WO2019062038A1 - 棉与棉包芯纱交织纬弹粘合衬及其生产方法 - Google Patents

棉与棉包芯纱交织纬弹粘合衬及其生产方法 Download PDF

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Publication number
WO2019062038A1
WO2019062038A1 PCT/CN2018/078779 CN2018078779W WO2019062038A1 WO 2019062038 A1 WO2019062038 A1 WO 2019062038A1 CN 2018078779 W CN2018078779 W CN 2018078779W WO 2019062038 A1 WO2019062038 A1 WO 2019062038A1
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Prior art keywords
cotton
weft
powder coating
finishing
spun yarn
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PCT/CN2018/078779
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English (en)
French (fr)
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曹平
王春梅
杨静新
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南通海汇科技发展有限公司
南通大学
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Publication of WO2019062038A1 publication Critical patent/WO2019062038A1/zh

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00—Details of garments or of their making
    • A41D27/02—Linings
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/12—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
    • D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
    • D06M11/155—Halides of elements of Groups 2 or 12 of the Periodic Table
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402—Amides imides, sulfamic acids
    • D06M13/432—Urea, thiourea or derivatives thereof, e.g. biurets; Urea-inclusion compounds; Dicyanamides; Carbodiimides; Guanidines, e.g. dicyandiamides
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material

Definitions

  • the invention relates to a cotton and cotton core yarn interlaced weft elastic bonding lining and a production method thereof, in particular to a shrink-proof finishing and a powder point coating finishing technology of a weft elastic fabric.
  • the fabric and the adhesive lining must match. If the matching is improper, it will affect the overall shape of the garment. The elasticity of the fabric is not fully reflected, or the durability is not good, the deformation is easy, and the clothing grade is lowered. Conventional adhesive liners are not elastic, and therefore, it is necessary to develop an elastic laminate that is compatible with the elastic fabric. First, the elastic adhesive lining should have tensile elasticity in the same direction as the elastic fabric.
  • the elastic adhesive lining and the elastic fabric have the same washing dimensional change rate and dry heat dimensional change rate, and the fabric is smoothed after the fabric is bonded and washed, and no curling, foaming or wrinkling occurs.
  • the elastic adhesive lining should have a certain peel strength after bonding with the elastic fabric.
  • the object of the present invention is to provide a cotton and cotton core-spun interlaced weft elastic lining with excellent performance and convenient production and a production method thereof.
  • a cotton and cotton core-spun yarn interlaced weft elastic lining characterized in that: the product has a latitude elasticity, a warp and weft washing dimensional change rate of -1.0% to +0.5%, free and hydrolyzed formaldehyde hydrazine 35mg/kg, The peeling strength was ⁇ 12N, and the appearance of the combined sample after washing was changed to ⁇ 4.
  • the invention relates to a method for producing a weft-elastic bonded lining of cotton and cotton core-spun yarn, wherein the grey cloth is sequentially passed through: tumbling ⁇ singeing ⁇ enzymatic oxygen one bath boiling ⁇ complex bleaching or no bleaching ⁇ dyeing ⁇ anti-shrinking finishing ⁇ powder point Coating ⁇ Mechanical pre-shrinking ⁇ Inspection packaging; its characteristics are: when the enzyme oxygen is boiled and floated, the composition of the enzyme oxygen one bath boiling liquid is:
  • the enzymatic oxygen one-bath boiling and bleaching process is: feeding through a flat web, two dip and two rolling, the rolling rate is 110%; 100 ° C, steaming for 75 min;
  • the composition of the shrink-proof finishing liquid is:
  • the rest is water and the pH is adjusted to 4.5 with citric acid.
  • the cotton and cotton core yarn interlaced weft elastic fabric is of one of the following two types: the first one, the door width is 57 inches, the yarn count is 20 s ⁇ 20 s + 40D, and the density is 50 ⁇ 60 / inch.
  • the finished door is 44 inches; the second type is 57 inches, the yarn count is 20 s ⁇ 20 s + 40D, the density is 42 ⁇ 50 / inch, and the finished door width is 44 inches.
  • the production process design of the invention is scientific and reasonable, and the production method is easy to operate.
  • the latitude of the product is elastic, the dimensional change rate of the warp and weft washing is -1.0% to +0.5%, the free and hydrolyzed formaldehyde oxime is 35mg/kg, the peeling strength is ⁇ 12N, and the appearance of the combined sample after washing is changed to ⁇ 4.
  • the cotton and cotton core yarn interlaced weft elastic fabric is a bleached adhesive lining with a width of 57 inches, a yarn count of 20 s ⁇ 20 s + 40D, a density of 50 ⁇ 60 / inch, and a finished door width of 44 inches.
  • the invention relates to a production method of cotton and cotton core yarn interlaced weft elastic bonding lining, the main production process includes tumbling ⁇ singeing ⁇ enzyme oxygen one bath boiling bleaching ⁇ complex bleaching ⁇ dyeing ⁇ anti-shrinking finishing ⁇ powder coating ⁇ Mechanical pre-shrinking ⁇ testing packaging; its characteristics are: when the enzyme oxygen is boiled and floated, the composition of the enzyme oxygen one bath boiling liquid is:
  • the enzymatic oxygen one-bath boiling and bleaching process is as follows: through the flat-width feeding, two-dip two-rolling, the rolling rate is 110%; 100 ° C, steaming for 75 min;
  • the composition of the shrink-proof finishing liquid is:
  • Resin finishing agent for fabrics KH-1 (Nanjing Haoge Industry and Trade Co., Ltd., trade name: additive KH-1) 210 g/L
  • Softener FTT (Hangzhou Scott Chemical Co., Ltd. Wuxi Branch, trade name: softener FTT) 40 g / L
  • the rest is water and the pH is adjusted to 4.5 with citric acid.
  • the powder coating When the powder coating is applied, the flat-width feeding cloth, the No. 1 oil heating roller 150 ° C, the No. 2 oil heating roller 220 ° C, the engraving roller PE hot-melt adhesive powder coating, the engraving roller through the hot water circulation of 90 ⁇ 100 ° C , No. 3 oil heating roller 240 ° C heating, infrared tenter shaping, temperature ⁇ 25 ° C water cooling, package steps; engraving roll mesh number 33 mesh / inch; fabric powder point coating amount 25g / m 2 , to prevent reverse penetration; During the powder coating process, powder jumping, leaking points and half-grain heads cannot occur; the feeding speed is 20 m/min.
  • the latitudinal direction of the product is elastic.
  • the dimensional change rates of warp and weft washing are -0.8%, -0.9%, free and hydrolyzed formaldehyde 32mg/kg, peeling strength 15N, and the appearance of the combined sample after washing is 4-5.
  • the cotton and cotton core yarn interlaced weft elastic fabric is 57 inches in width, the yarn count is 20 s ⁇ 20 s + 40D, the density is 42 ⁇ 50 / inch, and the finished door width is 44 inches.
  • the invention relates to a production method of cotton and cotton core yarn interlaced weft elastic bonding lining, the main production process includes tumbling ⁇ singeing ⁇ enzyme oxygen one bath boiling bleaching ⁇ dyeing ⁇ anti-shrinking finishing ⁇ powder coating ⁇ mechanical shrinking ⁇ Inspect the packaging; its characteristics are: when the enzyme oxygen is boiled and floated, the composition of the enzyme oxygen one bath boiling liquid is:
  • the enzymatic oxygen one-bath boiling and bleaching process is as follows: through the flat-width feeding, two-dip two-rolling, the rolling rate is 110%; 100 ° C, steaming for 75 min;
  • the composition of the shrink-proof finishing liquid is:
  • the rest is water and the pH is adjusted to 4.5 with citric acid.
  • the powder coating When the powder coating is applied, the flat-width feeding cloth, the No. 1 oil heating roller 150 ° C, the No. 2 oil heating roller 220 ° C, the engraving roller PE hot-melt adhesive powder coating, the engraving roller through the hot water circulation of 90 ⁇ 100 ° C , No. 3 oil heating roller 240 ° C heating, infrared tenter setting, temperature ⁇ 25 ° C water cooling, package steps; engraving roll mesh number 30 mesh / inch; fabric powder point coating amount 22g / m 2 , to prevent reverse penetration; During the powder coating process, powder jumping, leaking points and half-grain heads cannot occur; the feeding speed is 22 m/min.
  • the latitude of the product has elasticity.
  • the dimensional change rates of warp and weft washing are -0.7%, -0.8%, free and hydrolyzed formaldehyde 28mg/kg, peeling strength 13N, and the appearance of the combined sample after washing is changed to 4 levels.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Manufacturing Of Multi-Layer Textile Fabrics (AREA)

Abstract

一种棉与棉包芯纱交织纬弹粘合衬及其生产方法，主要生产工艺流程包括翻缝→烧毛→酶氧一浴煮漂→(复漂→)染色→防缩整理→粉点涂层→机械预缩→检验包装。产品的纬向具有弹性，经纬向水洗尺寸变化率为-1.0％～+0.5％，游离和水解甲醛≤35mg/kg，剥离强力≥12N，组合试样水洗后外观变化≥4级。

Description

棉与棉包芯纱交织纬弹粘合衬及其生产方法 技术领域
本发明涉及一种棉与棉包芯纱交织纬弹粘合衬及其生产方法，特别是纬弹织物的防缩整理和粉点涂层整理工艺技术。
 背景技术
随着人们对服装舒适性的要求不断提高，弹性面料应运而生。在制作弹性面料服装时，面料与粘合衬必须相匹配，如果匹配不当，就会影响到服装整体造型，面料的弹性得不到充分体现，或耐用性不好，易变形，服装档次降低。常规粘合衬没有弹性，因此，必须开发与弹性面料相配伍的弹性粘合衬。首先，弹性粘合衬应具有与弹性面料相同方向的拉伸弹性。其次，弹性粘合衬与弹性面料的水洗尺寸变化率和干热尺寸变化率相一致，与面料粘合洗涤后布面平整，不发生卷曲、起泡、起皱现象。第三，弹性粘合衬与弹性面料粘合后应具有一定的剥离强度。
 技术问题
本发明的目的在于提供一种性能优异、生产方便的棉与棉包芯纱交织纬弹粘合衬及其生产方法。
 技术解决方案
一种棉与棉包芯纱交织纬弹粘合衬，其特征是：产品的纬向具有弹性，经纬向水洗尺寸变化率为 -1.0%～+0.5%，游离和水解甲醛≦35mg/kg，剥离强力≧12N，组合试样水洗后外观变化≧4级。
一种棉与棉包芯纱交织纬弹粘合衬的生产方法，坯布依次经：翻缝→烧毛→酶氧一浴煮漂→复漂或不复漂→染色→防缩整理→粉点涂层→机械预缩→检验包装；其特征是：酶氧一浴煮漂复漂时，酶氧一浴煮漂液的组成为：
精练酶 F-128     20g/L
27.5%H 2O 2        13.5～14 g/L
氧漂稳定剂TF-122B   3 g/L
螯合分散剂F-129    2 g/L
pH值  10.5～11
酶氧一浴煮漂工艺为：通过平幅进布，二浸二轧，轧液率110 %；100℃，汽蒸75min；
防缩整理时，防缩整理液的组成为：
织物用树脂整理剂KH-1     200～210 g/L
柔软剂FTT    40 g/L
六水氯化镁     20～21 g/L
乙烯脲        2 g/L
酸性红 10B     0～0.00580 g/L
酸性蓝 A2R     0～0.01323 g/L
增白剂 MST-B    0～3.67 g/L
其余为水，并用柠檬酸调 pH 至 4.5
防缩整理时，通过平幅进布，二浸二轧，带液率80%～90%，超喂2.0%～3.0％上针板，八格热风定形，其中第一～二格温度 160℃，第三～四格温度 165℃，第五～六格温度 170℃，第七～八格温度 175℃，两个锡林冷却落布。
粉点涂层时，平幅进布、1号油热辊150℃、2号油热辊220℃、雕刻辊PE热熔胶粉点涂层、雕刻辊内通90～100℃的热水循环、3号油热辊240℃加热、红外线拉幅定形、温度≦25℃水冷却、卷装步骤 ；雕刻辊目数：30或33 目/英寸；织物粉点涂层量20～25g/m 2，防止反面渗透；粉点涂层过程中，不能出现跳粉、漏点、半粒头；进布速度为 18～22m/min。
棉与棉包芯纱交织纬弹坯布规格为下列二种中的一种：第一种，门幅为57英寸、纱支数为20 s×20 s+40D、密度为50×60根/英寸，成品门幅44英寸；第二种，门幅为57英寸、纱支数为20 s×20 s+40D、密度为42×50根/英寸，成品门幅44英寸。
有益效果
本发明生产工艺设计科学合理，生产方法易操作。产品的纬向具有弹性，经纬向水洗尺寸变化率为 -1.0%～+0.5%，游离和水解甲醛≦35mg/kg，剥离强力≧12N，组合试样水洗后外观变化≧4级。
 本发明的实施方式
实施例1：
棉与棉包芯纱交织纬弹坯布规格为门幅为57英寸、纱支数为20 s×20 s+40D、密度为50×60根/英寸，成品门幅44英寸的漂白粘合衬。
一种棉与棉包芯纱交织纬弹粘合衬的生产方法，主要生产工艺流程包括翻缝→烧毛→酶氧一浴煮漂→复漂→染色→防缩整理→粉点涂层→机械预缩→检验包装；其特征是：酶氧一浴煮漂复漂时，酶氧一浴煮漂液的组成为：
精练酶 F-128      20g/L
（27.5%）H 2O 2    13.5～14 g/L
氧漂稳定剂TF-122B   3 g/L
螯合分散剂F-129     2 g/L
pH值  10.5～11
酶氧一浴煮漂工艺为： 通过平幅进布，二浸二轧，轧液率110 %；100℃，汽蒸75min；
防缩整理时，防缩整理液的组成为：
织物用树脂整理剂KH-1（南京祺格工贸实业有限公司，商品名：助剂 KH-1）   210 g/L
柔软剂FTT（杭州斯科化工有限公司无锡分公司，商品名：柔顺剂FTT）    40 g/L
六水氯化镁     21 g/L
乙烯脲        2 g/L
酸性红 10B    0.00580 g/L
酸性蓝 A2R    0.01323 g/L
增白剂 MST-B   3.67 g/L
其余为水，并用柠檬酸调 pH 至 4.5
防缩整理时，通过平幅进布，二浸二轧，带液率80%～90%，超喂2.0%～3.0％上针板，八格热风定形，其中第一～二格温度 160℃，第三～四格温度 165℃，第五～六格温度 170℃，第七～八格温度 175℃，两个锡林冷却落布。
粉点涂层时，平幅进布、1号油热辊150℃、2号油热辊220℃、雕刻辊PE热熔胶粉点涂层、雕刻辊内通90～100℃的热水循环、3号油热辊240℃加热、红外线拉幅定形、温度≦25℃水冷却、卷装步骤；雕刻辊目数33 目/英寸；织物粉点涂层量25g/m 2，防止反面渗透；粉点涂层过程中，不能出现跳粉、漏点、半粒头；进布速度为20m/min。
产品的纬向具有弹性，经、纬向水洗尺寸变化率分别为-0.8%、-0.9%，游离和水解甲醛32mg/kg，剥离强力15N，组合试样水洗后外观变化4-5级。
实施例2：
棉与棉包芯纱交织纬弹坯布规格为门幅为57英寸、纱支数为20 s×20 s+40D、密度为42×50根/英寸，成品门幅44英寸半漂粘合衬。
一种棉与棉包芯纱交织纬弹粘合衬的生产方法，主要生产工艺流程包括翻缝→烧毛→酶氧一浴煮漂→染色→防缩整理→粉点涂层→机械预缩→检验包装；其特征是：酶氧一浴煮漂复漂时，酶氧一浴煮漂液的组成为：
精练酶 F-128     20g/L
（27.5%）H 2O 2   13.5～14 g/L
氧漂稳定剂TF-122B   3 g/L
螯合分散剂F-129    2 g/L
pH值  10.5～11
酶氧一浴煮漂工艺为： 通过平幅进布，二浸二轧，轧液率110 %；100℃，汽蒸75min；
防缩整理时，防缩整理液的组成为：
织物用树脂整理剂KH-1   200 g/L
柔软剂FTT    40 g/L
六水氯化镁     20 g/L
乙烯脲        2 g/L
其余为水，并用柠檬酸调 pH 至 4.5
防缩整理时，通过平幅进布，二浸二轧，带液率80%～90%，超喂2.0%～3.0％上针板，八格热风定形，其中第一～二格温度 160℃，第三～四格温度 165℃，第五～六格温度 170℃，第七～八格温度 175℃，两个锡林冷却落布。
粉点涂层时，平幅进布、1号油热辊150℃、2号油热辊220℃、雕刻辊PE热熔胶粉点涂层、雕刻辊内通90～100℃的热水循环、3号油热辊240℃加热、红外线拉幅定形、温度≦25℃水冷却、卷装步骤；雕刻辊目数30 目/英寸；织物粉点涂层量22g/m 2，防止反面渗透；粉点涂层过程中，不能出现跳粉、漏点、半粒头；进布速度为22m/min。
产品的纬向具有弹性，经、纬向水洗尺寸变化率分别为-0.7%、-0.8%，游离和水解甲醛28mg/kg，剥离强力13N，组合试样水洗后外观变化4级。

Claims (3)

  1. 一种棉与棉包芯纱交织纬弹粘合衬，其特征是：产品的纬向具有弹性，经纬向水洗尺寸变化率为 -1.0%～+0.5%，游离和水解甲醛≦35mg/kg，剥离强力≧12N，组合试样水洗后外观变化≧4级。
  2. 一种权利要求1所述的棉与棉包芯纱交织纬弹粘合衬的生产方法，坯布依次经：翻缝→烧毛→酶氧一浴煮漂→复漂或不复漂→染色→防缩整理→粉点涂层→机械预缩→检验包装；其特征是：酶氧一浴煮漂时，酶氧一浴煮漂液的组成为：
    精练酶 F-128     20g/L
    27.5%H 2O 2        13.5～14 g/L
    氧漂稳定剂TF-122B  3 g/L
    螯合分散剂F-129  2 g/L
    pH值  10.5～11；
    酶氧一浴煮漂工艺为：通过平幅进布，二浸二轧，轧液率110 %；100℃，汽蒸75min；
    防缩整理时，防缩整理液的组成为：
    织物用树脂整理剂KH-1     200～210 g/L
    柔软剂FTT    40 g/L
    六水氯化镁     20～21 g/L
    乙烯脲        2 g/L
    酸性红 10B    0～0.00580 g/L
    酸性蓝 A2R    0～0.01323 g/L
    增白剂 MST-B   0～3.67 g/L
    其余为水，并用柠檬酸调 pH 至 4.5；
    防缩整理时，通过平幅进布，二浸二轧，带液率80%～90%，超喂2.0%～3.0％上针板，八格热风定形，其中第一～二格温度 160℃，第三～四格温度 165℃，第五～六格温度 170℃，第七～八格温度 175℃，两个锡林冷却落布；
    粉点涂层时，平幅进布、1号油热辊150℃、2号油热辊220℃、雕刻辊PE热熔胶粉点涂层、雕刻辊内通90～100℃的热水循环、3号油热辊240℃加热、红外线拉幅定形、温度≦25℃水冷却、卷装步骤；雕刻辊目数：30或33 目/英寸；织物粉点涂层量20～25g/m 2，防止反面渗透；粉点涂层过程中，不能出现跳粉、漏点、半粒头；进布速度为 18～22m/min。
  3. 根据权利要求2所述的棉与棉包芯纱交织纬弹粘合衬的生产方法，其特征是：坯布规格为下列二种中的一种：第一种，门幅为57英寸、纱支数为20 s×20 s+40D、密度为50×60根/英寸，成品门幅44英寸；第二种，门幅为57英寸、纱支数为20 s×20 s+40D、密度为42×50根/英寸，成品门幅44英寸。
PCT/CN2018/078779 2017-09-29 2018-03-13 棉与棉包芯纱交织纬弹粘合衬及其生产方法 WO2019062038A1 (zh)

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