WO2016147331A1 - 部品供給装置 - Google Patents
部品供給装置 Download PDFInfo
- Publication number
- WO2016147331A1 WO2016147331A1 PCT/JP2015/057993 JP2015057993W WO2016147331A1 WO 2016147331 A1 WO2016147331 A1 WO 2016147331A1 JP 2015057993 W JP2015057993 W JP 2015057993W WO 2016147331 A1 WO2016147331 A1 WO 2016147331A1
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- WIPO (PCT)
- Prior art keywords
- component
- stage
- components
- lead
- stages
- Prior art date
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0015—Orientation; Alignment; Positioning
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/022—Feeding of components with orientation of the elements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/028—Simultaneously loading a plurality of loose objects, e.g. by means of vibrations, pressure differences, magnetic fields
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/043—Feeding one by one by other means than belts
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/081—Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
Definitions
- the present invention relates to a component supply apparatus that supplies components from a stage that supports a plurality of components in a scattered state.
- a component supply device includes a component support unit having a stage that supports a plurality of components in a scattered state, and an imaging device that captures an image of the component supported by the stage. And a component holder for holding the component supported by the stage based on the imaging data captured by the imaging device, and a plurality of types of the stages are prepared, and the plurality of types of stages Any of these stages is detachably mounted on the component support section.
- a plurality of types of stages are prepared, and any of the plurality of types of stages is detachably attached to the component support unit.
- a stage having a hue different from the color of the component to be supplied can be mounted on the component support section.
- the white component supported on the black stage is selected as the background color and target. It becomes possible to recognize clearly by contrast with a thing. This makes it possible to accurately acquire information related to the position, orientation, etc. of the parts on the stage based on the imaging data.
- FIG. 1 shows a component mounter 10.
- the component mounter 10 is a device for performing a component mounting operation on the circuit substrate 12.
- the component mounting machine 10 includes an apparatus main body 20, a base material conveyance holding device 22, a component mounting device 24, imaging devices 26 and 28, a component supply device 30, a loose component supply device 32, and a control device (see FIG. 8) 34.
- the circuit substrate 12 includes a circuit board, a three-dimensional structure substrate, and the like, and the circuit board includes a printed wiring board and a printed circuit board.
- the apparatus main body 20 includes a frame portion 40 and a beam portion 42 that is overlaid on the frame portion 40.
- the substrate conveyance holding device 22 is disposed in the center of the frame portion 40 in the front-rear direction, and includes a conveyance device 50 and a clamp device 52.
- the conveyance device 50 is a device that conveys the circuit substrate 12
- the clamp device 52 is a device that holds the circuit substrate 12.
- the base material transport and holding device 22 transports the circuit base material 12 and holds the circuit base material 12 fixedly at a predetermined position.
- the conveyance direction of the circuit substrate 12 is referred to as an X direction
- a horizontal direction perpendicular to the direction is referred to as a Y direction
- a vertical direction is referred to as a Z direction. That is, the width direction of the component mounting machine 10 is the X direction, and the front-rear direction is the Y direction.
- the component mounting device 24 is disposed in the beam portion 42 and includes two work heads 60 and 62 and a work head moving device 64.
- Each of the work heads 60 and 62 has a suction nozzle (see FIG. 2) 66 and holds the component by the suction nozzle 66.
- the work head moving device 64 includes an X direction moving device 68, a Y direction moving device 70, and a Z direction moving device 72. Then, the two working heads 60 and 62 are integrally moved to arbitrary positions on the frame portion 40 by the X-direction moving device 68 and the Y-direction moving device 70. Further, as shown in FIG.
- each work head 60, 62 is detachably attached to the sliders 74, 76, and the Z-direction moving device 72 individually moves the sliders 74, 76 in the vertical direction. That is, the work heads 60 and 62 are individually moved in the vertical direction by the Z-direction moving device 72.
- the imaging device 26 is attached to the slider 74 in a state of facing downward, and is moved together with the work head 60 in the X direction, the Y direction, and the Z direction. Thereby, the imaging device 26 images an arbitrary position on the frame unit 40. As shown in FIG. 1, the imaging device 28 is disposed between the base material conveyance holding device 22 and the component supply device 30 on the frame portion 40 so as to face upward. Thereby, the imaging device 28 images the parts held by the suction nozzles 66 of the work heads 60 and 62.
- the component supply device 30 is disposed at one end of the frame portion 40 in the front-rear direction.
- the component supply device 30 includes a tray-type component supply device 78 and a feeder-type component supply device (not shown).
- the tray-type component supply device 78 is a device that supplies components placed on the tray.
- the feeder-type component supply device is a device that supplies components using a tape feeder (not shown) and a stick feeder (not shown).
- the bulk component supply device 32 is disposed at the other end portion of the frame portion 40 in the front-rear direction.
- the separated component supply device 32 is a device for aligning a plurality of components scattered in a separated state and supplying the components in an aligned state. That is, it is an apparatus that aligns a plurality of components in an arbitrary posture into a predetermined posture and supplies the components in a predetermined posture.
- the structure of the component supply apparatus 32 is demonstrated in detail.
- examples of the components supplied by the component supply device 30 and the bulk component supply device 32 include electronic circuit components, solar cell components, and power module components.
- Electronic circuit components include components having leads and components not having leads.
- the bulk component supply device 32 includes a main body 80, a component supply unit 82, an imaging device 84, and a component delivery device 86.
- the component supply unit 82 includes a component supplier 88, a component scattered state realization device 90, and a component return device 92, and the component supplier 88, the component scattered state realization device 90, and the component return device 92. Are integrally configured.
- the component supply unit 82 is detachably assembled to the base 96 of the main body 80. In the bulk component supply device 32, five component supply units 82 are arranged in a line in the X direction.
- the component supplier 88 includes a component container 100, a housing 102, and a grip 104 as shown in FIG.
- the component container 100 has a generally rectangular parallelepiped shape, and an upper surface and a front surface are open.
- the bottom surface of the component container 100 is an inclined surface 116, which is inclined toward the front surface where the component container 100 is opened.
- the housing 102 has a pair of side walls 120, and the component container 100 is slidably held between the pair of side walls 120.
- An inclined plate 152 is fixedly disposed between the pair of side walls 120 so as to be positioned in front of the lower end portion of the front surface of the component container 100.
- the inclined plate 152 is inclined so as to descend toward the front.
- the grip 104 is disposed at an end portion on the rear side of the housing 102 and includes a fixed gripping member 170 and a movable gripping member 172.
- the movable gripping member 172 can be moved toward and away from the fixed gripping member 170.
- the movable gripping member 172 is connected to the rear surface of the component container 100 by a connecting arm (not shown). As a result, when the grip 104 is gripped, the movable gripping member 172 approaches and separates from the fixed gripping member 170, and the component container 100 swings between the pair of side walls 120.
- the component supplier 88 is disposed between a pair of side frame portions 190 assembled to the base 96, and can be attached to and detached from the base 96.
- a lock mechanism (not shown) is provided at the lower end of the movable grip member 172 of the grip 104, and the lock mechanism is released when the grip 104 is gripped. That is, when the operator holds the grip 104 of the component supplier 88 and lifts the component supplier 88, the component supplier 88 is removed from between the pair of side frame portions 190.
- the component scattered state realization device 90 includes a component support member 220, a component support member moving device 222, and a feeder vibration device 224.
- the component support member 220 includes a stage 226 and a side wall 228.
- the stage 226 has a generally longitudinal plate shape, and is disposed so as to extend forward from below the inclined plate 152 of the component supplier 88.
- the stage 226 is detachable with a bolt on a base (not shown) of the component support member 220.
- the side wall portion 228 is fixed to the base of the component support member 220 so as to surround both side portions of the stage 226 in the longitudinal direction.
- the component support member moving device 222 is a device that moves the component support member 220 in the front-rear direction by driving an electromagnetic motor (see FIG. 8) 223. As a result, the component support member 220 moves in the front-rear direction slightly below the lower end of the inclined plate 152 of the component supplier 88 with the upper surface of the component support member 220 being horizontal.
- the feeder vibration device 224 includes a cam member 240, a cam follower 242, and a stopper 244.
- the cam member 240 has a plate shape and is fixed to the outer side surface of the side wall portion 228 so as to extend in the front-rear direction.
- a plurality of teeth 245 are formed at equal intervals in the front-rear direction.
- the cam follower 242 includes a lever 252 and a roller 254.
- the lever 252 is disposed at the lower end portion of the side wall 120 of the component supplier 88 and can swing around the upper end portion.
- the roller 254 is rotatably held at the lower end portion of the lever 252.
- the lever 252 is biased in the forward direction by the elastic force of a coil spring (not shown).
- the stopper 244 is provided in a protruding shape on the side wall 120, and a lever 252 biased by the elastic force of the coil spring is in contact with the stopper 244.
- the component return device 92 includes a container lifting device 260 and a component collection container 262 as shown in FIG.
- the container elevating device 260 includes an air cylinder 266 and an elevating member 268, and the elevating member 268 moves up and down by the operation of the air cylinder 266.
- the air cylinder 266 is fixed to the front end of the component support member 220. Thus, the air cylinder 266 moves in the front-rear direction together with the component support member 220 by the operation of the component support member moving device 222.
- the component collection container 262 is disposed on the upper surface of the elevating member 268 and moves up and down by the operation of the air cylinder 266.
- the component collection container 262 has a box shape with an open top surface, and is rotatably held on the top surface of the elevating member 268.
- a protruding pin 272 is disposed at the rear end of the component collection container 262.
- the protruding pin 272 protrudes outward on the side of the component collection container 262.
- an engagement block 274 is fixed inside the upper end portion on the front side of the side frame portion 190. As shown in FIG. 5, when the component collection container 262 is raised to the rising end position by the operation of the air cylinder 266, the protruding pin 272 is engaged with the engagement block 274. Thereby, the parts collection container 262 rotates.
- the imaging device 84 includes a camera 290 and a camera moving device 292.
- the camera moving device 292 includes a guide rail 296 and a slider 298.
- the guide rail 296 is fixed to the main body 80 so as to extend in the width direction of the loose component supply device 32 above the component supplier 88.
- the slider 298 is slidably attached to the guide rail 296, and slides to an arbitrary position by the operation of the electromagnetic motor (see FIG. 8) 299.
- the camera 290 is attached to the slider 298 so as to face downward.
- the component holding head 302 includes a head main body 330, a suction nozzle 332, a nozzle turning device 334, and a nozzle rotating device 335.
- the head body 330 is formed integrally with the Z slider 322.
- the suction nozzle 332 holds parts and is detachably attached to the lower end portion of the holder 340.
- the holder 340 can be bent at the support shaft 344, and the operation of the nozzle turning device 334 causes the holder 340 to be bent 90 degrees upward.
- the suction nozzle 332 attached to the lower end of the holder 340 turns 90 degrees and is located at the turning position. That is, the suction nozzle 332 turns between the non-turning position and the turning position by the operation of the nozzle turning device 334.
- the nozzle rotating device 335 rotates the suction nozzle 332 around its axis.
- the lead component 410 is inserted into the component receiving recess 416 with the lead 414 facing downward.
- the lead 414 is inserted into the lead receiving recess 420 and the lead component 410 is placed inside the component receiving recess 416 with the component main body 412 inserted into the main body receiving recess 418.
- the component carrier moving device 390 is a plate-like longitudinal member, and is disposed on the front side of the component supply unit 82 so as to extend in the front-rear direction.
- a component carrier 388 is slidably disposed in the front-rear direction on the upper surface of the component carrier moving device 390, and is slid to an arbitrary position in the front-rear direction by driving an electromagnetic motor (see FIG. 8) 430.
- the component carrier 388 slides in a direction approaching the component supply unit 82
- the component carrier 388 slides to a component receiving position located within the movement range of the component holding head 302 by the component holding head moving device 300.
- the component carrier 388 slides in the direction away from the component supply unit 82
- the component carrier 388 slides to the component supply position located within the movement range of the work heads 60 and 62 by the work head moving device 64.
- the plurality of individual control devices 452 are configured mainly by a computer, and are provided in the base material conveyance holding device 22, the component mounting device 24, the imaging device 26, the imaging device 28, the component supply device 30, and the bulk component supply device 32. (In the figure, only the individual control device 452 corresponding to the bulk component supply device 32 is shown).
- the individual control device 452 of the bulk component supply device 32 is connected to a component scattered state realization device 90, a component return device 92, a camera moving device 292, a component holding head moving device 300, a component holding head 302, and a shuttle device 304.
- the component mounting operation is performed on the circuit substrate 12 held by the substrate conveyance holding device 22 with the above-described configuration. Specifically, the circuit substrate 12 is transported to the work position, and is fixedly held by the clamp device 52 at that position. Next, the imaging device 26 moves above the circuit substrate 12 and images the circuit substrate 12. Thereby, the information regarding the error of the holding position of the circuit base material 12 is obtained.
- the component supply device 30 or the bulk component supply device 32 supplies components at a predetermined supply position. It should be noted that the supply of components by the bulk component supply device 32 will be described in detail later. Then, one of the work heads 60 and 62 moves above the component supply position, and holds the component by the suction nozzle 66.
- the work heads 60 and 62 holding the components move above the imaging device 28, and the components held by the suction nozzle 66 are imaged by the imaging device 28. As a result, information on the error of the component holding position can be obtained. Then, the work heads 60 and 62 holding the components move above the circuit substrate 12 and correct the held components for errors in the holding position of the circuit substrate 12, errors in the holding position of the components, and the like. And mounted on the circuit substrate 12.
- the lead component 410 thrown from the opening on the upper surface of the component container 100 falls on the inclined surface 116 of the component container 100 and spreads on the inclined surface 116. At this time, when the lead component 410 that has fallen on the inclined surface 116 rolls over the inclined plate 152, the lead component 410 is accommodated in the component collection container 262 located in front of the component supplier 88.
- the component support member 220 is moved from the lower part of the component feeder 88 to the front by the operation of the component support member moving device 222.
- the cam member 240 reaches the cam follower 242
- the roller 254 of the cam follower 242 gets over the teeth 245 of the cam member 240 as shown in FIG.
- the lever 252 of the cam follower 242 is biased in the forward direction by the elastic force of the coil spring, and the forward bias of the lever 252 is restricted by the stopper 244. For this reason, when the component support member 220 moves forward, the roller 254 and the teeth 245 are maintained in mesh with each other, the lever 252 does not rotate forward, and the roller 254 has the teeth 245. Get over.
- the lead component 410 spreading on the inclined surface 116 of the component container 100 moves forward due to the vibration of the component feeder 88 and the inclination of the inclined surface 116, and the stage of the component support member 220 via the inclined plate 152. It is discharged to the upper surface of 226. At this time, the lead component 410 is prevented from dropping from the stage 226 by the side wall portion 228 of the component support member 220. Then, as the component support member 220 moves forward, the lead components 410 are scattered on the upper surface of the stage 226.
- the camera 290 of the imaging device 84 moves above the component support member 220 by the operation of the camera moving device 292, and images the lead component 410. To do. Then, based on the image data captured by the camera 290, a lead component to be picked up (hereinafter may be abbreviated as “pickup target component”) is specified.
- the specified pickup target component is sucked and held by the suction nozzle 332.
- the hue of the stage 226 and the hue of the lead component 410 are approximate, There are cases where the pickup target part cannot be properly identified. Specifically, for example, the stage 226 shown in FIG. 10 is generally white. On the other hand, the hue of the lead components 410 scattered on the stage 226 is also generally white. At this time, in the imaging data captured by the camera 290 from above the stage 226, the difference between the background color (the color of the stage 226) and the color of the object (the color of the lead component 410) is small. May not be clear and the posture of the lead component 410 may not be determined.
- the stage 226 is changed according to the hue of the lead component 410. Specifically, the stage 226 is detachable from the base of the component support member 220 as described above. Also, in the bulk component supply device 32, two types of stages are prepared: a stage 226a whose component support surface is white and a stage 226b whose component support surface is black. For this reason, when the lead component 410 to be supplied by the bulk component supply device 32 is white, the black stage 226b is mounted on the component support member 220 as shown in FIG.
- the difference between the background color (the color of the stage 226) and the color of the object (the color of the lead component 410) becomes large, so that the outline of the lead component 410 becomes clear, and the lead component 410 It is possible to appropriately determine the posture and the like.
- the stage 226 having a hue different from the color of the lead component 410 to be supplied is mounted on the component support member 220, so that the posture or the like of the lead component 410 can be appropriately determined. It is possible.
- the bulk component supply device 32 when an operator inputs information related to the lead component 410 to be supplied, a stage corresponding to the lead component 410 is guided and displayed.
- the individual control device 452 of the bulk component supply device 32 stores a lead component and a stage having a hue different from the color of the lead component in association with each other.
- the white lead component is associated with the black stage 226b
- the black lead component is associated with the white stage 226b.
- stage of the same color as the lead component 410 to be supplied is mounted on the component support member 220 without using the above-described stage guidance display function, that is, as shown in FIG. If the white stage 226a is mounted on the component support member 220 even though the component 410 is white, the posture of the lead component 410 may not be properly recognized. For this reason, in such a case, information indicating that the posture or the like of the lead component 410 cannot be properly recognized is displayed on the display panel.
- the recognition rate is calculated. Then, it is determined whether or not the recognition rate is lower than a preset threshold rate. When the recognition rate is lower than the threshold rate, information indicating that the posture of the lead component 410 cannot be properly recognized because the recognition rate is low. Is displayed on the display panel. Accordingly, it is possible to prompt the operator to replace the stage 226, and the stage 226 having a hue different from that of the lead component 410 to be supplied is mounted on the component support member 220.
- the stage 226 having a hue different from that of the lead component 410 to be supplied is surely provided to the component support member 220 by the guidance display function of the stage and the display of the image indicating that the recognition rate is low. It becomes possible to install.
- the pickup target component is held by the suction nozzle 332 of the component holding head 302.
- the suction nozzle 332 is located at the non-turning position.
- the component holding head 302 is moved above the component carrier 388.
- the component carrier 388 moves to the component receiving position by the operation of the component carrier moving device 390.
- the suction nozzle 332 is pivoted to the pivot position. The suction nozzle 332 is rotated by the operation of the nozzle rotating device 335 so that the lead 414 of the lead component 410 held by the suction nozzle 332 in the turning position faces downward in the vertical direction.
- the lead component 410 with the lead 414 facing downward in the vertical direction is inserted into the component receiving recess 416 of the component receiving member 392.
- the lead component 410 is placed on the component receiving member 392 with the lead 414 facing downward in the vertical direction.
- the component carrier 388 When the lead component 410 is placed on the component receiving member 392, the component carrier 388 is moved to the component supply position by the operation of the component carrier moving device 390. Since the component carrier 388 moved to the component supply position is located in the movement range of the work heads 60 and 62, the lead component 410 is supplied at this position in the loose component supply device 32. As described above, in the bulk component supply device 32, the lead component 410 is supplied in a state where the lead 414 faces downward and the upper surface facing the bottom surface to which the lead 414 is connected faces upward. For this reason, the suction nozzle 66 of the work heads 60 and 62 can hold the lead component 410 appropriately.
- the lead components 410 scattered on the component support member 220 can be collected. Specifically, the component support member 220 is moved downward of the component feeder 88 by the operation of the component support member moving device 222. At this time, as shown in FIG. 13, the lead component 410 on the stage 226 of the component support member 220 is blocked by the inclined plate 152 of the component feeder 88, and the lead component 410 on the stage 226 is retained by the component collection container 262. It is scraped off inside.
- the parts collection container 262 is raised by the operation of the container lifting device 260.
- the protruding pin 272 disposed in the component collection container 262 engages with an engagement block 274 disposed inside the side frame portion 190.
- the component collection container 262 rotates, and the lead component 410 in the component collection container 262 is returned to the inside of the component container 100.
- the lock of the component supplier 88 is released, and when the component supplier 88 is lifted, the component supplier 88 is paired. It is removed from between the side frame parts 190 of. As a result, the lead component 410 is recovered from the component supplier 88 outside the bulk component supply device 32.
- the individual control device 452 of the bulk component supply device 32 includes a storage unit 510, an acquisition unit 512, a first notification unit 514, a calculation unit 516, and a second notification unit 518, as shown in FIG.
- the storage unit 510 is a functional unit for storing a lead component and a stage having a hue different from the color of the lead component in association with each other.
- the acquisition unit 512 is a functional unit for acquiring information related to the lead component input by the operator when using the guidance display function of the stage.
- reporting part 514 is a function part for displaying the stage suitable for the lead components according to the information which the operator input on the display panel.
- the calculation unit 516 is a functional unit for calculating the recognition rate. When the recognition rate is lower than the threshold rate, the second notification unit 518 is a functional unit for displaying that fact on the display panel.
- the present invention is not limited to the above-described embodiments, and can be implemented in various modes with various changes and improvements based on the knowledge of those skilled in the art.
- the stage 226 is replaced according to the hue of the component scheduled to be supplied, but the stage 226 can be replaced according to the shape of the component scheduled to be supplied.
- the electrolytic capacitor 520 includes a generally cylindrical component body 522 and leads 524 disposed on the end surface of the component body 522. For this reason, when the electrolytic capacitor 520 is scattered on the stages 226a and 226b, the electrolytic capacitor 520 may roll on the stages 226a and 226b, and the electrolytic capacitor 520 may not be appropriately held.
- a stage 226c is prepared in addition to the stages 226a and 226b.
- a plurality of grooves 530 having a shape corresponding to the outer diameter of the component main body 522 of the electrolytic capacitor 520 are formed in the stage 226c.
- stages of various colors such as brown and red are prepared, and the stages of these various colors are prepared. Any stage of any color can be mounted on the component support member 220.
- the stage according to components, the information that a recognition rate is low, etc. are alert
- the present invention is applied to a component having a lead.
- the present invention can be applied to various types of components. Specifically, the present invention can be applied to, for example, solar cell components, power module components, electronic circuit components without leads, and the like.
Abstract
Description
その撮像データに基づいて、ステージに支持されている部品を部品保持具によって保持する構造の装置が存在する。このような構造の部品供給装置では、ステージ上の部品を適切に保持するべく、撮像データに基づいて、ステージ上の部品の位置、姿勢等に関する情報を取得する必要がある。下記特許文献には、撮像データの処理手法の一例が記載されている。
図1に、部品実装機10を示す。部品実装機10は、回路基材12に対する部品の実装作業を実行するための装置である。部品実装機10は、装置本体20、基材搬送保持装置22、部品装着装置24、撮像装置26,28、部品供給装置30、ばら部品供給装置32、制御装置(図8参照)34を備えている。なお、回路基材12として、回路基板、三次元構造の基材等が挙げられ、回路基板として、プリント配線板、プリント回路板等が挙げられる。
部品供給ユニット82は、部品供給器88と部品散在状態実現装置90と部品戻し装置92とを含み、それら部品供給器88と部品散在状態実現装置90と部品戻し装置92とが一体的に構成されたものである。部品供給ユニット82は、本体80のベース96に着脱可能に組み付けられており、ばら部品供給装置32では、5台の部品供給ユニット82が、X方向に1列に並んで配設されている。
部品供給器88は、図4に示すように、部品収納器100とハウジング102とグリップ104とを含む。部品収納器100は、概して直方体形状をなし、上面と前面とが開口している。その部品収納器100の底面は、傾斜面116となっており、部品収納器100の開口する前面に向かって傾斜している。
部品散在状態実現装置90は、部品支持部材220と部品支持部材移動装置222と供給器振動装置224とを含む。部品支持部材220は、ステージ226と側壁部228とによって構成されている。ステージ226は、概して長手形状の板形状をなし、部品供給器88の傾斜板152の下方から前方に延び出すように、配設されている。なお、ステージ226は、部品支持部材220の基台(図示省略)の上にボルトにより着脱可能とされている。また、側壁部228は、ステージ226の長手方向の両側部を囲うように、部品支持部材220の基台に固定されている。
部品戻し装置92は、図5に示すように、容器昇降装置260と部品回収容器262とを含む。容器昇降装置260は、エアシリンダ266と昇降部材268とを含み、昇降部材268は、エアシリンダ266の作動により、昇降する。また、エアシリンダ266は、部品支持部材220の前方側の端部に固定されている。これにより、エアシリンダ266は、部品支持部材移動装置222の作動により、部品支持部材220と共に前後方向に移動する。
撮像装置84は、図3に示すように、カメラ290とカメラ移動装置292とを含む。カメラ移動装置292は、ガイドレール296とスライダ298とを含む。ガイドレール296は、部品供給器88の上方において、ばら部品供給装置32の幅方向に延びるように、本体80に固定されている。スライダ298は、ガイドレール296にスライド可能に取り付けられており、電磁モータ(図8参照)299の作動により、任意の位置にスライドする。また、カメラ290は、下方を向いた状態でスライダ298に装着されている。
部品引渡し装置86は、図3に示すように、部品保持ヘッド移動装置300と部品保持ヘッド302と2台のシャトル装置304とを含む。
部品実装機10は、上述した構成によって、基材搬送保持装置22に保持された回路基材12に対して部品の装着作業が行われる。具体的には、回路基材12が、作業位置まで搬送され、その位置において、クランプ装置52によって固定的に保持される。次に、撮像装置26が、回路基材12の上方に移動し、回路基材12を撮像する。これにより、回路基材12の保持位置の誤差に関する情報が得られる。また、部品供給装置30若しくは、ばら部品供給装置32は、所定の供給位置において、部品を供給する。なお、ばら部品供給装置32による部品の供給に関しては、後で詳しく説明する。そして、作業ヘッド60,62の何れかが、部品の供給位置の上方に移動し、吸着ノズル66によって部品を保持する。続いて、部品を保持した作業ヘッド60,62が、撮像装置28の上方に移動し、撮像装置28によって、吸着ノズル66に保持された部品が撮像される。これにより、部品の保持位置の誤差に関する情報が得られる。そして、部品を保持した作業ヘッド60,62が、回路基材12の上方に移動し、保持している部品を、回路基材12の保持位置の誤差,部品の保持位置の誤差等を補正し、回路基材12上に装着する。
(a)ばら部品供給装置によるリード部品の供給
ばら部品供給装置32では、リード部品410が、作業者によって部品供給器88の部品収納器100に投入され、その投入されたリード部品410が、部品供給ユニット82,部品引渡し装置86の作動により、部品キャリヤ388の部品受け部材392に載置された状態で供給される。詳しくは、作業者は、部品供給器88の部品収納器100の上面の開口から、リード部品410を投入する。この際、部品支持部材220は、部品支持部材移動装置222の作動により、部品供給器88の下方に移動しており、部品供給器88の前方には、部品回収容器262が位置している。
また、ばら部品供給装置32では、部品支持部材220の上に散在するリード部品410を回収することが可能である。詳しくは、部品支持部材220が、部品支持部材移動装置222の作動により、部品供給器88の下方に向かって移動させられる。この際、図13に示すように、部品支持部材220のステージ226上のリード部品410は、部品供給器88の傾斜板152によって堰き止められ、ステージ226上のリード部品410が、部品回収容器262の内部に掻き落とされる。
Claims (5)
- 複数の部品を散在された状態で支持するステージを有する部品支持部と、
前記ステージに支持されている部品を撮像する撮像装置と、
前記撮像装置により撮像された撮像データに基づいて、前記ステージに支持されている部品を保持する部品保持具と
を備え、
前記ステージが、複数種類用意されており、
それら複数種類のステージのうちの任意のステージが、前記部品支持部に着脱可能に装着されることを特徴とする部品供給装置。 - 前記複数種類のステージが、部品を支持する支持面の色相の異なる複数のステージであることを特徴とする請求項1に記載の部品供給装置。
- 前記複数種類のステージが、部品を支持する支持面の形状の異なる複数のステージであることを特徴とする請求項1に記載の部品供給装置。
- 当該部品供給装置が、制御装置を備え、
前記制御装置が、
前記複数種類のステージのうちの所定のステージと、そのステージに応じた部品とを関連付けて記憶する記憶部と、
前記ステージに散在される部品を特定可能な部品情報を取得する取得部と、
前記取得部により取得された前記部品情報により特定される部品と関連付けて前記記憶装置に記憶されているステージを、報知する第1報知部と
を有することを特徴とする請求項1ないし請求項3のいずれか1つに記載の部品供給装置。 - 当該部品供給装置が、制御装置を備え、
前記制御装置が、
前記撮像装置により撮像された撮像データに基づいて、部品の状態を認識可能な部品の前記ステージに支持されている部品に対する比率である認識率を演算する演算部と、
前記演算部により演算された前記認識率が閾率より低い場合に、前記認識率が低い旨の情報を報知する第2報知部と
を有することを特徴とする請求項1ないし請求項4のいずれか1つに記載の部品供給装置。
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