WO2019184714A1 - 模块式地板加热组件 - Google Patents

模块式地板加热组件 Download PDF

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Publication number
WO2019184714A1
WO2019184714A1 PCT/CN2019/078048 CN2019078048W WO2019184714A1 WO 2019184714 A1 WO2019184714 A1 WO 2019184714A1 CN 2019078048 W CN2019078048 W CN 2019078048W WO 2019184714 A1 WO2019184714 A1 WO 2019184714A1
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WO
WIPO (PCT)
Prior art keywords
fixing member
heat
floor
heat transfer
transfer fixing
Prior art date
Application number
PCT/CN2019/078048
Other languages
English (en)
French (fr)
Inventor
李海波
辜红梅
Original Assignee
李海波
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Filing date
Publication date
Application filed by 李海波 filed Critical 李海波
Publication of WO2019184714A1 publication Critical patent/WO2019184714A1/zh

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D13/00Electric heating systems
    • F24D13/02Electric heating systems solely using resistance heating, e.g. underfloor heating
    • F24D13/022Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
    • F24D13/024Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D3/00Hot-water central heating systems
    • F24D3/12Tube and panel arrangements for ceiling, wall, or underfloor heating
    • F24D3/14Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
    • F24D3/141Tube mountings specially adapted therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

Definitions

  • Existing floor heating heating technology usually adopts tubular, cable or membrane heating elements, such as heating water pipes, heating cables, electric heating films, etc., to transfer heat to floor surfaces such as tiles, stone, solid wood flooring, laminate flooring or carpets.
  • the floor heating heating technology has a mounting structure of more than 10 from the foundation floor, and at least a plurality of layers such as an insulation layer, a steel mesh, a leveling layer, a floor mat, and a floor surface are required.
  • special adhesives are needed between the layers to prevent water leakage and moisture.
  • the floor mats are mostly made of heat-insulating and noise-reducing foam sheets, and reflective layers or special adhesives are used on the insulation layer.
  • the heating water pipe or heating cable is fixed on the steel wire mesh, or the cable is buried in the screed layer, and the electric heating film is placed in the aluminum foil bag.
  • the screed is usually made of concrete, cement or anhydrite, and the heat generating device and the connecting member are buried under it.
  • This kind of floor heating heating technology is permanently fixed after leveling construction. Once the floor heating fails or needs regular maintenance, it is necessary to mechanically damage the leveling layer. If it is found that the floor heating effect is not good after being put into use, it is necessary to destroy the leveling layer and re-construction when the engineering improvement is required. At the same time, the hot water pipeline and the heating electric component are greatly damaged, and the economic cost is very high.
  • the heat transfer process of the heating element is first conducted to the leveling layer, then to the floor mat, and finally to the floor surface, the heat efficiency is extremely low, resulting in warmer preheating time. long.
  • the heat transfer coefficient of the concrete such as the screed layer or the cement is low, and the floor mat is also made of a foam sheet having a good heat insulating effect, the heat transfer effect is extremely poor.
  • the technical problem to be solved by the present invention is to provide a modular floor heating assembly which heats the floor in a modular assembly manner without the need for a cement leveling layer, and only requires partial adjustment of the fixing member and the support member to realize the floor.
  • the overall level of the mounting surface is required.
  • the technical solution of the modular floor heating assembly of the present invention is:
  • the utility model comprises a fixing member, a support member, a heat transfer fixing member, a heat sink and a heating element, and one or both sides of the fixing member are provided with a supporting member; the upper surface of the fixing member is provided with a groove, and the heating body is arranged in the groove, and the heating is performed.
  • the body is fixed by the heat transfer fixing member; the heat transfer fixing member is connected to the heat sink; the heat sink is spaced apart from the heat transfer fixing member, and the upper surface of the heat sink and the upper surface of the heat transfer fixing member form a floor mounting surface, the floor Laying on the floor mounting surface; heat of the heating body is transmitted to the floor through the heat transfer fixing member and the heat sink; or a plurality of the heat sinks are laid on the upper surface of the heat transfer fixing member and the supporting member, and the plurality of heat sinks are The surface constitutes the floor mounting surface, and the floor is laid on the floor mounting surface; the heat of the heating body is first transmitted to the heat transfer fixing member and then transmitted to the floor through the heat sink.
  • the fixing member is fastened to the base ground through a connecting member; or the fixing member is fixedly connected to the floor through the connecting member.
  • the fixing member is arranged close to the support member.
  • a gap space is formed between the fixing member and the support member.
  • the fixing member is a combination of a rigid skeleton and a heat insulating material, and the heat insulating material is filled in the rigid skeleton.
  • the heat transfer fixing member is a unitary structure, and the heating element is disposed at a lower portion of the heat transfer fixing member; and the lower portion of the heat transfer fixing member has one or more groups for clamping both sides of the heating element.
  • the clamping portion; or the bottom of the heat transfer fixing member is provided with a heating body receiving groove.
  • the heat transfer fixing member is a split structure; the heat transfer fixing member is composed of an L-shaped profile and/or a Z-shaped profile, and the L-shaped profile and the Z-profiled component form a heating body receiving groove with an opening upward The heating element is located in the heating body receiving groove.
  • the L-shaped profile and the Z-shaped profile of the heat transfer fixing member are formed by bending a metal thin plate.
  • an insulation layer is laid between the heating component and the foundation ground.
  • the invention improves the existing integral floor heating structure into a modular floor heating structure composed of a fixing member and a supporting member, and the level of the floor mounting surface is determined by the small pieces of fixing members and the supporting members, completely eliminating the cement. Screed. If the flatness of the foundation floor does not meet the requirements, the upper surface and/or the lower surface of the fixing member and the support member may be partially treated so that the overall level of the floor mounting surface meets the requirements.
  • the invention does not need to set the leveling layer, nor does it need to use cement or concrete to level the foundation ground, and only needs to perform simple planing, grinding or adding gaskets on the fixing parts and the support parts at the site.
  • leveling the overall level of the floor mounting surface can be met.
  • the installation operation of the invention has no cement operation and drying requirements, which greatly shortens the construction time on site and avoids the difficulty of subsequent rework or maintenance work.
  • the modular assembly of the present invention is easy to install and disassemble, enabling efficient heat transfer and diversification of component materials.
  • the modular assembly of the invention greatly improves the convenience of construction and disassembly during the installation of the floor heating, and makes it possible to promote the wide use of the floor heating.
  • the heat transfer direction of the heat generating body is directionally transmitted, so that the heat of the heat generating body is transmitted to the floor through the heat transfer fixing member and the heat sink, thereby improving the heat transfer efficiency, thereby improving the energy utilization rate.
  • the invention directly transfers the heat of the heating element to the heat transfer fixing member and the heat sink with high thermal conductivity, and then transfers heat to the floor, so that the floor is all placed on the heat transfer surface, thereby ensuring the uniformity of heat transfer and shortening the floor heating. Warm-up time.
  • Figure 1 is a schematic view of a first embodiment of a modular floor heating assembly of the present invention
  • Figure 2 is a front elevational view of Figure 1;
  • Figure 3 is a schematic view of a second embodiment of the modular floor heating assembly of the present invention.
  • Figure 4 is a front elevational view of Figure 3;
  • Figure 5 is a schematic view of a third embodiment of the modular floor heating assembly of the present invention.
  • Figure 6 is a front elevational view of Figure 5;
  • Figure 7 is a schematic view showing a fourth embodiment of the modular floor heating assembly of the present invention.
  • Figure 8 is a front elevational view of Figure 7.
  • 1 is a fixing member
  • 2 is a supporting member
  • 1.1 is a rigid skeleton
  • 1.2 is cork
  • 3 is a heat transfer fixture
  • 4 is a heat sink
  • 5 is a heating element
  • 6 is the floor
  • the modular floor heating assembly of the present invention includes a fixing member 1, a support member 2, a heat transfer fixing member 3, a heat sink 4, a heating element 5, and two sides of the fixing member 1 are respectively provided with a supporting member 2;
  • the upper surface of the fixing member 1 is provided with a groove, and the heating element 5 is disposed in the groove, and the heating element 5 is fixed in the groove of the fixing member 1 through the heat transfer fixing member 3;
  • the upper surface of the heat transfer fixing member 3 is provided with a heat sink 4, the heat sink 4 is in contact with the heat transfer fixing member 3, so that the heat transfer fixing member 3 can transfer the heat of the heat generating body 5 to the heat sink 4;
  • the heat sink 4 is spaced apart from the heat transfer fixing member 3, the upper surface of the heat sink 4 and the upper surface of the heat transfer fixing member 3 constitute a floor mounting surface, and the floor 6 is laid on the floor mounting surface; the heat of the heating body 5 is fixed by heat transfer The piece 3 and the fin 4 are transmitted to the floor 6; or, a plurality of fins 4 are laid on the upper surfaces of the heat transfer fixing member 3 and the support member 2, the upper surfaces of the plurality of fins 4 constitute a floor mounting surface, and the floor panel 6 is laid on The floor mounting surface; the heat of the heating element 5 is first transmitted to the heat transfer fixture 3, and then transmitted to the floor 6 through the heat sink 4;
  • the lower surface of the fixing member 1 and the lower surface of the support member 2 constitute a basic ground contact surface.
  • the heating assembly is laid on the foundation floor 10, and then the floor 6 is laid on the floor installation surface.
  • the floor 6 may be a solid wood board, a tile, a stone, a composite board, etc., and the floor 6 itself is a modular structure.
  • the foundation floor 10 is generally concrete and is generally thick steel in industrial facilities such as ships and offshore platforms.
  • the lower surface of the fixing member 1 and the support member 2 may be surface-treated, or a partial leveling may be achieved by adding a spacer or a wooden wedge at the bottom of the fixing member 1 and the supporting member 2, thereby The upper surface of the heating assembly remains flat.
  • the fixing member 1 can be fastened to the foundation floor 10 by a connecting member such as a wooden bolt, a bolt or a steel nail, as shown in FIG. 2; or can be fixedly connected to the upper floor, and the fixing hole should be easily disassembled and adjusted.
  • a connecting member such as a wooden bolt, a bolt or a steel nail, as shown in FIG. 2; or can be fixedly connected to the upper floor, and the fixing hole should be easily disassembled and adjusted.
  • the fixing member 1 and the support member 2 are made of a heat insulating material.
  • the fixing member 1 is required to have a certain compressive strength to support the floor 6 and the weight thereon, and has better surface processing properties such as opening and slotting, etc., to facilitate fixing and connection;
  • the fixing member 1 When the rigidity of the fixing member 1 itself is poor, such as cork, the fixing member 1 and the supporting member 2 are densely laid, that is, the fixing member 1 abuts against the supporting member 2 to ensure that the heating assembly can provide sufficient supporting force for the floor panel 6;
  • the fixing member 1 and the supporting member 2 are dispersedly laid to provide sufficient supporting force for the floor 6, that is, a gap space is formed between the fixing member 1 and the supporting member 2, Thereby reducing the amount of laying per unit area;
  • a rigid frame 1.1 may be provided on the fixing member 1, as shown in FIG. 4, that is, the fixing member 1 is a combination of a rigid frame 1.1 and a heat insulating material to enhance the structure of the fixing member 1. performance.
  • the rigid skeleton 1.1 can be a standard profile such as channel steel or C profile;
  • the insulating material is filled in the rigid skeleton 1.1.
  • the support member 2 can be made of a material similar to the fixing member 1; it does not need to be fixed to the base floor 10 during installation, and does not require good surface processing properties; in order to reduce costs, an inexpensive heat insulating material can be used.
  • the heat transfer fixing member 3 is a good conductor of heat; the heat transfer fixing member 3 may be of a unitary or split structure.
  • the heat transfer fixing member 3 can adopt a monolithic structure as shown in FIG. 2, FIG. 4, and FIG. 8. At this time, the heating element 5 is placed at the lower portion of the heat transfer fixing member 3, has a good waterproof function, and can protect the heating element. 5. Prevent mechanical damage to the heating element 5 during installation and construction.
  • the heating element 5 is a hot water pipe, a heat pipe or a heating cable
  • the lower portion of the heat transfer fixing member 3 has a set (as shown in FIG. 2) or a plurality of groups (FIG. 4) for clamping the two sides of the heating element 5.
  • the bottom of the heat transfer fixing member 3 is provided with a shallow groove of a certain width (as shown in FIG. 8) to accommodate the heat generating thin wire or the heat generating film.
  • the heat transfer fixing member 3 can also adopt a split structure as shown in FIG. 6.
  • the heating element 5 is a hot water pipe, a heat pipe or a heating cable
  • the heat transfer fixing member 3 is composed of an L-shaped profile and a Z-shaped profile.
  • the short side of the L-shaped profile and the bent portion of the Z-shaped profile constitute a heating body receiving groove with the opening upward, and the heating element 5 is located in the heating body receiving groove; when the heating element 5 is installed, the L-shaped profile and the Z-shaped are adjusted
  • the relative position of the profile can adjust the width of the heat receiving body receiving groove, and the bent portion of the Z-shaped profile is in contact with the heating element 5, and the short side of the L-shaped profile is also in contact with the heating element 5, so that the heating element 5 is
  • the heat is transmitted not only upward from both sides of the heating element 5 but also upward from the bottom of the heating element 5, thereby achieving efficient heat conduction and preventing heat concentration.
  • the heat transfer fixing member 3 can also be composed of two Z-shaped profiles, the bent portions of the two Z-shaped profiles constituting the heating body receiving groove with the opening upward; or the heat transfer fixing member 3 can also be composed of two L
  • the profile material is composed, and the gap between the short sides of the two L-shaped profiles constitutes a heating body receiving groove with the opening upward, and the heat of the heating body 5 is only transmitted upward from both sides of the heating element 5, when the heating element 5 When the width is small, the heat conduction of the heating element 5 is not affected.
  • the heat transfer fixing member 3 of the split structure can facilitate the assembly and disassembly and maintenance of the heating element 5 on the one hand, and also adjust the width of the heating body receiving groove on the other hand, so that the heat transfer fixing member 3 can be adapted to various diameters or
  • the heating element 5 of the width enables the invention to be applied to a variety of different applications.
  • the heat sink 4 is a good conductor of heat, and may be a metal thin plate such as an aluminum plate or a copper plate, or an aluminum foil or a copper foil, or a non-metal material such as a carbon fiber plate, a silica gel thermal pad, a metal coated cloth, or the like for efficient heat transfer.
  • the L-shaped profile and the Z-shaped profile of the heat transfer fixing member 3 can be formed by bending a thin metal plate; in practice, the heat transfer fixing member 3 and the heat sink 4 can be mixed by using a metal thin plate of the same specification to facilitate preparation of the construction material.
  • the heating element 5 may be a hot water pipe, a heat pipe, a heating cable, a self-regulating heating cable, a carbon fiber heating wire, a metal heating film, a carbon fiber heating film, or the like.
  • an insulating layer 8 can be laid between the fastening element 1 and the support 2, ie between the heating element and the base floor 10.
  • the heat insulating layer 8 can also prevent the hot air in the gap space between the fixing member 1 and the supporting member 2 from transferring heat to the foundation floor 10.
  • the heat of the heat generating body 5 of the present invention is first transmitted to the heat transfer fixing member 3 having a large surface area, and then transmitted to the heat sink 4, so that the heat of the heat generating body 5 can be quickly and uniformly transmitted to the lower surface of the floor panel 6.
  • the fixing member 1 of the present invention functions as a fixing heat generating body 5, and on the other hand, functions as a heat guiding, and the fixing member 1 can prevent heat of the heating element 5 from being transmitted to the foundation floor 10, so that the heat of the heating body 5 is generated. It can only be transferred to the floor 6 through the heat transfer fixture 3, thereby greatly reducing heat loss.
  • the present invention minimizes the transfer of heat to the base floor 10 to achieve the most efficient heat transfer effect.
  • the heat transfer fixing member 3 has a set of clamping portions for clamping the two sides of the heating element 5;
  • the fixing member 1 is wood, the supporting member 2 is concrete; the fixing member 1 is in close contact with the supporting member 2; the heat sink 4 is a thin aluminum plate, the heating body 5 is a hot water pipe, and the floor 6 is a solid wood floor.
  • the heat transfer fixing member 3 of the present invention has a nip portion that allows heat of the heat generating body 5 to be transmitted not only upward from the top of the heat generating body 5 but also upward from both sides of the heat generating body 5, thereby achieving efficient heat conduction.
  • FIG. 3 and FIG. 4 show a second embodiment of the present invention, which differs from the first embodiment in that the floor panel 6 is a tile, and the adjacent tiles are filled with a grouting agent 7; the heating element 5 is a circular heat.
  • the heat transfer fixing member 3 has two or more clamping portions, and the upper surface of the fixing member 1 is provided with a corresponding number of grooves, so that the fixing member 1 can be laid even more. a plurality of heating elements 5; the fixing member 1 is provided with a positioning hole for fixing the positioning bolt;
  • the fixing member 1 is cork 1.2; at this time, in order to increase the compressive strength of the cork 1.2, the cork 1.2 is placed in the channel steel, and the channel steel is used as the rigid skeleton 1.1 of the cork 1.2;
  • a gap space is formed between the fixing member 1 and the support member 2; an insulation layer 8 is disposed between the heating assembly and the foundation floor 10; the insulation layer 8 can prevent heat of the heating assembly from being transmitted to the foundation floor 10, thereby reducing heat loss and improving thermal efficiency. It can also function to isolate moisture and reflection film.
  • FIG. 5 and FIG. 6 show a third embodiment of the present invention, which differs from the second embodiment in that the heating element 5 is a flat self-regulating heating cable, the floor 6 is a marble floor, the fixing member 1 is wood, and the heating assembly An insulating layer 8 is disposed between the base floor 10 and the heat transfer fixing member 3 is a split structure to facilitate matching of the heating body receiving groove of the heat transfer fixing member 3 and the width of the flat self-regulating heating cable.
  • FIG. 7 and FIG. 8 show a fourth embodiment of the present invention, which differs from the third embodiment in that the heating element 5 is an electric heating film group, the floor 6 is a composite floor, and the support member 2 is a chipboard, and the fixing member 1 Close to the support member 2;
  • the heat transfer fixing member 3 is fixedly embedded in the groove of the upper surface of the fixing member 1, and the heat sink 4 covers the upper surface of the fixing member 1 and the supporting member 2;
  • the heat generated by the heating element 5 is transferred to the heat sink 4 through the heat transfer fixing member 3, and finally transmitted to the floor 6 via the heat sink 4;
  • An insulating layer 8 is laid between the heating element and the base floor 10.
  • the modular component of the invention can be adapted to different regions and people's needs, can be customized to solve the requirements of heating power and heating time, and the standardized components have higher cost performance.
  • Commercial floor heating or engineering transformation it is easy to dismantle and utilize the original equipment to avoid one-time engineering problems in the existing floor heating industry.

Abstract

一种模块式地板加热组件,包括固定件(1)、支撑件(2)、传热固定件(3)、散热片(4)、发热体(5),固定件(1)的一侧或两侧设置有支撑件(2),固定件(1)的上表面开设有凹槽,凹槽内铺设有发热体(5),发热体(5)通过传热固定件(3)实现固定,传热固定件(3)连接散热片(4);散热片(4)与传热固定件(3)间隔设置,散热片(4)的上表面和传热固定件(3)的上表面组成地板安装面,地板(6)铺设于地板安装面上;或者,多张所述散热片(4)铺设于传热固定件(3)和支撑件(2)的上表面,多张散热片(4)的上表面组成地板安装面,地板(6)铺设于地板安装面上。该模块式地板加热组件易于安装和拆卸,能够高效传热。

Description

模块式地板加热组件 技术领域
本发明涉及一种地板加热装置,具体涉及一种模块式地板加热组件。
背景技术
现有的地板加热采暖技术,通常采用管式、缆式或膜式加热件,如加热水管、发热电缆、电热膜等,使热量传递到瓷砖、石材、实木地板、复合地板或地毯等地板面。这种地板加热采暖技术,其安装结构从基础地面10以上,至少需要保温层、钢丝网、找平层、地板垫、地板面等多个层面。施工时,各层面之间需使用专门的粘合剂以防止漏水并隔离潮气,地板垫则多采用隔热和降噪的泡沫薄板,保温层上使用反射膜或专用粘合剂。
安装时,将加热水管或发热电缆固定在钢丝网上,或将电缆埋在找平层内,电热膜置于铝箔袋内。找平层通常采用混凝土、水泥或硬石膏等材料,把发热器件和连接件等埋于其下。
这种地板加热采暖技术,找平层施工后为永久固定,一旦地暖发生故障或需定期维护时,需机械破坏找平层。投入使用后如发现地暖效果不佳,需进行工程改进时,也需要破坏找平层并重新施工,同时还会对热水管路和发热电元件有极大的损害,经济代价非常高。
另外,由于找平层和/或地板垫的存在,发热元件的传热过程为先热传导给找平层,再传热至地板垫,最后传热至地板面,热效率极低,导致地暖预热时间较长。并且,由于找平层的混凝土或水泥等材料的传热系数低,且地板垫也多采用隔热效果好的泡沫薄板,导致传热效果极差。
综上,现有的地板加热采暖技术,不仅拆装作业工作量大,而且热效率低,能耗高,因此未能得到广泛普及使用。
技术问题
本发明所要解决的技术问题是提供一种模块式地板加热组件,它以模块化组件的方式对地板进行加热,无需水泥找平层,只需对固定件和支撑件进行局部调平就能够实现地板安装面的整体水平度要求。
技术解决方案
为解决上述技术问题,本发明模块式地板加热组件的技术解决方案为:
包括固定件、支撑件、传热固定件、散热片、发热体,固定件的一侧或两侧设置有支撑件;固定件的上表面开设有凹槽,凹槽内铺设有发热体,发热体通过传热固定件实现固定;传热固定件连接散热片;所述散热片与所述传热固定件间隔设置,散热片的上表面和传热固定件的上表面组成地板安装面,地板铺设于地板安装面上;发热体的热量通过传热固定件和散热片传递给地板;或者,多张所述散热片铺设于传热固定件和支撑件的上表面,多张散热片的上表面组成地板安装面,地板铺设于地板安装面上;发热体的热量先传递给传热固定件,然后通过散热片传递给地板。
进一步地,所述固定件和支撑件采用绝热材料;所述传热固定件和散热片为热的良导体。
进一步地,所述固定件通过连接件与基础地面紧固连接;或者,固定件通过连接件与地板固定连接。
进一步地,所述固定件与支撑件紧靠布置。
进一步地,所述固定件与支撑件之间形成有间隙空间。
进一步地,所述固定件是由刚性骨架与绝热材料的组合件,所述绝热材料填充于刚性骨架内。
进一步地,所述传热固定件为整体式结构,所述发热体置于传热固定件的下部;所述传热固定件的下部具有一组或多组用于夹持发热体两侧的夹持部;或者,所述传热固定件的底部开设有发热体容纳槽。
或者,所述传热固定件为分体式结构;所述传热固定件由一L型型材和/或一Z型型材组成,L型型材与Z型型材组成开口朝上的发热体容置槽,所述发热体位于发热体容置槽内。
更进一步地,所述传热固定件的L型型材和Z型型材由金属薄板弯折形成。
进一步地,所述加热组件与基础地面之间铺设有保温层。
有益效果
本发明将现有的整体式地暖结构改进为由固定件和支撑件所组成的模块化地板加热结构,地板安装面的水平度由小块的固定件和支撑件所决定,彻底省去了水泥找平层。如果基础地面的平整度不符合要求,可以对固定件和支撑件的上表面和/或下表面进行局部处理,从而使地板安装面的整体水平度符合要求。
本发明无需设置找平层,也不需要采用水泥或混凝土对基础地面进行调平,安装时只需在现场对固定件和支撑件进行简单易行的刨削、磨削或加设垫片等局部调平手段,就能够使地板安装面的整体水平度符合要求。本发明的安装作业无水泥作业和干燥要求,大大缩短了现场的施工时间,同时避免后续返工或维修时的工作难度。
本发明的模块化组件易于安装和拆卸,能够高效地传热和组件材质的多样化。
本发明的模块化组件大大提高了地暖安装时施工和拆卸的便捷性,使地暖的大范围推广使用成为可能。
本发明通过对发热体的热量传导方向进行定向传递,使发热体的热量经传热固定件和散热片全部传递给地板,能够提高传热效率,从而提高了能源的利用率。
本发明使发热体的热量直接传递给高热导率的传热固定件和散热片,再传热给地板,使地板全部置于传热表面上,既保证了传热的均匀性也缩短了地暖的预热时间。
附图说明
本领域的技术人员应理解,以下说明仅是示意性地说明本发明的原理,所述原理可按多种方式应用,以实现许多不同的可替代实施方式。这些说明仅用于示出本发明的教导内容的一般原理,不意味着限制在此所公开的发明构思。
结合在本说明书中并构成本说明书的一部分的附图示出了本发明的实施方式,并且与上文的总体说明和下列附图的详细说明一起用于解释本发明的原理。
下面结合附图和具体实施方式对本发明作进一步详细的说明:
图1是本发明模块式地板加热组件的第一实施例的示意图;
图2是图1的正视图;
图3是本发明模块式地板加热组件的第二实施例的示意图;
图4是图3的正视图;
图5是本发明模块式地板加热组件的第三实施例的示意图;
图6是图5的正视图;
图7是本发明模块式地板加热组件的第四实施例的示意图;
图8是图7的正视图。
图中附图标记说明:
1为固定件,               2为支撑件,
1.1为刚性骨架,            1.2为软木,
3为传热固定件,            4为散热片,
5为发热体,                6为地板,
7为勾缝剂,                8为保温层,
10为基础地面。
本发明的实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。除非另外定义,此处使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本文中使用的“包括”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。
如图1所示,本发明模块式地板加热组件,包括固定件1、支撑件2、传热固定件3、散热片4、发热体5,固定件1的两侧分别设置有支撑件2;
固定件1的上表面开设有凹槽,凹槽内铺设有发热体5,发热体5通过传热固定件3固定于固定件1的凹槽内;
传热固定件3的上表面设置有散热片4,散热片4与传热固定件3接触,以使传热固定件3能够将发热体5的热量传递给散热片4;
散热片4与传热固定件3间隔设置,散热片4的上表面和传热固定件3的上表面组成地板安装面,地板6铺设于地板安装面上;发热体5的热量通过传热固定件3和散热片4传递给地板6;或者,多张散热片4铺设于传热固定件3和支撑件2的上表面,多张散热片4的上表面组成地板安装面,地板6铺设于地板安装面上;发热体5的热量先传递给传热固定件3,然后通过散热片4传递给地板6;
固定件1的下表面与支撑件2的下表面组成基础地面接触面。
使用时,将加热组件铺设于基础地面10上,然后将地板6铺设于地板安装面上,地板6可以是实木板、瓷砖、石材、复合板等,地板6本身即为模块化结构。
在民用和商业建筑中,基础地面10一般为混凝土,在工业设施(如船舶和海洋平台等)中一般为厚钢板。当基础地面10不平整时,可对固定件1和支撑件2的下表面进行表面处理,或者通过在固定件1和支撑件2的底部加设垫片或木楔实现局部调平,从而使加热组件的上表面保持平整。
固定件1可以通过木栓、螺栓或钢钉等连接件与基础地面10紧固连接,如图2所示;也可与上层地板固定连接,且应便于拆卸和调整固定孔。
固定件1和支撑件2采用绝热材料。
作为地板6的支撑件,要求固定件1有一定的耐压强度以支撑地板6和其上重物,有较好的表面加工性能如开孔和开槽等,以便于固定和连接;
当固定件1自身的刚度较差,如软木,固定件1与支撑件2密集铺设,即固定件1与支撑件2紧靠,以保证加热组件能够为地板6提供足够的支撑力;
当固定件1自身的刚度较好,如硬木,此时固定件1与支撑件2分散铺设就能够为地板6提供足够的支撑力,即固定件1与支撑件2之间形成有间隙空间,从而减少单位面积上的铺设量;
当固定件1采用是泡沫、砌块、石膏、岩棉板、胶合板、软木板、木屑板、绝热混凝土、复合材料等廉价材料时,固定件1自身的刚度不足以为地板6提供足够的支撑力,为了增加固定件的承压强度,可在固定件1外套设刚性骨架1.1,如图4所示,即固定件1是由刚性骨架1.1与绝热材料的组合件,以增强固定件1的结构性能。
刚性骨架1.1可以是标准型材如槽钢或C型材;
绝热材料填充于刚性骨架1.1内。
支撑件2可以采用与固定件1类似的材料;安装时无需固定在基础地面10,也不要求较好的表面加工性能;为降低成本,可以采用廉价的绝热材料。
传热固定件3为热的良导体;传热固定件3可以为整体式或分体式结构。
传热固定件3可以采用如图2、图4、图8所示的整体式结构,此时发热体5置于传热固定件3的下部,有很好的防水功能,并且能够保护发热体5,防止安装和施工时对发热体5的机械损伤。当发热体5为热水管、热管或发热电缆时,传热固定件3的下部具有一组(如图2)或多组(如图4)用于夹持发热体5两侧的夹持部;当发热体5为发热细线或发热膜时,传热固定件3的底部开设有一定宽度的浅槽(如图8)以容纳发热细线或发热膜。
传热固定件3也可以采用如图6所示的分体式结构,当发热体5为热水管、热管或发热电缆时,传热固定件3由一L型型材与一Z型型材组成,L型型材的短边与Z型型材的弯折部组成开口朝上的发热体容置槽,发热体5位于发热体容置槽内;安装发热体5时,通过调节L型型材与Z型型材的相对位置,能够调节发热体容置槽的宽度,使Z型型材的弯折部与发热体5接触的同时,L型型材的短边也与发热体5接触,以使发热体5的热量不仅从发热体5的两侧向上传递,而且还能够从发热体5的底部向上传递,从而实现高效的热传导并防止热量集中。
当然,传热固定件3也可以由两个Z型型材组成,两个Z型型材的弯折部组成开口朝上的发热体容置槽;或者,传热固定件3也可以由两个L型型材组成,两个L型型材的短边之间的间隙组成开口朝上的发热体容置槽,此时发热体5的热量仅从发热体5的两侧向上传递,当发热体5的宽度较小时,不影响发热体5的热传导。
分体式结构的传热固定件3,一方面能够便于装拆和维修发热体5,另一方面,还便于调节发热体容置槽的宽度,使传热固定件3能够适配各种直径或宽度的发热体5,从而使本发明能够适用于各种不同的应用场合。
散热片4为热的良导体,可以为金属薄板如铝板或铜板,或铝箔、铜箔,也可以为高效传热的非金属材料如碳纤维板、硅胶导热垫、金属涂层布料等。
传热固定件3的L型型材和Z型型材可以由金属薄板弯折形成;实践当中,传热固定件3和散热片4可以采用相同规格的金属薄板而混用,以方便施工材料的准备。
发热体5可以为热水管、热管、发热电缆、自调控发热缆、碳纤维发热线、金属发热膜、碳纤维发热膜等。
为避免基础地面10的潮气上涌,可以在固定件1和支撑件2的下方,即加热组件与基础地面10之间铺设有保温层8。当固定件1与支撑件2分散铺设时,保温层8还能够阻止固定件1与支撑件2之间间隙空间内的热空气向基础地面10传递热量。
本发明的发热体5的热量先传导传至较大表面积的传热固定件3,再传导至散热片4,使发热体5的热量能够快速、均匀地传递至地板6的下表面。
本发明的固定件1一方面起到固定发热体5的作用,另一方面还起到热导向的作用,固定件1能够阻止发热体5的热量向基础地面10传递,使得发热体5的热量只能通过传热固定件3向地板6传递,从而大大减少了热损失。
本发明能够最大限度地减少热量向基础地面10传递,从而实现最高效的热传导效应。
如图1、图2所示为本发明模块式地板加热组件的第一实施例,传热固定件3具有一组用于夹持发热体5两侧的夹持部;
固定件1为木头,支撑件2为混凝土;固定件1与支撑件2紧靠;散热片4为薄铝板,发热体5为热水管,地板6为实木地板。
该实施例中,由于固定件1和支撑件2本身为绝热体,且固定件1与支撑件2紧靠,此时加热组件与基础地面10之间无需铺设保温层。
本发明的传热固定件3具有夹持部,使发热体5的热量不仅从发热体5的顶部向上传递,而且还能够从发热体5的两侧向上传递,从而实现高效的热传导。
如图3、图4所示为本发明的第二实施例,与第一实施例的区别在于,地板6为瓷砖,相邻瓷砖之间填充有勾缝剂7;发热体5为圆形发热电缆;为增加发热电缆的铺设密度,传热固定件3具有双组甚至更多的夹持部,而固定件1的上表面开设有相应数量的凹槽,从而使固定件1内能够铺设更多的发热体5;固定件1开设有定位孔,用于固定定位螺栓;
固定件1为软木1.2;此时为了增加软木1.2的承压强度,将软木1.2设置于槽钢内,槽钢作为软木1.2的刚性骨架1.1;
固定件1与支撑件2之间形成有间隙空间;加热组件与基础地面10之间铺设有保温层8;保温层8能够阻止加热组件的热量向基础地面10传递,从而减低热损失、提高热效率,还可以起到隔离潮气和反射膜作用。
如图5、图6所示为本发明的第三实施例,与第二实施例的区别在于,发热体5为扁形自调控发热电缆,地板6为大理石地板,固定件1为木头;加热组件与基础地面10之间铺设有保温层8;传热固定件3为分体式结构,以方便传热固定件3的发热体容置槽与扁形自调控发热电缆的宽度相匹配。
如图7、图8所示为本发明的第四实施例,与第三实施例的区别在于,发热体5为电热膜组,地板6为复合地板;支撑件2为木屑板,固定件1与支撑件2紧靠;
传热固定件3固定嵌设于固定件1上表面的凹槽内,散热片4覆盖于固定件1和支撑件2的上表面;
发热体5所产生的热量经传热固定件3传递给散热片4,经散热片4最终传递给地板6;
加热组件与基础地面10之间铺设有保温层8。
显然,本领域的技术人员可以对本发明进行各种改动和变形,而不脱离本发明的精神和范围。这样,倘若本发明的这些修改属于本发明权利要求及其同等技术的范围之内,则本发明也意图包含这些改动和变形在内。
工业实用性
本发明的模块化组件能够适配不同地区和人群需求,可定制化解决发热功率和升温时间的要求,标准化组件具备更高的性价比。商业地暖或工程改造时,易于拆除和利用原有设备,避免现有地暖行业的一次性工程难题。

Claims (10)

  1. 一种模块式地板加热组件,其特征在于:包括固定件(1)、支撑件(2)、传热固定件(3)、散热片(4)、发热体(5),固定件(1)的一侧或两侧设置有支撑件(2);固定件(1)的上表面开设有凹槽,凹槽内铺设有发热体(5),发热体(5)通过传热固定件(3)实现固定;传热固定件(3)连接散热片(4);
    所述散热片(4)与所述传热固定件(3)间隔设置,散热片(4)的上表面和传热固定件(3)的上表面组成地板安装面,地板(6)铺设于地板安装面上;发热体(5)的热量通过传热固定件(3)和散热片(4)传递给地板(6);
    或者,多张所述散热片(4)铺设于传热固定件(3)和支撑件(2)的上表面,多张散热片(4)的上表面组成地板安装面,地板(6)铺设于地板安装面上;发热体(5)的热量先传递给传热固定件(3),然后通过散热片(4)传递给地板(6)。
  2. 根据权利要求1所述的模块式地板加热组件,其特征在于:所述固定件(1)和支撑件(2)采用绝热材料;所述传热固定件(3)和散热片(4)为热的良导体。
  3. 根据权利要求1所述的模块式地板加热组件,其特征在于:所述固定件(1)通过连接件与基础地面(10)紧固连接;或者,固定件(1)通过连接件与地板固定连接。
  4. 根据权利要求1所述的模块式地板加热组件,其特征在于:所述固定件(1)与支撑件(2)紧靠布置。
  5. 根据权利要求1所述的模块式地板加热组件,其特征在于:所述固定件(1)与支撑件(2)之间形成有间隙空间。
  6. 根据权利要求1所述的模块式地板加热组件,其特征在于:所述固定件(1)是由刚性骨架(1.1)与绝热材料的组合件,所述绝热材料填充于刚性骨架(1.1)内。
  7. 根据权利要求1所述的模块式地板加热组件,其特征在于:所述传热固定件(3)为整体式结构,所述发热体(5)置于传热固定件(3)的下部;所述传热固定件(3)的下部具有一组或多组用于夹持发热体(5)两侧的夹持部;或者,所述传热固定件(3)的底部开设有发热体容纳槽。
  8. 根据权利要求1所述的模块式地板加热组件,其特征在于:所述传热固定件(3)为分体式结构;所述传热固定件(3)由一L型型材和/或一Z型型材组成,L型型材与Z型型材组成开口朝上的发热体容置槽,所述发热体(5)位于发热体容置槽内。
  9. 根据权利要求8所述的模块式地板加热组件,其特征在于:所述传热固定件(3)的L型型材和Z型型材由金属薄板弯折形成。
  10. 根据权利要求1所述的模块式地板加热组件,其特征在于:所述加热组件与基础地面(10)之间铺设有保温层(8)。
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