CN106358462B - A kind of double helix earthing formula orchard straw covering machine - Google Patents
A kind of double helix earthing formula orchard straw covering machine Download PDFInfo
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B49/00—Combined machines
- A01B49/04—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools
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- A—HUMAN NECESSITIES
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- A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
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Abstract
本发明公开一种双螺旋覆土式果园秸秆覆盖机,属于果园机械装备领域。履带车上有一个自卸的秸秆料箱,秸秆料箱后方底部有一个出料辊;履带车后面通过平行四连杆和钢丝绳安装有覆土机构。覆土机构前方为螺旋分土器,螺旋分土器后方两侧各有一个提土装置,提土装置后方是匀土装置,提土装置的集土箱内有一个匀土螺旋;秸秆料箱在液压倾翻油缸的作用下可绕铰点向后倾翻,在下料辊作用下均匀铺料;覆土机构通过升降油缸经钢丝绳拉动升降;下料辊和覆土机构的动力由液压马达提供。该机可将秸秆类物料或肥料均匀覆盖在果园行间,并且薄土盖压;适于旱区果园保墒、保温、抑草、土壤提质;也适于农田、荒漠、沙滩、贫瘠土地土质改良、培肥地力。
The invention discloses a double-helix soil-covering orchard straw covering machine, which belongs to the field of orchard machinery equipment. There is a self-unloading straw material box on the crawler vehicle, and there is a discharge roller at the rear bottom of the straw material box; a soil covering mechanism is installed at the rear of the track vehicle through parallel four-bar linkages and steel wire ropes. The front of the soil covering mechanism is a spiral soil divider, and there is a soil lifting device on each side of the rear of the screw soil divider. Behind the soil lifting device is a soil leveling device. There is a soil leveling screw in the soil collecting box of the soil lifting device; Under the action of the turning cylinder, it can be tilted backward around the hinge point, and the material can be spread evenly under the action of the unloading roller; the covering mechanism is pulled up and down by the lifting cylinder and the wire rope; the power of the unloading roller and the covering mechanism is provided by a hydraulic motor. This machine can evenly cover the straw material or fertilizer between the orchard rows, and cover it with thin soil; it is suitable for moisture conservation, heat preservation, weed suppression, and soil quality improvement in orchards in dry areas; it is also suitable for farmland, desert, beach, and barren land soil quality Improve and fertilize the soil.
Description
技术领域technical field
本发明公开一种双螺旋覆土式果园秸秆覆盖机,属于农业装备领域和秸秆资源回收利用领域,特别涉及果园机械装备领域。The invention discloses a double-helix soil-covering orchard straw mulching machine, which belongs to the fields of agricultural equipment and straw resource recycling, and particularly relates to the field of orchard machinery and equipment.
背景技术Background technique
近年来,随着我国农业产业结构的调整,果业规模迅猛发展,苹果、梨、桃、葡萄、柑橘等种植面积均已达到全球第一,我国已成为果业大国。但我国果业产品质量和产业效率与发达国家相比均存在较大差距。一个重要的问题是果园土壤贫瘠,过度使用化肥,导致土壤板结严重。土壤水分不仅是土壤、植物、大气连续体的关键因子,还是土壤系统养分循环和流动的重要载体,对土壤的特性、植物的生长、分布以及生态系统小气候的变化具有重要影响,干旱、半干旱地区以及季节性缺水的地区土壤缺水一直是制约果业发展的瓶颈问题。特别是在我国北方旱原和西南地区,果园保墒蓄水,提高土壤有机质含量已经成为果园管理的重中之重。欧美国家果园土壤有机质含量普遍在3.0%以上,日本果园土壤有机质最高可达6.8%,而我国西北旱原苹果园土壤有机质含量普遍在1.0%以下,果园土壤贫瘠已成为我国苹果产量和质量的一个重要因素。In recent years, with the adjustment of my country's agricultural industrial structure, the scale of fruit industry has developed rapidly. The planting area of apples, pears, peaches, grapes, citrus, etc. has reached the first place in the world, and my country has become a big fruit industry country. However, there is a big gap between the product quality and industrial efficiency of my country's fruit industry compared with developed countries. An important problem is that the orchard soil is poor and excessive use of chemical fertilizers leads to serious soil compaction. Soil moisture is not only a key factor in the continuum of soil, plants, and the atmosphere, but also an important carrier of nutrient cycle and flow in the soil system. It has an important impact on soil characteristics, plant growth, distribution, and changes in the microclimate of the ecosystem. Arid and semi-arid Soil water shortage in regional and seasonal water-scarce areas has always been a bottleneck problem restricting the development of fruit industry. Especially in the northern arid plains and southwestern regions of China, moisture conservation and water storage in orchards and improvement of soil organic matter content have become the top priority of orchard management. The organic matter content of orchard soil in European and American countries is generally above 3.0%, and the organic matter content of orchard soil in Japan can reach up to 6.8%, while the organic matter content of apple orchard soil in the northwest arid plain of my country is generally below 1.0%. Key factor.
果园秸秆覆盖技术是针对果园土层薄、肥力低、水分条件差、土壤裸露面积大而采取的土壤管理技术。将适量的作物秸秆等覆盖在果树周围裸露的土壤上,它具有保墒、节水、提高土壤有机质含量、抑草、保温、免耕、省工和防止土壤流失等多种效应,能改善土壤生态微环境,养根壮树,促进树体生长发育,进而提高产量和改善品质。果园秸秆覆盖技术是解决干旱、半干旱地区因肥水短缺制约果园提质增产的有效措施,也是发展生态果业、有机果业重要的生产技术之一。Orchard straw mulching technology is a soil management technology adopted for orchards with thin soil layer, low fertility, poor water conditions and large bare soil area. Covering the bare soil around the fruit trees with an appropriate amount of crop straw, etc., it has multiple effects such as moisture conservation, water saving, improvement of soil organic matter content, weed suppression, heat preservation, no-tillage, labor saving and prevention of soil loss, and can improve soil ecology Microenvironment, root and tree growth, promote tree growth and development, thereby increasing yield and improving quality. Orchard straw mulching technology is an effective measure to solve the shortage of fertilizer and water in arid and semi-arid areas to improve the quality and increase production of orchards, and it is also one of the important production technologies for the development of ecological and organic fruit industries.
近年来,果园秸秆技术在我国被大力推广,但是由于现有的果园秸秆覆盖技术工艺简陋,需要人工作业,费工费时,另外果农担心干燥季节果园火灾,导致果农积极性低,推广面积较小,收效甚微。In recent years, orchard straw technology has been vigorously promoted in my country. However, the existing orchard straw mulching technology is simple and requires manual work, which is labor-intensive and time-consuming. In addition, fruit farmers are worried about orchard fires in dry seasons, resulting in low enthusiasm for fruit farmers and a small promotion area. ,With little success.
苹果矮砧集约栽培模式是苹果栽培制度的重大改革,是世界苹果栽培的主要发展方向。目前,欧美国家已经普篇采用苹果矮化集约高效栽培技术,许多国家的矮砧苹果已占到90%以上。亩产高,优果率高是苹果矮化集约高效栽培技术突出的优势。盛产期亩产达5吨以上,优果率能达到85%。相比而言,我国目前主要是乔砧苹果,占90%,而矮砧苹果仅占10%左右。因此,未来10~20年,我国将迎来一个苹果栽培技术升级换代的高速发展热潮。近几年,陕西、山东等苹果种植区已开始规模化引进。随着水果矮化技术,特别是矮砧苹果集约化栽培技术等先进技术在我国的推广,果园行间宽敞,树形规范,将为果园作业机械化提供了便利。The intensive cultivation mode of apples with short stock is a major reform of the apple cultivation system and the main development direction of apple cultivation in the world. At present, European and American countries have generally adopted apple dwarf intensive and high-efficiency cultivation techniques, and the dwarf stock apples in many countries have accounted for more than 90%. High yield per mu and high rate of high-quality fruit are the outstanding advantages of the dwarf, intensive and efficient cultivation technology of apples. During the prolific period, the yield per mu can reach more than 5 tons, and the high-quality fruit rate can reach 85%. Comparatively speaking, in my country at present, mainly apples with joe anvils account for 90%, while apples with short anvils only account for about 10%. Therefore, in the next 10 to 20 years, my country will usher in a high-speed development boom of upgrading apple cultivation technology. In recent years, apple planting areas such as Shaanxi and Shandong have begun to introduce them on a large scale. With the promotion of fruit dwarfing technology, especially the intensive cultivation technology of dwarf apples in our country, the spacious rows of orchards and standardized tree shapes will facilitate the mechanization of orchard operations.
欧美国家在矮砧果园普篇采用生草覆盖技术,但研究表明,生草覆盖技术存在与果树争水争肥的问题,并导致病虫害增多。因此,目前生草覆盖技术并不适于我国果园,特别是干旱缺水地区。European and American countries generally adopt grass mulching technology in low stock orchards, but studies have shown that the grass mulching technology has the problem of competing with fruit trees for water and fertilizer, and leads to an increase in pests and diseases. Therefore, the current grass mulching technology is not suitable for my country's orchards, especially in arid and water-deficient areas.
因此,改变过去果园秸秆覆盖的简陋方法,研究果园秸秆覆盖机械化技术并研制出果园秸秆覆盖作业机具,是发挥果园秸秆覆盖技术效益的关键,也是实现秸秆资源在高附加值的果业中高效利用的重要途径,是提高果园土壤水分、有机质含量,实现果园高产高效的重要保障。Therefore, to change the crude method of orchard straw mulching in the past, to study the mechanization technology of orchard straw mulching and to develop orchard straw mulching operation tools is the key to give full play to the benefits of orchard straw mulching technology, and also to realize the efficient utilization of straw resources in high value-added fruit industry It is an important way to improve the soil moisture and organic matter content in the orchard, and an important guarantee to achieve high yield and high efficiency in the orchard.
目前,国内外在果园秸秆覆盖机械化技术研究和应用方面的相关报道比较少。现有技术如CN104429384A、CN104429385A、CN204377459U、CN204377363等专利能够解决现有的果园秸秆覆盖技术方法简陋、费工费时的问题,促进了秸秆覆盖技术在果园中的应用,一定程度上实现了果园土壤保墒节水、增肥、抑草、保温防冻的效果,降低了作业成本,提高了果业产量和效益;解决了果园周边地区秸秆资源浪费和焚烧污染问题。但是以上技术还存在一些不足之处,其主要工作部件即抛土和下料机构布置在整机的前部,如此布置必然会导致拖车车轮对覆盖层碾压,形成车辙,破坏了覆盖层的完整性,使覆盖层的保墒蓄水和抑制杂草的效果大打折扣;专利CN205213458U解决了前置式车轮碾压破坏覆盖层的问题,使覆盖层的保墒蓄水和抑制杂草的效果充分发挥,提高了作业质量,但是其抛土和下料机构的位置决定了抛起的土壤与排出的秸秆会在空间形成交叉碰撞,影响了覆盖的均匀性和双层覆盖的分层效果。CN201520598228.5 等自走式果园秸秆覆盖机虽然一体化设计,但覆土机构的覆土质量不易控制,秸秆料箱体积有限,影响作业效率,整体作业质量也有待改进。At present, there are relatively few reports on the research and application of orchard straw mulching mechanization technology at home and abroad. Existing technologies such as CN104429384A, CN104429385A, CN204377459U, CN204377363 and other patents can solve the problems of crude, labor-intensive and time-consuming methods of straw mulching in existing orchards, promote the application of straw mulching technology in orchards, and realize soil moisture conservation in orchards to a certain extent The effects of water saving, fertilization, weed suppression, heat preservation and antifreeze have reduced operating costs, improved fruit production and benefits; solved the waste of straw resources and incineration pollution in the surrounding areas of orchards. However, there are still some deficiencies in the above technology. The main working parts, that is, the throwing and unloading mechanism, are arranged at the front of the whole machine. Such an arrangement will inevitably cause the trailer wheels to roll over the covering layer, forming ruts, and destroying the covering layer. Integrity, which greatly reduces the effect of moisture conservation and water storage and weed suppression of the covering layer; patent CN205213458U solves the problem of damage to the covering layer by front wheel rolling, so that the effect of moisture conservation, water storage and weed suppression of the covering layer can be fully exerted , which improves the quality of work, but the position of the throwing and unloading mechanism determines that the thrown soil and the discharged straw will form a cross collision in space, which affects the uniformity of coverage and the layering effect of double-layer coverage. Although CN201520598228.5 and other self-propelled orchard straw mulching machines are designed in an integrated manner, the quality of the covering soil of the covering mechanism is not easy to control, and the volume of the straw material box is limited, which affects the operation efficiency, and the overall operation quality needs to be improved.
本发明公开一种双螺旋覆土式果园秸秆覆盖机,能够综合解决上述问题,提高作业效率和质量,促进秸秆覆盖技术在果园中的应用,实现果园土壤保墒节水、增肥、抑草、保温,降低作业成本,提高作业质量,提高果业产量和效益;解决果园周边地区秸秆资源浪费和焚烧污染问题,实现农民增收,农业增效。该覆盖机也可用于果园之外的农田、荒漠、沙滩、贫瘠土地土质改良、培肥地力。The invention discloses a double-helix soil-covering orchard straw mulching machine, which can comprehensively solve the above problems, improve operation efficiency and quality, promote the application of straw mulching technology in orchards, and realize soil moisture conservation, water conservation, fertilizer increase, weed suppression, and heat preservation in orchards. , reduce operating costs, improve operating quality, and increase fruit output and efficiency; solve the waste of straw resources and incineration pollution in the surrounding areas of orchards, increase farmers' income, and increase agricultural efficiency. The mulching machine can also be used in farmlands, deserts, beaches, and barren lands other than orchards for soil improvement and fertilization.
发明内容Contents of the invention
本发明的目的:公开一种双螺旋覆土式果园秸秆覆盖机,能够实现果园秸秆覆盖与表层土壤盖压作业机械化、规范化,该覆盖机能促进果园秸秆覆盖技术的推广应用,降低果园秸秆覆盖作业成本,改善果园土壤状况,促进果区周边秸秆大规模高效利用,实现农民增收,农业增效。The purpose of the present invention is to disclose a double-helix soil-covering orchard straw mulching machine, which can realize the mechanization and standardization of orchard straw mulching and surface soil covering operations. The mulching machine can promote the popularization and application of orchard straw mulching technology and reduce the cost of orchard straw mulching , Improve the soil condition of the orchard, promote the large-scale and efficient utilization of straw around the fruit area, increase farmers' income and increase agricultural efficiency.
本发明要解决的技术问题:如何提高果园秸秆覆盖机作业效率和作业质量。The technical problem to be solved by the invention is: how to improve the operation efficiency and operation quality of the orchard straw mulching machine.
要实现园秸秆覆盖机械化,需要按照下面的工艺步骤来完成:To realize the mechanization of garden straw mulching, it needs to be completed according to the following process steps:
(1)秸秆处理:将农作物秸秆处理成秸秆碎段;(1) Straw processing: processing crop straw into straw fragments;
(2)果园秸秆覆盖基质配制:在步骤(1)所述的秸秆碎段中加入适量的土壤营养物质或土壤结构改良物质,并根据需要进行适当的杀虫、灭菌处理,形成果园秸秆覆盖基质。(2) Orchard straw mulching substrate preparation: Add appropriate amount of soil nutrients or soil structure improvement substances to the straw fragments described in step (1), and perform appropriate insecticide and sterilization treatments as required to form orchard straw mulch matrix.
(3)果园土壤耕整:用农业机械对果园行间土壤进行松耕、碎土和平整作业。(3) Orchard soil tillage: Use agricultural machinery to loosen, crush and level the soil between the rows of the orchard.
(4)秸秆覆盖:用覆盖机将步骤(1)或步骤(2)所述的秸秆(碎段)基质覆盖在果园行间的土壤表面,覆盖厚度尽量均匀。(4) Straw mulching: use a mulching machine to cover the straw (broken pieces) substrate described in step (1) or step (2) on the soil surface between the orchard rows, and the covering thickness should be as uniform as possible.
(5)薄土盖压:秸秆覆盖的同时,覆盖机就地取土,在步骤(4)所述覆盖的秸秆层上方覆盖一层碎土,将覆盖的秸秆层薄土盖压,形成秸秆与表层土壤分层覆盖。步骤(5)可根据需要选择使用。(5) Covering with thin soil: while the straw is covered, the mulching machine takes soil on the spot, covers a layer of crushed soil above the covered straw layer in step (4), and presses the covered straw layer with thin soil to form straw Cover with topsoil in layers. Step (5) can be used as needed.
为了解决本发明要解决的技术问题,本发明给出了以下技术方案:In order to solve the technical problem to be solved in the present invention, the present invention provides the following technical solutions:
一种双螺旋覆土式果园秸秆覆盖机,其特征在于,履带底盘29上方固定有车架27,车架27上前方安装有驾驶室1、发动机30、变速箱28、液压油箱31和液压泵32,车架27上部后方安装有秸秆料箱2,秸秆料箱2的后端底部与车架27铰接;车架27的横梁上安装有至少一个液压倾翻油缸26,其下端与车架27铰接,其上端与秸秆料箱2底部铰接;秸秆料箱2可在液压倾翻油缸26的作用下后翻卸料。A double-helix soil-covering orchard straw mulching machine, characterized in that a vehicle frame 27 is fixed above the crawler chassis 29, and a cab 1, an engine 30, a gearbox 28, a hydraulic oil tank 31 and a hydraulic pump 32 are installed on the front of the vehicle frame 27 , the rear of the upper part of the frame 27 is equipped with a straw material box 2, and the bottom of the rear end of the straw material box 2 is hinged with the vehicle frame 27; , the upper end of which is hinged with the bottom of the straw hopper 2;
所述的秸秆料箱2的车筐的有两层,两侧、后部的上层车筐板与下层铰接,可拆卸,可翻转悬挂。The basket of the straw material box 2 has two layers, and the upper basket plates on both sides and the rear are hinged with the lower layer, and are detachable and can be flipped and suspended.
所述的秸秆料箱2内部后下角横向安装一个下料辊38,下料辊38与秸秆料箱2底部的间隙可调;下料辊38靠秸秆料箱(2)后部外侧被一个弧形挡板5包裹;弧形挡板5的底部开口处是秸秆出料口40,秸秆出料口40的下方安装有一个向后向下的下料槽7。A blanking roller 38 is horizontally installed at the rear lower corner of the straw hopper 2, and the gap between the blanking roller 38 and the bottom of the straw hopper 2 is adjustable; The bottom opening of the arc-shaped baffle 5 is a straw discharge port 40, and a backward and downward feeding trough 7 is installed below the straw discharge port 40.
所述的履带底盘29和秸秆料箱2的后方是覆土机构10。The rear of the crawler chassis 29 and the stalk hopper 2 is a soil-covering mechanism 10 .
所述的覆土机构10包括螺旋分土器20、提土装置9、匀土装置11、螺旋分土器调整装置34、机架8、地轮15、平行四连杆机构21、钢丝绳6、升降油缸25。The soil covering mechanism 10 includes a screw soil distributor 20, a soil lifting device 9, a soil leveling device 11, a screw soil distributor adjustment device 34, a frame 8, a ground wheel 15, a parallel four-bar linkage mechanism 21, a steel wire rope 6, and a lifting cylinder 25 .
所述的螺旋分土器20是一个螺旋装置,将土壤沿轴向向两侧拨动,包括一个分土螺旋33和取土铲42;分土螺旋33是一根通轴上焊接有螺旋叶片41,螺旋叶片41从轴的中间为分界,分左右两段对称布置,左右两边的螺旋叶片41旋向相反,且在轴的中间相交。The spiral soil divider 20 is a screw device, which moves the soil axially to both sides, and includes a soil divider screw 33 and a soil fetching shovel 42; the soil divider screw 33 is a through shaft welded with a spiral blade 41 , the helical blade 41 is separated from the middle of the shaft, and is divided into left and right sections and arranged symmetrically. The helical blades 41 on the left and right sides rotate in opposite directions and intersect in the middle of the shaft.
所述的取土铲42含有一个弧形背板42-1,弧形背板42-1后部焊接有多个筋板42-2,筋板42-2上有下耳板42-3和上耳板42-7;弧形背板42-1的下部前端是铲板42-4,铲板42-4的前部有多个犁铲42-5,多个犁铲42-5在铲板42-4前端均匀排列,构成齿状结构;弧形背板42-1的下部后方是铲托42-6,铲托42-6与铲板42-4相接。The soil fetching shovel 42 includes an arc-shaped back plate 42-1, a plurality of ribs 42-2 are welded to the rear of the arc-shaped back plate 42-1, and the ribs 42-2 have upper and lower ear plates 42-3 and Upper ear plate 42-7; the lower front end of arc back plate 42-1 is shovel plate 42-4, and the front portion of shovel plate 42-4 has a plurality of plow shovels 42-5, and a plurality of plough shovels 42-5 are on shovel The front ends of the plates 42-4 are evenly arranged to form a toothed structure; behind the lower part of the arc-shaped back plate 42-1 is a shovel support 42-6, which is connected to the shovel plate 42-4.
所述的取土铲42通过上部的上耳板42-7铰接悬挂在机架8的横梁上,下部两个下耳板42-3上连接有螺杆35,螺杆35上部与机架8螺纹连接;螺杆的顶部有手柄36,用于旋转螺杆35,调整取土铲42的姿态和入土深度。The soil fetching shovel 42 is hingedly suspended on the crossbeam of the frame 8 through the upper ear plate 42-7, and the two lower ear plates 42-3 at the bottom are connected with a screw rod 35, and the upper part of the screw rod 35 is threadedly connected with the frame 8 ; The top of the screw rod has a handle 36, which is used to rotate the screw rod 35 to adjust the posture and depth of the earth taking shovel 42.
所述的螺旋分土器20横向对称布置,分土螺旋33的轴向与取土铲42的长度方向平行且二者对称安装;取土铲42的弧形背板42-1与分土螺旋33构成一定的圆弧包角,螺旋叶片41边缘与弧形背板42-1内侧保持一定的间距。The spiral soil divider 20 is horizontally symmetrically arranged, and the axial direction of the soil divider screw 33 is parallel to the length direction of the soil shovel 42 and the two are installed symmetrically; A certain arc angle is formed, and a certain distance is maintained between the edge of the helical blade 41 and the inner side of the arc-shaped back plate 42-1.
所述的螺旋叶片41的长度不小于弧形背板42-1的长度;取土铲42的弧形背板42-1两侧开放。The length of the spiral blade 41 is not less than the length of the arc-shaped back plate 42-1;
所述的螺旋分土器20的两端与提土装置9在空间上前后相接;The two ends of the spiral soil divider 20 are spaced back and forth with the soil lifting device 9;
所述的提土装置9对称固定在机架8的两侧,其前部与螺旋分土器20的两端相接,其后部升起,与匀土装置11的集土箱12的两端上下衔接。The described soil lifting device 9 is symmetrically fixed on both sides of the frame 8, its front part is connected with the two ends of the screw soil divider 20, and its rear part is raised to connect with the two ends of the soil collecting box 12 of the soil leveling device 11. Connect up and down.
所述的提土装置9可采用刮板输送机或螺旋输送机;提土装置9的前端有导土槽18,导土槽18为“八”字形,前宽后窄,其前端与螺旋分土器20的两端在空间上顺序相接,将螺旋分土器20拨向两端的土壤铲起、聚拢,导入提土装置9内部。Described earth lifting device 9 can adopt scraper conveyor or screw conveyor; The two ends of the earthenware 20 are connected sequentially in space, and the soil at the two ends is scooped up by the screw soil divider 20, gathered, and introduced into the soil lifting device 9 inside.
所述的匀土装置11固定安装在机架8的后部,匀土装置11的集土箱12是一个U型槽结构,横向对称布置,其底部开有长条形的排土口43,其内部安装有一个匀土螺旋13,匀土螺旋13的左右两边的螺旋叶片41旋向相反。The soil leveling device 11 is fixedly mounted on the rear portion of the frame 8, and the soil collecting box 12 of the soil leveling device 11 is a U-shaped groove structure, arranged symmetrically in the transverse direction, and a strip-shaped soil discharge port 43 is arranged at the bottom thereof, Its inside is equipped with a soil leveling screw 13, and the screw blades 41 on the left and right sides of the soil leveling screw 13 rotate in opposite directions.
所述的螺旋叶片41可以是普通螺旋叶片,也可以是螺旋环带或不连续螺旋叶片;The helical blade 41 can be a common helical blade, or a helical annular band or a discontinuous helical blade;
所述的下料槽7的下沿处于机架8的上方,螺旋分土器20的后方,集土箱12的前方,并且正好在机架8横梁之间的空档处。The lower edge of the chute 7 is above the frame 8, behind the screw soil divider 20, in front of the soil collecting box 12, and just in the gap between the frame 8 crossbeams.
所述的车架27后端的两侧铰接着一对平行四连杆机构21,平行四连杆机构21的后端铰接着机架8的前端横梁;机架8的后部两侧分别有两条钢丝绳6绕着固定在秸秆料箱2上的定滑轮3从两侧牵拉,钢丝绳6的另一端过油缸滑轮24与升降油缸25相连;在机架的两侧,分别安装有地轮15。Both sides of described vehicle frame 27 rear ends are hinged with a pair of parallel four-bar linkage mechanism 21, and the rear end of parallel four-bar linkage mechanism 21 is hinged with the front end beam of frame 8; A steel wire rope 6 is pulled from both sides around the fixed pulley 3 fixed on the straw material box 2, and the other end of the steel wire rope 6 is connected to the lifting cylinder 25 through the oil cylinder pulley 24; on both sides of the frame, ground wheels 15 are installed respectively .
所述的覆土机构10在果园秸秆覆盖作业时可以降落在地上,在果园秸秆覆盖机掉头或道路行驶中可以升起;所述的覆土机构10在果园秸秆覆盖作业时也可以升起不工作,即在不需要薄土盖压的情况下,不工作;在长期不需要薄土盖压时,可将覆土机构10卸掉。The soil covering mechanism 10 can be landed on the ground during the orchard straw covering operation, and can be raised when the orchard straw covering machine is turning around or driving on the road; the described soil covering mechanism 10 can also be raised and not working during the straw covering operation of the orchard, Promptly do not work under the situation that does not need thin soil covering pressure; When not needing thin soil covering pressure for a long time, can unload soil-covering mechanism 10.
所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的发动机30输出动力经变速箱28变速后分别驱动覆盖机行走和液压泵32;液压泵32的输出油管分别与固定在机架8上的液压马达Ⅰ17和固定在车架上的液压马达Ⅱ23相连;液压马达Ⅰ17输出动力经链条Ⅰ16驱动匀土螺旋13,并经链条Ⅱ14驱动提土装置9;液压马达Ⅱ23输出动力经链条Ⅲ22驱动下料辊38;液压泵32输出油管与液压马达Ⅰ17相连的油管中间设置有一个调速阀;The double-helix soil-covering orchard straw mulching machine is characterized in that the output power of the engine 30 is shifted by the gearbox 28 to respectively drive the mulching machine to walk and the hydraulic pump 32; the output oil pipes of the hydraulic pump 32 are respectively connected to the fixed The hydraulic motor I17 on the frame 8 is connected with the hydraulic motor II23 fixed on the frame; the output power of the hydraulic motor I17 drives the soil leveling screw 13 through the chain I16, and drives the soil lifting device 9 through the chain II14; the output power of the hydraulic motor II23 The unloading roller 38 is driven by the chain III22; a speed regulating valve is arranged in the middle of the oil pipe connecting the output oil pipe of the hydraulic pump 32 and the hydraulic motor I17;
所述的螺旋分土器20的动力可通过链条Ⅳ19取自液压马达Ⅰ17,也可另外设置一个液压马达直接驱动。The power of the screw soil divider 20 can be taken from the hydraulic motor I17 through the chain IV19, or an additional hydraulic motor can be provided to directly drive it.
所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的下料辊38的两端通过轴承座37固定在秸秆料箱2后部的边角立柱4上,轴承座37在边角立柱4上的位置可上下调整,进而调整下料辊38下沿与秸秆料箱2底部的间隙。The double-helix soil-covering orchard straw mulching machine is characterized in that the two ends of the unloading roller 38 are fixed on the corner column 4 at the rear of the straw bin 2 through the bearing seat 37, and the bearing seat 37 The position on the corner column 4 can be adjusted up and down, and then the gap between the lower edge of the unloading roller 38 and the bottom of the straw bin 2 can be adjusted.
所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的液压马达Ⅰ17和液压马达Ⅱ23的输出转速可调。The double-helix soil-covering orchard straw mulching machine is characterized in that the output speeds of the hydraulic motor I17 and the hydraulic motor II23 are adjustable.
所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的下料辊38是齿辊状结构,在圆辊表面固定有多排钉齿39,每排钉齿交错排列;钉齿为三角齿片或锥形齿。The double-helix soil-covering straw mulching machine for orchards is characterized in that the unloading roller 38 is a toothed roller-shaped structure, and multiple rows of spikes 39 are fixed on the surface of the round roller, and each row of spikes is arranged in a staggered manner; The nail teeth are triangular gears or conical teeth.
所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的秸秆料箱2至少可承载覆盖1亩果园的覆盖物料量;所述的集土箱12在提土装置9不供料的情况下,至少能承载覆盖机行驶1m的覆土量。The double-helix soil-covering orchard straw mulching machine is characterized in that the straw material box 2 can carry at least the amount of covering materials covering 1 mu of orchard; In the case of material supply, at least it can carry the covering soil amount of the covering machine traveling 1m.
所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的果园秸秆覆盖机能够将秸秆、或秸秆基质、或肥料均匀覆盖在果园行间,并将覆盖层薄土盖压;适用于干旱半干旱地区或者季节性干旱地区果园,特别适于集约栽培的矮化果园,如矮砧苹果园;也适用于农田、荒漠、贫瘠土地土质改良、培肥地力。The double-helix soil-covering orchard straw mulching machine is characterized in that the orchard straw mulching machine can evenly cover the straw, or straw substrate, or fertilizer between the rows of the orchard, and press the covering layer with thin soil ; Suitable for orchards in arid and semi-arid areas or seasonally dry areas, especially suitable for intensive cultivation of dwarf orchards, such as apple orchards with short stock; also suitable for soil improvement and fertility in farmland, desert, and barren land.
一种双螺旋覆土式果园秸秆覆盖机,其工作原理如下:A double-helix soil-covering orchard straw mulching machine, its working principle is as follows:
本发明所述的一种双螺旋覆土式果园秸秆覆盖机能够完成果园秸秆覆盖和薄土盖压,具体过程和工作原理表述如下:A double-helix soil-covering orchard straw mulching machine described in the present invention can complete orchard straw mulching and thin soil covering. The specific process and working principle are expressed as follows:
在进行果园秸秆覆盖作业时,覆盖机在果园行间匀速前进。秸秆料箱向后倾翻,在下料辊的作用下,经下料槽流出,将秸秆等物料覆盖在地面。同时,覆土机构中的螺旋分土器将土壤分拨向果园行间的两侧,螺旋分土器两侧后方的导土槽将土壤聚拢,铲起,导入到提土装置中,经提升、运送,土壤落入到匀土装置的集土箱内的两端。匀土螺旋将两端的土壤向集土箱中间推送。推送过程中,土壤从集土箱底部的排土口落下,均匀铺撒在秸秆物料覆盖层上。During the orchard straw mulching operation, the mulching machine advances at a constant speed between the orchard rows. The straw hopper is tilted backwards, and under the action of the unloading roller, it flows out through the unloading trough, covering the straw and other materials on the ground. At the same time, the spiral soil divider in the soil covering mechanism distributes the soil to both sides of the orchard rows, and the soil guide grooves behind the two sides of the spiral soil divider gather the soil, scoop it up, and introduce it into the soil lifting device, after lifting and transporting, The soil falls into both ends of the soil collecting box of the leveling device. The soil leveling screw pushes the soil at both ends to the middle of the soil collecting box. During the pushing process, the soil falls from the discharge port at the bottom of the soil collecting box and spreads evenly on the straw material covering layer.
有益技术效果:本发明公开的一种双螺旋覆土式果园秸秆覆盖机,采用履带式行走机构,提高了通过性能和坡地适应性;加大了秸秆料箱,增加了有效作业时间,提高了作业效率;采用螺旋分土器前方拨土,提土装置两侧输送,匀土装置后方覆土的技术方案,解决了现有技术中土壤与秸秆在空间形成交叉或碰撞对覆盖质量的影响;秸秆下料辊的结构以及与秸秆料箱之间的间隙可调,使秸秆覆盖量可调,覆盖均匀;覆土机构后置,避免了车辙;螺旋分土器的取土铲的入土深度可调,提高了取土的稳定性和覆土厚度的灵活性;匀土装置提高了覆土作业的稳定性和厚度均匀性。Beneficial technical effects: a double-helix soil-covering orchard straw mulching machine disclosed in the present invention adopts a crawler-type walking mechanism, which improves the passing performance and slope adaptability; the straw material box is enlarged, the effective operation time is increased, and the operation is improved. Efficiency: The technical scheme of removing the soil in front of the spiral soil divider, conveying on both sides of the soil lifting device, and covering the soil behind the soil leveling device solves the impact of the intersection or collision of soil and straw in space on the covering quality in the prior art; straw cutting The structure of the roller and the gap between the straw material box can be adjusted, so that the amount of straw coverage can be adjusted and the coverage can be uniform; The stability of the soil and the flexibility of the thickness of the covering soil; the soil leveling device improves the stability and uniformity of the covering soil operation.
附图标记reference sign
1. 驾驶室 2. 秸秆料箱 3. 定滑轮 4. 边角立柱 5. 弧形挡板 6. 钢丝绳 7. 下料槽 8. 机架 9. 提土装置 10. 覆土机构 11. 匀土装置 12. 集土箱13. 匀土螺旋 14. 链条Ⅱ 15. 地轮 16. 链条Ⅰ 17. 液压马达Ⅰ 18. 导土槽 19.链条Ⅳ 20. 螺旋分土器 21. 平行四连杆机构 22. 链条Ⅲ 23. 液压马达Ⅱ 24.油缸滑轮 25. 升降油缸 26. 液压倾翻油缸 27. 车架 28. 变速箱 29. 履带底盘30. 发动机31. 液压油箱 32. 液压泵 33. 分土螺旋 34. 螺旋分土器调整装置 35.螺杆 36. 手柄 37. 轴承座 38. 下料辊 39. 钉齿 40. 秸秆出料口 41 螺旋叶片42. 取土铲 42-1. 弧形背板 42-2. 筋板 42-3. 下耳板 42-4. 铲板 42-5. 犁铲42-6. 铲托 42-7.上耳板 43. 排土口。1. Cab 2. Straw bin 3. Fixed pulley 4. Corner column 5. Curved baffle 6. Wire rope 7. Feed trough 8. Frame 9. Soil lifting device 10. Soil covering mechanism 11. Soil leveling device 12. Soil collecting box 13. Soil leveling screw 14. Chain Ⅱ 15. Ground wheel 16. Chain Ⅰ 17. Hydraulic motor Ⅰ 18. Soil guide groove 19. Chain Ⅳ 20. Spiral soil divider 21. Parallel four-bar linkage mechanism 22. Chain Ⅲ 23. Hydraulic motor Ⅱ 24. Cylinder pulley 25. Lifting cylinder 26. Hydraulic tilting cylinder 27. Frame 28. Gear box 29. Track chassis 30. Engine 31. Hydraulic oil tank 32. Hydraulic pump 33. Soil splitting screw 34 .Screw divider adjustment device 35.Screw 36.Handle 37.Bearing seat 38.Unloading roller 39.Screw teeth 40.Straw outlet 41 Spiral blade 42.Shovel 42-1.Arc-shaped back plate 42-2 Rib plate 42-3. Lower ear plate 42-4. Shovel plate 42-5. Plow shovel 42-6. Shovel support 42-7. Upper ear plate 43. Soil discharge port.
附图说明Description of drawings
图1是一种双螺旋覆土式果园秸秆覆盖机整机左侧结构图Figure 1 is a structure diagram on the left side of a double-helix soil-covering orchard straw mulching machine
图2是一种双螺旋覆土式果园秸秆覆盖机整机右侧结构图Figure 2 is a structure diagram on the right side of a double-helix soil-covering orchard straw mulching machine
图3是一种双螺旋覆土式果园秸秆覆盖机的行走车左后方结构图Figure 3 is a structural diagram of the left rear side of the walking vehicle of a double-helix soil-covering orchard straw mulching machine
图4是一种双螺旋覆土式果园秸秆覆盖机的覆土装置左前方结构图Figure 4 is a structural diagram of the left front of the soil covering device of a double-helix soil-covering orchard straw covering machine
图5是一种双螺旋覆土式果园秸秆覆盖机的覆土装置左上方结构图Figure 5 is a top left structural diagram of the soil covering device of a double-helix soil covering orchard straw covering machine
图6是一种双螺旋覆土式果园秸秆覆盖机的覆土装置左下方结构图Figure 6 is a structural diagram of the bottom left of the soil covering device of a double-helix soil-covering orchard straw covering machine
图7是一种双螺旋覆土式果园秸秆覆盖机的下料辊结构图Figure 7 is a structural diagram of the unloading roller of a double-helix soil-covering orchard straw mulching machine
图8是一种双螺旋覆土式果园秸秆覆盖机的螺旋分土器前视图Figure 8 is a front view of the spiral soil divider of a double-screw soil-covering orchard straw mulching machine
实施方式Implementation
本实施例是在矮砧苹果园中进行秸秆覆盖机械化作业。矮砧苹果园行间距3.5米~4.5米,树形树冠整齐。In this embodiment, the mechanized operation of straw covering is carried out in an apple orchard with short stock. The distance between rows of apple orchards on short stock is 3.5m to 4.5m, and the tree shape and crown are neat.
在集约化栽培的矮砧苹果园中进行秸秆覆盖,需要按照下面的工艺步骤来完成:Straw mulching in intensively cultivated short stock apple orchards needs to be completed according to the following process steps:
(1)秸秆细碎:将农作物秸秆处理成秸秆碎段;(1) Straw crushing: processing crop straw into straw fragments;
(2)果园秸秆覆盖基质配制:在步骤(1)所述的秸秆碎段中加入适量的土壤营养物质或土壤结构改良物质,并根据需要进行适当的杀虫、灭菌处理,形成果园秸秆覆盖基质。(2) Orchard straw mulching substrate preparation: Add appropriate amount of soil nutrients or soil structure improvement substances to the straw fragments described in step (1), and perform appropriate insecticide and sterilization treatments as required to form orchard straw mulch matrix.
(3)果园土壤耕整:用农业机械对果园行间土壤进行松耕、碎土和平整作业。(3) Orchard soil tillage: Use agricultural machinery to loosen, crush and level the soil between the rows of the orchard.
(4)秸秆覆盖:将步骤(1)或步骤(2)所述的秸秆(碎段)基质用机械覆盖在果园行间或株间的土壤表面,覆盖厚度尽量均匀。(4) Straw mulching: The straw (broken pieces) matrix described in step (1) or step (2) is mechanically covered on the soil surface between rows or plants in the orchard, and the covering thickness is as uniform as possible.
(5)薄土盖压:用机械在步骤(4)所述覆盖的秸秆层上方覆盖一层碎土,将覆盖的秸秆层薄土盖压,形成秸秆与表层土壤双层覆盖。(5) Covering with thin soil: Use a machine to cover a layer of crushed soil above the covered straw layer in step (4), and cover the covered straw layer with thin soil to form a double-layer covering of straw and surface soil.
如图1和图2所示,一种双螺旋覆土式果园秸秆覆盖机,其特征在于,履带底盘29上方固定有车架27,车架27上部前方安装有驾驶室1、发动机30、变速箱28、液压油箱31和液压泵32,车架27上部后方安装有秸秆料箱2,秸秆料箱2的后端与车架27铰接;车架27的横梁上安装有2个液压倾翻油缸26,其下端与车架27铰接,其上端与秸秆料箱2底部铰接;秸秆料箱2可在液压倾翻油缸26的作用下后翻卸料。As shown in Figures 1 and 2, a double-helix soil-covering orchard straw mulching machine is characterized in that a vehicle frame 27 is fixed above the crawler chassis 29, and a cab 1, an engine 30, and a gearbox are installed in front of the upper part of the vehicle frame 27. 28. Hydraulic oil tank 31 and hydraulic pump 32. Straw material box 2 is installed behind the upper part of vehicle frame 27. The rear end of straw material box 2 is hinged with vehicle frame 27; two hydraulic tilting cylinders 26 are installed on the beam of vehicle frame 27 , its lower end is hinged with vehicle frame 27, and its upper end is hinged with straw hopper 2 bottom;
如图1和图2所示,所述的秸秆料箱2的车筐的有两层,两侧、后部的上层车筐板与下层铰接,可拆卸,可翻转悬挂。As shown in Figures 1 and 2, the basket of the straw material bin 2 has two layers, and the upper basket plates on both sides and the rear are hinged to the lower floor, are detachable, and can be flipped and suspended.
如图3所示,所述的秸秆料箱2内部后下角横向安装一个下料辊38,下料辊38与秸秆料箱2底部的间隙可调;下料辊38的外侧被一个弧形挡板5包裹;弧形挡板5的底部开口处是秸秆出料口40,秸秆出料口40的下方安装有一个向后向下的下料槽7。As shown in Figure 3 , a blanking roller 38 is horizontally installed at the rear lower corner of the straw hopper 2, and the gap between the blanking roller 38 and the bottom of the straw hopper 2 is adjustable; the outer side of the blanking roller 38 is blocked by an arc. The plate 5 wraps; the bottom opening of the arc-shaped baffle 5 is a straw discharge port 40 , and a backward and downward discharge trough 7 is installed below the straw discharge port 40 .
如图1和图2所示,所述的履带底盘29和秸秆料箱2的后方是覆土机构10。As shown in FIG. 1 and FIG. 2 , behind the crawler chassis 29 and the straw bin 2 is a soil covering mechanism 10 .
如图4、图5和图6所示,所述的覆土机构10包括螺旋分土器20、提土装置9、匀土装置11、螺旋分土器调整装置34、机架8、地轮15、平行四连杆机构21、钢丝绳6、升降油缸25。As shown in Fig. 4, Fig. 5 and Fig. 6, the described soil covering mechanism 10 includes a screw soil distributor 20, a soil lifting device 9, a soil leveling device 11, a screw soil distributor adjustment device 34, a frame 8, a ground wheel 15, a parallel Four-bar linkage mechanism 21, steel wire rope 6, lifting oil cylinder 25.
如图4、图5和图6所示,所述的螺旋分土器20是一个螺旋装置,将土壤沿轴向向两侧拨动,包括一个分土螺旋33和取土铲42;分土螺旋33是一根通轴上焊接有螺旋叶片41,螺旋叶片41从轴的中间为分界,分左右两段对称布置,左右两边的螺旋叶片41旋向相反,且在轴的中间相交。As shown in Fig. 4, Fig. 5 and Fig. 6, the auger soil divider 20 is a screw device, which moves the soil axially to both sides, and includes a soil-distributing screw 33 and a soil-taking shovel 42; the soil-distributing screw 33 is that a helical blade 41 is welded on a through shaft, and the helical blade 41 is a boundary from the middle of the shaft, and is divided into left and right sections and arranged symmetrically, and the helical blades 41 on the left and right sides have opposite directions of rotation and intersect in the middle of the shaft.
如图5和图6所示,所述的取土铲42含有一个弧形背板42-1,弧形背板42-1后部焊接有多个筋板42-2,筋板42-2上有耳板42-3;弧形背板42-1的下部前端是铲板42-4,铲板42-4的前部有多个犁铲42-5,多个犁铲42-5在铲板42-4前端均匀排列,构成齿状结构;弧形背板42-1的下部后方是铲托42-6,铲托42-6与铲板42-4相接。As shown in Fig. 5 and Fig. 6, described shovel 42 contains a curved backboard 42-1, and the rear part of curved backboard 42-1 is welded with a plurality of ribs 42-2, and the ribs 42-2 Ear plate 42-3 is arranged on; The lower front end of arc back plate 42-1 is shovel plate 42-4, and the front portion of shovel plate 42-4 has multiple plow shovels 42-5, and multiple plow shovels 42-5 are in The front ends of the shovel plates 42-4 are evenly arranged to form a tooth-like structure; behind the lower part of the arc-shaped back plate 42-1 is a shovel support 42-6, and the shovel support 42-6 is connected with the shovel plate 42-4.
如图5和图6所示,所述的取土铲42通过上部的两个耳板42-3铰接悬挂在机架8的横梁上,下部两个耳板42-3上连接有螺杆35,螺杆35上部与机架8螺纹连接;螺杆的顶部有手柄36,用于旋转螺杆35,调整取土铲42的姿态和入土深度。As shown in Fig. 5 and Fig. 6, the described shovel 42 is hingedly suspended on the crossbeam of the frame 8 through the upper two lugs 42-3, and the lower two lugs 42-3 are connected with screw rods 35, The top of the screw rod 35 is threadedly connected with the frame 8; the top of the screw rod has a handle 36 for rotating the screw rod 35 to adjust the posture and depth of the earth taking shovel 42.
如图4、图5和图6所示,所述的螺旋分土器20横向对称布置,分土螺旋33的轴向与取土铲42的长度方向平行且二者对称安装;取土铲42的弧形背板42-1与分土螺旋33构成一定的圆弧包角,螺旋叶片41边缘与弧形背板42-1内侧保持一定的间距。As shown in Fig. 4, Fig. 5 and Fig. 6, the described screw soil divider 20 is laterally symmetrically arranged, and the axial direction of the soil divider screw 33 is parallel to the length direction of the soil taking shovel 42 and both are installed symmetrically; the soil taking shovel 42 The arc-shaped back plate 42-1 forms a certain arc wrap angle with the soil-distributing screw 33, and the edge of the spiral blade 41 maintains a certain distance from the inside of the arc-shaped back plate 42-1.
如图4、图5、图6和图8所示,所述的螺旋叶片41的长度不小于弧形背板42-1的长度;取土铲42的弧形背板42-1两侧开放。As shown in Fig. 4, Fig. 5, Fig. 6 and Fig. 8, the length of the spiral blade 41 is not less than the length of the arc back plate 42-1; .
如图1和图4所示,所述的螺旋分土器20的两端与提土装置9在空间上前后相接;As shown in Figures 1 and 4, the two ends of the spiral soil divider 20 are spaced back and forth with the soil lifting device 9;
如图1所示,所述的提土装置9对称固定在机架8的两侧,其前部与螺旋分土器20的两端相接,其后部升起,与匀土装置11的集土箱12的两端上下衔接。As shown in Figure 1, the described soil lifting device 9 is symmetrically fixed on both sides of the frame 8, its front part is connected with the two ends of the screw soil divider 20, and its rear part rises to meet the set of the soil leveling device 11. The two ends of soil box 12 are connected up and down.
如图1和图4所示,所述的提土装置9可采用刮板输送机或螺旋输送机,本实施例中采用刮板输送机;提土装置9的前端有导土槽18,导土槽18为“八”字形,前宽后窄,其前端与螺旋分土器20的两端在空间上顺序相接,将螺旋分土器20拨向两端的土壤铲起、聚拢,导入提土装置9内部。As shown in Figure 1 and Figure 4, described soil lifting device 9 can adopt scraper conveyor or screw conveyor, adopts scraper conveyor in the present embodiment; The front end of soil lifting device 9 has guide soil groove 18, guides The soil trough 18 is in the shape of "eight", wide at the front and narrow at the rear. The front end and the two ends of the screw soil divider 20 are sequentially connected in space, and the soil at the two ends of the spiral soil divider 20 is scooped up, gathered, and introduced into the soil lifting device. 9 inside.
如图1、图5和图6所示,所述的匀土装置11固定安装在机架8的后部,匀土装置11的集土箱12是一个U型槽结构,横向对称布置,其底部开有长条形的排土口43,其内部安装有一个匀土螺旋13,匀土螺旋13的左右两边的螺旋叶片41旋向相反。As shown in Fig. 1, Fig. 5 and Fig. 6, the described soil leveling device 11 is fixedly installed on the rear portion of the frame 8, and the soil collecting box 12 of the soil leveling device 11 is a U-shaped groove structure, which is symmetrically arranged in the transverse direction. The bottom has a strip-shaped soil discharge port 43, and a soil leveling screw 13 is installed inside it, and the spiral blades 41 on the left and right sides of the soil leveling screw 13 rotate in opposite directions.
如图5所示,所述的螺旋叶片41可以是普通螺旋叶片,也可以是螺旋环带或不连续螺旋叶片;本实施例中,螺旋叶片41是螺旋环带。As shown in FIG. 5 , the helical blade 41 may be a common helical blade, or a helical annular belt or a discontinuous helical blade; in this embodiment, the helical blade 41 is a helical annular belt.
如图1所示,所述的下料槽7的下沿处于机架8的上方,螺旋分土器20的后方,集土箱12的前方,并且正好在机架8横梁之间的空档处。As shown in Figure 1, the lower edge of the chute 7 is above the frame 8, behind the screw soil divider 20, in front of the soil collecting box 12, and just in the gap between the beams of the frame 8 .
如图1所示,所述的车架27后端的两侧铰接着一对平行四连杆机构21,平行四连杆机构21的后端铰接着机架8的前端横梁;机架8的后部两侧分别有两条钢丝绳6绕着固定在秸秆料箱2上的定滑轮3从两侧牵拉,钢丝绳6的另一端过油缸滑轮24与升降油缸25相连;在机架的两侧,分别安装有地轮15。As shown in Figure 1, a pair of parallel four-bar linkages 21 are hinged on both sides of the rear end of the vehicle frame 27, and the rear end of the parallel four-bar linkage 21 is hinged to the front beam of the frame 8; There are two steel wire ropes 6 on both sides of the upper part, which are pulled from both sides around the fixed pulley 3 fixed on the straw material box 2, and the other end of the steel wire rope 6 is connected to the lifting cylinder 25 through the oil cylinder pulley 24; on both sides of the frame, Ground wheels 15 are installed respectively.
如图1所示,所述的覆土机构10在果园秸秆覆盖作业时可以降落在地上,在果园秸秆覆盖机掉头或道路行驶中可以升起;所述的覆土机构10在果园秸秆覆盖作业时也可以升起不工作,即在不需要薄土盖压的情况下,不工作;在长期不需要薄土盖压时,可将覆土机构10卸掉。As shown in Figure 1, the described soil-covering mechanism 10 can be landed on the ground during the orchard straw covering operation, and can be raised when the orchard straw covering machine is turning around or driving on the road; the described soil covering mechanism 10 can also be used during the orchard straw covering operation It can be lifted without working, that is, it does not work when the thin soil cover pressure is not needed; when the thin soil cover pressure is not needed for a long time, the soil covering mechanism 10 can be unloaded.
如图1和图2所示,所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的发动机30输出动力经变速箱28变速后分别驱动覆盖机行走和液压泵32;液压泵32的输出油管分别与固定在机架8上的液压马达Ⅰ17和固定在车架上的液压马达Ⅱ23相连;液压马达Ⅰ17输出动力经链条Ⅰ16驱动匀土螺旋13,并经链条Ⅱ14驱动提土装置9;液压马达Ⅱ23输出动力经链条Ⅲ22驱动下料辊38;液压泵32输出油管与液压马达Ⅰ17相连的油管中间设置有一个调速阀。As shown in Figures 1 and 2, the double-helix soil-covering orchard straw mulching machine is characterized in that the output power of the engine 30 is shifted by the gearbox 28 to drive the mulching machine and the hydraulic pump 32 respectively; The output oil pipe of the hydraulic pump 32 is connected with the hydraulic motor I17 fixed on the frame 8 and the hydraulic motor II23 fixed on the frame respectively; Soil device 9; the output power of hydraulic motor II 23 drives the unloading roller 38 through chain III 22; a speed regulating valve is arranged in the middle of the oil pipe connecting the output oil pipe of hydraulic pump 32 with hydraulic motor I17.
如图1所示,所述的螺旋分土器20的动力可通过链条Ⅳ19取自液压马达Ⅰ17,也可另外设置一个液压马达直接驱动。As shown in FIG. 1 , the power of the auger soil divider 20 can be taken from the hydraulic motor I17 through the chain IV19, or can be directly driven by an additional hydraulic motor.
如图1和图2所示,所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的下料辊38的两端通过轴承座37固定在秸秆料箱2后部的边角立柱4上,轴承座37在边角立柱4上的位置可上下调整,进而调整下料辊38下沿与秸秆料箱2底部的间隙。As shown in Figures 1 and 2, the double-helix soil-covering orchard straw mulching machine is characterized in that the two ends of the unloading roller 38 are fixed on the rear part of the straw bin 2 through the bearing housing 37. On the corner column 4, the position of the bearing seat 37 on the corner column 4 can be adjusted up and down, and then adjust the gap between the lower edge of the blanking roller 38 and the bottom of the straw hopper 2.
如图1和图5所示,所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的液压马达Ⅰ17和液压马达Ⅱ23的输出转速可调。As shown in Figure 1 and Figure 5, the double-helix soil-covering orchard straw mulching machine is characterized in that the output speeds of the hydraulic motor I17 and the hydraulic motor II23 are adjustable.
如图3、图7、图8所示,所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的下料辊38是齿辊状结构,在圆辊表面固定有多排钉齿39,每排钉齿交错排列;钉齿为三角齿片或锥形齿。本实施例中钉齿为三角齿片。As shown in Fig. 3, Fig. 7, and Fig. 8, the double-helix soil-covering orchard straw mulching machine is characterized in that the unloading roller 38 is a toothed roller-shaped structure, and there are many holes fixed on the surface of the round roller. There are 39 rows of nail teeth, and each row of nail teeth is arranged in a staggered manner; the nail teeth are triangular teeth or conical teeth. In the present embodiment, the nail teeth are triangular tooth pieces.
如图1、图2和图3所示,所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的秸秆料箱2至少可承载覆盖1亩果园的秸秆量;所述的集土箱12在提土装置9不供料的情况下,至少能承载覆盖机行驶1m的覆土量。As shown in Fig. 1, Fig. 2 and Fig. 3, the double-helix soil-covering orchard straw mulching machine is characterized in that the straw material box 2 can carry at least the amount of straw covering 1 mu of orchard; The soil collecting box 12 can at least carry the covering soil amount that the covering machine travels 1m under the condition that the soil lifting device 9 does not feed.
所述的一种双螺旋覆土式果园秸秆覆盖机,其特征在于,所述的果园秸秆覆盖机能够将秸秆、或秸秆基质、或肥料均匀覆盖在果园行间,并将覆盖层薄土盖压;适用于干旱半干旱地区或者季节性干旱地区果园,特别适于集约栽培的矮化果园,如矮砧苹果园;也适用于农田、荒漠、贫瘠土地土质改良、培肥地力。The double-helix soil-covering orchard straw mulching machine is characterized in that the orchard straw mulching machine can evenly cover the straw, or straw substrate, or fertilizer between the rows of the orchard, and press the covering layer with thin soil ; Suitable for orchards in arid and semi-arid areas or seasonally dry areas, especially suitable for intensive cultivation of dwarf orchards, such as apple orchards with short stock; also suitable for soil improvement and fertility in farmland, desert, and barren land.
进一步说明本发明所述一种双螺旋覆土式果园秸秆覆盖机的工作原理:Further explain the working principle of a double-helix soil-covering type orchard straw mulching machine of the present invention:
本发明所述的一种双螺旋覆土式果园秸秆覆盖机能够完成果园秸秆覆盖和薄土盖压步骤,具体过程和工作原理表述如下:A double-helix soil-covering orchard straw mulching machine described in the present invention can complete the steps of orchard straw mulching and thin soil covering. The specific process and working principle are expressed as follows:
在进行果园秸秆覆盖作业时,覆盖机在果园行间匀速前进。秸秆料箱向后倾翻,在下料辊的作用下,经下料槽流出,将秸秆等物料覆盖在地面。同时,覆土机构中的螺旋分土器将土壤分拨向果园行间的两侧,螺旋分土器两侧后方的导土槽将土壤聚拢,铲起,导入到提土装置中,经提升、运送,土壤落入到匀土装置的集土箱内的两端。匀土螺旋将两端的土壤向集土箱中间推送。推送过程中,土壤从集土箱底部的排土口落下,均匀铺撒在秸秆物料覆盖层上。During the orchard straw mulching operation, the mulching machine advances at a constant speed between the orchard rows. The straw hopper is tilted backwards, and under the action of the unloading roller, it flows out through the unloading trough, covering the straw and other materials on the ground. At the same time, the spiral soil divider in the soil covering mechanism distributes the soil to both sides of the orchard rows, and the soil guide grooves behind the two sides of the spiral soil divider gather the soil, scoop it up, and introduce it into the soil lifting device, after lifting and transporting, The soil falls into both ends of the soil collecting box of the leveling device. The soil leveling screw pushes the soil at both ends to the middle of the soil collecting box. During the pushing process, the soil falls from the discharge port at the bottom of the soil collecting box and spreads evenly on the straw material covering layer.
以下3点需要特别说明:The following 3 points need special explanation:
1.本发明一种双螺旋覆土式果园秸秆覆盖机采用螺旋分土器前方拨土和铲土,提土装置两侧输送,集土箱后方覆土的技术方案,不同于已有专利的技术,解决了土壤与秸秆在空间形成交叉碰撞,使覆盖的均匀性和双层覆盖的分层效果大打折扣的问题,使秸秆覆盖层和薄土盖压层均匀平整地铺设。1. A double-screw soil-covering orchard straw mulching machine of the present invention adopts the soil removal and shoveling in front of the spiral soil divider, the soil lifting device conveys on both sides, and the technical scheme of covering the soil behind the soil collection box is different from the existing patented technology. It solves the problem that soil and straw form a cross collision in space, which greatly reduces the uniformity of coverage and the layering effect of double-layer coverage, so that the straw coverage layer and thin soil cover layer can be laid evenly and flatly.
2.本发明一种双螺旋覆土式果园秸秆覆盖机除特别适用于矮砧苹果园外,还适用于于干旱半干旱地区或者季节性干旱地区需要保墒、节水的其他果园或土地,或者需要提高土壤有机质含量,改善土质和土壤生物微环境的其他果园或土地,或者需要抑制果园杂草的其他果园或土地,或者需要对土壤保温的其他果园或土地,或者综合上述多种需要的其他果园或土地。2. A double-helix soil-covering orchard straw mulching machine of the present invention is not only suitable for low stock apple orchards, but also suitable for other orchards or lands that require moisture conservation and water conservation in arid and semi-arid areas or seasonally arid areas, or that require Other orchards or lands that increase soil organic matter content, improve soil quality and soil biological microenvironment, or other orchards or lands that need to suppress weeds in orchards, or other orchards or lands that require soil insulation, or other orchards that combine the above-mentioned needs or land.
3.本发明说明书以及附图为了清楚说明技术方案,给出了一些技术方案细节,这些细节并非对本发明权利要求书的限定。任何对这些细节所作的变形或修改,均不超出本发明权利要求保护的范围。3. In order to clearly illustrate the technical solution, the specification and drawings of the present invention give some details of the technical solution, and these details do not limit the claims of the present invention. Any deformation or modification made to these details shall not go beyond the protection scope of the claims of the present invention.
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| CN201610976056.XA Expired - Fee Related CN106358462B (en) | 2016-11-07 | 2016-11-07 | A kind of double helix earthing formula orchard straw covering machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110832975A (en) * | 2019-12-18 | 2020-02-25 | 西北农林科技大学 | A canopy orchard organic fertilizer spreader |
| CN112956290A (en) * | 2021-04-17 | 2021-06-15 | 西北农林科技大学 | Bilateral telescopic variable-width soil covering device |
| CN115812378B (en) * | 2022-12-19 | 2023-11-14 | 灌南县农业技术推广中心 | Orchard surface crop straw covering method and device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104429384A (en) * | 2014-12-24 | 2015-03-25 | 西北农林科技大学 | Orchard straw and surface soil double-layer coverage mechanical operating method and covering machine |
| CN204681845U (en) * | 2015-06-02 | 2015-10-07 | 刘连印 | The covering device of the full tectorial seeder of multirow |
| CN104996016A (en) * | 2015-08-11 | 2015-10-28 | 西北农林科技大学 | Self-propelled double-layer straw and surface soil mulching machine for orchard |
| CN105052405A (en) * | 2015-08-11 | 2015-11-18 | 西北农林科技大学 | Orchard straw and surface soil layered covering machine |
| CN206165112U (en) * | 2016-11-07 | 2017-05-17 | 西北农林科技大学 | Double helix earthing formula orchard straw coverage machine |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104429384A (en) * | 2014-12-24 | 2015-03-25 | 西北农林科技大学 | Orchard straw and surface soil double-layer coverage mechanical operating method and covering machine |
| CN204681845U (en) * | 2015-06-02 | 2015-10-07 | 刘连印 | The covering device of the full tectorial seeder of multirow |
| CN104996016A (en) * | 2015-08-11 | 2015-10-28 | 西北农林科技大学 | Self-propelled double-layer straw and surface soil mulching machine for orchard |
| CN105052405A (en) * | 2015-08-11 | 2015-11-18 | 西北农林科技大学 | Orchard straw and surface soil layered covering machine |
| CN206165112U (en) * | 2016-11-07 | 2017-05-17 | 西北农林科技大学 | Double helix earthing formula orchard straw coverage machine |
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