of the discharge roller 26 to realize the output of the straw substrate, that is, the regulation of the thickness of the straw substrate covering layer.

如图1、图5和图7所示,两种方案中,所述的覆土辊12的转轴两端与升降臂11相连,升降臂11的上端悬挂在车架6底部,升降臂11的连杆上套接一对液压升降油缸20,液压升降油缸20的上端铰接悬挂在车架6底部;在进行果园秸秆覆盖工作时,液压升降油缸20伸长,带动整个覆土辊绕着悬挂点旋转,使覆土辊12下降,覆土辊叶片16入土;当不用覆土时,液压升降油缸缩20短,带动整个覆土辊12绕着悬挂点旋转,使覆土辊12上升。As shown in Fig. 1, Fig. 5 and Fig. 7, in two kinds of schemes, the two ends of the rotating shaft of described cover soil roller 12 are connected with lifting arm 11, and the upper end of lifting arm 11 is suspended on vehicle frame 6 bottom, and the connection of lifting arm 11 A pair of hydraulic lifting cylinders 20 are socketed on the pole, and the upper end of the hydraulic lifting cylinders 20 is hinged and suspended on the bottom of the vehicle frame 6; when covering straw in the orchard, the hydraulic lifting cylinders 20 are extended to drive the entire covering roller to rotate around the suspension point, Soil-covering roller 12 is descended, and soil-covering roller blade 16 burrows into the soil;

所述的薄土盖压需要的碎土由覆土辊在作业过程中现场取土。The crushed soil required for the thin soil cover pressure is taken from the site by the covering roller during the operation.

在本实施例中,所述的一种自走式果园秸秆与表层土壤双层覆盖机的行走动力采用带传动,覆土辊12、出料辊26的动力传递方式可采用链传动,也可采用带传动。In this embodiment, the walking power of the self-propelled orchard straw and surface soil double-layer covering machine adopts belt transmission, and the power transmission mode of covering soil roller 12 and discharge roller 26 can adopt chain transmission, and can also adopt belt drive.

所述的果园秸秆覆盖装置适用于干旱半干旱地区或者季节性干旱地区需要保墒、节水的果园或土地,或者需要提高土壤有机质含量,改善土质和土壤生物微环境的果园或土地,或者需要抑制果园杂草的果园或土地,或者需要对土壤保温的果园或土地,或者综合上述多种需要的果园或土地,特别适于集约栽培的矮化果园,如矮砧苹果园。The orchard straw mulching device is suitable for orchards or lands in arid and semi-arid areas or seasonally dry areas that require moisture conservation and water conservation, or that need to increase soil organic matter content, improve soil quality and soil biological microenvironment, or that need to inhibit Orchards or lands with weeds in orchards, or orchards or lands that require soil insulation, or orchards or lands that combine the above-mentioned needs, especially suitable for intensive cultivation of dwarf orchards, such as dwarf apple orchards.

进一步说明本发明所述一种自走式果园秸秆与表层土壤双层覆盖机的工作原理:Further illustrate the working principle of a self-propelled orchard straw and surface soil double-layer covering machine of the present invention:

本发明所述的一种自走式果园秸秆与表层土壤双层覆盖机能够完成果园土壤细碎和平整、秸秆基质覆盖和薄土盖压步骤,以方案一为例,具体过程和工作原理表述如下:A self-propelled orchard straw and surface soil double-layer covering machine described in the present invention can complete the steps of orchard soil fine crushing and leveling, straw matrix covering and thin soil covering. Taking scheme 1 as an example, the specific process and working principle are expressed as follows :

如图1、图5和图6所示,在进行果园秸秆覆盖作业中,液压升降油缸20伸长,带动整个覆土辊12绕着悬挂点旋转,使覆土辊12下降,覆土辊叶片16入土;覆盖机在果园行间匀速前进,发动机3动力输出轴4将动力输出,经传动链Ⅰ5、链轮Ⅰ8、动力传递轴25、链轮Ⅴ24、传动链Ⅳ21、链轮Ⅵ19传递给覆土辊12,带动覆土辊的覆土辊叶片16旋转,覆土辊12底部的覆土辊叶片16入土,将土壤铲起,随着旋转,土被提升并旋转通过覆土辊12最高点,转到距覆土辊12最低点大约225°后,带起的土在重力作用下沿覆土辊叶片16滑落,跌落到覆土辊12的后部,将前面着陆的秸秆层覆盖,完成薄土盖压。As shown in Figure 1, Figure 5 and Figure 6, during the orchard straw covering operation, the hydraulic lifting cylinder 20 is extended, driving the entire covering roller 12 to rotate around the suspension point, causing the covering roller 12 to descend, and the covering roller blades 16 to enter the soil; The mulching machine advances at a constant speed between the rows of the orchard, and the power output shaft 4 of the engine 3 transmits the power to the covering roller 12 through the transmission chain I5, the sprocket I8, the power transmission shaft 25, the sprocket V24, the transmission chain IV21, and the sprocket VI19. Drive the cover roller blade 16 of the cover roller to rotate, the cover roller blade 16 at the bottom of the cover roller 12 enters the soil, scoops up the soil, and with the rotation, the soil is lifted and rotated through the highest point of the cover roller 12, to the lowest point away from the cover roller 12 After about 225 °, the soil brought up slides down along the soil-covering roller blade 16 under the action of gravity, falls to the rear portion of the soil-covering roller 12, covers the stalk layer that landed in front, and completes the thin soil covering and pressing.

如图6所示,出料辊26的动力由发动机3动力输出轴4将动力输出,经传动链Ⅰ5、链轮Ⅰ8、动力传递轴25、链轮Ⅲ22、传动链Ⅲ18、链轮Ⅳ17传递给出料辊26,带动出料辊26旋转,拨动秸秆基质均匀下料。出料辊26的辊面上具有钉齿或凸凹,钉齿或凸凹的排列具有一定的方向性,强制秸秆基质在秸秆出料槽10长度方向上均匀下落排出。As shown in Figure 6, the power of the discharge roller 26 is output by the power output shaft 4 of the engine 3, and transmitted to The discharge roller 26 drives the discharge roller 26 to rotate, and stirs the stalk matrix for uniform discharge. The roller surface of the discharging roller 26 has nail teeth or protrusions and recesses, and the arrangement of the nail teeth or protrusions and recesses has certain directionality, forcing the straw matrix to fall and discharge evenly in the length direction of the straw discharge trough 10 .

如图1和图5所示,覆土辊12的位置处在秸秆出料槽10的出口的侧下方,秸秆出料槽10的出口与覆土辊叶片16外缘之间保持一定的间隙。As shown in Figures 1 and 5, the position of the covering roller 12 is below the outlet of the stalk discharge chute 10, and a certain gap is maintained between the outlet of the stalk discharge chute 10 and the outer edge of the soil covering roller blade 16.

覆盖层厚度调整:在行进速度恒定的情况下,改变出料辊26的转速、辊面结构以及秸秆出料槽10的大小可调整秸秆基质覆盖层的厚度;改变覆土辊叶片16的宽度及安装角度可以调整薄土盖压层的厚度。Overlay thickness adjustment: In the case of constant travel speed, changing the rotation speed of the discharge roller 26, the structure of the roller surface and the size of the straw discharge chute 10 can adjust the thickness of the straw matrix covering layer; changing the width and installation The angle adjusts the thickness of the thin soil cap compaction.

在非覆盖工作状态,液压升降油缸20收缩,带动整个覆土辊12绕着悬挂点旋转,使覆土辊12上升;动力传递轴25输出动力切断,覆土辊12和出料辊26停止旋转,秸秆出料槽10被出料辊26挡住,停止出料。In the non-covered working state, the hydraulic lifting cylinder 20 shrinks, driving the entire covering roller 12 to rotate around the suspension point, so that the covering roller 12 rises; the output power of the power transmission shaft 25 is cut off, the covering roller 12 and the discharge roller 26 stop rotating, and the straw is discharged. Feed trough 10 is blocked by discharge roller 26, stops discharging.

以下3点需要特别说明:The following 3 points need special explanation:

1.本发明一种果园秸秆覆盖装置除特别适用于矮砧苹果园外,还适用于于干旱半干旱地区或者季节性干旱地区需要保墒、节水的其他果园或土地,或者需要提高土壤有机质含量,改善土质和土壤生物微环境的其他果园或土地,或者需要抑制果园杂草的其他果园或土地,或者需要对土壤保温的其他果园或土地,或者综合上述多种需要的其他果园或土地。1. An orchard straw mulching device of the present invention is not only suitable for short stock apple orchards, but also suitable for other orchards or lands that require moisture conservation and water conservation in arid and semi-arid areas or seasonally arid areas, or that need to increase soil organic matter content , other orchards or lands that improve soil quality and soil biological microenvironment, or other orchards or lands that need to suppress weeds in orchards, or other orchards or lands that require soil insulation, or other orchards or lands that combine the above-mentioned needs.

2.本发明所述的覆土辊并非现有技术中的旋耕、耙等作业机具,而是具有抛土、碎土和平地等多种作用的装置,其主要作用是抛土,其动力需求较小。因而在秸秆覆盖作业前,需要先用其他农业机械对行间耕整。2. The soil-covering roller described in the present invention is not the operation tools such as rotary tillage and rake in the prior art, but a device with multiple functions such as throwing soil, crushing soil and leveling the ground. Its main function is to throw soil, and its power demand smaller. Therefore, before the straw mulching operation, it is necessary to plow the rows with other agricultural machinery.

3.本发明说明书以及附图为了清楚说明技术方案,给出了一些技术方案细节,这些细节并非对本发明权利要求书的限定。任何对这些细节所作的变形或修改,均不超出本发明权利要求保护的范围。3. In order to clearly illustrate the technical solution, the specification and drawings of the present invention give some details of the technical solution, and these details do not limit the claims of the present invention. Any deformation or modification made to these details shall not go beyond the protection scope of the claims of the present invention.

Claims (4)

1. a kind of self-propelled orchard stalk and topsoil bilayer covering machine, it is characterised in that described covering machine is self-propelled , provide locomotor activity for oneself;The vehicle frame of covering machine(6)On stalk hopper is installed(2), engine(3)Installed in stalk hopper(2) Rear, stalk hopper(2)Bottom be " V " shape structure, " V " shape structural base opening and stalk blow tank(10)Connect, its bottom Portion's overthe openings are provided with a discharge roller(26), stalk blow tank(10)Cell body it is downward-sloping forward;In vehicle frame(6)Bottom Front, mounts an earthing roller(12), can oscilaltion, earthing roller(12)Be axially installed with several earthing roller blades(16), Hollow roll structure is formed, the position of earthing roller is in stalk blow tank(10)Outlet side-lower, stalk blow tank(10) Outlet and earthing roller blade(16)Certain gap is kept between outer rim;
Described a kind of self-propelled orchard stalk and topsoil bilayer covering machine, by straw substrate uniform fold in orchard in the ranks Ground, forms straw mulching layer, and one layer of thin soil is covered above straw mulching layer, forms thin soil lid laminate layer;
Walking power is by engine(3)Power output shaft(4)Output power, Jing driving-chains I(5), chain wheel I(8), chain wheel II(7)、 Driving-chain II(9)Pass to gearbox(13), drive the walking of covering machine;Earthing roller(12)Power by engine(3)Power is defeated Shaft(4)Output power, Jing driving-chains I(5), chain wheel I(8), power transmission shaft(25), sprocket wheel V(24), driving-chain IV (21), sprocket wheel VI(19)Pass to earthing roller(12), drive the earthing roller blade of earthing roller(16)Rotation;Discharge roller(26)It is dynamic Power is by engine(3)Power output shaft(4)Output power, Jing driving-chains I(5), chain wheel I(8), power transmission shaft(25), chain Wheel III(22), driving-chain III(18), sprocket wheel IV(17)Pass to discharge roller(26), drive discharge roller(26)Rotation, stirs stalk The uniform blanking of matrix;
Discharge roller(26)Installed in stalk hopper(2)Internal " V " shape structural base overthe openings, its axis direction and stalk material Case(2)Length direction is vertical;Discharge roller(26)In sprocket wheel IV(17)Lower rotation is driven, straw substrate uniform discharge is made and is controlled out Doses.
2. a kind of self-propelled orchard stalk according to claim 1 and topsoil bilayer covering machine, it is characterised in that go out Material roller(26)Roll surface on there is spike-tooth or convex-concave, spike-tooth or convex-concave arrangement there is certain directionality, force straw substrate In stalk blow tank(10)Even drop down is discharged on length direction;Install speed adjusting gear additional and change discharge roller(26)Rotating speed, is capable of achieving Straw substrate load, the i.e. regulation and control of straw substrate overburden cover.
3. a kind of self-propelled orchard stalk according to claim 1 and topsoil bilayer covering machine, it is characterised in that cover Native roller(12)Rotating shaft two ends and lifting arm(11)It is connected, lifting arm(11)Upper end be suspended on vehicle frame(6)Bottom, lifting arm (11)Connecting rod on be socketed a pair of hydraulic lifting oil cylinders(20), hydraulic lifting oil cylinder(20)Upper end be hinged and be suspended on vehicle frame(6) Bottom;When orchard improving straw mulching work is carried out, hydraulic lifting oil cylinder(20)Elongation, drives whole earthing roller(12)Around suspension Point rotation, makes earthing roller(12)Decline, earthing roller blade(16)Bury;When earthing is not needed, hydraulic lifting oil cylinder(20)Contracting It is short, drive whole earthing roller(12)Around hitch point rotation, earthing roller is made(12)Rise.
4. a kind of self-propelled orchard stalk according to claim 1 and topsoil bilayer covering machine, it is characterised in that institute The hack that the thin soil lid pressure stated needs is by earthing roller(12)Scene is fetched earth in operation process.
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