WO2020253441A1 - 一种主动控制抗蛇行减振器及减振系统、车辆 - Google Patents
一种主动控制抗蛇行减振器及减振系统、车辆 Download PDFInfo
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- WO2020253441A1 WO2020253441A1 PCT/CN2020/090834 CN2020090834W WO2020253441A1 WO 2020253441 A1 WO2020253441 A1 WO 2020253441A1 CN 2020090834 W CN2020090834 W CN 2020090834W WO 2020253441 A1 WO2020253441 A1 WO 2020253441A1
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- oil
- shock absorber
- branch
- active control
- valve
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- 238000013016 damping Methods 0.000 title claims description 41
- 238000006073 displacement reaction Methods 0.000 claims abstract description 23
- 239000006096 absorbing agent Substances 0.000 claims description 133
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- 230000008859 change Effects 0.000 claims description 6
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- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
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- 241000270295 Serpentes Species 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/44—Means on or in the damper for manual or non-automatic adjustment; such means combined with temperature correction
- F16F9/46—Means on or in the damper for manual or non-automatic adjustment; such means combined with temperature correction allowing control from a distance, i.e. location of means for control input being remote from site of valves, e.g. on damper external wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/02—Spring characteristics, e.g. mechanical springs and mechanical adjusting means
- B60G17/04—Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
- B60G17/056—Regulating distributors or valves for hydropneumatic systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/06—Characteristics of dampers, e.g. mechanical dampers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G99/00—Subject matter not provided for in other groups of this subclass
- B60G99/002—Suspension details of the suspension of the vehicle body on the vehicle chassis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/02—Arrangements permitting limited transverse relative movements between vehicle underframe or bolster and bogie; Connections between underframes and bogies
- B61F5/22—Guiding of the vehicle underframes with respect to the bogies
- B61F5/24—Means for damping or minimising the canting, skewing, pitching, or plunging movements of the underframes
- B61F5/245—Means for damping or minimising the canting, skewing, pitching, or plunging movements of the underframes by active damping, i.e. with means to vary the damping characteristics in accordance with track or vehicle induced reactions, especially in high speed mode
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/44—Means on or in the damper for manual or non-automatic adjustment; such means combined with temperature correction
- F16F9/46—Means on or in the damper for manual or non-automatic adjustment; such means combined with temperature correction allowing control from a distance, i.e. location of means for control input being remote from site of valves, e.g. on damper external wall
- F16F9/463—Means on or in the damper for manual or non-automatic adjustment; such means combined with temperature correction allowing control from a distance, i.e. location of means for control input being remote from site of valves, e.g. on damper external wall characterised by electrical connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/44—Means on or in the damper for manual or non-automatic adjustment; such means combined with temperature correction
- F16F9/46—Means on or in the damper for manual or non-automatic adjustment; such means combined with temperature correction allowing control from a distance, i.e. location of means for control input being remote from site of valves, e.g. on damper external wall
- F16F9/465—Means on or in the damper for manual or non-automatic adjustment; such means combined with temperature correction allowing control from a distance, i.e. location of means for control input being remote from site of valves, e.g. on damper external wall using servo control, the servo pressure being created by the flow of damping fluid, e.g. controlling pressure in a chamber downstream of a pilot passage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2202/00—Indexing codes relating to the type of spring, damper or actuator
- B60G2202/10—Type of spring
- B60G2202/15—Fluid spring
- B60G2202/154—Fluid spring with an accumulator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2500/00—Indexing codes relating to the regulated action or device
- B60G2500/10—Damping action or damper
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2230/00—Purpose; Design features
- F16F2230/08—Sensor arrangement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2230/00—Purpose; Design features
- F16F2230/18—Control arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2230/00—Purpose; Design features
- F16F2230/22—Pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/10—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using liquid only; using a fluid of which the nature is immaterial
- F16F9/14—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect
- F16F9/16—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts
- F16F9/18—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts with a closed cylinder and a piston separating two or more working spaces therein
- F16F9/20—Devices with one or more members, e.g. pistons, vanes, moving to and fro in chambers and using throttling effect involving only straight-line movement of the effective parts with a closed cylinder and a piston separating two or more working spaces therein with the piston-rod extending through both ends of the cylinder, e.g. constant-volume dampers
Definitions
- the invention relates to the technical field of shock absorbers, in particular to an active control anti-snaking shock absorber, a vibration reduction system, and a vehicle.
- the anti-snaking shock absorber is an important part of the suspension system. Its main function is to generate a slewing damping force between the bogie frame and the car body and consume the vibration energy between the two, thereby suppressing the snake vibration.
- the anti-snaking shock absorber is a key component that affects the stability of train operation. When the train runs in different conditions, the parameter requirements of the shock absorber are also different. According to the principle of damping, the traditional anti-snaking shock absorber is a passive anti-snaking shock absorber. The characteristic curve of the traditional passive shock absorber is fixed, and its performance parameters cannot be adjusted in real time according to the train demand.
- the traditional passive shock absorbers are fixed and unadjustable due to their performance parameters, which cannot keep the train suspension system in the best matching state according to the train operation requirements.
- the demand for the parameters of the shock absorber is becoming more and more diverse, and it is difficult for the traditional passive shock absorber to be compatible with the needs of different lines.
- the parameter requirements of anti-snaking shock absorbers are not the same.
- the cone of new wheels is smaller, and the anti-snaking shock absorber mainly exhibits stiffness characteristics; as the operating mileage increases, the wheel taper becomes larger, and more anti-snaking shock absorbers are required to show damping characteristics.
- traditional passive shock absorbers have fixed and non-adjustable performance parameters, and it is also difficult to achieve the purpose of extending the repair cycle and reducing operating costs.
- the embodiment of the present invention provides an active control anti-snaking shock absorber and a vibration damping system, and a vehicle to solve the problem that the traditional anti-snaking shock absorber in the prior art cannot adjust its performance parameters and causes the vehicle to run in a curve.
- Various defects are possible.
- an active control anti-snaking shock absorber which includes a hydraulic cylinder and a piston.
- the inside of the hydraulic cylinder is divided into two cylinders.
- Body further comprising an oil storage tank and a reversing valve, the two cylinders are respectively connected to the oil storage tank through two main oil passages to form a main circuit; the reversing valve is installed in the two main oil passages Between it and the oil storage tank, it can change the flow direction of the main circuit when the shock absorber is in the active mode, and can adjust the displacement of the piston in the hydraulic cylinder.
- the two cylinders communicate with the reversing valve through two main oil passages respectively, and the reversing valve communicates with the oil storage tank through two driving oil passages, respectively.
- the valve has at least two switchable working positions.
- the reversing valve includes a first working position and a second working position.
- the first working position and the second working position are each provided with two diversion ports, and the two guides
- the flow port is used to connect the two main oil passages; the positions of the two diversion ports of the first working position and the two diversion ports of the second working position are opposite.
- the shock absorber further includes a driving mechanism, and the driving mechanism is connected in series with any of the driving oil circuits.
- the driving mechanism includes a driving motor and a driving pump, and the driving pump is connected in series with the driving oil circuit and connected with the driving motor.
- the shock absorber further includes an energy storage branch, one end of the energy storage branch communicates with the drive oil circuit and is located between the reversing valve and the drive mechanism.
- the other end of the energy storage branch is in communication with the oil storage tank, and a pressure sensor, an accumulator and a pressure relief valve are connected in series on the energy storage branch.
- At least one pressure relief branch is connected between the two main oil circuits, each of the pressure relief branches is connected in parallel, and each pressure relief branch is connected in series with a pressure relief valve. .
- the shock absorber further includes at least two parallel branches, both ends of each branch are connected to the two main oil circuits, and each branch includes a series connected
- the one-way throttle valve and the adjustable solenoid valve are used to adjust the damping coefficient of the shock absorber when the shock absorber is in the semi-active mode.
- the branch includes a first branch and a second branch, one end of the first branch and one end of the second branch are connected in parallel to the first node, and the first branch The other end of the second branch and the other end of the second branch are connected in parallel to the second node, and the first node and the second node are respectively connected to the two main oil circuits; the first branch is connected to the The flow direction of the second branch is opposite.
- the first fulcrum and the second fulcrum are respectively communicated with the oil storage tank through the oil storage path, and each of the oil storage paths is connected in series with a throttle valve.
- a pressure relief oil circuit is also connected between the first fulcrum and the oil storage tank, and the pressure relief oil circuit is connected in parallel with each of the oil storage circuits, and the pressure relief oil circuit is installed in series There is a pressure relief valve.
- the emergency oil circuit further includes an emergency oil circuit. Both ends of the emergency oil circuit are respectively connected to the two main oil circuits.
- the emergency oil circuit includes an emergency throttle valve connected in series and a non-adjustable electromagnetic switch. The solenoid switch valve is used to control the emergency oil circuit to start when the shock absorber is in the passive mode.
- the present invention provides a damping system including a controller and at least one active control anti-snaking damper as described above mounted on a bogie, and a signal input terminal and a signal output terminal of the controller Respectively connected with each of the shock absorbers.
- the system further includes a data acquisition mechanism, the data acquisition mechanism includes a pressure sensor and a displacement sensor, the two cylinders of the hydraulic cylinder are respectively provided with the pressure sensor, and the displacement sensor is installed in On the piston, the pressure sensor and the displacement sensor are respectively connected to the signal input end of the controller.
- the present invention provides a vehicle including the above-mentioned vibration reduction system.
- the piston of the active control anti-snaking damper provided by the present invention reciprocates in the hydraulic cylinder
- the inside of the hydraulic cylinder is divided into two cylinders, and the two cylinders respectively pass through two main oil passages and the reservoir.
- the oil tank is connected to form a main circuit between the hydraulic cylinder and the oil storage tank; the reversing valve is installed between the two main oil circuits and the oil storage tank to change the flow direction of the main circuit when the shock absorber is in active mode. And can adjust the displacement of the piston in the hydraulic cylinder.
- the piston displacement is changed by the oil pressure difference between the two cylinders in the hydraulic cylinder, thereby solving the problems caused by the inability to adjust the performance parameters of the traditional anti-snaking shock absorber in the prior art.
- This kind of defect especially when the vehicle is running in a curve, the bogie is in a radial position relative to the car body, thereby increasing the curve passing speed of the train, reducing wheel/rail wear, and prolonging the service life of the vehicle.
- the damping system of the present invention includes a controller and at least one of the above-mentioned active control anti-snaking shock absorbers installed on the bogie, and the signal input terminal and the signal output terminal of the controller are respectively connected to the respective shock absorbers.
- the controller uses the controller to calculate the current required performance parameters of the shock absorber according to the actual state of the vehicle, and then the controller transmits the control signal with the current performance parameters to the shock absorber, so as to ensure that the shock absorber can meet the vehicle operating requirements
- real-time adjustment of various performance parameters so that the train suspension system is always in the best matching state, and can be compatible with different geographical environments, vehicle operation requirements without line requirements, and can effectively extend the vehicle repair cycle and improve the service life of the vehicle. Reduce operating costs.
- Fig. 1 is a schematic diagram of the control structure of a vibration reduction system according to an embodiment of the present invention
- FIG. 2 is a schematic diagram of the oil circuit structure of the active control anti-snaking damper according to the embodiment of the present invention
- Fig. 3 is a schematic diagram of a branch circuit state in which the anti-snaking shock absorber is actively controlled in an active mode according to an embodiment of the present invention (1);
- Fig. 4 is a schematic diagram of a branch state in which the anti-snaking shock absorber is actively controlled in an active mode according to an embodiment of the present invention (2);
- FIG. 5 is a schematic diagram (1) of the branch state of the active control anti-snaking shock absorber in the semi-active mode according to the embodiment of the present invention
- Fig. 6 is a schematic diagram of a branch state of the active control anti-snaking damper in a semi-active mode according to an embodiment of the present invention (2);
- FIG. 7 is a schematic diagram of a branch circuit state in which the anti-snaking damper is actively controlled in a passive mode according to an embodiment of the present invention.
- PA the first cylinder
- PB the second cylinder
- N1 the first node
- N2 the second node
- B1 the first branch; PV1, the first adjustable solenoid valve; CV1, the first one-way throttle valve;
- B2 the second branch; PV2, the second adjustable solenoid valve; CV2, the second one-way throttle valve;
- PA1 accumulator
- PV3 reversing valve
- S1 first working position
- S2 second working position
- FP10 oil inlet
- BP10 oil outlet
- RP10 oil tank port
- the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element must have a specific orientation or a specific orientation.
- the structure and operation cannot therefore be understood as a limitation of the present invention.
- the terms “first”, “second”, “third”, etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
- This embodiment provides an active control anti-snaking shock absorber 100, a vibration reduction system, and a vehicle.
- the oil circuit control structure of the active control anti-snaking shock absorber 100 is shown in FIGS. 2 to 6.
- the vibration reduction system includes the active control anti-snaking shock absorber 100, and the control structure of the vibration reduction system is shown in FIG. 1.
- the vehicle includes the vibration reduction system.
- the active control anti-snaking shock absorber 100 includes a hydraulic cylinder 1 and a piston 2.
- the hydraulic cylinder 1 shown in Fig. 1 is in a flat state.
- the piston 2 reciprocates left and right in the hydraulic cylinder 1.
- the left cylinder of the piston 2 shown in Fig. 1 is the first cylinder PA
- the right cylinder of the piston 2 is the second cylinder PB.
- the cylinder volumes on the left and right sides of the piston 2 are equal, and when the piston 2 reciprocates in the hydraulic cylinder 1, the oil in the two sets of branches flows through the same oil path, so that the When the damping force of the vibrator is adjusted, the system is more stable.
- the hydraulic cylinder 1 is respectively connected with an oil inlet FP10 and an oil outlet BP10, so that the oil inlet FP10 is used to deliver oil and replenish oil to the inside of the shock absorber from the outside, and the oil outlet BP10 is used to lead the excess oil out Shock absorber to ensure the balance of the oil system inside the shock absorber.
- the active control anti-snaking shock absorber 100 also includes a reversing valve and an oil storage tank.
- the two cylinder blocks PA and PB of the hydraulic cylinder 1 are respectively connected with the oil storage tank through two main oil passages, thereby forming a main circuit between the hydraulic cylinder 1 and the oil storage tank.
- the piston 2 can be driven to reciprocate in the hydraulic cylinder 1.
- a reversing valve is installed between the two main oil circuits and the oil storage tank.
- the reversing valve is used to change the flow direction of the above-mentioned main circuit when the shock absorber is working normally and in the active mode, thereby utilizing the main
- the change in the flow direction of the loop drives the piston 2 to reciprocate; the directional valve can also adjust the displacement of the piston in the hydraulic cylinder in real time as required, so as to realize real-time adjustment of various performance parameters according to the operation requirements of the vehicle, so that the train suspension system is always in Best match status.
- the active control anti-snaking damper 100 of this embodiment has an active mode, which can be activated when the vehicle is moving in a curve.
- the anti-snaking damper 100 is actively controlled to automatically enter the active mode, so that the displacement of the piston 2 can be accurately adjusted by the main circuit, so that the bogie is in a radial position relative to the car body, thereby improving the train Curve passing speed reduces wheel/rail wear and prolongs the service life of the vehicle.
- the two cylinders PA and PB are respectively connected to the reversing valve PV3 through two main oil passages;
- the valve PV3 communicates with the oil storage tank through two drive oil passages respectively.
- the reversing valve PV3 has at least two switchable working positions S1 and S2, so that the switching between each working position can realize the synchronous reversal of the oil in each main oil circuit.
- Synchronous reversal of the two main oil circuits means: when the directional valve PV3 is in one working position, the oil flow direction in the two main oil circuits is set to positive, then when the directional valve PV3 is switched to the next working position , The oil flow direction in the two main oil passages instantly becomes reversed.
- the reversing valve PV3 includes a first working position S1 and a second working position S2.
- the first working position S1 and the second working position S2 are respectively provided with two diversion ports for connecting the two main oil passages respectively.
- the positions of the two diversion ports of the first working position S1 and the two diversion ports of the second working position S2 are opposite.
- Such a setting can make the reversing valve PV3 switch the working position, originally and one of the main oil circuit
- the connected diversion port can be immediately switched to be connected to another main oil circuit, and the other diversion port is changed in the same way, so that the diversion port originally used as the liquid inlet can be immediately switched to the liquid outlet to drive two The flow direction of the main oil circuit changes simultaneously.
- the reversing valve PV3 is a three-position four-way solenoid valve.
- the solenoid valve also includes a closed position.
- the reversing valve PV3 makes two main oils If the main circuit is disconnected from the two driving oil circuits, the active control anti-snaking shock absorber 100 automatically switches to other modes.
- the active control anti-snaking shock absorber 100 further includes a driving mechanism, which is connected in series with any driving oil circuit to provide driving force for the oil flow in the main circuit.
- the driving mechanism includes a driving motor and a driving pump.
- the driving pump is connected in series with the driving oil circuit and connected with the driving motor.
- the drive motor drives the drive pump to apply pumping force to the drive oil circuit, so that the drive oil circuit where the drive mechanism is located always delivers oil to the directional valve PV3, and drives the oil in the main circuit according to the state of the directional valve PV3
- the flow direction changes, which drives the piston 2 to reciprocate.
- the drive pump on the right drive oil circuit produces a driving effect, pumping the oil in the oil storage tank into the reversing valve In PV3, after passing through a flow channel inside the first working position S1 of the reversing valve PV3, it flows into the main oil path on the right, and then enters the second cylinder PB of the hydraulic cylinder 1, and then drives the piston 2 to move to the left; 2
- the oil in the first cylinder PA is pumped into the left main oil path, and then enters another flow path inside the first working position S1 of the directional valve PV3, and then the oil reverts automatically
- the valve PV3 flows into the left drive oil circuit and finally returns to the oil storage tank.
- the two flow passages in the first working position S1 of the reversing valve PV3 are arranged in parallel.
- the internal structure and reversing mode of the reversing valve PV3 are given above. It should be understood that other structures can also be selected, as long as it can perform a reversing effect in the main oil circuit so as to drive the piston 2 in The reciprocating movement in the hydraulic cylinder 1 is sufficient.
- the shock absorber further includes an energy storage branch.
- One end of the energy storage branch is connected to the drive oil circuit and is located between the reversing valve PV3 and the drive mechanism, and the other end of the energy storage branch is communicated with the oil storage tank, so that the energy storage branch is connected in parallel to both ends of the drive mechanism.
- An accumulator PA1 is connected in series on the energy storage branch, so that the accumulator PA1 is connected in parallel at both ends of the driving mechanism, so that when the directional valve PV3 is in the closed position (that is, the directional valve PV3 is not working), the driving mechanism and
- the circuit formed between the accumulator PV1 is the pre-accumulation in the accumulator PA1, so that when the power of the driving pump cannot meet the dynamic requirements of the vehicle curve operation, it can be used as supplementary power to input the pre-accumulation into the driving oil circuit
- the oil so as to supplement the kinetic energy of the oil flow in the main circuit.
- a pressure sensor P13 in series with the energy storage branch.
- the pressure sensor P13 can perform necessary pressure monitoring on the accumulator PA1.
- the controller 3 can pre-set a pressure peak value F0 for the accumulator PA1.
- the drive mechanism starts to run and drives the oil to flow into the drive oil circuit In the energy storage branch, it flows to the accumulator PA1 until the hydraulic pressure accumulated in the accumulator PA1 reaches or exceeds the peak pressure F0.
- a pressure relief valve PRV4 is also connected in series on the accumulator branch.
- the pressure relief valve PRV4 can limit the maximum pressure value on the accumulator branch and the accumulator PA1.
- the shock absorber 100 in this embodiment further includes at least two parallel branches.
- the two ends of each branch are respectively connected with the two cylinders of the hydraulic cylinder 1.
- Each branch is equipped with an adjustable solenoid valve PV.
- the adjustable solenoid valve PV is used to adjust the damping force of the oil passing through the branch when the shock absorber 100 is in normal operation and in the semi-active mode, thereby adjusting the damping
- the damping coefficient of the shock absorber can then be adjusted in real time for the performance parameters of the shock absorber in normal operation to achieve the purpose of semi-active control of the shock absorber.
- the piston 2 reciprocates in the hydraulic cylinder 1, so that an oil pressure difference is generated between the two cylinders in the hydraulic cylinder 1.
- the oil fluid flows and switches among the branches according to the change of the oil pressure difference.
- the adjustable solenoid valves PV1 and PV2 on the corresponding branches through which the oil flows are used to adjust the oil damping force, so as to ensure that the shock absorber 100 has a controllable damping force and a damping coefficient in the semi-active mode.
- two parallel branches are provided on the shock absorber 100.
- the inlet of one branch is in communication with the first cylinder PA, and the outlet is in communication with the second cylinder PB; the inlet of the other branch is in communication with the second cylinder PB, and the outlet is in communication with the first cylinder PA.
- the oil flows in the two parallel branches in opposite directions.
- each branch described in this embodiment includes one-way throttle valves CV1, CV2 and adjustable solenoid valves PV1, PV2 connected in series.
- the one-way throttle valve CV1, CV2 and the adjustable solenoid valve PV1, PV2 are connected in series on the same branch, which can block the oil flowing in the reverse direction in time, and affect the flow in the branch.
- the adjustable solenoid valves PV1 and PV2 are solenoid proportional valves, so that the damping force of the oil flowing through the branch can be adjusted more accurately.
- three or more parallel branches can also be arranged in the shock absorber, as long as all the branches are connected in parallel, and all the branches are divided into two groups.
- the oil in the two groups of branches The flow direction is opposite to realize the semi-active control of the shock absorber.
- all branches include a first branch B1 and a second branch B2.
- One end of the first branch B1 and one end of the second branch B2 are connected in parallel to the first node N1
- the other end of the branch B1 and the other end of the second branch B2 are connected in parallel with the second node N2
- the first node N1 and the second node N2 are respectively connected with the two cylinders of the hydraulic cylinder 1.
- the flow directions of the first branch B1 and the second branch B2 are opposite.
- the first branch B1 includes a first one-way throttle valve CV1 and a first adjustable solenoid valve PV1 connected in series.
- the first one-way throttle valve CV1 restricts the oil flow direction of the first branch B1 to: after the oil flows out of the first cylinder PA, it flows through the first branch B1 and then flows back to the second cylinder PB.
- the second branch B2 includes a second one-way throttle valve CV2 and a second adjustable solenoid valve PV2.
- the second one-way throttle valve CV2 restricts the oil flow of the second branch B2 to the following: after the oil flows out of the second cylinder PB, it flows through the second branch B2 and then flows back to the first cylinder PA.
- the first adjustable solenoid valve PV1 accurately adjusts the damping force of the oil in the first branch B1, and then the system damping coefficient of the shock absorber can be adjusted, so as to perform real-time and real-time performance parameters of the shock absorber. Reliable adjustment.
- the second adjustable solenoid valve PV2 accurately adjusts the damping force of the oil in the second branch B2, which can adjust the system damping coefficient of the shock absorber, so as to perform real-time and real-time performance parameters of the shock absorber. Reliable adjustment.
- the shock absorber of this embodiment further includes an emergency oil circuit B3. Both ends of the emergency oil circuit B3 are respectively connected with two cylinders. As shown in Fig. 5, preferably one end of the emergency oil circuit B3 is connected to the first node N1, and the other end is connected to the second node N2, so as to ensure that the emergency oil circuit B3 is connected in parallel with all other branches.
- the emergency oil circuit B3 is equipped with a non-adjustable solenoid switch valve SV.
- the solenoid switch valve SV is used when the shock absorber is passive In the mode, the emergency oil circuit B3 is controlled to start, so that the shock absorber can start the emergency oil circuit B3 in the event of a fault or power failure, thereby switching to the passive mode.
- the emergency oil circuit B3 includes an emergency throttle valve TV1 and an electromagnetic switch valve SV connected in series.
- all branches except emergency oil circuit B3 are interrupted by the one-way throttle valve and adjustable solenoid valve PV of each branch circuit, blocking the oil along the corresponding branch circuit
- the solenoid switch valve SV in the emergency oil circuit B3 can be opened manually, or automatically jump to the start state after power failure, to ensure that the oil flowing out of the hydraulic cylinder 1 can flow through the emergency oil circuit B3 Then, it returns to the hydraulic cylinder 1 to ensure that the emergency oil circuit B3 and the hydraulic cylinder 1 form an oil emergency control circuit.
- the emergency throttle valve TV1 of the emergency oil circuit B3 is a non-adjustable orifice, and the electromagnetic switch valve SV is not adjustable for the oil flow and damping force in the emergency oil circuit B3. Therefore, when the oil flows through the emergency oil circuit B3 and all other branches are blocked, the shock absorber is in passive mode.
- shock absorber of this embodiment is provided with a small damping mode in addition to the above-mentioned semi-active mode and passive mode.
- the shock absorber When the train is running in a straight line, as shown in Figure 5 and Figure 6, the shock absorber is in the semi-active mode.
- the solenoid switch valve SV of the emergency oil circuit B3 is in a charged normally closed state, and the branches are adjustable The solenoid valves PV1 and PV2 are both in a charged state.
- the system damping force of the shock absorber is generated by the adjustable solenoid valve PV of the hydraulic oil flowing through each branch, and the damping coefficient is controlled by the corresponding adjustable solenoid valve PV The voltage is determined.
- the control voltage of the first adjustable solenoid valve PV1 in the first branch B1 is equal to the control voltage of the second adjustable solenoid valve PV2 in the second branch B2.
- the shock absorber When the train is running in a curve, as shown in Figure 3 and Figure 4, the shock absorber is in the active mode. At this time, the solenoid switch valve SV of the emergency oil circuit B3 and the adjustable solenoid valves PV1 and PV2 of all branches are off. In electrical state, the drive motor and drive pump are started to start the main circuit and act as the driving source for the reciprocating movement of the piston 2. The working position is constantly switched through the reversing valve PV3 so that the oil flow direction of the main circuit is repeatedly changed at a preset frequency , Thereby driving the piston 2 to reciprocate in the hydraulic cylinder 1. At this time, the shock absorber is in a displacement control state, and the displacement of the piston 2 can be adjusted in real time through the reversing valve PV3 as required.
- the shock absorber When the shock absorber is in passive mode, as shown in Figure 7, the shock absorber is in a fault or power-off state, and the adjustable solenoid valve PV and the one-way throttle valve of each branch stop working, thereby reducing the power of each branch.
- the circulation state is completely blocked, and the oil is not circulating in the branch.
- the non-adjustable solenoid switch valve SV of the emergency oil circuit B3 is activated, so that the oil flows through the emergency oil circuit B3 to form a control loop.
- the damping force of the shock absorber is produced by the hydraulic oil flowing through the non-adjustable emergency throttle valve TV1.
- the solenoid switch valve SV of emergency oil circuit B3 is opened, and the adjustable solenoid valves PV of all branches are opened with electricity, then all branches are not in the blocking state.
- the damping coefficient of the adjustable solenoid valve PV on the corresponding branch is at the minimum.
- the oil can flow from all branches including the emergency oil circuit B3. Flow through and generate damping force.
- the damping force generated by the shock absorber is very small, and the shock absorber is regarded as a small damping mode, which is suitable for use in small damping conditions such as entry and exit transition curves.
- the easement curve refers to a curve in which the curvature is continuously changed between a straight line and a circular curve or a circular curve and a circular curve in a plane linear shape.
- Easement curve is one of the linear elements of the road plane. It is a curve with continuous curvature set between a straight line and a circular curve or between two circular curves with the same turning with a large difference in radius.
- the first node N1 and the second node N2 are preferred Each is connected to the two cylinders of the hydraulic cylinder 1 through a main oil circuit, at least one pressure relief branch is connected between the two main oil circuits, and each pressure relief branch is connected in parallel. A pressure relief valve is connected in series on the pressure relief branch.
- two pressure relief branches are connected in parallel between the two main oil circuits, and the two pressure relief branches can each have a pressure relief valve PRV1 and a pressure relief valve PRV2, a pressure relief valve PRV1 and a pressure relief valve PRV2 in series.
- the maximum damping force of the shock absorber is separately and cooperatively limited. It can cooperate with the adjustable solenoid valve PV in each branch to realize the safe and accurate adjustment of the unloading force, unloading speed and damping coefficient of the shock absorber. adjust.
- the two main oil passages are respectively connected to the oil storage tank through the oil storage passage.
- the first fulcrum N1 and the second fulcrum N2 are respectively communicated with the oil storage tank through an oil storage path.
- Throttle valves are connected in series on the two oil storage circuits, namely the third throttle valve CV3 and the fourth throttle valve CV4.
- the third throttle valve CV3 and the fourth throttle valve CV4 are preferably spring-loaded check valves.
- the third throttle valve CV3 and/or the fourth throttle valve CV4 can be used to make the piston 2 move directly to suck oil from the oil storage tank. In the cylinder, it can compensate for possible leakage problems and prevent cavitation in the hydraulic pressure.
- a pressure relief oil circuit is also connected between the first fulcrum N1 and the oil storage tank.
- the pressure relief oil circuit is connected in parallel with each oil storage circuit, and a pressure relief valve PRV3 is installed in series on the pressure relief oil circuit.
- the pressure relief valve PRV3 can limit the maximum pressure inside the oil storage tank.
- the pressure relief valve PRV3 is preset with a maximum safety pressure value P0. Once the pressure inside the oil storage tank is greater than the safety pressure value P0, the pressure relief valve PRV3 opens immediately, and the oil in the main oil circuit of the shock absorber flows directly back into the oil storage tank.
- An oil tank port RP10 is provided on the oil storage tank to increase or decrease the amount of oil in the oil storage tank and control the oil height and oil pressure as required.
- the damping system proposed in this embodiment includes a controller 3 and at least one active control anti-snaking damper 100 as described above installed on a bogie.
- the signal input terminal and signal output terminal of the controller 3 are respectively connected to each shock absorber 100, and the controller 3 is used to calculate the current required shock absorber performance parameters according to the actual state of the vehicle operation, and the performance parameters include but are not limited to Damping force, damping coefficient and piston displacement.
- the controller 3 transmits the control signal with the current performance parameters to the shock absorber, so as to ensure that the shock absorber can adjust various performance parameters in real time according to vehicle operation requirements.
- the system also includes a data collection mechanism.
- the data acquisition mechanism is installed on the shock absorber and connected to the signal input terminal of the controller 3.
- the data acquisition mechanism is used to transmit the real-time working parameters of the shock absorber to the controller 3, so that the controller 3 can according to the real-time working parameters
- the performance parameters required by the shock absorber are calculated, and the control signal containing the preset performance parameter values is fed back to the shock absorber 100.
- the controller 3 is provided with at least two data interfaces.
- the controller 3 in this embodiment mainly includes a first interface C1, a second interface C2, and a third interface C3.
- the first interface C1 is a signal output terminal
- the second interface C2 is a signal input terminal
- the third interface C3 is a power supply and external device access terminal.
- the first interface C1 is connected to the adjustable solenoid valves PV1, PV2 of each branch on the shock absorber, and is used to adjust the control voltage of the adjustable solenoid valves PV1, PV2 and other parameters in real time according to the calculation result of the controller 3 to realize the reduction Adjustment of the performance parameters of the vibrator 100.
- the data collection mechanism of this embodiment includes pressure sensors P11, P12, P13 and displacement sensor PP1.
- the two cylinders of the hydraulic cylinder 1 are respectively provided with pressure sensors PP1.
- the pressure sensors P11, P12, P13 and the displacement sensor PP1 are respectively connected to the second interface C2 as a signal input terminal on the controller 3.
- the pressure sensors P11 and P12 are respectively installed on the first cylinder PA and the second cylinder PB, and are used to sense the oil pressure values inside the two cylinders on both sides of the piston 2 in the hydraulic cylinder 1 in real time.
- the pressure sensor P13 is connected in series on the energy storage branch to sense the pressure value of the accumulator PA1.
- the displacement sensor PP1 is installed on the piston 2 or the piston rod, so as to sense the displacement of the piston 2 or the piston rod in the shock absorber 100 relative to the entire hydraulic cylinder 1 in real time.
- the data collection mechanism of this embodiment also includes an acceleration sensor.
- the acceleration sensor is connected to the second interface C2 as a signal input terminal on the controller 3.
- the acceleration sensor is installed on the vehicle and is used to provide the controller 3 with vehicle running acceleration data as reference data when the controller 3 calculates the required parameters of the shock absorber.
- the controller 3 of this embodiment is also provided with an external interface, and the external interface is connected to an external vehicle control system.
- a disconnection relay 4 is installed between the controller 3 and the vehicle general control system.
- the disconnection relay 4 is linked with the on-board instability monitoring system. Once the bogie instability monitoring system gives an alarm, the disconnection relay 4 can work and cut off the semi-active anti-snaking
- the power supply of the shock absorber can cut off the power of the shock absorber system as a whole, and the shock absorber is forcibly switched to passive mode. At this time, the shock absorber has the same performance as the traditional passive shock absorber, which is sufficient to ensure that the vehicle continues to operate normally.
- the piston 2 of the active control anti-snaking damper 100 provided in this embodiment reciprocates in the hydraulic cylinder 1
- the inside of the hydraulic cylinder 1 is divided into two cylinders PA and PB, two Cylinder blocks PA and PB are respectively connected with the oil storage tank through two main oil circuits to form a main circuit between the hydraulic cylinder 1 and the oil storage tank; the reversing valve PA3 is installed between the two main oil circuits and the oil storage tank. Therefore, when the shock absorber 100 is in the active mode, the flow direction of the main circuit can be changed, and the displacement of the piston 2 in the hydraulic cylinder 1 can be adjusted.
- the piston displacement is changed by the oil pressure difference between the two cylinder blocks PA and PB in the hydraulic cylinder 1, thereby solving the performance parameters of the traditional anti-snaking shock absorber 100 in the prior art.
- the bogie is in a radial position relative to the car body, thereby increasing the speed of the train curve passing, reducing wheel/rail wear, and extending the service life of the vehicle.
- the vibration reduction system described in this embodiment includes a controller 3 and at least one of the above-mentioned active control anti-snaking shock absorbers 100 installed on a bogie.
- the signal input terminal and the signal output terminal of the controller 3 are respectively connected to each shock absorber.
- 100 is connected, the controller 3 is used to calculate the current required shock absorber performance parameters according to the actual state of the vehicle operation, and then the controller 3 transmits the control signal with the current performance parameters to the shock absorber 100 to ensure that the shock absorber 100
- Various performance parameters can be adjusted in real time according to vehicle operation requirements, so that the train suspension system is always in the best matching state, and is compatible with vehicle operation requirements in different geographical environments and without line requirements. It can also effectively extend the vehicle repair cycle and improve The service life of the vehicle reduces operating costs.
Abstract
Description
Claims (15)
- 一种主动控制抗蛇行减振器,包括液压缸和活塞,所述活塞在液压缸内作往复运动时,将所述液压缸的内部划分为两个缸体,其特征在于,还包括储油箱和换向阀,两个所述缸体分别通过两条主油路与所述储油箱连通,以构成主回路;所述换向阀安装在两条所述主油路与所述储油箱之间,用于在减振器处于主动模式时能改变所述主回路的流向,并能调节所述活塞在所述液压缸内的位移。
- 根据权利要求1所述的主动控制抗蛇行减振器,其特征在于,两个所述缸体分别通过两条主油路与所述换向阀连通,所述换向阀分别通过两条驱动油路与所述储油箱连通,所述换向阀具有至少两个可切换的工作位。
- 根据权利要求2所述的主动控制抗蛇行减振器,其特征在于,所述换向阀包括第一工作位和第二工作位,所述第一工作位和所述第二工作位上各自设有两个导流口,两个所述导流口用于连接两条所述主油路;所述第一工作位的两个所述导流口与所述第二工作位的两个所述导流口的位置相反。
- 根据权利要求2所述的主动控制抗蛇行减振器,其特征在于,该减振器还包括驱动机构,所述驱动机构串联在任一所述驱动油路上。
- 根据权利要求4所述的主动控制抗蛇行减振器,其特征在于,所述驱动机构包括驱动电机和驱动泵,所述驱动泵串联在所述驱动油路上,并与所述驱动电机连接。
- 根据权利要求4所述的主动控制抗蛇行减振器,其特征在于,该减振器还包括蓄能支路,所述蓄能支路的一端连通在所述驱动油路上,并位于所述换向阀和所述驱动机构之间,所述蓄能支路的另一端与所述储油箱连通,所述蓄能支路上串联有压力传感器、蓄能器和泄压阀。
- 根据权利要求1所述的主动控制抗蛇行减振器,其特征在于,两条所述主油路之间连通有至少一条泄压支路,各条所述泄压支路之间并联,每条所述泄压支路上分别串联有泄压阀。
- 根据权利要求1-7任一项所述的主动控制抗蛇行减振器,其特征在于,该减振器还包括至少两条并联支路,每条所述支路的两端分别连通在 两条所述主油路上,每条所述支路分别包括串联连通的单向节流阀和可调电磁阀,所述可调电磁阀用于在减振器处于半主动模式时调节该减振器的阻尼系数。
- 根据权利要求8所述的主动控制抗蛇行减振器,其特征在于,所述支路包括第一支路和第二支路,所述第一支路的一端和所述第二支路的一端并联在第一节点,所述第一支路的另一端和所述第二支路的另一端并联在第二节点,所述第一节点和所述第二节点分别连通在两条所述主油路上;所述第一支路与所述第二支路的流向相反。
- 根据权利要求9所述的主动控制抗蛇行减振器,其特征在于,所述第一支点和所述第二支点分别通过所述储油路与所述储油箱连通,每条所述储油路上分别串联有节流阀。
- 根据权利要求10所述的主动控制抗蛇行减振器,其特征在于,所述第一支点和所述储油箱之间还连通有泄压油路,所述泄压油路与各条所述储油路并联,所述泄压油路上串联安装有泄压阀。
- 根据权利要求7所述的主动控制抗蛇行减振器,其特征在于,还包括应急油路,所述应急油路的两端分别连通在两条所述主油路上,所述应急油路包括串联连通的应急节流阀以及不可调的电磁开关阀,所述电磁开关阀用于在减振器处于被动模式时控制所述应急油路启动。
- 一种减振系统,其特征在于,包括控制器以及安装在转向架上的至少一个如权利要求1-12任一项所述的主动控制抗蛇行减振器,所述控制器的信号输入端和信号输出端分别与各个所述减振器连接。
- 根据权利要求13所述的减振系统,其特征在于,该系统还包括数据采集机构,所述数据采集机构包括压力传感器和位移传感器,所述液压缸的两个缸体内分别设有所述压力传感器,所述位移传感器安装在所述活塞上,所述压力传感器和所述位移传感器分别与所述控制器的信号输入端连接。
- 一种车辆,其特征在于,包括如权利要求13或14所述的减振系统。
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EP20827428.2A EP3988814A4 (en) | 2019-06-20 | 2020-05-18 | ACTIVE CONTROL TYPE ANTI YAW DAMPER AND DAMPING SYSTEM, AND VEHICLE |
AU2020297373A AU2020297373B2 (en) | 2019-06-20 | 2020-05-18 | Active control type anti-yaw damper and damping system, and vehicle |
JP2021568945A JP7383730B2 (ja) | 2019-06-20 | 2020-05-18 | アクティブ制御アンチヨーダンパ制振システム、および車両 |
US17/602,811 US11859689B2 (en) | 2019-06-20 | 2020-05-18 | Active control type anti-yaw damper, damping system and vehicle |
CA3137609A CA3137609A1 (en) | 2019-06-20 | 2020-05-18 | Active control type anti-yaw damper, damping system and vehicle |
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CN201910536511.8 | 2019-06-20 |
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CN110360263B (zh) * | 2019-06-20 | 2021-08-27 | 中车青岛四方机车车辆股份有限公司 | 半主动抗蛇行减振器及减振系统、车辆 |
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AU2020297373A1 (en) | 2021-10-28 |
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US11859689B2 (en) | 2024-01-02 |
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