CN106717173A - Traction drive type machine for recycling mulch film - Google Patents

Traction drive type machine for recycling mulch film Download PDF

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Publication number
CN106717173A
CN106717173A CN201611238729.8A CN201611238729A CN106717173A CN 106717173 A CN106717173 A CN 106717173A CN 201611238729 A CN201611238729 A CN 201611238729A CN 106717173 A CN106717173 A CN 106717173A
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film
grabbing
teeth
roller
traction
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CN106717173B (en
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黄宁
刘红峰
吴永琴
赵雍平
张晓强
蒋志利
林松
聂忠杨
胡兴
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Henan Agricultural University
Guiyang Office of Guizhou Tobacco Corp
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Henan Agricultural University
Guiyang Office of Guizhou Tobacco Corp
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B43/00Gatherers for removing stones, undesirable roots or the like from the soil, e.g. tractor-drawn rakes

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Soil Sciences (AREA)
  • Environmental Sciences (AREA)
  • Protection Of Plants (AREA)

Abstract

本发明公开了一种牵引驱动式地膜回收机,包括车架和抓膜机构,车架设置车底梁和车顶梁以及牵引端接头,在车底梁上通过轴承安装有抓膜辊,在车顶梁上通过轴承安装有接膜辊,所述抓膜辊和接膜辊外表面分别设置有抓膜齿和接膜齿,抓膜齿和接膜齿相互交错排列;在地轮的转轴上安装有主动轮一和主动轮二,主动轮一和主动轮二分别驱动抓膜辊和接膜辊转动,本发明提高抓膜的次数,用于提高抓取率。抓膜辊与接膜辊之间存在速度差,从而抓膜齿与接膜齿之间有多次重合机会,便于提高接膜成功率。向上倾斜或弯曲接膜过渡板让位槽能够深入各接膜齿之间,将各接膜齿之间的残膜铲出在滑落至出膜通道。

The invention discloses a traction-driven plastic film recycling machine, which comprises a vehicle frame and a film-grabbing mechanism. The film-grabbing roller is installed on the roof beam through the bearing, and the outer surface of the film-grabbing roller and the film-grabbing roller are respectively provided with a film-grabbing tooth and a film-grabbing tooth, and the film-grabbing teeth and the film-bonding teeth are arranged in a staggered manner; Drive wheel 1 and drive wheel 2 are installed on the top, and drive wheel 1 and drive wheel 2 respectively drive the film-grabbing roller and the film-bonding roller to rotate. The present invention increases the number of times of film-grabbing and is used to improve the grabbing rate. There is a speed difference between the film grabbing roller and the film splicing roller, so there are multiple overlapping opportunities between the film grabbing teeth and the film splicing teeth, which is convenient for improving the success rate of film splicing. Tilting upward or bending the film-bonding transition plate to give way can go deep between the film-bonding teeth, and the residual film between the film-bonding teeth is scooped out and slides down to the film outlet channel.

Description

牵引驱动式地膜回收机Traction-driven mulch recycling machine

技术领域technical field

本发明涉及烟草种植地膜回收设备技术领域,具体涉及一种牵引驱动式地膜回收机。The invention relates to the technical field of tobacco planting film recycling equipment, in particular to a traction-driven plastic film recycling machine.

背景技术Background technique

地膜覆盖栽培起始于日本南方多雨地区。这项技术自传入我国之后,在烟草农业生产上得到了大力推广,据不完全统计,到目前为止,我国烟草地膜覆盖面积已占总植烟面积的70%左右,它已发展成为烟草栽培一项重要技术措施。本文主要阐述了地膜覆盖在烟叶生产中的有利及一些不利的影响,提出了在烟叶大田生产中应该如何合理利用地膜覆盖措施来提高烟叶产质量。Mulching cultivation started in the rainy regions of southern Japan. Since this technology was introduced into my country, it has been vigorously promoted in tobacco agricultural production. According to incomplete statistics, so far, the area covered by tobacco plastic film in my country has accounted for about 70% of the total tobacco planting area. It has developed into a tobacco cultivation industry. An important technical measure. This paper mainly expounds the beneficial and some unfavorable effects of film mulching in tobacco leaf production, and puts forward how to make reasonable use of film mulching measures in field production of tobacco leaves to improve the yield and quality of tobacco leaves.

地膜覆盖栽培具有如下优点:Film mulching cultivation has the following advantages:

第一,保温效应。地膜覆盖垄体后,由于地膜阻挡了垄体内土壤的长波辐射和热对流,保持了土壤中水分蒸发与地膜下水珠凝结放热平衡,因而减少了热量的散失,起到了保温的作用。First, the insulation effect. After the plastic film covers the ridge body, because the plastic film blocks the long-wave radiation and heat convection of the soil in the ridge, it maintains the balance between the evaporation of water in the soil and the condensation of water droplets under the plastic film, thereby reducing the loss of heat and playing the role of heat preservation.

第二,蓄水保墒效应。一方面地膜覆盖使土壤水分蒸发受到限制,同时蒸发的水分凝结成水珠又回到土壤中,减少了土壤水分的散失;另一方面,地膜在降雨的时候阻挡了大量的雨水进入土壤中,保持了土壤水分相对含量的稳定,为烟株生长创造了一个良好的环境。Second, the effect of water storage and moisture conservation. On the one hand, the mulching film restricts the evaporation of soil moisture, and at the same time, the evaporated water condenses into water droplets and returns to the soil, reducing the loss of soil moisture; on the other hand, the mulch film prevents a large amount of rainwater from entering the soil during rainfall. The relative content of soil moisture is kept stable, creating a good environment for the growth of tobacco plants.

第三,改良土壤理化性状,提高土壤养分状况。地膜覆盖有利于减轻由于雨水冲刷而造成的土壤板结,容重变重的现象,保持土壤疏松状态。此外,由于地膜覆盖提高了土壤的温度和水分含量,这更有利于土壤和肥料养分的分解和转化,提高土壤养分的可利用率。Third, improve soil physical and chemical properties and improve soil nutrient status. Plastic film mulching is beneficial to reduce the phenomenon of soil compaction and bulk density increase caused by rain erosion, and maintain the loose state of the soil. In addition, since mulching increases the temperature and moisture content of the soil, it is more conducive to the decomposition and transformation of soil and fertilizer nutrients, and improves the availability of soil nutrients.

第四,能有效地防治一些病虫害及杂草。由于采取地膜覆盖,改变了土壤的微环境,对病害的传染源和传播途径得到了有效的控制。Fourth, it can effectively control some pests and weeds. Due to the use of mulching film, the microenvironment of the soil has been changed, and the source of infection and transmission route of the disease have been effectively controlled.

第五,可促进烟草生长发育及提高经济产量。地膜覆盖改善了土壤环境,对地下部来说,有利于烟株根系的生长,对地上部来说,烟株前期生长较快,可提高烟叶产量。Fifth, it can promote the growth and development of tobacco and increase economic output. Plastic film mulching improves the soil environment. For the underground part, it is beneficial to the growth of the root system of the tobacco plant. For the aboveground part, the tobacco plant grows faster in the early stage, which can increase the yield of tobacco leaves.

然而,由于降解膜因其成本较高农民不愿接受,因此其所使用的农用膜以普通PVC 塑料膜为主,因其不能降解,留在田里会对土壤造成严重污染,有时使秧苗根系生长受到阻碍, 隔离水分,严重时导致秧苗枯萎而死,塑料膜残膜扔在田里还会造成资源浪费,残膜的回收费时费力,尤其是现有技术的地膜回收机的残膜回收效果较差,导致残膜回收不干净。However, due to the high cost of degradable films, farmers are unwilling to accept them. Therefore, the agricultural films used are mainly ordinary PVC plastic films. Because they cannot be degraded, they will cause serious pollution to the soil if they are left in the field. The growth is hindered, the water is isolated, and the seedlings will wither and die in severe cases. Throwing plastic film residues in the field will also cause waste of resources. The effect is poor, resulting in unclean recovery of residual film.

发明内容Contents of the invention

本发明针对现有地膜回收机械收膜不彻底的问题,提供一种牵引驱动式地膜回收机。The invention provides a traction-driven plastic film recycling machine aiming at the problem of incomplete film collection by the existing plastic film recycling machine.

为实现上述目的采用如下技术方案:一种牵引驱动式地膜回收机,包括车架和抓膜机构,车架设置车底梁和车顶梁以及牵引端接头,在车底梁上通过轴承安装有抓膜辊,在车顶梁上通过轴承安装有接膜辊,所述抓膜辊和接膜辊外表面分别设置有抓膜齿和接膜齿,抓膜齿和接膜齿相互交错排列;在地轮的转轴上安装有主动轮一和主动轮二,主动轮一和主动轮二分别驱动抓膜辊和接膜辊转动,满足:地轮转速小于抓膜辊转速但大于接膜辊转速;还设置有接膜过渡板,接膜过渡板靠近接膜辊的一侧向上倾斜或弯曲,在倾斜或弯曲的边缘设置有并列的让位槽,给接膜齿能从对应让位槽内通过。In order to achieve the above purpose, the following technical solutions are adopted: a traction-driven mulch recovery machine, including a vehicle frame and a film grabbing mechanism. The film-grabbing roller is installed with a film-grabbing roller through a bearing on the roof beam, and the outer surfaces of the film-grabbing roller and the film-bonding roller are respectively provided with film-grabbing teeth and film-bonding teeth, and the film-grabbing teeth and the film-bonding teeth are arranged in a staggered manner; Drive wheel 1 and drive wheel 2 are installed on the rotating shaft of the ground wheel, and drive wheel 1 and drive wheel 2 respectively drive the film-grabbing roller and the film-bonding roller to rotate, satisfying: the speed of the ground wheel is smaller than the speed of the film-grabbing roller but greater than the speed of the film-bonding roller ; There is also a film-bonding transition plate, the side of the film-bonding transition plate close to the film-bonding roller is inclined or bent upwards, and a side-by-side relief groove is arranged on the inclined or curved edge, so that the film-bonding teeth can move from the corresponding relief groove. pass.

接膜过度板后侧设置有出膜通道。所述出膜通道的出口下方设置接料容器。A membrane outlet channel is provided on the rear side of the membrane transition plate. A material receiving container is arranged below the outlet of the film outlet channel.

所述地轮的周边设置有钉状的抓地齿。The periphery of the ground wheel is provided with nail-shaped ground teeth.

抓膜齿或接膜齿为弧形或者折线形或弧线形。采用弧形的抓膜齿或接膜齿时,抓膜齿和接膜齿的弧形方向相同。The grasping teeth or membrane-connecting teeth are arc-shaped or broken-line or arc-shaped. When adopting arc-shaped film-grasping teeth or film-connecting teeth, the arc directions of the film-grasping teeth and the film-connecting teeth are the same.

抓膜辊和接膜辊的转动方向相同。The direction of rotation of the grabbing roller and the splicing roller is the same.

有益效果:本发明通过提高抓膜辊转速,使抓膜辊及抓膜齿快速原地抓膜,从而提高抓膜的次数,用于提高抓取率。降低接膜辊转速,使抓膜辊与接膜辊之间存在速度差,从而抓膜齿与接膜齿之间有多次重合机会,便于提高接膜成功率。低速转动的接膜辊与接膜过渡板配合,实现残膜转移。向上倾斜或弯曲接膜过渡板让位槽能够深入各接膜齿之间,将各接膜齿之间的残膜铲出在滑落至出膜通道。本发明结构简化,容易加工制造,非常利于推广实施。Beneficial effects: the present invention increases the speed of the film-grabbing roller, so that the film-grabbing roller and the film-grabbing teeth can quickly grab the film on the spot, thereby increasing the times of film-grabbing and improving the grabbing rate. Reduce the speed of the film splicing roller, so that there is a speed difference between the film grabbing roller and the film splicing roller, so that there are multiple overlapping opportunities between the film grabbing teeth and the film splicing teeth, which is convenient to improve the success rate of film splicing. The low-speed rotating film splicing roller cooperates with the film splicing transition plate to realize the transfer of residual film. Tilting upward or bending the film-bonding transition plate to give way can go deep between the film-bonding teeth, and the residual film between the film-bonding teeth is scooped out and slides down to the film outlet channel. The invention has a simplified structure, is easy to process and manufacture, and is very beneficial to popularization and implementation.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是图1的俯视结构示意图。FIG. 2 is a schematic top view of the structure of FIG. 1 .

图中,标号1为车底梁,2为车顶梁,3为牵引端,4为地轮,5为抓地齿,6为抓膜辊,7为抓膜齿,8为接膜辊,9为接膜齿,10为主动轮一,11为从动轮一,12为主动轮二,13为从动轮二,14为防护板,15为出膜通道,16为接膜过渡板。In the figure, the number 1 is the bottom beam, 2 is the roof beam, 3 is the traction end, 4 is the ground wheel, 5 is the gripping tooth, 6 is the film grabbing roller, 7 is the film grabbing tooth, 8 is the film splicing roller, 9 is a film-connecting tooth, 10 is a driving wheel one, 11 is a driven wheel one, 12 is a driving wheel two, 13 is a driven wheel two, 14 is a protective plate, 15 is a film passage, and 16 is a film transition plate.

具体实施方式detailed description

实施例:一种牵引驱动式地膜回收机,参见图1和图2,在车架设置车底梁1和车顶梁2,以及设置牵引端3,牵引端3被牵引机驱动前进。Embodiment: A traction-driven mulch recovery machine, referring to Fig. 1 and Fig. 2, a vehicle bottom beam 1 and a vehicle roof beam 2 are arranged on the vehicle frame, and a traction end 3 is provided, and the traction end 3 is driven forward by the tractor.

在车底梁1上通过轴承安装有抓膜辊6,在车顶梁2上通过轴承安装有接膜辊8。抓膜辊6和接膜辊8外表面分别设置有抓膜齿7和接膜齿9。如图1所示,抓膜辊6和接膜辊8的转动方向相同,抓膜齿7和接膜齿9的弧形方向相同。抓膜齿7和接膜齿9可以为弧形或者折线形或弧线形。On the vehicle bottom beam 1, a film-grabbing roller 6 is installed through a bearing, and on the roof beam 2, a film-grabbing roller 8 is installed through a bearing. The outer surfaces of the film-grabbing roller 6 and the film-bonding roller 8 are respectively provided with film-grabbing teeth 7 and film-bonding teeth 9 . As shown in Figure 1 , the rotation directions of the film-grabbing roller 6 and the film-bonding roller 8 are the same, and the arc directions of the film-grabbing teeth 7 and the film-bonding teeth 9 are the same. The membrane-grasping teeth 7 and the membrane-engaging teeth 9 can be arc-shaped or zigzag or arc-shaped.

控制抓膜辊6与接膜辊8之间的安装距离,使抓膜齿7和接膜齿9相互交错排列。Control the installation distance between the film-grabbing roller 6 and the film-bonding roller 8, so that the film-grabbing teeth 7 and the film-bonding teeth 9 are alternately arranged.

在地轮4的转轴上安装有主动轮一10和主动轮二12,在抓膜辊6转轴上安装有从动轮一11,在接膜辊8转轴上安装有从动轮二13,主动轮一10与从动轮一11传动连接,主动轮二12与从动轮二13传动连接。满足:地轮4转速小于抓膜辊6转速但大于接膜辊8转速。所述地轮的周边设置有钉状的抓地齿5。Driving wheel one 10 and driving wheel two 12 are installed on the rotating shaft of ground wheel 4, driven wheel one 11 is installed on the rotating shaft of film-grabbing roller 6, driven wheel two 13 is installed on the film-connecting roller 8 rotating shafts, driving wheel one 10 is connected with driven wheel one 11 transmission, driving wheel two 12 is connected with driven wheel two 13 transmissions. Satisfied: the rotation speed of the ground wheel 4 is less than the rotation speed of the grip roller 6 but greater than the rotation speed of the film roller 8. The periphery of the ground wheel is provided with nail-shaped grating teeth 5 .

另外,还设置有接膜过渡板16,接膜过渡板16靠近接膜辊8的一侧向上倾斜或弯曲,在倾斜或弯曲的边缘设置有并列的让位槽,给接膜齿9能从对应让位槽内通过。接膜过度板16后侧设置有出膜通道15。In addition, a film-bonding transition plate 16 is also provided, and the side of the film-bonding transition plate 16 close to the film-bonding roller 8 is inclined or bent upwards, and a side-by-side relief groove is arranged on the inclined or curved edge, so that the film-bonding teeth 9 can move from Corresponding to pass in the give way slot. A film outlet channel 15 is provided on the rear side of the film transition plate 16 .

Claims (7)

1.一种牵引驱动式地膜回收机,包括车架和抓膜机构,其特征是:车架设置车底梁和车顶梁以及牵引端接头,在车底梁上通过轴承安装有抓膜辊,在车顶梁上通过轴承安装有接膜辊,所述抓膜辊和接膜辊外表面分别设置有抓膜齿和接膜齿,抓膜齿和接膜齿相互交错排列;在地轮的转轴上安装有主动轮一和主动轮二,主动轮一和主动轮二分别驱动抓膜辊和接膜辊转动,满足:地轮转速小于抓膜辊转速但大于接膜辊转速;还设置有接膜过渡板,接膜过渡板靠近接膜辊的一侧向上倾斜或弯曲,在倾斜或弯曲的边缘设置有并列的让位槽,给接膜齿能从对应让位槽内通过。1. A traction-driven plastic film recovery machine, comprising a vehicle frame and a film-grabbing mechanism, characterized in that: the vehicle frame is provided with a vehicle bottom beam, a roof beam and a traction end joint, and a film-grabbing roller is installed on the vehicle bottom beam through a bearing , the film-grabbing roller is installed on the roof beam through bearings, and the outer surfaces of the film-grabbing roller and the film-grabbing roller are respectively provided with film-grabbing teeth and film-grabbing teeth, and the film-grabbing teeth and film-connecting teeth are arranged in a staggered manner; Drive wheel one and drive wheel two are installed on the rotating shaft, and drive wheel one and drive wheel two drive the film-grabbing roller and the film-bonding roller to rotate respectively, satisfy: ground wheel speed is less than film-grabbing roller speed but greater than film-bonding roller speed; Also set There is a film splicing transition plate, and the side of the film splicing transition plate close to the film splicing roller is inclined or bent upwards, and parallel relief grooves are arranged on the inclined or curved edge, so that the film splicing teeth can pass through the corresponding relief grooves. 2.根据权利要求1所述的牵引驱动式地膜回收机,其特征是:接膜过度板后侧设置有出膜通道。2. The traction-driven plastic film recovery machine according to claim 1, characterized in that: a film outlet channel is provided on the rear side of the film transition plate. 3.根据权利要求2所述的牵引驱动式地膜回收机,其特征是:所述出膜通道的出口下方设置接料容器。3. The traction-driven plastic film recovery machine according to claim 2, characterized in that: a material receiving container is arranged below the outlet of the film discharge channel. 4.根据权利要求1所述的牵引驱动式地膜回收机,其特征是:所述地轮的周边设置有钉状的抓地齿。4. The traction-driven plastic film recovery machine according to claim 1, characterized in that: nail-shaped ground teeth are provided around the ground wheels. 5.根据权利要求1所述的牵引驱动式地膜回收机,其特征是:抓膜齿或接膜齿为弧形或者折线形或弧线形。5. The traction-driven plastic film recycling machine according to claim 1, characterized in that: the film-grasping teeth or the film-connecting teeth are arc-shaped or broken-line or arc-shaped. 6.根据权利要求5所述的牵引驱动式地膜回收机,其特征是:采用弧形的抓膜齿或接膜齿时,抓膜齿和接膜齿的弧形方向相同。6. The traction-driven plastic film recovery machine according to claim 5, characterized in that: when arc-shaped film-grabbing teeth or film-connecting teeth are used, the arc directions of the film-grabbing teeth and the film-connecting teeth are the same. 7.根据权利要求1所述的牵引驱动式地膜回收机,其特征是:抓膜辊和接膜辊的转动方向相同。7. The traction-driven plastic film recovery machine according to claim 1, characterized in that: the rotation direction of the film-grasping roller and the film-bonding roller are the same.
CN201611238729.8A 2016-12-28 2016-12-28 Traction drive type mulching film recycling machine Expired - Fee Related CN106717173B (en)

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CN107172897A (en) * 2017-06-01 2017-09-19 郑州宇恒环保技术有限公司 According to landform self-adapting type ground Membrane recovery unit MRU
CN107172896A (en) * 2017-05-31 2017-09-19 郑州宇恒环保技术有限公司 Domain with grabbing membrane type Membrane recovery unit MRU
CN109168345A (en) * 2018-10-16 2019-01-11 福建永顺机械有限公司 A kind of machine for recycling mulch film structure and recovery method
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CN107172896A (en) * 2017-05-31 2017-09-19 郑州宇恒环保技术有限公司 Domain with grabbing membrane type Membrane recovery unit MRU
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CN109168345A (en) * 2018-10-16 2019-01-11 福建永顺机械有限公司 A kind of machine for recycling mulch film structure and recovery method
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CN118511680A (en) * 2024-06-19 2024-08-20 安徽中科艾瑞智能环境股份有限公司 Mulch recycling device for soil pollution treatment

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