CN105780464A - 一种竹纤维漂白机织物粘合衬及其生产方法 - Google Patents

一种竹纤维漂白机织物粘合衬及其生产方法 Download PDF

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CN105780464A
CN105780464A CN201610211888.2A CN201610211888A CN105780464A CN 105780464 A CN105780464 A CN 105780464A CN 201610211888 A CN201610211888 A CN 201610211888A CN 105780464 A CN105780464 A CN 105780464A
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adhesive lining
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bamboo fibre
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CN105780464B (zh
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曹平
朱红耀
李南南
曾燕
黄�俊
姜伟
黄新华
吴亮亮
张鹏飞
王婷
杨静新
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Nantong Haihui Textile Technology Co.,Ltd.
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402—Amides imides, sulfamic acids
    • D06M13/432—Urea, thiourea or derivatives thereof, e.g. biurets; Urea-inclusion compounds; Dicyanamides; Carbodiimides; Guanidines, e.g. dicyandiamides
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00—Details of garments or of their making
    • A41D27/02—Linings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
    • D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
    • D06M11/155—Halides of elements of Groups 2 or 12 of the Periodic Table
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/227—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/45—Shrinking resistance, anti-felting properties

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

本发明公开了一种竹纤维漂白机织物粘合衬及其生产方法，生产流程包括翻缝、精练、漂白、防缩整理、涂层整理、机械预缩等步骤。粘合衬的经纬向水洗尺寸变化率为 ‑1.0%～0.5%，游离和水解甲醛≦35mg/kg，剥离强力≧12N，组合试样水洗后外观变化≧4级。本发明工艺操作方便，产品性能优异。

Description

一种竹纤维漂白机织物粘合衬及其生产方法
技术领域
本发明涉及一种竹纤维漂白机织物粘合衬及其生产方法。
背景技术
竹纤维纺织品的吸湿性，透气性和悬垂性，都优于棉纺织品，另外，竹纤维纺织品还具有柔滑软暖、凉爽舒适、抑菌抗菌、抗紫外线等优异特性，因此，竹纤维面料在服装中得到广泛的应用。在加工竹纤维面料服装时，如能使用竹纤维织物粘合衬，则能进一步提升服装的品质。普通的服装加工中，如使用竹纤维织物粘合衬，也能改善服装的吸湿性、透气性和抑菌抗菌等性能。但由于竹纤维吸湿能力强，竹纤维织物缩水率比较大，FZ/T14012—2009《竹浆粘胶维印染布》标准中规定，一等品的水洗尺寸变化率分别为-5.0%～+2.0%。高缩水率竹纤维粘合衬不能满足服装生产的需要，要求研发生产的竹纤维粘合衬的经纬向水洗尺寸变化率在-1.0%～0.5%之间，其他性能也要达到一等品以上粘合衬质量指标。
发明内容
本发明的目的在于提供一种经纬向水洗尺寸变化率为-1.0%～0.5%，游离和水解甲醛≦35mg/kg，剥离强力≧12N，组合试样水洗后外观变化≧4级的竹纤维漂白机织物粘合衬及其生产方法。
本发明的技术解决方案是：
一种竹纤维漂白机织物粘合衬，其特征是：经纬向水洗尺寸变化率为-1.0%～0.5%，游离和水解甲醛≦35mg/kg，剥离强力≧12N，组合试样水洗后外观变化≧4级。
衬布的坯布规格为下列二种中的一种：第一种门幅为48.5英寸、纱支数为60s×60s、密度为88×72根/英寸，第二种门幅为48.5英寸、纱支数为40s×40s、密度为78×70根/英寸。
一种竹纤维漂白机织物粘合衬的生产方法，依次包括翻缝、精练、漂白、防缩整理、涂层整理、机械预缩步骤。其特征是：防缩整理时,防缩整理液的组成为：
ArkofixNDFliqc160～180g/L
MgCl2·6H2O16～18g/L
乙烯脲3.0g/L
非离子柔软剂FTT4.0g/L
酸性红10B0.0275～0.03188g/L
酸性蓝A2R0.03348～0.04215g/L
增白剂MST3.75～7.00g/L
增白剂MST-B8.00～11.70g/L
其余为水，并用柠檬酸调pH至4.0～4.5；
防缩整理时，通过平幅进布，二浸二轧防缩整理液，带液率70%，120～130℃松式烘燥，超喂3%～6％上针板，八格热风焙烘，其中第一格温度150℃，第二格温度160℃，第三～八格温度170℃，两个锡林冷却落布步骤,车速为40～50m/min。
涂层处理时，依次包括平幅进布、1号油热辊220～260℃预热、2号油热辊210～250℃预热、雕刻辊PE热熔胶粉点涂层、3号油热辊220～260℃加热、；雕刻辊目数：33、35目/英寸；织物粉点涂层量23～27g/m2，防止反面渗透；粉点涂层过程中，不能出现跳粉、漏点、半粒头；粉点涂层时，雕刻辊内部105℃热水循环；进布速度为18～22m/min。
机械预缩时，织物均匀给湿，含湿率10%～15%，橡胶毯承压辊蒸汽压力0.1～0.2Mpa，呢毯锡林蒸汽压力0.1～0.25Mpa，控制预缩率2%～5%，布速40～50m/min。
本发明工艺操作方便，产品性能优异；经纬向水洗尺寸变化率为-1.0%～0.5%，游离和水解甲醛≦35mg/kg，剥离强力≧12N，组合试样水洗后外观变化≧4级。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1：
衬布的坯布门幅为48.5英寸、纱支数为60s×60s、密度为88×72根/英寸。
一种竹纤维漂白机织物粘合衬的生产方法，依次包括翻缝、精练、漂白、防缩整理、涂层整理、机械预缩步骤。防缩整理时，防缩整理液的组成为：
ArkofixNDFliqc160～170g/L
MgCl2·6H2O16～17g/L
乙烯脲3.0g/L
非离子柔软剂FTT(即：非离子软片FTT；高宝绿色科技集团有限公司)4.0g/L
酸性红10B0.0275～0.03188g/L
酸性蓝A2R0.03348～0.04215g/L
增白剂MST3.75～7.00g/L
增白剂MST-B8.00～11.70g/L
其余为水，并用柠檬酸调pH至4.0～4.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率70%，120～130℃松式烘燥，超喂3%～6％上针板，八格热风焙烘，其中第一格温度150℃，第二格温度160℃，第三～八格温度170℃，两个锡林冷却落布步骤,车速为40～50m/min。
涂层处理时，依次包括平幅进布、1号油热辊220～260℃预热、2号油热辊210～250℃预热、雕刻辊PE热熔胶粉点涂层、3号油热辊220～260℃加热、；雕刻辊目数：35目/英寸；织物粉点涂层量24±1g/m2，防止反面渗透；粉点涂层过程中，不能出现跳粉、漏点、半粒头；粉点涂层时，雕刻辊内部105℃热水循环；进布速度为18～22m/min。
机械预缩时，织物均匀给湿，含湿率10%～15%，橡胶毯承压辊蒸汽压力0.1～0.2Mpa，呢毯锡林蒸汽压力0.1～0.25Mpa，控制预缩率2%～5%，布速45～50m/min。
实施例2：
衬布的坯布门幅为48.5英寸、纱支数为40s×40s、密度为78×70根/英寸。
一种竹纤维漂白机织物粘合衬的生产方法，依次包括翻缝、精练、漂白、防缩整理、涂层整理、机械预缩步骤。防缩整理时,防缩整理液的组成为：
ArkofixNDFliqc170～180g/L
MgCl2·6H2O17～18g/L
乙烯脲3.0g/L
非离子柔软剂FTT4.0g/L
酸性红10B0.0275～0.03188g/L
酸性蓝A2R0.03348～0.04215g/L
增白剂MST3.75～7.00g/L
增白剂MST-B8.00～11.70g/L
其余为水，并用柠檬酸调pH至4.0～4.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率70%，120～130℃松式烘燥，超喂3%～6％上针板，八格热风焙烘，其中第一格温度150℃，第二格温度160℃，第三～八格温度170℃，两个锡林冷却落布步骤,车速为40～45m/min。
涂层处理时，依次包括平幅进布、1号油热辊220～260℃预热、2号油热辊210～250℃预热、雕刻辊PE热熔胶粉点涂层、3号油热辊220～260℃加热、；雕刻辊目数：33目/英寸；织物粉点涂层量26±1g/m2，防止反面渗透；粉点涂层过程中，不能出现跳粉、漏点、半粒头；粉点涂层时，雕刻辊内部105℃热水循环；进布速度为18～22m/min。
机械预缩时，织物均匀给湿，含湿率10%～15%，橡胶毯承压辊蒸汽压力0.1～0.2Mpa，呢毯锡林蒸汽压力0.1～0.25Mpa，控制预缩率2%～5%，布速40～45m/min。

Claims (5)

1.一种竹纤维漂白机织物粘合衬，其特征是：经纬向水洗尺寸变化率为-1.0%～0.5%，游离和水解甲醛≦35mg/kg，剥离强力≧12N，组合试样水洗后外观变化≧4级。
2.根据权利要求1所述的竹纤维漂白机织物粘合衬，其特征是：衬布的坯布规格为下列二种中的一种：第一种门幅为48.5英寸、纱支数为60s×60s、密度为88×72根/英寸，第二种门幅为48.5英寸、纱支数为40s×40s、密度为78×70根/英寸。
3.一种竹纤维漂白机织物粘合衬的生产方法，依次包括翻缝、精练、漂白、防缩整理、涂层整理、机械预缩步骤，其特征是：防缩整理时，防缩整理液的组成为：
ArkofixNDFliqc160～180g/L
MgCl2·6H2O16～18g/L
乙烯脲3.0g/L
非离子柔软剂FTT4.0g/L
酸性红10B0.0275～0.03188g/L
酸性蓝A2R0.03348～0.04215g/L
增白剂MST3.75～7.00g/L
增白剂MST-B8.00～11.70g/L
其余为水，并用柠檬酸调pH至4.0～4.5；
防缩整理时，通过平幅进布，二浸二轧防缩整理液，带液率70%，120～130℃松式烘燥，超喂3%～6％上针板，八格热风焙烘，其中第一格温度150℃，第二格温度160℃，第三～八格温度170℃，两个锡林冷却落布步骤,车速为40～50m/min。
4.根据权利要求3所述的竹纤维漂白机织物粘合衬的生产方法，其特征是：涂层处理时，依次包括平幅进布、1号油热辊220～260℃预热、2号油热辊210～250℃预热、雕刻辊PE热熔胶粉点涂层、3号油热辊220～260℃加热；雕刻辊目数：33、35目/英寸；织物粉点涂层量23～27g/m2，防止反面渗透；粉点涂层过程中，不能出现跳粉、漏点、半粒头；粉点涂层时，雕刻辊内部105℃热水循环；进布速度为18～22m/min。
5.根据权利要求3所述的竹纤维漂白机织物粘合衬的生产方法，其特征是：机械预缩时，织物均匀给湿，含湿率10%～15%，橡胶毯承压辊蒸汽压力0.1～0.2Mpa，呢毯锡林蒸汽压力0.1～0.25Mpa，控制预缩率2%～5%，布速40～50m/min。
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