WO2017017145A1 - Loop-forming method, device and system component - Google Patents

Loop-forming method, device and system component Download PDF

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Publication number
WO2017017145A1
WO2017017145A1 PCT/EP2016/067914 EP2016067914W WO2017017145A1 WO 2017017145 A1 WO2017017145 A1 WO 2017017145A1 EP 2016067914 W EP2016067914 W EP 2016067914W WO 2017017145 A1 WO2017017145 A1 WO 2017017145A1
Authority
WO
WIPO (PCT)
Prior art keywords
system components
spacer
loop
forming
needle bed
Prior art date
Application number
PCT/EP2016/067914
Other languages
English (en)
French (fr)
Inventor
Martin Wörnle
Marco ANDREOLI
Stefano RIZZI
Original Assignee
Groz-Beckert Kg
Santoni S.P.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Groz-Beckert Kg, Santoni S.P.A. filed Critical Groz-Beckert Kg
Priority to JP2018524547A priority Critical patent/JP6911027B2/ja
Priority to US15/748,918 priority patent/US20190003090A1/en
Priority to KR1020187005741A priority patent/KR102607933B1/ko
Priority to CN201680044719.2A priority patent/CN108026676B/zh
Publication of WO2017017145A1 publication Critical patent/WO2017017145A1/en
Priority to HK18109671.7A priority patent/HK1250251A1/zh

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B35/00Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
    • D04B35/02Knitting tools or instruments not provided for in group D04B15/00 or D04B27/00
    • D04B35/04Latch needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/06Sinkers
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/10Needle beds
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B35/00Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
    • D04B35/02Knitting tools or instruments not provided for in group D04B15/00 or D04B27/00
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/14Needle cylinders

Definitions

  • Knitting machines usually comprise at least one needle bed for supporting knitting tools. Needle beds of circular knitting machines are often called “cylinder” because of their cylindrical shape. In the present publication the impression “needle bed” refers to all kinds of devices that support knitting tools no matter if they are flat, cylindrical or whatever.
  • Knitting tools are for example needles, sinkers or the like. Knitting tools are parts of knitting machines that are directly involved in the loop forming process and hereby have contact to threads. The different knitting tools grasp, lead or hold down the threads. In the present publication all knitting tools are called "system components".
  • slider needles One kind of special system components are slider needles.
  • the publication DE 698 03 142 T2 shows a slider needle.
  • the respective slider's profile is u-shaped in the plane perpendicular to the slider's movement.
  • the two legs of the u-shaped sliders partially embrace the shank of the needle on which the respective slider is moved.
  • any leg of the sliders is partially
  • the slider temporarily closes the opening for the thread inside the hook or carries the loop along the needle shank. In doing so the slider gets regularly in contact with the thread.
  • the publication EP 0 672 770 A1 shows a flat knitting machine for knitting a tubular knitted fabric.
  • One of the shown knitting machines uses two needles in one common groove.
  • the needles are provided with transfer elements as blades.
  • the said publication mentions that a spacer can be necessary to prevent interference between the needles caused by the transfer elements.
  • the spacer itself and its mode of operation are not described in more detail.
  • the publication DE 33 1 1 361 A1 shows a knitting machine comprising needles and sinkers for loop-forming that move in the same longitudinal direction.
  • Said knitting machine comprises a first cylinder placed in a lower region of the knitting machine where the needles are supported in channels.
  • the needles used have a very long shank so that the hook is always far outside the needle cylinder in an upward direction.
  • On top of the needle cylinder there is an additional cylinder for supporting the sinkers and the sinkers are short compared to the needles.
  • the aforementioned long shanks of the needles are on top of the trick walls of the channels of the cylinder for the sinkers and therefore between the sinkers.
  • the means for loop-forming of the needles and the sinkers commonly extend in a region of the knitting machine where loops are formed. Said region is located upside of the cylinder of the sinkers.
  • the needles and the sinkers are hereby at least partially separately guided in channels and thus the friction is reduced compared to an arrangement in which needles and sinkers are solely guided in common channels.
  • the application DE 197 40 985 A1 shows recesses on the flat sides of knitting needles or on the walls of channels of a needle bed.
  • the recesses are only provided in certain regions of the side faces of the knitting needles and not on the full length of the side faces of the needles.
  • the surface area of the contacting surfaces of the said elements of the knitting process is reduced.
  • the energy consumption and the heat generation in the machine are reduced.
  • the application EP1860219A1 shows knitting needles with a relatively thin shank.
  • Some of the figures of this publication show in a cross-sectional view that the needles are arranged askew or diagonally in the needle grooves so that only one of the two top corners and the opposing bottom corner of the needles' cross section touch the needle groove.
  • the surface area of the contacting surfaces is once again reduced so that the energy consumption of the system decreases. The heat generation is thus also reduced.
  • the DE61051 1 B discloses two very similar types of needles. Both types comprise a thick (in the direction of the width of the needles) and stable rear part which carries the needle butts. The difference between the two needle types is that the first group is provided with a longer rear part than the other type.
  • the front parts of both types of needles, which support the hook, are relatively thin.
  • the front parts have the same length.
  • the application WO2012055591 A1 shows a knitting machine which was constructed for the following purposes: High gauge, low manufacturing costs and low energy consumption. This publication also shows groups of two needles which are in contact to each other during the knitting process (side-by-side needles):
  • the rear part of these needles is placed in a joint needle channel so that segments of the side faces of these needles have contact with each other.
  • this needle channel is bifurcated so that the front parts of the two needles of a needle bed are spaced away from each other.
  • the front part of each needle is bent during its movements in its length direction. This fact causes wear and energy consumption.
  • Application WO2013041380A1 shows a knitting machine with improved actuation cams for the type of side by side needles shown by the aforementioned WO2012055591 A1 .
  • the knitting machines can be manufactured at lower costs and they can produce high quality fabrics.
  • the publication's teaching has the same drawbacks as mentioned before.
  • the inventive method uses a so-called spacer or spacing means in order to adjust the distance between the loop forming means of two adjacent system components which are moved or housed in one groove. Therefore the word "spacer” is a functional expression which denotes an additional part as well as an integral part which is made of one piece preferably with the respective system component's shank.
  • the spacer does not take part in or abstains from the loop forming process.
  • the distance between the loop forming means of two adjacent system components is a distance in the second direction (x) which corresponds to the direction of the width of the grooves.
  • x the second direction
  • the movements of system parts of circular knitting machines can - however - be described with cylinder coordinates (r, ⁇ , z). Therefore the direction of the width of the grooves of the channels has circular components ( ⁇ ).
  • x the direction of the width of the grooves of all knitting machine types shall be denoted with "x" in the present publication.
  • the space between the loop forming means of the two adjacent system components is free of loop forming means which belong to or are actuated by system components of the same grove or even of the same needle bed.
  • the distance which is adjusted by the spacers or by means of the spacers is the width - or the extension in the second direction (x) - of the aforementioned free space between the loop forming means of two adjacent system components of one needle bed.
  • No loop forming means which is actuated by or part of a system component which is moved or housed in the same groove - or expressed in a wider way - which is housed in the same (first) needle bed interferes in this space.
  • loop forming means of other grooves - or broader - another second needle bed which is directed differently may interfere there and cooperate with the loop forming means of the first needle bed so as to form loops.
  • the first needle bed houses knitting needles.
  • the second needle bed houses sinkers which interfere in this space in order to hold down the previously formed loops so that the needles can form new loops.
  • the distance adjusted by the spacers is free of system components of the same groove or the same needle bed, so that the above definition still applies.
  • the grooves of the first and the second needle bed need to have a different direction so that the system components of the second needle bed or its grooves can cooperate in the way described above. Therefore another definition of the "distance" of the space defined by this distance could say, that there are no loop- forming means in this space or area of the loop forming zone, in which loop forming means which are moved in the same direction reach into.
  • the aforementioned spacer is moved together with at least one of said two adjacent system components.
  • "Moved together” means in the present context that the relative velocity between the spacer and the respective at least one system component is nil. It is possible to actively move the spacer this way, however, it is also possible to in any way connect these two elements (spacer and system component) so that they will not move with respect to each other.
  • the respective connection can transfer power between the spacer and the system component. Most advantageously the connection can sustain the amount of power necessary for the movement either of spacer or of the respective system component.
  • the respective connection can be made in several ways and the connection can be adjusted so as to sustain different amounts of power. Another definition for this point could be that the spacer is not relocatable or immovable with regard to the system component with which it is connected.
  • the spacer could also be part of and integral with said system component.
  • the spacer and the respective first system component with which it moves is at least temporarily moved inside a section of the groove in which the spacer and the second of the two adjacent components are in mechanical contact with each other.
  • the length of the section or the sections in which the spacer and the second of the two adjacent components and/or the spacer of the second system component are in mechanical contact with each other is equal to 70, 80, 90 or 95 % of the system component's length.
  • a different approach is to provide the side surfaces of system components with a plurality of spots or areas which adjust the distance between the system components (for the purposes of the present publication this plurality of spots or areas is also called “spacer").
  • a group consists of at least two and - more advantageously - of at least three members. Therefore these spots are “elevated” with regard to the side surfaces in the x- direction.
  • the distance between the two spots which are provided with the biggest distance of said plurality of spots (in y-direction) of one side surface is at least equal to 50, 60, 70, 80, 90 or 95% of the system component's length.
  • Embodiments which have spots or areas of the kind described above on one system component should be provided with a smooth and/or even side surface on the adjacent side of the other adjacent system component. It is also advantageous if the thickness of the spacer (or the plurality of spots or areas of course) is even or slightly bigger than the thickness of the respective knitting component.
  • the thickness means in the present context the spacer's extension in x-direction. Additional advantages arise if the extension of the spacer in z-direction (the height of the spacer) equals at least 50, 60, 70, 80, 90% of the height of the system component's shaft. Most advantageously the heights of the spacer (or the group of spots or areas) and the shaft of the system components on which the spacer is fixed are equal.
  • the two adjacent system components are knitting needles. It is also advantageous - especially for the knitting device and knitting process - if the two adjacent system components are provided with butts which slide through the same cam tracks during the knitting process. It is also advantageous if the spots or areas are welded on the shaft. If the spacer consists of a group of spots or areas it is also advantageous if the distance between the beginning of the first and the end of the last spot or area in y-direction equals at least 50, 60, 70, 80, 90 or 95% of the system component's length (length once again in y-direction).
  • spots or areas are either situated in different segments of the longitudinal extension of the two system components or the areas are provided with an even side surface so that the system components can still move with regard to each other when the side surfaces touch each other or are in mechanical contact with each other.
  • the spacers there are two spacers which are situated between the two adjacent system components.
  • the first spacer is connected with the first of the two system components and the second spacer with the second of the two system components.
  • the spacers could be in mechanical contact with each other.
  • that at least one spacer could also be in mechanical contact with the other system component with which it is not connected and/or with the other spacer.
  • Needle beds which have a plurality of grooves which are parallel to each other are advantageous. Most of the time “temporarily” means at least during a period of time during the loop forming process.
  • the distance between the loop forming means of two adjacent system components of one groove should be in relation with the gauge of the respective knitting machine. It should be at least half of the width of the loop forming means of the system components or even better it should be the full width of these loop forming means.
  • the system components perform periodic movements in the longitudinal direction which are caused by the relative movement of the respective needle bed with regard to cam holders:
  • the system components and spacers which are inserted in the grooves of a needle bed are provided with butts. These butts protrude out of the needle bed.
  • the aforementioned relative movement of the needle bed with regard to a cam holder forces the butts to move along a cam track which is formed by the cams.
  • Circular knitting machines are usually provided with cam holders which are fixed on the machine frame.
  • Flat knitting machines often use cam holders which are part of carriages which are moved with regard to the needle bed. In both cases there is a relative movement between cam holders and needle beds.
  • the loop forming means of adjacent system components of one needle bed perform their movements and therefore reach their extrema in their longitudinal direction with a certain delay.
  • this delay corresponds to the mechanical distance of the loop forming means of these two adjacent system components.
  • this distance - and therefore the respective delay - is related with the gauge. Therefore, the distance between the loop forming means of two adjacent system components which is adjusted by means of the spacer should be in the range between half of the width of the system component's loop forming means and their full width.
  • first velocity (vk) denotes the relative velocity between the needle bed and the machine frame which carries the cams.
  • the system components of the needle bed usually perform periodic movements in the longitudinal direction (y). These movements resemble harmonic functions and the system components reach minima and maxima (extrema) of their longitudinal position during these movements. It is advantageous if two adjacent system components reach their extrema with a delay of time. In embodiments with a good performance this delay should be bigger than half of a first quotient or more advantageously equal to said first quotient.
  • Said first quotient is the quotient of the distance between the loop forming means of the two adjacent system components in the second direction and the first velocity.
  • Another property is the distance between the loop-forming means in x- direction which is adjusted by the at least one spacer: It is in the same range or approximately the same as the width of the needle component's shanks.
  • the range can start with 0.7 times the width of the shank. It is however advantageous if the respective factor is 0.9 or 1 .
  • Embodiments in which the two system components are provided with only one spacer which is immovably connected with one of said two adjacent system components have the following benefit:
  • At least one specially shaped system component which is connected with or which includes the spacer could be the "first system component", whereas the (at least one) second system component could be a "standard needle” which is to say a needle which can belong to the state of the art.
  • the thickness of the specially shaped needle can be twice or 1 .5 times the thickness of the "standard” needle.
  • the distance in the second direction between the loop forming means of the at least two system components is equal to at least one distance between the loop forming means of two other adjacent system components of the needle bed in the second direction, whereby these two other system components are separated by an immovable wall of a groove of a needle bed.
  • a system component which is connected with the spacer can be manufactured out of the same piece as the spacer.
  • the "spacer” can also be a bend (or a plurality of bends) of the shank of the system component with which it is connected.
  • the "bend” is any kind of a deviation from an even extension of the shank in its longitudinal direction. Most of the time a shank with such bends would show a meandering or a zigzag pattern in the x-y plain.
  • each bend may comprise a portion of the shank of the system component with which it is connected. This portion is offset in the x-direction relative to the even extension of the system component's shank.
  • the spacer could consist of an additional part which has been connected in a mating process with a system component. In this case it is easier to provide the spacer with materials which are not present in the system components.
  • the shank of the system components can be a relatively conventional one, which means it can be a punched metal part.
  • the additional part could possess a side surface of graphite which would decrease friction with the adjacent system component of the respective spacer.
  • mating processes which could have its advantages in the present context.
  • the phrase "material” means in the present context that different elements and mixtures of elements can be used to manufacture system components and the respective spacer. Additionally and alternatively this phrase can mean that a spacer and the respective system component is manufactured with a different manufacturing method. These methods can include the use of plastics or other synthetic material for forming parts of the system components or above all the spacer.
  • System components which can be used with benefit in the present context possess a butt with a width which is smaller than the maximum combined extension of the shank and the spacer(s) with which the respective system component is immovably connected in the same second direction (x).
  • the maximum combined extension is the maximum distance of the side surfaces of the spacer and the respective system component which are directed in opposite directions.
  • the butt of a system component extends in the third direction which corresponds to the height direction of the shank and overtowers the shank.
  • the butt has its extension in the other two directions.
  • Preferable butts have a front part with a width which is smaller than the width of their middle part. This is to say the butts could also be wedge-shaped.
  • a further aspect of the present invention is the shape and the symmetry of the system units used.
  • system unit means a group of members or elements which are moved together during the loop forming process.
  • system units disclosed which consist of one spacer and one system component like a needle.
  • An interesting point is that the system units which consist of one spacer on one side of the system component are asymmetric with regard to a symmetry line which is parallel to the system components' side surfaces and which passes through the centre of the hook of this system component. Standard system components are symmetric with regard to the aforementioned symmetry line.
  • System units which consist of two spacers which are inmovably placed on the side surfaces of the respective system component can also be symmetrical with regard to the aforementioned symmetry line. As mentioned in the above paragraph it has advantages to provide such a system unit with a butt with a width which is smaller than the width of the system unit. Therefore one could also say that many inventive embodiments are provided either with a symmetrical system unit or with at least one system unit which is provided with two spacers (one on each side surface of the system component).
  • loop forming means of one system component only take part in the simultaneous formation of one loop in the same time period. After this period of time they usually start the formation of a new loop.
  • the hook and the latch of one (latch) knitting needle form such a functional group.
  • the hook and the slider of one (slider) knitting needle sinkers are equipped with different so-called edges (holding down edge, knocking over edge etc.), which usually also only take part in the formation of one loop per time period and per sinker.
  • Warp knitting modules which are used for forming several loops and which comprise a plurality of needles and therefore always simultaneously form a plurality of loops do not fall under the above definition for more advantageous system components. It could be even more beneficial if there was just one loop forming means per system component.
  • the loop forming processes and devices for loop forming are advantageous if the two adjacent system components are movable (or are moved in case of the process) with respect to each other.
  • the two adjacent system components take part in the same knitting process during the same period of time (the device is conceived for knitting with the at least two adjacent system components during the same period of time). This means that knitting devices which are provided with different knitting components which are used for knitting different kinds of knitwear in different time periods like the device shown in EP 0 672 770 A1 do not fall under the above definition. It is also advantageous if the term "the spacer adjusts the distance between the loop forming means” means that there are no additional spacing means between the system components. However, the person skilled in the art will understand, that there is often additionally a small gap between the system components which is either filled with air or sliding means like oil (or both).
  • the spacer determines the aforementioned distance between the loop forming means of the two adjacent system components. This is to say that the flexibility of the spacer has its limits: thin blades as the ones used for transfer elements (see once again EP 0 672 770 A1 ) are in this context not very beneficial.
  • Advantageous spacers are not transfer elements (usually transfer elements take part in the transfer of the loop between two different system components, usually of two different needle beds). It is also advantageous if the inventive device is not provided with an immovable wall between the two adjacent system components. The same applies with regard to movable elements like a movable spacer: it is advantageous if no such element is placed between the at least two adjacent system components of the present invention (one could also say that the space between two adjacent system components is free of such elements).
  • Figure 1 shows a perspective view of a first needle bed which is equipped with first and second system components, each of them equipped with a spacer with an equal width.
  • Figure 2 shows one of the system components which equip the first needle bed which is shown in figure 1 .
  • Figure 3 shows a cross-sectional view of the first and the second system component in a groove of the first needle bed.
  • Figure 4 shows a perspective view of a second needle bed which is equipped with first and second system components.
  • the first system components are equipped with a spacer which adjusts the whole distance between the loop forming means of two adjacent system components of one groove.
  • Figure 5 shows a pair of two needles which were extracted from one groove of the second needle bed and which consist of a first needle with a spacer and a second needle without one.
  • Figure 6 provides a cross-sectional view of the second needle bed with one pair of system components.
  • Figure 7 shows a pair of needles consisting of two needles each one is provided with a spacer which is essentially an additional part.
  • Figure 8 shows the passage of a cam with two butts of system components.
  • Figure 9 provides a first symbolic arrangement of cams.
  • Figure 10 shows a plain view of a third needle bed.
  • Figure 1 1 is a plain view of a forth needle bed which is provided with a first and a second kind of system components with bends in its shanks.
  • Figure 12 is a plain view of a fifth needle bed.
  • FIG. 13 Figure 13 provides a second symbolic arrangement of cams.
  • Fig. 14 Figure 14 provides a plain view of a first groove equipped with system elements
  • Figure 15 provides a plain view of a second groove equipped with system elements
  • Figure 16 provides a plain view of a third groove equipped with system elements
  • Figure 1 shows a needle bed 14 which is provided with grooves 16 which are delimited by immovable walls 15.
  • the grooves 16 of this first embodiment of a needle bed 14 there are two system components 1 1 and 12.
  • the power for the movement of the system components is transferred with butts 17 to the system components 1 1 and 12.
  • Each system component 1 1 , 12 is provided with loop forming means.
  • the system components 1 1 and 12 are latch needles and therefore their loop forming means are hooks 20 and latches 24, which extend in a loop forming zone 19.
  • Figures 2 and 3 are about the same embodiment of the needle bed 14 and its system components 1 1 , 12.
  • Figure 2 shows a system component 1 1 of the kind used in the needle bed 14 of figure 1 .
  • the system component 1 1 is a needle with a butt 17 and a shank 39.
  • the system component 1 1 is also provided with a spacer 10 with which it is immovably connected.
  • the spacer 10 and the shank 39 of the system component 1 1 are of one piece.
  • Figure 3 shows a section of the needle bed 14 of figure 1 in a cross-sectional view. In figure 3 the distance 21 which is also the distance between the loop forming means 20, 24 of two adjacent loop forming components 1 1 , 12 of one groove 16 is clearly shown.
  • the line 40 symbolizes the limitation between spacers 10 and shank 39 which does not really exist since these two members of the first embodiment are of one piece.
  • the first 1 1 and the second 12 system component are each provided with one spacer 10.
  • FIGS 4, 5 and 6 show a second embodiment of the needle bed and its respective system components.
  • the only significant difference between the first and the second embodiment shown in this publication is that in the second embodiment two adjacent system components 1 1 , 12 of one groove 16 are only provided with one spacer 10 which is immovably connected with the first 1 1 of the two system components. This means that the whole distance 21 between the loop forming means 20, 24 of the two system components 1 1 , 12 is adjusted only by means of only one spacer 10.
  • This spacer 10 is once again of one piece with the system component with which it is connected. In both embodiments shown so far one can easily see that there are segments 41 of the longitudinal extension of the grooves 16 in which the spacers 10 are housed or moved. An arbitrary segment of the longitudinal extension of the grooves is symbolized by the bracket 41 .
  • the two spacers 10 are in contact with each other when the system components 1 1 , 12 are moved in the grooves 16.
  • the first system component 1 1 is provided with a spacer 10 and the spacer 10 touches the second system component 12 when moved and even when the knitting machine does not work.
  • the segments 41 of the grooves 16 in which this condition applies are very long (more than 90 % of the system components' length.
  • Figure 7 shows a pair of system components 1 1 , 12 which is very similar to the pairs of system components 1 1 , 12 which are housed in the grooves 16 of the first embodiment: Both system components 1 1 , 12 are immovably connected with one respective spacer 10. Unlike the needles of the first embodiment the needles shown in figure 7 are not of one piece with their respective spacer 10. Therefore, this spacer 10 is an additional part 38 which is mated with the shank 39 of the respective system component 1 1 , 12 with several weld points 42. Therefore the line 40 has in figure 7 a very physical significance since it denotes the limitation between two members 1 1 , 10, or 12, 10. In most cases the joints or connections of very similar materials could be welt points or welt lines.
  • Solder points or lines can mate similar or at least slightly different materials like different metals. In other cases very different materials can also be used and mated with other connections like splints or adhesives or the like.
  • One possibility is to manufacture the shank 39 of the system component 1 1 , 12 presumably of metal and use a material with a very low friction and/or self-lubricating properties like graphite or Teflon for the spacer 10.
  • Figure 8 shows two butts 17 of system components 1 1 , 12 which pass through the passage 35 of a cam 18.
  • the reason for the butts' 17 passing through the passage 35 is the relative movement vk (see the respective pointer in figure 8) between cam holder and cams on one side and the needle bed 14 (not shown in figure 8) and system components 1 1 , 12 with their butts 17 on the other side.
  • the cam 18 is not completely shown in figure 8.
  • the limitations 48 of the passage 35 are however shown. They are surrounded by a hatching which symbolizes parts of the cam 18.
  • the viewer of figure 8 can see the two butts 17 through the passage 35 (the cam holder is for the viewer transparent) so that invisible parts of the system components shanks (the parts covered by the cam) have to be shown with broken lines.
  • Both butts 17 have an extension 45 in the first direction y.
  • the width 46 of the butts 17 in the end sections 43 is smaller than their width 47 in their middle sections 49.
  • This definition does not include end sections of state-of the art butts with rounded edges or edges which are in any other ways chamfered.
  • the aforementioned feature (different widths in different sections, see above) is advantageous with regard to any embodiment of the present invention.
  • Figure 10 provides a plain view of a needle bed 14 which is equipped with system components 1 1 , 12 which have the same butts which are shown in more detail in figure 8.
  • system components 1 1 , 12 which have the same butts which are shown in more detail in figure 8.
  • a pair of system components 1 1 and 12 is housed in one groove 16 which is delimited by immovable walls 15.
  • the butts of the different system components are arranged with regard to each other as if they were passing a passage 35 of a cam 18 as the ones shown in figure 9.
  • Figure 9 shows two cams 18. The second one is placed above the first one. Each of the cams 18 is provided with a passage 35 and a maximum 37. Figure 13 also shows two cams being arranged above each other. The maxima 37 of the two cams 18 are displaced or shifted in the second direction x with regard to each other. This shift 50 is a very advantageous possibility to adjust the delay between adjacent system components which are therefore driven by different groups of cams 18 whereby each of the groups defines one cam track.
  • the cams are fixed on a cam holder. Circular knitting machines usually have a cam holder which is fixed on the machine frame. Flat knitting machines are often provided with a carriage which performs a relative movement with regard to the needle bed.
  • the "distance" 50 shall be a linear distance in flat-knitting machines and a distance which comprises circular components in circular knitting machines. There are additional benefits if this measure is used with regard to needles which are provided with butts 17 which have a width in the second direction x which is equal or nearly equal to the combined joint width of spacer 10 and system component 1 1 , 12.
  • Figure 1 1 once again shows a plain view of a third needle bed 14 in which pairs of system components 1 1 , 12 are moved in one groove 16.
  • the said grooves 16 are once again delimited by immovable walls 15. It is necessary to emphasize that the present invention has also its benefits with regard to needle beds which house 3, 4, 5, 6 or even more system components.
  • the first system components 1 1 and the second system components 12 have their butts 17 in different longitudinal y positions. Hence the first and second system components 1 1 1 , 12 are moved along different cam tracks.
  • the spacers 10 of the embodiment shown in figure 1 1 are bends 51 of the shanks of the respective system components 1 1 , 12.
  • the bends 51 of the first system components 1 1 are in contact with the shanks 39 of the second system components 12 and vice versa. Therefore, no bend 51 or spacer 10 (which are the same in this embodiment) touches another spacer's surface and all spacers touch another's system components side surface.
  • Figure 12 shows a top view of a fifth needle bed 14. Needle beds of the kind shown in figure 12 are often used in circular knitting machines. In the case of circular knitting machines the needle bed 14 would also be called needle cylinder.
  • Figure 12 shows an example of a loop-forming process which takes place in the loop- forming zone 19. The needles 1 1 , 12 and especially the hooks 20 and latches 24 take part in the loop forming process and therefore get in contact with the yarn 23. The sinkers 25 also get in contact with the yarn 23. The extension of the loops 33 in x-direction is symbolized by the brackets 33.
  • Figure 12 also shows some more details of the needles 1 1 , 12 and the needle bed 14 which are well known to the man skilled in-the-art:
  • the latches 24 are pivoted in the saw slot 26.
  • the latches 24 swing around the pivot 27 so that the interior of the hooks 20 is opened and closed for the yarn 23 by the latches 24.
  • the needles essentially move in the direction y of their shanks or of the grooves 16 of the needle bed 14.
  • the sinkers 25 essentially move in the direction z of the height of the shanks of the needles 1 1 , 12.
  • the needle bed 14 is provided with slots 28 which look like teeth in the view provided by figure 12.
  • the slots 28 guide the sinkers' 25 movements.
  • the differences between the sinkers 25 and the spacers 10 can be summarized as follows:
  • the spacers 10 move together with the system components 1 1 , 12. They are mated with them with splints 44 which are symbolized by the dotted lines 44.
  • the spacers 10 are also devoid of loop forming means like hooks 20 and latches 24 and the like and do not take part in the loop-forming process.
  • the spacers essentially define the distance between two neighboring or adjacent system components 1 1 , 12 and their loop-forming components 20, 24. Most of the time the sinkers 25 and the respective system components 1 1 , 12 still have a certain distance, so that the distance between these system components 1 1 , 12 is the sum of these distances and the sinkers' 25 width.
  • the areas of the loop-forming zone 19 which are situated between the loop-forming means 20, 24 of the system components 20, 24 of the first needle bed 14 are free from loop forming means which are part of or actuated by loop forming means of this needle bed.
  • the loop forming means of the sinkers 25 are part of the sinkers which are moved in the grooves of another needle bed.
  • the grooves of individual needle beds 14 are usually parallel to each other.
  • the immovable walls 15 and/or the shanks 39 of the system components 1 1 , 12 and/or the spacers 10 have the correct width corresponding with the gauge of the respective needle bed 14. In some advantageous embodiments the width of immovable walls 15 and/or the shanks 39 of the system components 1 1 , 12 and/or the spacers 10 is (nearly) equal.
  • Figure 12 also provides a different possibility to define the distance between adjacent loop-forming means:
  • the numeral 52 denotes the distance between the centers of the hooks 20 of two adjacent system components. This distance 52 is (of cause) equal to the distance of two adjacent loops which are being formed by the respective hooks.
  • the man-skilled-in-the-art often calls this distance "pitch" (the pitch denotes this distance in millimetres whereas the gauge is the number of needles per inch). In most loop-forming methods and also in most loop-forming devices this pitch is even (all system components of one needle bed have the same distance with regard to each other). Otherwise the knitted fabric produced by such a machine would be perceived as uneven by the consumer.
  • the spacer adjusts or helps to adjust the pitch between adjacent needles or system components.
  • Figure 14 provides a plain view of the first groove 16 of the needle bed 14 which is equipped with system components 1 1 , 12.
  • Each of the system components 1 1 , 12 is immovably connected with a spacer 10 by means of a weld point 42. Therefore one could also say, that the system component 1 1 and the spacer 10 with which it is immovably connected form a system unit 54. The same applies with regard to the other system component 12 and the respective spacer 10.
  • the line 53 is a symmetry line which is directed in the longitudinal direction y parallel to the side surfaces of the needles' shanks 39 and which crosses the centre of the needles' hook 20.
  • Figure 14 shows that the system component 1 1 is symmetrical with regard to the symmetry line 53.
  • This figure also shows that the system unit 54 which moves together during the loop-forming process is not symmetrical with regard to the line 53.
  • Figure 15 shows a slightly different excellent groove which is equipped with two system components 1 1 , 12 and one spacer 10 which provides for the whole distance between the loop-forming means 20, 24 of the two adjacent system components 1 1 , 12.
  • the respective spacer 10 is immovably connected by a plurality of weld points 53 (only one weld point is shown by figure 15) with the system component 1 1 so that the system components 1 1 and the spacer 10 once again form a system unit 54 which is moved together during the loop forming process.
  • the system component 1 1 is symmetrical with regard to symmetry line 53.
  • the unit 54 which is formed by the system components 1 1 and the spacer 10 is not symmetrical with regard to the aforementioned line 53.
  • the system component 12 can be a standard needle which is symmetrical to the other line 53 which cuts the respective system component in two halfs.
  • FIG 14 and 15 show that inventive embodiments are most of the time provided with system units which are not symmetrical with regard to symmetry line 53 which is parallel to the side surfaces of the respective system component 1 1 , 12 and which crosses the centre of the hook 20.
  • figure 16 shows an exceptional embodiment of a further groove 16 which is delimited by the immovable walls 15 and the bottom of the groove 55.
  • the system component 1 1 which is placed in the middle of the groove and surrounded by two other system components 12 is immovably connected with two spacers 10 whereby each of the spacers 10 is placed on one of the system component's 1 1 two different side surfaces. Therefore the system component 1 1 and the two spacers 10 with which it is connected form another system unit 54.
  • This system unit 54 is symmetrical with regard to the symmetry line 53.
  • the inventive embodiments shown in figure 16 can be equipped with system units (elements which form a unit which is moved together during the loop forming process) which are symmetrical with regard to the symmetry line 53.
  • the embodiments shown in figures 14 and 15 are provided with at least one system unit which is not symmetrical with regard to the symmetry line 53. This feature is generally of benefit for inventive embodiments.
  • Figures 14, 15 and 16 elucidate another property of the invention.
  • the grooves 16 are broader (possess a bigger width in the direction x) than state-of-the-art needle beds 14. Needle beds which are appropriate for the present invention have a width which is bigger 0,7 times the pitch 52, or even bigger than the pitch 52 are even bigger than 1 1 ⁇ 2 times the pitch 52.
  • the grooves which are provided with the aforementioned pitch can have a length which equals 95, 90, 85, 80, 70 or 60% of the system components' length.
  • the respective grooves are easy to clean and the oil consumption of the overall new device is smaller than in most state-of-the-art devices.
  • the broad grooves or channels are cheap and easy to grind (especially if a small pitch is required).
  • Immovable wall which delimits two grooves of a needle bed

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)
PCT/EP2016/067914 2015-07-30 2016-07-27 Loop-forming method, device and system component WO2017017145A1 (en)

Priority Applications (5)

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JP2018524547A JP6911027B2 (ja) 2015-07-30 2016-07-27 ループを形成するための方法、装置、及びシステム部品
US15/748,918 US20190003090A1 (en) 2015-07-30 2016-07-27 Loop-Forming Method, Device and System Component
KR1020187005741A KR102607933B1 (ko) 2015-07-30 2016-07-27 루프 형성 방법, 디바이스, 및 시스템 구성 요소
CN201680044719.2A CN108026676B (zh) 2015-07-30 2016-07-27 成圈方法、装置以及系统部件
HK18109671.7A HK1250251A1 (zh) 2015-07-30 2018-07-26 成圈方法、裝置以及系統部件

Applications Claiming Priority (2)

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EP15179093.8 2015-07-30
EP15179093.8A EP3124664B1 (en) 2015-07-30 2015-07-30 Loop-forming method and device

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WO2017017145A1 true WO2017017145A1 (en) 2017-02-02

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KR101928518B1 (ko) 2018-02-01 2018-12-12 서광석 환편기
EP3581691B1 (de) * 2019-06-13 2023-03-08 KARL MAYER STOLL R&D GmbH Wirkwerkzeug und kettenwirkmaschine
EP3889330B1 (de) 2020-04-01 2023-08-23 Groz-Beckert KG Textilwerkzeugteilepaar und verfahren zur bestückung einer textilmaschine
CN111334923B (zh) * 2020-04-21 2020-12-22 冯加林 一种横编织机用针板织针组合及织针选择机构
CN112404885B (zh) * 2020-10-16 2022-05-27 漳州市永良针纺机械有限公司 一种大圆机配件高精密数控加工工艺
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TW201718967A (zh) 2017-06-01
PT3124664T (pt) 2020-03-23
EP3124664B1 (en) 2020-01-08
HK1250251A1 (zh) 2018-12-07
JP2018526542A (ja) 2018-09-13
EP3124664A1 (en) 2017-02-01
KR102607933B1 (ko) 2023-12-01
CN108026676B (zh) 2021-07-20
JP6911027B2 (ja) 2021-07-28
US20190003090A1 (en) 2019-01-03
CN108026676A (zh) 2018-05-11
TWI605164B (zh) 2017-11-11

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