WO2023016145A1 - Catalyseur d'hydrolyse de soufre organique approprié pour un procédé claus, son procédé de préparation, et son application - Google Patents
Catalyseur d'hydrolyse de soufre organique approprié pour un procédé claus, son procédé de préparation, et son application Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 74
- 238000006460 hydrolysis reaction Methods 0.000 title claims abstract description 49
- 230000007062 hydrolysis Effects 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000008569 process Effects 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 125000001741 organic sulfur group Chemical group 0.000 title abstract description 16
- 230000003197 catalytic effect Effects 0.000 claims abstract description 18
- 238000001027 hydrothermal synthesis Methods 0.000 claims abstract description 12
- 229910052742 iron Inorganic materials 0.000 claims abstract description 10
- 229910052792 caesium Inorganic materials 0.000 claims abstract description 4
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 4
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 4
- 229910052700 potassium Inorganic materials 0.000 claims abstract description 4
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 4
- 229910052712 strontium Inorganic materials 0.000 claims abstract description 4
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 4
- 238000006243 chemical reaction Methods 0.000 claims description 69
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 22
- 229910052751 metal Inorganic materials 0.000 claims description 20
- 239000002184 metal Substances 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 18
- 239000002243 precursor Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 12
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical group CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 11
- 239000007864 aqueous solution Substances 0.000 claims description 10
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 9
- 150000001339 alkali metal compounds Chemical class 0.000 claims description 5
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 5
- 235000011118 potassium hydroxide Nutrition 0.000 claims description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 3
- 229910002651 NO3 Inorganic materials 0.000 claims description 3
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 3
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 claims description 3
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 150000001242 acetic acid derivatives Chemical class 0.000 claims 1
- 229910052788 barium Inorganic materials 0.000 claims 1
- 229910052796 boron Inorganic materials 0.000 claims 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims 1
- 150000002823 nitrates Chemical class 0.000 claims 1
- 235000015320 potassium carbonate Nutrition 0.000 claims 1
- 235000017550 sodium carbonate Nutrition 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 34
- 239000000203 mixture Substances 0.000 abstract description 19
- 239000000463 material Substances 0.000 abstract description 12
- 229910052784 alkaline earth metal Inorganic materials 0.000 abstract description 3
- 239000003513 alkali Substances 0.000 abstract description 2
- 150000001342 alkaline earth metals Chemical class 0.000 abstract description 2
- 229910052723 transition metal Inorganic materials 0.000 abstract description 2
- 230000002378 acidificating effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 39
- 238000011156 evaluation Methods 0.000 description 37
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 24
- 239000011593 sulfur Substances 0.000 description 24
- 229910052717 sulfur Inorganic materials 0.000 description 24
- 238000010438 heat treatment Methods 0.000 description 23
- 239000000243 solution Substances 0.000 description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 14
- 239000008367 deionised water Substances 0.000 description 14
- 229910021641 deionized water Inorganic materials 0.000 description 14
- 239000002131 composite material Substances 0.000 description 10
- 239000002994 raw material Substances 0.000 description 9
- 238000011084 recovery Methods 0.000 description 9
- 238000005485 electric heating Methods 0.000 description 8
- 238000004817 gas chromatography Methods 0.000 description 8
- 238000011068 loading method Methods 0.000 description 8
- 239000010453 quartz Substances 0.000 description 8
- 239000012495 reaction gas Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- -1 alkali metal compound sodium hydroxide Chemical class 0.000 description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- DHEQXMRUPNDRPG-UHFFFAOYSA-N strontium nitrate Chemical compound [Sr+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O DHEQXMRUPNDRPG-UHFFFAOYSA-N 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 239000002585 base Substances 0.000 description 3
- 238000006555 catalytic reaction Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005984 hydrogenation reaction Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- IWOUKMZUPDVPGQ-UHFFFAOYSA-N barium nitrate Chemical compound [Ba+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O IWOUKMZUPDVPGQ-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- MFUVDXOKPBAHMC-UHFFFAOYSA-N magnesium;dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MFUVDXOKPBAHMC-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- ZHJGWYRLJUCMRT-UHFFFAOYSA-N 5-[6-[(4-methylpiperazin-1-yl)methyl]benzimidazol-1-yl]-3-[1-[2-(trifluoromethyl)phenyl]ethoxy]thiophene-2-carboxamide Chemical compound C=1C=CC=C(C(F)(F)F)C=1C(C)OC(=C(S1)C(N)=O)C=C1N(C1=C2)C=NC1=CC=C2CN1CCN(C)CC1 ZHJGWYRLJUCMRT-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- KOPBYBDAPCDYFK-UHFFFAOYSA-N caesium oxide Chemical compound [O-2].[Cs+].[Cs+] KOPBYBDAPCDYFK-UHFFFAOYSA-N 0.000 description 1
- 229910001942 caesium oxide Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229940011182 cobalt acetate Drugs 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- SZQUEWJRBJDHSM-UHFFFAOYSA-N iron(3+);trinitrate;nonahydrate Chemical compound O.O.O.O.O.O.O.O.O.[Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O SZQUEWJRBJDHSM-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- RXSHXLOMRZJCLB-UHFFFAOYSA-L strontium;diacetate Chemical compound [Sr+2].CC([O-])=O.CC([O-])=O RXSHXLOMRZJCLB-UHFFFAOYSA-L 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 229910001428 transition metal ion Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/02—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the alkali- or alkaline earth metals or beryllium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/485—Sulfur compounds containing only one sulfur compound other than sulfur oxides or hydrogen sulfide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/72—Organic compounds not provided for in groups B01D53/48 - B01D53/70, e.g. hydrocarbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8603—Removing sulfur compounds
- B01D53/8606—Removing sulfur compounds only one sulfur compound other than sulfur oxides or hydrogen sulfide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8668—Removing organic compounds not provided for in B01D53/8603 - B01D53/8665
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/745—Iron
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/75—Cobalt
Definitions
- the invention belongs to the technical field of sulfur recovery technology, and in particular relates to an organosulfur hydrolysis catalyst suitable for the Claus process and its preparation method and application.
- the existing acid gas sulfur recovery process its main equipment includes a sulfur production burner along the gas flow direction, a two-stage Claus reactor, etc.
- a high-temperature thermal reaction occurs in the combustion furnace for sulfur production, one-third of the H 2 S in the feed gas is burned into SO 2 , and two-thirds of the H 2 S reacts with the generated SO 2 to leave the combustion
- the mixed gas in the chamber is cooled, and then the liquid sulfur is separated, and the gas enters the two-stage Claus reactor successively to undergo Claus catalytic reaction, which further improves the sulfur recovery rate and converts H 2 S in the acid gas into sulfur for recovery.
- the acid gas contains impurities such as hydrocarbons, many side reactions will occur, such as:
- H 2 S H 2 +0.5S 2 -89.2KJ/mol
- Organic sulfur (mainly COS and CS 2 ) exists in a large amount in the sulfur process gas after being produced by homemade sulfur combustion furnaces. Affected by the concentrations of hydrocarbons and CO 2 in the acid gas, the concentrations of COS and CS 2 in the process gas vary greatly.
- the on-site detection of the on-site operating device is basically in the range of 2000-10000ppm.
- existing Claus catalysts and hydrogenation catalysts can convert part of COS and CS 2 into H 2 O and CO 2 through hydrolysis, the hydrolysis of organic sulfur by Claus catalysts and hydrogenation catalysts is affected by temperature great. Although the hydrolysis rate of organic sulfur can reach more than 90% above 315°C, the high temperature at this time inhibits the progress of the Claus reaction.
- Organic sulfur hydrolysis catalysts mainly include alumina system and titanium oxide system.
- the alumina system has high hydrolysis activity, but the material has poor sulfur resistance and is prone to sulfur accumulation and deactivation.
- the titanium oxide system has a strong ability to resist sulfur accumulation, its hydrolysis performance is poor, which cannot meet the demand for organic sulfur removal under the conditions of the Claus reaction dominant zone.
- Chinese patent CN1159209C discloses a medium-temperature sulfur-resistant organosulfur hydrolysis catalyst, which is characterized in that it has good performance in hydrolyzing 20-1500ppm organosulfur at 85-250°C. It is characterized in that before the decarburization of the raw material gas and fine desulfurization at normal temperature, a medium-temperature sulfur-resistant hydrolysis catalyst is introduced.
- the catalyst contains H 2 S 50-10000ppm and COS 20-1500ppm in the raw gas, and the O 2 content is 5-6000ppm.
- the pressure is normal pressure- 30MPa, the temperature is 85-250°C, it has a good effect on the hydrolysis of organic sulfur, but it does not involve the treatment of CS 2.
- CS 2 often coexists with COS, and its concentration is usually an order of magnitude lower than that of COS, but it is more difficult to hydrolyze. Major issues with organosulfur hydrolysis in Rolls process gases.
- Chinese patent CN108246303B discloses a catalyst for hydrolysis of Claus tail gas, characterized in that the catalyst is supported by activated alumina, and the activated alumina is loaded with cobalt oxide, cesium oxide and molybdenum oxide.
- the catalyst has excellent performance and can achieve a removal rate of 95.6% of CS 2 at 240°C.
- this method requires hydrogen and has high cost, and the concentration of CS 2 to be treated is low, only 500ppm. blank.
- Chinese patent CN109126830A provides a titanium dioxide-based sulfur recovery catalyst, which is characterized in that it contains 70-88% of titanium oxide, 10-20% of silicon carbide, 1-5% of calcium oxide and sodium oxide, 1-5% catalyst additives.
- the catalyst has excellent hydrolysis performance for high-concentration CS 2 , but the reaction temperature is 280°C, which is not conducive to the Claus reaction.
- Perovskite composite oxides refer to a class of metal oxides with the general molecular formula ABO x .
- the A site is generally a rare earth, alkali or alkaline earth metal ion, and the B site is a transition metal ion.
- This material has abundant surface acid
- the advantages of base sites and oxygen vacancies, excellent acid-base catalytic performance and thermal stability have been widely used in catalysis.
- a large number of studies have shown that the hydrolysis reaction of organosulfur is a typical base-catalyzed reaction, and the basic site is generally considered to be the active center of the hydrolysis reaction. Therefore, the present invention uses a simple hydrothermal method to synthesize a perovskite-type composite oxide catalyst. Alkali metals or alkaline earth metals are selected for the A site, and transition metals are selected for the B site. The materials exhibit excellent hydrolysis reactivity.
- the object of the present invention is to provide a medium-temperature organosulfur hydrolysis catalyst suitable for the Claus process, which can remove the organosulfur in the process gas under the condition of the Claus reaction dominant zone, Thereby improving the total sulfur yield of the sulfur plant and achieving the goal of ultra-low emission from the sulfur plant; the invention also provides its preparation method and application.
- alkali metal compounds including NaOH, KOH, Na 2 CO 3 , K 2 CO 3
- ABO x perovskite type composite oxide catalyst
- the preparation method of the organosulfur hydrolysis catalyst applicable to the Claus process of the present invention comprises the following steps:
- step (2) under vigorous stirring conditions, the precursor of metal B is added to the aqueous solution obtained in step (1);
- step (3) adding the alkali metal compound to the aqueous solution obtained in step (2);
- step (3) (4) Stir the aqueous solution obtained in step (3) for 0.5-3 hours, then move it into a hydrothermal reaction kettle, and keep it at 100-200°C for 12-48 hours;
- step (4) After centrifuging and washing the aqueous solution obtained in step (4), drying at a temperature of 100-150° C. for 6-18 hours to obtain a powder;
- the precursor of metal A is metal A nitrate, carbonate or acetate.
- the precursor of metal B is divided into the precursor of metal Ti and the precursor of metal Fe, Co, the precursor of metal Ti is tetraisopropyl titanate or tetrabutyl titanate, the precursor of metal Fe, Co Nitrate, carbonate or acetate of Fe and Co.
- the alkali metal compound is one or more of NaOH, KOH, Na 2 CO 3 or K 2 CO 3 .
- the application of the organosulfur hydrolysis catalyst applicable to Claus process of the present invention is used in the catalytic hydrolysis process of Claus process organosulfur, wherein: COS concentration is 10 ⁇ 10000ppm, CS 2 concentration is 10 ⁇ 10000ppm, The H 2 S concentration is 0-20000ppm, the SO 2 concentration is 0-10000ppm, the reaction temperature is 180-320°C, and the space velocity is 1000-10000h -1 .
- the perovskite-type composite oxide catalyst component and structure of the present invention are highly adjustable, and the surface has abundant acid-base sites and oxygen vacancies.
- perovskite-type composite oxide catalysts in the Claus organic sulfur catalytic hydrolysis process can realize efficient hydrolysis of organic sulfur, thereby achieving ultra-low emissions from sulfur recovery units.
- Fig. 1 is the COS catalytic hydrolysis activity figure on the perovskite type composite oxide catalyst (embodiment 2-4) of different compositions, evaluation example 1;
- Fig. 2 is the CS on the perovskite type composite oxide catalyst (embodiment 1-7) of different compositions Catalytic hydrolysis activity figure, evaluation example 2;
- Fig. 3 is COS catalytic hydrolysis activity diagram (a) and CS 2 catalytic hydrolysis activity diagram (b) on perovskite type composite oxide catalyst embodiment 3 under different reaction background atmospheres, evaluation examples 1, 2, 3, 4, 5, 6;
- FIG. 4 is a graph showing the catalytic hydrolysis stability of COS and CS 2 at 250° C. on the perovskite-type composite oxide catalyst Example 3, Evaluation Examples 7 and 8.
- FIG. 4 is a graph showing the catalytic hydrolysis stability of COS and CS 2 at 250° C. on the perovskite-type composite oxide catalyst Example 3, Evaluation Examples 7 and 8.
- FIG. 4 is a graph showing the catalytic hydrolysis stability of COS and CS 2 at 250° C. on the perovskite-type composite oxide catalyst Example 3, Evaluation Examples 7 and 8.
- the catalytic material samples of Examples 2, 3, and 4 were ground, pressed into tablets, and sieved, and the 40-60 mesh parts were taken, and the activity evaluation of the catalyst was carried out in the organosulfur hydrolysis evaluation device.
- the quartz fixed bed reaction tube has an outer diameter of 10 mm and an inner diameter of 6 mm.
- the reaction furnace adopts electric heating, two-stage heating, the total length of the heating section is 350mm, and the loading amount of catalyst is 0.5ml.
- the raw material gas is mixed and then enters the reactor for reaction. After the reaction, the gas composition and concentration are analyzed by gas chromatography with a thermal conductivity detector (TCD) and a flame photometric detector (FPD+).
- TCD thermal conductivity detector
- FPD+ flame photometric detector
- reaction gas composition (volume) is COS 5000ppm, H 2 O 6000ppm, H 2 S 5000ppm, SO 2 2500ppm, the rest is N 2 , gas volume space velocity is 3000h -1 , bed temperature is 200, 250 and 300°C, keep at each temperature point for 5 hours, take the average value of the data in the last 1 hour as the activity data at that temperature point.
- Catalyst activity in this reaction is expressed by the conversion of COS, where:
- COS conversion rate (COS concentration in the intake air - residual COS concentration in the outlet air) / COS concentration in the intake air * 100%.
- the catalytic material samples of Examples 1, 2, 3, 4, 5, 6, and 7 were ground, pressed into tablets, and sieved, and the 40-60 mesh parts were taken, and the activity evaluation of the catalyst was carried out in the organosulfur hydrolysis evaluation device.
- the quartz fixed bed reaction tube has an outer diameter of 10 mm and an inner diameter of 6 mm.
- the reaction furnace adopts electric heating, two-stage heating, the total length of the heating section is 350mm, and the loading amount of catalyst is 0.5ml.
- the raw material gas is mixed and then enters the reactor for reaction. After the reaction, the gas composition and concentration are analyzed by gas chromatography with a thermal conductivity detector (TCD) and a flame photometric detector (FPD+).
- TCD thermal conductivity detector
- FPD+ flame photometric detector
- Catalyst evaluation conditions the reaction gas composition (volume) is CS 2 2000ppm, H 2 O 4800ppm, H 2 S 5000ppm, SO 2 2500ppm, the remainder is N 2 , the gas volume space velocity is 3000h -1 , and the bed temperature is 200, 250 and 300°C, each temperature point was kept for 5 hours, and the average value of the data in the last 1 hour was taken as the activity data at that temperature point.
- Catalyst activity in this reaction is expressed by the conversion of CS2 , where:
- CS 2 conversion rate (CS 2 concentration in the intake air-residual CS 2 concentration in the outlet air)/CS 2 concentration in the intake air*100%.
- the catalytic material sample of Example 3 was ground, pressed into tablets, and sieved, and the 40-60 mesh part was taken, and the activity evaluation of the catalyst was carried out in the organosulfur hydrolysis evaluation device.
- the quartz fixed bed reaction tube has an outer diameter of 10 mm and an inner diameter of 6 mm.
- the reaction furnace adopts electric heating, two-stage heating, the total length of the heating section is 350mm, and the loading amount of catalyst is 0.5ml.
- the raw material gas is mixed and then enters the reactor for reaction. After the reaction, the gas composition and concentration are analyzed by gas chromatography with a thermal conductivity detector (TCD) and a flame photometric detector (FPD+).
- TCD thermal conductivity detector
- FPD+ flame photometric detector
- reaction gas composition (volume) is COS 5000ppm, H 2 O 6000ppm, H 2 S0ppm, SO 2 0ppm, balance is N 2 , gas volume space velocity is 3000h -1 , bed temperature is 200, 250 and 300 °C, each temperature point is maintained for 5 hours, and the average value of the data in the last 1 hour is taken as the activity data of the temperature point.
- Catalyst activity in this reaction is expressed by the conversion of COS, where:
- COS conversion rate (COS concentration in the intake air - residual COS concentration in the outlet air) / COS concentration in the intake air * 100%.
- the catalytic material sample of Example 3 was ground, pressed into tablets, and sieved, and the 40-60 mesh part was taken, and the activity evaluation of the catalyst was carried out in the organosulfur hydrolysis evaluation device.
- the quartz fixed bed reaction tube has an outer diameter of 10 mm and an inner diameter of 6 mm.
- the reaction furnace adopts electric heating, two-stage heating, the total length of the heating section is 350mm, and the loading amount of catalyst is 0.5ml.
- the raw material gas is mixed and then enters the reactor for reaction. After the reaction, the gas composition and concentration are analyzed by gas chromatography with a thermal conductivity detector (TCD) and a flame photometric detector (FPD+).
- TCD thermal conductivity detector
- FPD+ flame photometric detector
- reaction gas composition (volume) is CS 2 2000ppm, H 2 O 4800ppm, H 2 S0ppm, SO 2 0ppm, the balance is N 2 , the gas volume space velocity is 3000h -1 , the bed temperature is 200, 250 and 300°C, keep at each temperature point for 5h, take the average value of the data in the last 1h as the activity data at that temperature point.
- Catalyst activity in this reaction is expressed by the conversion of CS2 , where:
- CS 2 conversion rate (CS 2 concentration in the intake air-residual CS 2 concentration in the outlet air)/CS 2 concentration in the intake air*100%.
- the catalytic material sample of Example 3 was ground, pressed into tablets, and sieved, and the 40-60 mesh part was taken, and the activity evaluation of the catalyst was carried out in the organosulfur hydrolysis evaluation device.
- the quartz fixed bed reaction tube has an outer diameter of 10 mm and an inner diameter of 6 mm.
- the reaction furnace adopts electric heating, two-stage heating, the total length of the heating section is 350mm, and the loading amount of catalyst is 0.5ml.
- the raw material gas is mixed and then enters the reactor for reaction. After the reaction, the gas composition and concentration are analyzed by gas chromatography with a thermal conductivity detector (TCD) and a flame photometric detector (FPD+).
- TCD thermal conductivity detector
- FPD+ flame photometric detector
- Catalyst evaluation conditions the reaction gas composition (volume) is COS 10000ppm, H 2 O 12000ppm, H 2 S 20000ppm, SO 2 10000ppm, the balance is N 2 , the gas volume space velocity is 3000h -1 , the bed temperature is 200, 250 and 300°C, keep at each temperature point for 3 hours, take the average value of the data in the last 1 hour as the activity data at that temperature point.
- Catalyst activity in this reaction is expressed by the conversion of COS, where:
- COS conversion rate (COS concentration in the intake air - residual COS concentration in the outlet air) / COS concentration in the intake air * 100%.
- the catalytic material sample of Example 3 was ground, pressed into tablets, and sieved, and the 40-60 mesh part was taken, and the activity evaluation of the catalyst was carried out in the organosulfur hydrolysis evaluation device.
- the quartz fixed bed reaction tube has an outer diameter of 10 mm and an inner diameter of 6 mm.
- the reaction furnace adopts electric heating, two-stage heating, the total length of the heating section is 350mm, and the loading amount of catalyst is 0.5ml.
- the raw material gas is mixed and then enters the reactor for reaction. After the reaction, the gas composition and concentration are analyzed by gas chromatography with a thermal conductivity detector (TCD) and a flame photometric detector (FPD+).
- TCD thermal conductivity detector
- FPD+ flame photometric detector
- Catalyst evaluation conditions the reaction gas composition (volume) is CS 2 10000ppm, H 2 O 24000ppm, H 2 S 20000ppm, SO 2 10000ppm, the remainder is N 2 , the gas volume space velocity is 3000h -1 , and the bed temperature is 200, 250 And 300°C, each temperature point is kept for 3 hours, and the average value of the data in the last 1 hour is taken as the activity data of this temperature point.
- Catalyst activity in this reaction is expressed by the conversion of CS2 , where:
- CS 2 conversion rate (CS 2 concentration in the intake air-residual CS 2 concentration in the outlet air)/CS 2 concentration in the intake air*100%.
- the catalytic material sample of Example 3 was ground, pressed into tablets, and sieved, and the 40-60 mesh part was taken, and the activity evaluation of the catalyst was carried out in the organosulfur hydrolysis evaluation device.
- the quartz fixed bed reaction tube has an outer diameter of 10 mm and an inner diameter of 6 mm.
- the reaction furnace adopts electric heating, two-stage heating, the total length of the heating section is 350mm, and the loading amount of catalyst is 0.5ml.
- the raw material gas is mixed and then enters the reactor for reaction. After the reaction, the gas composition and concentration are analyzed by gas chromatography with a thermal conductivity detector (TCD) and a flame photometric detector (FPD+).
- TCD thermal conductivity detector
- FPD+ flame photometric detector
- reaction gas composition (volume) is COS 5000ppm, H 2 O 6000ppm, H 2 S 5000ppm, SO 2 2500ppm, the rest is N 2 , the gas volume space velocity is 3000h -1 , the bed temperature is constant at 250°C and kept for 40h , take the average value of the 40h data as the activity data.
- Catalyst activity in this reaction is expressed by the conversion of COS, where:
- COS conversion rate (COS concentration in the intake air - residual COS concentration in the outlet air) / COS concentration in the intake air * 100%.
- the catalytic material sample of Example 3 was ground, pressed into tablets, and sieved, and the 40-60 mesh part was taken, and the activity evaluation of the catalyst was carried out in the organosulfur hydrolysis evaluation device.
- the quartz fixed bed reaction tube has an outer diameter of 10 mm and an inner diameter of 6 mm.
- the reaction furnace adopts electric heating, two-stage heating, the total length of the heating section is 350mm, and the loading amount of catalyst is 0.5ml.
- the raw material gas is mixed and then enters the reactor for reaction. After the reaction, the gas composition and concentration are analyzed by gas chromatography with a thermal conductivity detector (TCD) and a flame photometric detector (FPD+).
- TCD thermal conductivity detector
- FPD+ flame photometric detector
- Catalyst evaluation conditions the reaction gas composition (volume) is CS 2 2000ppm, H 2 O 4800ppm, H 2 S 5000ppm, SO 2 2500ppm, the rest is N 2 , the gas volume space velocity is 3000h -1 , the bed temperature is constant at 250°C, kept 40h, take the average value of the 40h data as the activity data.
- Catalyst activity in this reaction is expressed by the conversion of CS2 , where:
- CS 2 conversion rate (CS 2 concentration in the intake air-residual CS 2 concentration in the outlet air)/CS 2 concentration in the intake air*100%.
- the perovskite-type composite oxide catalyst prepared by the method of the present invention has excellent hydrolysis activity and has the ability to efficiently treat organic sulfur in the Claus process.
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- General Chemical & Material Sciences (AREA)
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- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
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Abstract
L'invention concerne un catalyseur d'hydrolyse de soufre organique approprié pour le procédé Claus et son procédé de préparation. Le catalyseur a la formule générale de ABOx et est synthétisé au moyen d'un procédé hydrothermique, A étant un élément de métal alcalin ou alcalino-terreux, comprenant Na, K, Cs, Mg, Ca, Sr et Ba, B étant un élément de métal de transition, comprenant Ti, Fe et Co, et x = 1,5-3. Ce type de matériau présente les caractéristiques d'une forte composition et d'une capacité d'ajustement de structure et de sites acides et alcalins de surface riche, et présente une excellente activité d'hydrolyse catalytique de soufre organique.
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CN114649527B (zh) * | 2022-02-24 | 2023-05-09 | 南京工业大学 | 一种四相导体质子导体氧电极材料、制备方法及用途 |
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CN113663665A (zh) * | 2021-08-09 | 2021-11-19 | 中国科学院大学 | 适用于克劳斯工艺的有机硫水解催化剂及其制备方法和应用 |
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CN106673068A (zh) * | 2016-11-22 | 2017-05-17 | 中国科学院生态环境研究中心 | 钙钛矿型复合氧化物催化材料在h2s选择氧化过程中的应用 |
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JP2010229271A (ja) * | 2009-03-26 | 2010-10-14 | Tokyo Gas Co Ltd | タール分解触媒 |
JP2013088184A (ja) * | 2011-10-14 | 2013-05-13 | Kinzo Ri | 放射性イオン吸脱着用アルカリ金属鉄酸化物及び放射性イオン吸脱着装置 |
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CN113663665A (zh) * | 2021-08-09 | 2021-11-19 | 中国科学院大学 | 适用于克劳斯工艺的有机硫水解催化剂及其制备方法和应用 |
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