WO2023109386A1 - 一种智能切割机及自动更换钢丝方法 - Google Patents

一种智能切割机及自动更换钢丝方法 Download PDF

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Publication number
WO2023109386A1
WO2023109386A1 PCT/CN2022/131259 CN2022131259W WO2023109386A1 WO 2023109386 A1 WO2023109386 A1 WO 2023109386A1 CN 2022131259 W CN2022131259 W CN 2022131259W WO 2023109386 A1 WO2023109386 A1 WO 2023109386A1
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WIPO (PCT)
Prior art keywords
steel wire
assembly
cutting machine
steel
wire storage
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PCT/CN2022/131259
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English (en)
French (fr)
Inventor
齐国良
张文
王文昌
李洪臣
申干强
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安徽科达机电股份有限公司
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Publication of WO2023109386A1 publication Critical patent/WO2023109386A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention belongs to the technical field of autoclaved aerated concrete block/plate processing, and more specifically relates to an intelligent cutting machine and a method for automatically replacing steel wires.
  • the autoclaved aerated concrete block is made of fly ash, lime, cement, gypsum, slag, etc.
  • a porous concrete product made by steam curing and other processes.
  • the unit volume weight of the autoclaved aerated concrete block is one-third of that of clay bricks, its thermal insulation performance is 3-4 times that of clay bricks, its sound insulation performance is twice that of clay bricks, and its impermeability is more than double that of clay bricks.
  • the fire resistance is 6-8 times that of reinforced concrete.
  • the masonry strength of the block is about 80% of the strength of the block itself (30% for the red brick).
  • the construction characteristics of autoclaved aerated concrete blocks are also very good.
  • the application with Chinese patent application number 201611216755.0 discloses a wire changing device and a cutting device using the device.
  • the wire changing device in the application includes a first drive assembly and a wire change mechanism.
  • the first drive assembly Connected with the wire changing mechanism, the first driving assembly has a first driving member;
  • the wire changing mechanism includes a connecting assembly, a second driving assembly and a positioning member, the second driving assembly is connected to the positioning member, and the second driving assembly is installed on the connecting assembly
  • the first driving member is used to drive the connecting assembly to move along a first direction
  • the second driving assembly is used to drive the positioning member to move along a second direction intersecting the first direction.
  • the nuts at both ends of the steel wire are sucked by the electromagnetic sucker arranged in the groove of the positioning part, and the nuts are driven to rotate to unscrew the wire rack to remove the steel wire to be replaced .
  • the position between the nut and the installation hole is relatively strict, which is prone to misalignment and reduces the work efficiency.
  • the steel wire that comes down also can't be recycled automatically.
  • the invention provides an intelligent cutting machine and a method for automatically replacing steel wires. By adopting the technical scheme of the invention, the automatic replacement of steel wires can be completed more efficiently, and the automatic feeding of steel wires can be realized to improve production efficiency.
  • An intelligent cutting machine of the present invention comprises a frame body and a cutting device fixed on the frame body, the cutting device is used for cutting the blank to be cut; an automatic steel wire replacement device is used to complete the cutting of the steel wire used in the cutting device
  • the automatic replacement operation includes a steel wire storage assembly, a steel wire gripper assembly and a delivery assembly, wherein the steel wire storage assembly is provided with several steel wire storage stations for storing the steel wire to be installed; the delivery assembly is used to store the steel wire
  • the steel wire stored in the assembly is sequentially conveyed to the pick-and-place station; the wire gripper assembly is used to remove the steel wire conveyed to the pick-and-place station, install the steel wire on the cutting machine, and/or remove the steel wire from the cutting machine and put it back into the steel wire storage component.
  • the steel wire storage stations are distributed on the outer periphery of the steel wire storage assembly along a circular direction.
  • the steel wire storage assembly includes two opposite endless conveyor belts, and the outer circumference of the conveyor belts is provided with limiting grooves for accommodating both ends of the steel wires.
  • a pressure plate is provided on the outer periphery of the conveyor belt, the limit groove is located between the conveyor belt and the pressure plate, and a notch is opened on the pressure plate for the steel wire end to enter and exit.
  • the conveyor belt is connected to a rotation driving mechanism
  • the rotation driving mechanism includes a driving wheel and a driven wheel installed at both ends of the conveyor belt, and the driving wheel is drivingly connected to a driving source.
  • the steel wire storage stations are distributed on the steel wire storage assembly in parallel and at intervals along the horizontal direction
  • the conveying assembly adopts a slide rail mechanism or a horizontal conveyor belt
  • the conveying direction of the conveying assembly is the same as the distribution direction of the steel wire storage stations. vertical.
  • the cutting machine also includes a rail assembly and a driving assembly
  • the rail assembly is fixedly installed on the cutting machine
  • the driving assembly is slidably mounted on the rail assembly, and its sliding direction is along the length direction of the rail assembly
  • the steel wire storage assembly can slide Installed on the driving assembly, its sliding direction is perpendicular to the sliding direction of the driving assembly itself.
  • the driving assembly is provided with a cleaning assembly
  • the cleaning assembly includes a cleaning body and a cleaning brush arranged on the top of the cleaning body, wherein the top of the cleaning brush is in contact with the steel wire on the cutting device of the cutting machine.
  • the steel wire clamp assembly includes a second lifting unit and a steel wire clamp located above the second lifting unit; the side of the steel wire storage assembly is also provided with a recovery clamp assembly, and the recovery clamp assembly It includes a first lifting unit and a recovery jaw located above it, and a recovery box is arranged under the opposite side of the recovery jaw.
  • the method for replacing the steel wire of the above-mentioned autoclaved aerated concrete blank cutting machine specifically includes the following steps:
  • Step 1 The sensor detects the specific position where the steel wire needs to be replaced, and the driving component moves to the corresponding position;
  • Step 2 The steel wire clamping jaw assembly rises to a high position, clamps the steel wire to be replaced, the wire cloth plate tensioning device is released, the steel wire clamping jaw assembly falls to a low position, loosens the steel wire, and the steel wire can be removed;
  • Step 3 The steel wire gripper assembly is at a low position, clamping the steel wire transported to the pick-and-place station of the steel wire storage assembly, and the steel wire in the steel wire storage assembly can be taken out;
  • Step 4 The steel wire clamp assembly rises to a high position, puts the clamped steel wire into the wire groove of the wire distribution plate, the tension device of the wire distribution plate tightens, fixes the steel wire, and the steel wire clamp assembly releases the steel wire and falls to a low position , that completes the automatic installation of the steel wire.
  • An intelligent cutting machine of the present invention through the mutual cooperation of the automatic steel wire replacement device, the track assembly and the driving assembly, can complete the automatic replacement of the steel wire on the blank cutting machine body, the operation is simple and fast, and it helps to improve production. efficiency.
  • the steel wire storage component, the steel wire gripper component and the conveying component Through the mutual cooperation of the steel wire storage component, the steel wire gripper component and the conveying component, a series of actions such as storage, transportation, grasping and installation are completed to replace the steel wire, which is easy to operate and high in efficiency.
  • a limit groove for accommodating both ends of the steel wire is provided on the outer periphery of the conveyor belt, and the two ends of the steel wire can be positioned through the limit groove , storage, and this kind of replacement device is simple in structure and easy to operate.
  • the limit groove is located between the conveyor belt and the pressure plate, and there is a gap on the pressure plate for the end of the steel wire to enter and exit, so as to prevent the steel wire from falling and make the storage of the steel wire more stable.
  • the driving assembly is slidably installed on the track assembly, and its sliding direction is along the length direction of the track assembly;
  • the steel wire storage assembly is slidably installed on the driving assembly, and its sliding direction is the same as that of the driving assembly itself
  • the sliding directions are perpendicular to each other, which can ensure the diversification of the moving directions of the steel wire storage components, realize precise positioning and meet the requirements of arranging steel wires at different positions.
  • the two sides of the steel wire storage assembly are provided with a recovery jaw assembly, and the recovery jaw assembly includes a first lifting unit and a recovery jaw located above it, and the recovery jaws on the opposite side
  • a recycling box directly below, and through the mutual use of the recycling jaw assembly and the recycling box, automatic recycling of waste steel wires can be realized.
  • a cleaning assembly is provided on the driving assembly, and the cleaning assembly includes a cleaning body and a cleaning brush arranged on the top of the cleaning body, wherein the top of the cleaning brush is in contact with the steel wire on the cutting device,
  • the cleaning brush will clean the steel wire along with the movement of the driving components, so as to realize the automatic cleaning operation of the impurities on the surface of the steel wire of the cutting machine, avoid the safety hazard caused by manual cleaning, and improve the production efficiency.
  • Fig. 1 is the structural representation of intelligent cutting machine of the present invention
  • Fig. 2 is the structural representation of automatic steel wire replacement device of the present invention
  • Fig. 3 is a schematic structural view of the vehicle assembly of the present invention.
  • Fig. 4 is the structural representation of steel wire storage assembly of the present invention.
  • Figure 5 is a partial enlarged view of the steel wire storage assembly of the present invention.
  • Figure 6 is a schematic structural view of the recovery jaw assembly of the present invention.
  • Fig. 7 is a schematic structural view of the steel wire jaw assembly of the present invention.
  • track assembly 1-1, track bracket; 1-2, rack; 1-3, first guide rail;
  • Driving assembly 2-1, drive motor; 2-2, gear; 2-3, first slider; 2-4, driving frame; 2-5, second guide rail;
  • Recovery jaw assembly 7-1. Recovery jaw; 7-2. First lifting unit;
  • Cutting device 10. Automatic wire replacement device.
  • a kind of intelligent cutting machine of the present embodiment comprises frame body and the cutting device 9 that is fixed on the frame body, and this cutting device 9 is used for cutting the blank to be cut, and on the frame body Also be provided with the wire cloth board tensioning device that is used for fixing steel wire, automatic changing steel wire device 10 and moving device.
  • the moving device is used to move the automatic steel wire changing device 10 to the position on the cutting device 9 where the steel wire is to be changed.
  • the automatic steel wire replacement device 10 is located below the wire cloth board tensioning device, and is used to complete the automatic replacement operation of the steel wire used by the cutting device 9 .
  • the automatic steel wire replacement device 10 Through the mutual cooperation of the automatic steel wire replacement device 10, the moving device, and the wire cloth plate tensioning device, the automatic replacement of the steel wires on the body of the blank cutting machine can be completed, the operation is simple and fast, and it helps to improve production efficiency.
  • the wire cloth tensioning devices of the inner and outer cutting frames are distributed on different sides of the inner and outer cutting frames, so there are two positions for installing steel wires.
  • the wire distribution board is driven to move or rotate through the tensioning device, and the cutting steel wire is tensioned. Each wire distribution board is tensioned separately.
  • the layout of the wire distribution board meets various conventional specifications for block/plate production.
  • the steel wire groove is used for positioning the cutting wire.
  • the automatic steel wire replacement device 10 includes a steel wire storage assembly 4, a steel wire gripper assembly 8, and a delivery assembly, wherein the steel wire storage assembly 4 is provided with several steel wire storage stations for storing steel wires to be installed
  • the conveying assembly is used to sequentially transport the steel wires stored in the steel wire storage assembly 4 to the pick-and-place station;
  • the steel wire gripper assembly 8 is used to take out the steel wire delivered to the pick-and-place station, and install the steel wire on the cutting machine, and/or Take off the steel wire on the cutting machine and put back in the steel wire storage assembly 4 again.
  • a series of actions such as storage, transportation, grasping and installation are completed to replace the steel wire, which is easy to operate and high in efficiency.
  • the steel wire storage stations are distributed on the outer periphery of the steel wire storage assembly 4 along the circular direction.
  • the steel wire storage assembly 4 includes two oppositely arranged endless conveyor belts 4-4, and the outer circumference of the conveyor belts 4-4 is provided with limit grooves for accommodating the two ends of the steel wires. The two ends are accommodated and supported in the limiting groove respectively.
  • the outer periphery of the conveyor belt 4-4 is provided with a pressure plate 4-5
  • the limit groove is located between the conveyor belt 4-4 and the pressure plate 4-5
  • the pressure plate 4-5 is provided with a gap for the end of the steel wire to enter and exit (i.e.
  • Conveyor belt 4-4 links to each other with rotation drive mechanism, and this rotation drive mechanism comprises the driving wheel and the driven wheel that are installed in the two ends of conveyor belt 4-4, and driving wheel is connected with driving source drive, under the drive of driving source and driving wheel, driven wheel Driven by the moving wheel, the conveyor belt 4-4 rotates, thereby transporting each steel wire to the steel wire pick-and-place station respectively, so as to facilitate the clamping of the steel wire jaw assembly.
  • the driving source in this embodiment is the conveying motor 4-1
  • the conveying motor 4-1 is fixed on the wire box frame 4-7, and the output end of the conveying motor 4-1 is connected to the first drive shaft 4-3
  • the drive is connected, the two ends of the first transmission shaft 4-3 are respectively provided with a pulley 4-2, and the second transmission shaft 4-6 is arranged in parallel with the first transmission shaft 4-3, and the two ends of the second transmission shaft 4-6
  • the end is provided with pulley 4-2 equally
  • conveying motor 4-1 drives conveyer belt 4-4 to rotate by pulley 4-2, realizes that the steel wire stored in the steel wire storage station circulates successively and arrives at pick-and-place station.
  • the steel wire jaw assembly 8 is installed on the steel wire box frame 4-7, and corresponds to the pick-and-place station.
  • the steel wire clamp assembly 8 includes a second lifting unit 8-2 and a steel wire clamp 8-1 located above the second lifting unit 8-2.
  • the second lifting unit 8-2 can drive the steel wire clamp 8-1 to carry out the lifting action.
  • the steel wire gripper 8-1 can clamp and release the steel wire at the pick-and-place station, and cooperate with the automatic feeding function of the steel wire storage assembly 4 to realize automatic replacement and recovery of the steel wire.
  • the steel wire gripper 8-1 When it is necessary to install a certain steel wire, the steel wire gripper 8-1 is at a low position, clamps the steel wire stored in the limit groove, and the second lifting unit 8-2 drives the steel wire gripper 8-1 to rise, and the steel wire can be stored
  • the steel wire in component 4 is taken out, and the steel wire gripper 8-1 continues to rise to a high position, and the steel wire is put into the steel wire groove of the wire distribution plate of the cutting device, and the wire distribution plate tensioning device is tightened to fix the steel wire, and the steel wire gripper 8- 1 loosen, the second lifting unit 8-2 lowers the steel wire gripper 8-1 to a low position, that is, the automatic loading of the steel wire is completed;
  • the conveying motor 4-1 drives the conveyor belt 4-4 to rotate to transport the next steel wire to the pressing plate 4 -5 gap, waiting to be taken; when it is necessary to retract the redundant steel wire somewhere on the cloth wire board to the steel wire storage assembly 4 for standby, the second lifting unit 8-2 will lift the
  • the mobile device in this embodiment includes a rail assembly 1 and a traveling assembly 2, the rail assembly 1 is fixedly installed on the cutting machine, and the traveling assembly 2 is slidably installed on the rail assembly 1, and its sliding direction is along the rail assembly 1; the wire storage assembly 4 can be slidably installed on the driving assembly 2, and its sliding direction is perpendicular to the sliding direction of the driving assembly 2 itself.
  • the position of the automatic steel wire replacement device 10 can be adjusted according to the position of the steel wire to be replaced through the arrangement of the driving assembly 2 and the track assembly 1, so as to realize precise positioning and meet the requirements of arranging steel wires at different positions.
  • the track assembly 1 includes a track bracket 1-1 and a rack 1-2 fixed below it, and the first guide rail 1-3 is installed on the track bracket 1-1 .
  • the driving assembly 2 includes a driving frame 2-4, a driving motor 2-1 and a gear 2-2 meshing with the rack 1-2, wherein the driving motor 2-1 is connected with the gear 2-2, and the driving motor 2-1 is connected to the gear 2-2 through the rack 1-2. 2 and the mutual cooperation of the gear 2-2 can ensure the walking accuracy of the driving assembly 2.
  • a first slide block 2-3 is installed on the traveling frame 2-4, and the traveling assembly 2 can slide along the length direction of the track assembly 1 through cooperation between the first guide rail 1-3 and the first sliding block 2-3.
  • Two parallel second guide rails 2-5 are installed on the driving frame 2-4, and the bottom of the wire storage assembly 4 is provided with a second slide block 4-8 cooperating with the second guide rail 2-5, and the second guide rail 2
  • the cooperative use of -5 and the second slide block 4-8 guides the movement of the automatic steel wire changing device 10.
  • the automatic steel wire replacement device 10 is connected to the driving assembly 2 through the push-pull assembly 3, and the push-pull assembly 3 drives the steel wire storage part 4 to move back and forth on the guide rail 2-5, and its moving direction is perpendicular to the sliding direction of the driving assembly 2 itself, so that it can
  • the diversification of the moving direction of the automatic steel wire changing device 10 is ensured, the precise positioning is realized and the requirements for arranging steel wires at different positions are satisfied.
  • the driving assembly 2 is also provided with a cleaning assembly 5, which includes a cleaning body and a cleaning brush arranged on the top of the cleaning body, wherein the top of the cleaning brush is in contact with the steel wire on the cutting device 9 of the cutter, and the cleaning brush
  • the steel wire will be cleaned along with the movement of the driving assembly 2, thereby realizing the automatic cleaning operation of the impurities on the surface of the steel wire of the cutting machine, avoiding the safety hazard caused by manual cleaning, and improving the production efficiency.
  • the two sides of steel wire storage assembly 4 are provided with recovery jaw assembly 7, and this recovery jaw assembly 7 comprises first lifting unit 7-2 and is positioned at The recovery jaw 7-1 above it is provided with a recovery box 6 directly below the opposite side of the recovery jaw 7-1, and the recovery box 6 is fixed on the pressing plate 4-5.
  • the driving unit 2 moves to this place, and the first lifting unit 7-2 recovers the gripper 7 -1 is raised to a high position, the recovery jaw 7-1 clamps the steel wire in the wire cloth plate, the tension device of the wire cloth plate is released, and the first lifting unit 7-2 lowers the recovery jaw 7-1 to a low position, When the recovery jaw 7-1 is released, the steel wire can drop into the recovery box 6, realizing automatic replacement and recovery of the waste steel wire.
  • Step 1 The sensor detects the specific position where the steel wire needs to be replaced, and the driving assembly 2 drives the automatic steel wire replacement device 10 to run to the corresponding position;
  • Step 2 Steel wire clamping jaw assembly 8 rises to the high position, steel wire clamping jaw 8-1 clamps the steel wire to be replaced, the wire cloth plate tensioning device is released, steel wire clamping jaw assembly 8 falls to the low position, and steel wire clamping jaw 8-1 loosens open, the steel wire can be removed;
  • Step 3 The steel wire gripper assembly 8 is at the low position, the steel wire gripper 8-1 clamps the steel wire in the tooth groove of the conveyor belt 4-4 at the gap of the pressure plate 4-5 of the steel wire storage assembly 4, and the second lifting unit 8-2 drives the steel wire
  • the clamp jaw 8-1 rises, and the steel wire in the steel wire storage assembly 4 can be taken out;
  • Step 4 The steel wire clamp assembly 8 continues to rise to the high position, the steel wire clamp 8-1 puts the clamped steel wire into the steel wire groove of the wire cloth plate, and the tension device of the wire cloth plate tightens to fix the steel wire, and the steel wire clamp claw 8-1 is loosened, and the second lifting unit 8-2 drives the steel wire gripper 8-1 to drop to a low position, which completes the automatic installation of the steel wire.
  • An intelligent cutting machine in this embodiment its structure is basically the same as in Embodiment 1, the main difference is that in this embodiment, the steel wire storage stations are distributed on the steel wire storage components 4 in parallel and at intervals along the horizontal direction, and the conveying components can be A slide rail mechanism or a horizontal conveyor belt is used, and the conveying direction of the conveying components is perpendicular to the distribution direction of the steel wire storage stations, that is, the conveying direction of the steel wire storage stations is reciprocating along the horizontal direction.

Abstract

本发明公开了一种智能切割机及自动更换钢丝方法，属于蒸压加气混凝土砌块技术领域。本发明的切割机包括切割装置，用于对待切割坯体进行切割；自动更换钢丝装置，用于对切割装置所用的钢丝进行更换，其包括钢丝存储组件、钢丝夹爪组件以及输送组件，其中，钢丝存储组件上设有若干个钢丝存储工位，用于对待安装的钢丝进行存储；输送组件用于将钢丝存储组件中存储的钢丝依次输送至取放工位；钢丝夹爪组件用于将取放工位上的钢丝安装到切割机上，和/或取下切割机上的钢丝重新放回钢丝存储组件中。本发明可以高效地完成钢丝的自动更换，且能够实现钢丝的自动上料。

Description

一种智能切割机及自动更换钢丝方法 技术领域
本发明属于蒸压加气混凝土砌块/板材加工的技术领域，更具体地说，涉及一种智能切割机及自动更换钢丝方法。
背景技术
蒸压加气混凝土砌块是以粉煤灰、石灰、水泥、石膏、矿渣等为主要原料，加入适量发气剂、调节剂、气泡稳定剂，经配料搅拌、浇注、静停、切割和高压蒸养等工艺过程而制成的一种多孔混凝土制品。蒸压加气混凝土砌块的单位体积重量是粘土砖的三分之一，保温性能是粘土砖的3-4倍，隔音性能是粘土砖的2倍，抗渗性能是粘土砖的一倍以上，耐火性能是钢筋混凝土的6-8倍。砌块的砌体强度约为砌块自身强度的80％(红砖为30％)。蒸压加气混凝土砌块的施工特性也非常优良，它不仅可以在工厂内生产出各种规格，还可以像木材一样进行锯、刨、钻、钉，又由于它的体积比较大，因此施工速度也较为快捷，完全可以满足节能建筑的需要，在世界各国得到广泛的应用，在我国建筑材料市场也有着广阔而美好的发展前景。
目前，在蒸压加气混凝土砌块/板材生产工艺过程中，均需要对静养发气完成的湿坯体按照所需规格尺寸进行切割，一般采用钢丝进行切割。由于实际生产砌块/板材时，其规格尺寸随时可能按照客户的要求发生变化，因此需要频繁地调整钢丝位置以满足不同切割需求；并且生产过程中，钢丝切割一段时间，会存在钢丝断开的现象。现有的切割机通常需要人工来安装、调整钢丝，人工安装调节需要花费较长时间，导致生产效率低下。
经检索，中国专利申请号为201611216755.0的申请案公开了一种换钢丝装置及使用该装置的切割设备，该申请案中的换钢丝装置，包括第一驱动组件和换钢丝机构，第一驱动组件与换钢丝机构连接，第一驱动组件具有第一驱动件；换钢丝机构包括连接组件、第二驱动组件和定位件，第二驱动组件与定位件连接，且第二驱动组件装设于连接组件上，第一驱动件用于驱动连接组件沿一第一方向运动，第二驱动组件用于驱动定位件沿一相交第一方向的第二方向运动。该申请案在第一驱动组件和换钢丝机构的配合下，通过定位部凹槽内设置的电磁吸盘吸住钢丝两端的螺母，并带动螺母转动从而旋出钢丝架，以取下待更换的钢丝。采用上述技术方案进行钢丝安装时，对螺母与安装孔之间的位置要求比较严格，容易发生错位而降低工作效率，另外，上述方案中并不能够实现待更换钢丝的自动上料，且对拆卸下来的钢丝也无法自动进行回收。
发明内容
1、要解决的问题
针对现有的蒸压加气混凝土生产中采用手动更换钢丝，操作时间较长，生产效率较低的问题。本发明提供了一种智能切割机及自动更换钢丝方法，采用本发明的技术方案，可以更加高效地完成钢丝的自动更换，且能够实现钢丝的自动上料，提高生产效率。
2、技术方案
为了解决上述问题，本发明所采用的技术方案如下：
本发明的一种智能切割机，包括机架本体以及固定于机架本体上的切割装置，该切割装置用于对待切割坯体进行切割操作；自动更换钢丝装置，用于完成对切割装置所用钢丝的自动更换操作；其包括钢丝存储组件、钢丝夹爪组件以及输送组件，其中，钢丝存储组件上设有若干个钢丝存储工位，用于对待安装的钢丝进行存储；输送组件用于将钢丝存储组件中存储的钢丝依次输送至取放工位；钢丝夹爪组件用于取出输送到取放工位上的钢丝，并将该钢丝安装到切割机上，和/或取下切割机上的钢丝重新放回钢丝存储组件中。
优选地，所述钢丝存储工位沿环形方向分布于钢丝存储组件的外周。
优选地，所述钢丝存储组件包括相对设置的两个环形输送带，输送带的外周设有用于容纳钢丝两端的限位槽。
优选地，所述输送带的外周设有压板，限位槽位于输送带与压板之间，且压板上开设有供钢丝端头进出的缺口。
优选地，所述输送带与转动驱动机构相连，该转动驱动机构包括安装于输送带两端的主动轮和从动轮，主动轮与驱动源驱动相连。
优选地，所述钢丝存储工位沿水平方向平行、间隔分布于钢丝存储组件上，所述输送组件采用滑轨机构或者水平输送带，且输送组件的输送方向与钢丝存储工位的分布方向相垂直。
优选地，该切割机还包括轨道组件和行车组件，轨道组件固定安装于切割机上，行车组件可滑动安装于轨道组件上，其滑动方向沿着轨道组件的长度方向；所述钢丝存储组件可滑动安装于行车组件上，其滑动方向与行车组件自身的滑动方向相垂直。
优选地，所述的行车组件上设有清理组件，该清理组件包括清理本体和设置在清理本体顶部的清理刷，其中清理刷的顶部与切割机的切割装置上的钢丝相接触。
优选地，其特征在于：所述钢丝夹爪组件包括第二升降单元以及位于第二升降单元上方的钢丝夹爪；所述钢丝存储组件的侧面还设有回收夹爪组件，该回收夹爪组件包括第一升降单元以及位于其上方的回收夹爪，回收夹爪相对侧的下方设有回收盒。
采用上述蒸压加气混凝土坯体割机的更换钢丝的方法，具体包括以下步骤：
步骤一：传感器检测到需要更换钢丝的具体位置，行车组件运行至对应位置；
步骤二：钢丝夹爪组件上升至高位，夹紧待更换的钢丝，布丝板张紧装置松开，钢丝夹爪组件下降至低位，松开钢丝，即可取下钢丝；
步骤三：钢丝夹爪组件处于低位，夹紧输送至钢丝存储组件取放工位处的钢丝，即可将钢丝存储组件中的钢丝取出；
步骤四：钢丝夹爪组件上升至高位，将夹紧的钢丝放进布丝板的钢丝槽中，布丝板张紧装置张紧，固定住钢丝，钢丝夹爪组件松开钢丝并下降至低位，即完成钢丝的自动安装。
3、有益效果
相比于现有技术，本发明的有益效果为：
(1)本发明的一种智能切割机，通过自动更换钢丝装置、轨道组件和行车组件的相互配合，可完成对坯体切割机本体上的钢丝自动更换，操作简便快捷，有助于提高生产效率。通过钢丝存储组件、钢丝夹爪组件以及输送组件的相互配合，从存储、输送、抓取、安装等一系列动作，完成更换钢丝动作，操作简便，效率高。
(2)本发明的一种智能切割机，通过对钢丝存储组件的具体结构进行优化设计，在输送带的外周设有用于容纳钢丝两端的限位槽，钢丝两端可通过限位槽进行定位、存放，且该种更换装置结构简单、操作简便。同时，在输送带外周设有压板，限位槽位于输送带与压板之间，且压板上开设有供钢丝端头进出的缺口，从而可以防止钢丝掉落，使钢丝的存储更加稳定。
(3)本发明的一种智能切割机，行车组件滑动安装于轨道组件上，其滑动方向沿着轨道组件的长度方向；钢丝存储组件滑动安装于行车组件上，其滑动方向与行车组件自身的滑动方向相垂直，这样能够保证钢丝存储组件移动方向的多样化，实现精准定位的同时满足在不同位置布置钢丝的需求。
(4)本发明的一种智能切割机，钢丝存储组件的两侧设有回收夹爪组件，该回收夹爪组件包括第一升降单元以及位于其上方的回收夹爪，回收夹爪相对侧的正下方设有回收盒，通过回收夹爪组件和回收盒的相互配合使用，能够实现对废弃钢丝自动回收。
(5)本发明的一种智能切割机，行车组件上设有清理组件，该清理组件包括清理本体和设置在清理本体顶部的清理刷，其中清理刷的顶部与切割装置上的钢丝相接触，清理刷会随着行车组件的移动对钢丝进行清扫，从而实现对切割机钢丝表面的杂质进行自动清理操作，避免了人工清理带来的安全隐患，提高了生产效率。
附图说明
图1为本发明的智能切割机的结构示意图；
图2为本发明的自动更换钢丝装置的结构示意图；
图3为本发明的行车组件的结构示意图；
图4为本发明的钢丝存储组件的结构示意图；
图5为本发明的钢丝存储组件的局部放大图；
图6为本发明的回收夹爪组件的结构示意图；
图7为本发明的钢丝夹爪组件的结构示意图。
图中：1、轨道组件；1-1、轨道支架；1-2、齿条；1-3、第一导轨；
2、行车组件；2-1、驱动电机；2-2、齿轮；2-3、第一滑块；2-4、行车机架；2-5、第二导轨；
3、推拉组件；
4、钢丝存储组件；4-1、输送电机；4-2、带轮；4-3、第一传动轴；4-4、输送带；4-5、压板；4-6、第二传动轴；4-7、钢丝盒机架；4-8、第二滑块；
5、清理组件；6、回收盒；
7、回收夹爪组件；7-1、回收夹爪；7-2、第一升降单元；
8、钢丝夹爪组件；8-1、钢丝夹爪；8-2、第二升降单元；
9、切割装置；10、自动更换钢丝装置。
具体实施方式
下面结合具体实施例对本发明进一步进行描述。
实施例1
如图1所示，本实施例的一种智能切割机，包括机架本体以及固定于机架本体上的切割装置9，该切割装置9用于对待切割坯体进行切割操作，机架本体上还设有用于固定钢丝的布丝板张紧装置、自动更换钢丝装置10以及移动装置。该移动装置用于将自动更换钢丝装置10移动至切割装置9上待更换钢丝的位置。自动更换钢丝装置10位于布丝板张紧装置的下方，用于完成对切割装置9所用钢丝的自动更换操作。通过自动更换钢丝装置10、移动装置、布丝板张紧装置的相互配合，可完成对坯体切割机本体上的钢丝自动更换，操作简便快捷，有助于提高生产效率。
为防止切割过程中坯体受力不均匀，左右晃动，内、外切割框的布丝板张紧装置分布在内、外切割框不同侧，因此安装钢丝需要有左右两个位置。通过张紧装置带动布丝板移动或转动，将切割钢丝张紧，每个布丝板单独张紧，布丝板布置满足砌块/板材生产的各种常规规格，布丝板上有一定数量的钢丝槽，用于对切割钢丝进行定位。
如图2所示，自动更换钢丝装置10包括钢丝存储组件4、钢丝夹爪组件8以及输送组件，其中，钢丝存储组件4上设有若干个钢丝存储工位，用于对待安装的钢丝进行存储；输送组 件用于将钢丝存储组件4中存储的钢丝依次输送至取放工位；钢丝夹爪组件8用于取出输送到取放工位上的钢丝，并将该钢丝安装到切割机上，和/或取下切割机上的钢丝重新放回钢丝存储组件4中。通过钢丝存储组件、钢丝夹爪组件以及输送组件的相互配合，从存储、输送、抓取、安装等一系列动作，完成更换钢丝动作，操作简便，效率高。
更进一步的，本实施例中，钢丝存储工位沿环形方向分布于钢丝存储组件4的外周。如图4、图5所示，所述钢丝存储组件4包括相对设置的两个环形输送带4-4，输送带4-4的外周设有用于容纳钢丝两端的限位槽，待更换钢丝的两端分别容置支撑于限位槽内。进一步优化地，输送带4-4的外周设有压板4-5，限位槽位于输送带4-4与压板4-5之间，且压板4-5上开设有供钢丝端头进出的缺口(即钢丝取放工位)，通过压板4-5的设置可以防止钢丝掉落，使钢丝的存储更加稳定。输送带4-4与转动驱动机构相连，该转动驱动机构包括安装于输送带4-4两端的主动轮和从动轮，主动轮与驱动源驱动相连，在驱动源的驱动下和主动轮、从动轮的带动下，输送带4-4发生转动，从而将各钢丝分别输送到钢丝取放工位，便于钢丝夹爪组件的夹取。
具体而言，本实施例中的驱动源为输送电机4-1，输送电机4-1固定于钢丝盒机架4-7上，输送电机4-1的输出端与第一传动轴4-3驱动相连，第一传动轴4-3的两端分别设有带轮4-2，与第一传动轴4-3平行设有第二传动轴4-6，第二传动轴4-6的两端同样设有带轮4-2，输送电机4-1通过带轮4-2带动输送带4-4转动，实现钢丝存储工位中存放的钢丝依次循环到达取放工位。
如图2所示，钢丝夹爪组件8安装在钢丝盒机架4-7上，且与取放工位相对应。钢丝夹爪组件8包括第二升降单元8-2以及位于第二升降单元8-2上方的钢丝夹爪8-1，第二升降单元8-2可带动钢丝夹爪8-1进行升降动作，钢丝夹爪8-1可对取放工位的钢丝进行夹紧，松开动作，再配合钢丝存储组件4的自动上料功能，可实现对钢丝的自动更换和回收。
当需要对某处钢丝进行安装时，钢丝夹爪8-1处于低位，夹紧限位槽中存放的钢丝，第二升降单元8-2带动钢丝夹爪8-1上升，即可将钢丝存储组件4中的钢丝取出，钢丝夹爪8-1继续上升至高位，将钢丝放进切割装置布丝板的钢丝槽中，布丝板张紧装置张紧，固定住钢丝，钢丝夹爪8-1松开，第二升降单元8-2将钢丝夹爪8-1下降至低位，即完成自动装钢丝；输送电机4-1带动输送带4-4转动可将下一根钢丝输送至压板4-5缺口处，等待取用；当需要将布丝板上某处多余的钢丝收回至钢丝存储组件4备用时，第二升降单元8-2将钢丝夹爪8-1顶升至高位，钢丝夹爪8-1夹紧布丝板中的钢丝，布丝板张紧装置松开，第二升降单元8-2将钢丝夹爪8-1下降至低位，即可将钢丝通过压板4-5上的缺口放回钢丝存储组件4中，输送电机4-1带动输送带4-4转动，即可将钢丝收进钢丝存储组件4中。
如图2所示，本实施例中的移动装置包括轨道组件1和行车组件2，轨道组件1固定安装于切割机上，行车组件2可滑动安装于轨道组件1上，其滑动方向沿着轨道组件1的长度方向；所述钢丝存储组件4可滑动安装于行车组件2上，其滑动方向与行车组件2自身的滑动方向相垂直。通过行车组件2和轨道组件1的设置，可以根据待更换钢丝的位置对自动更换钢丝装置10的位置进行调节，实现精准定位的同时满足在不同位置布置钢丝的需求。
具体的，如图2、图3所示，所述轨道组件1包括轨道支架1-1以及固定在其下方的齿条1-2，该轨道支架1-1上安装有第一导轨1-3。行车组件2包括行车机架2-4，驱动电机2-1以及与齿条1-2相互啮合的齿轮2-2，其中，驱动电机2-1与齿轮2-2相连，通过齿条1-2和齿轮2-2的相互配合，可以保证行车组件2的行走精度。行车机架2-4上安装有第一滑块2-3，通过第一导轨1-3和第一滑块2-3的相互配合，行车组件2可沿着轨道组件1的长度方向滑动。行车机架2-4上安装有两条平行的第二导轨2-5，钢丝存储组件4的底部设有与第二导轨2-5相互配合的第二滑块4-8，第二导轨2-5和第二滑块4-8的配合使用，对自动更换钢丝装置10的移动起导向作用。自动更换钢丝装置10与行车组件2通过推拉组件3驱动相连，该推拉组件3带动钢丝存储件4在导轨2-5上来回移动，其移动方向与行车组件2自身的滑动方向相垂直，这样能够保证自动更换钢丝装置10移动方向的多样化，实现精准定位的同时满足在不同位置布置钢丝的需求。另外，行车组件2上还设有清理组件5，该清理组件5包括清理本体和设置在清理本体顶部的清理刷，其中清理刷的顶部与切割机的切割装置9上的钢丝相接触，清理刷会随着行车组件2的移动对钢丝进行清扫，从而实现对切割机钢丝表面的杂质进行自动清理操作，避免了人工清理带来的安全隐患，提高了生产效率。
如图2和图6所示，本实施例的一种智能切割机，钢丝存储组件4的两侧设有回收夹爪组件7，该回收夹爪组件7包括第一升降单元7-2以及位于其上方的回收夹爪7-1，回收夹爪7-1相对侧的正下方设有回收盒6，回收盒6固定于压板4-5上。当传感器检测到某处布丝板出现断钢丝现象，或检测到某处布丝板的钢丝已达到使用寿命时，行车组件2运行至该处，第一升降单元7-2将回收夹爪7-1顶升至高位，回收夹爪7-1将布丝板中钢丝夹紧，布丝板张紧装置松开，第一升降单元7-2再将回收夹爪7-1下降至低位，回收夹爪7-1松开，钢丝即可掉落至回收盒6中，实现对废弃钢丝自动更换和回收。
本实施例的一种智能切割机自动更换钢丝的方法，具体包括以下步骤：
步骤一：传感器检测到需要更换钢丝的具体位置，行车组件2带动自动更换钢丝装置10运行至对应位置；
步骤二：钢丝夹爪组件8上升至高位，钢丝夹爪8-1夹紧待更换的钢丝，布丝板张紧装置松开，钢丝夹爪组件8下降至低位，钢丝夹爪8-1松开，即可取下钢丝；
步骤三：钢丝夹爪组件8处于低位，钢丝夹爪8-1夹紧钢丝存储组件4的压板4-5缺口处输送带4-4齿槽中的钢丝，第二升降单元8-2带动钢丝夹爪8-1上升，即可将钢丝存储组件4中的钢丝取出；
步骤四：钢丝夹爪组件8继续上升至高位，钢丝夹爪8-1将夹紧的钢丝放进布丝板的钢丝槽中，布丝板张紧装置张紧，固定住钢丝，钢丝夹爪8-1松开，第二升降单元8-2带动钢丝夹爪8-1下降至低位，即完成钢丝的自动安装。
实施例2
本实施例的一种智能切割机，其结构基本同实施例1，其区别主要在于：本实施例中钢丝存储工位沿水平方向平行、间隔分布于钢丝存储组件4上，所述输送组件可采用滑轨机构或者水平输送带，且输送组件的输送方向与钢丝存储工位的分布方向相垂直，即钢丝存储工位的输送方向为沿水平方向进行往复运动。
以上示意性的对本发明及其实施方式进行了描述，该描述没有限制性，附图中所示的也只是本发明的实施方式之一，实际的结构并不局限于此。所以，如果本领域的普通技术人员受其启示，在不脱离本发明创造宗旨的情况下，不经创造性的设计出与该技术方案相似的结构方式及实施例，均应属于本发明的保护范围。

Claims (10)

  1. 一种智能切割机，包括机架本体以及固定于机架本体上的切割装置(9)，该切割装置(9)用于对待切割坯体进行切割操作，其特征在于：还包括自动更换钢丝装置(10)，用于完成对切割装置(9)所用钢丝的自动更换操作；其包括钢丝存储组件(4)、钢丝夹爪组件(8)以及输送组件，其中，钢丝存储组件(4)上设有若干个钢丝存储工位，用于对待安装的钢丝进行存储；输送组件用于将钢丝存储组件(4)中存储的钢丝依次输送至取放工位；钢丝夹爪组件(8)用于取出输送到取放工位上的钢丝，并将该钢丝安装到切割机上，和/或取下切割机上的钢丝重新放回钢丝存储组件(4)中。
  2. 根据权利要求1所述的一种智能切割机，其特征在于：所述钢丝存储工位沿环形方向分布于钢丝存储组件(4)的外周。
  3. 根据权利要求2所述的一种智能切割机，其特征在于：所述钢丝存储组件(4)包括相对设置的两个环形输送带(4-4)，输送带(4-4)的外周设有用于容纳钢丝两端的限位槽。
  4. 根据权利要求3所述的一种智能切割机，其特征在于：所述输送带(4-4)的外周设有压板(4-5)，限位槽位于输送带(4-4)与压板(4-5)之间，且压板(4-5)上开设有供钢丝端头进出的缺口。
  5. 根据权利要求3所述的一种智能切割机，其特征在于：所述输送带(4-4)与转动驱动机构相连，该转动驱动机构包括安装于输送带(4-4)两端的主动轮和从动轮，主动轮与驱动源驱动相连。
  6. 根据权利要求1所述的一种智能切割机，其特征在于：所述钢丝存储工位沿水平方向平行、间隔分布于钢丝存储组件(4)上，所述输送组件采用滑轨机构或者水平输送带，且输送组件的输送方向与钢丝存储工位的分布方向相垂直。
  7. 根据权利要求1-6中任一项所述的一种智能切割机，其特征在于：还包括轨道组件(1)和行车组件(2)，轨道组件(1)固定安装于切割机上，行车组件(2)可滑动安装于轨道组件(1)上，其滑动方向沿着轨道组件(1)的长度方向；所述钢丝存储组件(4)可滑动安装于行车组件(2)上，其滑动方向与行车组件(2)自身的滑动方向相垂直。
  8. 根据权利要求7所述的一种智能切割机，其特征在于：所述的行车组件(2)上设有清理组件(5)，该清理组件(5)包括清理本体和设置在清理本体顶部的清理刷，其中清理刷的顶部与切割机的切割装置(9)上的钢丝相接触。
  9. 根据权利要求1-6中任一项所述的一种智能切割机，其特征在于：所述钢丝夹爪组件(8)包括第二升降单元(8-2)以及位于第二升降单元(8-2)上方的钢丝夹爪(8-1)；所述钢丝存储组件(4)的侧面还设有回收夹爪组件(7)，该回收夹爪组件(7)包括第一升降单元(7-2)以及位于其上方的回收夹爪(7-1)，回收夹爪(7-1)相对侧的下方设有回收盒(6)。
  10. 根据权利要求1-9中任一项所述的一种智能切割机，其自动更换钢丝的方法，包括以下步骤：
    步骤一：传感器检测到需要更换钢丝的具体位置，行车组件(2)运行至对应位置；
    步骤二：钢丝夹爪组件(8)上升至高位，夹紧待更换的钢丝，布丝板张紧装置松开，钢丝夹爪组件(8)下降至低位，松开钢丝，即可取下钢丝；
    步骤三：钢丝夹爪组件(8)处于低位，夹紧输送至钢丝存储组件(4)取放工位处的钢丝，即可将钢丝存储组件(4)中的钢丝取出；
    步骤四：钢丝夹爪组件(8)上升至高位，将夹紧的钢丝放进布丝板的钢丝槽中，布丝板张紧装置张紧，固定住钢丝，钢丝夹爪组件(8)松开钢丝并下降至低位，即完成钢丝的自动安装。
PCT/CN2022/131259 2021-12-17 2022-11-11 一种智能切割机及自动更换钢丝方法 WO2023109386A1 (zh)

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