WO2021201086A1 - Composition de résine de polypropylène renforcée par des fibres et son procédé de fabrication - Google Patents
Composition de résine de polypropylène renforcée par des fibres et son procédé de fabrication Download PDFInfo
- Publication number
- WO2021201086A1 WO2021201086A1 PCT/JP2021/013790 JP2021013790W WO2021201086A1 WO 2021201086 A1 WO2021201086 A1 WO 2021201086A1 JP 2021013790 W JP2021013790 W JP 2021013790W WO 2021201086 A1 WO2021201086 A1 WO 2021201086A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polypropylene
- fiber
- based resin
- unsaturated carboxylic
- carboxylic acid
- Prior art date
Links
- -1 polypropylene Polymers 0.000 title claims abstract description 69
- 239000004743 Polypropylene Substances 0.000 title claims abstract description 67
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 67
- 239000011342 resin composition Substances 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 229920005989 resin Polymers 0.000 claims abstract description 35
- 239000011347 resin Substances 0.000 claims abstract description 35
- 239000012783 reinforcing fiber Substances 0.000 claims abstract description 22
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 17
- 238000004898 kneading Methods 0.000 claims abstract description 15
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 11
- 150000001451 organic peroxides Chemical class 0.000 claims abstract description 7
- 229920005673 polypropylene based resin Polymers 0.000 claims description 70
- 239000000835 fiber Substances 0.000 claims description 20
- 239000003365 glass fiber Substances 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 13
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 12
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 12
- 239000008188 pellet Substances 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 239000003963 antioxidant agent Substances 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 229910052751 metal Chemical class 0.000 description 3
- 239000002184 metal Chemical class 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229920005672 polyolefin resin Polymers 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- RYPKRALMXUUNKS-UHFFFAOYSA-N 2-Hexene Natural products CCCC=CC RYPKRALMXUUNKS-UHFFFAOYSA-N 0.000 description 2
- WWUVJRULCWHUSA-UHFFFAOYSA-N 2-methyl-1-pentene Chemical compound CCCC(C)=C WWUVJRULCWHUSA-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- PNVJTZOFSHSLTO-UHFFFAOYSA-N Fenthion Chemical compound COP(=S)(OC)OC1=CC=C(SC)C(C)=C1 PNVJTZOFSHSLTO-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000002715 modification method Methods 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920001384 propylene homopolymer Polymers 0.000 description 2
- 229920005604 random copolymer Polymers 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- KNDQHSIWLOJIGP-UMRXKNAASA-N (3ar,4s,7r,7as)-rel-3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione Chemical compound O=C1OC(=O)[C@@H]2[C@H]1[C@]1([H])C=C[C@@]2([H])C1 KNDQHSIWLOJIGP-UMRXKNAASA-N 0.000 description 1
- CCNDOQHYOIISTA-UHFFFAOYSA-N 1,2-bis(2-tert-butylperoxypropan-2-yl)benzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1C(C)(C)OOC(C)(C)C CCNDOQHYOIISTA-UHFFFAOYSA-N 0.000 description 1
- PQUXFUBNSYCQAL-UHFFFAOYSA-N 1-(2,3-difluorophenyl)ethanone Chemical compound CC(=O)C1=CC=CC(F)=C1F PQUXFUBNSYCQAL-UHFFFAOYSA-N 0.000 description 1
- JNPCNDJVEUEFBO-UHFFFAOYSA-N 1-butylpyrrole-2,5-dione Chemical compound CCCCN1C(=O)C=CC1=O JNPCNDJVEUEFBO-UHFFFAOYSA-N 0.000 description 1
- OWWIWYDDISJUMY-UHFFFAOYSA-N 2,3-dimethylbut-1-ene Chemical compound CC(C)C(C)=C OWWIWYDDISJUMY-UHFFFAOYSA-N 0.000 description 1
- ZFFMLCVRJBZUDZ-UHFFFAOYSA-N 2,3-dimethylbutane Chemical group CC(C)C(C)C ZFFMLCVRJBZUDZ-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- WEPNJTDVIIKRIK-UHFFFAOYSA-N 2-methylhept-2-ene Chemical compound CCCCC=C(C)C WEPNJTDVIIKRIK-UHFFFAOYSA-N 0.000 description 1
- BWEKDYGHDCHWEN-UHFFFAOYSA-N 2-methylhex-2-ene Chemical compound CCCC=C(C)C BWEKDYGHDCHWEN-UHFFFAOYSA-N 0.000 description 1
- PKXHXOTZMFCXSH-UHFFFAOYSA-N 3,3-dimethylbut-1-ene Chemical compound CC(C)(C)C=C PKXHXOTZMFCXSH-UHFFFAOYSA-N 0.000 description 1
- AUJLDZJNMXNESO-UHFFFAOYSA-N 3-ethylhex-3-ene Chemical compound CCC=C(CC)CC AUJLDZJNMXNESO-UHFFFAOYSA-N 0.000 description 1
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
- FHHSSXNRVNXTBG-UHFFFAOYSA-N 3-methylhex-3-ene Chemical compound CCC=C(C)CC FHHSSXNRVNXTBG-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- RYKZRKKEYSRDNF-UHFFFAOYSA-N 3-methylidenepentane Chemical compound CCC(=C)CC RYKZRKKEYSRDNF-UHFFFAOYSA-N 0.000 description 1
- RGTDIFHVRPXHFT-UHFFFAOYSA-N 3-methylnon-3-ene Chemical compound CCCCCC=C(C)CC RGTDIFHVRPXHFT-UHFFFAOYSA-N 0.000 description 1
- LDTAOIUHUHHCMU-UHFFFAOYSA-N 3-methylpent-1-ene Chemical compound CCC(C)C=C LDTAOIUHUHHCMU-UHFFFAOYSA-N 0.000 description 1
- YCTDZYMMFQCTEO-UHFFFAOYSA-N 3-octene Chemical compound CCCCC=CCC YCTDZYMMFQCTEO-UHFFFAOYSA-N 0.000 description 1
- KLCNJIQZXOQYTE-UHFFFAOYSA-N 4,4-dimethylpent-1-ene Chemical compound CC(C)(C)CC=C KLCNJIQZXOQYTE-UHFFFAOYSA-N 0.000 description 1
- KZJIOVQKSAOPOP-UHFFFAOYSA-N 5,5-dimethylhex-1-ene Chemical compound CC(C)(C)CCC=C KZJIOVQKSAOPOP-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- UIERETOOQGIECD-UHFFFAOYSA-N Angelic acid Natural products CC=C(C)C(O)=O UIERETOOQGIECD-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 239000011954 Ziegler–Natta catalyst Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- UIERETOOQGIECD-ARJAWSKDSA-N angelic acid Chemical compound C\C=C(\C)C(O)=O UIERETOOQGIECD-ARJAWSKDSA-N 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- NIDNOXCRFUCAKQ-UHFFFAOYSA-N bicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2C(O)=O NIDNOXCRFUCAKQ-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- SOVOPSCRHKEUNJ-UHFFFAOYSA-N dec-4-ene Chemical compound CCCCCC=CCCC SOVOPSCRHKEUNJ-UHFFFAOYSA-N 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- XLYMOEINVGRTEX-UHFFFAOYSA-N fumaric acid monoethyl ester Natural products CCOC(=O)C=CC(O)=O XLYMOEINVGRTEX-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- OTTZHAVKAVGASB-UHFFFAOYSA-N hept-2-ene Chemical compound CCCCC=CC OTTZHAVKAVGASB-UHFFFAOYSA-N 0.000 description 1
- WZHKDGJSXCTSCK-UHFFFAOYSA-N hept-3-ene Chemical compound CCCC=CCC WZHKDGJSXCTSCK-UHFFFAOYSA-N 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- FSQQTNAZHBEJLS-UPHRSURJSA-N maleamic acid Chemical compound NC(=O)\C=C/C(O)=O FSQQTNAZHBEJLS-UPHRSURJSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- HNEGQIOMVPPMNR-NSCUHMNNSA-N mesaconic acid Chemical compound OC(=O)C(/C)=C/C(O)=O HNEGQIOMVPPMNR-NSCUHMNNSA-N 0.000 description 1
- 239000012968 metallocene catalyst Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- IRUCBBFNLDIMIK-UHFFFAOYSA-N oct-4-ene Chemical compound CCCC=CCCC IRUCBBFNLDIMIK-UHFFFAOYSA-N 0.000 description 1
- QMMOXUPEWRXHJS-UHFFFAOYSA-N pent-2-ene Chemical compound CCC=CC QMMOXUPEWRXHJS-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000012264 purified product Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229940047670 sodium acrylate Drugs 0.000 description 1
- SONHXMAHPHADTF-UHFFFAOYSA-M sodium;2-methylprop-2-enoate Chemical compound [Na+].CC(=C)C([O-])=O SONHXMAHPHADTF-UHFFFAOYSA-M 0.000 description 1
- 239000004334 sorbic acid Substances 0.000 description 1
- 229940075582 sorbic acid Drugs 0.000 description 1
- 235000010199 sorbic acid Nutrition 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- CENHPXAQKISCGD-UHFFFAOYSA-N trioxathietane 4,4-dioxide Chemical compound O=S1(=O)OOO1 CENHPXAQKISCGD-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/0405—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
- C08J5/043—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/12—Polypropene
Definitions
- the present invention relates to a fiber-reinforced polypropylene-based resin composition capable of producing a molded product having excellent strength (particularly creep resistance) and a method for producing the same.
- the fiber reinforced resin molded product is lightweight and has excellent rigidity and heat resistance, it is used in various fields such as electrical equipment, automobiles, housing equipment, and medical equipment.
- the fiber-reinforced resin molded body for example, a molded body using reinforcing fibers such as glass fiber and a polyolefin-based resin such as polypropylene is known.
- Polyolefin-based resins are generally inexpensive, have excellent processability and chemical resistance, do not easily generate harmful gases even when incinerated, and have excellent recyclability. Therefore, polyolefin-based resins are attracting attention as matrix resins for fiber-reinforced resins.
- polypropylene-based resins which are inexpensive, have a low specific density, have relatively high heat resistance, and have excellent properties such as moldability and chemical resistance, are attracting attention.
- Polypropylene resin has low polarity, so it tends to be inferior in interfacial adhesiveness with reinforcing fibers. Therefore, a method of improving the interfacial adhesiveness with the reinforcing fiber by using an unsaturated carboxylic acid-modified polypropylene-based resin is known.
- the unsaturated carboxylic acid-modified polypropylene resin is usually obtained by introducing an unsaturated carboxylic acid unit into the unsaturated polypropylene resin using an unsaturated carboxylic acid component.
- an unsaturated carboxylic acid component usually obtained by introducing an unsaturated carboxylic acid unit into the unsaturated polypropylene resin using an unsaturated carboxylic acid component.
- a certain amount of unreacted unsaturated carboxylic component tends to remain in the resin, and if the remaining amount is large, the physical properties of the fiber-reinforced resin molded product. May have an adverse effect on.
- Patent Document 1 proposes that the decrease in physical properties is suppressed by reducing the amount of the unsaturated carboxylic acid monomer in the dry residue of the fiber converging agent containing the acid-modified polypropylene resin to 10,000 ppm or less. There is.
- an object of the present invention is to provide a fiber-reinforced polypropylene-based resin composition capable of producing a molded product having excellent strength (particularly creep resistance) and a method for producing the same.
- the present inventor uses an unsaturated carboxylic acid-modified polypropylene-based resin in which the volatile amount of a specific type of oligomer measured under specific conditions is less than or equal to a specific amount. We have found that it is very effective in improving creep resistance), and have completed the present invention. That is, the gist of the present invention is as follows.
- the amount of the volatile component derived from the unsaturated carboxylic acid that volatilizes when the unsaturated carboxylic acid-modified polypropylene resin (B) is heated at 150 ° C. for 30 minutes is 10 to 1000 ⁇ g / g according to [1]. Fiber-reinforced polypropylene-based resin composition.
- the present invention it is possible to provide a fiber-reinforced polypropylene-based resin composition capable of producing a molded product having excellent strength (particularly creep resistance) and a method for producing the same.
- the unsaturated carboxylic acid-modified polypropylene system in which the amount of the oligomer component having 24 or less carbon atoms derived from polypropylene that volatilizes under specific conditions is within a specific range from another viewpoint instead of maleic anhydride.
- the resin (B) a fiber-reinforced polypropylene-based resin composition capable of producing a molded product having excellent strength (particularly creep resistance) is provided.
- the polypropylene-based resin (A) used in the present invention is typically a propylene homopolymer.
- a propylene-based copolymer (a copolymer of propylene and another monomer) may be used.
- the propylene-based copolymer include a random copolymer or a block copolymer of propylene and ethylene and at least one ⁇ -olefin selected from ⁇ -olefins having 4 to 20 carbon atoms.
- the content of the propylene-derived skeleton in the random copolymer is usually 90 to 99 mol%, preferably 92 to 98 mol%.
- the skeletal content due to propylene in the block copolymer is usually 70 to 99 mol%, preferably 75 to 98 mol%.
- the polypropylene-based resin (A) two or more kinds of propylene-based resins (for example, a propylene homopolymer and a propylene-based copolymer) may be used in combination.
- the polypropylene-based resin (A) contains a propylene-based copolymer
- specific examples of the monomers other than propylene used in the propylene-based copolymer include ethylene, 1-butene, 2-methyl-1-propene, and 2-.
- the melt flow rate (MFR) at 230 ° C. and a load of 2.16 kg measured according to ASTM D1238 of polypropylene resin (A) is preferably 0.1 to 500 g / 10 minutes, more preferably 0.2. It is ⁇ 400 g / 10 minutes, particularly preferably 0.3 ⁇ 300 g / 10 minutes.
- the polypropylene-based resin (A) is preferably an isotactic polypropylene-based resin.
- the isotactic propylene resin is a propylene resin having an isotactic pentad fraction of 0.9 or more, preferably 0.95 or more, which is determined by an NMR method.
- the present invention is not limited to this, and the polypropylene-based resin (A) may be a syndiotactic polypropylene-based resin or an atactic polypropylene-based resin.
- the polypropylene-based resin (A) may be prepared by using a Ziegler-Natta catalyst or may be prepared by using a metallocene catalyst.
- the unsaturated carboxylic acid-modified polypropylene-based resin (B) used in the present invention is obtained by acid-modifying the polypropylene-based resin with an unsaturated carboxylic acid or a derivative thereof.
- Examples of the modification method include graft modification and copolymerization.
- unsaturated carboxylic acid used for modification examples include acrylic acid, methacrylic acid, maleic acid, nadic acid, fumaric acid, itaconic acid, crotonic acid, citraconic acid, sorbic acid, mesaconic acid, angelic acid, and phthalic acid. Be done.
- Derivatives of unsaturated carboxylic acids include, for example, acid anhydrides, esters, amides, imides, and metal salts.
- maleic anhydride examples thereof include maleic anhydride, itaconic anhydride, citraconic anhydride, nadic acid anhydride, phthalic anhydride, methyl acrylate, methyl methacrylate, ethyl acrylate, butyl acrylate, monoethyl maleate ester, acrylamide, and the like.
- examples thereof include maleic acid monoamide, maleimide, N-butylmaleimide, sodium acrylate, and sodium methacrylate.
- unsaturated dicarboxylic acid and its derivative are preferable, maleic anhydride and phthalic anhydride are more preferable, and maleic anhydride is most preferable.
- polypropylene and unsaturated carboxylic acid or a derivative thereof are kneaded together with an organic peroxide in an extruder to carry out graft copolymerization of the unsaturated carboxylic acid or its derivative for modification.
- organic peroxide include benzoyl peroxide, lauroyl peroxide, azobisisobutyronitrile, dicumyl peroxide, t-butylhydroperoxide, ⁇ , ⁇ '-bis (t-butylperoxy).
- Diisopropyl) benzene bis (t-butyldioxyisopropyl) benzene, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 2,5-dimethyl-2,5-di (t-butyl) Peroxy) Hexin-3, di-t-butyl peroxide, cumenhydroperoxide can be mentioned.
- the unsaturated carboxylic acid-modified polypropylene-based resin (B) preferably contains an anhydrous fatty acid-modified polypropylene-based resin, and more preferably contains a maleic anhydride-modified polypropylene-based resin.
- the amount (volatile component amount) of the polypropylene-derived polypropylene-derived oligomer component having 24 or less carbon atoms that volatilizes when the unsaturated carboxylic acid-modified polypropylene resin (B) is heated at 150 ° C. for 30 minutes is 200 ⁇ g / g. Less than, preferably less than 150 ⁇ g / g, more preferably less than 50 ⁇ g / g. When the amount of the oligomer component volatilized under such specific conditions is within each of the above ranges, the strength (particularly creep resistance) of the molded product is improved.
- the lower limit of each range is not particularly limited, and the smaller the amount of the volatile component, the more preferable.
- the lower limit of each range is preferably 20 ⁇ g / g or more. ..
- the amount of volatile components is a value measured by GC-MS (gas chromatography-mass spectrometry). Details of the measurement method will be described in the column of Examples.
- the amount of volatile components derived from the unsaturated carboxylic acid that volatilizes when the unsaturated carboxylic acid-modified polypropylene resin (B) is heated at 150 ° C. for 30 minutes is preferably 10 to 1000 ⁇ g / g, more preferably 10. It is ⁇ 500 ⁇ g / g.
- the amount of the volatile component derived from the unsaturated carboxylic acid that volatilizes under such specific conditions is within each of the above ranges, in combination with the action / effect caused by the small amount of the above-mentioned oligomer component, the molded product Strength (especially creep resistance) is further improved.
- the amount of the volatile component derived from the unsaturated carboxylic acid is a value measured by GC-MS (gas chromatography-mass spectrometry). Details of the measurement method will be described in the column of Examples.
- the graft amount of the unsaturated carboxylic acid or its derivative is preferably 0.3 to 5% by mass. More preferably, it is 0.5 to 3% by mass. Details of the method for measuring the amount of graft are described in the column of Examples.
- the type and physical properties of the polypropylene-based resin that is the base of the unsaturated carboxylic acid-modified polypropylene-based resin (B) are not particularly limited. However, the same type and physical characteristics of the polypropylene-based resin (A) as those mentioned above can be used.
- the type of reinforcing fiber (C) used in the present invention is not particularly limited.
- Specific examples of the reinforcing fiber (C) include glass fiber, carbon fiber (carbon fiber), carbon nanotube, basic magnesium sulfate fiber (magnesium oxysulfate fiber), potassium titanate fiber, aluminum borate fiber, and calcium silicate fiber.
- Synthetic fibers such as polyester, polyacrylonitrile, polyamide, aramid and polyolefin, and modified fibers having their surfaces and terminals chemically modified.
- the reinforcing fiber (C) preferably contains glass fiber.
- Chopped strands are preferable as the form of the reinforcing fiber (C).
- the chopped strand usually has a length of 1 to 10 mm and a fiber diameter of 5 to 20 ⁇ m, preferably a length of 1.5 to 6 mm and a fiber diameter of 8 to 14 ⁇ m.
- a continuous fiber bundle can also be used. Continuous fiber bundles are commercially available, for example, as rovings. Its fiber diameter is usually 5 to 30 ⁇ m, preferably 13 to 20 ⁇ m.
- reinforcing fiber (C) only one type of reinforcing fiber may be used, or two or more types of reinforcing fibers may be used in combination.
- the fiber-reinforced polypropylene-based resin composition of the present invention contains an elastomer component as an impact improver, a heat-resistant stabilizer, an antistatic agent, a weather-resistant stabilizer, a light-resistant stabilizer, an anti-aging agent, and an antioxidant, if necessary.
- Additives such as copper damage inhibitors, fatty acid metal salts, softeners, dispersants, fillers, colorants, pigments, foaming agents and the like can be blended within a range that does not impair the object of the present invention.
- the mixing order of the additives is arbitrary, and they may be mixed at the same time, or a multi-step mixing method in which some components are mixed and then the other components are mixed can be used. Above all, it is preferable to add a phenol-based antioxidant and / or a sulfur-based antioxidant.
- the fiber-reinforced polypropylene-based resin composition of the present invention is a resin composition containing the polypropylene-based resin (A), the unsaturated carboxylic acid-modified polypropylene-based resin (B) and the reinforcing fibers (C) described above.
- the content of the polypropylene-based resin (A) is preferably 90 to 50 parts by mass, based on a total of 100 parts by mass of the polypropylene-based resin (A) and the reinforcing fiber (C). It is preferably 80 to 60 parts by mass.
- the content of the reinforcing fiber (C) is preferably 10 to 50 parts by mass, more preferably 20 to 40 parts by mass.
- the content of the unsaturated carboxylic acid-modified polypropylene resin (B) is preferably 0.5 to 5 parts by mass, based on a total of 100 parts by mass of the polypropylene resin (A) and the reinforcing fiber (C). It is preferably 1 to 3 parts by mass.
- the fiber-reinforced polypropylene-based resin composition of the present invention contains the polypropylene-based resin (A), the unsaturated carboxylic acid-modified polypropylene-based resin (B) and the reinforcing fiber (C) described above, and other components as necessary.
- A polypropylene-based resin
- B unsaturated carboxylic acid-modified polypropylene-based resin
- C reinforcing fiber
- pellets of a fiber-reinforced polypropylene-based resin composition can be obtained by mixing or melt-kneading each component with a mixing device.
- the fiber-reinforced polypropylene-based resin composition of the present invention is obtained by kneading polypropylene and an unsaturated carboxylic acid or a derivative thereof together with an organic peroxide at 170 to 200 ° C. to obtain the unsaturated carboxylic acid-modified polypropylene-based resin (B). It is preferable to produce by a method including a step of obtaining. Such a step is a very effective step for removing a specific volatile component (oligomer component derived from polypropylene having 24 or less carbon atoms) from the unsaturated carboxylic acid-modified polypropylene-based resin (B).
- a specific volatile component oligomer component derived from polypropylene having 24 or less carbon atoms
- the resin temperature during kneading in the above step is 170 to 200 ° C, preferably 170 to 190 ° C.
- the set temperature of the kneading portion of the extruder such as a twin-screw extruder is preferably 110 ° C. or higher and lower than the melting point of polypropylene. , 120 ° C. or higher and 150 ° C. or lower are more preferable.
- the kneading portion of the twin-screw extruder is a portion provided with a kneading (screw segment), and is a portion for plasticizing and heat-kneading the resin by a shearing action obtained by rotating the screw.
- the set temperature of the die portion at the tip of the twin-screw extruder is preferably 170 ° C. or higher and lower than 200 ° C., and preferably 170 ° C. or higher and 190 ° C. or lower.
- the die portion is not affected by the temperature rise due to the shear heat generation action due to the screw rotation, and the resin temperature of the kneaded portion is maintained. Therefore, it is preferable to set the temperature of the die portion higher than that of the kneaded portion.
- the amount of maleic anhydride grafted, the amount of maleic anhydride-derived volatile component, and the amount of oligomeric component having 24 or less carbon atoms of modified polypropylene (B'-2) [Polymer Asia, trade name PA-Bond363C] are as follows. Measured by method. The results are shown in Table 1.
- Amount of volatile components derived from maleic anhydride 50 mg of maleic anhydride-modified polypropylene-based resin was collected and heated at 150 ° C. for 30 minutes, and the amount of volatile components derived from maleic anhydride was quantified by GC-MS (gas chromatography-mass spectrometry).
- DMTP an antioxidant
- the mixture obtained as described above is supplied to a twin-screw extrusion kneader in the same direction [manufactured by Japan Steel Works, Ltd., TEX® (registered trademark) 30 ⁇ ], and is made of glass fiber (T-480) as a reinforcing fiber (C). ) [Nippon Electric Glass Co., Ltd., trade name T-480, chopped strand] is side-fed from the middle of a twin-screw extrusion kneader in the same direction and heat-kneaded at 240 ° C. to form a fiber-reinforced polypropylene resin composition. Pellets were obtained.
- Example 2 As the unsaturated carboxylic acid-modified polypropylene-based resin (B), maleic anhydride-modified polypropylene (B-2) obtained in Production Example 2 was used instead of the maleic anhydride-modified polypropylene (B-1) obtained in Production Example 1. Pellets of a fiber-reinforced polypropylene-based resin composition were obtained in the same manner as in Example 1 except that they were used.
- Example 3 As the unsaturated carboxylic acid-modified polypropylene-based resin (B), maleic anhydride-modified polypropylene (B-3) obtained in Production Example 3 was used instead of the maleic anhydride-modified polypropylene (B-1) obtained in Production Example 1. Pellets of a fiber-reinforced polypropylene-based resin composition were obtained in the same manner as in Example 1 except that they were used.
- the molded bodies of the glass fiber reinforced polypropylene-based resin compositions of Examples 1 to 3 had a long creep rupture time, that is, excellent creep resistance.
- Comparative Examples 1 and 2 were examples in which the amount of the oligomer component having 24 or less carbon atoms exceeded 200 ⁇ g / g, and the creep rupture time was short, that is, the creep resistance was inferior.
- the fiber-reinforced polypropylene-based resin composition of the present invention can be suitably used as a material for a molded product having excellent creep resistance in various fields.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US17/780,443 US20230002569A1 (en) | 2020-03-31 | 2021-03-31 | Fiber-reinforced polypropylene-based resin composition and method for production thereof |
BR112022018910A BR112022018910A2 (pt) | 2020-03-31 | 2021-03-31 | Composição de resina à base de polipropileno reforçada com fibra e método para produção da mesma |
JP2022512610A JP7471394B2 (ja) | 2020-03-31 | 2021-03-31 | 繊維強化ポリプロピレン系樹脂組成物及びその製造方法 |
CN202180025429.4A CN115335449B (zh) | 2020-03-31 | 2021-03-31 | 纤维强化聚丙烯系树脂组合物及其制造方法 |
MX2022011432A MX2022011432A (es) | 2020-03-31 | 2021-03-31 | Composicion de resina a base de polipropileno reforzado con fibra y metodo de produccion de la misma. |
EP21782247.7A EP4130142A4 (fr) | 2020-03-31 | 2021-03-31 | Composition de résine de polypropylène renforcée par des fibres et son procédé de fabrication |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020062388 | 2020-03-31 | ||
JP2020-062388 | 2020-03-31 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2021201086A1 true WO2021201086A1 (fr) | 2021-10-07 |
Family
ID=77930107
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2021/013790 WO2021201086A1 (fr) | 2020-03-31 | 2021-03-31 | Composition de résine de polypropylène renforcée par des fibres et son procédé de fabrication |
Country Status (7)
Country | Link |
---|---|
US (1) | US20230002569A1 (fr) |
EP (1) | EP4130142A4 (fr) |
JP (1) | JP7471394B2 (fr) |
CN (1) | CN115335449B (fr) |
BR (1) | BR112022018910A2 (fr) |
MX (1) | MX2022011432A (fr) |
WO (1) | WO2021201086A1 (fr) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009114435A (ja) * | 2007-10-15 | 2009-05-28 | Kayaku Akzo Corp | 無水マレイン酸変性ポリプロピレン及びそれを含む樹脂組成物 |
WO2010119480A1 (fr) * | 2009-04-14 | 2010-10-21 | 化薬アクゾ株式会社 | Polypropylène modifié par anhydride maléique et composition de résine le comprenant |
JP2014198847A (ja) * | 2013-03-13 | 2014-10-23 | 三井化学株式会社 | 酸変性ポリオレフィン粒子及びその製造方法 |
JP2016006245A (ja) | 2014-05-22 | 2016-01-14 | ユニチカ株式会社 | 繊維収束剤、繊維状強化材および繊維強化樹脂組成物 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2883369B2 (ja) * | 1989-10-03 | 1999-04-19 | ポリプラスチックス株式会社 | 長繊維強化成形用ポリオレフィン樹脂組成物の製造法 |
JPH09278956A (ja) * | 1996-04-11 | 1997-10-28 | Mitsubishi Chem Corp | 無水マレイン酸変性ポリオレフィンの製造方法 |
JP2002234998A (ja) * | 2001-02-08 | 2002-08-23 | Sumitomo Chem Co Ltd | 長繊維強化ポリアミド樹脂組成物及びその成形品 |
CN102492222A (zh) * | 2011-12-07 | 2012-06-13 | 贵州大学 | 一种聚丙烯/玻璃纤维复合材料及其制备方法 |
JP6668136B2 (ja) * | 2016-03-25 | 2020-03-18 | 理研ビタミン株式会社 | 酸変性ポリプロピレンの製造方法 |
-
2021
- 2021-03-31 MX MX2022011432A patent/MX2022011432A/es unknown
- 2021-03-31 CN CN202180025429.4A patent/CN115335449B/zh active Active
- 2021-03-31 WO PCT/JP2021/013790 patent/WO2021201086A1/fr unknown
- 2021-03-31 BR BR112022018910A patent/BR112022018910A2/pt unknown
- 2021-03-31 US US17/780,443 patent/US20230002569A1/en active Pending
- 2021-03-31 JP JP2022512610A patent/JP7471394B2/ja active Active
- 2021-03-31 EP EP21782247.7A patent/EP4130142A4/fr active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009114435A (ja) * | 2007-10-15 | 2009-05-28 | Kayaku Akzo Corp | 無水マレイン酸変性ポリプロピレン及びそれを含む樹脂組成物 |
WO2010119480A1 (fr) * | 2009-04-14 | 2010-10-21 | 化薬アクゾ株式会社 | Polypropylène modifié par anhydride maléique et composition de résine le comprenant |
JP2014198847A (ja) * | 2013-03-13 | 2014-10-23 | 三井化学株式会社 | 酸変性ポリオレフィン粒子及びその製造方法 |
JP2016006245A (ja) | 2014-05-22 | 2016-01-14 | ユニチカ株式会社 | 繊維収束剤、繊維状強化材および繊維強化樹脂組成物 |
Non-Patent Citations (1)
Title |
---|
See also references of EP4130142A4 |
Also Published As
Publication number | Publication date |
---|---|
US20230002569A1 (en) | 2023-01-05 |
JP7471394B2 (ja) | 2024-04-19 |
EP4130142A4 (fr) | 2024-04-24 |
BR112022018910A2 (pt) | 2022-11-08 |
JPWO2021201086A1 (fr) | 2021-10-07 |
CN115335449B (zh) | 2024-05-31 |
CN115335449A (zh) | 2022-11-11 |
MX2022011432A (es) | 2022-10-03 |
EP4130142A1 (fr) | 2023-02-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US10336869B2 (en) | Carbon fiber-reinforced resin composition and shaped product obtained therefrom | |
EP2799489B1 (fr) | Composition de résine | |
JP5773654B2 (ja) | 繊維強化プロピレン系樹脂組成物 | |
JP5180882B2 (ja) | ポリプロピレン樹脂組成物、およびその成形体 | |
JPH06340784A (ja) | プロピレン系耐熱樹脂成形材料及びその成形体 | |
JP6070575B2 (ja) | ペレット混合物、炭素繊維強化ポリプロピレン樹脂組成物、成形体及びペレット混合物の製造方法 | |
JP5266979B2 (ja) | 有機繊維含有ポリオレフィン樹脂組成物の製造方法 | |
JP2010116571A (ja) | 充填材含有ポリオレフィン樹脂組成物、ペレット及びその成形品 | |
JP7126532B2 (ja) | 繊維強化ポリプロピレン系樹脂組成物およびその成形体 | |
JP2010248482A (ja) | 繊維強化プロピレン系樹脂組成物 | |
JP4894276B2 (ja) | ポリオレフィン樹脂組成物 | |
JP2004197068A (ja) | 充填材含有ポリオレフィン樹脂組成物、ペレット及びその成形品 | |
JP2021161315A (ja) | ガラス繊維強化ポリプロピレン樹脂組成物 | |
JP2009179665A (ja) | 変性ポリプロピレン樹脂、およびその製造方法 | |
JP7471394B2 (ja) | 繊維強化ポリプロピレン系樹脂組成物及びその製造方法 | |
JPWO2009072613A1 (ja) | ポリビニルアルコール繊維含有ポリオレフィン樹脂組成物およびその成形体 | |
JPWO2020091051A1 (ja) | 長繊維強化プロピレン系樹脂組成物および長繊維強化成形体 | |
JP6019895B2 (ja) | プロピレン系樹脂組成物及びその成形体 | |
JP5166893B2 (ja) | 変性ポリプロピレン樹脂、およびその製造方法 | |
JP2017203070A (ja) | プロピレン系樹脂組成物 | |
CN112029191B (zh) | 一种高强度可降解的pp复合材料 | |
JP2012007158A (ja) | 樹脂組成物の製造方法 | |
WO2024018948A1 (fr) | Procédé de production de pastilles d'une composition de résine de propylène renforcée par de longues fibres de verre et procédé de production d'un corps moulé par injection | |
JP2004256806A (ja) | 繊維−ポリプロピレン樹脂複合体とそのペレット、および繊維強化樹脂成形品 | |
JP4784014B2 (ja) | 長繊維強化ポリオレフィン樹脂組成物及びその成形品 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 21782247 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2022512610 Country of ref document: JP Kind code of ref document: A |
|
REG | Reference to national code |
Ref country code: BR Ref legal event code: B01A Ref document number: 112022018910 Country of ref document: BR |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
ENP | Entry into the national phase |
Ref document number: 2021782247 Country of ref document: EP Effective date: 20221031 |
|
ENP | Entry into the national phase |
Ref document number: 112022018910 Country of ref document: BR Kind code of ref document: A2 Effective date: 20220921 |