WO2016159345A1 - ガラス - Google Patents
ガラス Download PDFInfo
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- WO2016159345A1 WO2016159345A1 PCT/JP2016/060914 JP2016060914W WO2016159345A1 WO 2016159345 A1 WO2016159345 A1 WO 2016159345A1 JP 2016060914 W JP2016060914 W JP 2016060914W WO 2016159345 A1 WO2016159345 A1 WO 2016159345A1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/02—Other methods of shaping glass by casting molten glass, e.g. injection moulding
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/187—Stirring devices; Homogenisation with moving elements
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02367—Substrates
- H01L21/0237—Materials
- H01L21/02422—Non-crystalline insulating materials, e.g. glass, polymers
Definitions
- the present invention relates to a high heat-resistant glass, for example, a glass substrate for producing a semiconductor crystal for LED at a high temperature.
- a heat-resistant sapphire substrate is generally used.
- a semiconductor crystal is formed at a high temperature (for example, 700 ° C. or higher)
- a sapphire substrate is used.
- a glass substrate is used instead of a sapphire substrate, it is considered that the substrate can be increased in area.
- a conventional glass substrate has insufficient heat resistance, thermal deformation is likely to occur due to high-temperature heat treatment.
- the present invention has been made in view of the above circumstances, and its technical problem is to create a glass that has high heat resistance and a high thermal expansion coefficient and can be molded into a flat plate shape.
- the present inventor has found that the above technical problem can be solved by regulating the glass composition within a predetermined range, and proposes as the present invention. That is, the glass of the present invention has a glass composition of mol%, SiO 2 55-80%, Al 2 O 3 11-30%, B 2 O 3 0-3%, Li 2 O + Na 2 O + K 2 O 0- 3%, MgO + CaO + SrO + BaO 5 to 35%, and has a strain point higher than 700 ° C.
- “Li 2 O + Na 2 O + K 2 O” refers to the total amount of Li 2 O, Na 2 O and K 2 O.
- MgO + CaO + SrO + BaO refers to the total amount of MgO, CaO, SrO and BaO.
- the “strain point” refers to a value measured based on the method of ASTM C336.
- Al 2 O 3 in the glass composition is 11 mol% or more, B 2 O 3 content is 3 mol% or less, and Li 2 O + Na 2 O + K 2 O content is 3 mol% or less. It is regulated. If it does in this way, a strain point will raise notably and the heat resistance of a glass substrate can be improved significantly.
- the glass of the present invention contains 5 to 25 mol% of MgO + CaO + SrO + BaO in the glass composition. If it does in this way, devitrification resistance can be improved, raising a thermal expansion coefficient.
- the glass of the present invention preferably has a B 2 O 3 content of less than 1 mol%.
- the glass of the present invention preferably has a Li 2 O + Na 2 O + K 2 O content of 0.2 mol% or less.
- the glass of the present invention preferably has a molar ratio (MgO + CaO + SrO + BaO) / Al 2 O 3 of 0.5 to 5.
- “(MgO + CaO + SrO + BaO) / Al 2 O 3 ” is a value obtained by dividing the total amount of MgO, CaO, SrO and BaO by the content of Al 2 O 3 .
- the glass of the present invention preferably has a molar ratio MgO / (MgO + CaO + SrO + BaO) of less than 0.5.
- MgO / (MgO + CaO + SrO + BaO) is a value obtained by dividing the content of MgO by the total amount of MgO, CaO, SrO and BaO.
- the glass of the present invention preferably has a thermal expansion coefficient of 40 ⁇ 10 ⁇ 7 / ° C. or higher in the temperature range of 30 to 380 ° C.
- thermal expansion coefficient in the temperature range of 30 to 380 ° C.” refers to an average value measured with a dilatometer.
- the glass of the present invention preferably has a strain point of 800 ° C. or higher.
- the glass of the present invention preferably has a (temperature-strain point at 10 2.5 dPa ⁇ s) of 900 ° C. or lower.
- temperature at a high temperature viscosity of 10 2.5 dPa ⁇ s refers to a value measured by a platinum ball pulling method.
- the glass of the present invention preferably has a temperature at a viscosity of 10 2.5 dPa ⁇ s of 1750 ° C. or lower.
- the glass of the present invention preferably has a flat plate shape.
- the glass of the present invention is preferably used for a substrate for growing a semiconductor crystal.
- the glass of the present invention has a glass composition of mol%, SiO 2 55-80%, Al 2 O 3 11-30%, B 2 O 3 0-3%, Li 2 O + Na 2 O + K 2 O 0-3%. MgO + CaO + SrO + BaO 5 to 35%.
- the reason why the content of each component is regulated as described above will be described below. In the description of each component, the following% display indicates mol%.
- the preferred lower limit range of SiO 2 is 55% or more, 58% or more, 60% or more, 65% or more, particularly 68% or more, and the preferred upper limit range is preferably 80% or less, 75% or less, 73% or less, 72% or less, 71% or less, particularly 70% or less.
- the content of SiO 2 is too small, the defects due to devitrification crystals containing Al 2 O 3 is likely to occur, the strain point tends to decrease. Moreover, high temperature viscosity falls and it becomes easy to fall liquid phase viscosity.
- the preferred lower limit range of Al 2 O 3 is 11% or more, 12% or more, 13% or more, 14% or more, particularly 15% or more, and the preferred upper limit range is 30% or less, 25% or less, 20% or less, 18% or less, 17% or less, particularly 16% or less.
- Al 2 O 3 content is too small, or is easily strain point is lowered, it has high becomes meltability temperature viscosity tends to decrease.
- the content of Al 2 O 3 is too large, devitrification crystals more likely to occur, which comprises Al 2 O 3.
- the molar ratio SiO 2 / Al 2 O 3 is preferably 2 to 6, 3 to 5.5, 3.5 to 5.5, 4 to 5 from the viewpoint of achieving both a high strain point and high devitrification resistance. .5, 4.5 to 5.5, especially 4.5 to 5.
- SiO 2 / Al 2 O 3 is a value obtained by dividing the content of SiO 2 by the content of Al 2 O 3 .
- a preferable upper limit range of B 2 O 3 is 3% or less, 1% or less, less than 1%, particularly 0.1% or less. When the content of B 2 O 3 is too large, there is a possibility that the strain point is significantly reduced.
- a suitable upper limit range of Li 2 O + Na 2 O + K 2 O is 3% or less, 1% or less, less than 1%, 0.5% or less, particularly 0.2% or less.
- Li content of 2 O + Na 2 O + K 2 O is too large, there is a possibility that characteristics of a semiconductor crystal formed on the glass is deteriorated.
- the preferable upper limit ranges of Li 2 O, Na 2 O and K 2 O are 3% or less, 1% or less, less than 1%, 0.5% or less, 0.3% or less, particularly 0.2%, respectively. It is as follows.
- the preferred lower limit range of MgO + CaO + SrO + BaO is 5% or more, 7% or more, 9% or more, 11% or more, 13% or more, particularly 14% or more, and the preferred upper limit range is 35% or less, 30% or less, 25% or less. 20% or less, 18% or less, 17% or less, particularly 16% or less.
- the content of MgO + CaO + SrO + BaO is too small, the liquidus temperature is greatly increased, and devitrification crystals are likely to occur in the glass, or the high-temperature viscosity is increased and the meltability is liable to be lowered.
- the content of MgO + CaO + SrO + BaO is too large, the strain point tends to be lowered and devitrification crystals containing alkaline earth elements are likely to occur.
- the preferred lower limit range of MgO is 0% or more, 1% or more, 2% or more, 3% or more, 4% or more, particularly 5% or more, and the preferred upper limit range is 15% or less, 10% or less, 8% or less. In particular, it is 7% or less.
- MgO has the effect of increasing the thermal expansion coefficient, but the effect is the smallest among the alkaline earth oxides.
- the preferable lower limit range of CaO is 2% or more, 3% or more, 4% or more, 5% or more, 6% or more, particularly 7% or more, and the preferable upper limit range is 20% or less, 15% or less, 12% or less. 11% or less, 10% or less, particularly 9% or less.
- a meltability will fall easily.
- liquidus temperature will rise and it will become easy to produce a devitrification crystal
- CaO has a greater effect of improving the liquid phase viscosity and lowering the meltability without lowering the strain point than other alkaline earth oxides, and also increases the thermal expansion coefficient than MgO. Great effect.
- the preferred lower limit range of SrO is 0% or more, 1% or more, particularly 2% or more, and the preferred upper limit range is 10% or less, 8% or less, 7% or less, 6% or less, 5% or less, especially 4%. It is as follows. When there is too little content of SrO, a strain point will fall easily. On the other hand, when the content of SrO is too large, the liquidus temperature rises, devitrification crystals tend to occur in the glass, and the meltability tends to decrease. Furthermore, when the content of SrO increases in the presence of CaO, the devitrification resistance tends to decrease. SrO has a greater effect of increasing the thermal expansion coefficient than MgO and CaO.
- the preferable lower limit range of BaO is 0% or more, 3% or more, 4% or more, 5% or more, 6% or more, 7% or more, particularly 8% or more, and the preferable upper limit range is 15% or less, 12% or less. 11% or less, particularly 10% or less.
- a strain point and a thermal expansion coefficient will fall easily.
- liquidus temperature will rise and it will become easy to produce a devitrification crystal
- the meltability tends to be lowered.
- BaO has the largest effect of increasing the thermal expansion coefficient and strain point among alkaline earth metal oxides.
- the lower limit range of the molar ratio MgO / CaO is preferably 0.1 or more, 0.2 or more, 0.3 or more, particularly 0.4 or more, and the upper limit range is preferably 2 or less, 1 or less, 0.8 or less, 0.7 or less, particularly 0.6 or less.
- MgO / CaO refers to a value obtained by dividing the content of MgO by the content of CaO.
- the lower limit range of the molar ratio BaO / CaO is preferably 0.2 or more, 0.5 or more, 0.6 or more, 0.7 or more, particularly 0.8 or more, and the upper limit.
- the range is preferably 5 or less, 4.5 or less, 3 or less, 2.5 or less, particularly 2 or less.
- BaO / CaO indicates a value obtained by dividing the content of BaO by the content of CaO.
- the lower limit range of the molar ratio (MgO + CaO + SrO + BaO) / Al 2 O 3 is preferably 0.5 or more, 0.6 or more, 0.7 or more, particularly 0.8 or more.
- the upper limit range is preferably 5.0 or less, 4.0 or less, 3.0 or less, 2.0 or less, 1.5 or less, 1.2 or less, particularly 1.1 or less.
- the molar ratio MgO / (MgO + CaO + SrO + BaO) is preferably 0.6 or less, less than 0.5, 0.4 or less, 0.3 or less, 0.2 or less, particularly 0.1 or less.
- MgO is a component that significantly lowers the strain point, and the effect of lowering the strain point is remarkable in a region where the content of MgO is low. Therefore, it is preferable that the content of MgO in the alkaline earth metal oxide is small.
- 7 ⁇ [MgO] + 5 ⁇ [CaO] + 4 ⁇ [SrO] + 4 ⁇ [BaO] is preferably 100% or less, 90% or less, 80% or less, 70% or less, 65% or less, particularly 60% or less. .
- Alkaline earth metal elements all have the effect of lowering the strain point, but the effect is greater for elements with smaller ionic radii. Therefore, if the upper limit range of 7 ⁇ [MgO] + 5 ⁇ [CaO] + 4 ⁇ [SrO] + 4 ⁇ [BaO] is regulated so that the proportion of alkaline earth elements having a small ion radius is not increased, the strain point is given priority. Can be increased.
- [MgO] is the content of MgO
- [CaO] is the content of CaO
- [SrO] is the content of SrO
- [BaO] is the content of BaO.
- “7 ⁇ [MgO] + 5 ⁇ [CaO] + 4 ⁇ [SrO] + 4 ⁇ [BaO]” is 7 times [MgO], 5 times [CaO], 4 times [SrO] and 4 times [SrO]. Refers to the total amount of [BaO].
- 21 ⁇ [MgO] + 20 ⁇ [CaO] + 15 ⁇ [SrO] + 12 ⁇ [BaO] is preferably 200% or more, 210% or more, 220% or more, 230% or more, 240% or more, 250% or more, particularly 300 ⁇ 1000%.
- Alkaline earth metal elements all have an effect of improving the melting property, but the influence becomes larger as the ion radius is smaller. Therefore, if the lower limit range of 21 ⁇ [MgO] + 20 ⁇ [CaO] + 15 ⁇ [SrO] + 12 ⁇ [BaO] is regulated so that the proportion of the alkaline earth element having a small ionic radius is increased, the melting property is preferential. Can be increased.
- 21 ⁇ [MgO] + 20 ⁇ [CaO] + 15 ⁇ [SrO] + 12 ⁇ [BaO] is too large, the strain point may be lowered.
- 21 ⁇ [MgO] + 20 ⁇ [CaO] + 15 ⁇ [SrO] + 12 ⁇ [BaO] is 21 times [MgO], 20 times [CaO], 15 times [SrO] and 12 times [SrO]. Refers to the total amount of [BaO].
- the following components may be introduced into the glass composition.
- ZnO is a component that enhances the meltability, but if it is contained in a large amount in the glass composition, the glass tends to devitrify and the strain point tends to decrease. Therefore, the content of ZnO is preferably 0 to 5%, 0 to 3%, 0 to 0.5%, 0 to 0.3%, particularly 0 to 0.1%.
- ZrO 2 is a component that increases the Young's modulus.
- the content of ZrO 2 is preferably 0 to 5%, 0-3%, 0 to 0.5% 0 to 0.2% particular from 0 to 0.02%.
- the content of ZrO 2 is too large, the liquidus temperature increases, devitrification zircon crystals are easily precipitated.
- TiO 2 is a component that lowers the high-temperature viscosity and improves the meltability, and is a component that suppresses solarization. However, when it is contained in a large amount in the glass composition, the glass tends to be colored. Therefore, the content of TiO 2 is preferably 0 to 5%, 0 to 3%, 0 to 1%, 0 to 0.1%, particularly 0 to 0.02%.
- P 2 O 5 is a component that enhances devitrification resistance. However, if it is contained in a large amount in the glass composition, the glass tends to undergo phase separation and opalescence, and the water resistance may be greatly reduced. Therefore, the content of P 2 O 5 is preferably 0 to 5%, 0 to 4%, 0 to 3%, 0 to less than 2%, 0 to 1%, 0 to 0.5%, particularly 0 to 0. .1%.
- SnO 2 is a component having a good clarification action in a high temperature region and a component that lowers the high temperature viscosity.
- the SnO 2 content is preferably 0 to 1%, 0.01 to 0.5%, 0.01 to 0.3%, particularly 0.04 to 0.1%. When the content of SnO 2 is too large, the devitrification crystal SnO 2 is likely to precipitate.
- the glass of the present invention is suitably added with SnO 2 as a fining agent.
- CeO 2 , SO 3 , C, metal powder for example, Al, Si) Etc.
- metal powder for example, Al, Si
- each content is preferably less than 0.1%, particularly preferably less than 0.05%.
- Rh 2 O 3 may be mixed from a platinum production container.
- the content of Rh 2 O 3 is preferably 0 to 0.0005%, more preferably 0.00001 to 0.0001%.
- SO 3 is a component mixed from the raw material as an impurity, but if the content of SO 3 is too large, bubbles called reboil may be generated during melting and molding, which may cause defects in the glass. is there.
- a preferable lower limit range of SO 3 is 0.0001% or more, and a preferable upper limit range is 0.005% or less, 0.003% or less, 0.002% or less, and particularly 0.001% or less.
- Content of rare earth oxides (Sc, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, etc.) content is preferably less than 2% 1% or less, less than 0.5%, particularly less than 0.1%.
- the content of La 2 O 3 + Y 2 O 3 is preferably less than 2%, less than 1%, less than 0.5%, in particular less than 0.1%.
- the content of La 2 O 3 is preferably less than 2%, less than 1%, less than 0.5%, in particular less than 0.1%. If the content of the rare earth oxide is too large, the batch cost tends to increase.
- “Y 2 O 3 + La 2 O 3 ” is the total amount of Y 2 O 3 and La 2 O 3 .
- the glass of the present invention preferably has the following characteristics.
- Density is preferably 3.20 g / cm 3 or less, 3.00 g / cm 3 or less, 2.90 g / cm 3 or less, in particular 2.80 g / cm 3 or less. If the density is too high, it is difficult to achieve weight reduction of the electronic device.
- the thermal expansion coefficient in the temperature range of 30 to 380 ° C. is preferably 40 ⁇ 10 ⁇ 7 / ° C. or higher, 42 ⁇ 10 ⁇ 7 / ° C. or higher, 44 ⁇ 10 ⁇ 7 / ° C. or higher, 46 ⁇ 10 ⁇ 7 / ° C. or higher. In particular, 48 ⁇ 10 ⁇ 7 to 80 ⁇ 10 ⁇ 7 / ° C. is preferable. If the thermal expansion coefficient in the temperature range of 30 to 380 ° C. is too low, the thermal expansion coefficients of the semiconductor crystal (for example, nitride semiconductor crystal) and the glass substrate do not match, the glass substrate tends to warp, and the semiconductor crystal has cracks. It tends to occur.
- the semiconductor crystal for example, nitride semiconductor crystal
- the strain point is preferably more than 700 ° C., 750 ° C. or more, 780 ° C. or more, 800 ° C. or more, 810 ° C. or more, 820 ° C. or more, and particularly preferably 830 to 1000 ° C. If the strain point is too low, the heat treatment temperature cannot be increased, and it becomes difficult to improve the semiconductor characteristics of the semiconductor crystal.
- the SiO 2 —Al 2 O 3 —RO (RO refers to an alkaline earth metal oxide) glass according to the present invention is generally difficult to melt. For this reason, improvement of meltability becomes a problem. When the meltability is increased, the defect rate due to bubbles, foreign matters, and the like is reduced, so that a high-quality glass substrate can be supplied in large quantities at a low cost. On the other hand, if the high-temperature viscosity is too high, defoaming is hardly promoted in the melting step. Therefore, the temperature at a high temperature viscosity of 10 2.5 dPa ⁇ s is preferably 1750 ° C. or lower, 1700 ° C. or lower, 1680 ° C. or lower, 1670 ° C. or lower, 1650 ° C. or lower, particularly 1630 ° C. or lower. The temperature at a high temperature viscosity of 10 2.5 dPa ⁇ s corresponds to the melting temperature, and the lower this temperature, the better the meltability.
- Temporal-strain point at 10 2.5 dPa ⁇ s is preferably 900 ° C. or lower, 850 ° C. or lower, particularly 800 ° C. or lower, from the viewpoint of achieving both a high strain point and a low melting temperature.
- the liquidus temperature is preferably 1450 ° C. or lower, 1400 ° C. or lower, particularly 1300 ° C. or lower.
- the liquid phase viscosity is preferably 10 3.0 dPa ⁇ s or more, 10 3.5 dPa ⁇ s or more, particularly 10 4.0 dPa ⁇ s or more.
- the “liquid phase temperature” is obtained by passing the standard sieve 30 mesh (500 ⁇ m) and putting the glass powder remaining in 50 mesh (300 ⁇ m) into a platinum boat and holding it in a temperature gradient furnace for 24 hours to precipitate crystals. Refers to the value measured temperature.
- “Liquid phase viscosity” refers to a value obtained by measuring the viscosity of glass at the liquid phase temperature by a platinum ball pulling method.
- the glass of the present invention can be molded by various molding methods.
- the glass substrate can be formed by an overflow downdraw method, a slot downdraw method, a redraw method, a float method, a rollout method, or the like.
- a glass substrate is shape
- the thickness thereof is preferably 1.0 mm or less, 0.7 mm or less, 0.5 mm or less, particularly 0.4 mm or less.
- the smaller the plate thickness the easier it is to reduce the weight of the electronic device.
- the smaller the plate thickness the easier the glass substrate bends.
- the plate thickness can be adjusted by the flow rate at the time of molding, the plate drawing speed, and the like.
- the strain point can be increased by lowering the ⁇ -OH value.
- ⁇ -OH value is preferably 0.45 / mm or less, 0.40 / mm or less, 0.35 / mm or less, 0.30 / mm or less, 0.25 / mm or less, 0.20 / mm or less, In particular, it is 0.15 / mm or less. If the ⁇ -OH value is too large, the strain point tends to decrease. If the ⁇ -OH value is too small, the meltability tends to be lowered. Therefore, the ⁇ -OH value is preferably 0.01 / mm or more, particularly 0.05 / mm or more.
- the following methods may be mentioned.
- ⁇ -OH value refers to a value obtained by measuring the transmittance of glass using FT-IR and using the following equation.
- ⁇ -OH value (1 / X) log (T 1 / T 2 )
- X Glass wall thickness (mm)
- T 1 Transmittance (%) at a reference wavelength of 3846 cm ⁇ 1
- T 2 Minimum transmittance (%) in the vicinity of a hydroxyl group absorption wavelength of 3600 cm ⁇ 1
- Tables 1 to 4 show examples of the present invention (sample Nos. 1 to 63).
- Each sample was produced as follows. First, a glass batch in which glass raw materials were prepared so as to have the glass composition shown in the table was placed in a platinum crucible and melted at 1600 to 1750 ° C. for 24 hours. In melting the glass batch, the mixture was stirred and homogenized using a platinum stirrer. Next, the molten glass was poured onto a carbon plate and formed into a flat plate shape. About each obtained sample, density ⁇ , thermal expansion coefficient ⁇ , strain point Ps, annealing point Ta, softening point Ts, temperature at high temperature viscosity of 10 4.0 dPa ⁇ s, and high temperature viscosity at 10 3.0 dPa ⁇ s. The temperature, the temperature at a high temperature viscosity of 10 2.5 dPa ⁇ s, the liquid phase temperature TL, and the liquid phase viscosity log ⁇ TL were evaluated.
- the density ⁇ is a value measured by the well-known Archimedes method.
- the thermal expansion coefficient ⁇ is an average value measured with a dilatometer in a temperature range of 30 to 380 ° C.
- strain point Ps, the annealing point Ta, and the softening point Ts are values measured according to ASTM C336 or ASTM C338.
- the temperature at a high temperature viscosity of 10 4.0 dPa ⁇ s, the temperature at a high temperature viscosity of 10 3.0 dPa ⁇ s, and the temperature at a high temperature viscosity of 10 2.5 dPa ⁇ s are values measured by a platinum ball pulling method.
- the liquid phase temperature TL was obtained by crushing each sample, passing through a standard sieve 30 mesh (500 ⁇ m), putting the glass powder remaining on 50 mesh (300 ⁇ m) into a platinum boat, and holding it in a temperature gradient furnace for 24 hours. The platinum boat is taken out, and the temperature at which devitrification (devitrification crystal) is observed in the glass.
- the liquid phase viscosity log ⁇ TL is a value obtained by measuring the viscosity of the glass at the liquid phase temperature TL by a platinum ball pulling method.
- the ⁇ -OH value is a value calculated by the above formula.
- sample no. Nos. 1 to 63 have a high strain point and a thermal expansion coefficient, and have devitrification resistance that can be formed into a flat plate shape. Therefore, sample no. Nos. 1 to 63 are considered to be suitable as substrates for crystal growth of semiconductor crystals (for example, nitride semiconductor crystals, particularly gallium nitride based semiconductor crystals) at high temperatures.
- semiconductor crystals for example, nitride semiconductor crystals, particularly gallium nitride based semiconductor crystals
- the glass of the present invention has a high strain point and a high thermal expansion coefficient and has good devitrification resistance. Therefore, the glass of the present invention is suitable not only for substrates for producing semiconductor crystals at high temperatures but also for display substrates such as OLED displays and liquid crystal displays, and in particular, display substrates driven by LTPS and oxide TFTs. It is suitable as.
Abstract
Description
β-OH値 = (1/X)log(T1/T2)
X:ガラス肉厚(mm)
T1:参照波長3846cm-1における透過率(%)
T2:水酸基吸収波長3600cm-1付近における最小透過率(%)
である。本発明は以下の実施例に何ら限定されない。
Claims (11)
- ガラス組成として、モル%で、SiO2 55~80%、Al2O3 11~30%、B2O3 0~3%、Li2O+Na2O+K2O 0~3%、MgO+CaO+SrO+BaO 5~35%を含有し、且つ歪点が700℃より高いことを特徴とするガラス。
- B2O3の含有量が1モル%未満であることを特徴とする請求項1に記載のガラス。
- Li2O+Na2O+K2Oの含有量が0.2モル%以下であることを特徴とする請求項1又は2に記載のガラス。
- モル比(MgO+CaO+SrO+BaO)/Al2O3が0.5~5であることを特徴とする請求項1~3の何れかに記載のガラス。
- モル比MgO/(MgO+CaO+SrO+BaO)が0.5未満であることを特徴とする請求項1~4の何れかに記載のガラス。
- 30~380℃の温度範囲における熱膨張係数が40×10-7/℃以上であることを特徴とする請求項1~5の何れかに記載のガラス。
- 歪点が800℃以上であることを特徴とする請求項1~6の何れかに記載のガラス。
- (102.5dPa・sにおける温度-歪点)が900℃以下であることを特徴とする請求項1~7の何れかに記載のガラス。
- 102.5dPa・sの粘度における温度が1750℃以下であることを特徴とする請求項1~8の何れかに記載のガラス。
- 平板形状であることを特徴とする請求項1~9の何れかに記載のガラス。
- 半導体結晶を作製するための基板に用いることを特徴とする請求項1~10の何れかに記載のガラス。
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JP2019131429A (ja) * | 2018-01-31 | 2019-08-08 | 日本電気硝子株式会社 | ガラス |
JPWO2018123675A1 (ja) * | 2016-12-28 | 2019-10-31 | 日本電気硝子株式会社 | ガラス |
US11214512B2 (en) | 2017-12-19 | 2022-01-04 | Owens Coming Intellectual Capital, LLC | High performance fiberglass composition |
JP7448890B2 (ja) | 2018-10-05 | 2024-03-13 | 日本電気硝子株式会社 | 無アルカリガラス板 |
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KR102157928B1 (ko) | 2017-10-20 | 2020-09-18 | 주식회사 엘지화학 | 3층 구조의 공급 스페이서 및 이를 포함하는 역삼투막 필터 모듈 |
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JP7121345B2 (ja) | 2016-12-28 | 2022-08-18 | 日本電気硝子株式会社 | ガラス |
US11214512B2 (en) | 2017-12-19 | 2022-01-04 | Owens Coming Intellectual Capital, LLC | High performance fiberglass composition |
JP2019131429A (ja) * | 2018-01-31 | 2019-08-08 | 日本電気硝子株式会社 | ガラス |
WO2019150930A1 (ja) * | 2018-01-31 | 2019-08-08 | 日本電気硝子株式会社 | ガラス |
CN111164056A (zh) * | 2018-01-31 | 2020-05-15 | 日本电气硝子株式会社 | 玻璃 |
JP7418947B2 (ja) | 2018-01-31 | 2024-01-22 | 日本電気硝子株式会社 | ガラス |
JP7448890B2 (ja) | 2018-10-05 | 2024-03-13 | 日本電気硝子株式会社 | 無アルカリガラス板 |
Also Published As
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TW202235390A (zh) | 2022-09-16 |
CN116040940A (zh) | 2023-05-02 |
JP2023022319A (ja) | 2023-02-14 |
TW201704164A (zh) | 2017-02-01 |
JP2021063010A (ja) | 2021-04-22 |
CN115974404A (zh) | 2023-04-18 |
TWI706923B (zh) | 2020-10-11 |
TWI768463B (zh) | 2022-06-21 |
JPWO2016159345A1 (ja) | 2018-02-01 |
KR20170136495A (ko) | 2017-12-11 |
TW202104111A (zh) | 2021-02-01 |
JP7219538B2 (ja) | 2023-02-08 |
CN107406300A (zh) | 2017-11-28 |
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