WO2017115528A1 - 吸収性物品の液透過性シート用の不織布、並びに当該不織布を液透過性シートとして含む吸収性物品 - Google Patents
吸収性物品の液透過性シート用の不織布、並びに当該不織布を液透過性シートとして含む吸収性物品 Download PDFInfo
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- WO2017115528A1 WO2017115528A1 PCT/JP2016/080735 JP2016080735W WO2017115528A1 WO 2017115528 A1 WO2017115528 A1 WO 2017115528A1 JP 2016080735 W JP2016080735 W JP 2016080735W WO 2017115528 A1 WO2017115528 A1 WO 2017115528A1
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- nonwoven fabric
- fiber
- liquid
- absorbent article
- thermoplastic resin
- Prior art date
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/513—Topsheet, i.e. the permeable cover or layer facing the skin characterised by its function or properties, e.g. stretchability, breathability, rewet, visual effect; having areas of different permeability
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
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- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
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- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/51104—Topsheet, i.e. the permeable cover or layer facing the skin the top sheet having a three-dimensional cross-section, e.g. corrugations, embossments, recesses or projections
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- A—HUMAN NECESSITIES
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- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/51121—Topsheet, i.e. the permeable cover or layer facing the skin characterised by the material
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- A—HUMAN NECESSITIES
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- A61F13/5116—Topsheet, i.e. the permeable cover or layer facing the skin being formed of multiple layers
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- D—TEXTILES; PAPER
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- D—TEXTILES; PAPER
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- D—TEXTILES; PAPER
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
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- D04H1/4282—Addition polymers
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- D—TEXTILES; PAPER
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- D—TEXTILES; PAPER
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
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- D04H1/4326—Condensation or reaction polymers
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- D—TEXTILES; PAPER
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- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
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- D—TEXTILES; PAPER
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Definitions
- the present disclosure relates to a nonwoven fabric for a liquid-permeable sheet of an absorbent article, and an absorbent article including the nonwoven fabric as a liquid-permeable sheet.
- Patent Document 1 includes a hydrophobic fiber and a hydrophilic fiber shorter than the hydrophobic fiber, the hydrophobic fibers are heat-sealed with each other, and at least the hydrophilic fibers.
- the absorbent article described in Patent Document 1 is easy to permeate a large amount of liquid into the absorbent layer, and to be easily retained in the surface layer for a small amount of liquid, and is difficult to give a wet feeling to the wearer's skin.
- An object of the present invention is to provide an absorbent article having a good wearing feeling, and is an invention that mainly focuses on liquid retention.
- the present disclosure makes it difficult for moisture and liquid to permeate from the absorbent body to the space between the absorbent article and the wearer under both non-pressurization and pressurization, and the wearer feels stuffy and rewetting. It is an object to provide a non-woven fabric for a liquid-permeable sheet of an absorbent article that is difficult to absorb.
- the present disclosure is a non-woven fabric for a liquid-permeable sheet of an absorbent article having a thickness direction and a plane direction, and a first surface and a second surface, wherein the non-woven fabric comprises thermoplastic resin fibers and cellulose. At least a portion of which is a cellulosic fiber constituting a plurality of fiber masses, and the nonwoven fabric is in a first region facing the first surface of each of the plurality of fiber masses.
- the present inventors have found a non-woven fabric comprising a plurality of adjacent voids, wherein each of the plurality of fiber masses is not joined to the thermoplastic resin fiber.
- the nonwoven fabric for a liquid-permeable sheet of an absorbent article of the present disclosure transmits moisture and liquid from the absorbent body to the space between the absorbent article and the wearer both under non-pressure and under pressure. It is difficult for the wearer to feel stuffy and rewet.
- FIG. 1 is a developed view of the front side of an absorbent article 1 that includes the nonwoven fabric according to the first embodiment as a liquid-permeable sheet 3.
- FIG. 2 is a partial end view of the II-II end face of FIG.
- FIG. 3 is a partially enlarged view of the liquid-permeable sheet 3 of FIG.
- FIG. 4 is a diagram for explaining a nonwoven fabric 13 according to another embodiment (second embodiment) of the present disclosure.
- FIG. 5 is a perspective view of a shaped nonwoven fabric 113 according to the third embodiment.
- FIG. 6 is a plan view of the shaped nonwoven fabric 113.
- 7 is a cross-sectional view taken along the line VII-VII in FIG. FIG.
- FIG. 8 is a cross-sectional view taken along the line VIII-VIII in FIG. 9 is a cross-sectional view taken along the line IX-IX in FIG. 10 shows the nonwoven fabric No. manufactured in Production Example 1.
- FIG. 1 is an image taken by a three-dimensional measurement X-ray CT apparatus.
- the nonwoven fabric of the present disclosure may include entanglement between the cellulosic fibers constituting the fiber mass and the thermoplastic resin fibers and / or cellulosic fibers constituting the matrix.
- the cellulosic fibers constituting the fiber lump are not fused with the thermoplastic resin fibers and / or cellulosic fibers constituting the matrix, but enter the matrix, or the heat constituting the matrix. Examples include those in which the plastic resin fibers and / or cellulose fibers are not fused with the cellulose fibers constituting the fiber lump and enter the fiber lump.
- thermoplastic resin fibers are the same as in the case of fiber mass and thermoplastic resin fibers. Means "attached” and “fused”.
- a nonwoven fabric for a liquid-permeable sheet of an absorbent article having a thickness direction and a planar direction, and a first surface and a second surface
- the non-woven fabric includes thermoplastic resin fibers and cellulosic fibers, at least a part of which includes cellulosic fibers forming a plurality of fiber masses
- the nonwoven fabric comprises a plurality of voids adjacent to the first region facing the first surface of each of the plurality of fiber masses, Each of the plurality of fiber masses is not joined to the thermoplastic resin fiber,
- the said nonwoven fabric characterized by the above-mentioned.
- the nonwoven fabric includes a fiber lump of cellulosic fibers and a gap adjacent to the first region of the fiber lump, the fiber lump permeates the nonwoven fabric under non-pressurized pressure such as body pressure. Then, moisture that is about to be discharged from the absorbent body into the space between the absorbent article and the wearer is absorbed and held in a concentrated manner (spot-like) through the gap, so that the plane direction of the nonwoven fabric In the above, the area of the moisture-holding portion can be reduced (spot-like), and the moisture transmitted from the absorbent body through the nonwoven fabric and discharged into the space between the absorbent article and the wearer The amount of can be reduced.
- the voids are compressed preferentially over the fiber mass, so that the fiber mass penetrates the nonwoven fabric, and from the absorbent body, the absorbent article, and the wearer.
- Moisture that is about to be discharged into the space between the two is absorbed and held in a concentrated manner (spot-like) through the remaining voids, so that the area of the moisture holding portion is reduced in the plane direction of the nonwoven fabric.
- the amount of moisture that can pass through the nonwoven fabric and is discharged from the absorbent body to the space between the absorbent article and the wearer can be reduced.
- the non-woven fabric absorbs the liquid that is going to be discharged from the absorbent body into the space between the absorbent article and the wearer when the fiber mass of cellulosic fibers penetrates the non-woven fabric under no pressure. Hold.
- the fiber lump is not bonded to the thermoplastic resin fiber, and the fiber lump can move mainly in the thickness direction (toward the first surface) in the gap portion. In addition, it is difficult to hold the state in contact with the thermoplastic resin fiber for a long time, and the liquid held by the fiber lump is not easily returned to the wearer side through the thermoplastic resin fiber.
- the voids are compressed preferentially over the fiber lump under pressure, so that the fiber lump is not easily crushed and the liquid held by the fiber lump is difficult to be pushed out of the fiber lump. .
- the fiber lump is not joined to the thermoplastic resin fiber, the liquid pushed out from the fiber lump is difficult to return to the wearer side through the thermoplastic resin fiber. Accordingly, the non-woven fabric is less likely to transmit liquid from the absorbent body to the space between the absorbent article and the wearer under non-pressurization and pressurization, and the wearer does not feel rewetting.
- the outer edge of the void is outside the outer edge of the fiber lump, and the fiber lump is from the entire first region, through the void, from the absorbent body, the absorbent article, and the wearer.
- Moisture that is about to be discharged into the space between the absorbent can be absorbed and retained, so that the moisture that passes through the nonwoven fabric and is discharged from the absorbent body into the space between the absorbent article and the wearer. The amount can be reduced. Therefore, the non-woven fabric does not easily transmit moisture, which is a gas, from the absorbent body to the space between the absorbent article and the wearer under non-pressurization and pressurization, and the wearer is less likely to feel stuffy.
- the nonwoven fabric since the outer edge of the void portion is outside the outer edge of the fiber mass, the fiber mass can easily move in the thickness direction (toward the first surface) in the void portion, under pressure and without application. In both of the reductions, the liquid retained by the fiber mass is difficult to return to the wearer side through the thermoplastic resin fibers. Accordingly, the non-woven fabric is less likely to transmit liquid from the absorbent body to the space between the absorbent article and the wearer under non-pressurization and pressurization, and the wearer does not feel rewetting.
- the non-woven fabric further includes a gap portion adjacent to the second region facing the second surface of at least a part of the plurality of fiber lumps, so that under no pressure, the fiber lumps are separated from the first region and the second region.
- the moisture that is about to be discharged from the absorbent body to the space between the absorbent article and the wearer can be absorbed and held through the gap, so that the nonwoven fabric can be permeated through the absorbent body.
- the amount of moisture discharged into the space between the absorbent article and the wearer can be reduced.
- the non-woven fabric absorbs and retains moisture that permeates the non-woven fabric and is about to be exhausted from the absorbent body to the space between the absorbent article and the wearer through a void that tends to remain. Therefore, it is possible to reduce the amount of moisture that passes through the nonwoven fabric and is discharged from the absorbent body to the space between the absorbent article and the wearer. Therefore, the non-woven fabric does not easily transmit moisture, which is a gas, from the absorbent body to the space between the absorbent article and the wearer under non-pressurization and pressurization, and the wearer is less likely to feel stuffy.
- the nonwoven fabric further includes a gap portion adjacent to the second region facing the second surface of at least a part of the plurality of fiber masses, so that the fiber mass has a thickness direction (the first surface and the first surface inside the void portion).
- the liquid held by the fiber mass is transmitted along the thermoplastic resin fiber and hardly returns to the wearer side under both pressure and non-pressure. Accordingly, the non-woven fabric is less likely to transmit liquid from the absorbent body to the space between the absorbent article and the wearer under non-pressurization and pressurization, and the wearer does not feel rewetting.
- the fiber mass is present in a layer other than the skin side layer of the nonwoven fabric, the liquid absorbed and held in the fiber mass of the cellulosic fiber is less likely to come into contact with the wearer's skin, Wearers are less likely to feel discomfort.
- the non-woven fabric has a plurality of projecting portions projecting in the direction from the first surface to the second surface on the second surface, and a plurality of indentations in the direction from the second surface to the first surface in the first surface.
- the nonwoven fabric according to any one of aspects 1 to 10, wherein each of the plurality of protrusions and each of the plurality of depressions overlaps in the thickness direction. .
- the nonwoven fabric Since the nonwoven fabric has a plurality of depressions that are depressed on the second surface, a separation region is formed between the depression on the second surface and the absorber when used as a liquid-permeable sheet. Is done. Accordingly, when the liquid absorbed and retained in the absorbent body is released from the absorbent body as moisture by evaporation or the like, the moisture is absorbed and retained by the cellulose-based fibers of the nonwoven fabric, particularly the fiber mass, and the fiber mass. In order to keep the gap in the gap and the separation area in a moisture state (that is, to make the gap and the separation area in a high humidity state), the moisture (gas phase) in the separation area and the absorber are retained. A state like a vapor-liquid equilibrium is formed with the liquid (liquid phase) that is present, and further release of moisture from the absorber is suppressed. Therefore, the wearer is less likely to feel stuffiness.
- Each of the plurality of protruding portions constitutes a flange extending in one direction
- the non-woven fabric includes a plurality of groove portions having a groove bottom portion between the adjacent flange portions, Each of the plurality of groove portions is a plurality of recesses that are intermittently arranged in the one direction at the groove bottom portion and are recessed from the first surface to the second surface, each of which has a bottom portion.
- a separation region can be formed between the liquid-permeable sheet and the absorber.
- a separation region can be formed between the recessed portion and the absorbent body.
- the shape of the nonwoven fabric is likely to return to its original shape under non-pressurization, and the separated region is easily restored. . Therefore, the wearer is less likely to feel stuffiness over a longer time than the nonwoven fabric of aspect 11.
- An absorbent article comprising a liquid permeable sheet, a liquid impermeable sheet, and an absorbent body therebetween,
- the liquid permeable sheet is the nonwoven fabric according to any one of aspects 1 to 12. The above absorbent article.
- the absorbent article since the nonwoven fabric has the above-described effect, the absorbent article is exposed to moisture from the absorbent body to the space between the absorbent article and the wearer under both non-pressure and pressure. In addition, it is difficult for the liquid to permeate, and it is difficult for the wearer to feel stuffiness and rewet.
- FIG. 1 is an exploded view of an absorbent article 1 including a nonwoven fabric according to one embodiment (first embodiment) of the present disclosure as a liquid-permeable sheet 3, specifically, a front side of a tape-type disposable diaper. It is.
- FIG. 2 is a partial end view of the II-II end face of FIG.
- FIG. 3 is a partially enlarged view of the vicinity of the liquid-permeable sheet 3 in FIG.
- FIG. 1 is an exploded view of an absorbent article 1 including a nonwoven fabric according to one embodiment (first embodiment) of the present disclosure as a liquid-permeable sheet 3, specifically, a front side of a tape-type disposable diaper.
- FIG. 2 is a partial end view of the II-II end face of FIG.
- FIG. 3 is a partially enlarged view of the vicinity of the liquid-permeable sheet 3 in FIG.
- FIG. 1 is an exploded view of an absorbent article 1 including a nonwoven fabric according to one embodiment (first embodiment) of the present disclosure as a
- thermoplastic resin fiber 19 is a figure for demonstrating typically the relationship between the thermoplastic resin fiber 19, the fiber lump 23 of the cellulosic fiber 21, the space
- the absorbent article 1 includes a liquid permeable sheet 3, a liquid impermeable sheet 5, and an absorbent body 7 between the liquid permeable sheet 3 and the liquid impermeable sheet 5.
- the absorbent article 1 has a longitudinal direction L and a width direction W.
- the absorbent article 1 includes a pair of leak-proof walls 201 including the elastic member 203 and fixing for fixing the leak-proof walls 201 to the liquid-permeable sheet 3.
- the portion 205, the elastic member 207, the tape fastener 209, and the like are included, but these are well-known in the art, and thus description thereof is omitted.
- the liquid-permeable sheet 3 is a skin contact surface 9 that is in contact with the skin of the wearer and a surface opposite to the skin contact surface 9, and the wearer's clothing is more than the skin contact surface 9. And a clothing side surface 11 disposed on the side.
- the nonwoven fabric 13 constituting the liquid permeable sheet 3 has a thickness direction T and a planar direction P, and a first surface 15 and a second surface 17, and the first surface 15 is a liquid
- the clothing side surface 11 of the permeable sheet 3 is formed, and the second surface 17 forms the skin contact surface 9 of the liquid permeable sheet 3.
- the nonwoven fabric 13 includes thermoplastic resin fibers 19 and cellulosic fibers 21, the cellulosic fibers 21 form a plurality of fiber masses 23, and the plurality of fiber masses 23 are in the matrix of the thermoplastic resin fibers 19. In other words, a plurality of fiber masses 23 are dispersed in a matrix of thermoplastic resin fibers 19.
- the nonwoven fabric 13 also includes a plurality of gaps 27 adjacent to the first region 25 facing the first surface 15 of each of the plurality of fiber masses 23.
- the fiber mass 23, specifically, the cellulosic fiber 21 constituting the fiber mass 23 is not joined to the thermoplastic resin fiber 19 constituting the matrix.
- the outer edge EE 1 of the void portion 27 in the plane direction P exists outside the outer edge EE 2 of the fiber mass 23 in the plane direction P.
- the fiber mass 23 can absorb and hold moisture that is about to be discharged from the absorbent body 7 to the inside of the absorbent article 1 from the entire first region 25 through the gap 27. Therefore, the amount of moisture that permeates the liquid-permeable sheet 3 (nonwoven fabric 13) and is discharged from the absorbent body 7 to the inside of the absorbent article 1 can be reduced.
- the liquid-permeable sheet 3 (nonwoven fabric 13) is hard to transmit moisture, which is a gas, from the absorbent body 7 through the liquid-permeable sheet 3 to the inside of the absorbent article 1 under no pressure and under pressure. People do not feel stuffy.
- the liquid-permeable sheet 3 (nonwoven 13), the outer edge EE 1 void portion 27, since the outside of the outer edge EE 2 of fiber mass 23, the fiber masses 23, the thickness direction T of the gap portion 27 It is easy to move (toward the first surface), and the liquid retained by the fiber mass 23 is less likely to return to the wearer side through the thermoplastic resin fibers 19 under both pressure and non-pressure. Therefore, the liquid-permeable sheet 3 (nonwoven fabric 13) hardly permeates the liquid from the absorber 7 side to the wearer side under non-pressurization and under pressure, and the wearer does not feel rewetting.
- the liquid-impermeable sheet 5 has moisture permeability. By doing so, the moisture inside the absorbent article 1 can be discharged through the liquid-impermeable sheet 5, so the moisture inside the absorbent article 1 and the absorbent article 1 and the wearer It is possible to reduce moisture remaining on the surface.
- FIG. 4 is a view for explaining a nonwoven fabric 13 according to another embodiment (second embodiment) of the present disclosure, and is an end view corresponding to FIG. 3.
- 4 is also a diagram for schematically explaining the relationship between the thermoplastic resin fiber 19, the fiber mass 23 of the cellulosic fiber 21, the gap 27, and the like, as in FIG. 3, and the present disclosure is limited. It is not intended to be construed as a general interpretation.
- the nonwoven fabric 13 according to the second embodiment further includes a gap portion 27 adjacent to the second region 26 facing each of the second surfaces 17 of the nonwoven fabric 13 of each of the plurality of fiber masses 23. Specifically, in each fiber mass 23, the gap portion 27 adjacent to the first region 25 and the gap portion 27 adjacent to the second region 26 are connected. Since other parts are the same as those of the nonwoven fabric according to the first embodiment, description thereof is omitted.
- the nonwoven fabric 13 has a single layer structure
- the nonwoven fabric of this indication is a multilayer structure, for example, the skin side layer which has a skin contact surface, and the skin side
- Three layers of a two-layer structure with a clothing side layer arranged on the clothing side of the layer, a skin side layer having a skin contact surface, a clothing side layer arranged on the clothing side, and an intermediate layer therebetween Can have a structure.
- the nonwoven fabric itself has a multilayer structure, the web before forming the nonwoven fabric has a multilayer structure, and the like.
- the fiber mass of cellulosic fibers is preferably not contained in the skin side layer but in a layer other than the skin side layer.
- the fiber mass of cellulosic fibers is not included in the skin side layer but is included in the clothing side layer. It is preferable.
- the nonwoven fabric of the present disclosure has a three-layer structure of a skin side layer, an intermediate layer, and a clothing side layer, the fiber mass of cellulosic fibers is not included in the skin side layer, and the intermediate layer and / or the clothing side layer It is preferable that it is contained in.
- the fiber lump is difficult to separate from the nonwoven fabric.
- the liquid absorbed and held in the fiber mass of the cellulosic fiber is less likely to contact the wearer's skin, the wet state is hardly perceived by the wearer, and the wearer is less likely to feel uncomfortable.
- the skin side layer of the nonwoven fabric of the present disclosure does not contain cellulosic fibers, cellulosic fibers such as cotton can be prevented from being reduced in touch, flexibility, etc., and the nonwoven fabric of the present disclosure is excellent. It can have a soft touch and flexibility.
- the nonwoven fabric 13 is a flat nonwoven fabric in which both the 1st surface 15 and the 2nd surface 17 are flat
- the nonwoven fabric of this indication has the shaping structure. It may be a shaped nonwoven fabric.
- the nonwoven fabric of the present disclosure is a shaped nonwoven fabric having a shaped structure
- the nonwoven fabric projects in the direction from the first surface to the second surface (projects on the second surface), a plurality of Each of the plurality of protrusions, and a plurality of depressions, each of which is recessed in the direction from the second surface to the first surface (depression in the first surface).
- the nonwoven fabric of the present disclosure is a shaped nonwoven fabric having a shaped structure
- the nonwoven fabric projects in the direction from the first surface to the second surface (projects on the second surface), a plurality of Each of the plurality of protrusions, and a plurality of depressions, each of which is recessed in the direction from the second surface to the first surface (depression in the first surface).
- the recess is between the absorber and the absorber.
- the above-described separation region can be formed.
- FIGS. 5 to 9 illustrate a shaped nonwoven fabric 113 and an absorbent article 101 including the shaped nonwoven fabric 113 as the liquid permeable sheet 103 according to another embodiment (third embodiment) of the present disclosure. It is a figure for doing.
- FIG. 5 is a perspective view of a shaped nonwoven fabric 113 according to the third embodiment.
- FIG. 6 is a plan view of the shaped nonwoven fabric 113.
- 7 is a cross-sectional view taken along the line VII-VII in FIG.
- FIGS. 7 to 9 show the absorbent article 101.
- FIG. 5 is a perspective view of a shaped nonwoven fabric 113 according to the third embodiment.
- FIG. 6 is a plan view of the shaped nonwoven fabric 113.
- 7 is
- the shaped nonwoven fabric 113 has a three-layer structure of a skin side layer 113a, a clothing side layer 113c, and an intermediate layer 113b between the skin side layer 113a and the clothing side layer 113c.
- the skin side layer 113a is formed from thermoplastic resin fibers
- each of the intermediate layer 113b and the clothing side layer 113c is a thermoplastic resin fiber and a cellulosic fiber, at least a part of which includes a plurality of fiber masses. And constituting cellulosic fibers.
- the shaped nonwoven fabric 113 (liquid permeable sheet 103) has a first surface 115 that constitutes a surface on the absorber 107 side, and a second surface 117 that constitutes a skin contact surface.
- each of the plurality of projecting portions protrudes from the first surface 115 toward the second surface 117 on the second surface 117 and extends in one direction D O.
- the shaped nonwoven fabric 113 includes a plurality of indentations 130 that are indented in the direction from the second surface 117 to the first surface 115 along the flange 129 on the first surface 115. Note that each of the plurality of flange portions 129 and the plurality of recess portions 130 overlap in the thickness direction T of the shaped nonwoven fabric 113.
- the shaped nonwoven fabric 113 includes a plurality of groove portions 131 each having a groove bottom portion 133 between two flange portions 129 adjacent to each other in the other direction D A orthogonal to the one direction D O.
- Each of the plurality of grooves 131, the groove bottom portion 133 is intermittently disposed in one direction D o, from the second surface is recessed in the direction of the first surface, a plurality of recesses 135, each bottom 137 It has what has.
- Each of the plurality of concave portions 135 includes a bottom portion 137 and a peripheral wall portion 139 connecting the groove bottom portion 133 and the bottom portion 137.
- the peripheral wall part 139 is partitioned into a pair of first peripheral wall parts 141 arranged along one direction D O and a pair of second peripheral wall parts 142 arranged along the other direction D A.
- Each of the pair of first peripheral wall portions 141 arranged along the one direction D O includes a hole portion 143 penetrating from the first surface 115 to the second surface 117.
- the bottom 137 has the highest fiber density among the shaped nonwoven fabric 113. By doing so, the moisture (gas) and liquid released from the absorber are captured by the bottom portion 137 having a high fiber density, and the moisture (gas) and liquid released from the absorber are transferred from the absorber 107 to the liquid permeation. It becomes difficult to shift to the wearer side beyond the bottom portion 137 of the adhesive sheet 103 (shaped nonwoven fabric 113).
- the liquid-permeable sheet 103 (shaped nonwoven fabric 113) has a separation region 145 between the absorbent body 107 and the liquid-permeable sheet 103 (shaped nonwoven fabric 113). Specifically, the liquid-permeable sheet 103 (shaped nonwoven fabric 113) has a separation region 145 between the recess 130 and the absorber 107. Therefore, when the liquid absorbed and held in the absorbent body 107 is released from the absorbent body 107 as moisture by evaporation or the like to the wearer side, the intermediate layer of the liquid-permeable sheet 103 (shaped nonwoven fabric 113).
- the cellulosic fibers (not shown) included in 113b and the clothing side layer 113c absorb and retain the moisture, and keep the moisture in the separated region 145 (that is, the separated region 145 is in a high humidity state). Therefore, a state like gas-liquid equilibrium is formed between the moisture (gas phase) in the separation region 145 and the liquid (liquid phase) absorbed and held in the absorber 107, and the absorber 107 Release of the above moisture can be suppressed. Therefore, the wearer is less likely to feel stuffiness.
- the recess 130 is not joined to the absorbent body 107, and the portion on the first surface 115 side of the groove 131 is attached to the absorbent body 107 with an adhesive ( (Not shown).
- the part by the side of the 1st surface 115 of the groove bottom part 133 of the groove part 131 is joined to the absorber 107 with the adhesive agent (not shown).
- the liquid permeable sheet 103 (shaped nonwoven fabric 113) has a curved shape protruding toward the second surface 117 at the flange portion 129, and protrudes toward the first surface 115 at the groove portion 131. It has a curved shape. That is, the shaped nonwoven fabric has a substantially wavy cross section in which the irregularities are alternately repeated in the other direction D A.
- the shaped structure includes not only the overlapping region overlapping the absorbent body and the thickness direction of the absorbent article, but also the absorbent body and the absorbent article. You may have in the non-overlapping area
- the pitch of the flange 129 in the other direction D A is preferably 0.25 to 5.0 mm, more preferably 0.5 to 3.0 mm, and even more preferably 0.75 to 2.0 mm.
- the pitch is less than 0.25 mm, the shaping structure of the shaped nonwoven fabric is too fine, and the contact area between the shaped nonwoven fabric and the wearer's skin cannot be reduced so much, and shaping is performed. The touch of the formed nonwoven fabric may be reduced.
- the pitch exceeds 5.0 mm, it becomes difficult to obtain a soft touch utilizing the shaping structure.
- the height from the groove bottom 133 of the groove 131 to the top of the flange 129 is preferably 0.25 to 5.0 mm, more preferably 0.5 to 3.0 mm. , And more preferably 0.75 to 2.0 mm.
- the height is less than 0.25 mm, the protrusion of the heel portion is small, and it is difficult to obtain a soft touch utilizing the shaped structure.
- the height exceeds 5.0 mm, the protrusion of the heel portion is large. It becomes difficult to obtain a soft touch.
- the depth of the recess 135, that is, the distance from the groove bottom 133 of the groove 131 to the bottom 137 of the recess 135 is preferably 0.05 to 2.0 mm, more preferably 0.075 to 1.5 mm, and even more preferably. Is 0.1 to 1.0 mm. If the distance is less than 0.05 mm, it is difficult to ensure the rigidity of the bottom 137, and the strength in the thickness direction of the nonwoven fabric tends to be insufficient. On the other hand, when the distance exceeds 2.0 mm, the strength in the thickness direction of the shaped nonwoven fabric tends to be insufficient.
- the shaped nonwoven fabric 113 according to the third embodiment is arranged in a specific shaped structure, that is, a plurality of groove portions 129 having a plurality of flange portions 129 and a groove bottom portion 133, and intermittently arranged in each groove bottom portion 133. Since it has a structure including a plurality of recessed portions 135, the force in the thickness direction T of the shaped nonwoven fabric 113 applied from the second surface 117 side of the shaped nonwoven fabric 113 can be buffered, Even when force is applied in the thickness direction T and the shaped structure is temporarily crushed, when the force is removed, the shaped structure is easily restored.
- the shaped nonwoven fabric 113 according to the third embodiment has a specific shaped structure, and is added from the second surface 117 side of the shaped nonwoven fabric 113, and the thickness direction of the shaped nonwoven fabric 113 is added. Since the force of T can be buffered, even if the shaped nonwoven fabric 113 includes cellulosic fibers such as cotton, sufficient flexibility can be secured.
- the shaped nonwoven fabric according to the third embodiment can be manufactured according to the method described in Japanese Patent No. 5829326, Japanese Patent No. 5829327, Japanese Patent No. 5829349, and the like.
- the thermoplastic resin fiber is not particularly limited as long as it is a fiber made of a thermoplastic resin.
- the thermoplastic resin include olefin resins such as polyethylene (PE) and polypropylene (PP). And ethylene-vinyl acetate copolymer (EVA); polyester resins such as polyethylene terephthalate (PET), polylactic acid (PLA); polyamide resins such as 6-nylon; and any combination thereof.
- the thermoplastic resin fiber can be hydrophilic or hydrophobic, and may be hydrophilized with a hydrophilizing agent.
- the fineness of the thermoplastic resin fiber is not particularly limited, but is generally 1.1 to 8.8 dtex, preferably 1.5 to 4 in terms of the strength, flexibility, touch, liquid permeability and the like of the nonwoven fabric. It is in the range of 6 dtex.
- the average fiber length of the thermoplastic resin fiber is not particularly limited, but is usually in the range of 20 to 100 mm, preferably 35 to 65 mm, from the viewpoint of the strength, flexibility, liquid permeability and the like of the nonwoven fabric.
- the fiber diameter of the thermoplastic resin fibers contained in the layer containing cellulosic fibers is the fiber diameter of the thermoplastic resin fibers in the layer not containing cellulosic fibers. It is preferable to be thinner.
- the thermoplastic resin fibers having a small fiber diameter contained in the layer containing the cellulosic fibers are easily entangled with the cellulosic fibers in the layer containing the cellulosic fibers and the thermoplastic resin fibers in the layer not containing the cellulosic fibers. Intralayer delamination and delamination due to dissociation between the plastic resin fiber and the cellulosic fiber are less likely to occur, and the nonwoven fabric can maintain excellent strength.
- the cellulosic fiber is not particularly limited as long as it contains cellulose, and examples thereof include natural cellulose fiber, regenerated cellulose fiber, purified cellulose fiber, and semi-synthetic cellulose fiber.
- Examples of the natural cellulose fiber include plant fibers such as seed hair fibers (for example, cotton), bark fibers (for example, hemp), leaf vein fibers (for example, Manila hemp), and fruit fibers (for example, palm).
- Examples of the cotton include hirssum type cotton (for example, Upland cotton), barbadense type cotton, arborium type cotton, and herbaceum type cotton.
- the cotton may be organic cotton or pre-organic cotton (trademark).
- Organic cotton means cotton certified by GOTS (Global Organic Textile Standard).
- regenerated cellulose fiber examples include rayon, for example, viscose rayon obtained from viscose, polynosic and modal, copper ammonia rayon obtained from a copper ammonia salt solution of cellulose (also referred to as “cupra”), and the like. It is done.
- the purified cellulose fiber lyocell, specifically, pulp is dissolved in an aqueous solution of N-methylmorpholine N-oxide to form a spinning dope and extruded into a dilute solution of N-methylmorpholine N-oxide.
- the purified cellulose is commercially available, for example, as Tencel (trademark).
- the semisynthetic fiber include semisynthetic cellulose, for example, acetate fiber, for example, fiber such as triacetate and diacetate.
- the cellulosic fibers preferably have an average fiber length shorter than that of the thermoplastic resin fibers.
- the opening of the cellulosic fibers is suppressed, and the fiber mass of the cellulosic fibers is easily formed.
- the fibers of the cellulosic fibers in the matrix of the thermoplastic resin fibers in the nonwoven fabric This is because the lump tends to exist in a dispersed state.
- the cellulosic fiber preferably has an average fiber length shorter than that of the thermoplastic resin fiber, more preferably 10 to 50 mm, and still more preferably 20 to 28 mm.
- the cellulosic fiber is cotton
- cotton having an average fiber length of 20.6 to 25.4 mm is referred to as medium fiber cotton
- cotton having an average fiber length of 26.2 to 27.8 mm is , Referred to as medium-long fiber cotton.
- the cellulosic fibers are preferably natural cellulose fibers, more preferably cotton, even more preferably cotton, and even more preferably Hiltsum cotton. This is from the viewpoints of a sense of security due to natural materials, liquid absorbability and retention.
- the average fiber length of the fiber is measured on a glass plate with a scale of “A7.1.1 A method (standard method)” in “A7.1 Measurement of fiber length” in Annex A of JIS L 1015: 2010. In the method of measuring the length of individual fibers in ".
- the above method is a test method corresponding to ISO 6989 issued in 1981.
- the nonwoven fabric of the present disclosure preferably contains 3 to 35% by mass of cellulosic fibers, more preferably 3 to 20% by mass, and even more preferably 3 to 10% by mass.
- the fiber mass of cellulosic fibers penetrates the nonwoven fabric and concentrates moisture (spots) that are about to be discharged from the absorbent body into the space between the absorbent article and the wearer via the gap.
- the area of the moisture retaining portion is reduced (spot-like), and the nonwoven fabric is permeated through the absorbent to absorb the absorbent article and the wearer. This is from the viewpoint of reducing the amount of moisture discharged into the space between the two.
- the nonwoven fabric of this indication can make it hard to permeate
- the thermoplastic resin fibers and cellulosic fibers are preferably 65 to 97% by mass and 3 to 35% by mass, more preferably 80%. It is contained in a ratio of ⁇ 97 mass% and 3-20 mass%, and more preferably 90-97 mass% and 3-10 mass%.
- the nonwoven fabric of this indication can contain a 3rd fiber other than a thermoplastic resin fiber and a cellulosic fiber.
- thermoplastic resin fibers In the nonwoven fabric of this indication, it is preferable to have the junction point which thermoplastic resin fibers have joined in parts other than the fiber lump of a cellulosic fiber.
- the bonding point include a bonding point by an adhesive and a fusion point of a thermoplastic resin fiber.
- cellulosic fiber may be contained in parts other than the fiber lump of cellulosic fiber, for example, the matrix of a thermoplastic resin fiber.
- a liquid impermeable sheet preferably has a moisture permeability, more preferably 1,500 ⁇ 4,500g / m 2 / 24h , more preferably 2,000 ⁇ 4,000 g / m 2 / 24h, and even more preferably a moisture permeability of 2,500 ⁇ 3,800g / m 2 / 24h .
- liquid-impermeable sheet examples include films such as polyolefin films and nonwoven fabrics such as spunbond and spunlace.
- the liquid-impermeable sheet is a film, it is preferably moisture-permeable, for example, a moisture-permeable film.
- the said liquid-impermeable sheet does not have liquid permeability.
- the nonwoven fabrics of the present disclosure generally have a basis weight in the range of 10-100 g / m 2 , preferably 15-75 g / m 2 , and more preferably 20-50 g / m 2 . This is from the viewpoint of the effect of the present disclosure.
- the nonwoven fabric of the present disclosure is not particularly limited, but usually has a thickness of 0.1 to 5.0 mm, preferably 0.5 to 3.0 mm, and more preferably 0.8 to 2.0 mm. This is from the viewpoint of the effect of the present disclosure.
- the said thickness means the thickness of the nonwoven fabric before shaping.
- the thickness (mm) of a nonwoven fabric is measured as follows.
- FS-60DS Measurement surface 44 mm (diameter), measurement pressure 3 g / cm 2 ] manufactured by Daiei Kagaku Seisakusho Co., Ltd. is prepared and absorbed under standard conditions (temperature 23 ⁇ 2 ° C., relative humidity 50 ⁇ 5%). Pressurize five different parts of the body, measure the thickness of each part 10 seconds after pressurization, and take the average of the five measured values as the thickness of the absorber.
- the fiber mass of cellulosic fibers is preferably dispersed in the nonwoven fabric, and the nonwoven fabric of the present disclosure is dispersed in the matrix and the matrix constituting the nonwoven fabric. It is more preferable to include a fiber lump of fibers.
- the liquid, such as excreta, absorbed and retained by the absorber is discharged from the absorber as moisture, the moisture is absorbed and retained in a concentrated manner (spot-like) at the fiber mass of the cellulosic fibers. Since the area of the portion that absorbs and retains moisture can be reduced (spotted) in the surface direction of the nonwoven fabric, the amount of moisture discharged to the wearer can be minimized. is there. As a result, the moisture discharged from the absorbent body can be effectively contained in the space adjacent to the fiber mass and the separation region.
- the matrix can be composed of fibers contained in the nonwoven fabric of the present disclosure.
- the matrix can be composed of thermoplastic resin fibers and cellulosic fibers, and can be composed of thermoplastic resin fibers. preferable. This is from the viewpoint of the effect of the present disclosure.
- the nonwoven fabric of the present disclosure for example, a nonwoven fabric having a two-layer structure of a skin side layer having a skin contact surface and a clothing side layer disposed on the clothing side with respect to the skin side layer can be produced according to the following production method. .
- the following manufacturing methods are examples of the manufacturing method of the nonwoven fabric of this indication, Comprising:
- the nonwoven fabric of this indication can be manufactured by arbitrary methods.
- a nonwoven fabric manufacturing apparatus is prepared that includes a heating device, a compression device including a pair of anvil rolls, and a bulk recovery device (thickness recovery device) having heating means in that order.
- thermoplastic resin fiber and cellulosic fiber are supplied to the first-stage carding apparatus, the thermoplastic resin fiber and cellulosic fiber are opened, and a clothing side layer can be formed.
- One web is formed on the conveyor belt.
- the opening of the cellulosic fiber is suppressed, and the fiber mass of the cellulosic fiber remains in the first web. It can be made easier.
- a core-sheath type thermoplastic resin fiber and cellulosic fiber are supplied to the second stage carding device, and the thermoplastic resin fiber and cellulosic fiber are opened to form a skin side layer. Two webs are stacked on the first web of the conveyor belt to form a stacked web.
- the stacked web is conveyed to an air-through heating device, and the stacked web is heated at a temperature higher than the melting point of the sheath portion of the core-sheath type thermoplastic resin fiber, and the inside of the first web and the second web Thermoplastic resin fibers are thermally fused together to form a nonwoven fabric to be processed.
- the compressed nonwoven fabric is formed by compressing the matrix mainly composed of thermoplastic resin fibers and the fiber mass of cellulosic fibers.
- the compressed nonwoven fabric may be further compressed by winding the compressed nonwoven fabric around a roll. When winding on a roll, it is preferable to further compress the thickness of the compressed nonwoven fabric to 30 to 50%.
- the second stage A third-stage carding device can be disposed between the carding device and the air-through heating device.
- the formation method of the web of each layer is not limited to the above-mentioned method, For example, you may employ
- the formation method of a nonwoven fabric is not limited to the above-mentioned method, For example, you may employ
- the nonwoven fabric of the present disclosure is suitable for a liquid-permeable sheet of an absorbent article, and the absorbent article is not particularly limited, and examples thereof include disposable diapers, urine pads, sanitary napkins, panty liners, and the like. It is done.
- PET / PE core-sheath type composite fiber (fineness 2.8 dtex, average fiber length 45 mm) as thermoplastic resin fiber is supplied to the second stage carding apparatus, and the PET / PE core-sheath type composite fiber is opened. Then, the second web (skin side layer, basis weight: 20 g / m 2 ) was formed on the first web to form a stacked web. The stacked webs are conveyed to an air-through heating device, and in the heating device, PET / PE core-sheath type composite fibers in each web and between the webs are heat-sealed to form a nonwoven fabric No. to be processed. 1 was obtained.
- Nonwoven fabric No. to be processed 1 was compressed in the thickness direction with a pair of anvil rolls, and the thickness was compressed to about 20%. Next, the nonwoven fabric No. to be processed. No. 1 was subjected to a tension in the plane direction, and its thickness was recovered by heating, whereby nonwoven fabric No. 1 was recovered. 1 was formed. Nonwoven fabric No. 1 was scanned with a three-dimensional measurement X-ray CT apparatus (TDM-1000-IS / SP manufactured by Yamato Scientific Co., Ltd.) to obtain a three-dimensional image near the fiber mass. The image is shown in FIG. From FIG. 10, it can be seen that there is a gap 27 adjacent to the fiber mass 23.
- TDM-1000-IS / SP manufactured by Yamato Scientific Co., Ltd.
- SAP superabsorbent polymer
- On one surface of the obtained absorbent body as a liquid-permeable sheet, non-woven fabric No. 1 is bonded so that the first surface (clothing side layer formed from the first web) is in contact with the absorbent body, and a moisture-permeable film having a basis weight of 15 g / m 2 is applied to the other surface of the absorbent body.
- the laminate was obtained by bonding as a permeable sheet.
- the disposable diaper No. is cut
- Nonwoven fabric No. manufactured in Production Example 1 No. 1 was shaped according to the method described in Japanese Patent No. 5829326, and nonwoven fabric No. 1 was processed. 2 was produced. Then, the nonwoven fabric No. In place of 1
- the disposable diaper No. 2 was prepared in the same manner as in Production Example 1 except that No. 2 was used. 2 was produced. In addition, the nonwoven fabric No. 2 was joined so that the 1st surface (clothing side layer formed from the 1st web) might contact an absorber.
- the first web (basis weight: 10 g / m 2 ) is mixed with two types of PET / PE core-sheath type composite fibers (fineness: 2.2 dtex, average fiber length: 45 mm) having different finenesses, and fineness: 1.
- a nonwoven fabric No. 7 was prepared in the same manner as in Production Example 1 except that it was formed from a mixture of 7 dtex and a composite fiber B) having an average fiber length of 45 mm. 3 and disposable diaper No.3. 3 was created.
- Example 1 Disposable diaper No. 1-No. 3, after the artificial urine was absorbed, the transpiration rate (mass%) every predetermined time was evaluated. The results are shown in Table 1.
- the artificial urine is prepared by dissolving 200 g of urea, 80 g of sodium chloride, 8 g of magnesium sulfate, 3 g of calcium chloride, and about 1 g of a pigment (blue No. 1) in 10 L of ion-exchanged water.
- a pigment blue No. 1
- disposable diaper No. 1 and no. 2 is disposable diaper No.2. Compared to 3, the transpiration rate after absorption of artificial urine was low, and it was found that wet conditions, stuffiness and the like were less likely to occur. In particular, disposable diaper No. 1 and no. It was found that No. 2 absorbs artificial urine and has a low transpiration rate after 8 hours and 21 hours, so that it does not easily get wet or stuffy for a long time.
- PET / PE core-sheath composite fiber fineness: 2.8 dtex, average fiber length: 45 mm
- hiltsum seed cotton average fiber length: about 27 mm
- thermoplastic resin fibers are supplied to the second stage carding apparatus. Then, the fibers are opened, and the second web (intermediate layer, basis weight of PET / PE core-sheath type composite fiber: 9 g / m 2 , basis weight of Hillstum type cotton: 1 g / m 2 ) Formed on the web to form a stacked web.
- PET / PE core-sheath composite fiber (fineness 2.8 dtex, average fiber length 45 mm) as thermoplastic resin fiber is supplied to the third stage carding apparatus, and the PET / PE core-sheath composite fiber is opened.
- a third web (basis weight of PET / PE core-sheath composite fiber: 10 g / m 2 ) was formed on the second web to form a stacked web.
- the stacked webs are conveyed to an air-through heating device, and in the heating device, PET / PE core-sheath type composite fibers in each web and between the webs are heat-sealed to form a nonwoven fabric No. to be processed. 4 was obtained.
- Non-woven fabric No. to be processed 4 was compressed in the thickness direction with a pair of anvil rolls, and the thickness was compressed to about 20%. Next, the nonwoven fabric No. to be processed. 4 by applying a tension in the plane direction and recovering its thickness by heating. 4 was formed.
- Basis weight and pulp 220 g / m 2, a basis weight: 155 g / m 2 of the mixed absorbent material and superabsorbent polymer (SAP), coated with a SMMS nonwoven having a basis weight of 10 g / m 2 absorbent Got.
- SAP superabsorbent polymer
- SMMS nonwoven having a basis weight of 10 g / m 2 absorbent Got.
- non-woven fabric No. 4 is bonded so that the first surface (clothing side layer formed from the first web) is in contact with the absorbent body, and a moisture-permeable film having a basis weight of 15 g / m 2 is placed on the other surface of the absorbent body.
- disposable diaper No. 4 was created.
- Nonwoven fabric No. manufactured in Production Example 3 4 was shaped according to the method described in Japanese Patent No. 5829326, and the nonwoven fabric No. 5 was produced. Next, the liquid-permeable sheet and the exterior film were bonded to the nonwoven fabric No. 4 to nonwoven fabric No. 4 The disposable diaper no. 5 was produced. In addition, the nonwoven fabric No. 5 was joined so that the 1st surface (clothing side layer formed from the 1st web) might contact an absorber.
- Examples 3 and 4, and Comparative Example 2 Disposable diaper No. 4 to No.
- the rewetting property of No. 6 was evaluated based on the following rewetting measurement method. The results are shown in Table 2.
- Disposable diaper No. 4 to No. 6 is set in a U-shaped instrument having a substantially U-shaped side view.
- an absorbent article is set to a U-shaped instrument so that the center position of the longitudinal direction of an absorber and the position of a U-shaped instrument center part (position with the lowest height) may be matched.
- disposable diaper No. 4 and no. No. 5 is a disposable diaper no. Compared to 6, it was found that the amount of rewet after absorption of artificial urine was low particularly at the second time (total 80 mL) and the third time (total 120 mL). Also, disposable diapers No. 1 were given to a plurality of volunteer subjects. 4 to No. When I had you wear it, disposable diaper No. 6 4 and no. No. 5 is a disposable diaper no. Compared to 6, the result of excellent rewetting was obtained.
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- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Vascular Medicine (AREA)
- Animal Behavior & Ethology (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Veterinary Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Public Health (AREA)
- General Health & Medical Sciences (AREA)
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- Laminated Bodies (AREA)
Abstract
Description
本開示は、非加圧下及び加圧下の両方において、吸収体から、吸収性物品と、着用者との間の空間に、湿気及び液体を透過させにくく、着用者が蒸れ感及びリウェット感を覚えにくい、吸収性物品の液透過性シート用の不織布を提供することを目的とする。
・繊維塊及び熱可塑性樹脂繊維の「接合」について
本明細書では、繊維塊及び熱可塑性樹脂繊維に関する「接合」及び「接合されている」の用語は、『融着』及び『融着されている』ことを意味する。従って、「複数の繊維塊のそれぞれが、熱可塑性樹脂繊維と接合されていない」ことは、『複数の繊維塊のそれぞれが、熱可塑性樹脂繊維と融着されていない』ことを意味する。
従って、繊維塊を構成するセルロース系繊維と、マトリックスを構成する熱可塑性樹脂繊維及び/又はセルロース系繊維との間の交絡(交絡されている)は、上記「接合(接合されている)」に含まれず、本開示の不織布は、繊維塊を構成するセルロース系繊維と、マトリックスを構成する熱可塑性樹脂繊維及び/又はセルロース系繊維との間の交絡を含みうる。
なお、上記交絡には、繊維塊を構成するセルロース系繊維が、マトリックスを構成する熱可塑性樹脂繊維及び/又はセルロース系繊維と融着せずに、マトリックス中に入り込んでいるもの、マトリックスを構成する熱可塑性樹脂繊維及び/又はセルロース系繊維が、繊維塊を構成するセルロース系繊維と融着せずに、繊維塊に入り込んでいるもの等が挙げられる。
本明細書では、熱可塑性樹脂繊維に関する「接合」及び「接合されている」の用語は、繊維塊及び熱可塑性樹脂繊維の場合と同様に、『融着』及び『融着されている』ことを意味する。
[態様1]
厚さ方向及び平面方向、並びに第1面及び第2面を有する、吸収性物品の液透過性シート用の不織布であって、
上記不織布が、熱可塑性樹脂繊維と、セルロース系繊維であって、その少なくとも一部が、複数の繊維塊を構成しているセルロース系繊維とを含み、
上記不織布が、上記複数の繊維塊のそれぞれの、第1面と向かい合う第1領域に隣接する、複数の空隙部を備え、
上記複数の繊維塊のそれぞれが、上記熱可塑性樹脂繊維と接合されていない、
ことを特徴とする、上記不織布。
従って、上記不織布は、非加圧下及び加圧下において、液体を、吸収体から、吸収性物品と、着用者との間の空間に透過させにくく、着用者がリウェット感を覚えにくい。
上記不織布が、上記熱可塑性樹脂繊維を少なくとも含むマトリックスと、上記マトリックス中に分散している、上記複数の繊維塊とを含む、態様1に記載の不織布。
上記不織布では、熱可塑性樹脂繊維を含むマトリックス中に分散している繊維塊が、不織布を透過して、吸収体から、吸収性物品と、着用者との間の空間に排出されようとする湿気を、空隙部を介して、不織布全体で効率的に吸収及び保持することができ、吸収体から、上記不織布を透過して、吸収性物品と、着用者との間の空間に排出される湿気の量を、態様1の不織布よりも少なくすることができる。
上記空隙部の、上記平面方向における外縁が、上記繊維塊の、上記平面方向における外縁よりも外側に存在する、態様1又は2に記載の不織布。
また、上記不織布では、空隙部の外縁が、繊維塊の外縁よりも外側にあるので、繊維塊が、空隙部内を厚さ方向(第1面に向かって)に動きやすく、加圧下及び非加圧下の両方において、繊維塊が保持する液体が、熱可塑性樹脂繊維を伝わって、着用者側に戻りにくい。従って、上記不織布は、非加圧下及び加圧下において、液体を、吸収体から、吸収性物品と、着用者との間の空間に透過させにくく、着用者がリウェット感を覚えにくい。
上記不織布が、上記複数の繊維塊の少なくとも一部の、第2面と向かい合う第2領域に隣接する空隙部をさらに備える、態様1~3のいずれか一項に記載の不織布。
従って、上記不織布は、非加圧下及び加圧下において、気体である湿気を、吸収体から、吸収性物品と、着用者との間の空間に透過させにくく、着用者が蒸れ感を覚えにくい。
上記熱可塑性樹脂繊維同士が接合している、態様1~4のいずれか一項に記載の不織布。
上記不織布では、熱可塑性樹脂同士が接合しているので、熱可塑性樹脂繊維と、セルロース系繊維の繊維塊との間に形成された空隙部がその形状を保持しやすく、上述の効果をより発揮しやすい。
上記不織布が、上記セルロース系繊維を、3~35質量%の比率で含む、態様1~5のいずれか一項に記載の不織布。
上記不織布は、セルロース系繊維を所定の比率で含むため、セルロース系繊維の繊維塊が、当該不織布を透過して、吸収体から、吸収性物品と、着用者との間の空間に排出されようとする湿気を、空隙部を介して、集中的(スポット的)に吸収及び保持しやすくなり、不織布の平面方向において、湿気を保持する部分の面積を小さくする(スポット的にする)ことができ、上記不織布を透過して、吸収体から、吸収性物品と、着用者との間の空間に排出される湿気の量を少なくすることができる。
上記セルロース系繊維が、上記熱可塑性樹脂繊維よりも短い平均繊維長を有する、態様1~6のいずれか一項に記載の不織布。
上記不織布では、セルロース系繊維が、熱可塑性樹脂繊維よりも短い繊維長を有するので、不織布内で、セルロース系繊維の繊維塊が、熱可塑性樹脂繊維と分離した状態で存在しやすくなり、上述の効果をより発揮しやすくなる。
上記セルロース系繊維が、オーガニックコットンを含む、態様1~7のいずれか一項に記載の不織布。
上記不織布では、セルロース系繊維が、オーガニックコットンを含むので、利用者が安心感を覚えやすい。また、上記不織布では、セルロース系繊維が、オーガニックコットンを含むので、セルロース系繊維が、熱可塑性樹脂繊維よりも短い繊維長を有しやすく、上記不織布が、上述の効果をより発揮しやすくなる。
上記セルロース系繊維が、ヒルスツム種コットンを含む、態様1~8のいずれか一項に記載の不織布。
上記不織布では、セルロース系繊維がヒルスツム種コットンを含むので、利用者が安心感を覚えやすい。また、上記不織布では、セルロース系繊維がヒルスツム種コットンを含むので、セルロース系繊維が、熱可塑性樹脂繊維よりも短い繊維長を有しやすく、上記不織布が、上述の効果を発揮しやすくなる。
上記不織布が、肌当接面を有する肌側層を含む複層構造を有し、上記不織布が、上記複数の繊維塊を、上記肌側層以外の層に備える、請求項1~9のいずれか一項に記載の不織布。
上記不織布では、繊維塊が、不織布の肌側層以外の層に存在するため、使用時に、セルロース系繊維の繊維塊が不織布から脱落しにくい。また、上記不織布では、繊維塊が、不織布の肌側層以外の層に存在しているため、セルロース系繊維の繊維塊に吸収及び保持されている液体が、着用者の肌と接触しにくく、着用者が不快感を覚えにくい。
上記不織布が、第2面における、第1面から第2面の方向に突出している、複数の突状部と、第1面における、第2面から第1面の方向に窪んでいる、複数の窪み部とを備え、上記複数の突状部のそれぞれと、上記複数の窪み部のそれぞれとが、上記厚さ方向に重複している、態様1~10のいずれか一項に記載の不織布。
上記複数の突状部のそれぞれが、一方向に延びる畝部を構成しており、
上記不織布が、隣接する上記畝部の間に、溝底部を有する、複数の溝部を備え、
上記複数の溝部のそれぞれが、上記溝底部に、上記一方向に間欠的に配置された、第1面から第2面の方向に窪んでいる、複数の凹部であって、そのそれぞれが底部を有するものを備える、
態様11に記載の不織布。
液透過性シート、液不透過性シート、及びそれらの間の吸収体を含む吸収性物品であって、
上記液透過性シートが、態様1~12のいずれか一項に記載の不織布である、
上記吸収性物品。
上記不織布の第2面が、上記液透過性シートの肌当接面を構成している、態様13に記載の吸収性物品。
上記吸収性物品では、不織布の第2面が、液透過性シートの肌当接面を構成しているので、空隙部が、繊維塊の第1面側、すなわち、吸収体側に配置されることになるので、加圧下及び非加圧下の両方において、繊維塊が、当該不織布を透過して、吸収体から、吸収性物品と、着用者との間の空間に排出されようとする湿気を、吸収体側に存在する空隙部を介して、集中的(スポット的)に吸収及び保持することができ、上記不織布を透過して、吸収体から、吸収性物品と、着用者との間の空間に排出される湿気の量を少なくすることができる。
上記液不透過性シートが、透湿性を有する、態様13又は14に記載の吸収性物品。
上記吸収性物品では、液不透過性シートが透湿性を有するので、吸収性物品の内部の湿気を、液不透過性シートを介して排出することができるので、吸収性物品内部の湿気と、吸収性物品及び着用者の間に留まる湿気とを低減させることができる。従って、上記吸収性物品は、蒸れにくさに優れる。
図1は、本開示の実施形態の1つ(第1実施形態)に従う不織布を、液透過性シート3として含む吸収性物品1、具体的には、テープ型の使い捨ておむつの正面側の展開図である。図2は、図1のII-II端面における部分端面図である。図3は、図2の液透過性シート3近傍の部分拡大図である。なお、図3は、液透過性シート3(不織布13)における、熱可塑性樹脂繊維19、セルロース系繊維21の繊維塊23、空隙部27等の関係を模式的に説明するための図であり、本開示が限定的に解釈されることを意図するものではない。
なお、第1実施形態では、図1に示されるように、吸収性物品1が、弾性部材203を含む一対の防漏壁201、防漏壁201を液透過性シート3に固定するための固定部205、弾性部材207、テープファスナ209等を有するが、これらは、当技術分野で公知のものであるため、説明を省略する。
不織布13はまた、複数の繊維塊23のそれぞれの、第1面15と向かい合う第1領域25に隣接する、複数の空隙部27を備える。
繊維塊23、具体的には、繊維塊23を構成するセルロース系繊維21は、マトリックスを構成する熱可塑性樹脂繊維19と接合されていない。
本開示の不織布が、賦形構造を有する、賦形された不織布である実施形態として、不織布が、第1面から第2面の方向に突出している(第2面において突出している)、複数の突状部と、第2面から第1面の方向に窪んでいる(第1面において窪んでいる)、複数の窪み部とを備え、複数の突状部のそれぞれと、複数の窪み部のそれぞれとが、不織布の厚さ方向に重複しているものが挙げられる。そうすることにより、第2面側に吸収体が配置された場合(賦形された不織布の第2面が液不透過性シートに接合された場合)に、窪み部が、吸収体との間で、上述の離間領域を形成することができる。
具体的には、図5は、第3実施形態に従う、賦形された不織布113の斜視図である。図6は、賦形された不織布113の平面図である。図7は、図6のVII-VII断面における断面図である。図8は、図6のVIII-VIII断面における断面図である。図9は、図6のIX-IX断面における断面図である。なお、図5及び図6は、賦形された不織布113が示されており、図7~図9は、吸収性物品101が示されている。
賦形された不織布113では、複数の突状部のそれぞれが、第2面117において、第1面115から第2面117の方向に突出し、一方向DOに延びている、畝部129を形成している。また、賦形された不織布113は、第1面115において、畝部129に沿って、第2面117から第1面115の方向に窪んでいる、複数の窪み部130を備える。なお、複数の畝部129のそれぞれと、複数の窪み部130とは、賦形された不織布113の、厚さ方向Tにおいて重複している。
一方向DOに沿うように配置された、一対の第1周壁部141のそれぞれは、第1面115から第2面117に貫通している孔部143を備える。
第3実施形態に従う、賦形された不織布は、特許第5829326号公報、特許第5829327号公報、特許第5829349号公報等に記載の方法に従って製造されうる。
上記熱可塑性樹脂繊維の平均繊維長は、特に制限されないが、不織布の強度、柔軟性、液透過性等の点から、通常20~100mm、好ましくは35~65mmの範囲にある。
上記コットンとしては、ヒルスツム種コットン(例えば、アップランドコットン)、バルバデンセ種コットン、アルボレウム種コットン及びヘルバケウム種コットンが挙げられる。
また、上記コットンは、オーガニックコットン、プレオーガニックコットン(商標)であることができる。
オーガニックコットンは、GOTS(Global Organic Textile Standard)による認証を受けたコットンを意味する。
上記半合成繊維としては、半合成セルロース、例えば、アセテート繊維、例えば、トリアセテート及びジアセテート等の繊維が挙げられる。
なお、上記方法は、1981年に発行されたISO 6989に相当する試験方法である。
なお、本開示の不織布は、熱可塑性樹脂繊維及びセルロース系繊維の他に、第3の繊維を含むことができる。
また、本開示の不織布では、セルロース系繊維は、セルロース系繊維の繊維塊以外の部分、例えば、熱可塑性樹脂繊維のマトリックス中に含まれていてもよい。
(i)透湿カップに、塩化カルシウムの代わりに20gの水を充填する点
(ii)温度40℃及び相対湿度60%の恒温恒湿室において、透湿度を測定する点
(iii)24時間静置した後、カップの質量増加ではなく、20gの水の質量減少(排出量)を測定する点
また、本開示の不織布は、特に制限されないが、通常は0.1~5.0mm、好ましくは0.5~3.0mm、そしてより好ましくは0.8~2.0mmの厚さを有する。本開示の効果の観点からである。なお、本開示の不織布が、賦形された不織布である場合には、上記厚さは、賦形前の不織布の厚さを意味する。
株式会社大栄科学精器製作所製 FS-60DS[測定面44mm(直径),測定圧3g/cm2]を準備し、標準状態(温度23±2℃,相対湿度50±5%)の下、吸収体の異なる5つの部位を加圧し、各部位における加圧10秒後の厚さを測定し、5つの測定値の平均値を吸収体の厚さとする。
(1)シート状部材を、そのテンションを調整しながら搬送可能な搬送ベルトを備え、当該搬送ベルトに沿って、第1段のカーディング装置と、第2段のカーディング装置と、エアスルー方式の加熱装置と、一対のアンビルロールを備える圧縮装置と、加熱手段を有する嵩回復装置(厚さ回復装置)とを、その順番で備える不織布製造装置を準備する。
(3)第2段のカーディング装置に、芯鞘型の熱可塑性樹脂繊維及びセルロース系繊維を供給し、熱可塑性樹脂繊維及びセルロース系繊維を開繊し、肌側層を形成しうる、第2ウェブを、搬送ベルトの第1ウェブの上に積み重ね、積み重ねウェブを形成する。
(5)加工すべき不織布を、圧縮装置の一対のアンビルロールを用いて、その厚さ方向に圧縮し、加工すべき不織布の厚さを、例えば、10~40%(=100×圧縮された不織布の厚さ/加工すべき不織布の厚さ)程度に圧縮し、熱可塑性樹脂繊維を主体とするマトリックスと、セルロース系繊維の繊維塊とを圧縮することにより、圧縮された不織布を形成する。
なお、圧縮された不織布をロールに巻き取ることにより、圧縮された不織布をさらに圧縮してもよい。ロールに巻き取る場合には、圧縮された不織布の厚さを、30~50%にさらに圧縮することが好ましい。
(7)セルロース系繊維と繊維塊との間の融着部が切断された不織布を、嵩回復装置に搬送し、上記不織布を加熱し、上記不織布の厚さを、例えば、130~200%(=100×本開示の不織布の厚さ/セルロース系繊維と繊維塊との間の融着部が切断された不織布)に回復することにより、厚さの回復しやすい熱可塑性樹脂繊維と、厚さの回復しにくい繊維塊との間に空隙を形成し、本開示の不織布を形成する。
なお、各層のウェブの形成方法は、上述の方法に限定されず、例えば、湿式法を採用してもよい。また、不織布の形成方法は、上述の方法に限定されず、例えば、水流交絡法やニードルパンチ法などを採用してもよい。
また、工程(7)の後に、特許第5829326号公報、特許第5829327号公報、特許第5829349号公報等に記載の方法に従って、不織布の賦形工程を設けてもよい。
[蒸散性の評価]
[製造例1]
<不織布の製造>
第1段のカーディング装置に、繊度の異なる2種類のPET/PE芯鞘型複合繊維(複合繊維A:繊度2.2dtex,平均繊維長45mm、複合繊維B:繊度1.7dtex,平均繊維長45mm)と、ヒルスツム種コットン(平均繊維長約27mm)とを供給し、それらの繊維を開繊して、第1ウェブ(着衣側層,坪量:13g/m2,複合繊維A及び複合繊維Bの坪量:10g/m2,ヒルスツム種コットンの坪量:3g/m2)を形成した。
積み重ねウェブを、エアスルー方式の加熱装置に搬送し、加熱装置内で、各ウェブ内及びウェブ間のPET/PE芯鞘型複合繊維を熱融着させることにより、加工すべき不織布No.1を得た。
不織布No.1を、三次元計測X線CT装置(ヤマト科学(株)製 TDM-1000-IS/SP)でスキャンし、繊維塊付近の3次元画像を得た。当該画像を、図10に示す。図10より、繊維塊23に隣接して、空隙部27が存在することが分かる。
坪量:220g/m2のパルプと、坪量:156g/m2の高吸収性ポリマー(SAP)とを混合した吸収性材料を、坪量10g/m2のティッシュで被覆して吸収体を得た。得られた吸収体の一方の面に、液透過性シートとして、不織布No.1を、第1面(第1ウェブから形成された着衣側層)が吸収体と接するように接合し、吸収体の他方の面に、坪量15g/m2の透湿性フィルムを、液不透過性シートとして接合し、積層物を得た。なお、これらの接合には、ホットメルト型の接着剤(塗布量:3g/m2)を用いた。
そして、得られた積層物を、使い捨ておむつの所定形状に切断することにより、使い捨ておむつNo.1を作成した。
製造例1において製造された不織布No.1を、特許第5829326号公報に記載の方法に従って、賦形処理し、不織布No.2を製造した。
次いで、不織布No.1の代わりに不織布No.2を用いた以外は、製造例1と同様にして、使い捨ておむつNo.2を製造した。なお、不織布No.2は、第1面(第1ウェブから形成された着衣側層)が吸収体と接するように接合された。
第1ウェブ(坪量:10g/m2)を、繊度の異なる2種類のPET/PE芯鞘型複合繊維(繊度:2.2dtex、平均繊維長:45mmの複合繊維Aと、繊度:1.7dtex、平均繊維長:45mmの複合繊維B)の混合物から形成したこと以外は、製造例1と同様にして、不織布No.3、並びに使い捨ておむつNo.3を作成した。
使い捨ておむつNo.1~No.3において、人工尿を吸収した後、所定時間毎の蒸散率(質量%)を、評価した。結果を表1に示す。
(1)周囲環境による影響を排除するために、サンプルを、温度:20℃、湿度60%RHの恒温恒湿槽内で、5日間(120時間)静置する。
(2)恒温恒湿槽からサンプルを取り出し、サンプルの初期質量:A0(g)を測定する。
(3)水平面を有する試験台の上に、サンプルを、液透過性シートが上面となるように広げて、液透過性シート上に、内径60mmの円筒を設置する。
なお、人工尿は、イオン交換水10Lに、尿素200g、塩化ナトリウム80g、硫酸マグネシウム8g、塩化カルシウム3g及び色素(青色1号)約1gを溶解させることにより調製する。
(5)円筒内の人工尿がサンプルに全て吸収されたことを確認した後、液透過性シートの上から円筒を取り除き、人工尿を吸収した後のサンプルの質量:A1(g)を直ちに測定する。
(7)サンプルの各経過時間毎の蒸散率:E1、E3、E5、E8及びE21(質量%)を次式(1)により算出する。
EN(質量%)=100×(A1-WN)/(A1-A0)
(式中、Nは、1,3,5,8又は21である。)
[製造例3]
<不織布の製造>
第1段のカーディング装置に、繊度の異なる2種類のPET/PE芯鞘型複合繊維(複合繊維A:繊度2.2dtex,平均繊維長45mm、複合繊維B:繊度1.7dtex,平均繊維長45mm)を供給し、PET/PE芯鞘型複合繊維を開繊して、第1ウェブ(着衣側層,坪量:10g/m2)を形成した。
積み重ねウェブを、エアスルー方式の加熱装置に搬送し、加熱装置内で、各ウェブ内及びウェブ間のPET/PE芯鞘型複合繊維を熱融着させることにより、加工すべき不織布No.4を得た。
坪量:220g/m2のパルプと、坪量:155g/m2の高吸収性ポリマー(SAP)とを混合した吸収性材料を、坪量10g/m2のSMMS不織布で被覆して吸収体を得た。得られた吸収体の一方の面に、液透過性シートとして、不織布No.4を、第1面(第1ウェブから形成された着衣側層)が吸収体と接するように接合し、吸収体の他方の面に、坪量15g/m2の透湿性フィルムを、液不透過性シートとして接合し、使い捨ておむつNo.4を作成した。
製造例3において製造された不織布No.4を、特許第5829326号公報に記載の方法に従って、賦形処理し、不織布No.5を製造した。
次いで、液透過性シート及び外装フィルムを、不織布No.4から不織布No.5に変更した以外は、製造例3と同様にして、使い捨ておむつNo.5を製造した。なお、不織布No.5は、第1面(第1ウェブから形成された着衣側層)が吸収体と接するように接合された。
第2ウェブを、第2ウェブ(PET/PE芯鞘型複合繊維の坪量:9g/m2,ヒルスツム種コットンの坪量:1g/m2)から、第2ウェブ(PET/PE芯鞘型複合繊維の坪量:10g/m2)に変更した以外は、製造例3と同様にして、不織布No.6を形成した。また、透過性シートを、不織布No.4から不織布No.6に変更した以外は、製造例3と同様にして、使い捨ておむつNo.6を製造した。
使い捨ておむつNo.4~No.6のリウェット性を、下記リウェット量の測定方法に基づいて評価した。結果を表2に示す。
(1)使い捨ておむつNo.4~No.6を、側面視が略U字型であるU字器具にセットする。なお、吸収性物品は、U字器具に、吸収体の長手方向の中央位置と、U字器具中央部(最も高さが低い位置)との位置を合わせるようにセットする。
(2)吸収体の中央位置に、ビュレットから、40mLの人工尿(1回目)を、40mL/10秒の速度で注入する。
(3)1回目の人工尿の注入開始から5分後、100mm×100mmのろ紙約60gを、人工尿注入点を中心として吸収性物品の液透過性シート上に静置する。さらに、その上に3.5kg、100mm×100mm×50mm(高さ)の錘を静置する。なお、液透過性シート上に静置する前に、ろ紙の質量を測定する。
(4)1回目の人工尿の注入開始から8分後、錘を取り除いて、ろ紙の質量を測定し、試験前のろ紙の質量を差し引き、その差分をリウェット量(1回目)とする。
(5)1回目の人工尿の注入開始から10分後、吸収体の中央位置に、ビュレットから、40mLの人工尿(2回目)を、40mL/10秒の速度で注入する。
(6)2回目の人工尿の注入開始から5分後、100mm×100mmのろ紙約60gを、人工尿注入点を中心として吸収性物品の液透過性シート上に静置する。さらに、その上に3.5kg、100mm×100mm×50mm(高さ)の錘を静置する。なお、液透過性シート上に静置する前に、ろ紙の質量を測定する。
(7)2回目の人工尿の注入開始から8分後、錘を取り除いて、ろ紙の質量を測定し、試験前のろ紙の質量を差し引き、その差分をリウェット量(2回目)とする。
(8)(5)~(7)の操作を繰り返し、リウェット量(3回目)を測定する。
なお、人工尿の組成は、上述の通りである。
また、複数のボランティアの被験者に、使い捨ておむつNo.4~No.6を着用してもらったところ、使い捨ておむつNo.4及びNo.5は、使い捨ておむつNo.6と比較して、リウェット性に優れるとの結果を得た。
3 液透過性シート
5 液不透過性シート
7 吸収体
9 肌当接面
11 着衣側面
13 不織布
15 第1面
17 第2面
19 熱可塑性樹脂繊維
21 セルロース系繊維
23 繊維塊
25 第1領域
26 第2領域
27 空隙部
101 吸収性物品
103 液透過性シート
105 液不透過性シート
107 吸収体
113 賦形された不織布
113a 肌側層
113b 中間層
113c 着衣側層
115 第1面
117 第2面
129 畝部
130 窪み部
131 溝部
133 溝底部
135 凹部
137 底部
139 周壁部
141 第1周壁部
142 第2周壁部
143 孔部
145 離間領域
T 厚さ方向
P 平面方向
EE1,EE2 外縁
DO 一方向
DA 他方向
Claims (15)
- 厚さ方向及び平面方向、並びに第1面及び第2面を有する、吸収性物品の液透過性シート用の不織布であって、
前記不織布が、熱可塑性樹脂繊維と、セルロース系繊維であって、その少なくとも一部が、複数の繊維塊を構成しているセルロース系繊維とを含み、
前記不織布が、前記複数の繊維塊のそれぞれの、第1面と向かい合う第1領域に隣接する、複数の空隙部を備え、
前記複数の繊維塊のそれぞれが、前記熱可塑性樹脂繊維と接合されていない、
ことを特徴とする、前記不織布。 - 前記不織布が、前記熱可塑性樹脂繊維を少なくとも含むマトリックスと、前記マトリックス中に分散している、前記複数の繊維塊とを含む、請求項1に記載の不織布。
- 前記空隙部の、前記平面方向における外縁が、前記繊維塊の、前記平面方向における外縁よりも外側に存在する、請求項1又は2に記載の不織布。
- 前記不織布が、前記複数の繊維塊の少なくとも一部の、第2面と向かい合う第2領域に隣接する空隙部をさらに備える、請求項1~3のいずれか一項に記載の不織布。
- 前記熱可塑性樹脂繊維同士が接合している、請求項1~4のいずれか一項に記載の不織布。
- 前記不織布が、前記セルロース系繊維を、3~35質量%の比率で含む、請求項1~5のいずれか一項に記載の不織布。
- 前記セルロース系繊維が、前記熱可塑性樹脂繊維よりも短い平均繊維長を有する、請求項1~6のいずれか一項に記載の不織布。
- 前記セルロース系繊維が、オーガニックコットンを含む、請求項1~7のいずれか一項に記載の不織布。
- 前記セルロース系繊維が、ヒルスツム種コットンを含む、請求項1~8のいずれか一項に記載の不織布。
- 前記不織布が、肌当接面を有する肌側層を含む複層構造を有し、前記不織布が、前記複数の繊維塊を、前記肌側層以外の層に備える、請求項1~9のいずれか一項に記載の不織布。
- 前記不織布が、第2面における、第1面から第2面の方向に突出している、複数の突状部と、第1面における、第2面から第1面の方向に窪んでいる、複数の窪み部とを備え、前記複数の突状部のそれぞれと、前記複数の窪み部のそれぞれとが、前記厚さ方向に重複している、請求項1~10のいずれか一項に記載の不織布。
- 前記複数の突状部のそれぞれが、一方向に延びる畝部を構成しており、
前記不織布が、隣接する前記畝部の間に、溝底部を有する、複数の溝部を備え、
前記複数の溝部のそれぞれが、前記溝底部に、前記一方向に間欠的に配置された、第1面から第2面の方向に窪んでいる、複数の凹部であって、そのそれぞれが底部を有するものを備える、
請求項11に記載の不織布。 - 液透過性シート、液不透過性シート、及びそれらの間の吸収体を含む吸収性物品であって、
前記液透過性シートが、請求項1~12のいずれか一項に記載の不織布である、
前記吸収性物品。 - 前記不織布の第2面が、前記液透過性シートの肌当接面を構成している、請求項13に記載の吸収性物品。
- 前記液不透過性シートが、透湿性を有する、請求項13又は14に記載の吸収性物品。
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16/067,083 US11529267B2 (en) | 2015-12-28 | 2016-10-17 | Non-woven fabric for liquid-permeable sheet of absorbent article, and absorbent article which includes said non-woven fabric as liquid-permeable sheet |
CA3009762A CA3009762A1 (en) | 2015-12-28 | 2016-10-17 | Non-woven fabric for liquid-permeable sheet of absorbent article, and absorbent article which includes said non-woven fabric as liquid-permeable sheet |
KR1020187018328A KR102367874B1 (ko) | 2015-12-28 | 2016-10-17 | 흡수성 물품의 액투과성 시트용의 부직포 및 상기 부직포를 액투과성 시트로서 포함하는 흡수성 물품 |
AU2016381717A AU2016381717B2 (en) | 2015-12-28 | 2016-10-17 | Non-woven fabric for liquid-permeable sheet of absorbent article, and absorbent article which includes said non-woven fabric as liquid-permeable sheet |
EP16881508.2A EP3381426B1 (en) | 2015-12-28 | 2016-10-17 | Non-woven fabric for liquid-permeable sheet of absorbent article, and absorbent article which includes said non-woven fabric as liquid-permeable sheet |
BR112018013378-7A BR112018013378B1 (pt) | 2015-12-28 | 2016-10-17 | Não tecido para folha permeável a líquido de artigo absorvente, e artigo absorvente incluindo folha permeável líquida de não tecido |
EA201891537A EA035274B1 (ru) | 2015-12-28 | 2016-10-17 | Нетканый материал для проницаемого для жидкостей листа впитывающего изделия и содержащее его впитывающее изделие |
MYPI2018001111A MY184575A (en) | 2015-12-28 | 2016-10-17 | Non-woven fabric for liquid-permeable sheet of absorbent article, and absorbent article which includes said non-woven fabric as liquid-permeable sheet |
CN201680076875.7A CN108472179B (zh) | 2015-12-28 | 2016-10-17 | 吸收性物品的透液性片用的无纺布以及含有该无纺布作为透液性片的吸收性物品 |
PH12018550100A PH12018550100A1 (en) | 2015-12-28 | 2018-06-22 | Non-woven fabric for liquid-permeable sheet of absorbent article, and absorbent article which includes said non-woven fabric as liquid-permeable sheet |
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JP2015-257464 | 2015-12-28 | ||
JP2015257464A JP6093001B1 (ja) | 2015-12-28 | 2015-12-28 | 吸収性物品の液透過性シート用の不織布、並びに当該不織布を液透過性シートとして含む吸収性物品 |
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PCT/JP2016/080735 WO2017115528A1 (ja) | 2015-12-28 | 2016-10-17 | 吸収性物品の液透過性シート用の不織布、並びに当該不織布を液透過性シートとして含む吸収性物品 |
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US (1) | US11529267B2 (ja) |
EP (1) | EP3381426B1 (ja) |
JP (1) | JP6093001B1 (ja) |
KR (1) | KR102367874B1 (ja) |
CN (1) | CN108472179B (ja) |
AU (1) | AU2016381717B2 (ja) |
BR (1) | BR112018013378B1 (ja) |
CA (1) | CA3009762A1 (ja) |
EA (1) | EA035274B1 (ja) |
MY (1) | MY184575A (ja) |
PH (1) | PH12018550100A1 (ja) |
TW (1) | TWI693318B (ja) |
WO (1) | WO2017115528A1 (ja) |
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BR112018013378A2 (ja) | 2018-12-04 |
PH12018550100A1 (en) | 2019-02-04 |
BR112018013378B1 (pt) | 2022-12-06 |
MY184575A (en) | 2021-04-06 |
AU2016381717B2 (en) | 2021-04-29 |
CA3009762A1 (en) | 2017-07-06 |
KR102367874B1 (ko) | 2022-02-24 |
EA035274B1 (ru) | 2020-05-22 |
EA201891537A1 (ru) | 2019-01-31 |
EP3381426A1 (en) | 2018-10-03 |
US20200268571A1 (en) | 2020-08-27 |
EP3381426A4 (en) | 2018-10-24 |
CN108472179A (zh) | 2018-08-31 |
US11529267B2 (en) | 2022-12-20 |
AU2016381717A1 (en) | 2018-07-19 |
KR20180098276A (ko) | 2018-09-03 |
EP3381426B1 (en) | 2020-07-22 |
JP6093001B1 (ja) | 2017-03-08 |
CN108472179B (zh) | 2021-04-13 |
TWI693318B (zh) | 2020-05-11 |
TW201730397A (zh) | 2017-09-01 |
JP2017119019A (ja) | 2017-07-06 |
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