WO2018061134A1 - グリース組成物およびハブユニット - Google Patents
グリース組成物およびハブユニット Download PDFInfo
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- WO2018061134A1 WO2018061134A1 PCT/JP2016/078746 JP2016078746W WO2018061134A1 WO 2018061134 A1 WO2018061134 A1 WO 2018061134A1 JP 2016078746 W JP2016078746 W JP 2016078746W WO 2018061134 A1 WO2018061134 A1 WO 2018061134A1
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- Prior art keywords
- grease composition
- oil
- group
- compound
- composition according
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 140
- 239000004519 grease Substances 0.000 title claims abstract description 107
- -1 phosphorus compound Chemical class 0.000 claims abstract description 62
- 239000003921 oil Substances 0.000 claims abstract description 61
- 239000002199 base oil Substances 0.000 claims abstract description 46
- 150000001875 compounds Chemical class 0.000 claims abstract description 27
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 27
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 26
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 26
- 239000002562 thickening agent Substances 0.000 claims abstract description 24
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 19
- 239000011574 phosphorus Substances 0.000 claims abstract description 19
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000654 additive Substances 0.000 claims abstract description 12
- 229940043430 calcium compound Drugs 0.000 claims abstract description 11
- 150000001674 calcium compounds Chemical class 0.000 claims abstract description 11
- 230000000996 additive effect Effects 0.000 claims abstract description 8
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 40
- 239000011575 calcium Substances 0.000 claims description 26
- 229910052791 calcium Inorganic materials 0.000 claims description 26
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 25
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 20
- 239000004698 Polyethylene Substances 0.000 claims description 18
- 125000006840 diphenylmethane group Chemical group 0.000 claims description 18
- 229920000573 polyethylene Polymers 0.000 claims description 17
- 125000000217 alkyl group Chemical group 0.000 claims description 15
- 229910019142 PO4 Inorganic materials 0.000 claims description 13
- XMKLTEGSALONPH-UHFFFAOYSA-N 1,2,4,5-tetrazinane-3,6-dione Chemical compound O=C1NNC(=O)NN1 XMKLTEGSALONPH-UHFFFAOYSA-N 0.000 claims description 12
- 239000010452 phosphate Substances 0.000 claims description 11
- 239000010696 ester oil Substances 0.000 claims description 10
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims description 9
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 9
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 9
- 125000000524 functional group Chemical group 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 239000001993 wax Substances 0.000 description 31
- 238000003756 stirring Methods 0.000 description 27
- 230000000052 comparative effect Effects 0.000 description 23
- 238000005096 rolling process Methods 0.000 description 19
- 229920013639 polyalphaolefin Polymers 0.000 description 16
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 15
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 14
- 238000005461 lubrication Methods 0.000 description 12
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 11
- 150000001412 amines Chemical class 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 11
- 125000005442 diisocyanate group Chemical group 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- 235000021317 phosphate Nutrition 0.000 description 11
- 238000011156 evaluation Methods 0.000 description 9
- 238000001816 cooling Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 7
- 230000007774 longterm Effects 0.000 description 7
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 6
- 230000001050 lubricating effect Effects 0.000 description 6
- 239000002480 mineral oil Substances 0.000 description 6
- 235000010446 mineral oil Nutrition 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
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- 239000000446 fuel Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- RZXMPPFPUUCRFN-UHFFFAOYSA-N p-toluidine Chemical compound CC1=CC=C(N)C=C1 RZXMPPFPUUCRFN-UHFFFAOYSA-N 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 150000004996 alkyl benzenes Chemical class 0.000 description 3
- 125000005037 alkyl phenyl group Chemical group 0.000 description 3
- 159000000007 calcium salts Chemical class 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methyl-N-phenylamine Natural products CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000006078 metal deactivator Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 125000001624 naphthyl group Chemical group 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 2
- 150000003018 phosphorus compounds Chemical class 0.000 description 2
- 239000010695 polyglycol Substances 0.000 description 2
- 229920000151 polyglycol Polymers 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- MTZUIIAIAKMWLI-UHFFFAOYSA-N 1,2-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC=C1N=C=O MTZUIIAIAKMWLI-UHFFFAOYSA-N 0.000 description 1
- IHBLBMDDUQOYLA-UHFFFAOYSA-N 1-octadecyl-3-[4-[[4-(octadecylcarbamoylamino)phenyl]methyl]phenyl]urea Chemical compound C1=CC(NC(=O)NCCCCCCCCCCCCCCCCCC)=CC=C1CC1=CC=C(NC(=O)NCCCCCCCCCCCCCCCCCC)C=C1 IHBLBMDDUQOYLA-UHFFFAOYSA-N 0.000 description 1
- LLEFDCACDRGBKD-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;nonanoic acid Chemical compound CCC(CO)(CO)CO.CCCCCCCCC(O)=O LLEFDCACDRGBKD-UHFFFAOYSA-N 0.000 description 1
- CWTQBXKJKDAOSQ-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;octanoic acid Chemical compound CCC(CO)(CO)CO.CCCCCCCC(O)=O CWTQBXKJKDAOSQ-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- PYGXAGIECVVIOZ-UHFFFAOYSA-N Dibutyl decanedioate Chemical compound CCCCOC(=O)CCCCCCCCC(=O)OCCCC PYGXAGIECVVIOZ-UHFFFAOYSA-N 0.000 description 1
- XBPCUCUWBYBCDP-UHFFFAOYSA-N Dicyclohexylamine Chemical compound C1CCCCC1NC1CCCCC1 XBPCUCUWBYBCDP-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- KYIMHWNKQXQBDG-UHFFFAOYSA-N N=C=O.N=C=O.CCCCCC Chemical compound N=C=O.N=C=O.CCCCCC KYIMHWNKQXQBDG-UHFFFAOYSA-N 0.000 description 1
- DGOMVSNLFKNSAR-UHFFFAOYSA-N N=C=O.N=C=O.CCCCCCCCCC Chemical compound N=C=O.N=C=O.CCCCCCCCCC DGOMVSNLFKNSAR-UHFFFAOYSA-N 0.000 description 1
- PQKRXFRMEHADAK-UHFFFAOYSA-N N=C=O.N=C=O.CCCCCCCCCCCCCCCCCC Chemical compound N=C=O.N=C=O.CCCCCCCCCCCCCCCCCC PQKRXFRMEHADAK-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920002396 Polyurea Polymers 0.000 description 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical group CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 1
- KXBFLNPZHXDQLV-UHFFFAOYSA-N [cyclohexyl(diisocyanato)methyl]cyclohexane Chemical compound C1CCCCC1C(N=C=O)(N=C=O)C1CCCCC1 KXBFLNPZHXDQLV-UHFFFAOYSA-N 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229940092714 benzenesulfonic acid Drugs 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- JAZCSWFKVAHBLR-UHFFFAOYSA-N dihydrogen phosphate;phenylazanium Chemical compound OP(O)(O)=O.NC1=CC=CC=C1 JAZCSWFKVAHBLR-UHFFFAOYSA-N 0.000 description 1
- VJHINFRRDQUWOJ-UHFFFAOYSA-N dioctyl sebacate Chemical compound CCCCC(CC)COC(=O)CCCCCCCCC(=O)OCC(CC)CCCC VJHINFRRDQUWOJ-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical class [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 229910000155 iron(II) phosphate Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- SDEKDNPYZOERBP-UHFFFAOYSA-H iron(ii) phosphate Chemical compound [Fe+2].[Fe+2].[Fe+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O SDEKDNPYZOERBP-UHFFFAOYSA-H 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical class OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000010702 perfluoropolyether Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- CTJJGIVJOBVMEO-UHFFFAOYSA-N tetraoctyl benzene-1,2,4,5-tetracarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC(C(=O)OCCCCCCCC)=C(C(=O)OCCCCCCCC)C=C1C(=O)OCCCCCCCC CTJJGIVJOBVMEO-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- JNXDCMUUZNIWPQ-UHFFFAOYSA-N trioctyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C(C(=O)OCCCCCCCC)=C1 JNXDCMUUZNIWPQ-UHFFFAOYSA-N 0.000 description 1
- SMYKBXMWXCZOLU-UHFFFAOYSA-N tris-decyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCCCC)C(C(=O)OCCCCCCCCCC)=C1 SMYKBXMWXCZOLU-UHFFFAOYSA-N 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- MBBWTVUFIXOUBE-UHFFFAOYSA-L zinc;dicarbamodithioate Chemical compound [Zn+2].NC([S-])=S.NC([S-])=S MBBWTVUFIXOUBE-UHFFFAOYSA-L 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M115/00—Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof
- C10M115/08—Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof containing nitrogen
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
- C10M137/04—Phosphate esters
- C10M137/08—Ammonium or amine salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/02—Polyethene
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- C10M159/24—Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing sulfonic radicals
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- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/06—Mixtures of thickeners and additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
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- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/14—Synthetic waxes, e.g. polythene waxes
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/10—Amides of carbonic or haloformic acids
- C10M2215/102—Ureas; Semicarbazides; Allophanates
- C10M2215/1026—Ureas; Semicarbazides; Allophanates used as thickening material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/043—Ammonium or amine salts thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/045—Metal containing thio derivatives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
Definitions
- One aspect of the present invention relates to a grease composition and a hub unit in which the grease composition is enclosed.
- Patent Document 1 discloses a grease composition containing a thickener, a base oil, and an amine phosphate.
- Patent Document 2 describes (a) an oil-soluble phosphorus amine salt, (b) a metal-containing detergent package containing about 0.0001% to about 5% by weight of phenate and sulfonate, (c) a dispersant, and (d) a dispersion.
- a lubricating composition comprising an agent viscosity modifier, (e) a metal deactivator, and (f) an oil having a lubricating viscosity, wherein the lubricating composition comprises less than about 0.25 wt% metal dialkyldithiophosphate And the lubricating composition is a transmission oil, drive shaft oil, gear oil, axle oil, or a mixture thereof.
- the grease to be used is selected according to its usage conditions (machine type, operating conditions, usage temperature range, etc.).
- a grease for an automobile hub unit a grease containing a medium viscosity base oil having a kinematic viscosity at 40 ° C. of about 70 to 100 mm 2 / s is used. This type of grease contributes to preventing seizure of the bearing of the hub unit and maintaining the lubrication life of the bearing over a long period of time.
- an object of one aspect of the present invention is to provide a grease composition that can achieve both reduction in frictional resistance of a sliding portion and maintenance of seizure resistance and long-term lubrication life, and can reduce occurrence of fretting in a low temperature environment. And providing a hub unit including the same.
- the grease composition of one embodiment of the present invention for solving the above-mentioned problem is a grease composition containing a base oil, a thickener, and an additive, wherein the base oil contains a synthetic oil,
- the thickener includes a compound having a urea group, and the additive includes a phosphorus compound, a calcium compound, and a hydrocarbon wax (first embodiment).
- the compound having a urea group preferably contains diurea represented by the following formula (A) (second aspect).
- R 2 represents a diphenylmethane group. Each N atom bonded to each phenyl group of R 2 is located in the para position with the methylene group of diphenylmethane group.
- R 1 and R 3 are the same or different functional groups.
- the base oil preferably has a kinematic viscosity at ⁇ 30 ° C. of 5000 mm 2 / s or less (third aspect).
- the base oil preferably has a kinematic viscosity at 40 ° C. of 20 to 50 mm 2 / s (fourth aspect).
- the phosphorus compound is an amine phosphate, and the content of the amine phosphate is preferably 0.05 to 5% by mass of the grease composition (fifth) Embodiment).
- the calcium-based compound is an overbased calcium sulfonate
- the base number of the overbased calcium sulfonate is 50 to 500 mgKOH / g
- the overbased calcium sulfonate The content of is preferably 0.05 to 5% by mass of the grease composition (sixth aspect).
- the hydrocarbon wax is polyethylene wax
- the content of the polyethylene wax is preferably 0.05 to 5% by mass of the grease composition (No. 1). 7 embodiment).
- the synthetic oil is a mixed oil composed of a synthetic hydrocarbon oil and an ester oil, and the proportion of the ester oil is 5 to 15% by mass of the mixed oil. It is preferable (eighth aspect).
- the content of the compound having a urea group is preferably 5 to 15% by mass of the grease composition (ninth aspect).
- the grease composition of the present invention is enclosed (tenth aspect).
- fretting under a low temperature environment (low temperature fretting) can be reduced. Further, the seizure resistance of the sliding portion and the long-term lubrication life can be maintained. Moreover, the frictional resistance in the sliding part can be reduced. Therefore, according to the hub unit including the grease composition of one embodiment of the present invention, the frictional resistance of the shaft supported by the bearing can be reduced and the rotational torque can be reduced, so that the fuel efficiency of the vehicle can be improved. Of course, the seizure resistance of the bearing and the long-term lubrication life can be maintained, and the occurrence of fretting when the vehicle is freighted (for example, transported by rail, truck, etc.) in a cold region can be reduced.
- FIG. 1 is a cross-sectional view showing a hub unit according to an embodiment of the present invention.
- FIG. 2 is a perspective view showing a flange portion of the hub unit.
- FIG. 3 is a front view showing the flange portion.
- FIG. 4 is a diagram showing a configuration of a low-temperature fretting tester.
- the grease composition of one embodiment of the present invention contains a base oil, a thickener and an additive.
- the base oil that can be used in the grease composition of one embodiment of the present invention contains synthetic oil as an essential component, but may include other base oils such as mineral oil.
- a synthetic oil may be used individually by 1 type, and may use 2 or more types together.
- base oils other than synthetic oil it is not specifically limited regarding base oils other than synthetic oil.
- the lubrication performance of the grease composition can be improved because impurities are not mixed or are small even if they are mixed.
- the kinematic viscosity and pour point of the base oil can be selected in a wide range according to the molecular weight and molecular structure.
- Synthetic oils include, for example, synthetic hydrocarbon oil, ester oil, silicone oil, fluorine oil, phenyl ether oil, polyglycol oil, alkylbenzene oil, alkylnaphthalene oil, biphenyl oil, diphenylalkane oil, di (alkylphenyl) alkane oil. , Fluorine compounds such as polyglycol oil, polyphenyl ether oil, perfluoropolyether, and fluorinated polyolefin. Of these, synthetic hydrocarbon oils and ester oils are preferably used, and more preferably, mixed oils of synthetic hydrocarbon oils and ester oils are used.
- synthetic hydrocarbon oils include those obtained by polymerizing ⁇ -olefins produced using ethylene, propylene, butene, and derivatives thereof as raw materials alone or in combination of two or more.
- ⁇ -olefin those having 6 to 18 carbon atoms are preferable, and more preferable is poly- ⁇ -olefin (PAO) which is an oligomer of 1-decene or 1-dodecene.
- PAO poly- ⁇ -olefin
- ester oils include diesters such as dibutyl sebacate, di-2-ethylhexyl sebacate, and dioctyl adipate, for example, aromatic esters such as trioctyl trimellitate, tridecyl trimellitate, and tetraoctyl pyromellitate.
- ester oils include diesters such as dibutyl sebacate, di-2-ethylhexyl sebacate, and dioctyl adipate, for example, aromatic esters such as trioctyl trimellitate, tridecyl trimellitate, and tetraoctyl pyromellitate.
- polyol ester systems such as trimethylolpropane caprylate, trimethylolpropane pelargonate, and pentaerythritol ester.
- the kinematic viscosity at 40 ° C. is preferably 20 to 50 mm 2 / s, and more preferably 30 to 50 mm 2 / s.
- the kinematic viscosity at -30 ° C. is preferably 5000 mm 2 / s or less. If the kinematic viscosity of the base oil is within the above range, the frictional resistance of the sliding portion of the bearing is reduced compared to a grease composition using a base oil having a kinematic viscosity at 40 ° C. of about 70 to 100 mm 2 / s. can do.
- the pour point (conforming to JIS K 2269) is preferably ⁇ 50 ° C. or less, and more preferably ⁇ 70 ° C. to ⁇ 50 ° C. If the pour point of the base oil is within the above range, the fluidity of the grease composition can be secured in a low temperature environment (for example, ⁇ 40 ° C. or lower), so that the base oil can be easily distributed to the sliding portion of the bearing. Can do. Therefore, the effect of suppressing low temperature fretting can be improved. Further, the traction coefficient is preferably 0.1 or less, and more preferably 0.03 to 0.07. When the traction coefficient of the base oil is within the above range, the frictional resistance at the bearing sliding portion can be reduced.
- the base oil is a mixture of a synthetic hydrocarbon oil and an ester oil
- the synthetic hydrocarbon oil is preferably contained in an amount of 85 to 95% by mass
- the ester oil is preferably contained in an amount of 5 to 15% by mass.
- the content of the base oil is preferably 85 to 95% by mass, more preferably 88 to 92% by mass, based on the total amount of the grease composition.
- a compound having a urea group is used as the thickener.
- the compound having a urea group include compounds having a urea group such as diurea, polyurea typified by triurea and tetraurea, compounds having a urea group and a urethane group, compounds having a urethane group such as diurethane, and mixtures thereof. Is mentioned.
- diurea is preferably used, and more preferably diurea obtained by reacting a mixed amine of an alicyclic amine and an aliphatic amine with diisocyanate. With this combination of diureas, it is possible to reduce the mass% of the thickener having the same consistency, and to reduce the frictional resistance at the bearing sliding portion.
- Examples of the alicyclic amine include cyclohexylamine and dicyclohexylamine, and examples of the aliphatic amine include linear or branched alkyl amines having 16 to 20 carbon atoms.
- Examples of the diisocyanate include aliphatic diisocyanate, alicyclic diisocyanate, and aromatic diisocyanate.
- Examples of the aliphatic diisocyanate include diisocyanates having a saturated and / or unsaturated linear or branched hydrocarbon group. Specific examples include octadecane diisocyanate, decane diisocyanate, and hexane diisocyanate (HDI). Is mentioned.
- Examples of the alicyclic diisocyanate include cyclohexyl diisocyanate and dicyclohexylmethane diisocyanate.
- Examples of the aromatic diisocyanate include phenylene diisocyanate, tolylene diisocyanate (TDI), diphenyl diisocyanate, 4,4′-diphenylmethane diisocyanate (MDI), and the like. Of these, aromatic diisocyanates are preferably used, and 4,4′-diphenylmethane diisocyanate (MDI) is more preferably used.
- the mixed amine and diisocyanate can be reacted under various methods and conditions. It is preferable to react in a base oil because diurea having a highly uniform thickener can be obtained.
- the reaction may be carried out by adding a base oil in which diisocyanate is dissolved in a base oil in which mixed amine is dissolved, or a base oil in which mixed amine is dissolved in base oil in which diisocyanate is dissolved. You may go.
- the temperature and time in these reactions are not particularly limited, and may be the same as those of ordinary reactions of this type.
- the reaction initiation temperature is preferably 25 ° C. to 100 ° C. from the viewpoint of the volatility of the mixed amine.
- the reaction temperature is preferably 60 ° C. to 170 ° C. from the viewpoint of solubility and volatility of the mixed amine and diisocyanate.
- the reaction time is preferably 0.5 to 2.0 hours from the viewpoint of completing the reaction between the mixed amine and the diisocyanate and improving efficiency by shortening the production time.
- the diurea obtained by the above method is preferably represented by the following formula (A), for example.
- R 2 represents a diphenylmethane group. Each N atom bonded to each phenyl group of R 2 is located in the para position with the methylene group of diphenylmethane group.
- R 1 and R 3 are the same or different functional groups.
- Each represents a cyclohexyl group or a linear or branched alkyl group having 16 to 20 carbon atoms, and the ratio of the number of moles of cyclohexyl group to the total number of moles of cyclohexyl group and alkyl group [ ⁇ (number of cyclohexyl groups) / (The number of cyclohexyl groups + the number of alkyl groups) ⁇ ⁇ 100] is 50 to 90 mol%.) Further, the content of the thickener is preferably 5 to 15% by mass, more preferably 8 to 12% by mass, based on the total amount of the grease composition.
- Additives include phosphorous compounds, calcium compounds and hydrocarbon waxes as essential components, and optional extreme pressure agents, rust inhibitors, antioxidants, antiwear agents, dyes, hues as optional components
- Various additives such as stabilizers, thickeners, structural stabilizers, metal deactivators, viscosity index improvers and the like can be mentioned.
- phosphorus compounds include phosphites (phosphites), phosphate esters (phosphates), and salts of these esters with amines and alkanolamines.
- amine phosphates are used.
- the amine phosphate include tertiary alkylamine-dimethyl phosphate and phenylamine-phosphate.
- Examples of calcium-based compounds include calcium salts of organic sulfonic acids (calcium sulfonate).
- a calcium sulfonate is not specifically limited, For example, the compound shown by the following general formula (B) is mentioned.
- R 1 represents an alkyl group, an alkenyl group, an alkyl naphthyl group, a dialkyl naphthyl group, an alkylphenyl group or a petroleum high-boiling fraction residue.
- the alkyl or alkenyl is linear or branched and has a carbon number.
- the .R 1 is a 2 to 22 carbon atoms in the alkyl group preferably 6 to 18 in the R 1, more preferably 8 to 18, especially preferably an alkyl phenyl group is preferably from 10 to 18.
- an overbased calcium sulfonate having a base number (based on JIS K 2501) of 50 to 500 mgKOH / g, more preferably 300 to 500 mgKOH / g is used. Is done. If it is an overbased calcium sulfonate, a strong film can be formed on the surface of the sliding portion, and the peeling life can be improved.
- Overbased calcium sulfonates include calcium sulfonate and calcium carbonate.
- amine phosphate when used as the phosphorus compound, its content is preferably 0.05 to 5% by mass, more preferably 0.5 to 2% by mass with respect to the total amount of the grease composition. %.
- the content thereof is preferably 0.05 to 5% by mass, more preferably 0.5%, based on the total amount of the grease composition. To 3% by mass.
- hydrocarbon wax examples include polymer compounds such as polyethylene wax and polypropylene wax, and Fischer-Tropsch wax.
- the polyethylene wax can be obtained, for example, by polymerization of ethylene or thermal decomposition of polyethylene.
- the content thereof is preferably 0.05 to 5% by mass, more preferably 0.5 to 2%, based on the total amount of the grease composition. % By mass.
- the grease composition of the present invention includes, for example, synthetic oil (base oil), urea-based thickener, phosphorus-based compound, calcium-based compound and hydrocarbon-based wax as essential components, and other additives as necessary. After mixing and stirring the agent, it can be obtained by passing through a roll mill or the like. Although there are still many unclear parts regarding the mechanism for reducing fretting under low-temperature environments, the seizure resistance of sliding parts and the mechanism for maintaining a long lubrication life, the following inferences are considered.
- the phosphorus compound since the phosphorus compound has good adsorptivity to the metal, a surface film of the compound derived from the phosphorus compound is formed on the metal surface of the sliding portion such as a bearing.
- a calcium-based compound is contained, a cured film of the calcium-based compound (film whose surface is hardened) is formed on the surface film of the phosphorus-based compound, and the hydrocarbon wax is adsorbed well on this.
- a hydrocarbon wax film is formed on the cured film.
- “derived from a phosphorus compound” includes, for example, a phosphorus inorganic compound derived by a reaction of a phosphorus compound with a metal surface.
- the metal surface is thinly coated with a phosphorus compound surface film (a soft film compared with a calcium compound cured film) and a calcium compound cured film, vibration occurs in a state where the base oil is not spread over the sliding part. Even if it occurs, the contact between the metal surfaces can be eliminated or the impact caused by the contact can be reduced. Therefore, fretting under a low temperature environment (low temperature fretting) can be reduced. Furthermore, when the metal surface slides, lubrication by the oil film derived from the base oil drawn into the sliding portion can be assisted by the film derived from the additive (hydrocarbon wax).
- the seizure resistance of the sliding part and the long-term lubrication life can be maintained by combining with the film derived from the hydrocarbon wax. Moreover, the frictional resistance in the sliding part can be reduced.
- FIG. 1 is a cross-sectional view showing a hub unit 1 according to an embodiment of the present invention. 1 is referred to as the axial direction of the hub unit 1, the left side in FIG. 1 is referred to as the axially outer side, and the right side is referred to as the axially inner side.
- the hub unit 1 supports, for example, the wheels of an automobile so as to be rotatable with respect to the suspension device on the vehicle body side.
- the hub unit 1 includes a rolling bearing 2, a hub wheel 3 serving as a bearing ring member of the rolling bearing 2, and an annular flange portion 4 provided integrally with the hub wheel 3.
- the material of the hub wheel 3 and the flange portion 4 of this embodiment is formed of, for example, a hot-forged steel material.
- the hub wheel 3 includes a small-diameter portion 7 having a circular cross-section, a crimped portion 8 in which an axially inner end of the small-diameter portion 7 is bent and deformed radially outward, and a diameter larger than the small-diameter portion 7. And a large-diameter portion 9 having a circular cross section provided continuously from the outside in the axial direction.
- the flange portion 4 that extends radially outward from the outer peripheral surface of the large-diameter portion 9 of the hub wheel 3 is formed by bending.
- the rolling bearing 2 is, for example, a double row ball bearing, and the outer ring 11 having a pair of outer ring raceway surfaces 11 a and 11 b on the inner circumferential surface and the inner circumferential surface are in close contact with the outer circumferential surface 7 a of the small diameter portion 7 of the hub wheel 3. And an inner ring member 12 inserted into the inner ring member 12.
- the inner ring member 12 has an inner ring raceway surface 13a facing an outer ring raceway surface 11a on the inner side in the axial direction on the outer circumference surface, and the large-diameter portion 9 of the hub wheel 3 It has an inner ring raceway surface 13b facing the outer ring raceway surface 11b.
- the outer ring 11 and the inner ring member 12 are made of steel.
- the rolling bearing 2 includes a plurality of balls (rolling balls) arranged in two rows so as to be freely rotatable between the outer ring raceway surface 11a and the inner ring raceway surface 13a and between the outer ring raceway surface 11b and the inner ring raceway surface 13b.
- the ball 14 is made of steel.
- the rolling bearing 2 includes a seal member 16 that seals an annular space formed between the hub wheel 3 and the outer ring 11 from both axial ends. Grease G made of the above-described grease composition is enclosed in the annular space 16a sealed by the seal member 16.
- the rolling bearing 2 has a bearing flange 17 that extends radially outward from the outer peripheral surface 11 c of the outer ring 11.
- the bearing flange 17 is formed with a plurality of bolt holes 17a penetrating in the thickness direction.
- the bolt B1 is inserted into the bolt hole 17a and is screwed into the knuckle 51 of the suspension device. Thereby, the bearing flange 17 is fixed to the knuckle 51.
- FIG. 2 is a perspective view showing the flange portion 4, and FIG. 3 is a front view showing the flange portion 4. 2 and 3, the flange portion 4 has a plurality (five in this embodiment) of thick portions 21 formed at predetermined intervals in the circumferential direction.
- Each thick portion 21 is formed so that the end surface on the inner side in the axial direction is raised, and is formed so as to extend radially in the radial direction in the front view of FIG. 3.
- Each thick portion 21 has a predetermined width W (hereinafter referred to as a circumferential width W) in the circumferential direction.
- a single bolt hole 22 penetrating in the thickness direction is formed at a substantially central portion of the circumferential width W on the radially outer side of each thick portion 21.
- hub bolts B2 for attaching wheels and brake discs are fixed to the respective bolt holes 22 by press-fitting. Accordingly, the diameter d (see FIG. 3) of the bolt hole 22 is set to a dimension that allows the hub bolt B2 to be press-fitted.
- the reaction is caused by a reaction with the metal on the outer ring raceway surface 11a and the inner ring raceway surface 13a of the rolling bearing 2.
- a surface film made of a compound derived from a phosphorus compound for example, iron (II) phosphate
- the calcium compound is contained, a cured film of the calcium compound is formed on the surface film of the phosphorus compound, and the hydrocarbon wax is favorably adsorbed thereon. As a result, a hydrocarbon wax film is formed on the cured film.
- the rolling bearing 2 rotates, lubrication by the oil film derived from the base oil drawn between the surface of the ball 14 and the outer ring raceway surface 11a and the inner ring raceway surface 13a is performed. Can assist. That is, even if the elastohydrodynamic lubricating film of the base oil is thin, the seizure resistance of the sliding part and the long-term lubrication life can be maintained by combining with the film derived from the hydrocarbon wax. Moreover, the frictional resistance in a sliding part can be reduced by employ
- this invention is not limited to said embodiment, It can also implement in other embodiment.
- the example in which the grease (G) is sealed in the rolling bearing 2 constituted by the (double row) ball bearing has been described.
- the bearing in which the grease made of the grease composition of the present invention is sealed may be other rolling bearings such as needle bearings, roller bearings or the like in which other than balls are used as rolling elements.
- the bearing in which the grease made of the grease composition of the present invention is sealed may be mounted on another rolling device for a vehicle such as a suspension unit or a steering unit.
- a vehicle such as a suspension unit or a steering unit.
- the kinematic viscosity of the base oil is a value measured according to JIS K 2283
- the pour point of the base oil is a value measured according to JIS K 2269.
- the manufacturing companies and product names of each raw material are as follows.
- the kinematic viscosity of 40 ° C. was first mixed by mixing at a weight ratio of 30 mm 2 / s kinematic viscosity of the poly - ⁇ - olefin (PAO) 40 ° C. is a pentaerythritol ester of 30 mm 2 / s 90:10 Oil was used.
- the kinematic viscosity at 40 ° C. of the first mixed oil is 30 mm 2 / s.
- the kinematic viscosity at ⁇ 30 ° C. of the first mixed oil is 2450 mm 2 / s.
- a portion of the first mixed oil was mixed with 4,4′-diphenylmethane diisocyanate, heated to 70-80 ° C. with stirring, and dissolved to obtain a first mixture.
- cyclohexylamine and stearylamine are mixed in a part of the first mixed oil at a molar ratio of 87.5: 12.5, heated to 70 to 80 ° C. with stirring and dissolved, and then the second mixture. It was.
- the second mixture is added to the first mixture and stirred, the temperature is raised, and the stirring is continued for 100 to 110 for the first time.
- the mixture was allowed to react at 30 ° C.
- the thickener of the grease composition of Example 1 is diurea represented by the formula (C).
- R 2 represents a diphenylmethane group. Each N atom bonded to each phenyl group of R 2 is located in the para position with the methylene group of diphenylmethane group.
- R 1 and R 3 are the same or different functional groups.
- Example 2 Poly- ⁇ -olefin (PAO) with a kinematic viscosity at 40 ° C. of 30 mm 2 / s, poly- ⁇ -olefin (PAO) with a kinematic viscosity at 40 ° C. of 63 mm 2 / s, kinematic viscosity at 40 degrees of 30 mm 2 / s Of pentaerythritol esters were mixed at a mass ratio of 25:65:10, respectively, to give a second mixed oil.
- the kinematic viscosity at 40 ° C. of the second mixed oil is 50 mm 2 / s.
- the second mixed oil is 4820 mm 2 / s.
- a part of the second mixed oil was mixed with 4,4′-diphenylmethane diisocyanate, heated and dissolved to 70-80 ° C. with stirring to obtain a third mixture.
- cyclohexylamine and stearylamine were mixed in a part of the mixed oil at a molar ratio of 87.5: 12.5, and heated and dissolved to 70-80 ° C. with stirring to form a fourth mixture.
- the fourth mixture is added to the third mixture and stirred, and the temperature is raised. The mixture was reacted at 30 ° C.
- the thickener of the grease composition of Example 2 is diurea represented by the formula (D).
- R 2 represents a diphenylmethane group. Each N atom bonded to each phenyl group of R 2 is located in the para position with the methylene group of the diphenylmethane group.
- R 1 and R 3 are the same or different functional groups.
- Yes which represents a cyclohexyl group and an octadecyl group
- the ratio of the number of moles of cyclohexyl group to the total number of moles of cyclohexyl group and octadecyl group [ ⁇ (number of cyclohexyl groups) / (number of cyclohexyl groups + number of octadecyl groups) ⁇ ⁇ 100] is 87.5 mol%.
- kinematic viscosity of 40 ° C. was mixed with a 3 mixed at a weight ratio of 30 mm 2 / s kinematic viscosity of the poly - ⁇ - olefin (PAO) 40 ° C. is a pentaerythritol ester of 30 mm 2 / s 90:10 Oil was used.
- the kinematic viscosity at 40 ° C. of the third mixed oil is 30 mm 2 / s.
- the kinematic viscosity at ⁇ 30 ° C. of the third mixed oil is 2450 mm 2 / s.
- a part of the third mixed oil was mixed with 4,4′-diphenylmethane diisocyanate, heated and dissolved to 70-80 ° C. with stirring to form a fifth mixture.
- cyclohexylamine and stearylamine are mixed in a part of the third mixed oil at a molar ratio of 87.5: 12.5, heated to 70 to 80 ° C. with stirring and dissolved, and the sixth mixture It was.
- the sixth mixture is added to the fifth mixture and stirred, the temperature is raised, and the stirring is continued for 100 to 110 for the first time.
- the mixture was reacted at 30 ° C. for 30 minutes, then heated to 160-170 ° C.
- the thickener of the grease composition of Example 3 is a thickener represented by the formula (E).
- R 2 represents a diphenylmethane group. Each N atom bonded to each phenyl group of R 2 is located in the para position with the methylene group of diphenylmethane group.
- R 1 and R 3 are the same or different functional groups.
- the grease composition of Comparative Example 1 was obtained by kneading.
- the thickener of the grease composition of Comparative Example 1 is diurea represented by the formula (F).
- R 2 represents a diphenylmethane group. Each N atom bonded to each phenyl group of R 2 is located in the para position with the methylene group of the diphenylmethane group.
- R 1 represents a 4-methylbenzene group.
- kinematic viscosity of a and -30 ° C. kinematic viscosity of 40 ° C. is 30 mm 2 / s is the pentaerythritol ester is 4510mm 2 / s, blended with 4,4'-diphenylmethane diisocyanate, with stirring to 70 ⁇ 80 ° C. It heated and melt
- cyclohexylamine and stearylamine were blended with the pentaerythritol ester at a molar ratio of 87.5: 12.5, heated to 70-80 ° C. with stirring, and dissolved to form a tenth mixture.
- the tenth mixture is added to the ninth mixture and stirred, and the temperature is raised.
- the reaction was maintained at 110 ° C. for 30 minutes, and then the temperature was raised to 160 to 170 ° C. with continued stirring, followed by cooling to obtain a fifth product.
- the fifth product is finally overbased calcium sulfonate to 2.0% by weight of the grease composition, amine phosphate to 1.0% by weight of the grease composition, and grease composition.
- stearic acid Li was added so as to be 1.0% by mass, and pentaerythritol ester for adjusting the consistency was added and kneaded with a three-roll mill to obtain a grease composition of Comparative Example 2.
- the thickener of the grease composition of Comparative Example 2 is diurea represented by the formula (G).
- R 2 represents a diphenylmethane group. Each N atom bonded to each phenyl group of R 2 is located in the para position with the methylene group of diphenylmethane group.
- R 1 and R 3 are the same or different functional groups.
- cyclohexylamine and stearylamine are blended at a molar ratio of 87.5: 12.5 into PAO having a kinematic viscosity of 30 mm 2 / s at 40 ° C., heated and dissolved to 70-80 ° C. with stirring, There were 12 mixtures.
- the twelfth mixture is added to the eleventh mixture and stirred, and the temperature is raised. The mixture was reacted at 30 ° C. for 30 minutes, then heated to 160 to 170 ° C. while stirring, and then cooled to obtain a sixth product.
- R 2 represents a diphenylmethane group. Each N atom bonded to each phenyl group of R 2 is located in the para position with the methylene group of diphenylmethane group.
- R 1 and R 3 are the same or different functional groups.
- the measurement time was 10 minutes, and the average value of the friction coefficient for the last 1 minute was taken as the measurement value.
- the depth of fretting wear generated on the raceway surface of the bearing was measured by oscillating 1,000,000 cycles with one cycle of shaking with the amplitude of the load.
- the evaluation result indicates the ratio of the maximum wear depth generated on the raceway surface.
- the kinematic viscosity at 40 ° C. was 30 mm 2 / s and the kinematic viscosity at 40 ° C. was 50 mm 2 / s, which were relatively low.
- the grease composition of the present invention can achieve both reduction in frictional resistance of the sliding portion of the bearing and maintenance of seizure resistance and long-term lubrication life, and can reduce the occurrence of fretting in a low temperature environment.
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Abstract
Description
背景技術
特許文献1は、増ちょう剤、基油、およびアミンホスフェートを含有するグリース組成物を開示している。
特許文献2は、(a)油溶性リンアミン塩、(b)約0.0001重量%~約5重量%の、フェネートおよびスルホネートを含む金属含有洗浄剤パッケージ、(c)分散剤、(d)分散剤粘度調整剤、(e)金属不活性化剤、および(f)潤滑粘性を有する油を含む潤滑組成物であって、当該潤滑組成物は、約0.25重量%未満のジアルキルジチオリン酸金属を含有し、当該潤滑組成物は、伝動装置油、駆動軸油、ギヤ油、車軸油、またはその混合物である組成物を開示している。
燃費性の向上のためには、グリースに低粘度の基油を使用して、軸受の摺動部(軌道接触部)の摩擦抵抗をできる限り小さくすることが必要である。しかしながら、低粘度の基油を単に採用するだけでは、その背反の事象として、軸受の耐焼付き性や長期に亘る潤滑寿命を維持することが困難になる。
そこで、本発明の一態様の目的は、摺動部の摩擦抵抗の低減と、耐焼付き性および長期に亘る潤滑寿命の維持とを両立できると共に、低温環境下におけるフレッチングの発生を低減できるグリース組成物およびこれを備えるハブユニットを提供することである。
本発明の一態様のグリース組成物では、前記ウレア基を有する化合物は、下記式(A)で表されるジウレアを含むことが好ましい(第2の態様)。
本発明の一態様のグリース組成物では、前記基油の-30℃における動粘度が、5000mm2/s以下であることが好ましい(第3の態様)。
本発明の一態様のグリース組成物では、前記りん系化合物は、アミンホスフェートであり、前記アミンホスフェートの含有量が、前記グリース組成物の0.05~5質量%であることが好ましい(第5の態様)。
本発明の一態様のグリース組成物では、前記炭化水素系ワックスは、ポリエチレンワックスであり、前記ポリエチレンワックスの含有量が、前記グリース組成物の0.05~5質量%であることが好ましい(第7の態様)。
本発明の一態様のグリース組成物では、前記ウレア基を有する化合物の含有量が、前記グリース組成物の5~15質量%であることが好ましい(第9の態様)。
したがって、本発明の一態様のグリース組成物を備えるハブユニットによれば、軸受で支持された軸の摩擦抵抗を低減して回転トルクを低減できるので、車両の燃費性を向上させることができる。むろん、軸受の耐焼付き性および長期に亘る潤滑寿命を維持できると共に、車両が寒冷地で貨物輸送(例えば、鉄道、トラック等による輸送)される際のフレッチングの発生を低減することができる。
本発明の一態様のグリース組成物に使用できる基油は、合成油を必須成分とするが、鉱油等の他の基油を含んでもよい。合成油は、一種類を単独で用いてもよく、二種以上を併用してもよい。また、合成油以外の基油に関しては特に限定されない。特に、合成油であれば、不純物が混入していないか、混入していても少ないため、グリース組成物の潤滑性能を向上させることができる。また、分子量や分子構造に応じて、基油の動粘度や流動点を広い範囲で選択することができる。
また、基油の含有量は、グリース組成物全量に対して、好ましくは、85~95質量%であり、より好ましくは88~92質量%である。
ジイソシアネートとしては、例えば、脂肪族ジイソシアネート、脂環式ジイソシアネート、芳香族ジイソシアネート等が挙げられる。脂肪族ジイソシアネートとしては、例えば、飽和および/または不飽和の直鎖状、または分岐鎖の炭化水素基を有するジイソシアネートが挙げられ、具体的には、オクタデカンジイソシアネート、デカンジイソシアネート、ヘキサンジイソシアネート(HDI)等が挙げられる。また、脂環式ジイソシアネートとしては、例えば、シクロヘキシルジイソシアネート、ジシクロヘキシルメタンジイソシアネート等が挙げられる。また、芳香族ジイソシアネートとしては、例えば、フェニレンジイソシアネート、トリレンジイソシアネート(TDI)、ジフェニルジイソシアネート、4,4’-ジフェニルメタンジイソシアネート(MDI)等が挙げられる。これらのうち、好ましくは、芳香族ジイソシアネートが使用され、さらに好ましくは、4,4’-ジフェニルメタンジイソシアネート(MDI)が使用される。
そして、混合アミンとジイソシアネートは、種々の方法と条件下で反応させることができる。増ちょう剤の均一分散性が高いジウレアが得られることから、基油中で反応させることが好ましい。また、反応は、混合アミンを溶解した基油中に、ジイソシアネートを溶解した基油を添加して行ってもよいし、ジイソシアネートを溶解した基油中に、混合アミンを溶解した基油を添加して行ってもよい。これらの反応における温度および時間は、特に限定されず、通常のこの種の反応と同様でよい。反応開始温度は、混合アミンの揮発性の点から、25℃~100℃が好ましい。反応温度は、混合アミンおよびジイソシアネートの溶解性、揮発性の点から、60℃~170℃が好ましい。反応時間は、混合アミンとジイソシアネートの反応を完結させるという点と製造時間短縮による効率化の点から0.5~2.0時間が好ましい。
また、増ちょう剤の含有量は、グリース組成物全量に対して、好ましくは、5~15質量%であり、より好ましくは8~12質量%である。
りん系化合物としては、亜リン酸エステル(ホスファイト)、リン酸エステル(ホスフェート)、およびこれらのエステルとアミン、アルカノールアミンとの塩等が挙げられ、好ましくは、アミンホスフェートが使用される。アミンホスフェートとしては、例えば、ターシャリーアルキルアミン-ジメチルホスフェート、フェニルアミン-ホスフェート等が挙げられる。
一般式(B)で示される化合物のうち、好ましくは、塩基価(JIS K 2501に準拠)が50~500mgKOH/gであり、より好ましくは300~500mgKOH/gである過塩基性カルシウムスルホネートが使用される。過塩基性カルシウムスルホネートであれば、強固な被膜が摺動部表面に形成でき、剥離寿命を向上させることができる。過塩基性カルシウムスルホネートは、カルシウムスルホネートと炭酸カルシウムとを含む。
また、炭化水素系ワックスとしてポリエチレンワックスが使用される場合、その含有量は、グリース組成物全量に対して、好ましくは、0.05~5質量%であり、より好ましくは、0.5~2質量%である。
低温環境下におけるフレッチングを低減するメカニズム、摺動部の耐焼付き性および長期に亘る潤滑寿命を維持のメカニズムは未だ不明の部分が多いが、現段階では下記の推論が考えられる。
図1は、本発明の一実施形態に係るハブユニット1を示す断面図である。なお、図1の左右方向をハブユニット1の軸方向といい、図1の左側を軸方向外側、右側を軸方向内側という。
また、転がり軸受2は、ハブホイール3と外輪11との間に形成される環状空間を軸方向両端から密封するシール部材16を含む。このシール部材16で密封された環状空間16a内には、上記のグリース組成物からなるグリースGが封入されている。
図2および図3において、フランジ部4は、その周方向に所定間隔をあけて形成された複数(この実施形態では5個)の肉厚部21を有している。各肉厚部21は、軸方向内側の端面が隆起するように形成されているとともに、図3の正面視において径方向に放射状に延びて形成されている。また、各肉厚部21は、周方向に所定の幅W(以下、周方向幅Wという)を有している。
例えば、上記の実施形態では、(複列)玉軸受によって構成された転がり軸受2にグリース(G)が封入された例を説明したが、本発明のグリース組成物からなるグリースが封入される軸受は、転動体として玉以外のものが使用されたニードル軸受、ころ軸受等、他の転がり軸受であってもよい。
その他、特許請求の範囲に記載された事項の範囲で種々の設計変更を施すことが可能である。
実施例1~3および比較例1~3
<グリース組成物の配合>
各実施例および各比較例について表1に示す配合割合で、増ちょう剤、基油、りん系化合物、カルシウム系化合物および炭化水素系ワックスを配合することによって、試験用グリース組成物を調製した。得られた試験用グリース組成物に対して、次に示す評価を行った。評価結果を表1に示す。
(1)増ちょう剤
(原料)
・脂環式アミン(シクロヘキシルアミン)
・芳香族アミン(p―トルイジン)
・脂肪族アミン(ステアリルアミン)
・ジイソシアネート(4,4’-ジフェニルメタンジイソシアネート)
(増ちょう剤)
・脂環式アミン87.5molと脂肪族アミン12.5molとを混合し、ジイソシアネート50molと反応させた。
・芳香族アミン100molとジイソシアネート50molとを反応させた。
(2)基油
・鉱油(40℃動粘度:70mm2/s)
・PAO(40℃動粘度:30mm2/s)
・PAO(40℃動粘度:63mm2/s)
・エステル(ペンタエリスリトールエステル 40℃動粘度:30mm2/s)
(3)添加剤
・過塩基性カルシウムスルホネート(Chemtura Corpration社製「BRYTON C-400C」、一般式(B)のR1中のアルキル部分の炭素数が主に10~16である過塩基性のアルキルベンゼンスルホン酸のカルシウム塩(塩基価:405)。この中は、アルキル部分の炭素数が10~16で無いものや構造が特定できないアルキルベンゼンスルホン酸のカルシウム塩も含まれる。過塩基性カルシウムスルホネートは、カルシウムスルホネートと炭酸カルシウムとを含む。)
・ホスファイト(城北化学工業社製「JP-260」)
・アミンホスフェート(R.T.Vanderbilt社製「Vanlube 672」)
・ZnDTC(R.T.Vanderbilt社製「Vanlube AZ」)
・炭化水素系ワックス(ポリエチレンワックス、クラリアントジャパン株式会社社製「LICOWAX PE 190 POWDER」)
・ステアリン酸Li
40℃の動粘度が30mm2/sのポリ-α-オレフィン(PAO)と40℃の動粘度が30mm2/sのペンタエリスリトールエステルを90:10の質量比で混合して第1の混合した油とした。第1の混合した油の40℃における動粘度は30mm2/sである。第1の混合した油の-30℃における動粘度は2450mm2/sである。前記第1の混合した油の一部に、4,4’-ジフェニルメタンジイソシアネートを配合し、撹拌しながら70~80℃まで加熱、溶解し、第1の混合物とした。一方、前記第1の混合した油の一部にシクロヘキシルアミンおよびステアリルアミンを87.5:12.5のモル比で配合し、撹拌しながら70~80℃まで加熱、溶解し、第2の混合物とした。次に、第1の混合物の温度と第2の混合物の温度とをそれぞれ維持しつつ第2の混合物を第1の混合物に加えて攪拌し、昇温させ、最初に撹拌を続けながら100~110℃で30分間維持して反応させ、次いで撹拌を続けながら160~170℃まで昇温したのち冷却し、第1の生成物を得た。冷却後、第1の生成物に最終的にグリース組成物の2.0質量%となるよう過塩基性カルシウムスルホネートを、グリース組成物の1.0質量%となるようアミンホスフェートを、また第1の混合した油の一部にポリエチレンワックスを添加して120~130℃まで撹拌しながら加熱、溶解し、そのまま撹拌を続けながら室温まで冷却して半固体状となったワックス溶解物を、最終的にポリエチレンワックスがグリース組成物の1.0質量%となるようポリエチレンワックスを、さらに、ちょう度を調整するために第1の混合した油の一部を、添加し、3本ロールミルで混練し、実施例1のグリース組成物を得た。実施例1のグリース組成物の増ちょう剤は式(C)に示すジウレアである。
40℃の動粘度が30mm2/sのポリ-α-オレフィン(PAO)と40℃の動粘度が63mm2/sのポリ-α-オレフィン(PAO)、40度の動粘度が30mm2/sのペンタエリスリトールエステルをそれぞれ25:65:10の質量比で混合して第2の混合した油とした。第2の混合した油の40℃における動粘度は50mm2/sである。第2の混合した油の-30℃における動粘度は4820mm2/sである。前記第2の混合した油の一部に、4,4’-ジフェニルメタンジイソシアネートを配合し、撹拌しながら70~80℃まで加熱、溶解し、第3の混合物とした。一方、前記混合した油の一部にシクロヘキシルアミンおよびステアリルアミンを87.5:12.5のモル比で配合し、撹拌しながら70~80℃まで加熱、溶解し、第4の混合物とした。次に、第3の混合物の温度と第4の混合物の温度とをそれぞれ維持しつつ第4の混合物を第3の混合物に加えて攪拌し、昇温させ、最初に撹拌を続けながら100~110℃で30分間維持して反応させ、次いで撹拌を続けながら160~170℃まで昇温したのち冷却し、第2の生成物を得た。冷却後、第2の生成物に最終的にグリース組成物の2.0質量%となるよう過塩基性カルシウムスルホネートを、グリース組成物の1.0質量%となるようアミンホスフェートを、また第2の混合した油の一部にポリエチレンワックスを添加して120~130℃まで撹拌しながら加熱、溶解し、そのまま撹拌を続けながら室温まで冷却して半固体状となったワックス溶解物を、最終的にポリエチレンワックスがグリース組成物の1.0質量%となるようポリエチレンワックスを、さらに、ちょう度を調整するために第2の混合した油の一部を、添加し、3本ロールミルで混練し、実施例2のグリース組成物を得た。実施例2のグリース組成物の増ちょう剤は式(D)に示すジウレアである。
40℃の動粘度が30mm2/sのポリ-α-オレフィン(PAO)と40℃の動粘度が30mm2/sのペンタエリスリトールエステルを90:10の質量比で混合して第3の混合した油とした。第3の混合した油の40℃における動粘度は30mm2/sである。第3の混合した油の-30℃における動粘度は2450mm2/sである。前記第3の混合した油の一部に、4,4’-ジフェニルメタンジイソシアネートを配合し、撹拌しながら70~80℃まで加熱、溶解し、第5の混合物とした。一方、前記第3の混合した油の一部にシクロヘキシルアミンおよびステアリルアミンを87.5:12.5のモル比で配合し、撹拌しながら70~80℃まで加熱、溶解し、第6の混合物とした。次に、第5の混合物の温度と第6の混合物の温度とをそれぞれ維持しつつ第6の混合物を第5の混合物に加えて攪拌し、昇温させ、最初に撹拌を続けながら100~110℃で30分間維持して反応させ、次いで撹拌を続けながら160~170℃まで昇温したのち冷却し、第3の生成物を得た。冷却後、第3の生成物に最終的にグリース組成物の2.0質量%となるよう過塩基性カルシウムスルホネートを、グリース組成物の1.0質量%となるようホスファイトを、また第3の混合した油の一部にポリエチレンワックスを添加して120~130℃まで撹拌しながら加熱、溶解し、そのまま撹拌を続けながら室温まで冷却して半固体状となったワックス溶解物を、最終的にポリエチレンワックスがグリース組成物の1.0質量%となるようポリエチレンワックスを、さらに、ちょう度を調整するための第3の混合した油の一部を、添加し、3本ロールミルで混練し、実施例3のグリース組成物を得た。実施例3のグリース組成物の増ちょう剤は式(E)に示す増ちょう剤である。
40℃の動粘度が70mm2/sの鉱油に、4,4’-ジフェニルメタンジイソシアネートを配合し、撹拌しながら70~80℃まで加熱、溶解し、第7の混合物とした。前記鉱油は-30℃において固化する。一方、前記鉱油にp-トルイジンを配合し、撹拌しながら70~80℃まで加熱、溶解し、第8の混合物とした。次に、第7の混合物の温度と第8の混合物の温度とをそれぞれを維持しつつ第8の混合物を第7の混合物に加えて攪拌し、昇温させ、最初に撹拌を続けながら100~110℃で30分間反応させ、次いで撹拌を続けながら160~170℃まで昇温したのち冷却し、第4の生成物を得た。冷却後、第4の生成物に最終的にグリース組成物の1.0質量%となるようZnDTC(亜鉛ジチオカーバメート)を、また、ちょう度を調整するための鉱油を添加し、3本ロールミルで混練し、比較例1のグリース組成物を得た。比較例1のグリース組成物の増ちょう剤は式(F)に示すジウレアである。
40℃の動粘度が30mm2/sであって-30℃の動粘度が4510mm2/sであるペンタエリスリトールエステルに、4,4’-ジフェニルメタンジイソシアネートを配合し、撹拌しながら70~80℃まで加熱、溶解し、第9の混合物とした。一方、前記ペンタエリスリトールエステルにシクロヘキシルアミンおよびステアリルアミンを87.5:12.5のモル比で配合し、撹拌しながら70~80℃まで加熱、溶解し、第10の混合物とした。次に、第9の混合物の温度と第10の混合物の温度とをそれぞれを維持しつつ第10の混合物を第9の混合物に加えて攪拌し、昇温させ、最初に撹拌を続けながら100~110℃で30分間維持して反応させ、次いで撹拌を続けながら160~170℃まで昇温したのち冷却し、第5の生成物を得た。冷却後、第5の生成物に最終的にグリース組成物の2.0質量%となるよう過塩基性カルシウムスルホネートを、グリース組成物の1.0質量%となるようアミンホスフェートを、グリース組成物の1.0質量%となるようステアリン酸Liを、また、ちょう度を調整するためのペンタエリスリトールエステルを添加し、3本ロールミルで混練し、比較例2のグリース組成物を得た。比較例2のグリース組成物の増ちょう剤は式(G)に示すジウレアである。
40℃の動粘度が30mm2/sであって-30℃の動粘度が2320mm2/sであるポリ-α-オレフィン(PAO)に、4,4’-ジフェニルメタンジイソシアネートを配合し、撹拌しながら70~80℃まで加熱、溶解し、第11の混合物とした。一方、前記40℃の動粘度が30mm2/sのPAOにシクロヘキシルアミンおよびステアリルアミンを87.5:12.5のモル比で配合し、撹拌しながら70~80℃まで加熱、溶解し、第12の混合物とした。次に、第11の混合物の温度と第12の混合物の温度とをそれぞれ維持しつつ第12の混合物を第11の混合物に加えて攪拌し、昇温させ、最初に撹拌を続けながら100~110℃で30分間維持して反応させ、次いで撹拌を続けながら160~170℃まで昇温したのち冷却し、第6の生成物を得た。冷却後、第6の生成物に最終的にグリース組成物の2.0質量%となるよう過塩基性カルシウムスルホネートを、また、ちょう度を調整するための前記40℃の動粘度が30mm2/sのPAOを添加し、3本ロールミルで混練し、比較例3のグリース組成物を得た。比較例3のグリース組成物の増ちょう剤は式(H)に示すジウレアである。
(1)軸受トルクの測定
各実施例および各比較例で得られたグリース組成物2gを転がり軸受(6204)に封入し、回転速度4000rpm、無負荷、室温の条件下で回転させ、回転0.5h後のトルク値を測定した。評価結果は、比較例1のトルク値を基準値(=1)とし、その基準値に対する相対値で示している。
(2)摩擦係数の測定
各実施例および各比較例で得られたグリース組成物を往復動すべり摩擦試験機にて、面圧1.7GPa、振幅1.5mm、周波数50Hz、雰囲気温度40℃の条件下で摩擦係数を測定した。測定時間は10分間とし、最後の1分間の摩擦係数の平均値を測定値とした。
(3)焼付試験
各実施例および各比較例で得られたグリース組成物1.8gを転がり軸受(6204)に封入し、回転速度10000rpm、アキシャル荷重(Fa)=67N、ラジアル荷重(Fr)=67N、および軸受温度=150℃の条件下で回転させ、焼付きに至るまでの時間を測定した。評価結果は、比較例1の焼付きまでの時間を基準値(=1)とし、その基準値に対する相対値で示している。なお、実施例1~3および比較例3については、表1に記載の時間(相対値)が経過しても焼付きが起きなかったので、装置を停止した。
(4)剥離寿命試験1
各実施例および各比較例で得られたグリース組成物20gを転がり四球試験にて、JIS SUJ2 で形成された上球にΦ15.88、JIS SUJ2 で形成された下球にΦ15を用い、球間の接触面圧を6.5GPaとし、加熱をせず室温の条件下で回転させ、剥離に至るまでの時間を測定した。評価結果は、比較例1の剥離までの時間を基準値(=1)とし、その基準値に対する相対値で示している。
(5)剥離寿命試験2
また、別の剥離寿命試験として、各実施例および各比較例で得られたグリース組成物14gを転がり軸受(DAC4378)に封入し、回転速度300rpm、アキシャル荷重(Fa)=8kN、ラジアル荷重(Fr)=8kN、室温の条件下で回転させ、剥離に至るまでの時間を測定した。評価結果は、比較例1の焼付きまでの時間を基準値(=1)とし、その基準値に対する相対値で示している。
(6)低温フレッチング試験
各実施例および各比較例で得られたグリース組成物14gを転がり軸受(DAC4378)に封入し、その軸受を、図4に示すフレッチング試験機にセットした。そして、振動数=4Hz、アキシャル荷重(Fa)=±1.4kN、ラジアル荷重(Fr)=5.5±4.4kN、および軸受温度=-40℃の条件下でアキシャル荷重とラジアル荷重を上記の荷重の振幅で振るのを1サイクルとして1,000,000サイクル揺動させ、軸受の軌道面に生じたフレッチング摩耗の深さを測定した。評価結果は、軌道面に生じた最大の摩耗深さの比を示している。
Claims (10)
- 基油と、増ちょう剤と、添加剤とを含有するグリース組成物であって、
前記基油は合成油を含み、
前記増ちょう剤はウレア基を有する化合物を含み、
前記添加剤は、りん系化合物、カルシウム系化合物および炭化水素系ワックスを含む、
グリース組成物。 - 前記基油の-30℃における動粘度が、5000mm2/s以下である、
請求項1または2に記載のグリース組成物。 - 前記基油の40℃における動粘度が、20~50mm2/sである、
請求項1~3のいずれか一項に記載のグリース組成物。 - 前記りん系化合物は、アミンホスフェートであり、
前記アミンホスフェートの含有量が、前記グリース組成物の0.05~5質量%である、
請求項1~4のいずれか一項に記載のグリース組成物。 - 前記カルシウム系化合物は、過塩基性カルシウムスルホネートであり、
前記過塩基性カルシウムスルホネートの塩基価が、50~500mgKOH/gであり、
前記過塩基性カルシウムスルホネートの含有量が、前記グリース組成物の0.05~5質量%である、
請求項1~5のいずれか一項に記載のグリース組成物。 - 前記炭化水素系ワックスは、ポリエチレンワックスであり、
前記ポリエチレンワックスの含有量が、前記グリース組成物の0.05~5質量%である、
請求項1~6のいずれか一項に記載のグリース組成物。 - 前記合成油は、合成炭化水素油およびエステル油からなる混合した油であり、
前記エステル油の割合が、前記混合した油の5~15質量%である、
請求項1~7のいずれか一項に記載のグリース組成物。 - 前記ウレア基を有する化合物の含有量が、前記グリース組成物の5~15質量%である、
請求項1~8のいずれか一項に記載のグリース組成物。 - 請求項1~9のいずれか一項に記載のグリース組成物が封入された、ハブユニット。
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2016
- 2016-09-28 BR BR112019006169A patent/BR112019006169A2/pt not_active Application Discontinuation
- 2016-09-28 JP JP2018541796A patent/JP7050689B2/ja active Active
- 2016-09-28 WO PCT/JP2016/078746 patent/WO2018061134A1/ja active Application Filing
- 2016-09-28 US US16/337,134 patent/US11421176B2/en active Active
- 2016-09-28 DE DE112016007278.3T patent/DE112016007278B4/de active Active
- 2016-09-28 KR KR1020197008824A patent/KR102252297B1/ko active IP Right Grant
- 2016-09-28 CN CN201680089593.0A patent/CN109790483A/zh active Pending
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2021
- 2021-03-16 JP JP2021042569A patent/JP7042375B2/ja active Active
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JP4566909B2 (ja) * | 2003-03-11 | 2010-10-20 | 日本精工株式会社 | 樹脂潤滑用グリース組成物及び電動パワーステアリング装置 |
JP2014118467A (ja) * | 2012-12-14 | 2014-06-30 | Kyodo Yushi Co Ltd | 低温フレッチング改善グリース組成物 |
JP2016050234A (ja) * | 2014-08-29 | 2016-04-11 | 協同油脂株式会社 | グリース組成物 |
Cited By (13)
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JP2018203999A (ja) * | 2017-06-07 | 2018-12-27 | コスモ石油ルブリカンツ株式会社 | 転がり軸受用グリース組成物 |
JP7166068B2 (ja) | 2018-03-27 | 2022-11-07 | Ntn株式会社 | グリース封入転がり軸受 |
JP2019172760A (ja) * | 2018-03-27 | 2019-10-10 | Ntn株式会社 | グリース組成物およびグリース封入転がり軸受 |
JP7297731B2 (ja) | 2018-09-21 | 2023-06-26 | ミネベアミツミ株式会社 | グリース組成物を用いた転がり軸受 |
JP2021046557A (ja) * | 2018-09-21 | 2021-03-25 | ミネベアミツミ株式会社 | グリース組成物を用いた転がり軸受 |
JPWO2020059346A1 (ja) * | 2018-09-21 | 2020-12-17 | ミネベアミツミ株式会社 | グリース組成物を用いた転がり軸受 |
WO2020059346A1 (ja) * | 2018-09-21 | 2020-03-26 | ミネベアミツミ株式会社 | グリース組成物を用いた転がり軸受 |
EP3960840A4 (en) * | 2019-04-26 | 2023-01-25 | NTN Corporation | GREASE COMPOSITION FOR TAPERED ROLLER BEARINGS AND TAPERED ROLLER BEARINGS |
US11851627B2 (en) | 2019-04-26 | 2023-12-26 | Ntn Corporation | Grease composition for tapered roller bearing and tapered roller bearing |
US11855401B2 (en) | 2019-06-27 | 2023-12-26 | Te Connectivity Germany Gmbh | Dispensable grease sealants, method for producing same, crimp connection, method for producing same, and use of the dispensable grease sealants |
JPWO2021251250A1 (ja) * | 2020-06-09 | 2021-12-16 | ||
WO2021251250A1 (ja) * | 2020-06-09 | 2021-12-16 | Nokクリューバー株式会社 | 潤滑剤組成物 |
JP7407933B2 (ja) | 2020-06-09 | 2024-01-04 | Nokクリューバー株式会社 | 潤滑剤組成物 |
Also Published As
Publication number | Publication date |
---|---|
JP7042375B2 (ja) | 2022-03-25 |
KR20190054083A (ko) | 2019-05-21 |
BR112019006169A2 (pt) | 2019-06-18 |
KR102252297B1 (ko) | 2021-05-14 |
US11421176B2 (en) | 2022-08-23 |
DE112016007278T5 (de) | 2019-06-06 |
DE112016007278B4 (de) | 2024-03-14 |
JP7050689B2 (ja) | 2022-04-08 |
JP2021102772A (ja) | 2021-07-15 |
JPWO2018061134A1 (ja) | 2019-07-18 |
CN109790483A (zh) | 2019-05-21 |
US20190218474A1 (en) | 2019-07-18 |
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