WO2022027767A1 - 一种水泵装配生产线 - Google Patents

一种水泵装配生产线 Download PDF

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Publication number
WO2022027767A1
WO2022027767A1 PCT/CN2020/113699 CN2020113699W WO2022027767A1 WO 2022027767 A1 WO2022027767 A1 WO 2022027767A1 CN 2020113699 W CN2020113699 W CN 2020113699W WO 2022027767 A1 WO2022027767 A1 WO 2022027767A1
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WO
WIPO (PCT)
Prior art keywords
casing
station
controller
responsible
pump
Prior art date
Application number
PCT/CN2020/113699
Other languages
English (en)
French (fr)
Inventor
李伟
张贵海
束淳洋
潘家志
王杰
Original Assignee
吴江市金澜机械制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 吴江市金澜机械制造有限公司 filed Critical 吴江市金澜机械制造有限公司
Publication of WO2022027767A1 publication Critical patent/WO2022027767A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F1/00—Bending wire other than coiling; Straightening wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00—Soldering, e.g. brazing, or unsoldering
    • B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06—Screw or nut setting or loosening machines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

Definitions

  • the invention belongs to the field of machinery, in particular to a water pump assembly production line.
  • the water pump is a kind of commonly used equipment. It consists of a casing and a pump casing. There is a rotor inside. The outside of the casing is also provided with a control board for controlling the rotor. outside to connect to the power supply.
  • the present invention provides a water pump assembly production line with high automation, high integration and high efficiency.
  • the technical solution of the present invention is to provide a water pump assembly production line, which is used for assembling a water pump.
  • the water pump includes a casing and a pump casing. One side of the casing is connected with the pump casing to form a closed cavity, and the other side is a closed cavity.
  • the pump casing is provided with a water inlet and a water outlet, and is characterized in that it includes an annular track for the movement of the tooling plate, the track is composed of a plurality of sub-tracks, and the tooling plate is provided with a workpiece slot for clamping the casing,
  • the following stations are arranged in sequence along the track:
  • a loading station responsible for placing the casing in an idle workpiece slot of the tooling plate, and placing the tooling plate on the rail;
  • a controller installation station responsible for placing the controller into the casing by the controller manipulator;
  • Welding station responsible for welding the pins of the connector to the controller by the automatic welding machine, and taking pictures of the welding situation through the welding detection camera, and the control system detects the welding situation through image analysis;
  • a control chamber cover installation station responsible for gluing the control chamber cover and placing it on the casing of the water pump, and then fixing it with screws;
  • a pump casing installation station responsible for installing the pump casing on the casing and fixing it with screws;
  • Performance testing station responsible for testing the electrical performance of the installed water pump
  • Unloading station responsible for removing the installed water pump from the tooling board.
  • the loading station further includes a printer for spraying the identification code on the casing, the controller installation station, welding station, control cavity cover installation station, pump casing installation station Both the bit and performance testing stations are provided with readers that scan and recognize the identification code on the casing.
  • the loading station is also responsible for putting the connector into the casing, and between the loading station and the controller installation station, there are:
  • Connector fixing station responsible for screwing the connector to fix it on the casing
  • Connector pin bending station responsible for bending the connector pins by 90°
  • the pin bending station of the connector is provided with a fixing bracket, and a first sliding rail is vertically downwardly arranged on the fixing bracket, and also includes an L-shaped sliding bracket, one side of the sliding bracket is movably arranged on the On the first sliding rail, a first cylinder drives the sliding bracket to move up and down along the sliding rail, and a rotary cylinder with a cylinder arm rotatable is arranged on the other side of the sliding bracket.
  • a rotating plate is arranged on the arm, a second sliding rail is arranged on the rotating plate, a folding plate is arranged on the second sliding rail, and the rotating plate is also arranged to drive the folding plate to slide along the second sliding rail. Rail moves the second cylinder.
  • control cavity cover installation station and the pump casing installation station is further provided with:
  • the turning and discharging station is responsible for turning the casing over by manual operation, and placing the impeller and the sealing ring; and then placing the casing on the tooling plate again.
  • the pump housing installation station Preferably, between the pump housing installation station and the performance detection station is further provided:
  • the air-tightness detection station is responsible for sealing the water inlet and outlet on the pump casing, and introducing high-pressure air for air-tightness detection.
  • the controller installation station is provided with a controller installation frame, and the controller installation frame is provided with a tray area for stacking a plurality of controller trays, and a tray for placing empty controller trays.
  • the empty panel area, the controller tray may have a plurality of controller card slots for accommodating the controller, the controller manipulator is a multi-axis manipulator, and its free end is provided with a plurality of The suction cup sucked by the controller on the disk, the controller manipulator sends the controller to the chassis on the track; and the empty controller tray is removed from the The material panel is transferred to the empty panel.
  • the control cavity cover mounting station is provided with a rear cover feeding mechanism
  • the rear cover feeding mechanism includes an indexing plate
  • a plurality of control cavity covers are arranged on the indexing plate
  • the rear cover A gluing mechanism is provided on one side of the feeding mechanism, and the gluing mechanism includes a gluing needle for spraying glue, a glue bucket for storing glue, and a glue pump for feeding the glue in the glue bucket into the glue gluing needle
  • the back cover A control cavity cover manipulator is also set between the feeding mechanism and the gluing mechanism.
  • the control cavity cover manipulator is a multi-axis manipulator, which is responsible for taking out the control cavity cover at the back cover feeding mechanism and sending it to the
  • the glue applicator needle rotates under one circle to apply glue around the control cavity cover; a screw tightening mechanism is also provided to fix the control cavity cover to the casing by screws.
  • the connector fixing station includes a base, and a screwdriver channel is arranged in the base, the front end of the screwdriver channel is facing the rail, and the rear end of the screwdriver channel is provided with an electric screwdriver.
  • the electric screwdriver has a handle that can move and rotate in the screwdriver channel, two clamping blocks are arranged on the upper and lower pivots at the front end of the screwdriver channel, and a through hole for the screw to pass through is arranged between the two clamping blocks.
  • a groove is arranged in the middle, and the side wall of the groove is pivotally provided with a cylindrical screw barrel with two ends open.
  • the screw barrel has a central hole that can communicate with the screwdriver channel.
  • a screw barrel cylinder drives the The screw barrel rotates around its pivot point;
  • the connector fixing station further includes a screw vibration plate, the outlet of the screw vibration plate is connected to the central hole through a hose, and also includes blowing into the hose Nozzle for high pressure gas.
  • the pump casing installation station is provided with a frame structure pump casing installation frame, the rail passes through the pump casing installation frame, and a pump casing installation frame for stacking several pump casing trays is arranged in the pump casing installation frame.
  • the pump casing tray is provided with a number of pump casing clamping grooves for clamping the pump casing
  • the pump casing mounting frame is provided with a pump casing to take the pump casing from the pump casing clamping groove and send it to the pump casing.
  • the tooling plate is provided with a pump casing manipulator connected to the casing on the tooling plate, and also includes a screwing mechanism for screwing the pump casing to fix the pump casing and the casing.
  • a gate-shaped gate is arranged in the middle of the track, a transition track is horizontally arranged in the gate, and both ends of the gate are provided with an endless chain that drives the transition track to move up and down and a chain that drives the endless chain to rotate. motor; the transition track can be connected with the sub-tracks at both ends of the gate to form a complete annular track.
  • the water pump assembly production line of the present invention surrounds an annular track, and sequentially arranges a feeding station, a connector fixing station, a connector pin bending station, a controller installation station, a welding station, and a control cavity cover installation. Stations, turning and discharging stations, pump casing installation stations, air-tightness testing stations, performance testing stations, and unloading stations, etc.
  • the above stations adopt a combination of manual and automatic methods, and the controller will be installed. , control cavity cover and pump casing, as well as testing and other work line operations, in the case of considering the cost, greatly improve the degree of automation and improve production efficiency.
  • Fig. 1 is the structural representation of pump casing and casing
  • Fig. 2 is the top view of the water pump assembly production line of the present invention
  • FIG. 3 is a schematic three-dimensional structure diagram of a connector fixing station
  • Fig. 4 is the partial structure schematic diagram of the connector fixing station
  • Fig. 5 is a partial enlarged view at A in Fig. 4;
  • FIG. 6 is a schematic structural diagram of a pin bending station of a connector
  • Fig. 7 is the partial structure schematic diagram of the pin bending station of the connector
  • Fig. 8 is the structural representation of the controller installation station
  • Fig. 9 is the three-dimensional structure schematic diagram of the controller manipulator
  • Figure 10 is a schematic three-dimensional structure diagram of a control chamber cover station
  • Figure 11 is a top view of the control chamber cover installation station
  • Figure 12 is a three-dimensional schematic diagram of a pump housing station
  • Figure 13 is a top view of the pump housing station
  • Fig. 14 is the partial structure schematic diagram of the performance testing station
  • Figure 15 is a schematic diagram of the structure at the gate.
  • a water pump assembly production line of the present invention is used for assembling a water pump.
  • the water pump includes a casing 10 and a pump casing 12, one side of the casing 10 is connected with the pump casing 12 to form a closed cavity (not shown), and the other side is provided with a controller slot (not shown).
  • a controller ie, a control circuit board
  • a controller is arranged in the controller slot; a control cavity cover 13 closes the controller; one end of a connector is exposed outside the casing 10, and the other end has a number of protruding into the casing 10 and is connected with the control pin for soldering.
  • the pump casing 12 has a water inlet 14 and a water outlet 16.
  • a rotor (not shown) and a magnetic sheet (not shown) are installed in the cavity formed by the pump casing 12 and the casing 10. It is also necessary to set an O-ring seal (not shown) between them.
  • a water pump assembly production line of the present invention needs to complete the following tasks: the casing 10 is installed with the connectors and then sent to the production line, the connectors are fixed with screws, the pins of the connectors are bent 90°, put into the controller, and the control Remove static electricity from the device and weld it with the connector, apply glue to the control chamber cover and install it on the casing 10 and fix it with screws, turn the casing 10 over, magnetize the impeller rotor and put it into the casing 10, install the pump casing 12 and install it. Screw fixing, air tightness testing, performance testing, good packaging and defective product rejection, etc. Most of the above work is automated to improve efficiency, and a few are done manually to simplify the complexity of the production line and reduce the cost of the production line.
  • the specific structure of the present invention includes the following parts:
  • the track 18 includes an annular track 18 for moving a tooling board (not shown), the track 18 is composed of a plurality of sub-tracks (not shown), and each sub-track is composed of two mutually parallel chains or conveyor belts.
  • the tooling plate for installing the casing 10 is placed between two chains or conveyor belts to move with the sub-tracks, and one or more workpiece slots for clamping the casing 10 are provided on the tooling plate.
  • the following workstations are arranged in sequence along the track 18:
  • a feeding station 20 First, the operator presses the connector into the special-shaped sealing ring, and then buckles the connector into the casing 10.
  • the casing 10 is placed in the workpiece groove of an idle tooling plate, and the O-ring is placed in the On the casing 10, the tooling plate is finally placed on the track 18;
  • the feeding station 20 also includes a printer (not shown) for spraying the identification code on the casing 10, and the printer sprays the casing 10.
  • the identification code (two-dimensional code or barcode) is installed, and other stations are equipped with readers to scan the identification code, so that the current casing 10 can be accurately identified; if the casing 10 is judged to be defective at any station, then When the subsequent station scans the casing 10, the casing 10 is skipped without performing the operation, thereby avoiding errors or invalid assembly.
  • a connector fixing station 22 responsible for screwing the connector to fix it on the casing 10.
  • the technology of automatic screwing is already a mature technology in the industry. You can use a robot to place the screws in place, and then the robot or the original
  • the electric screwdriver placed on the ground (for example, the structure in CN201410216075.3) performs the operation of rotating the screw to fix it; in order to reduce the use of the manipulator, the present invention adopts a simple combination of a vibration plate, a cylinder and an electric screwdriver to realize the function of automatic screwing.
  • the specific structure will be introduced in detail later; in subsequent stations, the functions involving automatic screwing can refer to this structure.
  • a connector pin bending station 24 responsible for bending the pin of the connector by 90°, and the pin is in a concave pin slot. The pin is turned 90° to achieve bending, and its specific structure will be described in detail later;
  • a controller installation station 26 responsible for placing the controller into the casing 10 by the controller manipulator, and the controller is provided with a pin hole for the connector pin to pass through;
  • a welding station 28 responsible for first blowing ion wind to the controller to remove static electricity; then welding the pins of the connector to the controller by the automatic welding machine, and taking pictures of the welding situation through the welding detection camera, and the control system Welding is detected through image analysis; automatic welding machines applied to assembly lines are also well-known technologies in the industry, and those of ordinary skill in the art can select them appropriately according to their needs. Therefore, their structures are not shown in detail.
  • a control chamber cover installation station 30 responsible for gluing the control chamber cover and placing it on the casing 10 of the water pump, and then fixing it with screws by an automatic screw device, and its specific structure will be described in detail later;
  • the first turning and discharging station 32 is responsible for turning the casing 10 over by manual operation, and placing the magnetized impeller, sealing ring, etc.; and then placing the casing 10 on the tooling board again;
  • a pump casing installation station 34 responsible for installing the pump casing 12 on the casing 10 and fixing it with screws;
  • An air-tightness detection station 36 is responsible for closing the water inlet 14 and the water outlet 16 on the pump casing 12, and introducing high-pressure gas for air-tightness detection.
  • the air is connected to the water inlet 14, and the high-pressure air of a certain pressure is introduced and left for a certain period of time, and the air-tightness is determined by the change of the reading of the barometer.
  • the air tightness automatic detection structure is also a well-known structure in the industry. For example, the structures disclosed in 201420868420.7 and 201920522879.4 can be selected by those of ordinary skill in the art as needed.
  • a performance testing station 38 uses the manipulator to guide the socket to electrically connect the connectors of the installed water pump to test the electrical performance; its specific structure is also a well-known structure in the industry, and those of ordinary skill in the art can select Can.
  • Unloading station 40 Manually remove the installed and qualified water pumps from the tooling board for packaging, and the unqualified water pumps are placed in the defective product box for subsequent processing.
  • the sex detection station 36 and the performance detection station 38 are automated stations, and the corresponding work is completed through equipment automation.
  • These stations are provided with a jacking mechanism 42, and a clamping slot (not shown) is provided at the bottom of the tooling plate (not shown), the jacking mechanism 42 includes a jacking cylinder (not shown), and the cylinder of the jacking cylinder
  • the arm is provided with a clamping block (not shown) corresponding to the clamping slot.
  • the clamping block is clamped into the clamping slot by the jacking cylinder to fix the tooling plate, and the tooling plate is lifted up by the lifting cylinder to make it detached. Track 18, so as to facilitate various operations at each station.
  • the above structure is to lift up the tooling plate for positioning and facilitate the subsequent operations of other institutions, and is equipped with a position sensor for measuring the tooling plate; the above structure is a common technical means in the industry. Through the above description, ordinary technicians in the industry have The above structure can be realized without any creative effort, so it is not shown in detail.
  • the connector fixing station 22 includes a base 82, and a screwdriver channel (not shown) is arranged in the base 82.
  • the front end of the screwdriver channel faces the rail 18, and the rear end of the screwdriver channel is provided with an electric screwdriver 84.
  • the electric screwdriver 84 has a handle (not shown) that can move and rotate in the screwdriver channel.
  • Two clamping blocks 86 are provided on the upper and lower pivots of the front end of the screwdriver channel, and a through hole 88 for the screw to pass through is provided between the two clamping blocks 86 .
  • a groove 90 is provided in the middle of the base 82 , and a cylindrical screw barrel 92 with two ends open is pivotally provided on the side wall of the groove 90 .
  • the screw barrel 92 has a central hole that can communicate with the screwdriver channel, and a screw barrel cylinder 94 drives the screw barrel 92 to rotate about its pivot point.
  • the connector fixing station 22 also includes a screw vibration plate 96, and the outlet of the screw vibration plate 96 communicates with the screw barrel 92 through a hose (not shown) (or directly connected to the central hole (not shown)), and also includes Nozzle 93 for blowing high pressure air into the hose.
  • This is a screwing mechanism designed by the present invention, which can realize automatic feeding and screwing through common structures such as a cylinder and an electric screwdriver, and has a simple structure and low cost.
  • the working principle is that the screw vibration plate 96 sends the screws into the hose in turn by vibration, and then blows the screws to the screw barrel 92 through the nozzle and enters the central hole through the screw barrel 92, and finally enters the screwdriver channel that communicates with the central hole. middle.
  • the two clamping blocks 86 are in a closed state under the action of gravity, and the screws are stuck at the through holes 88 .
  • the screw barrel cylinder 94 drives the screw barrel 92 to rotate, and the front end leaves the central hole, which blocks the entry of the following screws and prevents the passage of the screwdriver from being blocked.
  • the blade of the electric screwdriver 84 extends forward, pushes the two clamping blocks 86 to open, and loosens the screw, so that the electric screwdriver 84 can rotate the screw to fix the screw on the connector; after completing one screwing operation, the electric screwdriver 84 Back, the screw cylinder 94 drives the screw cylinder 92 to rotate, the front end communicates with the central hole, and a new screw is fed in for the next operation.
  • the connector pin bending station 24 is provided with a fixing bracket 44 , and a first sliding rail 46 is arranged vertically downward on the fixing bracket 44 . It also includes an L-shaped sliding bracket 48, one side of the sliding bracket 48 is movably arranged on the first sliding rail 46, and a first cylinder 50 drives the sliding bracket 48 to move up and down along the sliding rail; the other side of the sliding bracket 48 is provided with A rotating cylinder 52 with a rotatable cylinder arm, a rotating plate 54 is arranged on the cylinder arm of the rotating cylinder 52, a second sliding rail 56 is arranged on the rotating plate 54, a folding plate 58 is arranged on the second sliding rail 56, and the rotating plate 54 A second air cylinder 60 for driving the turning plate 58 to move along the second sliding rail 56 is also provided on the upper part.
  • the connector pins are set in the controller slots (not shown), the following actions are required to bend them: the first air cylinder 50 drives the turning plate 58 to lower down the side of the connector pins, and then the second air cylinder 60 pushes the The folded plate 58 is moved horizontally to just below the connector pins, and finally the rotating cylinder 52 drives the folded plate 58 to rotate 90° to realize the 90° fold operation of the connector pins.
  • the controller installation station 26 is provided with a controller installation rack 62, and the controller installation rack 62 is provided with a tray area 66 for stacking a plurality of controller trays 64, and an empty space for placing empty controller trays 64. Panel 68.
  • the controller tray 64 may have a plurality of controller card slots (not shown) for accommodating controllers.
  • the controller manipulator 70 is a multi-axis manipulator, and its free end is provided with a plurality of suction cups 72 for adsorbing the controllers.
  • the controller manipulator 70 sends the adsorbed controllers to the casing 10 on the track 18 .
  • the pins of the connector just pass through the pin holes (not shown) on the controller, and are then soldered at the soldering station 28 .
  • the controller tray 64 is provided with a controller slot corresponding to the shape of the controller, and the controller tray 64 is also accurately positioned in the tray area 66 by the vertical rod 72 to ensure the correct position and angle of the controller and facilitate insertion of the pins.
  • the spent controller tray 64 is picked up by the controller robot 70 and transferred from the tray area 66 to the empty tray 68 .
  • the control cavity cover mounting station 30 is provided with a rear cover feeding mechanism 74 , and the rear cover feeding mechanism 74 includes an indexing plate 76 on which a plurality of control cavity covers are arranged.
  • a glue application mechanism 78 is provided on one side of the rear cover feeding mechanism 74, and the glue application mechanism 78 includes a glue application needle (not shown) for spraying glue, a glue bucket (not shown) for storing glue, and a glue bucket in the glue bucket.
  • the glue pump (not shown) that feeds the glue needle, the above structure has mature products on the market, and can be selected according to needs, so it is not shown in detail.
  • a control cavity cover manipulator 80 is also arranged between the rear cover feeding mechanism 74 and the gluing mechanism 78.
  • the control cavity cover manipulator 80 is a multi-axis manipulator, which is responsible for taking out the control cavity cover at the rear cover feeding mechanism 74 and removing it. Send it to the bottom of the glue applicator and rotate it for a week to apply glue to the surrounding of the control chamber cover, and then perform angle detection at the CCD camera 83 to adjust the position, and finally place the control chamber cover on the casing 10.
  • a screw tightening mechanism 81 is also provided to fix the control chamber cover to the casing 10 through screws.
  • the pump casing mounting station 34 is provided with a frame structure pump casing mounting frame 98 , and the rail 18 passes through the pump casing mounting frame 98 .
  • the pump housing rack 98 is provided with a pump housing feeding area 102 for stacking a plurality of pump housing trays 100.
  • the pump housing tray 100 is provided with several pump housing clamping slots (not shown) for clamping the pump housing 12.
  • the pump casing mounting rack 98 is provided with a pump casing manipulator 104 that takes the pump casing 12 from the pump casing 12 card slot and sends it to the tooling board to be docked with the casing 10 on it, and also includes a screw on the pump casing 12 to The screwing mechanism 105 for fixing the pump casing 12 and the casing 10 .
  • the performance testing station 38 includes first moving the water pump 120 with the pump casing 12 and the casing 10 fixed together by a manipulator (not shown) to the testing platform 112, and then pushing the water inlet pipe 114 and the water outlet pipe by the air cylinder (not shown). 116 and socket 118 are respectively connected to corresponding positions of the water pump for performance testing.
  • a gate-shaped gate 106 is arranged in the middle of the track 18, a beam 110 is horizontally arranged in the gate 106, a transition rail 108 is arranged on the beam 110, and both ends of the gate 106 are provided with driving the beam 110 to move up and down.
  • the beam 110 is raised to facilitate the entry and exit of the operator; the beam 110 is lowered to be flush with the track 18 to form a complete track structure and facilitate the movement of the tooling board.

Abstract

一种水泵装配生产线，其包括一供工装板移动的环形的轨道(18)，沿所述轨道(18)依次设置有：一上料工位(20)：负责将机壳(10)放置在一空闲的所述工装板的工件槽中；一控制器安装工位(26)：负责由控制器机械手将控制器放置到机壳(10)中；一焊接工位(28)：负责由自动焊接机将接插件的针脚与控制器进行焊接；一装控制腔盖工位(30)：负责将控制腔盖涂胶并放置到水泵的机壳(10)上并固定；一装泵壳工位(34)：负责将泵壳(12)安装到所述机壳(10)上并固定；一性能检测工位(38)：负责对安装完成的水泵进行电气性能测试；一下料工位(40)。该水泵装配生产线采用人工和自动化结合的方式，将安装控制器、控制腔盖(13)和泵壳(12)，以及测试等工作流水线作业，在考虑成本的情况下，提高其自动化程度，提高了生产效率。

Description

一种水泵装配生产线 技术领域
本发明属于机械领域，具体涉及一种水泵装配生产线。
背景技术
水泵是一种常用的设备，其由机壳和泵壳组成，其内部设置有转子，机壳外侧还设置有控制转子的控制板，控制板通过端盖密封，并通过接插件伸出端盖外，以连接电源。在组装过程中，涉及以下的组装步骤：1)将接插件安装到机壳上，并折弯插针；2)放入电路板(或称控制器)，并将其与插针焊接；3)将涂胶后的控制腔盖安装到机壳上，并用螺钉固定；4)放入转子、密封圈、垫片等；然后将泵壳安装到机壳上，并用螺钉固定；5)对水泵进行气密性检测；6)对水泵通电，以进行模拟真实使用状态以进行电气性能测试；7)将不良品剔除后，对合格产品进行打包作业。以上工艺步骤多，涉及的零件多，很难在同一个流水线上一次性完成。如果跨流水线，存在多个上下料作业，还需要搬运作业，增加了生产成本、降低了生产效率。如何提高自动化率，将上述工艺集成到一个流水线上，以提高效率，降低成本是目前亟待解决的技术问题。
发明内容
为了克服上述问题，本发明提供一种自动化程度高、集成化程度高、高效的水泵装配生产线。
本发明的技术方案是提供一种水泵装配生产线，其用于装配水泵，该水泵包括一机壳及泵壳，所述机壳一面与所述泵壳相接以形成一封闭的空腔，另一面设置有控制器；一控制腔盖将控制器封闭；一接插件一端露出所述机壳外，另一端有若干个伸入到所述机壳内并与控制器焊接的插针；所述泵壳上具有进水口和出水口，其特征在于，其包括一供工装板移动的环形的轨道，所述轨道由多个子轨道组成，所述工装板上设置有卡设机壳的工件槽，沿所述轨道依次设置有以下工位：
一上料工位：负责将机壳放置在一空闲的所述工装板的工件槽中，并将所述工装板放置到所述轨道上；
一控制器安装工位：负责由控制器机械手将控制器放置到机壳中；
一焊接工位：负责由自动焊接机将接插件的针脚与控制器进行焊接，并通过焊接检测相机对焊接的情况进行拍照，由控制系统通过图像分析以检测焊接的情况；
一装控制腔盖工位：负责将控制腔盖涂胶并放置到水泵的机壳上，然后上螺钉固定；
一装泵壳工位：负责将泵壳安装到所述机壳上，并上螺钉固定；
一性能检测工位：负责对安装完成的水泵进行电气性能测试；
一下料工位：负责将安装完成的水泵从所述工装板上取下。
优选的，所述上料工位还包括一用于给所述机壳喷涂识别码的喷码机，所述控制器安装工位、焊接工位、装控制腔盖工位、装泵壳工位和性能检测工位均设置有扫描并识别所述机壳上的识别码的阅读器。
优选的，所述上料工位还负责将插接件放入所述机壳中，所述上料工位和控制器安装工位之间设置有：
插接件固定工位：负责给所述插接件上螺钉以将其固定在所述机壳上；
插接件插针折弯工位：负责将插接件的插针折弯90°；
所述插接件插针折弯工位设置有一固定支架，所述固定支架上垂直向下地设置一第一滑轨，还包括一L字形的滑动支架，所述滑动支架的一侧面活动设置在所述第一滑轨上，一第一气缸驱动所述滑动支架沿所述滑轨上下移动，所述滑动支架的另一侧面上设置一气缸臂可旋转的旋转气缸，所述旋转气缸的气缸臂上设置一旋转板，所述旋转板上设置第二滑轨，所述第二滑轨上设置一翻折板，所述旋转板上还设置驱动所述翻折板沿所述第二滑轨移动的第二气缸。
优选的，所述装控制腔盖工位和装泵壳工位之间还设置有：
翻转放料工位，负责通过人工作业的方式将所述机壳翻转，并放入叶轮、密封圈；然后将机壳重新放置在所述工装板上。
优选的，所述装泵壳工位和性能检测工位之间还设置有：
气密性检测工位，负责将所述泵壳上的进水口和出水口封闭，并通入高压气以进行气密性检测。
优选的，所述控制器安装工位设置有控制器安装机架，所述控制器安装机架内设置有叠放多个控制器料盘的料盘区、以及放置空的控制器料盘的空盘区，所述控制器料盘上可具有多个收容控制器的控制器卡槽，所述控制器机械手是一多轴机械手，其自由端设置有多个用于将所述控制器料盘上的控制器吸附的吸盘，由所述控制器机械手将控制器送入到所述轨道上的机壳上；并通过所述控制器机械手上的吸盘将空的控制器料盘从所述料盘区转移到空盘区。
优选的，所述装控制腔盖工位设置有后盖供料机构，所述后盖供料机构包括一分度盘，所述分度盘上设置有若干个控制腔盖，所述后盖供料机构一侧设置一涂胶机构，所述涂 胶机构包括喷出胶水的涂胶针、存放胶水的胶桶、将胶桶中的胶水送入涂胶针的胶泵；所述后盖供料机构和涂胶机构之间还设置一控制腔盖机械手，所述控制腔盖机械手是一多轴机械手，其负责将所述后盖供料机构处的控制腔盖取出，并送至所述涂胶针下方转动一周以将控制腔盖的四周都涂上胶水；还设置一螺钉拧紧机构，将控制腔盖通过螺钉固定到机壳上。
优选的，所述插接件固定工位包括一底座，所述底座中设置一贯穿的螺丝刀通道，所述螺丝刀通道前端正对所述轨道，所述螺丝刀通道后端设置一电动螺丝刀，所述电动螺丝刀具有一可在所述螺丝刀通道中移动并可旋转的刀柄，所述螺丝刀通道前端上下枢轴设置两夹块，两所述夹块之间设置有供螺钉通过的通孔，所述底座中间设置一凹槽，所述凹槽侧壁枢轴设置一两端开口的筒形的螺钉筒，所述螺钉筒具有一可与所述螺丝刀通道连通的中心孔，一螺钉筒气缸驱动所述螺钉筒绕其枢轴点旋转；所述插接件固定工位还包括一螺钉震动盘，所述螺钉震动盘的出口通过一软管连通所述中心孔，还包括向所述软管中吹高压气的喷嘴。
优选的，所述装泵壳工位设置有框架结构的装泵壳机架，所述轨道穿过所述装泵壳机架，所述装泵壳机架中设置堆叠若干个泵壳托盘的泵壳供料区，所述泵壳托盘上设置有若干个卡设泵壳的泵壳卡槽，所述装泵壳机架上设置有一从所述泵壳卡槽中取泵壳并送至所述工装板上以与其上的机壳对接的泵壳机械手，还包括一给泵壳上螺钉以固定泵壳和机壳的拧螺钉机构。
优选的，所述轨道中部设置一门形的闸门，所述闸门中水平设置一过渡轨道，所述闸门两端均设置有带动所述过渡轨道上下移动的环形链条及驱动所述环形链条转动的电机；所述过渡轨道可与所述闸门两端的子轨道连接以形成完整的环形轨道。
本发明的水泵装配生产线围绕一环形的轨道，依次布置上料工位、插接件固定工位、插接件插针折弯工位、控制器安装工位、焊接工位、装控制腔盖工位、翻转放料工位、装泵壳工位、气密性检测工位、性能检测工位和下料工位等工位，上述工位采用人工和自动化结合的方式，将安装控制器、控制腔盖和泵壳，以及测试等工作流水线作业，在考虑成本的情况下，大大提高了自动化程度，提高了生产效率。
附图说明
图1是泵壳和机壳的结构示意图；
图2是本发明的水泵装配生产线的俯视图；
图3是插接件固定工位的立体结构示意图；
图4是插接件固定工位的局部结构示意图；
图5是图4中A处局部放大图；
图6是插接件插针折弯工位的结构示意图；
图7是插接件插针折弯工位的局部结构示意图；
图8是控制器安装工位的结构示意图；
图9是控制器机械手的立体结构示意图；
图10是装控制腔盖工位的立体结构示意图；
图11是装控制腔盖工位的俯视图；
图12是装泵壳工位的立体结构示意图；
图13是装泵壳工位的俯视图；
图14是性能检测工位的局部结构示意图；
图15是闸门处的结构示意图。
具体实施方式
下面对本发明的具体实施方式作进一步详细的描述。
如图1至图15所示，本发明的一种水泵装配生产线用于装配水泵。该水泵包括一机壳10及泵壳12，机壳10一面与泵壳12相接以形成一封闭的空腔(未图示)，另一面设置有控制器槽(未图示)。控制器槽内设置有控制器(即控制电路板)；一控制腔盖13将控制器封闭；一接插件一端露出机壳10外，另一端有若干个伸入到机壳10内并与控制器焊接的插针。泵壳12上具有进水口14和出水口16，泵壳12和机壳10形成的空腔内安装有转子(未图示)和磁片(未图示)，泵壳12和机壳10之间还需要设置O形密封圈(未图示)。本发明的一种水泵装配生产线要完成下述工作：将机壳10装好接插件后送上生产线、上螺钉固定接插件、将接插件的针脚折弯90°、放入控制器、对控制器除静电并与接插件焊接、将控制腔盖涂胶后安装到机壳10上并上螺钉固定、翻转机壳10、叶轮转子充磁并放入机壳10中、装泵壳12并上螺钉固定、气密性检测、性能检测、良品打包次品剔除等。上述工作多数自动化作业，以提高效率，少数由人工完成，以简化生产线的复杂程度，降低生产线的成本。
具体而言，本发明的具体结构包括以下部分：
包括一供工装板(未图示)移动的环形的轨道18，轨道18由多个子轨道(未图示)组成，每个子轨道都由两相互平行的链条或传送带组成。装机壳10的工装板放置在两链条或传送带之间，以随子轨道移动，工装板上设置有一个或多个卡设机壳10的工件槽。沿轨道18依次设置有以下工位：
一上料工位20：首先由操作工将接插件压异形密封圈,然后将接插件扣入机壳10,机壳10放 置在一空闲的工装板的工件槽中，取O型圈放到机壳10上，最后将工装板放置到轨道18上；上料工位20还包括一用于给机壳10喷涂识别码的喷码机(未图示)，喷码机给机壳10喷上识别码(二维码或条形码)，其他工位则设置扫描该识别码的阅读器，这样就可以准确识别当前机壳10；在任何一工位该机壳10被判定为次品，则后续工位扫描到该机壳10，就会跳过该机壳10，而不执行操作，避免出错或无效装配。
一插接件固定工位22：负责给插接件上螺钉以将其固定在机壳10上，自动上螺钉的技术已经是业界成熟的技术，可以利用机械手将螺钉放置到位，然后机械手或原地放置的电动螺丝刀(例如CN201410216075.3中的结构)执行旋转螺钉以固定的作业；本发明为了减少机械手的使用，采用震动盘、气缸和电动螺丝刀的简单组合来实现自动上螺钉的功能，其具体结构稍后会详细介绍；后续工位中，涉及自动上螺钉的功能均可参照此结构。
一插接件插针折弯工位24：负责将插接件的插针折弯90°，插针在一凹陷的插针槽中，本发明采用多个气缸加一翻转气缸共同配合，将插针翻转90°以实现折弯，其具体结构稍后会详细介绍；
一控制器安装工位26：负责由控制器机械手将控制器放置到机壳10中，控制器上设置有供接插件插针穿过的插针孔；
一焊接工位28：负责首先对控制器吹离子风，以除静电；然后由自动焊接机将接插件的针脚与控制器进行焊接，并通过焊接检测相机对焊接的情况进行拍照，由控制系统通过图像分析以检测焊接的情况；应用于流水线的自动焊接机也是业界所熟知的技术，本领域普通技术人员根据需要适当选用即可，因此，其结构未详细图示。
一装控制腔盖工位30：负责将控制腔盖涂胶并放置到水泵的机壳10上，然后通过自动上螺钉装置上螺钉固定，其具体的结构稍后详细说明；
一翻转放料工位32，负责通过人工作业的方式将机壳10翻转，并放入充磁后的叶轮、密封圈等；然后将机壳10重新放置在工装板上；
一装泵壳工位34：负责将泵壳12安装到机壳10上，并上螺钉固定；
一气密性检测工位36，负责将泵壳12上的进水口14和出水口16封闭，并通入高压气以进行气密性检测，其通过机械手用堵头将出水口16封闭，然后高压气连通进水口14，通入一定气压的高压气并静置一定时间，通过气压表的读数变化，以判定气密性。气密性自动检测结构也是业界所熟知的结构，例如201420868420.7、201920522879.4中揭示的结构，本领域普通技术人员根据需要选用即可。
一性能检测工位38：其通过机械手引导插座对安装完成的水泵的插接件进行电连接， 以进行电气性能测试；其具体结构也是业界所熟知的结构，本领域普通技术人员根据需要选用即可。
一下料工位40：由人工将安装完成的并检测合格的水泵从工装板上取下进行打包处理，不合格的水泵则放入次品框，以待后续处理。
其中，插接件固定工位22、插接件插针折弯工位24、控制器安装工位26、焊接工位28、装控制腔盖工位30、装泵壳工位34、气密性检测工位36和性能检测工位38为自动化工位，通过设备自动化完成相应的工作。这些工位上均设置有顶升机构42，工装板(未图示)底部设置有卡位槽(未图示)，顶升机构42包括顶升气缸(未图示)，顶升气缸的气缸臂上设置有对应卡位槽的卡块(未图示)，通过顶升气缸将卡块卡入卡位槽中，从而固定工装板，并通过顶升气缸向上顶起工装板，使其脱离轨道18，从而方便在各工位进行各类作业。上述结构是为了将工装板顶起以进行定位，方便其他机构进行后续作业，与之配套的有测量工装板的位置传感器；上述结构是业界的惯用技术手段，通过上述描述，业界普通技术人员已可以不付出任何创造性劳动的情况下实现上述结构，因而未详细图示。
通过上述结构，已经可以实现了一个完整的水泵装配生产工艺。大部分的工位均采用自动化作业的方式，少部分采用人工作业的方式，即提高了生产效率，也避免了针对复杂工艺全部采用自动化设备而产生的制造成本迅速上升的情况。
以下是部分工位的具体结构设计：
插接件固定工位22包括一底座82，底座82中设置一贯穿的螺丝刀通道(未图示)。螺丝刀通道前端正对轨道18，螺丝刀通道后端设置一电动螺丝刀84，电动螺丝刀84具有一可在螺丝刀通道中移动并可旋转的刀柄(未图示)。螺丝刀通道前端上下枢轴设置两夹块86，两夹块86之间设置有供螺钉通过的通孔88。底座82中间设置一凹槽90，凹槽90侧壁枢轴设置一两端开口的筒形的螺钉筒92。螺钉筒92具有一可与螺丝刀通道连通的中心孔，一螺钉筒气缸94驱动螺钉筒92绕其枢轴点旋转。插接件固定工位22还包括一螺钉震动盘96，螺钉震动盘96的出口通过一软管(未图示)连通螺钉筒92(也可直接连通中心孔(未图示))，还包括向软管中吹高压气的喷嘴93。这是本发明设计的一种拧螺钉机构，其通过气缸、电动螺丝刀等常见结构即可实现自动供料和上螺钉，结构简单成本低。其工作的原理是，螺钉震动盘96通过震动依次将螺钉送入软管，然后通过喷嘴将螺钉吹到螺钉筒92并经过螺钉筒92进入到中心孔中，最后进入与中心孔连通的螺丝刀通道中。两夹块86在重力作用下，处于合拢状态，螺钉卡在通孔88处。螺钉筒气缸94带动螺钉筒92旋转，前端离开中心孔，阻挡住后面的螺钉进入，并避免阻塞螺丝刀通道。电动螺丝刀84的刀杆前伸，推动两夹块 86张开，松开螺钉，从而可以由电动螺丝刀84旋转螺钉以将螺钉固定到插接件上；完成一次拧螺丝作业后，电动螺丝刀84回退，螺钉筒气缸94带动螺钉筒92旋转，前端连通中心孔，送入新的螺钉，以进行下一次作业。
插接件插针折弯工位24设置有一固定支架44，固定支架44上垂直向下地设置一第一滑轨46。还包括一L字形的滑动支架48，滑动支架48的一侧面活动设置在第一滑轨46上，一第一气缸50驱动滑动支架48沿滑轨上下移动；滑动支架48的另一侧面上设置一气缸臂可旋转的旋转气缸52，旋转气缸52的气缸臂上设置一旋转板54，旋转板54上设置第二滑轨56，第二滑轨56上设置一翻折板58，旋转板54上还设置驱动翻折板58沿第二滑轨56移动的第二气缸60。因为接插件插针设置在控制器槽(未图示)中，将其折弯需要执行以下动作：第一气缸50驱动翻折板58下降到接插件插针侧下方，然后第二气缸60将翻折板58水平移动至接插件插针正下方，最后旋转气缸52带动翻折板58旋转90°以对接插件插针实现翻折90°作业。
控制器安装工位26设置有控制器安装机架62，控制器安装机架62内设置有叠放多个控制器料盘64的料盘区66、以及放置空的控制器料盘64的空盘区68。控制器料盘64上可具有多个收容控制器的控制器卡槽(未图示)。控制器机械手70是一多轴机械手，其自由端设置有多个用于吸附控制器的吸盘72，由控制器机械手70将吸附的控制器送入到轨道18上的机壳10上。接插件的插针正好穿过控制器上的插针孔(未图示)，然后在焊接工位28进行焊接。控制器料盘64上对应控制器形状设置有控制器卡槽，控制器料盘64也在料盘区66通过立杆72精确定位，从而确保控制器的位置、角度准确，方便插入插针。用完的控制器料盘64由控制器机械手70吸附并从料盘区66转移到空盘区68。
装控制腔盖工位30设置有后盖供料机构74，后盖供料机构74包括一分度盘76，分度盘76上设置有若干个控制腔盖。后盖供料机构74一侧设置一涂胶机构78，涂胶机构78包括喷出胶水的涂胶针(未图示)、存放胶水的胶桶(未图示)、将胶桶中的胶水送入涂胶针的胶泵(未图示)，上述结构市场上已经有成熟的产品，根据需要选用即可，因而未详细图示。后盖供料机构74和涂胶机构78之间还设置一控制腔盖机械手80，控制腔盖机械手80是一多轴机械手，其负责将后盖供料机构74处的控制腔盖取出，并送至涂胶针下方转动一周以将控制腔盖的四周都涂上胶水，然后在CCD相机83处进行角度检测，以调整好位置，最后将控制腔盖放置到机壳10上。还设置一螺钉拧紧机构81，将控制腔盖通过螺钉固定到机壳10上。
装泵壳工位34设置有框架结构的装泵壳机架98，轨道18穿过装泵壳机架98。装泵 壳机架98中设置堆叠若干个泵壳托盘100的泵壳供料区102，泵壳托盘100上设置有若干个卡设泵壳12的泵壳卡槽(未图示)。装泵壳机架98上设置有一从泵壳12卡槽中取泵壳12并送至工装板上以与其上的机壳10对接的泵壳机械手104，还包括一给泵壳12上螺钉以固定泵壳12和机壳10的拧螺钉机构105。
性能检测工位38包括首先通过机械手(未图示)将泵壳12和机壳10已经固定在一起的水泵120移动至检测平台112，然后由气缸(未图示)推动进水管114、出水管116和插座118分别连接水泵对应的位置，以进行性能检测。
进一步地，为了方便操作人员进出，在轨道18中部设置一门形的闸门106，闸门106中水平设置一横梁110，横梁110上设置过渡轨道108，闸门106两端均设置有带动横梁110上下移动的环形链条(未图示)及驱动环形链条(未图示)转动的电机(未图示)；过渡轨道108可与闸门106两端的子轨道连接以形成完整的环形轨道18；其在使用时，横梁110抬高，方便操作人员进出；横梁110放下和轨道18平齐，以形成完整的轨道结构，方便工装板移动。
上述结构中，涉及许多已经在业界得到广泛应用的结构，因而未详细图示；针对上述结构，如何选用适当的结构，以实现本发明所需要的功能，已经是业界的常规技术手段，且其具体结构非本发明的创新点所在，因而本发明中未详细揭示。
以上实施例仅为本发明其中的一种实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种水泵装配生产线，其用于装配水泵，该水泵包括一机壳及泵壳，所述机壳一面与所述泵壳相接以形成一封闭的空腔，另一面设置有控制器；一控制腔盖将控制器封闭；一接插件一端露出所述机壳外，另一端有若干个伸入到所述机壳内并与控制器焊接的插针；所述泵壳上具有进水口和出水口，其特征在于，其包括一供工装板移动的环形的轨道，所述轨道由多个子轨道组成，所述工装板上设置有卡设机壳的工件槽，沿所述轨道依次设置有以下工位：一上料工位：负责将机壳放置在一空闲的所述工装板的工件槽中，并将所述工装板放置到所述轨道上；
    一控制器安装工位：负责由控制器机械手将控制器放置到机壳中；
    一焊接工位：负责由自动焊接机将接插件的针脚与控制器进行焊接，并通过焊接检测相机对焊接的情况进行拍照，由控制系统通过图像分析以检测焊接的情况；
    一装控制腔盖工位：负责将控制腔盖涂胶并放置到水泵的机壳上，然后上螺钉固定；
    一装泵壳工位：负责将泵壳安装到所述机壳上，并上螺钉固定；
    一性能检测工位：负责对安装完成的水泵进行电气性能测试；
    一下料工位：负责将安装完成的水泵从所述工装板上取下。
  2. 根据权利要求1所述的一种水泵装配生产线，其特征在于：所述上料工位还包括一用于给所述机壳喷涂识别码的喷码机，所述控制器安装工位、焊接工位、装控制腔盖工位、装泵壳工位和性能检测工位均设置有扫描并识别所述机壳上的识别码的阅读器。
  3. 根据权利要求1所述的一种水泵装配生产线，其特征在于：所述上料工位还负责将插接件放入所述机壳中，所述上料工位和控制器安装工位之间设置有：
    插接件固定工位：负责给所述插接件上螺钉以将其固定在所述机壳上；
    插接件插针折弯工位：负责将插接件的插针折弯90°；
    所述插接件插针折弯工位设置有一固定支架，所述固定支架上垂直向下地设置一第一滑轨，还包括一L字形的滑动支架，所述滑动支架的一侧面活动设置在所述第一滑轨上，一第一气缸驱动所述滑动支架沿所述滑轨上下移动，所述滑动支架的另一侧面上设置一气缸臂可旋转的旋转气缸，所述旋转气缸的气缸臂上设置一旋转板，所述旋转板上设置第二滑轨，所述第二滑轨上设置一翻折板，所述旋转板上还设置驱动所述翻折板沿所述第二滑轨移动的第二气缸。
  4. 根据权利要求1所述的一种水泵装配生产线，其特征在于：所述装控制腔盖工位和装泵壳工位之间还设置有：
    翻转放料工位，负责通过人工作业的方式将所述机壳翻转，并放入叶轮、密封圈；然后将机 壳重新放置在所述工装板上。
  5. 根据权利要求1所述的一种水泵装配生产线，其特征在于：所述装泵壳工位和性能检测工位之间还设置有：
    气密性检测工位，负责将所述泵壳上的进水口和出水口封闭，并通入高压气以进行气密性检测。
  6. 根据权利要求1所述的一种水泵装配生产线，其特征在于：所述控制器安装工位设置有控制器安装机架，所述控制器安装机架内设置有叠放多个控制器料盘的料盘区、以及放置空的控制器料盘的空盘区，所述控制器料盘上可具有多个收容控制器的控制器卡槽，所述控制器机械手是一多轴机械手，其自由端设置有多个用于将所述控制器料盘上的控制器吸附的吸盘，由所述控制器机械手将控制器送入到所述轨道上的机壳上；并通过所述控制器机械手上的吸盘将空的控制器料盘从所述料盘区转移到空盘区。
  7. 根据权利要求1所述的一种水泵装配生产线，其特征在于：所述装控制腔盖工位设置有后盖供料机构，所述后盖供料机构包括一分度盘，所述分度盘上设置有若干个控制腔盖，所述后盖供料机构一侧设置一涂胶机构，所述涂胶机构包括喷出胶水的涂胶针、存放胶水的胶桶、将胶桶中的胶水送入涂胶针的胶泵；所述后盖供料机构和涂胶机构之间还设置一控制腔盖机械手，所述控制腔盖机械手是一多轴机械手，其负责将所述后盖供料机构处的控制腔盖取出，并送至所述涂胶针下方转动一周以将控制腔盖的四周都涂上胶水；还设置一螺钉拧紧机构，将控制腔盖通过螺钉固定到机壳上。
  8. 根据权利要求1所述的一种水泵装配生产线，其特征在于：所述插接件固定工位包括一底座，所述底座中设置一贯穿的螺丝刀通道，所述螺丝刀通道前端正对所述轨道，所述螺丝刀通道后端设置一电动螺丝刀，所述电动螺丝刀具有一可在所述螺丝刀通道中移动并可旋转的刀柄，所述螺丝刀通道前端上下枢轴设置两夹块，两所述夹块之间设置有供螺钉通过的通孔，所述底座中间设置一凹槽，所述凹槽侧壁枢轴设置一两端开口的筒形的螺钉筒，所述螺钉筒具有一可与所述螺丝刀通道连通的中心孔，一螺钉筒气缸驱动所述螺钉筒绕其枢轴点旋转；所述插接件固定工位还包括一螺钉震动盘，所述螺钉震动盘的出口通过一软管连通所述中心孔，还包括向所述软管中吹高压气的喷嘴。
  9. 根据权利要求1所述的一种水泵装配生产线，其特征在于：所述装泵壳工位设置有框架结构的装泵壳机架，所述轨道穿过所述装泵壳机架，所述装泵壳机架中设置堆叠若干个泵壳托盘的泵壳供料区，所述泵壳托盘上设置有若干个卡设泵壳的泵壳卡槽，所述装泵壳机架上设置有一从所述泵壳卡槽中取泵壳并送至所述工装板上以与其上的机壳对接的泵壳机械手， 还包括一给泵壳上螺钉以固定泵壳和机壳的拧螺钉机构。
  10. 根据权利要求1所述的一种水泵装配生产线，其特征在于：所述轨道中部设置一门形的闸门，所述闸门中水平设置一过渡轨道，所述闸门两端均设置有带动所述过渡轨道上下移动的环形链条及驱动所述环形链条转动的电机；所述过渡轨道可与所述闸门两端的子轨道连接以形成完整的环形轨道。
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