WO2018221572A1 - 接着剤組成物、接着シート、及び封止体 - Google Patents
接着剤組成物、接着シート、及び封止体 Download PDFInfo
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- WO2018221572A1 WO2018221572A1 PCT/JP2018/020732 JP2018020732W WO2018221572A1 WO 2018221572 A1 WO2018221572 A1 WO 2018221572A1 JP 2018020732 W JP2018020732 W JP 2018020732W WO 2018221572 A1 WO2018221572 A1 WO 2018221572A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/26—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
- H05B33/04—Sealing arrangements, e.g. against humidity
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
Definitions
- the present invention relates to an adhesive composition that can be easily formed into a sheet and is a cured product having excellent colorless transparency, an adhesive sheet having an adhesive layer formed using the adhesive composition, and sealing It is related with the sealing body by which a thing is sealed with the said adhesive sheet.
- organic EL elements have attracted attention as light-emitting elements that can emit light with high luminance by low-voltage direct current drive.
- the organic EL element has a problem that light emission characteristics such as light emission luminance, light emission efficiency, and light emission uniformity are likely to deteriorate with time.
- As a cause of the problem of the deterioration of the light emission characteristics it has been considered that oxygen, moisture and the like enter the inside of the organic EL element to deteriorate the electrode and the organic layer. For this reason, it has been practiced to seal the organic EL element using a sealing material to prevent the entry of oxygen and moisture.
- a method for forming such a sealing material a method using a thermosetting resin sheet is known.
- Patent Document 1 discloses (A) polyisobutylene resin, (B) polyisoprene resin and / or polyisobutylene resin having a functional group capable of reacting with an epoxy group, (C) tackifying resin, and (D) epoxy.
- a resin composition containing a resin, a resin composition sheet containing the resin composition, and the like are described.
- Patent Document 1 also describes that the resin composition can be easily formed into a sheet, and that the obtained resin composition sheet is suitably used for sealing an organic EL element.
- the present invention has been made in view of the above circumstances, an adhesive composition that gives a cured product that is easy to be molded into a sheet and is excellent in colorless transparency, and an adhesive formed using this adhesive composition It aims at providing the sealing body formed by the adhesive sheet which has an agent layer, and a to-be-sealed material being sealed with the said adhesive sheet.
- the present inventors have used a modified polyolefin resin and a polyfunctional epoxy resin having no aromatic ring, and further, do not use a compound having a phenoxy structure, or By reducing the amount used, it was found that an adhesive composition that can be easily formed into a sheet and gives a cured product having excellent colorless transparency was obtained, and the present invention was completed.
- the following adhesive compositions (1) to (9), adhesive sheets (10) to (12), and sealed bodies (13) and (14) are provided.
- Adhesive characterized by having a b * value in the CIE L * a * b * color system defined in JIS Z 8729-1994 when the color is measured -2.0 to +2.0 Composition.
- A) Component Modified polyolefin resin
- B Component: Polyfunctional epoxy compound having no aromatic ring
- the sealed body according to (13), wherein the object to be sealed is an organic EL element, an organic EL display element, a liquid crystal display element, or a solar cell element.
- mold into a sheet form, and is excellent in colorless transparency the adhesive sheet which has an adhesive bond layer formed using this adhesive composition, and a covering A sealing body is provided in which a sealing material is sealed with the adhesive sheet.
- “to give a cured product having excellent colorless transparency” means to give a cured product having a high light transmittance and a low haze value, and molding the adhesive composition into a sheet having a thickness of 10 ⁇ m. Then, when the color of the cured product was measured, the b * value in the CIE L * a * b * color system specified in JIS Z 8729-1994 was ⁇ 2.0 to +2.0. Say something.
- Adhesive Composition is an adhesive composition containing the following components (A) and (B), and this adhesive composition is a sheet having a thickness of 10 ⁇ m. Then, when the cured product was colorimetrically measured, the b * value in the CIE L * a * b * color system specified in JIS Z 8729-1994 was -2.0 to It is +2.0.
- component modified polyolefin resin
- component polyfunctional epoxy compound having no aromatic ring
- (A) component Modified polyolefin-type resin
- the adhesive composition of this invention contains modified polyolefin-type resin as (A) component.
- the adhesive composition of the present invention is excellent in adhesive strength by containing a modified polyolefin resin. Moreover, a comparatively thin adhesive layer can be efficiently formed by using the adhesive composition containing the modified polyolefin resin.
- the modified polyolefin resin is a polyolefin resin having a functional group introduced therein.
- the modified polyolefin resin can be obtained by subjecting a polyolefin resin as a precursor to a modification treatment using a modifier.
- the polyolefin resin refers to a polymer containing repeating units derived from olefinic monomers.
- the polyolefin resin may be a polymer composed of one or two kinds of repeating units derived from an olefinic monomer, or one or more kinds of repeating units derived from an olefinic monomer, and an olefinic monomer.
- the polymer which consists of 1 type or 2 types or more of the repeating unit derived from the monomer copolymerizable with a body may be sufficient.
- the polyolefin resin is a copolymer
- the polymerization form of the copolymer is not particularly limited, and may be a block copolymer or a random copolymer.
- the olefin monomer is preferably an ⁇ -olefin having 2 to 8 carbon atoms, more preferably ethylene, propylene, 1-butene, isobutylene, or 1-hexene, and even more preferably ethylene or propylene.
- Olefinic monomers can be used singly or in combination of two or more.
- Examples of the monomer copolymerizable with the olefin monomer include vinyl acetate, (meth) acrylic acid, (meth) acrylic acid ester, and styrene.
- (meth) acrylic acid means acrylic acid or methacrylic acid (the same applies hereinafter).
- Monomers that can be copolymerized with olefinic monomers can be used singly or in combination of two or more.
- polyolefin resins include very low density polyethylene (VLDPE), low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), linear low density polyethylene, polypropylene (PP), and ethylene-propylene.
- VLDPE very low density polyethylene
- LDPE low density polyethylene
- MDPE medium density polyethylene
- HDPE high density polyethylene
- PP polypropylene
- ethylene-propylene examples include a polymer, an olefin elastomer (TPO), an ethylene-vinyl acetate copolymer (EVA), an ethylene- (meth) acrylic acid copolymer, and an ethylene- (meth) acrylic acid ester copolymer.
- the modifier used for the modification treatment of the polyolefin resin is a compound having a functional group in the molecule.
- Functional groups include carboxyl groups, carboxylic anhydride groups, carboxylic ester groups, hydroxyl groups, epoxy groups, amide groups, ammonium groups, nitrile groups, amino groups, imide groups, isocyanate groups, acetyl groups, thiol groups, ether groups. Thioether group, sulfone group, phosphone group, nitro group, urethane group, halogen atom and the like.
- a carboxyl group, a carboxylic anhydride group, a carboxylic ester group, a hydroxyl group, an ammonium group, an amino group, an imide group, and an isocyanate group are preferable, a carboxylic anhydride group and an alkoxysilyl group are more preferable, and a carboxylic anhydride Physical groups are particularly preferred.
- the compound having a functional group may have two or more kinds of functional groups in the molecule.
- modified polyolefin resin examples include acid-modified polyolefin resins and silane-modified polyolefin resins, and acid-modified polyolefin resins are preferable from the viewpoint of obtaining the better effect of the present invention.
- the acid-modified polyolefin resin refers to a resin obtained by graft-modifying a polyolefin resin with an acid.
- an unsaturated carboxylic acid or an unsaturated carboxylic acid anhydride (hereinafter, collectively referred to as “unsaturated carboxylic acid”) may be reacted with a polyolefin resin to form a carboxyl group or a carboxylic acid anhydride group. In which is introduced (graft modification).
- unsaturated carboxylic acids to be reacted with polyolefin resin examples include unsaturated carboxylic acids such as maleic acid, fumaric acid, itaconic acid, citraconic acid, glutaconic acid, tetrahydrophthalic acid and aconitic acid; maleic anhydride, itaconic anhydride, anhydrous And unsaturated carboxylic acid anhydrides such as glutaconic acid, citraconic anhydride, aconitic anhydride, norbornene dicarboxylic acid anhydride, and tetrahydrophthalic acid anhydride. These can be used individually by 1 type or in combination of 2 or more types. Among these, maleic anhydride is preferable because an adhesive composition having better adhesive strength can be easily obtained.
- the amount of unsaturated carboxylic acid or the like to be reacted with the polyolefin resin is preferably 0.1 to 5 parts by mass, more preferably 0.2 to 3 parts by mass, and still more preferably 0.2 to 100 parts by mass of the polyolefin resin. 1.0 parts by mass.
- the amount of the unsaturated carboxylic acid to be reacted is in the above range, the resulting adhesive composition containing the acid-modified polyolefin resin is more excellent in adhesive strength.
- a commercially available product can also be used as the acid-modified polyolefin resin.
- Examples of commercially available products include Admer (registered trademark) (manufactured by Mitsui Chemicals), Unistor (registered trademark) (manufactured by Mitsui Chemicals), BondyRam (manufactured by Polyram), orevac (registered trademark) (manufactured by ARKEMA), Modic (registered trademark) (manufactured by Mitsubishi Chemical Corporation) and the like.
- a silane-modified polyolefin resin refers to a resin obtained by graft-modifying a polyolefin resin with an unsaturated silane compound.
- the silane-modified polyolefin resin has a structure in which an unsaturated silane compound as a side chain is graft copolymerized with a polyolefin resin as a main chain.
- Examples include silane-modified polyethylene resins and silane-modified ethylene-vinyl acetate copolymers, and silane-modified polyethylene resins such as silane-modified low-density polyethylene, silane-modified ultra-low-density polyethylene, and silane-modified linear low-density polyethylene are preferable.
- Examples of unsaturated silane compounds to be reacted with the polyolefin resin include vinyl silane compounds; allyl silane compounds such as allyltrimethoxysilane and allyltriethoxysilane; 3-acryloxypropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, (Meth) acryloxy group-containing silane compounds; and the like, and vinylsilane compounds are preferred from the viewpoints of versatility and adhesiveness.
- the (meth) acryloxy group represents an acryloxy group or a methacryloxy group (the same applies hereinafter).
- Vinyl silane compounds include vinyl trimethoxy silane, vinyl triethoxy silane, vinyl tripropoxy silane, vinyl triisopropoxy silane, vinyl tributoxy silane, vinyl tripentyloxy silane, vinyl triphenoxy silane, vinyl tribenzyloxy silane, vinyl tri Examples include methylenedioxysilane, vinyltriethylenedioxysilane, vinylpropionyloxysilane, vinyltriacetoxysilane, and vinyltricarboxysilane. These can be used individually by 1 type or in combination of 2 or more types. As a condition for graft polymerization of the unsaturated silane compound to the polyolefin resin as the main chain, a known conventional graft polymerization method may be employed.
- the amount of the unsaturated silane compound to be reacted with the polyolefin resin is preferably 0.1 to 10 parts by mass, more preferably 0.3 to 7 parts by mass with respect to 100 parts by mass of the polyolefin resin. More preferably, it is 5 to 5 parts by mass.
- the amount of the unsaturated silane compound to be reacted is in the above range, the resulting adhesive composition containing the silane-modified polyolefin resin is more excellent in adhesive strength.
- silane-modified polyolefin resin examples include Lincron (registered trademark) (manufactured by Mitsubishi Chemical Corporation). Of these, low-density polyethylene-based linklon, linear low-density polyethylene-based linkron, ultra-low-density polyethylene-based linkron, and ethylene-vinyl acetate copolymer-based linkron can be preferably used.
- Modified polyolefin resins can be used singly or in combination of two or more.
- the number average molecular weight (Mn) of the modified polyolefin resin is preferably 10,000 to 2,000,000, more preferably 20,000 to 1,500,000, for the reason that the effects of the present invention are easily obtained. 000.
- the number average molecular weight (Mn) of the modified polyolefin resin can be obtained as a standard polystyrene equivalent value by performing gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent.
- (B) component Polyfunctional epoxy compound which does not have an aromatic ring
- the adhesive composition of this invention contains the polyfunctional epoxy compound which does not have an aromatic ring as (B) component. Since the adhesive composition of the present invention contains a polyfunctional epoxy compound, the cured product has excellent water vapor barrier properties. Moreover, since the (B) component used for this invention is a polyfunctional epoxy compound which does not have an aromatic ring, the adhesive composition containing this gives the hardened
- the adhesive composition of the present invention preferably does not contain a polyfunctional epoxy compound having an aromatic ring.
- the b * value of the cured product of the adhesive composition of the present invention is desirably close to 0, it is more preferable that the polyfunctional epoxy compound having a phenoxy structure is not contained in the molecule. preferable.
- the phenoxy structure means partial structures shown in the following (a) and (b) (the same applies hereinafter).
- a 1 represents an unsubstituted or substituted aryl group
- a 2 represents an unsubstituted or substituted arylene group.
- the aryl group of the unsubstituted or substituted aryl group include a phenyl group, a 1-naphthyl group, and a 2-naphthyl group.
- the arylene group of the unsubstituted or substituted arylene group include 1,4-phenylene group, 1,3-phenylene group, 1,2-phenylene group, 1,5-naphthylene group, 2,6-naphthylene group, etc. Is mentioned.
- Examples of the substituent of the aryl group having a substituent and the arylene group having a substituent include alkyl groups having 1 to 6 monolayers such as a methyl group, an isopropyl group, and a t-butyl group; a methoxy group, an isopropoxy group, t -Represents an alkoxy group having 1 to 6 carbon atoms such as a butoxy group; a halogen atom such as a fluorine atom, a chlorine atom or a bromine atom;
- a polyfunctional epoxy compound refers to a compound having two or more epoxy groups in the molecule.
- component (B) hydrogenated bisphenol A type epoxy resin, hydrogenated bisphenol F type epoxy resin, hydrogenated bisphenol S type epoxy resin, hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol F diglycidyl ether, hydrogenated bisphenol S diglycidyl ether, pentaerythritol polyglycidyl ether, 1,6-hexanediol diglycidyl ether, hexahydrophthalic acid diglycidyl ester, neopentyl glycol diglycidyl ether, trimethylolpropane polyglycidyl ether, 2,2-bis (3 -Glycidyl-4-glycidyloxyphenyl) propane, dimethylol tricyclodecane diglycidyl ether, dicyclopentadiene dimethanol diglycidyl ether and the like.
- a polyfunctional epoxy compound can be used individually by 1 type or in combination of 2 or more types.
- the number average molecular weight (Mn) of the polyfunctional epoxy compound as component (B) is preferably 100 to 3,000, more preferably 200 to 1,500, for the reason that the effects of the present invention are easily obtained.
- the epoxy equivalent of the (B) component polyfunctional epoxy compound is preferably 100 g / eq or more and 500 g / eq or less, more preferably 150 g / eq or more and 300 g / eq or less.
- the adhesive composition of the present invention may contain a tackifier having a softening point of 80 ° C. or higher as the component (C) in addition to the components (A) and (B).
- the adhesive composition containing the component (C) can easily maintain a certain shape and can more efficiently form a sheet-like adhesive layer.
- the tackifier of component (C) is not particularly limited as long as it has a softening point of 80 ° C or higher.
- tackifiers can be used singly or in combination of two or more.
- a styrene resin is preferable, and a styrene monomer / aliphatic monomer copolymer resin is more preferable.
- the content thereof is preferably 1 to 200 parts by weight, more preferably 10 to 150 parts by weight with respect to 100 parts by weight of the component (A). It is.
- the component (C) is contained, if the content of the component (C) is too small, it may be difficult to form the adhesive composition into a sheet shape. On the other hand, when there is too much content of (C) component, there exists a possibility that an adhesive bond layer may become weak.
- the adhesive composition of the present invention may contain an imidazole curing catalyst as the component (D) in addition to the components (A) and (B).
- an adhesive composition containing an imidazole-based curing catalyst By using an adhesive composition containing an imidazole-based curing catalyst, a cured product having excellent adhesiveness can be easily obtained even at high temperatures.
- imidazole-based curing catalysts examples include 2-methylimidazole, 2-phenylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-ethyl-4-methylimidazole, 2-phenyl-4-methylimidazole, 2-phenyl Examples include -4-methyl-5-hydroxymethylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, and the like. Of these, 2-ethyl-4-methylimidazole is preferred.
- These imidazole-based curing catalysts can be used singly or in combination of two or more.
- the content thereof is preferably 1 to 10 parts by mass, more preferably 2 to 5 parts by mass with respect to 100 parts by mass of the component (A). It is.
- the cured product of the adhesive composition in which the content of the imidazole curing catalyst is within this range has excellent adhesiveness even at high temperatures.
- the adhesive composition of the present invention may contain a silane coupling agent as the component (E) in addition to the components (A) and (B).
- a silane coupling agent as the component (E) in addition to the components (A) and (B).
- silane coupling agent can be used as the silane coupling agent.
- organosilicon compounds having at least one alkoxysilyl group in the molecule are preferred.
- the silane coupling agent include polymerizable unsaturated group-containing silicon compounds such as vinyltrimethoxysilane, vinyltriethoxysilane, and 3- (meth) acryloxypropyltrimethoxysilane; 3-glycidoxypropyltrimethoxysilane, 8 -Silicon compounds having an epoxy structure such as glycidoxyoctyltrimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane; 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3 Amino group-containing silicon compounds such as aminopropyltrimethoxysilane, N- (2-aminoethyl) -8-aminooctyl
- the adhesive composition of the present invention contains a silane coupling agent
- the content thereof is preferably 0.01 to 10 parts by mass, more preferably 0.02 with respect to 100 parts by mass of the component (A). Is 5 parts by mass.
- the adhesive composition of the present invention may contain a solvent.
- Solvents include aromatic hydrocarbon solvents such as benzene and toluene; ester solvents such as ethyl acetate and butyl acetate; ketone solvents such as acetone, methyl ethyl ketone and methyl isobutyl ketone; n-pentane, n-hexane, n- And aliphatic hydrocarbon solvents such as heptane; alicyclic hydrocarbon solvents such as cyclopentane, cyclohexane and methylcyclohexane; These solvents can be used alone or in combination of two or more. The content of the solvent can be appropriately determined in consideration of coating properties and the like.
- the adhesive composition of the present invention may contain other components as long as the effects of the present invention are not hindered.
- other components include additives such as ultraviolet absorbers, antistatic agents, light stabilizers, antioxidants, resin stabilizers, fillers, pigments, extenders and softeners. These can be used individually by 1 type or in combination of 2 or more types. When the adhesive composition of this invention contains these additives, the content can be suitably determined according to the objective.
- the adhesive composition of the present invention can be prepared by appropriately mixing and stirring predetermined components according to a conventional method.
- the adhesive composition of the present invention When the adhesive composition of the present invention is molded into a sheet having a thickness of 10 ⁇ m and then cured, the color is measured, and CIE L * a * b * defined in JIS Z 8729-1994.
- the b * value in the color system is ⁇ 2.0 to +2.0.
- a method described later can be used as a method of forming the adhesive composition into a sheet and a curing method thereof.
- L * indicates lightness
- a * and b * indicate hue and saturation, respectively.
- a * is a positive value
- the red direction when a * is a negative value
- the green direction when b * is a positive value
- the yellow direction when b * is a negative value
- the blue direction Indicates saturation. It becomes colorless as the absolute value of a * and b * decreases.
- the b * value of the cured product of the adhesive composition of the present invention is -2.0 to +2.0, preferably -1.0 to +2.0, more preferably 0.0 to 2.0, most preferably 0.0 to 1.0.
- the cured product of the adhesive composition of the present invention has little bias in both the yellow direction (+ b *) and the blue direction ( ⁇ b *).
- An adhesive composition that gives a cured product having b * in the above range has the advantages of high total light transmittance, low haze value, and very little coloring, and sealing of light-emitting devices such as organic EL elements. It is suitably used as a stopping material.
- the b * value in the CIE L * a * b * color system can be measured by the method described in the examples.
- the b * value of the cured product is affected by a compound having an aromatic ring (phenoxy structure) contained in the adhesive composition. Therefore, an adhesive composition that gives a cured product having a b * value of ⁇ 2.0 to +2.0 is efficient by not using a compound having an aromatic ring (phenoxy structure) or by reducing the amount of use thereof. It can be prepared well and easily.
- the adhesive composition of the present invention does not contain a compound having an aromatic ring (phenoxy structure) or has a small content of a compound having an aromatic ring (phenoxy structure) (solid content relative to the entire adhesive composition) And 5% by mass or less) are preferable, and those not containing a compound having an aromatic ring (phenoxy structure) are more preferable.
- the adhesive composition of the present invention was molded into a sheet having a thickness of 10 ⁇ m, and then when the total light transmittance and haze value were measured using a cured product as a test piece, Preferably it is 85% or more, more preferably 90% or more. There is no particular upper limit on the total light transmittance, but it is usually 95% or less.
- the haze value is preferably 1.4% or less, more preferably 1% or less.
- the lower limit of the haze value is not particularly limited, but is usually 0.5% or more.
- the total light transmittance can be measured according to JIS K7361: 1997.
- the haze value can be measured according to JIS K7136: 2000.
- a modified polyolefin resin is used as the component (A), and an aromatic ring, which is a polyfunctional epoxy compound highly compatible with the component (A), is used.
- the polyfunctional epoxy compound which does not have is used as (B) component.
- the adhesive composition of the present invention is easy to be formed into a sheet and is excellent in colorless transparency. Therefore, the adhesive composition of the present invention is suitably used in optical applications.
- Adhesive sheet The adhesive sheet of this invention is an adhesive sheet which has an adhesive bond layer, Comprising: The said adhesive bond layer is formed using the adhesive composition of this invention.
- the thickness of the adhesive layer of the adhesive sheet is not particularly limited, but is usually 5 to 25 ⁇ m, preferably 10 to 20 ⁇ m.
- An adhesive layer having a thickness within the above range is suitably used as a sealing material.
- the adhesive sheet of the present invention may have a release film.
- the release film functions as a support in the manufacturing process of the adhesive sheet, and functions as a protective sheet for the adhesive layer until the adhesive sheet is used.
- the release film is usually peeled off.
- a conventionally well-known thing can be utilized as a peeling film.
- the substrate for the release film paper substrates such as glassine paper, coated paper, and high-quality paper; laminated paper obtained by laminating a thermoplastic resin such as polyethylene on these paper substrates; polyethylene terephthalate resin, polybutylene terephthalate resin, Examples thereof include plastic films such as polyethylene naphthalate resin, polypropylene resin, and polyethylene resin.
- the release agent include rubber elastomers such as silicone resins, olefin resins, isoprene resins, and butadiene resins, long chain alkyl resins, alkyd resins, and fluorine resins.
- the number of release films may be one or two, but usually one on each side of the adhesive layer, two in total. It has a release film.
- the two release films may be the same or different, but the two release films preferably have different release forces.
- an adhesive sheet can be manufactured using a casting method.
- the adhesive composition of the present invention is applied to the release-treated surface of the release film using a known method, and the obtained coating film is dried to provide a release film.
- An adhesive sheet can be obtained by producing an adhesive layer and then stacking another release film on the adhesive layer.
- Examples of the method for applying the adhesive composition include spin coating, spray coating, bar coating, knife coating, roll coating, blade coating, die coating, and gravure coating.
- the drying conditions for drying the coating film include, for example, 80 to 150 ° C. for 30 seconds to 5 minutes.
- the adhesive layer of the adhesive sheet of the present invention has thermosetting properties.
- the conditions for thermosetting the adhesive layer are not particularly limited.
- the heating temperature is usually 80 to 200 ° C, preferably 90 to 150 ° C.
- the heating time is usually 30 minutes to 12 hours, preferably 1 to 6 hours.
- the state after the adhesive layer of the present invention is thermally cured refers to a state where it is cured to such an extent that it can be used for sealing an object to be sealed.
- the peel adhesive strength at 23 ° C. of the adhesive layer after the curing treatment is usually 1 to 100 N / 25 mm, preferably 10 to 50 N / 25 mm, and the peel adhesive strength at 85 ° C. is usually 1 to 100 N. / 25 mm, preferably 5 to 50 N / 25 mm.
- the peel adhesion strength at 23 ° C. is in accordance with JIS Z0237: 2009.
- the peel angle is 180 ° in an environment of a temperature of 23 ° C., a relative humidity of 50% and an environment of a temperature of 85 ° C. (humidity is not controlled).
- a peel test can be performed under conditions.
- the water vapor permeability of the adhesive layer after the curing treatment is usually 0.1 to 200 g ⁇ m ⁇ 2 ⁇ day ⁇ 1 , preferably 1 to 150 g ⁇ m ⁇ 2 ⁇ day ⁇ 1 .
- the water vapor transmission rate can be measured under the conditions of 40 ° C. and 90% RH using a known water vapor transmission rate measuring device, for example, a transmission measuring device “L80-5000” manufactured by LYSSY.
- the cured product of the adhesive layer of the adhesive sheet of the present invention is excellent in colorless transparency.
- the adhesive sheet of this invention is used suitably when sealing an organic EL element, an organic EL display element, a liquid crystal display element, a solar cell element, etc.
- the sealing body of the present invention is formed by sealing an object to be sealed using the adhesive sheet of the present invention.
- the sealing body of the present invention includes, for example, a substrate, an element (an object to be sealed) formed on the substrate, and a sealing material for sealing the element,
- the sealing material is derived from the adhesive layer of the adhesive sheet of the present invention (cured product of the adhesive layer).
- the substrate is not particularly limited, and various substrate materials can be used. In particular, it is preferable to use a substrate material having a high visible light transmittance. In addition, a material having a high blocking performance for blocking moisture and gas to enter from the outside of the element and having excellent solvent resistance and weather resistance is preferable.
- transparent inorganic materials such as quartz and glass; polyethylene terephthalate, polyethylene naphthalate, polycarbonate, polystyrene, polyethylene, polypropylene, polyphenylene sulfide, polyvinylidene fluoride, acetyl cellulose, brominated phenoxy, aramids, polyimides, Examples thereof include transparent plastics such as polystyrenes, polyarylates, polysulfones, and polyolefins, and the gas barrier film described above.
- the thickness of the substrate is not particularly limited, and can be selected as appropriate in consideration of light transmittance and performance for blocking the inside and outside of the element.
- Examples of the objects to be sealed include organic EL elements, organic EL display elements, liquid crystal display elements, solar cell elements, and the like.
- the manufacturing method of the sealing body of the present invention is not particularly limited. For example, after the adhesive layer of the adhesive sheet of the present invention is overlaid on the object to be sealed, the adhesive layer of the adhesive sheet and the object to be sealed are bonded by heating, and then the adhesive layer is cured. By making it, the sealing body of this invention can be manufactured.
- the bonding conditions for bonding the adhesive layer of the adhesive sheet and the object to be sealed are not particularly limited.
- the bonding temperature is, for example, 23 to 100 ° C., preferably 40 to 80 ° C. This adhesion treatment may be performed while applying pressure.
- the curing conditions for curing the adhesive layer the conditions described above can be used.
- the sealing body of the present invention is formed by sealing an object to be sealed with the adhesive sheet of the present invention. Therefore, in the sealed body of the present invention, the performance of the object to be sealed is maintained for a long time.
- Acid-modified polyolefin resin (acid-modified ⁇ -olefin polymer, manufactured by Mitsui Chemicals, trade name: Unistol H-200, number average molecular weight: 47,000) 100 parts, polyfunctional epoxy compound (1) (hydrogenated bisphenol Type A epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: YX8000, epoxy equivalent: 205 g / eq) 25 parts, imidazole-based curing catalyst (trade name: Curesol 2E4MZ, 2-ethyl-4-methylimidazole, manufactured by Shikoku Kasei Co., Ltd.) 0.25 parts and 0.1 part of a silane coupling agent (manufactured by Shin-Etsu Chemical Co., Ltd., trade name: KBM6803) were dissolved in methyl ethyl ketone to prepare an adhesive composition 1 having a solid content concentration of 20%.
- polyfunctional epoxy compound (1) hydroogenated bisphenol Type A epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: Y
- This adhesive composition 1 was applied onto a release-treated surface of a release film (product name: SP-PET382150, manufactured by Lintec Corporation), and the obtained coating film was dried at 100 ° C. for 2 minutes to obtain an adhesive having a thickness of 10 ⁇ m.
- An adhesive layer was formed by bonding the release treatment surface of another release film (trade name: SP-PET 381031 manufactured by Lintec Corporation) onto the adhesive layer.
- Example 2 In Example 1, instead of the polyfunctional epoxy compound (1), the polyfunctional epoxy compound (2) (hydrogenated bisphenol A type epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: YX8034, epoxy equivalent: 270 g / eq) Except having used, it carried out similarly to Example 1, and prepared the adhesive composition 2, and obtained the adhesive sheet 2 using this.
- the polyfunctional epoxy compound (2) hydrogenated bisphenol A type epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: YX8034, epoxy equivalent: 270 g / eq
- Example 3 In Example 1, instead of the polyfunctional epoxy compound (1), the polyfunctional epoxy compound (3) (manufactured by ADEKA, trade name: EP-4088L, dicyclopentadiene dimethanol diglycidyl ether, epoxy equivalent: 165 g / eq ) was used in the same manner as in Example 1 to prepare an adhesive composition 3, and an adhesive sheet 3 was obtained using the same.
- the polyfunctional epoxy compound (3) manufactured by ADEKA, trade name: EP-4088L, dicyclopentadiene dimethanol diglycidyl ether, epoxy equivalent: 165 g / eq
- Example 4 100 parts of acid-modified polyolefin resin ( ⁇ -olefin polymer, Mitsui Chemicals, trade name: Unistor H-200, number average molecular weight: 47,000), polyfunctional epoxy compound (1) (hydrogenated bisphenol A type) Epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: YX8000) 100 parts, tackifier (styrene monomer / aliphatic monomer copolymer resin, Mitsui Chemicals, trade name: FTR6100) 50 parts, imidazole curing catalyst ( Shikoku Kasei Co., Ltd., trade name: Curesol 2E4MZ, 2-ethyl-4-methylimidazole (1 part) and silane coupling agent (Shin-Etsu Chemical Co., Ltd., trade name: KBM6803) 0.1 part are dissolved in methyl ethyl ketone.
- An adhesive composition 4 having a solid content concentration of 30% was prepared.
- An adhesive sheet 4 was obtained in the same manner as
- Example 5 In Example 4, in place of the polyfunctional epoxy compound (1), the polyfunctional epoxy compound (2) (hydrogenated bisphenol A type epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: YX8034) was used. In the same manner as in Example 4, an adhesive composition 5 was prepared, and an adhesive sheet 5 was obtained using the same.
- the polyfunctional epoxy compound (2) hydrogenated bisphenol A type epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: YX8034
- Example 6 In Example 4, instead of the polyfunctional epoxy compound (1), the polyfunctional epoxy compound (4) (hydrogenated bisphenol A type epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: YX8040, epoxy equivalent: 1100 g / eq) Except having used, it carried out similarly to Example 4, and prepared the adhesive composition 6, and obtained the adhesive sheet 6 using this.
- the polyfunctional epoxy compound (4) hydrogenated bisphenol A type epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: YX8040, epoxy equivalent: 1100 g / eq
- Example 7 In Example 4, in place of the polyfunctional epoxy compound (1), the polyfunctional epoxy compound (3) (trade name: EP-4088L, manufactured by ADEKA) was used in the same manner as in Example 4, An adhesive composition 7 was prepared, and an adhesive sheet 7 was obtained using this.
- the polyfunctional epoxy compound (3) (trade name: EP-4088L, manufactured by ADEKA) was used in the same manner as in Example 4, An adhesive composition 7 was prepared, and an adhesive sheet 7 was obtained using this.
- Example 4 instead of the polyfunctional epoxy compound (1), the polyfunctional epoxy compound (5) (unhydrogenated bisphenol A type epoxy resin, manufactured by Mitsubishi Chemical Corporation, trade name: jER828, epoxy equivalent: 190 g / eq)
- the adhesive composition 8 was prepared in the same manner as in Example 1 except that the adhesive sheet 8 was used.
- Table 1 shows the following.
- the cured products of the adhesive layers of the adhesive sheets 1 to 7 obtained in Examples 1 to 7 have a high total light transmittance and a low haze value. Further, the b * value is ⁇ 2.0 to +2.0. On the other hand, the cured product of the adhesive layer of the adhesive sheet 8 obtained in Comparative Example 1 has a large haze value and is inferior in transparency.
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Abstract
Description
しかし、有機EL素子には、時間の経過とともに、発光輝度、発光効率、発光均一性等の発光特性が低下し易いという問題があった。
この発光特性の低下の問題の原因として、酸素や水分等が有機EL素子の内部に浸入し、電極や有機層を劣化させることが考えられた。そのため、封止材を用いて有機EL素子を封止し、酸素や水分の浸入を防ぐことが行われてきた。
このような封止材の形成方法として、熱硬化性の樹脂シートを利用する方法が知られている。
特許文献1には、その樹脂組成物はシート化が容易であることや、得られた樹脂組成物シートは、有機EL素子の封止に好適に用いられることも記載されている。
(1)下記の(A)成分、及び(B)成分を含有する接着剤組成物であって、この接着剤組成物を、厚さ10μmのシート状に成形し、次いで、これを硬化させたものを測色したときに、JIS Z 8729-1994に規定されるCIE L*a*b*表色系におけるb*値が、-2.0~+2.0であることを特徴とする接着剤組成物。
(A)成分:変性ポリオレフィン系樹脂
(B)成分:芳香環を有しない多官能エポキシ化合物
(2)前記(A)成分が、酸変性ポリオレフィン系樹脂である、(1)に記載の接着剤組成物。
(3)前記(B)成分の含有量が、前記(A)成分100質量部に対して1~200質量部である、(1)又は(2)に記載の接着剤組成物。
(4)さらに、下記の(C)成分を含有する、(1)~(3)のいずれかに記載の接着剤組成物。
(C)成分:軟化点が80℃以上の粘着付与剤
(5)前記(C)成分の含有量が、前記(A)成分100質量部に対して1~200質量部である、(4)に記載の接着剤組成物。
(6)さらに、下記の(D)成分を含有する、(1)~(5)のいずれかに記載の接着剤組成物。
(D)成分:イミダゾール系硬化触媒
(7)前記(D)成分の含有量が、前記(B)成分100質量部に対して1~10質量部である、(6)に記載の接着剤組成物。
(8)さらに、下記の(E)成分を含有する、(1)~(7)のいずれかに記載の接着剤組成物。
(E)成分:シランカップリング剤
(9)前記(E)成分の含有量が、前記(A)成分100質量部に対して0.01~10質量部である、(8)に記載の接着剤組成物。
(10)接着剤層を有する接着シートであって、前記接着剤層が、(1)~(9)のいずれかに記載の接着剤組成物を用いて形成されたものである接着シート。
(11)接着剤層の厚みが5~25μmである、(10)に記載の接着シート。
(12)さらに剥離フィルムを有する、(10)又は(11)に記載の接着シート。
(13)被封止物が、(10)~(12)のいずれかに記載の接着シートを用いて封止されてなる封止体。
(14)前記被封止物が、有機EL素子、有機ELディスプレイ素子、液晶ディスプレイ素子、又は太陽電池素子である、(13)に記載の封止体。
本発明において、「無色透明性に優れる硬化物を与える」とは、光線透過率が高く、ヘイズ値が小さい硬化物を与え、かつ、前記接着剤組成物を厚さ10μmのシート状に成形し、次いで、これを硬化させたものを測色したときに、JIS Z 8729-1994に規定されるCIE L*a*b*表色系におけるb*値が、-2.0~+2.0であることをいう。
本発明の接着剤組成物は、下記の(A)成分、及び(B)成分を含有する接着剤組成物であって、この接着剤組成物を、厚さ10μmのシート状に成形し、次いで、これを硬化させたものを測色したときに、JIS Z 8729-1994に規定されるCIE L*a*b*表色系におけるb*値が、-2.0~+2.0であることを特徴とする。
(A)成分:変性ポリオレフィン系樹脂
(B)成分:芳香環を有しない多官能エポキシ化合物
本発明の接着剤組成物は、(A)成分として、変性ポリオレフィン系樹脂を含有する。
本発明の接着剤組成物は、変性ポリオレフィン系樹脂を含有することで、接着強度に優れたものとなる。また、変性ポリオレフィン系樹脂を含有する接着剤組成物を用いることで、比較的薄い接着剤層を効率よく形成することができる。
オレフィン系単量体と共重合可能な単量体としては、酢酸ビニル、(メタ)アクリル酸、(メタ)アクリル酸エステル、スチレン等が挙げられる。ここで、「(メタ)アクリル酸」は、アクリル酸又はメタクリル酸を意味する(以下にて同じ)。
オレフィン系単量体と共重合可能な単量体は、一種を単独で、あるいは二種以上を組み合わせて用いることができる。
官能基としては、カルボキシル基、カルボン酸無水物基、カルボン酸エステル基、水酸基、エポキシ基、アミド基、アンモニウム基、ニトリル基、アミノ基、イミド基、イソシアネート基、アセチル基、チオール基、エーテル基、チオエーテル基、スルホン基、ホスホン基、ニトロ基、ウレタン基、ハロゲン原子等が挙げられる。これらの中でも、カルボキシル基、カルボン酸無水物基、カルボン酸エステル基、水酸基、アンモニウム基、アミノ基、イミド基、イソシアネート基が好ましく、カルボン酸無水物基、アルコキシシリル基がより好ましく、カルボン酸無水物基が特に好ましい。
官能基を有する化合物は、分子内に二種以上の官能基を有していてもよい。
これらは、一種を単独で、あるいは二種以上を組み合わせて用いることができる。
これらの中でも、接着強度により優れる接着剤組成物が得られ易いことから、無水マレイン酸が好ましい。
不飽和シラン化合物を主鎖であるポリオレフィン樹脂にグラフト重合させる場合の条件は、公知のグラフト重合の常法を採用すればよい。
変性ポリオレフィン系樹脂の数平均分子量(Mn)は、テトラヒドロフラン(THF)を溶媒として用いてゲルパーミエーションクロマトグラフィー(GPC)を行い、標準ポリスチレン換算値として求めることができる。
本発明の接着剤組成物は、(B)成分として、芳香環を有しない多官能エポキシ化合物を含有する。
本発明の接着剤組成物は多官能エポキシ化合物を含有するため、その硬化物は水蒸気遮断性に優れたものとなる。
また、本発明に用いる(B)成分は、芳香環を有しない多官能エポキシ化合物であるため、このものを含有する接着剤組成物は、透明性に優れる硬化物を与える。すなわち、芳香環を有しない多官能エポキシ化合物は、芳香環を有する多官能エポキシ化合物に比べて(A)成分の変性ポリオレフィン樹脂との相溶性が高い。そのため、多官能エポキシ化合物として(B)成分を用いることで、より光線透過率が高く、かつ、ヘイズが小さい硬化物を与える接着剤組成物を得ることができる。
この観点から、本発明の接着剤組成物は、芳香環を有する多官能エポキシ化合物を含有しないものが好ましい。特に、後述するように、本発明の接着剤組成物の硬化物のb*値は、0に近いことが望ましいことから、分子内に、フェノキシ構造を有する多官能エポキシ化合物を含有しないものがより好ましい。
ここで、フェノキシ構造とは、下記(a)、(b)に示す部分構造をいう(以下にて同じ)。
無置換又は置換基を有するアリール基のアリール基としては、フェニル基、1-ナフチル基、2-ナフチル基等が挙げられる。
無置換又は置換基を有するアリーレン基のアリーレン基としては、1,4-フェニレン基、1,3-フェニレン基、1,2-フェニレン基、1,5-ナフチレン基、2,6-ナフチレン基等が挙げられる。
置換基を有するアリール基、及び置換基を有するアリーレン基の置換基としては、メチル基、イソプロピル基、t―ブチル基等の単層数1~6のアルキル基;メトキシ基、イソプロポキシ基、t-ブトキシ基等の炭素数1~6のアルコキシ基;フッ素原子、塩素原子、臭素原子等のハロゲン原子;等を表す。
(B)成分としては、水添ビスフェノールA型エポキシ樹脂、水添ビスフェノールF型エポキシ樹脂、水添ビスフェノールS型エポキシ樹脂、水添ビスフェノールAジグリシジルエーテル、水添ビスフェノールFジグリシジルエーテル、水添ビスフェノールSジグリシジルエーテル、ペンタエリスリトールポリグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、ヘキサヒドロフタル酸ジグリシジルエステル、ネオペンチルグリコールジグリシジルエーテル、トリメチロールプロパンポリグリシジルエーテル、2,2-ビス(3-グリシジル-4-グリシジルオキシフェニル)プロパン、ジメチロールトリシクロデカンジグリシジルエーテル、ジシクロペンタジエンジメタノールジグリシジルエーテル等が挙げられる。
多官能エポキシ化合物は、一種を単独で、あるいは二種以上を組み合わせて用いることができる。
(B)成分の多官能エポキシ化合物の数平均分子量(Mn)は、本発明の効果が得られ易い等の理由から、好ましくは100~3,000、より好ましくは200~1,500である。
(C)成分を含有する接着剤組成物は、一定の形状を保ち易く、シート状の接着剤層をより効率よく形成することができる。
これらの中でも、スチレン系樹脂が好ましく、スチレン系モノマー/脂肪族系モノマー共重合系樹脂がより好ましい。
イミダゾール系硬化触媒を含有する接着剤組成物を用いることで、高温時においても優れた接着性を有する硬化物が得られ易くなる。
これらのイミダゾール系硬化触媒は、一種を単独で、あるいは二種以上を組み合わせて用いることができる。
シランカップリング剤を含有する接着剤組成物を用いることで、常温及び高温環境下における接着強度により優れた硬化物が得られ易くなる。
シランカップリング剤としては、ビニルトリメトキシシラン、ビニルトリエトキシシラン、3-(メタ)アクリロキシプロピルトリメトキシシラン等の重合性不飽和基含有ケイ素化合物;3-グリシドキシプロピルトリメトキシシラン、8-グリシドキシオクチルトリメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン等のエポキシ構造を有するケイ素化合物;3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-8-アミノオクチルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン等のアミノ基含有ケイ素化合物;3-クロロプロピルトリメトキシシラン;3-イソシアネートプロピルトリエトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-トリメトキシシリルプロピルコハク酸無水物;等が挙げられる。
これらのシランカップリング剤は、一種単独で、あるいは二種以上を組み合わせて用いることができる。
溶媒としては、ベンゼン、トルエン等の芳香族炭化水素系溶媒;酢酸エチル、酢酸ブチル等のエステル系溶媒;アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン系溶媒;n-ペンタン、n-ヘキサン、n-ヘプタン等の脂肪族炭化水素系溶媒;シクロペンタン、シクロヘキサン、メチルシクロヘキサン等の脂環式炭化水素系溶媒;等が挙げられる。
これらの溶媒は、一種単独で、あるいは二種以上を組み合わせて用いることができる。
溶媒の含有量は、塗工性等を考慮して適宜決定することができる。
その他の成分としては、紫外線吸収剤、帯電防止剤、光安定剤、酸化防止剤、樹脂安定剤、充填剤、顔料、増量剤、軟化剤等の添加剤が挙げられる。
これらは一種単独で、あるいは二種以上を組み合わせて用いることができる。
本発明の接着剤組成物がこれらの添加剤を含有する場合、その含有量は、目的に合わせて適宜決定することができる。
上記の測色において、接着剤組成物をシート状に成形する方法と、その硬化方法は、後述する方法を使用することができる。
本発明の接着剤組成物の硬化物のb*値は、-2.0~+2.0、好ましくは-1.0~+2.0、より好ましくは0.0~2.0、最も好ましくは0.0~1.0である。本発明の接着剤組成物の硬化物は、黄方向(+b*)にも、青方向(-b*)にも偏りが少ないものである。b*が上記範囲にある硬化物を与える接着剤組成物は、全光線透過率が高く、ヘイズ値が低く、且つ着色が非常に少ないという利点を有し、有機EL素子等の発光デバイスの封止材として好適に用いられる。
CIE L*a*b*表色系におけるb*値は、実施例に記載の方法により測定することができる。
本発明の接着剤組成物は、芳香環(フェノキシ構造)を有する化合物を含有しないか、又は、芳香環(フェノキシ構造)を有する化合物の含有量が少ない(接着剤組成物全体に対し、固形分量で、5質量%以下)ものが好ましく、芳香環(フェノキシ構造)を有する化合物を含有しないものがより好ましい。
全光線透過率は、JIS K7361:1997に準拠して測定できる。ヘイズ値は、JIS K7136:2000に準拠して測定することができる。
本発明の接着シートは、接着剤層を有する接着シートであって、前記接着剤層が、本発明の接着剤組成物を用いて形成されたものである。
厚みが上記範囲内にある接着剤層は、封止材として好適に用いられる。
剥離フィルムは、接着シートの製造工程においては支持体として機能するとともに、接着シートを使用するまでの間は、接着剤層の保護シートとして機能するものである。
本発明の接着シートを使用する際は、通常、剥離フィルムは剥離除去される。
剥離フィルム用の基材としては、グラシン紙、コート紙、上質紙等の紙基材;これらの紙基材にポリエチレン等の熱可塑性樹脂をラミネートしたラミネート紙;ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリプロピレン樹脂、ポリエチレン樹脂等のプラスチックフィルム;等が挙げられる。
剥離剤としては、シリコーン系樹脂、オレフィン系樹脂、イソプレン系樹脂、ブタジエン系樹脂等のゴム系エラストマー、長鎖アルキル系樹脂、アルキド系樹脂、フッ素系樹脂等が挙げられる。
接着シートをキャスト法により製造する場合、公知の方法を用いて、本発明の接着剤組成物を剥離フィルムの剥離処理面に塗工し、得られた塗膜を乾燥することで、剥離フィルム付接着剤層を製造し、次いで、もう1枚の剥離フィルムを接着剤層上に重ねることで、接着シートを得ることができる。
塗膜を乾燥するときの乾燥条件としては、例えば80~150℃で30秒~5分間が挙げられる。
接着剤層を熱硬化させる際の条件は特に限定されない。
加熱温度は、通常、80~200℃、好ましくは90~150℃である。
加熱時間は、通常、30分から12時間、好ましくは1~6時間である。
本発明の接着剤層が熱硬化した後の状態とは、被封止物の封止に用いることができる程度まで硬化させた状態のことをいう。
23℃における引き剥がし接着強度は、JIS Z0237:2009に準拠し、温度23℃、相対湿度50%の環境下と温度85℃(湿度は制御なし)の環境下において、それぞれ、剥離角度180°の条件で剥離試験を行い、測定することができる。
硬化処理後の接着剤層の水蒸気透過率は、通常、0.1~200g・m-2・day-1、好ましくは1~150g・m-2・day-1である。水蒸気透過率は、公知の水蒸気透過率測定装置、例えば、LYSSY社製の透過率測定機「L80-5000」を用い、40℃、90%RHの条件で測定することができる。
本発明の封止体は、被封止物が、本発明の接着シートを用いて封止されてなるものである。
本発明の封止体としては、例えば、基板と、該基板上に形成された素子(被封止物)と、該素子を封止するための封止材とを備えるものであって、前記封止材が本発明の接着シートの接着剤層由来のもの(接着剤層の硬化物)であるものが挙げられる。
基板の厚さは特に制限されず、光の透過率や、素子内外を遮断する性能を勘案して、適宜選択することができる。
接着剤層を硬化させる際の硬化条件としては、先に説明した条件を利用することができる。
したがって、本発明の封止体においては、長期にわたって被封止物の性能が維持される。
各例中の部及び%は、特に断りのない限り、質量基準である。
酸変性ポリオレフィン系樹脂(酸変性α-オレフィン重合体、三井化学社製、商品名:ユニストールH-200、数平均分子量:47,000)100部、多官能エポキシ化合物(1)(水添ビスフェノールA型エポキシ樹脂、三菱化学社製、商品名:YX8000、エポキシ当量:205g/eq)25部、イミダゾール系硬化触媒(四国化成社製、商品名:キュアゾール2E4MZ、2-エチル-4-メチルイミダゾール)0.25部、及び、シランカップリング剤(信越化学工業社製、商品名:KBM6803)0.1部をメチルエチルケトンに溶解し、固形分濃度20%の接着剤組成物1を調製した。
この接着剤組成物1を剥離フィルム(リンテック社製、商品名:SP-PET382150)の剥離処理面上に塗工し、得られた塗膜を100℃で2分間乾燥し、厚みが10μmの接着剤層を形成し、その上に、もう1枚の剥離フィルム(リンテック社製、商品名:SP-PET381031)の剥離処理面を貼り合わせて接着シート1を得た。
実施例1において、多官能エポキシ化合物(1)に代えて、多官能エポキシ化合物(2)(水添ビスフェノールA型エポキシ樹脂、三菱化学社製、商品名:YX8034、エポキシ当量:270g/eq)を使用したことを除き、実施例1と同様にして、接着剤組成物2を調製し、これを用いて接着シート2を得た。
実施例1において、多官能エポキシ化合物(1)に代えて、多官能エポキシ化合物(3)(ADEKA社製、商品名:EP-4088L、ジシクロペンタジエンジメタノールジグリシジルエーテル、エポキシ当量:165g/eq)を使用したことを除き、実施例1と同様にして、接着剤組成物3を調製し、これを用いて接着シート3を得た。
酸変性ポリオレフィン系樹脂(α-オレフィン重合体、三井化学社製、商品名:ユニストールH-200、数平均分子量:47,000)100部、多官能エポキシ化合物(1)(水添ビスフェノールA型エポキシ樹脂、三菱化学社製、商品名:YX8000)100部、粘着付与剤(スチレン系モノマー/脂肪族系モノマー共重合樹脂、三井化学社製、商品名:FTR6100)50部、イミダゾール系硬化触媒(四国化成社製、商品名:キュアゾール2E4MZ、2-エチル-4-メチルイミダゾール)1部、及び、シランカップリング剤(信越化学工業社製、商品名:KBM6803)0.1部をメチルエチルケトンに溶解し、固形分濃度30%の接着剤組成物4を調製した。
接着剤組成物1に代えて、接着剤組成物4を使用したことを除き、実施例1と同様にして接着シート4を得た。
実施例4において、多官能エポキシ化合物(1)に代えて、多官能エポキシ化合物(2)(水添ビスフェノールA型エポキシ樹脂、三菱化学社製、商品名:YX8034)を使用したことを除き、実施例4と同様にして、接着剤組成物5を調製し、これを用いて接着シート5を得た。
実施例4において、多官能エポキシ化合物(1)に代えて、多官能エポキシ化合物(4)(水添ビスフェノールA型エポキシ樹脂、三菱化学社製、商品名:YX8040、エポキシ当量:1100g/eq)を使用したことを除き、実施例4と同様にして、接着剤組成物6を調製し、これを用いて接着シート6を得た。
実施例4において、多官能エポキシ化合物(1)に代えて、多官能エポキシ化合物(3)(ADEKA社製、商品名:EP-4088L)を使用したことを除き、実施例4と同様にして、接着剤組成物7を調製し、これを用いて接着シート7を得た。
実施例4において、多官能エポキシ化合物(1)に代えて、多官能エポキシ化合物(5)(未水添ビスフェノールA型エポキシ樹脂、三菱化学社製、商品名:jER828、エポキシ当量:190g/eq)を使用したことを除き、実施例1と同様にして、接着剤組成物8を調製し、これを用いて接着シート8を得た。
〔全光線透過率及びヘイズ測定〕
実施例又は比較例で得た接着シートの剥離フィルムを1枚剥離除去し、接着剤層を露出させた。露出した接着剤層がソーダライムガラスに対向するように、この接着シートを、ソーダライムガラス上に置き、次いで、ラミネーターを用いて、これらを23℃で貼合した。もう1枚の剥離フィルムを剥離除去した後、これらを100℃で2時間加熱して、接着剤層を硬化させ、試験片を得た。
得られた試験片について、全光線透過率測定装置(日本電色工業社製、製品名:NDH-5000)を用いて、全光線透過率及びヘイズを測定した。
全光線透過率及びヘイズ測定で用いたものと同様の試験片を作製した。
得られた試験片について、CIE1976L*a*b*表色系により規定される色彩値b*を、JIS Z 8729-1994に準拠し、分光光度計(島津製作所社製、UV-3200)を用いて測定した。
実施例1~7で得られた接着シート1~7の接着剤層の硬化物は、全光線透過率が高くヘイズ値が低い。さらにそのb*値は、-2.0~+2.0である。
一方、比較例1で得られた接着シート8の接着剤層の硬化物は、ヘイズ値が大きく、透明性に劣っている。
Claims (14)
- 下記の(A)成分、及び(B)成分を含有する接着剤組成物であって、
この接着剤組成物を、厚さ10μmのシート状に成形し、次いで、これを硬化させたものを測色したときに、JIS Z 8729-1994に規定されるCIE L*a*b*表色系におけるb*値が、-2.0~+2.0であることを特徴とする接着剤組成物。
(A)成分:変性ポリオレフィン系樹脂
(B)成分:芳香環を有しない多官能エポキシ化合物 - 前記(A)成分が、酸変性ポリオレフィン系樹脂である、請求項1に記載の接着剤組成物。
- 前記(B)成分の含有量が、前記(A)成分100質量部に対して1~200質量部である、請求項1又は2に記載の接着剤組成物。
- さらに、下記の(C)成分を含有する、請求項1~3のいずれかに記載の接着剤組成物。
(C)成分:軟化点が80℃以上の粘着付与剤 - 前記(C)成分の含有量が、前記(A)成分100質量部に対して1~200質量部である、請求項4に記載の接着剤組成物。
- さらに、下記の(D)成分を含有する、請求項1~5のいずれかに記載の接着剤組成物。
(D)成分:イミダゾール系硬化触媒 - 前記(D)成分の含有量が、前記(B)成分100質量部に対して1~10質量部である、請求項6に記載の接着剤組成物。
- さらに、下記の(E)成分を含有する、請求項1~7のいずれかに記載の接着剤組成物。
(E)成分:シランカップリング剤 - 前記(E)成分の含有量が、前記(A)成分100質量部に対して0.01~10質量部である、請求項8に記載の接着剤組成物。
- 接着剤層を有する接着シートであって、
前記接着剤層が、請求項1~9のいずれかに記載の接着剤組成物を用いて形成されたものである接着シート。 - 接着剤層の厚みが5~25μmである、請求項10に記載の接着シート。
- さらに剥離フィルムを有する、請求項10又は11に記載の接着シート。
- 被封止物が、請求項10~12のいずれかに記載の接着シートを用いて封止されてなる封止体。
- 前記被封止物が、有機EL素子、有機ELディスプレイ素子、液晶ディスプレイ素子、又は太陽電池素子である、請求項13に記載の封止体。
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