WO2021215310A1 - パレット、ガラス板梱包体、及び、輸送用梱包体 - Google Patents

パレット、ガラス板梱包体、及び、輸送用梱包体 Download PDF

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Publication number
WO2021215310A1
WO2021215310A1 PCT/JP2021/015349 JP2021015349W WO2021215310A1 WO 2021215310 A1 WO2021215310 A1 WO 2021215310A1 JP 2021015349 W JP2021015349 W JP 2021015349W WO 2021215310 A1 WO2021215310 A1 WO 2021215310A1
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WO
WIPO (PCT)
Prior art keywords
pallet
glass plate
container
packing body
recess
Prior art date
Application number
PCT/JP2021/015349
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
弘雄 手島
西川　佳範
Original Assignee
日本電気硝子株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電気硝子株式会社 filed Critical 日本電気硝子株式会社
Priority to KR1020227022988A priority Critical patent/KR20230002276A/ko
Priority to CN202180010411.7A priority patent/CN114981181A/zh
Priority to JP2022516979A priority patent/JPWO2021215310A1/ja
Publication of WO2021215310A1 publication Critical patent/WO2021215310A1/ja

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38—Details or accessories
    • B65D19/40—Elements for spacing platforms from supporting surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38—Details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38—Details or accessories
    • B65D19/44—Elements or devices for locating articles on platforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00—Large containers
    • B65D88/02—Large containers rigid
    • B65D88/12—Large containers rigid specially adapted for transport
    • B65D88/121—ISO containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00—Component parts, details or accessories for large containers
    • B65D90/004—Contents retaining means
    • B65D90/006—Contents retaining means fixed on the floor of the container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00298—Overall construction of the load supporting surface skeleton type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/00776—Accessories for manipulating the pallet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2588/00—Large container
    • B65D2588/02—Large container rigid
    • B65D2588/12—Large container rigid specially adapted for transport
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2590/00—Component parts, details or accessories for large containers
    • B65D2590/0041—Contents retaining means

Definitions

  • the present invention includes a pallet for loading a laminate including a glass plate, a glass plate package including the pallet and the laminate, and a transport package including a glass plate package and a container for accommodating the pallet. Regarding.
  • a glass plate package is known as a form for transporting various glass plates including a glass substrate for a display (see Patent Document 1).
  • a glass plate packaging body a plurality of glass plates are laminated with a protective sheet interposed therebetween to form a laminated body, and the laminated body is loaded on a pallet.
  • the glass plate package is housed in a container for transportation.
  • the present invention made in view of the above circumstances, when the glass plate packaging body is housed in the container, even if the space inside the container does not have enough space for the size of the glass plate packing body, the burden on the storage is applied.
  • the technical issue is to make it lighter.
  • the pallet for solving the above-mentioned problems is a pallet provided with a base portion and a loading portion provided above the base portion and for loading a laminated body including a glass plate, and the base. It is characterized in that a groove-shaped recess for receiving a transport device used for transporting the pallet is formed on the bottom surface of the base portion.
  • This pallet has a groove-shaped recess on the bottom surface of the base for receiving the transport device.
  • a transport device for example, a roller conveyor or a trolley type transport device.
  • the loading portion can load the laminated body in an inclined posture and can load the laminated body so that the direction in which the recess extends and the direction in which the longest side of the glass plate extends are aligned. ..
  • the loading unit can load the laminated body in an inclined posture
  • the glass plate package containing a large glass plate can be stored in the container as compared with the case where the laminated body is loaded in a flat posture. Is possible.
  • the laminated body can be loaded so that the loading portion aligns the direction in which the recess extends and the direction in which the longest side of the glass plate extends, the longest side of the glass plate is loaded when the laminated body is loaded on the loading portion.
  • the direction in which the pallet is extended and the direction in which the pallet (glass plate package) is transported by the transport device are aligned. Therefore, it is more advantageous to house the glass plate packing body including the large glass plate in the container.
  • the side surface of the base portion is provided with a hole into which the fork of the forklift can be inserted.
  • the hole portion is provided on the side surface of the base portion extending parallel to the longitudinal direction of the pallet in a plan view.
  • the fork can easily reach the center of gravity of the glass plate package in a plan view, and the glass plate package can be easily lifted.
  • the hole portion is provided on the side surface of the base portion extending parallel to the lateral direction of the pallet in a plan view.
  • the recess may be for fitting with the transport device to guide the transport of the pallet.
  • the recess is for transporting the transport device in a state of receiving the transport device and mounting the pallet, and the mounting portion of the transport device on which the pallet is mounted is inserted and removed. It is preferable that it is possible.
  • the mounting portion of the transport device is inserted into the recess of the pallet, and when the transport of the pallet is stopped and the pallet is placed in a predetermined position, the recess of the pallet is used.
  • the mounting portion of the transport device can be detached. As a result, the work of loading and unloading the glass plate package to the container can be efficiently performed.
  • the recess has a removable means for raising and lowering the pallet, which is a component of the above-mentioned placing portion.
  • the elevating means is inserted into the recess of the pallet to raise the pallet, and when the pallet is conveyed to a predetermined position, the pallet is lowered by the elevating means.
  • the pallet can be placed in place. As a result, the work of loading and unloading the glass plate package to and from the container can be performed more efficiently.
  • the glass plate packing body provided with the above-mentioned pallet and the laminated body loaded on the loading portion it is possible to similarly obtain the above-mentioned actions and effects in the above-mentioned description of the pallet. ..
  • the above-mentioned action / effect described in the description of the pallet can be similarly obtained by the above-mentioned glass plate packing body and the transportation packing body including the container for accommodating the glass plate packing body. It is possible.
  • the burden on the storage can be reduced even if the space inside the container is not large relative to the size of the glass plate packing body.
  • the pallet, the glass plate packing body, and the transportation packing body according to the embodiment of the present invention will be described with reference to the attached drawings.
  • the X direction, the Y direction, and the Z direction shown in the drawings referred to in the description of the embodiment are directions orthogonal to each other.
  • the X and Y directions are horizontal, and the Z direction is vertical.
  • the transportation packing body 1 includes a laminated body 3 including a glass plate 2, a glass plate packing body P including a pallet 4 on which the laminated body 3 is loaded, and a glass plate packing body P. It is provided with a container 5 for accommodating the above.
  • a roller conveyor 6 corocon
  • a pedestal 7 as intervening members are interposed between the bottom surface 5a in the container 5 and the base portion 4a of the pallet 4.
  • Container 5 has a rectangular parallelepiped outer shape that is long in the X direction.
  • the X direction is the transport direction when the glass plate packing body P is transported in the container 5.
  • the container 5 has a main body portion 5x for accommodating the glass plate packing body P, and a door portion 5y for opening and closing an opening 5xa formed at one end of the main body portion 5x in the X direction. Both the cross section of the main body 5x (the cross section orthogonal to the X direction) and the opening 5xa have a rectangular shape.
  • the length of the space S formed in the main body 5x along the X direction is longer than the length along the Y and Z directions.
  • the Y direction and the Z direction are the width direction and the height direction of the container 5, respectively.
  • the main body portion 5x has a bottom surface 5a, a top surface 5b, one side surface 5c, the other side surface 5d, and a rear surface 5e as its inner surface.
  • the height (distance from the bottom surface 5a to the top surface 5b) is about 2660 mm
  • the width (distance from one side surface 5c to the other side surface 5d) is about 2340 mm.
  • the height (distance from the bottom surface 5a to the convex portion) is about 2580 mm
  • the width (distance from one side surface 5c to the other side surface 5d) is about 2340 mm.
  • the laminated body 3 is a stack of a plurality of rectangular glass plates 2 with a protective sheet (not shown) interposed between them.
  • the laminated body 3 is loaded on the pallet 4 in an inclined posture with respect to the horizontal plane (XY plane).
  • the gap between the laminated body 3 and the top surface 5b is, for example, 100 mm to 160 mm.
  • the dimensions of the vertical side 2a (the side extending vertically along the inclination) and the dimension of the horizontal side 2b (the side extending in the X direction) of the glass plate 2 are each from the Y direction dimension at the opening 5xa of the container 5. Is also getting bigger. That is, the glass plate 2 has a size that cannot be carried into the container 5 in the flat position.
  • the dimension of the vertical side 2a ⁇ the dimension of the horizontal side 2b of the glass plate 2 is 2200 mm ⁇ 2500 mm or more.
  • the dimension of the vertical side 2a ⁇ the dimension of the horizontal side 2b is preferably 2400 mm ⁇ 2800 mm or more, more preferably 2800 mm ⁇ 3100 mm or more, and most preferably 2900 mm ⁇ 3300 mm or more.
  • the glass plate 2 has a G10.5 size.
  • the thickness dimension of the glass plate 2 is, for example, 0.2 mm to 2 mm.
  • the dimensions of the vertical side 2a and the dimensions of the horizontal side 2b may be the same.
  • the vertical side 2a of the glass plate 2 extends so as to follow the rectangular diagonal line formed by the cross section (cross section orthogonal to the X direction) of the main body 5x of the container 5.
  • the angle formed by the vertical side 2a of the glass plate 2 and the diagonal line is preferably 10 ° or less, and more preferably 5 ° or less.
  • the protective sheet is, for example, a resin sheet such as a glass interleaving paper or a foamed resin sheet, and has a size one size larger than that of the glass plate 2. As a result, the protective sheet protrudes from the vertical side 2a and the horizontal side 2b of the glass plate 2, respectively.
  • the pallet 4 included in each of the two glass plate packing bodies P includes a base portion 4a and a loading portion 4b for loading the laminated body 3.
  • Each pallet 4 is fixed to the main body 5x of the container 5 via a jig or the like (not shown).
  • the pallet 4 is long in the X direction and short in the Y direction in a plan view (viewed from the Z direction).
  • the base portion 4a has two side surfaces 4s parallel to the X direction and two side surfaces 4s parallel to the Y direction, for a total of four side surfaces 4s.
  • the gap between the side surface 4s parallel to the X direction and the side surfaces 5c and 5d in the container 5 is, for example, 10 to 30 mm.
  • a hole H for inserting a fork of a forklift is formed on the side surface 4s located on the back surface side of the laminated body 3 (not shown).
  • a hole H for inserting a fork of a forklift is formed on each of the two side surfaces 4s parallel to the Y direction.
  • holes H for inserting the fork of the forklift may be formed on both of the two side surfaces 4s parallel to the X direction.
  • a recess R that fits the roller conveyor 6 and the pedestal 7 is formed on the bottom surface 4z of the base portion 4a.
  • the recess R can be fitted with the transport device to guide the transport of the pallet 4.
  • the recesses R are formed at two locations with a gap in the Y direction. Of course, recesses R may be formed at three or more locations.
  • Each recess R is formed in a groove shape and extends along the X direction.
  • Each recess R is formed so that the lower portion is open and the cross section orthogonal to the X direction is rectangular.
  • the loading portion 4b is provided above the base portion 4a, and supports the laminated body 3 in an inclined posture from the back side.
  • the loading portion 4b is combined with the base portion 4a via a frame 8 extending vertically, horizontally, and diagonally.
  • the loading portion 4b loads the laminated body 3 so that the direction in which the recess R extends and the direction in which the longest side (here, the horizontal side 2b) of the glass plate 2 included in the laminated body 3 extends are aligned.
  • both the direction in which the recess R extends and the direction in which the longest side extends are the X directions.
  • a stopper 9 for restricting the movement of the glass plate packing body P in the X direction is arranged between the portion 5y and the portion 5y, respectively.
  • the stopper 9 has a regulating surface for restricting the movement of the glass plate packing body P by abutting with the side surface 4s parallel to the Y direction of the pallet 4 included in the glass plate packing body P. Further, the stopper 9 has a support surface for supporting the pallet 4 by coming into contact with the bottom surface of the pallet 4.
  • the stopper 9 is made of wood and can be fixed to the bottom surface 5a in the container 5 by using nails, screws or the like. Of course, the stopper 9 may be other than wooden.
  • roller conveyor 6 and the pedestal 7 are arranged at two locations at intervals in the Y direction.
  • the roller conveyor 6 and the pedestal 7 may be arranged at three or more places.
  • the roller conveyor 6 and the pedestal 7 may be arranged in a continuous state without any gap.
  • the roller conveyor 6 and the pedestal 7 arranged on one side of the two locations are distinguished from the roller conveyor 6 and the pedestal 7 arranged on the other side.
  • the roller conveyor 6 and the pedestal 7 arranged on one side of the two locations are referred to as the one side conveyor 6 and the one side pedestal 7, respectively, and the roller conveyor 6 and the pedestal arranged on the other side. 7 are referred to as the other side conveyor 6 and the other side pedestal 7, respectively.
  • Each of the roller conveyor 6 and the pedestal 7 has a long shape, and is arranged so that their longitudinal directions extend in the X direction. Under the base portion 4a of one pallet 4, the pedestal 7 is arranged on the opening 5xa side of the container 5 with respect to the roller conveyor 6. The movement of each of the roller conveyor 6 and the pedestal 7 in the Y direction is regulated by the plate member 10 as a regulating member arranged on the bottom surface 5a in the container 5.
  • the plate member 10 is made of wood and can be fixed to the bottom surface 5a in the container 5 by using nails, screws, or the like. Of course, the plate member 10 may be other than wooden.
  • the plate member 10 is (A) between one side surface 5c in the container 5 and one side conveyor 6 (one side pedestal 7), (B) one side conveyor 6 (one side pedestal 7), and the other side conveyor 6 (The other side pedestal 7) and (C) the other side surface 5d in the container 5 and the other side conveyor 6 (the other side pedestal 7) are interposed without any gap.
  • the upper surface of the plate member 10 arranged in each of (A) to (C) is located below the bottom surface 4z of the pallet 4 in order to avoid contact with the pallet 4.
  • the plate member 10 is used as the regulating member, but the present invention is not limited to this.
  • the regulating member may be any member as long as it can regulate the movement of the roller conveyor 6 and the pedestal 7 in the Y direction while avoiding contact with the pallet 4, and may be a frame or the like.
  • the plate member 10 as the regulating member may be omitted.
  • the pedestal 7 is composed of a wooden foundation portion 7a and a rubber sheet 7b fixed on the foundation portion 7a.
  • the roller conveyor 6 includes a roller 6a.
  • the upper surface 7s of the pedestal 7 formed of the surface of the rubber sheet 7b is located slightly higher than the upper end of the roller 6a.
  • the height difference G is, for example, 1 mm to 10 mm.
  • various cushioning materials may be arranged instead of the rubber sheet 7b, and for example, a thick rubber plate, a plate-shaped sponge, or the like may be arranged.
  • This manufacturing method is a method for housing the glass plate packing body P in the container 5 and manufacturing the transportation packing body 1 including the glass plate packing body P and the container 5. This manufacturing method is particularly effective when there is no margin in the size of the space S in the container 5 with respect to the size of the glass plate packing body P.
  • the carrying-in step (FIGS. 5 to 9) in which the glass plate packing body P is carried into the container 5 from the outside of the container 5 and the container 5
  • a transfer step (FIG. 10) for transferring the glass plate packing body P inside
  • a deferment step (FIGS. 11a to 11a) for deferring the glass plate packing body P which has been transferred to the target position in the container 5 by the transfer process at the target position. 14) and is executed.
  • the carry-in process includes a preparation process, a loading process, and a transfer process.
  • roller conveyor 11 is arranged outside the container 5 in connection with the roller conveyor 6 inside the container 5 under the state where the door portion 5y of the container 5 is opened and the opening 5xa is opened.
  • Both roller conveyors 6 and 11 function as a conveyor and have the same configuration as each other, and are provided with rollers 6a and 11a, respectively. Further, both roller conveyors 6 and 11 do not have a driving unit.
  • the stopper 9 is arranged along the rear surface 5e in the container 5.
  • a plurality of plate members 10 are arranged side by side in the X direction along each of the one side surface 5c and the other side surface 5d in the container 5 so as to be connected to the stopper 9.
  • Each plate member 10 along the one side surface 5c and each plate member 10 along the other side surface 5d are installed without a gap with respect to one side surface 5c and the other side surface 5d, respectively.
  • each plate member 10 may or may not be fixed to the bottom surface 5a in the container 5 in part or in whole.
  • a plurality of roller conveyors 6 are placed inside each of the plurality of plate members 10 along the one side surface 5c and the plurality of plate members 10 along the other side surface 5d. Install side by side in the X direction. Each roller conveyor 6 is installed without a gap with respect to the adjacent plate member 10.
  • a plurality of roller conveyors 6 arranged in the X direction are arranged in a row, and a plurality of roller conveyors 6 for two rows are installed at intervals in the Y direction.
  • the distance between the first row and the second row in the Y direction is equal to the distance between the two recesses R formed on the bottom surface 4z of the pallet 4. In this way, the dimensions in the Y direction of each of the above plate members 10 are adjusted so that the distance between the first row and the second row and the distance between the two recesses R are equal.
  • a plurality of plate members 10 are arranged side by side in the X direction between the roller conveyor 6 belonging to the first row and the roller conveyor 6 belonging to the second row.
  • Each plate member 10 is installed without a gap with respect to both roller conveyors 6 and 6 adjacent to each other. As a result, the movement of each roller conveyor 6 belonging to the first row and each roller conveyor 6 belonging to the second row in the Y direction is restricted.
  • a plurality of roller conveyors 11 are arranged side by side in the X direction outside the container 5 so as to be connected to the plurality of roller conveyors 6 in the container 5.
  • two rows of roller conveyors 11 are installed at intervals in the Y direction.
  • the movement of the roller conveyors 11 belonging to the first row and the roller conveyors 11 belonging to the second row in the Y direction may or may not be restricted.
  • the placement process is performed next.
  • the glass plate packing body P is mounted on the plurality of roller conveyors 11 outside the container 5.
  • the glass plate packing body P is placed so that the roller conveyor 11 belonging to the first row and the roller conveyor 11 belonging to the second row fit each other with the two recesses R formed on the bottom surface 4z of the pallet 4. .
  • a forklift is used in performing the mounting process.
  • the glass plate packing body P is lifted and onto the roller conveyor 11.
  • the glass plate packing body P is placed.
  • the fork is preferably inserted from the back surface side of the laminated body 3.
  • the transfer process is performed next.
  • the glass plate packing body P is conveyed from the position shown by the alternate long and short dash line in FIG. 9 to the position shown by the solid line by using the plurality of roller conveyors 6 and the plurality of roller conveyors 11.
  • the glass plate packing body P is transferred from the plurality of roller conveyors 11 onto the plurality of roller conveyors 6.
  • a forklift is used in performing the transfer process.
  • the glass plate packing body P is pushed and conveyed by the forklift without lifting.
  • the transfer process is completed by the above.
  • the transfer process is executed next.
  • the glass plate packing body P is transferred from the position shown by the alternate long and short dash line in FIG. 10 to the position shown by the solid line using a plurality of roller conveyors 6.
  • the position shown by the solid line is the target position, which is the position where the side surface 4s of the pallet 4 comes into contact with the stopper 9.
  • the glass plate packing body P is pushed on the plurality of roller conveyors 6 without being lifted by the forklift under the same manner as the transfer step described above. The body P is transported.
  • the transfer process is completed by the above.
  • the recess R formed on the bottom surface 4z of the pallet 4 is fitted with the roller conveyor 6 (roller conveyor 11) to fit the pallet 4 Guide the transportation of (glass plate packing body P).
  • the side surface 4s of the pallet 4 parallel to the X direction is possible to prevent the side surface 4s of the pallet 4 parallel to the X direction from coming into contact with one side surface 5c (the other side surface 5d) in the container 5 during transportation.
  • the width dimension W1 of the recess R along the Y direction is larger than the width dimension W2 of the roller conveyor 6 along the Y direction. Therefore, a gap V is formed between the side surface Ra of the recess R and the side surface 6b of the roller conveyor 6, and the pallet 4 during transportation may be laterally displaced along the Y direction.
  • the side surface 4s of the pallet 4 is one side surface 5c in the container 5. The dimensional difference between the two width dimensions W1 and W2 is adjusted so as not to come into contact with (the other side surface 5d).
  • An example of the dimensional difference is 5 mm to 50 mm.
  • the deferment process includes an ascending process, a removing process, and a descending process.
  • the jack 12 is used to lift the end portion (the end portion on the opening 5xa side) of the base portion 4a of the pallet 4.
  • the lifting height is, for example, 10 mm to 100 mm.
  • the base portion 4a is floated from the plurality of roller conveyors 6 existing under the base portion 4a of the pallet 4.
  • the base portion 4a is mainly supported by the stopper 9 and the jack 12. Under the base portion 4a, there are four roller conveyors 6 (four in each of the first row and the second row). With the above, the ascending process is completed.
  • the removal process is performed next.
  • the removing step at least one of the plurality of roller conveyors 6 existing under the floating portion on the base portion 4a is removed.
  • the roller conveyor 6 can be taken out in the removing step, the base portion 4a and the roller conveyor 6 are in contact with each other at the completion of the ascending step and in the removing step without the base portion 4a floating. May be good.
  • the space formed by the removal of the three roller conveyors 6 on the opening side is between the bottom surface 5a in the container 5 and the base portion 4a of the pallet 4.
  • a pedestal 7 for intervening is installed.
  • a descending step is performed.
  • the lift of the end portion of the base portion 4a by the jack 12 is returned to the original state, so that the floated portion of the base portion 4a is lowered as shown in FIG. With the above, the lowering process is completed.
  • the pallet 4 is fixed to the main body 5x of the container 5 using a belt or the like.
  • the stopper 9 is arranged adjacent to the opening 5xa side with respect to the glass plate packing body P.
  • a series of steps for accommodating the integrated glass plate packing body P described above in the container 5 is executed again, and as shown in FIG. 16, the second glass plate packing body P in the container 5 is executed. Will be accommodated.
  • the transportation packing body 1 described above is manufactured.
  • the recess R formed on the bottom surface 4z of the pallet 4 is fitted with the intervening member (roller conveyor 6 and pedestal 7). Further, the intervening member is restricted from moving in the width direction of the container 5 by a regulating member (plate member 10). As a result, unintended movement of the pallet 4 due to vibration, impact, etc. during transportation is restricted. Therefore, as in the transfer step and the transfer step, it is possible to prevent the side surface 4s parallel to the X direction of the pallet 4 from coming into contact with one side surface 5c (the other side surface 5d) in the container 5 during transportation.
  • the glass plate packing body P When the glass plate packing body P is carried out from the container 5 after the transportation packing body 1 is transported, a series of steps for accommodating the above-mentioned integrated glass plate packing body P in the container 5 is performed. You can do it in the reverse order.
  • a forklift When the glass plate packing body P is transferred in the container 5 for carrying out, for example, a forklift is used. Then, under a state in which a band or the like is hung on the forklift and the pallet 4 of the glass plate packing body P and both are fixed, the glass plate packing body P is pulled without being lifted by the forklift on a plurality of roller conveyors 6. The glass plate packing body P is conveyed.
  • the side surface Ra of the recess R functions as a guide during the transportation of the pallet 4 (glass plate packing body P), and it is possible to limit the transportation direction of the pallet 4 from deviating from the original direction.
  • the inner surface of the glass plate packing body P and the container 5 particularly one side surface 5c, the other
  • the pallet, the glass plate packing body, and the transportation packing body according to the present invention are not limited to the configuration described in the first embodiment above.
  • the concave portion R is fitted with the roller conveyor 6 (roller conveyor 11) as a conveying device, but the present invention is not limited to this, of course.
  • the recess R is a belt provided with both roller conveyors 6 and 11 and an arbitrary transport device having a transport surface extending linearly and capable of transporting a transported object along a straight track (for example, a belt fitted with the recess R). It can be fitted with a conveyor, etc.).
  • both roller conveyors 6 and 11 do not have a drive unit, but of course, they may have a drive unit.
  • the pallet 4 can be conveyed by both roller conveyors 6 and 11 without pushing the glass plate packing body P by a forklift or the like.
  • the roller conveyor 6 and the pedestal 7 are interposed between the bottom surface 5a in the container 5 and the base portion 4a of the pallet 4, but this is not the case.
  • only the pedestal 7 may be interposed between the bottom surface 5a in the container 5 and the base portion 4a of the pallet 4. In this case, in the removal step, all four roller conveyors 6 are removed, and the pedestal 7 is installed in the space formed by the removal.
  • this second embodiment differs from the first embodiment in that a roller conveyor (or a belt conveyor or the like) is adopted as the transport device used for manufacturing the transport package 1. It's not there. This will be described in detail below.
  • the transport device 13 is a trolley type device, and is provided on two mounting portions 14 which are main components of the trolley and the mounting portions 14 thereof.
  • Each includes a attached handle 17.
  • each mounting portion 14 can be inserted and removed from each recess R formed on the bottom surface 4z of the pallet 4. Further, when the pallet 4 (glass plate packing body P) is mounted on each mounting portion 14, each recess R receives each mounting portion 14.
  • the mounting portion 14 has a mounting base material 14a extending along the X direction, and has elevating parts 15 on the front side and the rear side in the longitudinal direction of the mounting base material 14a.
  • the elevating unit 15 houses the elevating means 16.
  • a handle 17 is provided at the rear end of the mounting portion 14.
  • the mounting base material 14a of the mounting portion 14 has a guide member 18 on the side surface. By guiding the guide member 18 to the side surface of the recess R of the pallet 4, the mounting portion 14 can be smoothly inserted under the pallet 4.
  • the mounting portion 14 has a traveling roller 19 for movement at the bottom. The two mounting portions 14 can be moved independently without being connected to each other, but the two mounting portions 14 may be connected to each other.
  • the elevating portion 15 includes a lower box body 15a that is fixed on the mounting base material 14a and has an open upper surface, and an upper box body 15b that is fitted to the lower box body 15a and has an open lower surface.
  • the upper box body 15b is movable in the vertical direction.
  • the elevating means 16 is a balloon of a balloon type jack.
  • the balloon 16 is housed in the space formed by the upper box body 15b and the lower box body 15a.
  • the balloon 16 is a bag-shaped member having a flat shape in a side view and a rectangular shape in a plan view.
  • the balloon type jack is provided with a fluid supply / distribution circuit (not shown) that supplies / discharges a working fluid such as air into the balloon 16.
  • a working fluid such as air into the balloon 16.
  • the mounting portion 14 of the transport device 13 is inserted into R.
  • the transfer device 13 can be accurately moved by grasping the handle 17 of the transfer device 13 and running the transfer device 13 while manually adjusting the position.
  • the groove-shaped recess R extends over the entire length of the base portion 4a of the pallet 4 in the X direction. Therefore, the mounting portion 14 of the transport device 13 may be inserted into the groove-shaped recess R from one end (right end) in the X direction as shown in the figure, or may be inserted from the other end (left end) in the X direction. good.
  • the working fluid is supplied to the balloon 16.
  • the elevating portion 15 (upper box body 15b) of the mounting portion 14 is raised, and the glass plate packing body P is lifted.
  • the balloons 16 are connected in series or in parallel via a pipe (not shown)
  • the elevating portions 15 rise while maintaining the same height.
  • the glass plate packing body P does not tilt during ascending, and damage to the glass plate 2 during ascending can be prevented.
  • the supply of the working fluid is stopped, and the glass plate package P is held at a predetermined height.
  • the lifted glass plate packing body P is propelled by being pushed by the forklift 20, and is carried into the container 5. More specifically, when pushing the glass plate packing body P with the forklift 20, the fork 21 is raised and lowered to a predetermined height, the fork 21 is inserted into the hole H of the base portion 4a of the pallet 4, and the tip thereof is used as a base. The forklift 20 is advanced while being abutted against the fixed member 4F inside the base portion 4a. Along with this, the transport device 13 travels on the bottom surface 5a in the container 5. When the glass plate packing body P is conveyed to a predetermined position in the container 5, the forklift 20 retracts and retracts out of the container 5. The forklift 20 has a size that allows it to move forward and backward in the container 5 with a margin.
  • the glass plate packing body P transported to a predetermined position in the container 5 is placed on the bottom surface 5a in the container 5. Specifically, the elevating portion 15 (upper box body 15b) is lowered by discharging the working fluid from the balloon 16. In this case, since the balloons 16 are connected in series or in parallel via a pipe (not shown), the elevating portions 15 descend while maintaining the same height. As a result, the glass plate packing body P does not tilt during the descent, and damage to the glass plate 2 during the descent can be prevented.
  • the handle 17 of the transport device 13 is grasped and manually pulled backward to retract the transport device 13 and place the mounting portion. 14 is pulled out from the recess R to be separated.
  • This carry-in operation is performed a plurality of times when there are a plurality of glass plate packing bodies P to be housed in the container 5.
  • the transport packaging body 1 manufactured in this manner has a bottom surface 5a in the container 5 without a member such as a pedestal 7 intervening between the bottom surface 5a in the container 5 and the base portion 4a of the pallet 4. It is placed directly on.
  • Other configurations are the same as those of the transport packaging body 1 according to the first embodiment.
  • the transport device 13 according to the second embodiment can also be used when carrying out the glass plate packing body P from the container 5.
  • the mounting portion 14 of the transport device 13 is inserted into the recess R of the bottom surface 4z of the glass plate packing body P (pallet 4) placed in the container 5, and the working fluid is supplied to the balloon 16. Then, the glass plate packing body P is lifted.
  • the fork 21 of the forklift 20 is inserted into the hole H of the pallet 4, and the fork 21 is raised until the upper surface of the fork 21 comes into contact with the upper surface of the hole H.
  • the glass plate packing body P lifted by the transport device 13 follows the forklift 20. Can be run.
  • the forklift 20 is retracted and the glass plate packing body P is carried out from the container 5.
  • the transport device 13 also exits from the container 5.
  • the working fluid is discharged from the balloon 16.
  • the elevating portion 15 upper box body 15b
  • the glass plate packing body P is placed at a predetermined position outside the container 5.
  • the operation of carrying out the glass plate packing body P from the container 5 is completed.
  • the transport device 13 and the transport package 1 are not limited to the configuration described in the second embodiment described above.
  • the balloon 16 of the balloon type jack is used as the lifting means, but it may be a jack portion of a mechanical jack, a jack portion of an electric jack or a cylinder type jack, or the like. ..
  • the glass plate packing body P is carried in and out of the container 5 by using the forklift 20 at the time of manufacturing the transportation packing body 1, but the present invention is not limited to this.
  • the handle 17 may be gripped and the transfer device 13 may be manually pushed in and out.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)
  • Pallets (AREA)
PCT/JP2021/015349 2020-04-21 2021-04-13 パレット、ガラス板梱包体、及び、輸送用梱包体 WO2021215310A1 (ja)

Priority Applications (3)

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KR1020227022988A KR20230002276A (ko) 2020-04-21 2021-04-13 팰릿, 유리판 곤포체, 및 수송용 곤포체
CN202180010411.7A CN114981181A (zh) 2020-04-21 2021-04-13 托盘、玻璃板捆包体以及输送用捆包体
JP2022516979A JPWO2021215310A1 (ko) 2020-04-21 2021-04-13

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JP2020-075422 2020-04-21
JP2020075422 2020-04-21

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JP (1) JPWO2021215310A1 (ko)
KR (1) KR20230002276A (ko)
CN (1) CN114981181A (ko)
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04226222A (ja) * 1990-07-14 1992-08-14 Robin Matthews 荷役装置及び荷役法
JP2002326637A (ja) * 2001-04-27 2002-11-12 Toyoda Suchiirusentaa Kk 搬送物の搬出入用パレット、搬出入用パレットの構造体、パレット連結体、パレット連結体の構造体及びコンテナへの搬送物搭載パレット連結体の収納構造体
JP2004043063A (ja) * 2002-07-09 2004-02-12 Kyushu Sanki Kk 重量物搬送台及びそれを用いた重量物搬送システム並びにそれを用いた重量物搬送方法
JP2008127028A (ja) * 2006-11-17 2008-06-05 Toyoda Suchiirusentaa Kk 荷台からの運搬物の搬出方法及び荷台への運搬物の搬入出方法
JP2014097808A (ja) * 2012-11-13 2014-05-29 Asahi Glass Co Ltd ガラス板梱包用パレット

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6656586B2 (ja) 2016-02-26 2020-03-04 日本電気硝子株式会社 ガラス板梱包用パレット及びガラス板梱包体

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04226222A (ja) * 1990-07-14 1992-08-14 Robin Matthews 荷役装置及び荷役法
JP2002326637A (ja) * 2001-04-27 2002-11-12 Toyoda Suchiirusentaa Kk 搬送物の搬出入用パレット、搬出入用パレットの構造体、パレット連結体、パレット連結体の構造体及びコンテナへの搬送物搭載パレット連結体の収納構造体
JP2004043063A (ja) * 2002-07-09 2004-02-12 Kyushu Sanki Kk 重量物搬送台及びそれを用いた重量物搬送システム並びにそれを用いた重量物搬送方法
JP2008127028A (ja) * 2006-11-17 2008-06-05 Toyoda Suchiirusentaa Kk 荷台からの運搬物の搬出方法及び荷台への運搬物の搬入出方法
JP2014097808A (ja) * 2012-11-13 2014-05-29 Asahi Glass Co Ltd ガラス板梱包用パレット

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CN114981181A (zh) 2022-08-30
TW202146294A (zh) 2021-12-16
JPWO2021215310A1 (ko) 2021-10-28
KR20230002276A (ko) 2023-01-05

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