WO2018211871A1 - 立体構造物および立体構造物の製造方法 - Google Patents
立体構造物および立体構造物の製造方法 Download PDFInfo
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- WO2018211871A1 WO2018211871A1 PCT/JP2018/015204 JP2018015204W WO2018211871A1 WO 2018211871 A1 WO2018211871 A1 WO 2018211871A1 JP 2018015204 W JP2018015204 W JP 2018015204W WO 2018211871 A1 WO2018211871 A1 WO 2018211871A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/124—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/141—Processes of additive manufacturing using only solid materials
- B29C64/147—Processes of additive manufacturing using only solid materials using sheet material, e.g. laminated object manufacturing [LOM] or laminating sheet material precut to local cross sections of the 3D object
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
- B33Y40/20—Post-treatment, e.g. curing, coating or polishing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/72—Photosensitive compositions not covered by the groups G03C1/005 - G03C1/705
- G03C1/73—Photosensitive compositions not covered by the groups G03C1/005 - G03C1/705 containing organic compounds
- G03C1/732—Leuco dyes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0032—Pigments, colouring agents or opacifiyng agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/323—Organic colour formers, e.g. leuco dyes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/34—Multicolour thermography
Definitions
- the present disclosure relates to, for example, a three-dimensional structure containing a leuco dye and a method for manufacturing the same.
- 3D printers can easily produce 3D shapes with free-form surfaces and complex structures that were difficult to cut by machining.
- tool wear, noise, cutting waste, and the like required for machining are not generated, and a desired three-dimensional shape can be obtained by a fully automated process.
- a first light source that emits a light beam for drawing on a photocurable resin, and an operation unit that scans the light beam emitted from the first light source on the photocurable resin
- a second light source that emits light emitted for each predetermined region on the photocurable resin, and a predetermined region on the photocurable resin by collectively modulating the light emitted from the second light source
- An optical modeling apparatus including a spatial light modulation unit to be exposed is disclosed.
- a three-dimensional structure according to an embodiment of the present disclosure is formed by laminating a plurality of resin layers composed of a photocurable resin including a color developing compound, a developer / subtractor, and a photothermal conversion agent.
- -A color reducing agent has an average particle diameter of 10 micrometers or more and 100 micrometers or less.
- a method for manufacturing a three-dimensional structure includes a resin layer including a photocurable resin including a color developable compound, a developing / color-reducing agent having an average particle size of 10 ⁇ m or more and 100 ⁇ m or less, and a photothermal conversion agent.
- a resin layer including a photocurable resin including a color developable compound, a developing / color-reducing agent having an average particle size of 10 ⁇ m or more and 100 ⁇ m or less, and a photothermal conversion agent.
- a film a plurality of the resin layers are stacked.
- the resin layer includes a chromatic compound, a developing / color-reducing agent having an average particle size of 10 ⁇ m to 100 ⁇ m, and photothermal conversion. It was made to form using the photocurable resin containing an agent. As a result, a white portion is formed inside by light scattering of the developer / subtractor, enabling coloring on the surface and improving color reproducibility.
- the developing / color-reducing agent having the above and the photothermal conversion agent are used, it is possible to form a white portion inside by light scattering of the developing / color-reducing agent. Therefore, coloring on the surface is possible, color reproducibility is improved, and design of the three-dimensional structure can be improved.
- First Embodiment Example in which a resin layer is formed by dispersing a leuco dye, a developer / color reducing agent, and a photothermal conversion agent in a photocurable resin
- Configuration of three-dimensional structure 1-2 Example in which a resin layer is formed by dispersing a leuco dye, a developer / color reducing agent, and a photothermal conversion agent in a photocurable resin
- Configuration of three-dimensional structure 1-2.
- FIG. 1 schematically illustrates a cross-sectional configuration of a three-dimensional structure (three-dimensional structure 1) according to the first embodiment of the present disclosure.
- FIG. 2 shows the entire three-dimensional structure 1 shown in FIG.
- FIG. 3 is a schematic diagram for explaining the composition of each resin layer 11 (resin layers 11C, 11M, and 11Y) constituting the three-dimensional structure 1 shown in FIG.
- the three-dimensional structure 1 is a modeled object obtained by, for example, a 3D printer, and is formed by sequentially laminating resin layers 11 that are cured by irradiating light on a photocurable resin, for example.
- the three-dimensional structure 1 includes, for example, a resin layer 11 composed of a photocurable resin 15 including a leuco dye 12 (a color developing compound), a developer / color reducing agent 13, and a photothermal conversion agent 14. And a developer having a mean particle diameter of 10 ⁇ m or more and 100 ⁇ m or less is used as the developer / color reducing agent 13.
- a color development region 110 is formed in the vicinity of the surface, and a scattering region 120 having a white color is formed inside.
- FIG. 1 schematically illustrates a partial cross-sectional configuration of the three-dimensional structure 1 and may differ from actual dimensions and shapes.
- the three-dimensional structure 1 of the present embodiment is formed by laminating a plurality of resin layers 11.
- the resin layer 11 is composed of, for example, a plurality of types of layers that exhibit different colors.
- the resin layer 11 of the present embodiment includes a resin layer 11C that exhibits cyan (C), a resin layer 11M that exhibits magenta (M), and a resin layer 11Y that exhibits yellow (Y). It is configured. Thereby, full-color coloring becomes possible.
- Each of the resin layers 11C, 11M, and 11Y includes a color developing compound (leuco dyes 12C, 12M, and 12Y) that exhibits a corresponding color, a developer / color reducing agent 13, and photothermal conversion agents 14C, 14M, and 14Y having different absorption wavelengths. It is comprised including.
- the resin layer 11 is preferably composed of a resin having a leuco dye 12, a developing / color-reducing agent 13 and a light-to-heat conversion agent 14 that are easily dispersed uniformly and has light permeability. Moreover, it is preferable to harden
- the photocurable resins 15 it is desirable to use an ultraviolet curable resin that is cured by irradiation with ultraviolet rays having a high energy density and capable of narrowing the laser spot diameter. Thereby, a highly accurate molded product is obtained.
- the resin layer 11 includes the cyan resin layer 11C (first layer), the magenta resin layer 11M (second layer), and the yellow resin layer 11Y (third layer). Are, for example, repeatedly laminated in this order.
- the thickness of each of the resin layers 11C, 11M, and 11Y is preferably, for example, a thickness that is less than or equal to the human visual recognition limit, for example, preferably 10 ⁇ m or more and 50 ⁇ m or less.
- the leuco dye 12 (12C, 12M, 12Y) has, for example, a lactone ring that is in the molecule, which develops color when it is opened by reacting with an acid, for example. It is decolored by reacting with a base to become a ring-closed state.
- a compound containing a group having an electron donating property in the molecule shown in the following formula (1) can be given.
- the leuco dye 12 corresponds to a specific example of the color developing compound of the present disclosure.
- the developing / color-reducing agent 13 is, for example, for coloring the colorless leuco dyes 12C, 12M, 12Y or decoloring the leuco dyes 12C, 12M, 12Y exhibiting a predetermined color.
- Examples of the developer / color reducing agent 13 include a compound having a salicylic acid skeleton represented by the following general formula (2) and having a group having an electron accepting property in the molecule.
- the developing / color-reducing agent 13 may be different for each of the resin layers 11C, 11M, and 11Y, or may be the same.
- X is —NHCO—, —CONH—, —NHCONH—, —CONHCO—, —NHNHCO—, —CONHNH—, —CONHNHCO—, —NHCOCONH—, —NHCONHCO—, —CONHCONH—, —NHNHCONH—, —NHCONHNH -, -CONHNHCONH-, -NHCONHNHCO-, or -CONHNHCONH-, where R is a linear hydrocarbon group having 25 to 34 carbon atoms.
- the developer / color reducing agent 13 of the present embodiment preferably has an average particle size of, for example, 10 ⁇ m or more and 100 ⁇ m or less, and more preferably 20 ⁇ m or more and 30 ⁇ m or less.
- the external light incident on the three-dimensional structure 1 is scattered by the developer / color reducing agent 13 as it goes inside, and the white structure as shown in FIG. ) Is formed.
- the scattering efficiency of external light is low near the surface of the three-dimensional structure 1. For this reason, the color development of the leuco dye 12 near the surface of the three-dimensional structure 1 is visually recognized from the outside.
- the color development region 110 is formed from the surface with a thickness of, for example, 3 ⁇ m or more and 30 ⁇ m or less from the viewpoint of design and color reproducibility.
- the developer / color reducing agent 13 is preferably contained in the resin layer 11 in an amount of 25% by volume to 50% by volume.
- the photothermal conversion agent 14 (14C, 14M, 14Y) generates heat by absorbing light in a predetermined wavelength region in the near infrared region, for example.
- the photothermal conversion agent 14 for example, it is preferable to use a near-infrared absorbing dye having an absorption peak in a wavelength range of 700 nm to 2000 nm and hardly absorbing in the visible region.
- phthalocyanine dye a compound having a phthalocyanine skeleton
- squarylium dye a compound having a squarylium skeleton
- inorganic compounds include metal complexes such as dithio complexes, diimonium salts, aminium salts, and inorganic compounds.
- inorganic compounds include graphite, carbon black, metal powder particles, tribasic cobalt oxide, iron oxide, chromium oxide, copper oxide, titanium black, metal oxides such as ITO, metal nitrides such as niobium nitride, tantalum carbide, etc.
- a compound having a cyanine skeleton (cyanine dye) having excellent light resistance and heat resistance may be used.
- three types of photothermal conversion agents 14C, 14M, and 14Y are used, and it is desirable that these generate heat by absorbing light in different wavelength ranges.
- the excellent light resistance means that it does not decompose during laser irradiation.
- the excellent heat resistance is, for example, that when the film is formed with a polymer material and stored at 150 ° C. for 30 minutes, the maximum absorption peak value of the absorption spectrum does not change by 20% or more.
- a compound having such a cyanine skeleton for example, any counter ion of SbF 6 , PF 6 , BF 4 , ClO 4 , CF 3 SO 3 and (CF 3 SO 3 ) 2 N is included in the molecule. And those having at least one of a methine chain containing a 5-membered ring or a 6-membered ring.
- the compound having a cyanine skeleton used in the three-dimensional structure of the present embodiment has both of the above counter ions and a cyclic structure such as a 5-membered ring and a 6-membered ring in the methine chain. Although at least one is preferable, sufficient light resistance and heat resistance are ensured.
- the resin layer 11 (11C, 11M, 11Y) includes at least one of each of the leuco dye 12 (12C, 12M, 12Y), the developing / color reducing agent 13, and the photothermal conversion agent 14 (14C, 14M, 14Y). It is configured.
- the photothermal conversion agent 14 it changes according to the film thickness of the resin layer 11.
- the resin layer 11 may contain various additives, such as a sensitizer and a ultraviolet absorber other than the said material.
- the protective layer is for protecting the surface of the resin layer 11, and is formed using, for example, an ultraviolet curable resin or a thermosetting resin.
- the thickness of the protective layer is, for example, 0.1 ⁇ m or more and 20 ⁇ m or less.
- a heat insulating layer may be provided between the resin layers 11C, 11M, and 11Y. This makes it possible to easily prevent color development other than the desired resin layer 11.
- the material for the heat insulating layer include polymer materials that constitute microcapsules 20C, 20M, and 20Y described later.
- a light-transmitting inorganic material may be used. For example, when porous silica, alumina, titania, carbon, or a composite thereof is used, the thermal conductivity is lowered and the heat insulating effect is high, which is preferable.
- the three-dimensional structure 1 of the present embodiment can be manufactured using, for example, a 3D printer, and is manufactured using, for example, the following method.
- FIG. 4 schematically shows a part of an example of the manufacturing method of the three-dimensional structure 1.
- the leuco dye 12C, the developing / color-reducing agent 13 and the photothermal conversion agent 14C are added to a liquid ultraviolet curable resin and dispersed or dissolved to obtain the paint C for the resin layer 11C.
- paint M for resin layer 11M and paint Y for resin layer 11Y are prepared.
- the coating material C, the coating material M, and the coating material Y are sequentially applied and cured on the base material, and the resin layer 11C, the resin layer 11M, and the resin layer 11Y are sequentially stacked.
- the coating material C is applied on a base material with a thickness of, for example, 50 ⁇ m, and the coating material C is cured by irradiating ultraviolet rays to form the resin layer 11C.
- a laser L having a wavelength of 900 nm to 1000 nm is irradiated to the peripheral portion of the resin layer 11C that becomes the color development region 110 near the surface of the three-dimensional structure 1, and appropriately colored.
- the resin layers 11M and 11Y are formed in the same manner as the resin layer 11C. Specifically, for example, after coating the coating M on the resin layer 11C with a thickness of, for example, 50 ⁇ m, the coating M is cured and colored to a desired portion by irradiating with ultraviolet rays and a laser L having a wavelength of, for example, 800 nm to 900 nm. I do.
- the coating Y is cured and colored at a desired site by irradiating with ultraviolet rays and a laser L having a wavelength of, for example, 700 nm to 800 nm.
- the resin layer 11C, the resin layer 11M, and the resin layer 11Y are sequentially stacked to form the three-dimensional structure 1 having a desired shape.
- drawing (coloring) on the three-dimensional structure 1 may use a method other than the above.
- FIG. 5 schematically shows a part (drawing step) of another example of the manufacturing method of the three-dimensional structure shown in FIG.
- the resin layer 11C, the resin layer 11M, and the resin layer 11Y are sequentially laminated to form the three-dimensional structure 1 having a desired shape, and then the resin layer 11C, the resin layer 11M, and the resin layer 11Y at desired positions are formed. Let the color develop.
- the laser L is drawn on the surface of the three-dimensional structure 1 by irradiating the position to be drawn from, for example, the planar direction of the resin layers 11C, 11M, and 11Y. It becomes possible to do.
- the leuco dye 12 can be decolored by heating to a predetermined temperature.
- the drawing applied to the three-dimensional structure 1 can be rewritten.
- the leuco dyes 12C, 12M, and 12Y may cause not only the coloring area 110 but also the scattering area 120 to develop color.
- the color development of the leuco dyes 12C, 12M, and 12Y in the scattering region 120 is concealed by light scattering by the developer / color reducing agent 13, and exhibits a lighter color than the color development in the scattering region 120 coloring region 110.
- the concealment rate varies depending on the color development position. By utilizing this, complicated coloring can be performed.
- a method of coloring the three-dimensional structure for example, a method of sandwiching ink or pigment in the course of sequentially forming the hardened layer is conceivable, but it is difficult to color a specific part. Also, with this method, it is difficult to restore the color once it has been colored.
- the leuco dye 12, the developing / color-reducing agent 13 and the photothermal conversion agent 14 having an average particle size of 10 ⁇ m or more and 100 ⁇ m or less are dispersed in the photocurable resin 15. did.
- white expression that is difficult to realize with the leuco dye 12 can be realized by scattering of external light by the developer / color reducing agent 13. That is, since a white part is formed inside the three-dimensional structure 1, it is possible to color the surface and improve color reproducibility.
- the developing / color-reducing agent 13 having an average particle size of 10 ⁇ m or more and 100 ⁇ m or less is dispersed in the photocurable resin 15 and used.
- a resin layer 11 was formed and a plurality of layers were laminated.
- part is formed in the inside of the three-dimensional structure 1, and it becomes possible to color to the surface.
- color reproducibility is improved. Therefore, the design of the three-dimensional structure 1 can be improved.
- the leuco dye 12 can reversibly select two states, a coloring state and a decoloring state. Therefore, in the present embodiment, it is possible to rewrite the drawing (coloring) applied to the three-dimensional structure 1.
- leuco dyes 12C, 12M, and 12Y that exhibit cyan, magenta, and yellow are used as the leuco dye 12, and correspondingly, three types of photothermal heat having different absorption wavelengths.
- Conversion agents 14C, 14M, and 14Y were used. Thereby, the full-color coloring to the three-dimensional structure 1 is attained, and the design can be further improved.
- FIG. 6 schematically illustrates the composition of the resin layer constituting the three-dimensional structure (three-dimensional structure 2) according to the second embodiment of the present disclosure.
- the three-dimensional structure 2 is a three-dimensional structure obtained by, for example, a 3D printer, as in the three-dimensional structure 1. It will be.
- the three-dimensional structure 2 according to the present embodiment includes three types in which leuco dyes 22C, 22M, and 22Y that exhibit different colors (for example, cyan (C), magenta (M), and yellow (Y)) are encapsulated.
- the microcapsule 20 (20C, 20M, 20Y) is prepared, and the resin layer 21 is formed using the photocurable resin 15 in which the three types of microcapsules 20C, 20M, 20Y are dispersed.
- FIG. 6 schematically illustrates a partial cross-sectional configuration of the three-dimensional structure 2 and may differ from actual dimensions and shapes.
- the three-dimensional structure 2 of the present embodiment is formed by laminating a plurality of resin layers 21.
- the resin layer 21 is obtained by dispersing the three types of microcapsules 20C, 20M, and 20Y.
- a developer / color reducing agent 23 and three types of photothermal conversion agents 24C, 24M, and 24Y having different absorption wavelengths are encapsulated. Has been.
- the microcapsules 20C, 20M, and 20Y are made of, for example, a polymer material having heat insulating properties and translucency.
- a polymer material having heat insulating properties and translucency.
- examples of such materials include polyvinyl chloride, polyvinyl acetate, vinyl chloride-vinyl acetate copolymer, ethyl cellulose, polystyrene, styrene copolymer, phenoxy resin, polyester, aromatic polyester, polyurethane, polycarbonate, poly Examples thereof include acrylic acid esters, polymethacrylic acid esters, acrylic acid copolymers, maleic acid polymers, polyvinyl alcohol, modified polyvinyl alcohol, hydroxyethyl cellulose, carboxymethyl cellulose, starch, and the like.
- the developer / color reducing agent 23 encapsulated in the microcapsules 20C, 20M, and 20Y preferably has an average particle diameter of, for example, 10 ⁇ m to 100 ⁇ m, more preferably 20 ⁇ m or more, as in the first embodiment. 30 ⁇ m or less.
- the content of the developing / color-reducing agent 23 in the microcapsules 20C, 20M, and 20Y is preferably 25% by volume or more and 50% by volume or less, for example.
- microcapsules in which leuco dyes 22C, 22M, and 22Y, developer / color reducing agent 23, and three types of photothermal conversion agents 24C, 24M, and 24Y having different absorption wavelengths are encapsulated, respectively.
- the average particle diameter of the developer / color reducing agent 23 is not necessarily within the above range.
- a commonly used developer / subtractor having an average particle size of about 1 ⁇ m to 1.5 ⁇ m has a developer / subtractor content of 25 vol% or more in the microcapsules 20C, 20M, and 20Y as described above.
- the microcapsules 20C, 20M, and 20Y may include various additives such as an ultraviolet absorber.
- the additives include the microcapsules 20C, 20M, and 20Y, the leuco dyes 22C, 22M, and 22Y, the developer / color reducing agent 23, and the three kinds of photothermal conversion agents 24C, 24M, It may be enclosed together with 24Y.
- the leuco dyes 22C, 22M, and 22Y, the developing / color-reducing agent 23 having an average particle diameter of 10 ⁇ m to 100 ⁇ m, and the photothermal conversion agents 24C and 24M having different absorption wavelengths. , 24Y are formed, and each of the microcapsules 20C, 20M, 20Y is formed, and these are dispersed in the photocurable resin 15.
- three types of paints paint C, paint M, and paint Y
- each containing the corresponding material are prepared, and for example, paint C, paint M, and paint Y are applied and cured in this order, and then sequentially laminated.
- the three-dimensional structure 2 can be formed with one kind of paint. Therefore, the same effect as that of the first embodiment is obtained, and the manufacturing process can be simplified.
- FIG. 7 shows the appearance of a bangle as an example of the three-dimensional structure 3.
- the resin layer constituting the bangle 3 as described in the first embodiment and the second embodiment, it is possible to draw a complicated and colorful pattern as shown in FIG. It becomes.
- the three-dimensional structures 1 and 2 are a part of clothing and various electronic devices, for example, so-called wearable terminals, such as clothing such as watches (watches), bags, clothes, hats, glasses and shoes. It is applicable to ornaments such as a part of or a figurine, and the type is not particularly limited.
- the present disclosure has been described with reference to the first and second embodiments and application examples.
- the present disclosure is not limited to the aspect described in the above embodiments and the like, and various modifications are possible.
- the material and thickness of the component mentioned above are examples, and are not limited to what was described.
- the leuco dyes 12C, 12M, and 12Y used for the resin layers have different colors.
- a plurality of types of materials to be presented may be mixed and used. It is difficult to perform color reproduction of Japan color CMY (cyan, magenta, yellow) using a single color-forming compound (leuco dye).
- the photothermal conversion agent has a slight color, the color of each resin layer slightly changes depending on the type and content of the photothermal conversion agent. The development of leuco dyes each time against this slight change significantly reduces the production efficiency.
- CMY of Japan color For example, cyan can be reproduced by mixing a leuco dye exhibiting blue and a leuco dye exhibiting green at a predetermined ratio.
- the magenta color can be reproduced by mixing a red leuco dye and an orange leuco dye at a predetermined ratio.
- this indication can also take the following structures.
- a plurality of resin layers composed of a photocurable resin including a color developable compound, a developer / subtractor, and a photothermal conversion agent are laminated,
- the developer / color-reducing agent is a three-dimensional structure having an average particle size of 10 ⁇ m to 100 ⁇ m.
- the plurality of resin layers have a first layer, a second layer, and a third layer as the plurality of types of resin layers, The said 1st layer, the said 2nd layer, and the said 3rd layer are the three-dimensional structures as described in said (5) which are repeatedly laminated
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Abstract
Description
1.第1の実施の形態(光硬化性樹脂にロイコ色素、顕・減色剤および光熱変換剤を分散させて樹脂層を形成した例)
1-1.立体構造物の構成
1-2.立体構造物の製造方法
1-3.作用・効果
2.第2の実施の形態(ロイコ色素、顕・減色剤および光熱変換剤を内包するマイクロカプセルを光硬化性樹脂に分散させて樹脂層を形成した例)
2-1.立体構造物の構成
2-2.作用・効果
3.適用例
図1は、本開示の第1の実施の形態に係る立体構造物(立体構造物1)の断面構成を模式的に表したものである。図2は、図1に示した立体構造物1の全体を表したものである。図3は、図1に示した立体構造物1を構成する各樹脂層11(樹脂層11C,11M,11Y)の組成を説明するための模式図である。立体構造物1は、例えば、3Dプリンタによって得られる造形物であり、例えば光硬化性樹脂上に、光を照射することによって硬化する樹脂層11を順次積層してなるものである。本実施の形態の立体構造物1は、例えば、ロイコ色素12(呈色性化合物)と、顕・減色剤13と、光熱変換剤14とを含む光硬化性樹脂15によって構成される樹脂層11が複数積層されたものであり、顕・減色剤13として、10μm以上100μm以下の平均粒径を有するものが用いられている。立体構造物1は、表面近傍に発色領域110が形成され、内部に白色を呈する散乱領域120が形成されている。なお、図1は、立体構造物1の一部の断面構成を模式的に表したものであり、実際の寸法、形状とは異なる場合がある。
本実施の形態の立体構造物1は、複数の樹脂層11が積層されてなるものである。樹脂層11は、例えば、互いに異なる色を呈する複数種類の層から構成されている。具体的には、本実施の形態の樹脂層11は、シアン色(C)を呈する樹脂層11Cと、マゼンタ色(M)を呈する樹脂層11Mと、黄色(Y)を呈する樹脂層11Yとから構成されている。これにより、フルカラーの着色が可能となる。各樹脂層11C,11M,11Yは、対応する色を呈する呈色性化合物(ロイコ色素12C、12M,12Y)と、顕・減色剤13と、吸収波長が互いに異なる光熱変換剤14C,14M,14Yとを含んで構成されている。
本実施の形態の立体構造物1は、例えば、3Dプリンタを用いて製造することができ、例えば以下の方法を用いて製造する。
前述したように、近年、任意の立体形状を有する3次元造形物を製造する技術として、3次元データに基づいて流動性材料を固化させる付加製造技術の開発が進んでいる。その技術は一般に3Dプリンタの名称で知られており、例えば、光硬化性樹脂上に光を照射して硬化させた樹脂層(硬化層)を順次形成することにより、所望の形状の造形物を形成することができる。しかしながら、3Dプリンタ等を用いて製造される立体構造物では、その表面、内部あるいは全体等の所望の部位に選択的に彩色を施すことが難しく、デザイン性に乏しい。
図6は、本開示の第2の実施の形態に係る立体構造物(立体構造物2)を構成する樹脂層の組成を模式的に表したものである。立体構造物2は、上記立体構造物1と同様に、例えば、3Dプリンタによって得られる造形物であり、例えば光硬化性樹脂上に、光を照射することによって硬化する硬化層を順次積層してなるものである。本実施の形態の立体構造物2は、互いに異なる色(例えば、シアン色(C)、マゼンタ色(M)および黄色(Y))を呈するロイコ色素22C,22M,22Yがそれぞれ封入された3種類のマイクロカプセル20(20C,20M,20Y)を作製し、その3種類のマイクロカプセル20C,20M,20Yが分散された光硬化性樹脂15を用いて樹脂層21を形成したものである。なお、図6は、立体構造物2の一部の断面構成を模式的に表したものであり、実際の寸法、形状とは異なる場合がある。
本実施の形態の立体構造物2は、複数の樹脂層21が積層されてなるものである。樹脂層21は、上記のように、3種類のマイクロカプセル20C,20M,20Yが分散されたものである。各マイクロカプセル20C,20M,20Yには、それぞれ、ロイコ色素22C,22M,22Yの他に、顕・減色剤23と、互いに吸収波長の異なる3種類の光熱変換剤24C,24M,24Yがそれぞれ封入されている。
以上、本実施の形態の立体構造物2では、それぞれ、ロイコ色素22C,22M,22Yと、平均粒径10μm以上100μm以下の顕・減色剤23と、互いに吸収波長の異なる光熱変換剤24C,24M,24Yとを、それぞれ1種類ずつ内包するマイクロカプセル20C,20M,20Yを形成し、これらを光硬化性樹脂15中に分散するようにした。これにより、例えば、対応する材料をそれぞれ含む3種類の塗料(塗料C、塗料Mおよび塗料Y)を調製し、例えば塗料C、塗料Mおよび塗料Yの順に、塗布および硬化を行い、順次積層する第1の実施の形態と比較して、1種類の塗料で立体構造物2を形成することが可能となる。よって、上記第1の実施の形態と同様の効果を有する共に、製造工程を簡略化することが可能となるという効果を奏する。
次に、上記第1,第2の実施の形態において説明した立体構造物(例えば、立体構造物1)の適用例について説明する。ただし、以下で説明する構成はあくまで一例であり、その構成は適宜変更可能である。
(1)
呈色性化合物と、顕・減色剤と、光熱変換剤とを含む光硬化性樹脂によって構成される複数の樹脂層が積層されてなると共に、
前記顕・減色剤は、10μm以上100μm以下の平均粒径を有する
立体構造物。
(2)
前記樹脂層に含まれる前記顕・減色剤は、25体積%以上50体積%以下である、前記(1)に記載の立体構造物。
(3)
前記顕・減色剤は、20μm以上30μm以下の平均粒径を有する、前記(1)または(2)に記載の立体構造物。
(4)
前記複数の樹脂層は、異なる色を呈する複数種類の呈色性化合物を含む、前記(1)乃至(3)のうちのいずれかに記載の立体構造物。
(5)
前記複数の樹脂層は、互いに異なる色を呈する複数種類の樹脂層を含む、前記(1)乃至(4)のうちのいずれかに記載の立体構造物。
(6)
前記複数の樹脂層は、前記複数種類の樹脂層として第1層、第2層および第3層を有し、
前記第1層、前記第2層および前記第3層は、互いに異なる色を呈する前記呈色性化合物を含むと共に、この順に繰り返し積層されている、前記(5)に記載の立体構造物。
(7)
前記複数種類の呈色性化合物は、それぞれ異なるカプセルに封入され、前記複数の樹脂層に分散されている、前記(4)乃至(6)のうちのいずれかに記載の立体構造物。
(8)
前記複数の樹脂層は、吸収波長の異なる複数種類の光熱変換剤を含む、前記(1)乃至(7)のうちのいずれかに記載の立体構造物。
(9)
前記複数種類の樹脂層は、呈する色ごとに吸収波長の異なる前記光熱変換剤を含む、前記(5)乃至(8)のうちのいずれかに記載の立体構造物。
(10)
前記光熱変換剤の吸収ピーク波長は、700nm以上2000nm以下である、前記(1)乃至(9)のうちのいずれかに記載の立体構造物。
(11)
前記呈色性化合物はロイコ色素である、前記(1)乃至(10)のうちのいずれかに記載の立体構造物。
(12)
呈色性化合物と、10μm以上100μm以下の平均粒径を有する顕・減色剤と、光熱変換剤とを含む光硬化性樹脂を樹脂層として成膜し、前記樹脂層を複数積層する
立体構造物の製造方法。
(13)
前記光硬化性樹脂に紫外線を照射して前記樹脂層を形成する、前記(12)に記載の立体構造物の製造方法。
(14)
前記紫外線と共に所定の波長のレーザを照射して前記樹脂層の所定の部位を発色させる、前記(13)に記載の立体構造物の製造方法。
(15)
前記光硬化性樹脂に紫外線を照射して前記樹脂層を成膜し、前記樹脂層を複数積層したのち、所定の波長のレーザを照射して複数積層された前記樹脂層の所定の部位を発色させる、前記(13)または(14)に記載の立体構造物の製造方法。
Claims (15)
- 呈色性化合物と、顕・減色剤と、光熱変換剤とを含む光硬化性樹脂によって構成される複数の樹脂層が積層されてなると共に、
前記顕・減色剤は、10μm以上100μm以下の平均粒径を有する
立体構造物。 - 前記樹脂層に含まれる前記顕・減色剤は、25体積%以上50体積%以下である、請求項1に記載の立体構造物。
- 前記顕・減色剤は、20μm以上30μm以下の平均粒径を有する、請求項1に記載の立体構造物。
- 前記複数の樹脂層は、異なる色を呈する複数種類の呈色性化合物を含む、請求項1に記載の立体構造物。
- 前記複数の樹脂層は、互いに異なる色を呈する複数種類の樹脂層を含む、請求項1に記載の立体構造物。
- 前記複数の樹脂層は、前記複数種類の樹脂層として第1層、第2層および第3層を有し、
前記第1層、前記第2層および前記第3層は、互いに異なる色を呈する前記呈色性化合物を含むと共に、この順に繰り返し積層されている、請求項5に記載の立体構造物。 - 前記複数種類の呈色性化合物は、それぞれ異なるカプセルに封入され、前記複数の樹脂層に分散されている、請求項4に記載の立体構造物。
- 前記複数の樹脂層は、吸収波長の異なる複数種類の光熱変換剤を含む、請求項1に記載の立体構造物。
- 前記複数種類の樹脂層は、呈する色ごとに吸収波長の異なる前記光熱変換剤を含む、請求項5に記載の立体構造物。
- 前記光熱変換剤の吸収ピーク波長は、700nm以上2000nm以下である、請求項1に記載の立体構造物。
- 前記呈色性化合物はロイコ色素である、請求項1に記載の立体構造物。
- 呈色性化合物と、10μm以上100μm以下の平均粒径を有する顕・減色剤と、光熱変換剤とを含む光硬化性樹脂を樹脂層として成膜し、前記樹脂層を複数積層する
立体構造物の製造方法。 - 前記光硬化性樹脂に紫外線を照射して前記樹脂層を形成する、請求項12に記載の立体構造物の製造方法。
- 前記紫外線と共に所定の波長のレーザを照射して前記樹脂層の所定の部位を発色させる、請求項13に記載の立体構造物の製造方法。
- 前記光硬化性樹脂に紫外線を照射して前記樹脂層を成膜し、前記樹脂層を複数積層したのち、所定の波長のレーザを照射して複数積層された前記樹脂層の所定の部位を発色させる、請求項13に記載の立体構造物の製造方法。
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