WO2020177360A1 - 一种刨笔刀自动装配装置 - Google Patents

一种刨笔刀自动装配装置 Download PDF

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Publication number
WO2020177360A1
WO2020177360A1 PCT/CN2019/115023 CN2019115023W WO2020177360A1 WO 2020177360 A1 WO2020177360 A1 WO 2020177360A1 CN 2019115023 W CN2019115023 W CN 2019115023W WO 2020177360 A1 WO2020177360 A1 WO 2020177360A1
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WO
WIPO (PCT)
Prior art keywords
pin
feeding
plate
reamer
pushing
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PCT/CN2019/115023
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English (en)
French (fr)
Inventor
邱刚
吴风行
滕鹰
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江苏佰翊达智能科技有限公司
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Publication of WO2020177360A1 publication Critical patent/WO2020177360A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

Definitions

  • the utility model relates to the technical field of assembling pen planers, in particular to an automatic assembly device for pen planers.
  • the sharpener is a stationery for sharpening pencils.
  • Sharpeners include reamers, which are also called reels. When the reamer rotates, its blade can sharpen pencils.
  • the reamer and the housing need to be fixed by a pin.
  • the pin is in a long cylindrical shape, and the pin needs to be inserted in the reamer.
  • the two ends of the pin need to be inserted in the housing, and then go through a series of assembly.
  • the assembling of the pen planer is a manual operation, and the reamer and the pin need to be installed in sequence during the assembling. This operation is time-consuming, laborious, inefficient, and has poor assembly accuracy.
  • the technical problem to be solved by the utility model is to provide an automatic assembling device for the planer knife, which can complete the automatic assembly of the planer knife, has high working efficiency, saves time and labor, and has a compact structure.
  • the present utility model provides an automatic assembly device for a pen planer, which includes a table and an index plate.
  • the table is sequentially provided with a housing feeding mechanism, a reamer feeding mechanism, and a pin feeding mechanism And a feeding mechanism, the housing feeding mechanism, the reamer feeding mechanism, the pin feeding mechanism and the feeding mechanism are arranged around the index plate, and a clamp for fixing the housing is fixedly arranged on the index plate ;
  • the shell feeding mechanism includes a shell vibrating plate, a shell direct-vibrating track, and a shell feeding manipulator.
  • the shell direct-vibrating track is connected to the shell vibrating plate.
  • the shell at the discharge port of the shell direct vibration track is clamped and transferred to the clamp;
  • the reamer feeding structure includes a first support base and a reamer clamping and taking manipulator, the first support base is provided with a V-shaped groove, and the upper side of the first support base is provided with an inclined reamer storage box , The discharge port of the reamer storage box is located in the V-shaped groove; one side of the first support seat is provided with a reamer pushing assembly, the reamer pushing assembly includes a reamer pushing drive Source, push plate and reamer push rod, the reamer push drive source is connected with the push plate, the reamer push rod is fixedly arranged on the push plate, and the end of the reamer push rod is located in the V-shaped In the groove, the reamer feeding manipulator clamps and transfers the reamer in the V-shaped groove to the clamp;
  • the pin feeding mechanism includes a pin vibration plate, a pin direct vibration track and a pin feeding waiting plate.
  • the discharge end of the pin vibration plate is connected with the pin direct vibration track, and the pin feeding waiting plate is vertical.
  • a pin storage tank capable of storing a plurality of pins is provided, and the pin storage tank is connected with the discharge end of the pin direct-vibration track, and the side of the pin feeding plate is horizontally penetrated with a pin pusher Through hole;
  • the pin feeding plate is provided with a pin pushing assembly on one side, the pin pushing assembly includes a pin feeding drive source and a pin feeding push rod, the end of the pin feeding push rod is set In the pin push through hole;
  • the blanking mechanism includes a blanking manipulator that removes the assembled pencil sharpener from the clamp.
  • a groove body is provided on the upper side of the first support seat, and the groove body is arranged perpendicular to the V-shaped groove.
  • a baffle is fixedly provided on the first support base.
  • a groove is provided on the side of the baffle, the lower end of the reamer storage box is matched with the groove, and the groove is located on the upper side of the V-shaped groove.
  • the upper end of the first support seat is fixedly provided with a limiting member, and the limiting member and the baffle are respectively located on both sides of the tank body.
  • the pin feeding mechanism further includes a pin pushing assembly
  • the pin pushing assembly includes a pin pushing cylinder, a pin feeding pushing plate, and a pin feeding pressing rod.
  • the pin feeding and pushing plate is connected and capable of driving the pin feeding and pushing plate to move up and down
  • the pin feeding pressing rod is arranged perpendicular to the pin feeding and pushing plate, and the lower end of the pin feeding pressing rod The part is located at the exit of the push through hole of the pin.
  • the pin direct-vibration track includes a main plate and a cover plate, the upper surface of the main plate is provided with an elongated pin transmission groove, and the cover plate is located on the upper side of the main plate.
  • the index plate is arranged horizontally, and the pin loading manipulator, reamer loading manipulator and unloading manipulator are two-axis manipulators.
  • the blanking mechanism includes an inclined blanking plate, and the blanking manipulator transfers the assembled pencil sharpener from the clamp to the blanking plate.
  • the utility model is provided with a shell feeding mechanism, a reamer feeding mechanism, a pin feeding mechanism and a discharging mechanism.
  • the index plate drives the clamps to load and assemble in each mechanism in turn, so that the planer can be completed
  • the automatic assembly operation of the knife has a high degree of automation, saving time and effort, and high working efficiency.
  • the reamer feeding mechanism in the utility model uses a V-shaped groove to transfer the reamer, and its assembly accuracy is high.
  • the pin storage tank in the pin feeding mechanism of the present invention can store multiple pins, and multiple pins are stacked neatly in the vertical direction.
  • the pin feeding push rod pushes out the pins at the bottom end of the pin storage tank, Other pins will fill themselves under the action of gravity, which saves time and is convenient and practical.
  • the utility model is compact in structure, convenient and practical.
  • Figure 1 is a schematic diagram of the structure of the utility model
  • FIG. 2 is a schematic structural view of the housing feeding mechanism, in which the housing vibrating plate is not shown;
  • Figure 3 is a schematic diagram of the structure of the reamer feeding mechanism
  • Figure 4 is a partial enlarged schematic diagram of Figure 3 in area A;
  • Figure 5 is a schematic view of the structure of the first support base
  • Figure 6 is a schematic structural view of the pin feeding mechanism, in which the pin vibration plate is not shown;
  • Figure 7 is a structural schematic diagram of the pin feeding plate and the pin direct-vibration track, wherein the cover plate is not shown;
  • Figure 8 is a schematic diagram of the structure of the blanking mechanism.
  • Pin feeding waiting plate 431, Pin storage tank; 432, Pin pushing through hole; 44, Pin feeding drive source; 45, Pin feeding push rod; 46, Pin feeding push plate; 47. Pin pushing cylinder; 48. Pin feeding pressure rod; 50. Unloading mechanism; 51. Unloading manipulator; 52. Unloading plate; 60. Fixture.
  • the utility model discloses an automatic assembling device for a pencil sharpener, which includes a table 10 and an index plate 11.
  • the table 10 is sequentially provided with a housing feeding mechanism 20 and a reamer feeding
  • the mechanism 30, the pin feeding mechanism 40 and the feeding mechanism 50, the housing feeding mechanism 20, the reamer feeding mechanism 30, the pin feeding mechanism 40 and the feeding mechanism 50 are arranged around the index plate 11, and the index plate 11 is on
  • a clamp 60 for fixing the housing is fixedly provided.
  • the index plate 11 rotates so that the clamp 60 is located at the housing feeding mechanism 20.
  • the housing feeding mechanism 20 installs a housing on the fixture 60.
  • the housing is a sharpener housing. For zinc injection parts.
  • the index plate 11 drives the clamp 60 to be transferred to the reamer feeding mechanism 30, and the reamer feeding mechanism 30 installs a reamer on the housing. Only enough, the index plate 11 drives the clamp 60 to rotate to the pin feeding mechanism 40, and the pin feeding mechanism 40 is assembled with pins, so that the reamer is arranged in cooperation with the housing. Finally, the clamp 60 on the index plate 11 drives the assembled pencil sharpener to rotate to the cutting mechanism 50, and the cutting mechanism 50 completes the cutting of the pencil sharpener. In the utility model, the rotation of the index plate 11 can be driven by a servo motor.
  • the shell feeding mechanism 20 includes a shell vibration plate 21, a shell direct vibration track, and a shell feeding manipulator 23.
  • the shell direct vibration track is connected with the shell vibration plate 21.
  • the shell gripping manipulator directly vibrates the shell on the track.
  • the shell at the discharge port of the tube is clamped and transferred to the clamp 60.
  • the shell of the pencil sharpener is installed in the shell vibration plate 21, and then under the action of the shell vibration plate 21, the shell is sequentially transferred to the shell direct vibration track, and then the loading robot grips the shell and transfers it to Fixture 60 on.
  • the reamer feeding structure includes a first support base 35 and a reamer clamping and taking manipulator.
  • the first support base 35 is provided with a V-shaped groove 352, and the upper side of the first support base 35 is provided with an inclined reamer storage box 31,
  • the discharge port of the reamer storage box 31 is located in the V-shaped groove 352.
  • a plurality of reamers are installed in the reamer storage box 31, and the reamer storage box 31 is arranged obliquely. Under the action of gravity, the reamer falls into the V-shaped groove 352.
  • a reamer pushing assembly is provided on one side of the first support base 35.
  • the reamer pushing assembly includes a reamer pushing drive source, a push plate 32, and a reamer push rod 33.
  • the reamer pushing drive source and the pushing The plates 32 are connected, the reamer push rod 33 is fixedly arranged on the push plate 32, and the end of the reamer push rod 33 is located in the V-shaped groove 352.
  • the reamer push rod 33 pushes the reamer in the V-shaped groove 352 forward to the lower side of the reamer feeding manipulator 37.
  • the reamer feeding robot 37 clamps and transfers the reamer in the V-shaped groove 352 to the clamp 60.
  • the upper side of the first support base 35 is provided with a groove body 351 which is arranged perpendicular to the V-shaped groove 352.
  • the trough 351 increases the contact area between the reamer and the gripping place of the reamer feeding manipulator 37, so that the trough 351 facilitates the reamer feeding manipulator 37 to grasp the reamer.
  • a baffle 34 is fixedly provided on the first support base 35. The side surface of the baffle 34 is provided with a groove 341, the lower end of the reamer storage box 31 is matched with the groove 341, and the groove 341 is located on the upper side of the V-shaped groove 352. The baffle 34 can improve the accuracy of the reamer in the reamer storage box 31 falling into the V-shaped groove 352.
  • the upper end of the first support base 35 is fixedly provided with a limiting member 36, and the limiting member 36 and the baffle 34 are respectively located on both sides of the tank body 351.
  • the limiting member 36 can limit the movement of the reamer, so that the reamer can stop moving at the tank body 351, which facilitates the later clamping and removal of the reamer feeding manipulator 37.
  • the pin feeding mechanism 40 includes a pin vibration plate 41, a pin direct vibration track and a pin feeding waiting plate 43.
  • the discharge end of the pin vibration plate 41 is connected with the pin direct vibration track, and the pin feeding waiting plate 43 is vertically opened
  • a pin storage tank 431 capable of storing a plurality of pins, and the pin storage tank 431 is connected to the discharge end of the pin direct vibration track. Under the action of the pin vibration plate 41, the pin is transferred to the pin storage tank 431 via the pin direct vibration guide 42.
  • the width of the pin storage tank 431 is slightly larger than the outer diameter of the pin, so a plurality of pins are sequentially arranged in the vertical direction of the pin storage tank 431.
  • the side surface of the pin loading and waiting plate 43 is horizontally penetrated with pin abutting and pushing through holes 432.
  • a pin abutting and pushing assembly is provided on one side of the pin feeding waiting plate 43.
  • the pin abutting and pushing assembly includes a pin feeding driving source 44 and a pin feeding push rod 45.
  • the end of the pin feeding push rod 45 is set on the pin pushing through ⁇ 432 ⁇ .
  • the outer diameter of the pin feeding push rod 45 is smaller than the pin outer diameter, and the pin feeding push rod 45 is on the same straight line with the central axis of a single pin.
  • the pin abutting and pushing through hole 432 and the pin storage groove 431 are penetrated. Under the action of the pin feeding push rod 45, a single pin is pushed out and assembled on the housing.
  • the pin feeding drive source 44 in the utility model can be an air cylinder.
  • the pin feeding mechanism 40 also includes a pin pushing assembly, which includes a pin pushing cylinder 47, a pin feeding pushing plate 46 and a pin feeding pressing rod 48, a pin pushing cylinder 47 and a pin feeding pushing plate 46 is connected to and can drive the pin feeding and pushing plate 46 to move up and down, the pin feeding pressing rod 48 is arranged perpendicular to the pin feeding and pushing plate 46, and the lower end of the pin feeding pressing rod 48 is located at the outlet of the pin pushing through hole 432 Place.
  • the pin feeding pressing rod 45 pushes the pin seat for feeding action
  • the pin feeding pressing rod 48 can gently press against the upper surface of the pin, and it never guarantees that the pin moves in a straight line, and does not move up and down. Feeding accuracy.
  • the pin direct-vibration track includes a main board 421 and a cover board 422.
  • the upper surface of the main board 421 is provided with an elongated pin transmission slot 423, and the cover board 422 is located on the upper side of the main board 421.
  • the cover plate 422 ensures that the pin moves in the pin transmission groove 423 without falling from the pin direct vibration guide 42.
  • the blanking mechanism 50 includes a blanking manipulator 51, and the blanking manipulator 51 removes the assembled pencil sharpener from the clamp 60.
  • the blanking mechanism 50 includes a blanking plate 52 arranged obliquely, and the blanking manipulator 51 transfers the assembled pencil sharpener from the clamp 60 to the blanking plate 52.
  • the index plate 11 is arranged horizontally, and the pin feeding manipulator, the reamer feeding manipulator 37 and the unloading manipulator 51 are two-axis manipulators.
  • the two-axis manipulator can be arranged in a direction parallel to the index plate 11 and a direction perpendicular to the index plate 11.
  • the driving source of the manipulator can be multiple cylinders, and the manipulator can be composed of a two-dimensional robotic arm and pneumatic grippers.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Tool Replacement In Machine Tools (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

一种刨笔刀自动装配装置,包括台面(10)和分度盘(11),在台面(10)上环绕分度盘(11)依次设置有壳体上料机构(20)、铰刀上料机构(30)、销钉上料机构(40)和下料机构(50),分度盘(11)上固定设置有用于固定壳体的夹具(60);壳体上料机构(20)包括壳体振动盘(21)、壳体直振轨道和壳体上料机械手(23);壳体上料机械手(23)将壳体直振轨道的出料口处的壳体夹取并移送至夹具(60)上;铰刀上料结构(30)包括第一支撑座(35)和铰刀上料机械手(37);第一支撑座(35)上开设有V形槽(352);铰刀上料机械手(37)将V形槽内的铰刀夹取并移送至夹具(60)上。该装置能够完成刨笔刀的自动装配,工作效率高,省时省力,结构紧凑。

Description

一种刨笔刀自动装配装置 技术领域
本实用新型涉及刨笔刀装配技术领域,具体涉及一种刨笔刀自动装配装置。
背景技术
刨笔刀是供削铅笔用的一种文具。刨笔刀包括铰刀,铰刀也称卷刀。铰刀转动时,其刀刃可以削铅笔。该铰刀与壳体需要通过销钉固定,销钉呈长圆柱形的形状,而销钉需要穿设在铰刀内,销钉的两端需要穿设在壳体内,之后再经过一系列的装配,即可获得刨笔刀。而刨笔刀的装配为人工操作,装配时需依次安装铰刀和销钉,这种操作费时费力,效率不高,且装配精度不佳。
发明内容
本实用新型要解决的技术问题是提供一种刨笔刀自动装配装置,其能够完成刨笔刀的自动装配,工作效率高,省时省力,结构紧凑。
为了解决上述技术问题,本实用新型提供了一种刨笔刀自动装配装置,包括台面和分度盘,所述台面上依次设置有壳体上料机构、铰刀上料机构、销钉上料机构和下料机构,所述壳体上料机构、铰刀上料机构、销钉上料机构和下料机构环绕所述分度盘设置,所述分度盘上固定设置有用于固定壳体的夹具;
所述壳体上料机构包括壳体振动盘、壳体直振轨道和壳体上料机械手,所述壳体直振轨道与所述壳体振动盘连接,所述壳体夹取机械手将所述壳体直振轨道的出料口处的壳体夹取并移送至夹具上;
所述铰刀上料结构包括第一支撑座和铰刀夹取机械手,所述第一支撑座上 开设有V形槽,所述第一支撑座的上侧设置有倾斜的铰刀储料盒,所述铰刀储料盒的出料口位于所述V形槽内;所述第一支撑座的一侧设置有铰刀推料组件,所述铰刀推料组件包括铰刀推料驱动源、推板和铰刀推杆,所述铰刀推料驱动源与推板连接,所述铰刀推杆固定设置在所述推板上,所述铰刀推杆的端部位于V形槽内,所述铰刀上料机械手将V形槽内的铰刀夹取并移送至所述夹具上;
所述销钉上料机构包括销钉振动盘、销钉直振轨道和销钉上料待料板,所述销钉振动盘的出料端与销钉直振轨道连接,所述销钉上料待料板上竖直开设有能够储存多个销钉的销钉储料槽,所述销钉储料槽的与所述销钉直振轨道的出料端连接,所述销钉上料待料板的侧面水平贯穿开设有销钉抵推通孔;所述销钉上料待料板一侧设置有销钉抵推组件,所述销钉抵推组件包括销钉上料驱动源和销钉上料推杆,所述销钉上料推杆的端部设置在所述销钉抵推通孔内;
所述下料机构包括下料机械手,所述下料机械手将装配完成的削笔刀从夹具上移除。
作为优选的,所述第一支撑座上侧开设有槽体,所述槽体垂直于V形槽设置。
作为优选的,所述第一支撑座上固定设置有挡板。
作为优选的,所述挡板的侧面开设有凹槽,所述铰刀储料盒的下端与凹槽配合设置,所述凹槽位于V形槽上侧。
作为优选的,所述第一支撑座的上端固定设置有限位件,所述限位件和挡板分别位于槽体的两侧。
作为优选的,所述销钉上料机构还包括销钉推压组件,所述销钉推压组件包括销钉推料气缸、销钉上料推料板和销钉上料压杆,所述销钉推料气缸与所述销钉上料推料板连接且能够驱动所述销钉上料推料板上下运动,所述销钉上 料压杆垂直于所述销钉上料推料板设置,所述销钉上料压杆的下端部位于所述销钉抵推通孔的出口处。
作为优选的,所述销钉直振轨道包括主板和盖板,所述主板的上表面设置有长条形的销钉传输槽,所述盖板位于所述主板的上侧。
作为优选的,所述分度盘水平设置,所述销钉上料机械手、铰刀上料机械手和下料机械手为二轴机械手。
作为优选的,所述下料机构包括倾斜设置的下料板,所述下料机械手将装配完成的削笔刀从夹具上移送至下料板。
本实用新型的有益效果:
1、本实用新型设置有壳体上料机构、铰刀上料机构、销钉上料机构和下料机构,分度盘带动夹具依次在各个机构进行上料和装配,如此,即可完成刨笔刀的自动装配操作,自动化程度高,省时省力,工作效率高。
2、本实用新型中铰刀上料机构采用V型槽来传输铰刀,其装配精度高。
3、本实用新型的销钉上料机构中的销钉储料槽可储存多个销钉,且多根销钉在竖直方向整齐堆叠,当销钉上料推杆将位于销钉储料槽底端的销钉推出,其它销钉在重力的作用下会自行填料,节约时间,方便实用。
4、本实用新型结构紧凑,方便实用。
附图说明
图1为本实用新型的结构示意图;
图2为壳体上料机构的结构示意图,其中壳体振动盘未示出;
图3为铰刀上料机构的结构示意图;
图4为图3在A区域的局部放大示意图;
图5为第一支撑座的结构示意图;
图6为销钉上料机构的结构示意图,其中销钉振动盘未示出;
图7为销钉上料待料板与销钉直振轨道的结构示意图,其中盖板未示出;
图8为下料机构的结构示意图。
图中标号说明:10、台面;11、分度盘;20、壳体上料机构;21、壳体振动盘;22、壳体直振导轨;23、壳体上料机械手;30、铰刀上料机构;31、铰刀储料盒;32、推板;33、铰刀推杆;34、挡板;341、凹槽;35、第一支撑座;351、槽体;352、V形槽;36、限位件;37、铰刀上料机械手;40、销钉上料机构;41、销钉振动盘;42、销钉直振导轨;421、主板;422、盖板;423、销钉传输槽;43、销钉上料待料板;431、销钉储料槽;432、销钉抵推通孔;44、销钉上料驱动源;45、销钉上料推杆;46、销钉上料推料板;47、销钉推料气缸;48、销钉上料压杆;50、下料机构;51、下料机械手;52、下料板;60、夹具。
具体实施方式
下面结合附图和具体实施例对本实用新型作进一步说明,以使本领域的技术人员可以更好地理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。
参照图1-图8所示,本实用新型的公开了一种刨笔刀自动装配装置,包括台面10和分度盘11,台面10上依次设置有壳体上料机构20、铰刀上料机构30、销钉上料机构40和下料机构50,壳体上料机构20、铰刀上料机构30、销钉上料机构40和下料机构50环绕分度盘11设置,分度盘11上固定设置有用于固定壳体的夹具60。在工作过程中,分度盘11转动使得夹具60位于壳体上料机构20处,壳体上料机构20在夹具60上装上壳体,该壳体为刨笔刀壳体,该壳体可为注锌件。之后,分度盘11带动夹具60移送至铰刀上料机构30,铰 刀上料机构30在壳体上装上铰刀。只够,分度盘11带动夹具60转动至销钉上料机构40,销钉上料机构40装配销钉,使得铰刀与壳体相配合设置。最后,分度盘11上的夹具60带动装配完成的刨笔刀转动至下料机构50,下料机构50完成刨笔刀的下料。本实用新型中分度盘11的转动可使用伺服电机驱动。
壳体上料机构20包括壳体振动盘21、壳体直振轨道和壳体上料机械手23,壳体直振轨道与壳体振动盘21连接,壳体夹取机械手将壳体直振轨道的出料口处的壳体夹取并移送至夹具60上。在壳体振动盘21中装入削笔刀的壳体,之后在壳体振动盘21的作用下,壳体被依次传送至壳体直振轨道,之后上料机械手夹取壳体并移送至夹具60上。
铰刀上料结构包括第一支撑座35和铰刀夹取机械手,第一支撑座35上开设有V形槽352,第一支撑座35的上侧设置有倾斜的铰刀储料盒31,铰刀储料盒31的出料口位于V形槽352内。在铰刀储料盒31内装入多个铰刀,铰刀储料盒31倾斜设置,在重力的作用下,铰刀掉落在V形槽352内。在第一支撑座35的一侧设置有铰刀推料组件,铰刀推料组件包括铰刀推料驱动源、推板32和铰刀推杆33,所述铰刀推料驱动源与推板32连接,铰刀推杆33固定设置在所述推板32上,铰刀推杆33的端部位于V形槽352内。在铰刀推料驱动源的作用下,铰刀推杆33将V形槽352内的铰刀向前推至铰刀上料机械手37下侧。之后铰刀上料机械手37将V形槽352内的铰刀夹取并移送至夹具60上。而第一支撑座35上侧开设有槽体351,槽体351垂直于V形槽352设置。槽体351增大了铰刀与铰刀上料机械手37抓取处的接触面积,如此,槽体351方便铰刀上料机械手37抓取铰刀。在第一支撑座35上固定设置有挡板34。挡板34的侧面开设有凹槽341,铰刀储料盒31的下端与凹槽341配合设置,凹槽341位于V形槽352上侧。挡板34可提高铰刀储料盒31内铰刀掉入到V形槽352内的精度。第一支撑座35的上端固定设置有限位件36,限位件36和挡板34分别位于槽体351的两侧。限位件36可以限制铰刀的运动,使得铰刀能够在槽体351处停止运动,方便后期铰刀上料机械手37夹取。
销钉上料机构40包括销钉振动盘41、销钉直振轨道和销钉上料待料板43,销钉振动盘41的出料端与销钉直振轨道连接,销钉上料待料板43上竖直开设有能够储存多个销钉的销钉储料槽431,销钉储料槽431的与销钉直振轨道的出料端连接。在销钉振动盘41的作用下,销钉经销钉直振导轨42移送至销钉储料槽431内。而销钉储料槽431的宽度略大于销钉的外径,如此,多个销钉在销钉储料槽431竖直方向依次排列。
销钉上料待料板43的侧面水平贯穿开设有销钉抵推通孔432。销钉上料待料板43一侧设置有销钉抵推组件,销钉抵推组件包括销钉上料驱动源44和销钉上料推杆45,销钉上料推杆45的端部设置在销钉抵推通孔432内。销钉上料推杆45的外径小于销钉外径,销钉上料推杆45与单个销钉的中轴线在同一条直线上。销钉抵推通孔432与销钉储料槽431贯通设置。在销钉上料推杆45的作用下,单根销钉被推出并装配在壳体上。而当该根销钉被推出时,销钉上料推杆45往回缩。之后,销钉储料槽431中的销钉下落进行填位,如此,销钉上料推杆45再次进行抵推操作,又可再次实现销钉的上料。本实用新型中的销钉上料驱动源44可以选用气缸。
销钉上料机构40还包括销钉推压组件,销钉推压组件包括销钉推料气缸47、销钉上料推料板46和销钉上料压杆48,销钉推料气缸47与销钉上料推料板46连接且能够驱动销钉上料推料板46上下运动,销钉上料压杆48垂直于销钉上料推料板46设置,销钉上料压杆48的下端部位于销钉抵推通孔432的出口处。在销钉上料推杆45推动销钉座上料动作时,销钉上料压杆48可以轻轻抵压销钉的上表面,从未保证销钉的移动在一条直线上,而不会上下串位,影响上料精度。而销钉直振轨道包括主板421和盖板422,主板421的上表面设置有长条形的销钉传输槽423,盖板422位于主板421的上侧。盖板422保证销钉在销钉传输槽423内移动而不会从销钉直振导轨42掉落。
下料机构50包括下料机械手51,下料机械手51将装配完成的削笔刀从夹具60上移除。下料机构50包括倾斜设置的下料板52,下料机械手51将装配 完成的削笔刀从夹具60上移送至下料板52。
本实用新型中分度盘11水平设置,销钉上料机械手、铰刀上料机械手37和下料机械手51为二轴机械手。二轴机械手可以沿平行于分度盘11方向和垂直于分度盘11方向设置。机械手的驱动源可以为多个气缸,机械手可由二维机械臂及气动夹爪组成。
以上所述实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书为准。

Claims (9)

  1. 一种刨笔刀自动装配装置,其特征在于,包括台面和分度盘,所述台面上依次设置有壳体上料机构、铰刀上料机构、销钉上料机构和下料机构,所述壳体上料机构、铰刀上料机构、销钉上料机构和下料机构环绕所述分度盘设置,所述分度盘上固定设置有用于固定壳体的夹具;
    所述壳体上料机构包括壳体振动盘、壳体直振轨道和壳体上料机械手,所述壳体直振轨道与所述壳体振动盘连接,所述壳体夹取机械手将所述壳体直振轨道的出料口处的壳体夹取并移送至夹具上;
    所述铰刀上料结构包括第一支撑座和铰刀夹取机械手,所述第一支撑座上开设有V形槽,所述第一支撑座的上侧设置有倾斜的铰刀储料盒,所述铰刀储料盒的出料口位于所述V形槽内;所述第一支撑座的一侧设置有铰刀推料组件,所述铰刀推料组件包括铰刀推料驱动源、推板和铰刀推杆,所述铰刀推料驱动源与推板连接,所述铰刀推杆固定设置在所述推板上,所述铰刀推杆的端部位于V形槽内,所述铰刀上料机械手将V形槽内的铰刀夹取并移送至所述夹具上;
    所述销钉上料机构包括销钉振动盘、销钉直振轨道和销钉上料待料板,所述销钉振动盘的出料端与销钉直振轨道连接,所述销钉上料待料板上竖直开设有能够储存多个销钉的销钉储料槽,所述销钉储料槽的与所述销钉直振轨道的出料端连接,所述销钉上料待料板的侧面水平贯穿开设有销钉抵推通孔;所述销钉上料待料板一侧设置有销钉抵推组件,所述销钉抵推组件包括销钉上料驱动源和销钉上料推杆,所述销钉上料推杆的端部设置在所述销钉抵推通孔内;
    所述下料机构包括下料机械手,所述下料机械手将装配完成的削笔刀从夹具上移除。
  2. 如权利要求1所述的刨笔刀自动装配装置,其特征在于,所述第一支撑座上侧开设有槽体,所述槽体垂直于V形槽设置。
  3. 如权利要求2所述的刨笔刀自动装配装置,其特征在于,所述第一支撑座上固定设置有挡板。
  4. 如权利要求3所述的刨笔刀自动装配装置,其特征在于,所述挡板的侧面开设有凹槽,所述铰刀储料盒的下端与凹槽配合设置,所述凹槽位于V形槽上侧。
  5. 如权利要求1所述的刨笔刀自动装配装置,其特征在于,所述第一支撑座的上端固定设置有限位件,所述限位件和挡板分别位于槽体的两侧。
  6. 如权利要求1所述的刨笔刀自动装配装置,其特征在于,所述销钉上料机构还包括销钉推压组件,所述销钉推压组件包括销钉推料气缸、销钉上料推料板和销钉上料压杆,所述销钉推料气缸与所述销钉上料推料板连接且能够驱动所述销钉上料推料板上下运动,所述销钉上料压杆垂直于所述销钉上料推料板设置,所述销钉上料压杆的下端部位于所述销钉抵推通孔的出口处。
  7. 如权利要求1所述的刨笔刀自动装配装置,其特征在于,所述销钉直振轨道包括主板和盖板,所述主板的上表面设置有长条形的销钉传输槽,所述盖板位于所述主板的上侧。
  8. 如权利要求1所述的刨笔刀自动装配装置,其特征在于,所述分度盘水平设置,所述销钉上料机械手、铰刀上料机械手和下料机械手为二轴机械手。
  9. 如权利要求1所述的刨笔刀自动装配装置,其特征在于,所述下料机构包括倾斜设置的下料板,所述下料机械手将装配完成的削笔刀从夹具上移送至下料板。
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