WO2021237757A1 - 一种医疗药品粉末包装流水线及其包装方法 - Google Patents

一种医疗药品粉末包装流水线及其包装方法 Download PDF

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Publication number
WO2021237757A1
WO2021237757A1 PCT/CN2020/093708 CN2020093708W WO2021237757A1 WO 2021237757 A1 WO2021237757 A1 WO 2021237757A1 CN 2020093708 W CN2020093708 W CN 2020093708W WO 2021237757 A1 WO2021237757 A1 WO 2021237757A1
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WIPO (PCT)
Prior art keywords
feeding
directional
cap
input
rotating
Prior art date
Application number
PCT/CN2020/093708
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English (en)
French (fr)
Inventor
黄静秋
Original Assignee
皇润佳医疗科技南京有限责任公司
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Publication of WO2021237757A1 publication Critical patent/WO2021237757A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/10Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
    • B65B1/12Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers

Definitions

  • the invention relates to a powder packaging line, in particular to a medical drug powder packaging line.
  • the assembly line can be roughly divided into seven types of assembly lines according to the conveying method of the assembly line: belt assembly line, plate chain line, double-speed chain, plug-in line, mesh belt line, suspension line and drum assembly line.
  • the assembly line is highly expandable, and the delivery volume, delivery speed, assembly station, and auxiliary components can be designed according to requirements. According to the choice of configuration, the requirements of assembly and delivery can be realized. Conveyor lines are indispensable in the mass production of enterprises.
  • the existing pharmaceutical powder packaging line is used to pack the powder into the bottle, because it involves the capping of the bottle, and the robot is used to tighten the bottle cap, it is necessary to limit the orientation of the bottle cap.
  • the orientation of the traditional bottle cap generally requires manual manual change of the orientation of the bottle cap, and then puts it on the assembly line to give the robot to tighten the medicine bottle.
  • the use of manual to change the orientation of the bottle cap increases the labor cost. This in turn increases packaging costs.
  • a medical drug powder packaging assembly line is provided to solve the above-mentioned problems existing in the prior art.
  • a medical drug powder packaging assembly line including:
  • the material transportation system includes an input mechanism and a transmission mechanism connected to the input mechanism;
  • the charging system includes a rotating mechanism connected with the conveying mechanism, and a feeding mechanism arranged on the side of the rotating mechanism;
  • the cap screwing system includes a directional cap screwing mechanism arranged on the side of the rotating mechanism; the directional cap screwing mechanism includes a clamshell compartment arranged on the side of the rotating mechanism, a cap feeding assembly connected with the clamshell compartment, and A support frame fixedly connected to the cover sending component, and a cap screwing component connected with the cover sending component and arranged above the rotating mechanism.
  • the input mechanism includes an input limit rod connected to the transmission mechanism, an input pad fixedly mounted on the input limit rod, and an input fixedly connected to the input limit rod
  • a limit wheel an input fixed wheel rotatably connected with the input limit wheel, an input bottom plate fixedly installed under the input fixed wheel, and an input housing fixedly installed on the side of the input fixed wheel; the input
  • the shell is a grooved shell with a predetermined arc.
  • the input mechanism is designed mainly for inputting the medicine bottle, and at the same time, the input speed of the medicine bottle is limited, so as to prevent the occurrence of too many input medicine bottles and confusion Condition.
  • the transfer mechanism includes a right transfer unit and a left transfer unit; the right transfer unit and the left transfer unit are two sets of symmetrically arranged identical units, and each set of identical units includes a connecting rod connected to the input limit rod.
  • the design of the transmission mechanism is mainly for The transfer of the medicine bottle is carried out, so that the medicine bottle can be evenly input to the upper part of the rotating assembly, thereby completing the bottling work.
  • the rotating mechanism includes a rotating bottom plate installed on the side of the conveying channel, a rotating caster fixedly installed below the rotating bottom plate, a rotating base rotatably connected to the rotating bottom plate, and a rotating base that is rotatably connected to the rotating bottom plate.
  • the rotating mechanism is designed mainly to drive the medicine bottle to rotate, and then The medicine bottle is rotated to the bottom of different stations for packaging, which makes the packaging safer and more reliable than the traditional manual replacement station.
  • the driving mechanism includes an input motor fixedly installed under the rotating bottom plate, an input shaft connected to the input motor, an input gear sleeved on the input shaft, and fixedly installed on the input shaft.
  • the gear rod drives the rotating gear instead of the gear connection of the transmission. The main reason is that it takes time to load the medicine bottle.
  • the traditional method is mainly realized by the intermittent working motor, and the intermittent operation of the motor , It is easy to cause damage to the motor itself, and in the present invention, the gear rod is used to drive the rotating gear to rotate, so that the motor does not need to stop working to complete the stop filling work of the medicine bottle.
  • the feeding mechanism includes a feeding bottom plate arranged on the side of the rotating bottom plate, a feeding rack fixedly installed on the feeding bottom plate, a feeding column fixedly installed on the feeding rack, and a feeding column fixedly installed on the feeding rack.
  • the clamshell compartment is provided with a clamshell assembly
  • the clamshell assembly includes a clamshell motor, a directional cam that rotates coaxially with the clamshell motor, a directional link connected to the directional cam, and
  • the directional spring is arranged on the directional track above the directional telescopic rod, and the directional inclined plate is arranged below the directional track; the directional cutting inclined plate is provided with a groove of a predetermined size, and the directional arc rod
  • the side part is provided with a directional abutment wheel fixedly connected with the flip-top bin, the directional sliding sleeve is fixedly installed in the flip-top bin
  • the cover feeding assembly includes a cover feeding tilt plate connected with the directional tilt plate, a cover feeding frame fixedly installed in the flip cover bin, and a cover feeding motor fixedly installed on the side of the cover feeding frame,
  • the cover sending shaft connected to the cover sending motor, the cover sending end shaft connected to the cover sending shaft, the cover sending conveyor belt that sleeves the cover sending shaft and the cover sending end shaft, and is fixedly installed at
  • the cover feeding tilt rod is provided with a predetermined angle Installed on the cap-feeding conveyor belt, the cap-feeding assembly is designed to transport the caps, thereby increasing the intelligent work progress of the assembly line.
  • the cap screwing assembly includes a cap screwing frame fixedly connected to the cap feeding sliding frame, a cap screwing telescopic rod fixedly installed on the cap screwing frame, and a cap screwing telescopic rod fixedly connected to the cap screwing telescopic rod.
  • the capping fixing part is inserted into the capping shaft of the capping fixing part, the capping motor rotating coaxially with the capping shaft, and the capping head arranged at the end of the capping shaft, and the capping assembly is designed The main purpose is to drive the bottle cap to tighten the medicine bottle, and then complete the screwing work of the medicine bottle.
  • a packaging method for a medical drug powder packaging assembly line including:
  • Step 1 When the medicine needs to be bottled, put the medicine bottle into the input housing at this time. At this time, the medicine bottle is blocked by the input limit wheel. When the input limit wheel rotates upward, the medicine bottle will Enter the input limit wheel and slide to the input pad. At this time, the input limit wheel will catch you and move the medicine bottle to the conveying mechanism;
  • Step 2 After the medicine bottle enters the conveying mechanism, the right and left conveying units move against the medicine bottle. At this time, the conveying motor works to drive the conveying shaft to rotate, which in turn drives the conveyor to move, and then Make the conveyor belt to resist the medicine bottle to drive the medicine bottle to move until the medicine bottle moves to the rotating mechanism and then stops working;
  • Step 3 After the medicine bottle enters the rotating mechanism, the driving mechanism is working at this time, and the input motor is working at this time, which drives the input shaft to rotate, and then drives the input gear to rotate, and then drives the input rod to rotate, and then drive Rotate the gear to rotate, and then drive the rotating shaft to rotate, and then the base and the rotating flap to rotate, and then drive the medicine bottle to rotate until the medicine bottle moves below the feeding mechanism, stop working;
  • Step 4 When the medicine bottle moves below the feeding mechanism, the feeding mechanism is used to feed the medicine bottle. At this time, the feeding motor works to drive the feeding screw to rotate, which in turn drives the blades on the feeding screw to squeeze The medicine in the feeding bin enters the medicine bottle from the feeding port until the medicine bottle is full and stops working;
  • Step 5 When the medicine bottle is full, the rotating mechanism will work again at this time to drive the medicine bottle to rotate below the screw cap assembly. At this time, the clamshell assembly will orient the bottle cap in the clamshell bin.
  • the flip-top motor works, and then drives the directional cam to rotate, and then drives the directional link to swing, and then drives the directional arc rod to swing against the directional abutment wheel, and then drives the directional telescopic rod to reciprocate, so that the directional telescopic rod will reciprocate the bottle cap.
  • Step 6 When the bottle cap is turned over, the bottle cap will slide into the cap feeding tilt plate from the directional tilting plate, and then slide onto the cap feeding conveyor belt. At this time, the cap feeding motor will work and then drive the cap feeding shaft to proceed. Rotate, and then drive the cap feeding conveyor belt to move, and then drive the cap feeding tilt lever to move up against the bottle cap until the bottle cap reaches the cap feeding outlet, slide into the cap feeding rack until the bottle cap slides to the screw cap Within the component
  • Step 7 After the bottle cap is slid into the capping assembly, the cap is supported by the capping frame, and the capping telescopic rod is working at this time, which then drives the capping fixture to descend, and then drives the capping head to descend , Until the cap screwing head coincides with the bottle cap, and then the cap screwing motor will work, and then drive the capping shaft to work, and then drive the cap screwing head to rotate, and then complete the capping work of the medicine bottle; when the cap screwing of the medicine bottle is completed After that, it is rotated by the rotating assembly, and then taken out by the worker, and due to the opening direction of the capping frame, the bottle cap will be separated from the capping frame at this time.
  • the invention discloses a medical drug powder packaging assembly line.
  • a flip cap assembly is designed in a directional cap screwing mechanism, and the orientation of the bottle cap is changed through the flip cap assembly, so that the orientation of the bottle cap is the orientation required by the cap screwing manipulator. It replaces the traditional manual operation of flipping the cap to the direction of the bottle cap, thereby reducing the packaging cost and increasing the packaging efficiency.
  • Figure 1 is a schematic diagram of the structure of the present invention.
  • Figure 2 is a schematic diagram of the input mechanism of the present invention.
  • Fig. 3 is a schematic diagram of the conveying mechanism of the present invention.
  • Fig. 4 is a schematic diagram of the rotating mechanism of the present invention.
  • Fig. 5 is a schematic diagram of the rotating gear of the present invention.
  • Fig. 6 is a schematic diagram of the feeding mechanism of the present invention.
  • Fig. 7 is a schematic cross-sectional view of the feeding barrel of the present invention.
  • Figure 8 is a schematic diagram of the directional capping mechanism of the present invention.
  • Fig. 9 is a schematic diagram of the cover feeding assembly of the present invention.
  • Figure 10 is a schematic diagram of the screw cap assembly of the present invention.
  • Fig. 11 is a schematic diagram of the flip cover assembly of the present invention.
  • the reference signs are: input mechanism 1, input housing 11, input limit wheel 12, input fixed wheel 13, input limit rod 14, input pad 15, input bottom plate 16, transfer mechanism 2, right transfer unit 21, transfer Shaft 211, transmission motor 212, transmission base 213, left transmission unit 22, rotation mechanism 3, rotation base plate 31, transmission flap 32, rotation base 33, rotation casters 34, rotation shaft 35, rotation gear 36, input gear 37, input Rod 371, input motor 38, input shaft 39, feeding mechanism 4, feeding bottom plate 41, feeding rack 42, feeding column 43, feeding motor 44, feeding barrel 45, feeding bin 451, feeding screw 452, feeding port 453, feeding shell 454, directional capping mechanism 5, capping assembly 51, capping motor 511, capping shaft 512, capping fixing part 513, capping telescopic rod 514, capping frame 515, capping head 516, capping component 52, capping Cover motor 521, cover feeding conveyor belt 522, cover feeding tilt plate 523, cover feeding frame 524, cover feeding tilt lever 525, cover feeding outlet 526, support frame 53, clamshell bin 54, directional channel 551,
  • the reason for this problem is that the existing drug powder packaging line is in the process of packaging the drug bottle powder into the bottle, because it involves the bottle
  • the manipulator is used to tighten the medicine bottle, and the use of manual to change the orientation of the bottle cap increases the labor cost, thereby increasing the packaging cost
  • the present invention designs a clamshell assembly in the directional capping mechanism, and then performs the clamshell assembly through the clamshell assembly.
  • the orientation of the bottle cap is changed so that the orientation of the bottle cap is the orientation required by the cap screwing manipulator, which replaces the traditional manual operation of flipping the cap orientation, thereby reducing packaging costs and increasing packaging efficiency.
  • a medical drug powder packaging line including: input mechanism 1, input housing 11, input limit wheel 12, input fixed wheel 13, input limit rod 14, input pad 15, input bottom plate 16, conveying mechanism 2, right Transmission unit 21, transmission shaft 211, transmission motor 212, transmission base 213, left transmission unit 22, rotation mechanism 3, rotation base plate 31, transmission flap 32, rotation base 33, rotation casters 34, rotation shaft 35, rotation gear 36, Input gear 37, input rod 371, input motor 38, input shaft 39, feeding mechanism 4, feeding bottom plate 41, feeding frame 42, feeding column 43, feeding motor 44, feeding barrel 45, feeding bin 451, feeding screw 452, feeding port 453, feeding housing 454, directional capping mechanism 5, capping assembly 51, capping motor 511, capping shaft 512, capping fixing part 513, capping telescopic rod 514, capping frame 515, capping head 516, sending Cover assembly 52, cover feeding motor 521, cover feeding conveyor belt 522, cover feeding tilting plate 523, cover feeding frame 524, cover feeding tilt lever 525, cover feeding outlet 526, support frame 53, clamshell bin 54, orientation path
  • the transfer mechanism 2 is in communication with the input mechanism 1, the transfer mechanism 2 is in communication with the rotation mechanism 3, the feeding mechanism 4 is designed on the side of the rotation mechanism 3, and the directional capping mechanism 5 Designed on the side of the rotating mechanism 3;
  • the directional cap screwing mechanism 5 includes a clamshell bin 54 provided on the side of the rotating mechanism 3, a cap feeding assembly 52 connected to the clamshell bin 54, a support frame 53 fixedly connected to the cap feeding assembly 52, and The cap screwing assembly 51 communicates with the cap feeding assembly 52 and is arranged above the rotating mechanism 3.
  • the input mechanism 1 includes an input limit rod 14 connected to the transmission mechanism 2, an input pad 15 fixedly mounted on the input limit rod 14, and an input limit rod fixedly connected to the input limit rod 14.
  • the input housing 11 is a grooved housing with a predetermined arc
  • the design input mechanism 1 is mainly for the input of the medicine bottle, while limiting the input speed of the medicine bottle input, thereby preventing the occurrence of input There are too many medicine bottles and there is confusion.
  • the transfer mechanism 2 includes a right transfer unit 21 and a left transfer unit 22; the right transfer unit 21 and the left transfer unit 22 are two sets of symmetrically arranged identical units, and each set of identical units includes a transfer connected with the input limit rod 14
  • the conveying mechanism 2 is designed mainly to convey the medicine bottles, so that the medicine bottles can be evenly input to the top of the rotating assembly to complete the bottling work.
  • the rotating mechanism 3 includes a rotating bottom plate 31 installed on the side of the conveying channel, a rotating caster 34 fixedly installed below the rotating bottom plate 31, a rotating base 33 rotatably connected to the rotating bottom plate 31, and a rotating base 33 that is connected to the rotating bottom plate 31.
  • the rotating shaft 35 of the base 33 is sleeved with the transmission flap 32 of the rotating shaft 35, and the driving mechanism sleeved with the rotating shaft 35 and fixedly installed under the rotating base plate 31.
  • the rotating mechanism 3 is designed mainly for driving The medicine bottle is rotated, so that the medicine bottle is rotated under different stations for packaging, thereby making the packaging safer and more reliable than the traditional manual replacement station.
  • the driving mechanism includes an input motor 38 fixedly installed under the rotating base plate 31, an input shaft 39 drivingly connected with the input motor 38, an input gear 37 sleeved on the input shaft 39, and fixedly installed on the input shaft 39.
  • the rotating gear 36 is provided with a tooth groove adapted to the input rod 371;
  • the transmission gear sleeves the rotating gear
  • the shaft 35 is designed with an input rack to drive the rotating gear 36 instead of the gear connection of the transmission.
  • the main reason is that it takes time to load the medicine bottle.
  • the traditional method is mainly realized by the intermittent working motor.
  • the intermittent operation of the motor is likely to cause damage to the motor itself, and the present invention uses the gear rod to drive the rotating gear 36 to rotate, so that the motor does not need to stop working to complete the stop of filling the medicine bottle.
  • the feeding mechanism 4 includes a feeding bottom plate 41 arranged on the side of the rotating bottom plate 31, a feeding frame 42 fixedly mounted on the feeding bottom plate 41, a feeding column 43 fixedly mounted on the feeding frame 42 and mounted on the A feeding motor 44 on the feeding column 43, and a feeding barrel 45 coaxially rotating with the feeding motor 44 and installed under the feeding column 43;
  • the feeding barrel 45 includes a feeding barrel 45 fixedly installed under the feeding column 43 Shell 454, a feeding bin 451 fixedly installed under the feeding shell 454, a feeding screw 452 inserted into the feeding bin 451 and rotating coaxially with the feeding motor 44, and arranged at the bottom of the feeding bin 451
  • the feeding port 453 is designed for the feeding mechanism 4 mainly to perform the dosing work on the medicine bottle, so that the medicine bottle completes the medicine filling and packaging work.
  • the clamshell compartment 54 is provided with a clamshell assembly.
  • the clamshell assembly includes a clamshell motor, a directional cam 553 that rotates coaxially with the clamshell motor, and a directional link 554 connected to the directional cam 553, which is connected to the directional cam.
  • the directional spring 557 abutted by the sliding sleeve 558, the directional track 551 arranged above the directional telescopic rod 559, and the directional inclined plate 552 arranged below the directional track 551; the directional cutting inclined plate is provided with a predetermined size
  • the side of the directional arc rod 555 is provided with a directional abutment wheel 556 fixedly connected to the clamshell bin 54, the directional sliding sleeve 558 is fixedly installed in the clamshell bin 54, and the directional channel 551 It is fixedly installed in the clamshell bin 54, and the design clamshell assembly mainly changes the orientation of the bottle cap, so that the orientation of the bottle cap is the orientation required by the cap screwing manipulator, thereby replacing the traditional manual flipping work of the bottle cap orientation. Furthermore, while reducing packaging costs, it also increases packaging efficiency.
  • the lid feeding assembly 52 includes a lid feeding inclined plate 523 connected to the directional inclined plate 552, a lid feeding frame 524 fixedly installed in the flip cover compartment 54 and a lid feeding motor 521 fixedly installed on the side of the lid feeding frame 524,
  • the cover sending shaft 211 is connected to the cover sending motor 521, and the cover sending end shaft is connected to the cover sending shaft 211.
  • the cover sending shaft 211 and the cover sending end shaft are sleeved.
  • the cap feeding tilt rod 525 is installed on the cap feeding conveyor belt 522 at a predetermined angle, and the cap feeding assembly 52 is designed to carry out the transportation of bottle caps, thereby increasing the intelligent work schedule of the assembly line.
  • the capping assembly 51 includes a capping frame 515 fixedly connected to the cap feeding sliding frame, a capping telescopic rod 514 fixedly installed on the capping frame 515, and a capping telescopic rod 514 fixedly connected to the capping telescopic rod 514
  • the fixing member 513 is inserted into the screwing shaft 512 of the screwing fixing member 513, the screwing motor 511 rotating coaxially with the screwing shaft 512, and the screwing head 516 arranged at the end of the screwing shaft 512 .
  • the design of the cap screwing assembly 51 is mainly to drive the bottle cap to screw the medicine bottle, and then complete the screw cap work of the medicine bottle.
  • the bottle advances to drive the medicine bottle to move until the medicine bottle moves to the rotating mechanism 3 and then stops working; when the medicine bottle enters the rotating mechanism 3, the driving mechanism works at this time, and the input motor 38 works at this time to drive the input shaft 39 rotates, and then drives the input gear 37 to rotate, and then drives the input rod 371 to rotate, and then drives the rotating gear 36 to rotate, and then drives the rotating shaft 35 to rotate, and then the rotating base 33 and the rotating flap to rotate, thereby driving the medicine.
  • the bottle rotates until the medicine bottle moves below the feeding mechanism 4, and then stops working; when the medicine bottle moves below the feeding mechanism 4, the feeding mechanism 4 will feed the medicine bottle at this time, and the feeding motor 44 will work at this time , And then drive the feeding screw 452 to rotate, and then drive the blades on the feeding screw 452 to squeeze the medicine in the feeding bin 451 from the feeding port 453 into the medicine bottle until the medicine bottle is full and stop working; when the medicine bottle is full, at this time
  • the rotating mechanism 3 then works to drive the medicine bottle to rotate below the cap screwing assembly 51.
  • the flip cap assembly is used to orient the cap in the flip bin 54. At this time, the cap falls on the orienting inclined plate 552 from the orientation channel 551.
  • the directional cam 553 is driven to rotate, which in turn drives the directional link 554 to swing, which in turn drives the directional arc rod 555 to swing against the directional abutment wheel 556, and then drives the directional telescopic rod 559 to reciprocate, thereby causing the directional telescopic rod 559 to move the bottle
  • the cap is pushed under the directional inclined plate 552, and when the screw part of the bottle cap is upwards, the other part of the bottle cap has a smaller diameter.
  • the motor works, and then drives the directional cam 553 to rotate, and then drives the directional link 554 to swing, and then drives the directional arc rod 555 to swing against the directional abutment wheel 556, and then drives the directional telescopic rod 559 to reciprocate, thereby making the directional telescopic rod 559 reciprocate.
  • the rod 559 pushes the bottle cap under the directional inclined plate 552, and when the directional telescopic rod 559 pushes the bottle cap, the bottle cap is blocked by the groove.
  • the platform will turn over so that the screwed part of the bottle cap is downward, and then Complete the orientation work of turning over the bottle cap; when the cap is turned over, At this time, the bottle cap will be slid onto the cap feeding inclined plate 523 from the directional tilting plate 552, and then slid onto the cap feeding conveyor 522.
  • the cap feeding motor 521 is operated to drive the cap feeding shaft 211 to rotate, thereby driving the cap feeding conveyor 522 to rotate.
  • the cap conveyor belt 522 moves, and then drives the cap feeding tilt rod 525 to move upward against the cap, until the cap reaches the cap feeding outlet 526, it slides into the cap feeding sliding rack until the cap slides to the cap screwing assembly 51 Inside; when the bottle cap slides into the cap screwing assembly 51, the cap is supported by the capping holder 515 at this time, and the capping telescopic rod 514 works at this time, and then drives the capping fixing member 513 to descend, and then drives the screwing The cap head 516 descends until the cap screwing head 516 coincides with the bottle cap. At this time, the cap screwing motor 511 operates to drive the capping shaft 512 to work, and then drives the cap screwing head 516 to rotate to complete the capping of the medicine bottle. Work; When the cap screwing of the medicine bottle is completed, it is rotated by the rotating assembly, and then taken out by the worker. Because of the opening of the capping frame 515, the bottle cap will be separated from the capping frame 515 at this time.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Basic Packing Technique (AREA)

Abstract

一种医疗药品粉末包装流水线,其包括运料系统、装料系统和拧盖系统。运料系统包括输入机构(1),以及与所述输入机构连通的传送机构(2);装料系统包括与所述传送机构连通的转动机构(3),以及设置在所述转动机构侧部的加料机构(4);拧盖系统包括设置在所述转动机构侧部的定向拧盖机构(5)。通过在定向拧盖机构中设计翻盖组件,进而通过翻盖组件对瓶盖的朝向进行改变,使得瓶盖的朝向为拧盖机械手需要的朝向,从而取代了传统人工对瓶盖朝向的翻盖工作,减少包装成本的同时,增加了包装的效率。

Description

一种医疗药品粉末包装流水线及其包装方法 技术领域
本发明涉及一种粉末包装流水线,具体是一种医疗药品粉末包装流水线。
背景技术
流水线以提高工作效率及产量,按照流水线的输送方式大体可以分为:皮带流水装配线、板链线、倍速链、插件线、网带线、悬挂线及滚筒流水线这七类流水线。
一般包括牵引件、承载构件、驱动装置、涨紧装置、改向装置和支承件等组成。流水线可扩展性高,可按需求设计输送量,输送速度,装配工位,辅助部件,根据配置的选择,可以实现装配和输送的要求。输送线在企业的批量生产中不可或缺。
然而现有的药品粉末包装流水线在进行对药瓶粉末包装入瓶时,由于涉及到对瓶子的封盖工作,而使用机械手进行对瓶盖拧紧时,需要进行对瓶盖的朝向进行限定,而传统的瓶盖朝向一般需要人工进行手动进行对瓶盖的朝向改变,进而放入流水线上给予机械手进行对药瓶的拧紧工作,而使用人工进行对瓶盖的朝向改变则增加了劳动力的成本,进而增加了包装成本。
技术问题
提供一种医疗药品粉末包装流水线,以解决现有技术存在的上述问题。
技术解决方案
一种医疗药品粉末包装流水线,包括:
运料系统,包括输入机构,以及与所述输入机构连通的传送机构;
装料系统,包括与所述传送机构连通的转动机构,以及设置在所述转动机构侧部的加料机构;
拧盖系统,包括设置在所述转动机构侧部的定向拧盖机构;所述定向拧盖机构包括设置在所述转动机构侧部的翻盖仓,与所述翻盖仓连接的送盖组件,与所述送盖组件固定连接的支撑架,以及与所述送盖组件连通且设置在所述转动机构上方的拧盖组件。
在进一步的实施例中,所述输入机构包括与所述传送机构连通的输入限位杆,固定安装在所述输入限位杆上的输入垫盘,与所述输入限位杆固定连接的输入限位轮,与所述输入限位轮转动连接的输入固定轮,固定安装在所述输入固定轮下方的输入底板,以及固定安装在所述输入固定轮侧部的输入壳体;所述输入壳体为带有预定弧度的凹槽壳体,设计输入机构主要为了进行对药瓶的输入,同时在对药瓶输入进行对输入速度的限定,进而防止出现输入药瓶过多,出现混乱的情况。
在进一步的实施例中,所述传送机构包括右传单元和左传单元;所述右传单元和左传单元为两组对称设置的相同单元,每组相同单元包括与输入限位杆连通的传送底座,固定安装在所述传送底座上的传送电机,插接所述传送电机传送输入轴,与所述传送输入轴传动连接的传送轴,与所述传送轴传动连接的传送末轴,以及套接所述传送轴与所述传送末轴的传送带;所述右传单元和左传单元之间形成传送通道,所述输入限位杆的端部延伸至传送通道内,设计传送机构主要为了进行对药瓶的传送,进而使得药瓶可以均匀的输入至转动组件上方,进而完成装瓶工作。
在进一步的实施例中,所述转动机构包括安装在传送通道侧部的转动底板,固定安装在所述转动底板下方的转动脚轮,与所述转动底板转动连接的转动基座,插接所述转动基座的转动轴,套接所述转动轴的传动瓣,以及套接所述转动轴且固定安装在所述转动底板下方的驱动机构,设计转动机构主要为了进行带动药瓶进行转动,进而使得药瓶转动至不同工位下方进行包装,进而使得包装与之传统人工更换工位更加安全可靠。
在进一步的实施例中,所述驱动机构包括固定安装在所述转动底板下方的输入电机,与所述输入电机传动连接的输入转轴,套接所述输入转轴的输入齿轮,固定安装在所述输入齿轮上的输入齿杆,以及与所述输入齿轮啮合的转动齿轮;所述转动齿轮上开有与所述输入杆适配的齿槽;所述传动齿轮套接所述转动轴,设计输入齿杆进行带动转动齿轮,取代传动的齿接,主要由于药瓶装载需要时间,传统的方法为了避免药瓶与加料组件出现错位现象主要是通过间歇性工作电机进行实现,而电机的间歇性工作,容易对电机本身产生伤害,而本发明通过齿杆进行带动转动齿轮进行转动,进而使得电机无需停止工作,即可完成对药瓶的停止装药工作。
在进一步的实施例中,所述加料机构包括设置在转动底板侧部的加料底板,固定安装在所述加料底板上的加料架,固定安装在所述加料架上的加料柱,安装在所述加料柱上的加料电机,以及与所述加料电机同轴转动且安装在所述加料柱下方的加料筒;所述加料筒包括固定安装在所述加料柱下方的加料壳体,固定安装在所述加料壳体下方的加料仓,插接所述加料仓且与所述加料电机同轴转动的加料螺杆,以及设置在所述加料仓底部的加料口,设计加料机构主要为了进行对药瓶的加药工作,进而使得药瓶完成加药包装工作。
在进一步的实施例中,所述翻盖仓内设有翻盖组件,所述翻盖组件包括翻盖电机,与所述翻盖电机同轴转动的定向凸轮,与所述定向凸轮连接的定向连杆,与所述定向连杆铰接的定向弧杆,与所述定向弧杆铰接的定向伸缩杆,套接所述定向伸缩杆的定向滑套,套接所述定向伸缩杆且与所述定向滑套抵接的定向弹簧,设置在所述定向伸缩杆上方的定向道,以及设置在所述定向道下方的定向倾斜板;所述定向切斜板上设有预定尺寸的凹槽,所述定向弧杆的侧部设有与所述翻盖仓固定连接的定向抵轮,所述定向滑套固定安装在所述翻盖仓内,所述定向道固定安装在所述翻盖仓内,设计翻盖组件主要进行对瓶盖的朝向进行改变,进而使得瓶盖的朝向为拧盖机械手需要的朝向,进而取代传统人工进行对瓶盖朝向的翻盖工作,进而在减少包装成本的同时,增加了包装的效率。
在进一步的实施例中,所述送盖组件包括与定向倾斜板连接的送盖倾斜板,固定安装在翻盖仓内的送盖架,固定安装在所述送盖架侧部的送盖电机,与所述送盖电机传动连接的送盖传送轴,与所述送盖传送轴传动连接的送盖末轴,套接所述送盖传送轴与送盖末轴的送盖传送带,固定安装在所述送盖传送带上的送盖倾斜杆,开在所述送盖架侧部的送盖出口,以及与所述送盖出口连通的送盖滑动架;所述送盖倾斜杆设有预定角度安装在送盖传送带上,设计送盖组件进行对瓶盖的输送工作,进而增加了流水线的智能化工作进度。
在进一步的实施例中,所述拧盖组件包括与送盖滑动架固定连接的拧盖架,固定安装在所述拧盖架上的拧盖伸缩杆,与所述拧盖伸缩杆固定连接的拧盖固定件,插接所述拧盖固定件的拧盖轴,与所述拧盖轴同轴转动的拧盖电机,以及设置在所述拧盖轴端部的拧盖头,设计拧盖组件主要为了进行带动瓶盖进行拧紧药瓶,进而完成药瓶的拧盖工作。
一种医疗药品粉末包装流水线的包装方法,包括:
步骤1、当药品需要进行装瓶时,此时将药瓶放入输入壳体中,此时药瓶受输入限位轮进行阻挡,当输入限位轮进行向上转动时,此时药瓶将进入输入限位轮上,进行滑动至输入垫盘上,此时输入限位轮进行抓到你,将药瓶移动至传送机构中;
步骤2、当药瓶进入传送机构中后,由右传单元与左传单元进行抵住药瓶进行移动,此时由传送电机进行工作,进而带动传送轴进行转动,进而带动传送带进行移动,进而使得传送带抵住药瓶进行带动药瓶进行移动,直至药瓶移动至转动机构后停止工作;
步骤3、当药瓶进入转动机构后,此时由驱动机构进行工作,此时由输入电机进行工作,进而带动输入转轴进行转动,进而带动输入齿轮进行转动,进而带动输入杆进行转动,进而带动转动齿轮进行转动,进而带动转动轴进行转动,进而转动基座与转动瓣进行转动,进而带动药瓶进行转动,直至药瓶移动至加料机构下方时,停止工作;
步骤4、当药瓶移动至加料机构下方时,此时由加料机构进行对药瓶进行加料,此时由加料电机进行工作,进而带动加料螺杆进行转动,进而带动加料螺杆上的叶片进行挤压加料仓内的药品由加料口进入药瓶中,直至药瓶装满停止工作;
步骤5、当药瓶装满后,此时再由转动机构进行工作,进而带动药瓶转动至拧盖组件下方,此时由翻盖组件进行定向翻盖仓内的瓶盖,此时瓶盖由定向道落入定向倾斜板上,当瓶盖螺接部向下时,由于瓶盖的螺接部直径较大,此时平台不会落入预先设计在定向倾斜板上的凹槽内,此时将由翻盖电机进行工作,进而带动定向凸轮进行转动,进而带动定向连杆进行摆动,进而带动定向弧杆抵住定向抵轮进行摆动,进而带动定向伸缩杆进行往复运动,进而使得定向伸缩杆将瓶盖推入定向倾斜板下方,而当瓶盖的螺接部向上时,由于瓶盖的另外部分直径较小,此时瓶盖将落入定向倾斜板的凹槽内,此时将由翻盖电机进行工作,进而带动定向凸轮进行转动,进而带动定向连杆进行摆动,进而带动定向弧杆抵住定向抵轮进行摆动,进而带动定向伸缩杆进行往复运动,进而使得定向伸缩杆将瓶盖推入定向倾斜板下方,而在定向伸缩杆推动瓶盖过程中,瓶盖受凹槽阻挡,此时平台将进行翻面,使得瓶盖螺接部向下,进而完成对瓶盖翻面定向工作;
步骤6、当瓶盖翻面后,此时瓶盖将由定向倾斜板滑入送盖倾斜板上,进行滑动至送盖传送带上,此时由送盖电机进行工作,进而带动送盖传送轴进行转动,进而带动送盖传送带进行运动,进而带动送盖倾斜杆进行抵住瓶盖进行向上运动,直至瓶盖抵达送盖出口时,进行滑入送盖滑动架内,直至瓶盖滑动至拧盖组件内;
步骤7、当瓶盖滑入拧盖组件内后,此时由拧盖架托住瓶盖,此时由拧盖伸缩杆进行工作,进而带动拧盖固定件进行下降,进而带动拧盖头进行下降,直至拧盖头与瓶盖重合,此时再由拧盖电机进行工作,进而带动拧盖轴进行工作,进而带动拧盖头进行转动,进而完成对药瓶的拧盖工作;当药瓶拧盖完成后,再由转动组件进行转动,进而由工人取出,而由于拧盖架的开口朝向,此时瓶盖将脱离拧盖架。
有益效果
本发明公开了一种医疗药品粉末包装流水线,在定向拧盖机构中设计翻盖组件,进而通过翻盖组件进行对瓶盖的朝向进行改变,进而使得瓶盖的朝向为拧盖机械手需要的朝向,进而取代传统人工进行对瓶盖朝向的翻盖工作,进而在减少包装成本的同时,增加了包装的效率。
附图说明
图1是本发明的结构示意图。
图2是本发明的输入机构示意图。
图3是本发明的传送机构示意图。
图4是本发明的转动机构示意图。
图5是本发明的转动齿轮示意图。
图6是本发明的加料机构示意图。
图7是本发明的加料筒剖面示意图。
图8是本发明的定向拧盖机构示意图。
图9是本发明的送盖组件示意图。
图10是本发明的拧盖组件示意图。
图11是本发明的翻盖组件示意图。
附图标记为:输入机构1、输入壳体11、输入限位轮12、输入固定轮13、输入限位杆14、输入垫盘15、输入底板16、传送机构2、右传单元21、传送轴211、传送电机212、传送底座213、左传单元22、转动机构3、转动底板31、传动瓣32、转动基座33、转动脚轮34、转动轴35、转动齿轮36、输入齿轮37、输入杆371、输入电机38、输入转轴39、加料机构4、加料底板41、加料架42、加料柱43、加料电机44、加料筒45、加料仓451、加料螺杆452、加料口453、加料壳体454、定向拧盖机构5、拧盖组件51、拧盖电机511、拧盖轴512、拧盖固定件513、拧盖伸缩杆514、拧盖架515、拧盖头516、送盖组件52、送盖电机521、送盖传送带522、送盖倾斜板523、送盖架524、送盖倾斜杆525、送盖出口526、支撑架53、翻盖仓54、定向道551、定向倾斜板552、定向凸轮553、定向连杆554、定向弧杆555、定向抵轮556、定向弹簧557、定向滑套558、定向伸缩杆559。
本发明的实施方式
经过申请人的研究分析,出现这一问题(现有药瓶包装流速线包装成本高)的原因在于,现有的药品粉末包装流水线在进行对药瓶粉末包装入瓶时,由于涉及到对瓶子的封盖工作,而使用机械手进行对瓶盖拧紧时,需要进行对瓶盖的朝向进行限定,而传统的瓶盖朝向一般需要人工进行手动进行对瓶盖的朝向改变,进而放入流水线上给予机械手进行对药瓶的拧紧工作,而使用人工进行对瓶盖的朝向改变则增加了劳动力的成本,进而增加了包装成本,而本发明在定向拧盖机构中设计翻盖组件,进而通过翻盖组件进行对瓶盖的朝向进行改变,进而使得瓶盖的朝向为拧盖机械手需要的朝向,进而取代传统人工进行对瓶盖朝向的翻盖工作,进而在减少包装成本的同时,增加了包装的效率。
一种医疗药品粉末包装流水线,包括:输入机构1、输入壳体11、输入限位轮12、输入固定轮13、输入限位杆14、输入垫盘15、输入底板16、传送机构2、右传单元21、传送轴211、传送电机212、传送底座213、左传单元22、转动机构3、转动底板31、传动瓣32、转动基座33、转动脚轮34、转动轴35、转动齿轮36、输入齿轮37、输入杆371、输入电机38、输入转轴39、加料机构4、加料底板41、加料架42、加料柱43、加料电机44、加料筒45、加料仓451、加料螺杆452、加料口453、加料壳体454、定向拧盖机构5、拧盖组件51、拧盖电机511、拧盖轴512、拧盖固定件513、拧盖伸缩杆514、拧盖架515、拧盖头516、送盖组件52、送盖电机521、送盖传送带522、送盖倾斜板523、送盖架524、送盖倾斜杆525、送盖出口526、支撑架53、翻盖仓54、定向道551、定向倾斜板552、定向凸轮553、定向连杆554、定向弧杆555、定向抵轮556、定向弹簧557、定向滑套558、定向伸缩杆559。
其中,所述传送机构2与所述输入机构1连通,所述传送机构2与所述转动机构3连通,所述加料机构4设计在所述转动机构3的侧部,所述定向拧盖机构5设计在所述转动机构3的侧部;
所述定向拧盖机构5包括设置在所述转动机构3侧部的翻盖仓54,与所述翻盖仓54连接的送盖组件52,与所述送盖组件52固定连接的支撑架53,以及与所述送盖组件52连通且设置在所述转动机构3上方的拧盖组件51。
所述输入机构1包括与所述传送机构2连通的输入限位杆14,固定安装在所述输入限位杆14上的输入垫盘15,与所述输入限位杆14固定连接的输入限位轮12,与所述输入限位轮12转动连接的输入固定轮13,固定安装在所述输入固定轮13下方的输入底板16,以及固定安装在所述输入固定轮13侧部的输入壳体11;所述输入壳体11为带有预定弧度的凹槽壳体,设计输入机构1主要为了进行对药瓶的输入,同时在对药瓶输入进行对输入速度的限定,进而防止出现输入药瓶过多,出现混乱的情况。
所述传送机构2包括右传单元21和左传单元22;所述右传单元21和左传单元22为两组对称设置的相同单元,每组相同单元包括与输入限位杆14连通的传送底座213,固定安装在所述传送底座213上的传送电机212,插接所述传送电机212传送输入轴,与所述传送输入轴传动连接的传送轴211,与所述传送轴211传动连接的传送末轴,以及套接所述传送轴211与所述传送末轴的传送带;所述右传单元21和左传单元22之间形成传送通道,所述输入限位杆14的端部延伸至传送通道内,设计传送机构2主要为了进行对药瓶的传送,进而使得药瓶可以均匀的输入至转动组件上方,进而完成装瓶工作。
所述转动机构3包括安装在传送通道侧部的转动底板31,固定安装在所述转动底板31下方的转动脚轮34,与所述转动底板31转动连接的转动基座33,插接所述转动基座33的转动轴35,套接所述转动轴35的传动瓣32,以及套接所述转动轴35且固定安装在所述转动底板31下方的驱动机构,设计转动机构3主要为了进行带动药瓶进行转动,进而使得药瓶转动至不同工位下方进行包装,进而使得包装与之传统人工更换工位更加安全可靠。
所述驱动机构包括固定安装在所述转动底板31下方的输入电机38,与所述输入电机38传动连接的输入转轴39,套接所述输入转轴39的输入齿轮37,固定安装在所述输入齿轮37上的输入齿杆,以及与所述输入齿轮37啮合的转动齿轮36;所述转动齿轮36上开有与所述输入杆371适配的齿槽;所述传动齿轮套接所述转动轴35,设计输入齿杆进行带动转动齿轮36,取代传动的齿接,主要由于药瓶装载需要时间,传统的方法为了避免药瓶与加料组件出现错位现象主要是通过间歇性工作电机进行实现,而电机的间歇性工作,容易对电机本身产生伤害,而本发明通过齿杆进行带动转动齿轮36进行转动,进而使得电机无需停止工作,即可完成对药瓶的停止装药工作。
所述加料机构4包括设置在转动底板31侧部的加料底板41,固定安装在所述加料底板41上的加料架42,固定安装在所述加料架42上的加料柱43,安装在所述加料柱43上的加料电机44,以及与所述加料电机44同轴转动且安装在所述加料柱43下方的加料筒45;所述加料筒45包括固定安装在所述加料柱43下方的加料壳体454,固定安装在所述加料壳体454下方的加料仓451,插接所述加料仓451且与所述加料电机44同轴转动的加料螺杆452,以及设置在所述加料仓451底部的加料口453,设计加料机构4主要为了进行对药瓶的加药工作,进而使得药瓶完成加药包装工作。
所述翻盖仓54内设有翻盖组件,所述翻盖组件包括翻盖电机,与所述翻盖电机同轴转动的定向凸轮553,与所述定向凸轮553连接的定向连杆554,与所述定向连杆554铰接的定向弧杆555,与所述定向弧杆555铰接的定向伸缩杆559,套接所述定向伸缩杆559的定向滑套558,套接所述定向伸缩杆559且与所述定向滑套558抵接的定向弹簧557,设置在所述定向伸缩杆559上方的定向道551,以及设置在所述定向道551下方的定向倾斜板552;所述定向切斜板上设有预定尺寸的凹槽,所述定向弧杆555的侧部设有与所述翻盖仓54固定连接的定向抵轮556,所述定向滑套558固定安装在所述翻盖仓54内,所述定向道551固定安装在所述翻盖仓54内,设计翻盖组件主要进行对瓶盖的朝向进行改变,进而使得瓶盖的朝向为拧盖机械手需要的朝向,进而取代传统人工进行对瓶盖朝向的翻盖工作,进而在减少包装成本的同时,增加了包装的效率。
所述送盖组件52包括与定向倾斜板552连接的送盖倾斜板523,固定安装在翻盖仓54内的送盖架524,固定安装在所述送盖架524侧部的送盖电机521,与所述送盖电机521传动连接的送盖传送轴211,与所述送盖传送轴211传动连接的送盖末轴,套接所述送盖传送轴211与送盖末轴的送盖传送带522,固定安装在所述送盖传送带522上的送盖倾斜杆525,开在所述送盖架524侧部的送盖出口526,以及与所述送盖出口526连通的送盖滑动架;所述送盖倾斜杆525设有预定角度安装在送盖传送带522上,设计送盖组件52进行对瓶盖的输送工作,进而增加了流水线的智能化工作进度。
所述拧盖组件51包括与送盖滑动架固定连接的拧盖架515,固定安装在所述拧盖架515上的拧盖伸缩杆514,与所述拧盖伸缩杆514固定连接的拧盖固定件513,插接所述拧盖固定件513的拧盖轴512,与所述拧盖轴512同轴转动的拧盖电机511,以及设置在所述拧盖轴512端部的拧盖头516,设计拧盖组件51主要为了进行带动瓶盖进行拧紧药瓶,进而完成药瓶的拧盖工作。
工作原理说明:当药品需要进行装瓶时,此时将药瓶放入输入壳体11中,此时药瓶受输入限位轮12进行阻挡,当输入限位轮12进行向上转动时,此时药瓶将进入输入限位轮12上,进行滑动至输入垫盘15上,此时输入限位轮12进行抓到你,将药瓶移动至传送机构2中;当药瓶进入传送机构2中后,由右传单元21与左传单元22进行抵住药瓶进行移动,此时由传送电机212进行工作,进而带动传送轴211进行转动,进而带动传送带进行移动,进而使得传送带抵住药瓶进行带动药瓶进行移动,直至药瓶移动至转动机构3后停止工作;当药瓶进入转动机构3后,此时由驱动机构进行工作,此时由输入电机38进行工作,进而带动输入转轴39进行转动,进而带动输入齿轮37进行转动,进而带动输入杆371进行转动,进而带动转动齿轮36进行转动,进而带动转动轴35进行转动,进而转动基座33与转动瓣进行转动,进而带动药瓶进行转动,直至药瓶移动至加料机构4下方时,停止工作;当药瓶移动至加料机构4下方时,此时由加料机构4进行对药瓶进行加料,此时由加料电机44进行工作,进而带动加料螺杆452进行转动,进而带动加料螺杆452上的叶片进行挤压加料仓451内的药品由加料口453进入药瓶中,直至药瓶装满停止工作;当药瓶装满后,此时再由转动机构3进行工作,进而带动药瓶转动至拧盖组件51下方,此时由翻盖组件进行定向翻盖仓54内的瓶盖,此时瓶盖由定向道551落入定向倾斜板552上,当瓶盖螺接部向下时,由于瓶盖的螺接部直径较大,此时平台不会落入预先设计在定向倾斜板552上的凹槽内,此时将由翻盖电机进行工作,进而带动定向凸轮553进行转动,进而带动定向连杆554进行摆动,进而带动定向弧杆555抵住定向抵轮556进行摆动,进而带动定向伸缩杆559进行往复运动,进而使得定向伸缩杆559将瓶盖推入定向倾斜板552下方,而当瓶盖的螺接部向上时,由于瓶盖的另外部分直径较小,此时瓶盖将落入定向倾斜板552的凹槽内,此时将由翻盖电机进行工作,进而带动定向凸轮553进行转动,进而带动定向连杆554进行摆动,进而带动定向弧杆555抵住定向抵轮556进行摆动,进而带动定向伸缩杆559进行往复运动,进而使得定向伸缩杆559将瓶盖推入定向倾斜板552下方,而在定向伸缩杆559推动瓶盖过程中,瓶盖受凹槽阻挡,此时平台将进行翻面,使得瓶盖螺接部向下,进而完成对瓶盖翻面定向工作;当瓶盖翻面后,此时瓶盖将由定向倾斜板552滑入送盖倾斜板523上,进行滑动至送盖传送带522上,此时由送盖电机521进行工作,进而带动送盖传送轴211进行转动,进而带动送盖传送带522进行运动,进而带动送盖倾斜杆525进行抵住瓶盖进行向上运动,直至瓶盖抵达送盖出口526时,进行滑入送盖滑动架内,直至瓶盖滑动至拧盖组件51内;当瓶盖滑入拧盖组件51内后,此时由拧盖架515托住瓶盖,此时由拧盖伸缩杆514进行工作,进而带动拧盖固定件513进行下降,进而带动拧盖头516进行下降,直至拧盖头516与瓶盖重合,此时再由拧盖电机511进行工作,进而带动拧盖轴512进行工作,进而带动拧盖头516进行转动,进而完成对药瓶的拧盖工作;当药瓶拧盖完成后,再由转动组件进行转动,进而由工人取出,而由于拧盖架515的开口朝向,此时瓶盖将脱离拧盖架515。
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种等同变换,这些等同变换均属于本发明的保护范围。

Claims (10)

  1. 一种医疗药品粉末包装流水线,其特征是,包括:
    运料系统,包括输入机构,以及与所述输入机构连通的传送机构;
    装料系统,包括与所述传送机构连通的转动机构,以及设置在所述转动机构侧部的加料机构;
    拧盖系统,包括设置在所述转动机构侧部的定向拧盖机构;所述定向拧盖机构包括设置在所述转动机构侧部的翻盖仓,与所述翻盖仓连接的送盖组件,与所述送盖组件固定连接的支撑架,以及与所述送盖组件连通且设置在所述转动机构上方的拧盖组件。
  2. 根据权利要求1所述的一种医疗药品粉末包装流水线,其特征是:所述输入机构包括与所述传送机构连通的输入限位杆,固定安装在所述输入限位杆上的输入垫盘,与所述输入限位杆固定连接的输入限位轮,与所述输入限位轮转动连接的输入固定轮,固定安装在所述输入固定轮下方的输入底板,以及固定安装在所述输入固定轮侧部的输入壳体;所述输入壳体为带有预定弧度的凹槽壳体。
  3. 根据权利要求1所述的一种医疗药品粉末包装流水线,其特征是:所述传送机构包括右传单元和左传单元;所述右传单元和左传单元为两组对称设置的相同单元,每组相同单元包括与输入限位杆连通的传送底座,固定安装在所述传送底座上的传送电机,插接所述传送电机传送输入轴,与所述传送输入轴传动连接的传送轴,与所述传送轴传动连接的传送末轴,以及套接所述传送轴与所述传送末轴的传送带;所述右传单元和左传单元之间形成传送通道,所述输入限位杆的端部延伸至传送通道内。
  4. 根据权利要求1所述的一种医疗药品粉末包装流水线,其特征是:所述转动机构包括安装在传送通道侧部的转动底板,固定安装在所述转动底板下方的转动脚轮,与所述转动底板转动连接的转动基座,插接所述转动基座的转动轴,套接所述转动轴的传动瓣,以及套接所述转动轴且固定安装在所述转动底板下方的驱动机构。
  5. 根据权利要求4所述的一种医疗药品粉末包装流水线,其特征是:所述驱动机构包括固定安装在所述转动底板下方的输入电机,与所述输入电机传动连接的输入转轴,套接所述输入转轴的输入齿轮,固定安装在所述输入齿轮上的输入齿杆,以及与所述输入齿轮啮合的转动齿轮;所述转动齿轮上开有与所述输入杆适配的齿槽;所述传动齿轮套接所述转动轴。
  6. 根据权利要求1所述的一种医疗药品粉末包装流水线,其特征是:所述加料机构包括设置在转动底板侧部的加料底板,固定安装在所述加料底板上的加料架,固定安装在所述加料架上的加料柱,安装在所述加料柱上的加料电机,以及与所述加料电机同轴转动且安装在所述加料柱下方的加料筒;所述加料筒包括固定安装在所述加料柱下方的加料壳体,固定安装在所述加料壳体下方的加料仓,插接所述加料仓且与所述加料电机同轴转动的加料螺杆,以及设置在所述加料仓底部的加料口。
  7. 根据权利要求1所述的一种医疗药品粉末包装流水线,其特征是:所述翻盖仓内设有翻盖组件,所述翻盖组件包括翻盖电机,与所述翻盖电机同轴转动的定向凸轮,与所述定向凸轮连接的定向连杆,与所述定向连杆铰接的定向弧杆,与所述定向弧杆铰接的定向伸缩杆,套接所述定向伸缩杆的定向滑套,套接所述定向伸缩杆且与所述定向滑套抵接的定向弹簧,设置在所述定向伸缩杆上方的定向道,以及设置在所述定向道下方的定向倾斜板;所述定向切斜板上设有预定尺寸的凹槽,所述定向弧杆的侧部设有与所述翻盖仓固定连接的定向抵轮,所述定向滑套固定安装在所述翻盖仓内,所述定向道固定安装在所述翻盖仓内。
  8. 根据权利要求1所述的一种医疗药品粉末包装流水线,其特征是:所述送盖组件包括与定向倾斜板连接的送盖倾斜板,固定安装在翻盖仓内的送盖架,固定安装在所述送盖架侧部的送盖电机,与所述送盖电机传动连接的送盖传送轴,与所述送盖传送轴传动连接的送盖末轴,套接所述送盖传送轴与送盖末轴的送盖传送带,固定安装在所述送盖传送带上的送盖倾斜杆,开在所述送盖架侧部的送盖出口,以及与所述送盖出口连通的送盖滑动架;所述送盖倾斜杆设有预定角度安装在送盖传送带上。
  9. 根据权利要求1所述的一种医疗药品粉末包装流水线,其特征是:所述拧盖组件包括与送盖滑动架固定连接的拧盖架,固定安装在所述拧盖架上的拧盖伸缩杆,与所述拧盖伸缩杆固定连接的拧盖固定件,插接所述拧盖固定件的拧盖轴,与所述拧盖轴同轴转动的拧盖电机,以及设置在所述拧盖轴端部的拧盖头。
  10. 一种医疗药品粉末包装流水线的包装方法,其特征是,包括:
    步骤1、当药品需要进行装瓶时,此时将药瓶放入输入壳体中,此时药瓶受输入限位轮进行阻挡,当输入限位轮进行向上转动时,此时药瓶将进入输入限位轮上,进行滑动至输入垫盘上,此时输入限位轮进行抓到你,将药瓶移动至传送机构中;
    步骤2、当药瓶进入传送机构中后,由右传单元与左传单元进行抵住药瓶进行移动,此时由传送电机进行工作,进而带动传送轴进行转动,进而带动传送带进行移动,进而使得传送带抵住药瓶进行带动药瓶进行移动,直至药瓶移动至转动机构后停止工作;
    步骤3、当药瓶进入转动机构后,此时由驱动机构进行工作,此时由输入电机进行工作,进而带动输入转轴进行转动,进而带动输入齿轮进行转动,进而带动输入杆进行转动,进而带动转动齿轮进行转动,进而带动转动轴进行转动,进而转动基座与转动瓣进行转动,进而带动药瓶进行转动,直至药瓶移动至加料机构下方时,停止工作;
    步骤4、当药瓶移动至加料机构下方时,此时由加料机构进行对药瓶进行加料,此时由加料电机进行工作,进而带动加料螺杆进行转动,进而带动加料螺杆上的叶片进行挤压加料仓内的药品由加料口进入药瓶中,直至药瓶装满停止工作;
    步骤5、当药瓶装满后,此时再由转动机构进行工作,进而带动药瓶转动至拧盖组件下方,此时由翻盖组件进行定向翻盖仓内的瓶盖,此时瓶盖由定向道落入定向倾斜板上,当瓶盖螺接部向下时,由于瓶盖的螺接部直径较大,此时平台不会落入预先设计在定向倾斜板上的凹槽内,此时将由翻盖电机进行工作,进而带动定向凸轮进行转动,进而带动定向连杆进行摆动,进而带动定向弧杆抵住定向抵轮进行摆动,进而带动定向伸缩杆进行往复运动,进而使得定向伸缩杆将瓶盖推入定向倾斜板下方,而当瓶盖的螺接部向上时,由于瓶盖的另外部分直径较小,此时瓶盖将落入定向倾斜板的凹槽内,此时将由翻盖电机进行工作,进而带动定向凸轮进行转动,进而带动定向连杆进行摆动,进而带动定向弧杆抵住定向抵轮进行摆动,进而带动定向伸缩杆进行往复运动,进而使得定向伸缩杆将瓶盖推入定向倾斜板下方,而在定向伸缩杆推动瓶盖过程中,瓶盖受凹槽阻挡,此时平台将进行翻面,使得瓶盖螺接部向下,进而完成对瓶盖翻面定向工作;
    步骤6、当瓶盖翻面后,此时瓶盖将由定向倾斜板滑入送盖倾斜板上,进行滑动至送盖传送带上,此时由送盖电机进行工作,进而带动送盖传送轴进行转动,进而带动送盖传送带进行运动,进而带动送盖倾斜杆进行抵住瓶盖进行向上运动,直至瓶盖抵达送盖出口时,进行滑入送盖滑动架内,直至瓶盖滑动至拧盖组件内;
    步骤7、当瓶盖滑入拧盖组件内后,此时由拧盖架托住瓶盖,此时由拧盖伸缩杆进行工作,进而带动拧盖固定件进行下降,进而带动拧盖头进行下降,直至拧盖头与瓶盖重合,此时再由拧盖电机进行工作,进而带动拧盖轴进行工作,进而带动拧盖头进行转动,进而完成对药瓶的拧盖工作;当药瓶拧盖完成后,再由转动组件进行转动,进而由工人取出,而由于拧盖架的开口朝向,此时瓶盖将脱离拧盖架。
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