WO2023179554A1 - 一种用于pcb产品的自动组装设备 - Google Patents

一种用于pcb产品的自动组装设备 Download PDF

Info

Publication number
WO2023179554A1
WO2023179554A1 PCT/CN2023/082555 CN2023082555W WO2023179554A1 WO 2023179554 A1 WO2023179554 A1 WO 2023179554A1 CN 2023082555 W CN2023082555 W CN 2023082555W WO 2023179554 A1 WO2023179554 A1 WO 2023179554A1
Authority
WO
WIPO (PCT)
Prior art keywords
material channel
assembly
straight material
automatic assembly
cylinder
Prior art date
Application number
PCT/CN2023/082555
Other languages
English (en)
French (fr)
Inventor
王雄辉
陈友坤
Original Assignee
安费诺凯杰科技(深圳)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 安费诺凯杰科技(深圳)有限公司 filed Critical 安费诺凯杰科技(深圳)有限公司
Publication of WO2023179554A1 publication Critical patent/WO2023179554A1/zh

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines

Definitions

  • the invention relates to the field of PCB product manufacturing, and in particular to an automatic assembly equipment for PCB products.
  • PCB products are commonly used electronic products with a very wide range of applications. Therefore, they put forward higher requirements for their manufacturing efficiency and product quality. They not only require large output, but also require high precision.
  • the existing PCB product manufacturing process is relatively complicated, including automated, semi-automated, and manual assembly methods. It is also difficult to control manufacturing efficiency and product quality.
  • the present invention proposes an automatic assembly equipment for PCB products, which solves the existing problems of low production efficiency and high defectiveness of PCB products.
  • the main contents of the present invention include: an automatic assembly equipment for PCB products, including: a workbench, a conveyor line is provided on the workbench, a fixture is provided on the conveyor line, and a jig is provided along the conveyor line.
  • an automatic assembly equipment for PCB products including: a workbench, a conveyor line is provided on the workbench, a fixture is provided on the conveyor line, and a jig is provided along the conveyor line.
  • the feeding mechanism A, feeding mechanism B, and feeding mechanism C have the same structure.
  • the feeding mechanism A includes: a vibration plate A, a straight material channel A connected to the vibration A, and the straight material channel A is connected to the vibration plate A.
  • a matching vibration motor A is provided below the material channel A.
  • a positioning block A with two product holes is provided at one end of the straight material channel A away from the vibration plate A.
  • One side of the positioning block A is provided with a pushable positioning block.
  • a transverse cylinder A moves the block A laterally, and a transport assembly A for transporting parts to the conveyor line is provided above the positioning block A.
  • the shell loading mechanism includes: a vibration plate D for feeding materials, a first transfer station located close to the vibration plate D, and is arranged on one side of the first transfer station and opposite to the first transfer station.
  • a flipping mechanism for forward and reverse adjustment of parts connected to the straight material channel D of the first transfer station, and a conveying assembly D located at one end of the straight material channel D away from the first transfer station, driving the movement of the conveying assembly D Displacement component.
  • the first transfer station includes: a limit plate connected to the vibration plate D, a circular hole is opened in the middle of the limit plate, and a turntable is disposed in the circular hole.
  • a plurality of limiting grooves are evenly provided on the circumferential edge of the turntable.
  • a motor and a reducer are provided below the turntable to drive the turntable to rotate.
  • a positive and negative sensor is provided above the turntable.
  • the flipping mechanism is provided downstream of the forward and reverse sensor.
  • the flipping mechanism includes: a clamping head, a rotating cylinder D that drives the clamping head to rotate, and a traverse mechanism D that drives the rotating cylinder D to move. and longitudinal shift mechanism D.
  • the center needle loading mechanism includes: a center needle distributing assembly for supplying materials, a center needle transfer assembly for receiving materials, a center needle transfer assembly for transfer, and a center needle loading assembly. Center needle loading assembly.
  • the center needle material distribution assembly includes: a material barrel for supplying materials, a first straight material channel E connected to the material barrel, and a material receiving material disposed at one end of the first straight material channel E away from the material barrel.
  • the turntable is provided in the second straight material channel E on the other side of the material receiving turntable.
  • a clamping jaw cylinder E and a moving assembly that drives the clamping jaw cylinder E are provided above the second straight material channel E.
  • a plurality of radially distributed partitions are evenly arranged in the material passage, a feeding baffle is provided at the feed end of the material barrel, and a driving device is provided outside the material barrel to drive the material barrel. Rotating swivel component.
  • the center needle adapter assembly is provided at the outer end of the second straight material channel E, and includes: a clamping jaw cylinder F, a rotating cylinder F that drives the clamping jaw cylinder F, and the rotating cylinder F is fixed On the sliding plate, the sliding plate can be moved on the guide rail driven by the screw rod and the motor.
  • a baffle and a traverse cylinder F that drives the baffle to move are provided at the outlet end of the second straight material channel E, and a material presence sensor is also provided at the outlet end of the second straight material channel E.
  • the present invention uses multiple automated loading mechanisms to assemble the parts into the jig on the conveying line in sequence, and finally uses an automated unloading manipulator to unload, thereby realizing fully automated loading and unloading of the product. Assembly and blanking greatly improve the assembly efficiency and accuracy of the product.
  • Figure 1 is a schematic three-dimensional structural diagram of a preferred embodiment of an automatic assembly equipment for PCB products
  • Figure 2 is a schematic three-dimensional structural diagram of the loading mechanism A
  • Figure 3 is a partially enlarged schematic diagram of part A in Figure 2;
  • Figure 4 is a schematic three-dimensional structural diagram of the housing loading mechanism
  • Figure 5 is a partially enlarged schematic diagram of part B in Figure 4.
  • Figure 6 is a partially enlarged schematic diagram of part C in Figure 4.
  • Figure 7 is a schematic three-dimensional structural diagram of the center needle loading mechanism
  • Figure 8 is a schematic three-dimensional structural diagram of the center needle material distribution assembly
  • Figure 9 is a schematic three-dimensional structural diagram of the center pin adapter assembly
  • Figure 10 is a schematic three-dimensional structural diagram of the center needle relay assembly
  • Figure 11 is a schematic three-dimensional structural diagram of the center needle loading assembly
  • Second transfer station 682-synchronous pulley, 71-center needle material distribution assembly, 72-center needle transfer assembly, 73-center needle transfer assembly, 74-center needle feeding assembly, 711-material barrel, 712-rotating assembly , 713-feeding baffle, 714-first straight material channel E, 715-material receiving turntable, 716-clamp cylinder E, 717-moving component, 718-second straight material channel E, 721-material sensor, 722 -Baffle, 723-traverse cylinder F, 724-clamp cylinder F, 725-rotary cylinder F, 726-sliding plate, 727-screw, 728-guide rail, 731-traverse component G, 732-vertical component G, 733-clamp cylinder G, 741-vertical assembly H, 742-traverse assembly H, 743-suction head H.
  • an automatic assembly equipment for PCB products includes: a workbench 1, a conveyor line 2 is provided on the workbench 1, a jig 9 is provided on the conveyor line 2, and along the The conveyor line 2 is sequentially provided with a loading mechanism A3, a loading mechanism B4, a loading mechanism C5, a shell loading mechanism 6, a center pin loading mechanism 7 and a unloading manipulator 8.
  • the feeding mechanism A3, the feeding mechanism B4, and the feeding mechanism C5 have the same structure, and an appropriate number of feeding mechanisms can be selected according to the model of the product.
  • the feeding mechanism A3 includes: a vibration plate A31, a straight material channel A32 connected to the vibration A31, and a matching vibration motor A33 is provided below the straight material channel A32.
  • One end of the straight material channel A32 away from the vibration plate A31 is provided with a positioning block A34 with two product holes.
  • One side of the positioning block A34 is provided with a transverse cylinder A35 that can push the positioning block A34 to move laterally.
  • a transport assembly A36 for transporting parts to the conveyor line is provided, and a suction head A37 is provided at the lower end of the transport assembly A36.
  • the transport assembly A36 includes a mechanism that can move laterally and a mechanism that can move vertically. In this embodiment, a guide rail, a slider, a screw and a motor are used to drive the material.
  • the suction head A37 is provided at the lower end of the vertical moving mechanism. for picking up parts.
  • the feeding principle of the feeding mechanism A3 is: the vibration plate A31 supplies material, and the material is sent to the straight material channel A32. After being vibrated by the vibration motor A33, the parts on the straight material channel A32 move forward one by one to the positioning block A34. The first part After entering the product hole of the positioning block A34, the transverse cylinder A35 pushes the positioning block A34 to move laterally, so that the second part enters the second product hole of the positioning block A34. Then the handling assembly A36 moves, and the suction head A37 simultaneously absorbs and positions it. The two parts in block A34 are fed into the product fixture 9 of the conveyor line 2 to complete the automatic loading of the first set of parts.
  • the shell loading mechanism 6 includes: a vibration plate D61 for feeding materials, a first transfer station 62 provided close to the vibration plate D61, and is provided on one side of the first transfer station 62.
  • the flip mechanism 63 for forward and reverse adjustment of the parts on the first transfer station 62 is connected to the straight material channel D64 of the first transfer station 62.
  • a matching vibration motor is provided below the straight material channel D64.
  • D641 the transport component D66 disposed at the end of the straight material channel D64 away from the first transfer station 62 drives the displacement component 67 of the transport component D66.
  • the displacement component is driven by guide rails, sliders, screw rods, and motors.
  • the lower end of the displacement component 67 is provided with a fixed plate 664, and two sets of suction heads are provided at the front and rear ends of the fixed plate 664: The first suction head D661 and the second suction head D662.
  • the first transfer station 62 includes: a limiting plate 621 connected to the vibration plate D61, a circular hole is opened in the middle of the limiting plate 621, and is disposed in the circular hole.
  • the turntable 622 inside has a plurality of limiting grooves 623 evenly formed on the circumferential edge of the turntable 622.
  • a motor and a reducer are provided below the turntable 622 to drive the turntable 622 to rotate.
  • a front and back sensor 624 is provided for sensing the front and back of the parts in the limiting groove 623 .
  • the flipping mechanism 63 is provided downstream of the forward and reverse sensor 624.
  • the flipping mechanism 63 includes: a clamping head 631, a rotary cylinder D632 that drives the clamping head 631 to rotate, and a transverse cylinder that drives the rotary cylinder D632 to move.
  • a positioning mechanism is provided between the straight material channel D64 and the transport assembly D66.
  • the positioning mechanism includes a positioning block with two parallel product holes. D651 and the transverse cylinder D652 that drives the positioning block D651 to move.
  • the transverse cylinder D652 pushes the positioning mechanism D5 to move, the second positioning hole is aligned with the straight material channel D64, and the second part enters the second positioning hole.
  • the transverse cylinder D652 pushes the positioning mechanism D65 to adjust its position, and then the transport assembly D66 transfers the two parts simultaneously.
  • a steering mechanism 68 is provided between the positioning mechanism D65 and the transport assembly D66.
  • the steering mechanism 68 includes: a second transfer station 681, which is provided at There is a synchronous pulley 682 below the second transfer station 681.
  • the synchronous pulley 682 is driven by a stepper motor and a synchronous belt.
  • An angle sensor is also provided at the second transfer station 681 .
  • the first suction head D661 of the transport assembly D66 first transports the two parts from the positioning mechanism D65 to the second transfer station 681.
  • the angle sensor senses whether the positions of the two parts meet the requirements. If adjustment is needed, the stepper motor rotates to drive synchronization.
  • the pulley 682 rotates to adjust the angle of the parts at the second transfer station 681.
  • the second suction head D662 sucks the parts and puts them into the jig 9 of the conveyor line for loading.
  • the center needle loading mechanism 7 includes: a center needle distribution assembly 71 for feeding materials, a center needle transfer assembly 72 for receiving materials, and a center needle transfer assembly 73 for transfer.
  • Center pin loading assembly 74 for center pin loading.
  • the center needle material distribution assembly 71 includes: a material barrel 711 for supplying materials, a first straight material channel E714 connected to the material barrel 711, and arranged in the first straight material channel E714.
  • the material receiving turntable 715 at one end far away from the material barrel 711 is provided with a second straight material channel E718 on the other side of the material receiving turntable 715.
  • a clamping jaw cylinder E716 is provided above the second straight material channel E718 and drives the Moving assembly 717 of the gripper cylinder E716.
  • a plurality of material receiving sleeve rods are evenly arranged on the outer circumference of the material receiving turntable 715.
  • the center needle coming from the first straight material channel E714 is inserted into the material receiving sleeve rod.
  • the material receiving turntable 715 rotates to send the center needle into another
  • the clamping jaw cylinder E716 clamps the center needle and puts it into the second straight material channel E718.
  • the purpose of using two straight material channels here is to separate a group of multiple center pins.
  • the center pins of the original material have multiple sections. First, a group of center pins is inserted into the material receiving sleeve rod, and then the clamping jaw Cylinder E716 clamps the outermost center needle and sends it to the second straight material channel E718, and the remaining center needles rotate again, waiting for the second clamping.
  • a plurality of radially distributed partitions are evenly provided in the material passage 711, and a feeding baffle 713 is provided at the feeding end of the material barrel 711 to facilitate material loading.
  • the outer side of the barrel 711 is also provided with a device that drives the barrel to rotate.
  • the rotating assembly 712 is composed of a motor and a set of synchronous pulleys. The synchronous pulleys drive the barrel 711 to rotate, so that the center needle in the barrel 711 can fall into the first straight material channel E714 more smoothly.
  • the center needle adapter assembly 72 is provided at the outer end of the second straight material channel E718, and includes: a clamping jaw cylinder F724, a rotating cylinder F725 that drives the clamping jaw cylinder F724, and the The rotary cylinder F725 is fixed on the sliding plate 726, which can be moved on the guide rail driven by the screw rod and the motor. Further, a baffle 722 and a traverse cylinder F723 that drives the baffle 722 to move are provided at the outlet end of the second straight material channel E718, and a material-loaded cylinder F723 is also provided at the outlet end of the second straight material channel E718. Sensor 721.
  • the material sensor 721 senses that the traverse cylinder F723 drives the baffle 722 to retract, which facilitates the clamping cylinder F724 to clamp the center needle.
  • the rotating cylinder F725 rotates 90 degrees.
  • the center needle is turned from the horizontal direction to the vertical direction, and then the motor drives the screw rod to rotate. Since the sliding plate 726 is provided with threads matching the screw rod, the sliding plate 726 slides outward.
  • a center needle transfer assembly 73 which includes a transverse assembly G731 and a vertical assembly G732, as well as a clamping jaw cylinder G733 provided at the end of the vertical assembly G732 for temporarily transferring the center needle.
  • the transverse component G731 and the vertical component G732 are composed of a motor, a screw rod, a guide rail, and a slider respectively.
  • the center needle loading assembly 74 which includes a transverse assembly H742, a vertical assembly H741 and a suction head H743.
  • the suction head H743 is provided at the lower end of the vertical assembly H741 and is used to rotate the center needle.
  • the center pin at the connection assembly 72 is sucked and put into the jig 9 of the conveyor line 2, and assembled on the product assembled in the previous steps. After all the parts are installed in the jig 9 of the conveyor line 2, the assembled product is sent to the inspection station by the unloading manipulator 8.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

本发明提出了一种用于PCB产品的自动组装设备，包括：工作台，在所述工作台上设置有输送线，在所述输送线上设置有治具，沿所述输送线依次设置有上料机构A、上料机构B、上料机构C、外壳上料机构、中心针上料机构和下料机械手。通过上述方式，解决了现有的PCB产品生产效率低，不良高的问题。

Description

一种用于PCB产品的自动组装设备 技术领域
本发明涉及PCB产品制造领域，尤其是涉及一种用于PCB产品的自动组装设备。
背景技术
PCB产品是一种常用的电子产品，其应用范围非常广泛，因此对其制造效率、产品的品质提出了较高的要求，不仅要求产量大，还需要有较高的精度。
现有的PCB产品制造工艺较为繁杂，自动化、半自动化、人工手工组装的方式均有，制造效率及产品的品质也很难把控。
发明内容
为解决上述问题，本发明提出了一种用于PCB产品的自动组装设备，解决了现有的PCB产品生产效率低，不良高的问题。
本发明的主要内容包括：一种用于PCB产品的自动组装设备，包括：工作台，在所述工作台上设置有输送线，在所述输送线上设置有治具，沿所述输送线依次设置有上料机构A、上料机构B、上料机构C、外壳上料机构、中心针上料机构和下料机械手。
优选地，所述上料机构A、上料机构B、上料机构C的结构相同，所述上料机构A包括：振动盘A，连接所述振动A的直料通道A，所述直 料通道A下方设置有配套的振动电机A，在所述直料通道A远离振动盘A的一端设置有具有两个产品孔的定位块A，所述定位块A的一侧设置有可推动定位块A横向移动的横向气缸A，所述定位块A上方设置有用于将零件搬运至输送线的搬运组件A。
优选地，所述外壳上料机构包括：用于供料的振动盘D，靠近所述振动盘D设置的第一中转站，设置于所述第一中转站一侧并对第一中转站上的零件进行正反调整的翻转机构，连接所述第一中转站的直料通道D，设置于所述直料通道D远离第一中转站一端的搬运组件D，驱动所述搬运组件D运动的位移组件。
优选地，所述第一中转站包括：连接所述振动盘D的限位盘，所述限位盘的中部开设有圆形孔，设置于所述圆形孔内的转盘，在所述转盘的圆周边缘处均匀开设有多个限位槽，所述转盘的下方设置有驱动所述转盘转动的马达和减速器，所述转盘的上方设置有正反传感器。
优选地，所述翻转机构设置于所述正反传感器下游，所述翻转机构包括：夹料头，驱动所述夹料头旋转的旋转气缸D，驱动所述旋转气缸D移动的横移机构D和纵移机构D。
优选地，所述中心针上料机构包括：用于供料的中心针分料组件，用于接料的中心针转接组件，用于中转的中心针中转组件，用于中心针上料的中心针上料组件。
优选地，所述中心针分料组件包括：用于供料的料桶，连接所述料桶的第一直料通道E，设置于所述第一直料通道E远离料桶一端的接料转盘，设置于所述接料转盘另一侧的第二直料通道E，所述第二直料通道E的上方设置有夹爪气缸E和驱动所述夹爪气缸E的移动组件。
优选地，所述料通中均匀设置有多个沿径向分布的隔板，所述料桶的进料端设置有上料挡板，所述料桶的外侧还设置有驱动所述料桶转动的旋转组件。
优选地，所述中心针转接组件设置于所述第二直料通道E的外端，其包括：夹爪气缸F，驱动所述夹爪气缸F的旋转气缸F，所述旋转气缸F固定于滑动板上，所述滑动板可由丝杆和电机驱动在导轨上移动。
优选地，在所述第二直料通道E的出口端设置有挡板和驱动所述挡板移动的横移气缸F，在所述第二直料通道E的出口端还设置有有料传感器。
本发明的有益效果在于：本发明通过多个自动化的上料机构，依次将零件组装到输送线上的治具中，最后采用自动化的下料机械手下料，实现了产品的全自动化上料、组装、下料，大大提升了产品的组装效率以及精准度。
附图说明
图1为一种用于PCB产品的自动组装设备一较佳实施例的立体结构示意图；
图2为所述上料机构A的立体结构示意图；
图3为图2中A部分局部放大示意图；
图4为所述外壳上料机构的立体结构示意图；
图5为图4中B部分局部放大示意图；
图6为图4中C部分局部放大示意图；
图7为所述中心针上料机构的立体结构示意图；
图8为所述中心针分料组件的立体结构示意图；
图9为所述中心针转接组件的立体结构示意图；
图10为所述中心针中转组件的立体结构示意图；
图11为所述中心针上料组件的立体结构示意图；
附图标记：1-工作台，2-输送线，3-上料机构A，4-上料机构B，5-上料机构C，6-外壳上料机构，7-中心针上料机构，8-下料机械手，9-治具，31-振动盘A，32-直料通道A，33-振动电机A，34-定位块A，35-横向气缸A，36-搬运组件A，37-吸料头A，61-振动盘D，62-第一中转站，63-翻转机构，64-直料通道D，65-定位机构D，66-搬运组件D，67-位移组件，68-转向机构，621-限位盘，622-转盘，623-限位槽，624-正反传感器，631-夹料头，632-旋转气缸D，633-横移机构D，634-纵移机构D，641-振动电机D，651-定位块D，652-横向气缸D，661-第一吸料头D，662-第二吸料头D，663-升降气缸D，664-固定板，681-第二中转站，682-同步带轮，71-中心针分料组件，72-中心针转接组件，73-中心针中转组件，74-中心针上料组件，711-料桶，712-旋转组件，713-上料挡板，714-第一直料通道E，715-接料转盘，716-夹爪气缸E，717-移动组件，718-第二直料通道E，721-有料传感器，722-挡板，723-横移气缸F，724-夹爪气缸F，725-旋转气缸F，726-滑动板，727-丝杆，728-导轨，731-横移组件G，732-竖向组件G，733-夹爪气缸G，741-竖向组件H，742-横移组件H，743-吸料头H。
具体实施方式
以下结合附图对本发明所保护的技术方案做具体说明。
如图1所示，一种用于PCB产品的自动组装设备，包括：工作台1，在所述工作台1上设置有输送线2，在所述输送线2上设置有治具9，沿所述输送线2依次设置有上料机构A3、上料机构B4、上料机构C5、外壳上料机构6、中心针上料机构7和下料机械手8。其中，所述上料机构A3、上料机构B4、上料机构C5的结构相同，可根据产品的型号选择合适数量的上料机构。
如图2、图3所示，所述上料机构A3包括：振动盘A31，连接所述振动A31的直料通道A32，所述直料通道A32下方设置有配套的振动电机A33，在所述直料通道A32远离振动盘A31的一端设置有具有两个产品孔的定位块A34，所述定位块A34的一侧设置有可推动定位块A34横向移动的横向气缸A35，所述定位块A34上方设置有用于将零件搬运至输送线的搬运组件A36，所述搬运组件A36的下端设置有吸料头A37。其中搬运组件A36包括可以横向移动的机构和可以竖向移动的机构，本实施例中采用导轨、滑块、丝杆和电机驱动的方式，其中吸料头A37设置于竖向移动机构的下端用于吸取零件。
上料机构A3的上料原理为：振动盘A31供料，送入直料通道A32经过振动电机A33的振动，直料通道A32上的零件逐个向前移动到达定位块A34处，第一个零件进入定位块A34的产品孔内后，横向气缸A35推动定位块A34横向移动，使得第二个零件进入定位块A34的第二个产品孔内，之后搬运组件A36移动，吸料头A37同时吸取定位块A34内的两个零件送入输送线2的产品治具9中，完成第一组零件的自动上料。
如图4所示，所述外壳上料机构6包括：用于供料的振动盘D61，靠近所述振动盘D61设置的第一中转站62，设置于所述第一中转站62一侧并对第一中转站62上的零件进行正反调整的翻转机构63，连接所述第一中转站62的直料通道D64，直料通道D64的下方设置有配套的振动电机 D641，设置于所述直料通道D64远离第一中转站62一端的搬运组件D66，驱动所述搬运组件D66运动的位移组件67。本实施例中位移组件采用导轨、滑块、丝杆和电机驱动的方式，其中位移组件67的下端设置有固定板664，在所固定板664的前后两端分别设置有两组吸料头：第一吸料头D661和第二吸料头D662。
其中，如图5所示，所述第一中转站62包括：连接所述振动盘D61的限位盘621，所述限位盘621的中部开设有圆形孔，设置于所述圆形孔内的转盘622，在所述转盘622的圆周边缘处均匀开设有多个限位槽623，所述转盘622的下方设置有驱动所述转盘622转动的马达和减速器，所述转盘622的上方设置有正反传感器624，用于感应限位槽623内零件的正反。所述翻转机构63设置于所述正反传感器624下游，所述翻转机构63包括：夹料头631，驱动所述夹料头631旋转的旋转气缸D632，驱动所述旋转气缸D632移动的横移机构D633和纵移机构D634。当正反传感器624感应到限位槽623内的零件放反时，横移机构D633驱动夹料头631前进，将限位槽623内的零件夹取移出，由旋转气缸D632旋转180度后，重新将产品放回转盘622的限位槽623中。
如图6所示，本发明可以实现两个零件的同步上料，在所述直料通道D64与搬运组件D66之间设置有定位机构，所述定位机构包括具有两个平行产品孔的定位块D651以及驱动所述定位块D651移动的横向气缸D652。当直料通道D64内的第一个零件进入第一个定位孔后，横向气缸D652推动定位机构D5移动，第二个定位孔对准直料通道D64，第二个零件进入第二个定位孔，横向气缸D652推动定位机构D65调整其位置，再由搬运组件D66将两个零件同时转移走。
为了提高零件的上料精度，在所述定位机构D65与搬运组件D66之间设置有转向机构68，所述转向机构68包括：第二中转站681，设置于 所述第二中转站681的下方的同步带轮682，所述同步带轮682由步进电机及同步带驱动。在所述第二中转站681处还设置有角度传感器。搬运组件D66的第一吸料头D661先将两个零件由定位机构D65处搬运至第二中转站681，角度传感器感应两个零件的位置是否符合要求，如需调整，步进电机转动带动同步带轮682转动，进而对第二中转站681处的零件角度进行转动调节，调节完成后，再由第二吸料头D662吸取零件放入输送线的治具9中进行上料。
如图7所示，所述中心针上料机构7包括：用于供料的中心针分料组件71，用于接料的中心针转接组件72，用于中转的中心针中转组件73，用于中心针上料的中心针上料组件74。
具体的，如图8，所述中心针分料组件71包括：用于供料的料桶711，连接所述料桶711的第一直料通道E714，设置于所述第一直料通道E714远离料桶711一端的接料转盘715，设置于所述接料转盘715另一侧的第二直料通道E718，所述第二直料通道E718的上方设置有夹爪气缸E716和驱动所述夹爪气缸E716的移动组件717。其中接料转盘715的外圆周处均匀设置有多个接料套杆，第一直料通道E714过来的中心针套入接料套杆处，接料转盘715转动，将中心针送入另一侧的第二直料通道E718处，夹爪气缸E716夹取中心针，并放入第二直料通道E718中。此处采用两个直料通道的目的是为了将一组多个中心针进行分开，原始物料的中心针一组有多节，先将一组中心针套入接料套杆，再由夹爪气缸E716夹取最外端的中心针送入第二直料通道E718中，其余的中心针则再次转动，等待第二次夹取。
为了提高料桶的上料效率，在所述料通711中均匀设置有多个沿径向分布的隔板，所述料桶711的进料端设置有上料挡板713，便于上料，防止中心针上料时洒落，所述料桶711的外侧还设置有驱动所述料桶转动的 旋转组件712。所述旋转组件712由电机和一组同步带轮组成，其中同步带轮带动料桶711转动，使得料桶711中的中心针能更顺利地落入第一直料通道E714中。
如图9所示，所述中心针转接组件72设置于所述第二直料通道E718的外端，其包括：夹爪气缸F724，驱动所述夹爪气缸F724的旋转气缸F725，所述旋转气缸F725固定于滑动板726上，所述滑动板726可由丝杆和电机驱动在导轨上移动。进一步的，在所述第二直料通道E718的出口端设置有挡板722和驱动所述挡板722移动的横移气缸F723，在所述第二直料通道E718的出口端还设置有有料传感器721。当中心针由第二直料通道E718过来后，有料传感器721感应，横移气缸F723带动挡板722缩回，便于夹爪气缸F724夹取中心针，夹取后，旋转气缸F725转动90度，使得中心针由水平方向转为竖直方向，接着电机带动丝杆转动，滑动板726由于与丝杆匹配设置有螺纹，故滑动板726向外滑动。
如图10所示，为中心针中转组件73，其包括横移组件G731和竖向组件G732，以及设置于竖向组件G732末端的夹爪气缸G733，用于临时中转中心针。其中横移组件G731、竖向组件G732分别由电机、丝杆、导轨、滑块组成。
如图11所示，为中心针上料组件74，其包括横移组件H742、竖向组件H741和吸料头H743，吸料头H743设置于竖向组件H741的下端，用于将中心针转接组件72处的中心针吸取放入输送线2的治具9中，并组装于前几道工序组装完的产品上。当所有的零件都安装于输送线2的治具9中后，由下料机械手8将组装后的产品送入检测工位。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接 或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (10)

  1. 一种用于PCB产品的自动组装设备，其特征在于，包括：工作台，在所述工作台上设置有输送线，在所述输送线上设置有治具，沿所述输送线依次设置有上料机构A、上料机构B、上料机构C、外壳上料机构、中心针上料机构和下料机械手。
  2. 根据权利要求1所述的一种用于PCB产品的自动组装设备，其特征在于，所述上料机构A、上料机构B、上料机构C的结构相同，所述上料机构A包括：振动盘A，连接所述振动A的直料通道A，所述直料通道A下方设置有配套的振动电机A，在所述直料通道A远离振动盘A的一端设置有具有两个产品孔的定位块A，所述定位块A的一侧设置有可推动定位块A横向移动的横向气缸A，所述定位块A上方设置有用于将零件搬运至输送线的搬运组件A。
  3. 根据权利要求1所述的一种用于PCB产品的自动组装设备，其特征在于，所述外壳上料机构包括：用于供料的振动盘D，靠近所述振动盘D设置的第一中转站，设置于所述第一中转站一侧并对第一中转站上的零件进行正反调整的翻转机构，连接所述第一中转站的直料通道D，设置于所述直料通道D远离第一中转站一端的搬运组件D，驱动所述搬运组件D运动的位移组件。
  4. 根据权利要求3所述的一种用于PCB产品的自动组装设备，其特征在于，所述第一中转站包括：连接所述振动盘D的限位盘，所述限位盘的中部开设有圆形孔，设置于所述圆形孔内的转盘，在所述转盘的圆周边缘处均匀开设有多个限位槽，所述转盘的下方设置有驱动所述转盘转动的马达和减速器，所述转盘的上方设置有正反传感器。
  5. 根据权利要求4所述的一种用于PCB产品的自动组装设备，其特征在于，所述翻转机构设置于所述正反传感器下游，所述翻转机构包括：夹料头，驱动所述夹料头旋转的旋转气缸D，驱动所述旋转气缸D移动的横移机构D和纵移机构D。
  6. 根据权利要求1所述的一种用于PCB产品的自动组装设备，其特征在于，所述中心针上料机构包括：用于供料的中心针分料组件，用于接料的中心针转接组件，用于中转的中心针中转组件，用于中心针上料的中心针上料组件。
  7. 根据权利要求6所述的一种用于PCB产品的自动组装设备，其特征在于，所述中心针分料组件包括：用于供料的料桶，连接所述料桶的第一直料通道E，设置于所述第一直料通道E远离料桶一端的接料转盘，设置于所述接料转盘另一侧的第二直料通道E，所述第二直料通道E的上方设置有夹爪气缸E和驱动所述夹爪气缸E的移动组件。
  8. 根据权利要求7所述的一种用于PCB产品的自动组装设备，其特征在于，所述料通中均匀设置有多个沿径向分布的隔板，所述料桶的进料端设置有上料挡板，所述料桶的外侧还设置有驱动所述料桶转动的旋转组件。
  9. 根据权利要求8所述的一种用于PCB产品的自动组装设备，其特征在于，所述中心针转接组件设置于所述第二直料通道E的外端，其包括：夹爪气缸F，驱动所述夹爪气缸F的旋转气缸F，所述旋转气缸F固定于滑动板上，所述滑动板可由丝杆和电机驱动在导轨上移动。
  10. 根据权利要求9所述的一种用于PCB产品的自动组装设备，其特征在于，在所述第二直料通道E的出口端设置有挡板和驱动所述挡板移动的横移气缸F，在所述第二直料通道E的出口端还设置有有料传感器。
PCT/CN2023/082555 2022-03-21 2023-03-20 一种用于pcb产品的自动组装设备 WO2023179554A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202210275108.6A CN114505666B (zh) 2022-03-21 2022-03-21 一种用于pcb产品的自动组装设备
CN202210275108.6 2022-03-21

Publications (1)

Publication Number Publication Date
WO2023179554A1 true WO2023179554A1 (zh) 2023-09-28

Family

ID=81553355

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2023/082555 WO2023179554A1 (zh) 2022-03-21 2023-03-20 一种用于pcb产品的自动组装设备

Country Status (2)

Country Link
CN (1) CN114505666B (zh)
WO (1) WO2023179554A1 (zh)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117484250A (zh) * 2023-12-29 2024-02-02 江西佳时特数控技术有限公司 一种机床自动上料的工作台
CN118004758A (zh) * 2024-04-10 2024-05-10 四川华耀玻璃有限公司 一种钢化玻璃搬运装置及其使用方法
CN118492940A (zh) * 2024-07-19 2024-08-16 江苏安高特控生物科技有限公司 一种温控器的自动装配装置

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114505666B (zh) * 2022-03-21 2023-03-31 安费诺凯杰科技(深圳)有限公司 一种用于pcb产品的自动组装设备

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4197637A (en) * 1977-04-22 1980-04-15 Citizen Watch Co., Ltd. Automated assembly apparatus for printed circuit boards
CN207735730U (zh) * 2018-01-04 2018-08-17 袁利祥 一种电路板自动插针焊锡设备
CN111843480A (zh) * 2020-08-06 2020-10-30 厦门强力巨彩光电科技有限公司 Led显示屏底壳装配设备及其生产工艺
CN112192207A (zh) * 2020-09-24 2021-01-08 佛山电器照明股份有限公司高明分公司 一种电源盒自动组装设备
CN214800543U (zh) * 2021-07-08 2021-11-19 无锡伟鸿基电子有限公司 一种smt贴片机插针送料装置
CN216029103U (zh) * 2021-07-30 2022-03-15 厦门讯诺科技股份有限公司 一种石英机芯装配机
CN114505666A (zh) * 2022-03-21 2022-05-17 安费诺凯杰科技(深圳)有限公司 一种用于pcb产品的自动组装设备

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3187774B2 (ja) * 1992-01-21 2001-07-11 ヤマハ発動機株式会社 表面実装機
JP4768595B2 (ja) * 2006-12-28 2011-09-07 ヤマハ発動機株式会社 組立てラインシステム
CN204975906U (zh) * 2015-09-30 2016-01-20 广州科升测控设备有限公司 自动插装pin机构
CN110125679B (zh) * 2019-06-05 2024-06-04 深圳市昊云智能科技有限公司 一种自动化装配设备
CN110587272B (zh) * 2019-10-10 2021-03-30 深圳市图泰电子有限公司 一种用于pcb板的全自动装配设备
CN215896938U (zh) * 2021-01-29 2022-02-22 嘉兴云聪自动化科技有限公司 北斗导航天线插针机的自动上下料载盘回转系统
CN113618393A (zh) * 2021-08-09 2021-11-09 程森 一种不锈钢搭扣自动组装生产方法
CN113894537B (zh) * 2021-10-11 2023-02-28 常州富鸿达电子有限公司 蜂鸣器自动组装机
CN113997071A (zh) * 2021-11-12 2022-02-01 国网江苏省电力有限公司盐城供电分公司 断路器全自动组装装置

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4197637A (en) * 1977-04-22 1980-04-15 Citizen Watch Co., Ltd. Automated assembly apparatus for printed circuit boards
CN207735730U (zh) * 2018-01-04 2018-08-17 袁利祥 一种电路板自动插针焊锡设备
CN111843480A (zh) * 2020-08-06 2020-10-30 厦门强力巨彩光电科技有限公司 Led显示屏底壳装配设备及其生产工艺
CN112192207A (zh) * 2020-09-24 2021-01-08 佛山电器照明股份有限公司高明分公司 一种电源盒自动组装设备
CN214800543U (zh) * 2021-07-08 2021-11-19 无锡伟鸿基电子有限公司 一种smt贴片机插针送料装置
CN216029103U (zh) * 2021-07-30 2022-03-15 厦门讯诺科技股份有限公司 一种石英机芯装配机
CN114505666A (zh) * 2022-03-21 2022-05-17 安费诺凯杰科技(深圳)有限公司 一种用于pcb产品的自动组装设备

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117484250A (zh) * 2023-12-29 2024-02-02 江西佳时特数控技术有限公司 一种机床自动上料的工作台
CN117484250B (zh) * 2023-12-29 2024-04-05 江西佳时特数控股份有限公司 一种机床自动上料的工作台
CN118004758A (zh) * 2024-04-10 2024-05-10 四川华耀玻璃有限公司 一种钢化玻璃搬运装置及其使用方法
CN118492940A (zh) * 2024-07-19 2024-08-16 江苏安高特控生物科技有限公司 一种温控器的自动装配装置

Also Published As

Publication number Publication date
CN114505666A (zh) 2022-05-17
CN114505666B (zh) 2023-03-31

Similar Documents

Publication Publication Date Title
WO2023179554A1 (zh) 一种用于pcb产品的自动组装设备
WO2018107814A1 (zh) 一种全自动高速焊端子点色胶一体机
KR102003347B1 (ko) 스파우트 부착용 자루의 공급방법 및 장치
JP2019193777A (ja) スプリングファスナーの全自動組立機
WO2018107816A1 (zh) 一种端子自动送料机构
CN109048330B (zh) 一种能连续精准输送的电感器半成品压圈机构
CN110759129B (zh) 一种管件连续分路机构
CN109532248B (zh) Ict智能检测打标系统
CN109051659B (zh) 一种批咀自动装胶条机
CN108817268B (zh) 电容器套脚校针机
CN220350891U (zh) 一种自动化气缸装配输送线
CN112722785A (zh) 全自动集中转印生产线
CN107731501A (zh) 高精度磁芯组装点胶机
CN108608212B (zh) 一种汽车用管体深加工系统及其加工方法
EP1295840A2 (en) Linear capper and capping method
CN217262548U (zh) 一种管材供料系统
CN107335917A (zh) 一种电池自动激光焊接的自动螺钉送料装置
CN111069086B (zh) 一种注塑件检测收料方法
CN108455224A (zh) 一种晶石送料方法
CN207810829U (zh) 一种卷状物料自动供料装置
CN108177949B (zh) 粘接件生产线及生产方法
CN208663065U (zh) 一种带有定位装置的铜排加工机床
CN112978355A (zh) 一种跳动笔笔夹杆的联机装置及方法
CN109842250A (zh) 一种电机软磁条绕圈自动化组装装置及其组装方法
CN221853250U (zh) 一种d型管上料设备

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 23773801

Country of ref document: EP

Kind code of ref document: A1