WO2016063813A1 - 二次電池用電極およびこれを用いた二次電池 - Google Patents
二次電池用電極およびこれを用いた二次電池 Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/624—Electric conductive fillers
- H01M4/625—Carbon or graphite
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/028—Positive electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to an electrode for a secondary battery, a secondary battery using the same, and a method for producing the same.
- Secondary batteries such as lithium ion secondary batteries are being put to practical use in notebook computers and mobile phones due to advantages such as high energy density, small self-discharge, and excellent long-term reliability. Furthermore, in recent years, in addition to higher functionality of electronic devices, capacity and energy density have been further improved by expanding the market for motor-driven vehicles such as electric vehicles and hybrid vehicles, and accelerating the development of household and industrial power storage systems. In addition, development of high-performance secondary batteries is required.
- batteries containing high-capacity, high-energy density positive electrode active materials such as layered rock-salt type compounds containing nickel and cobalt, tend to increase the energy released during thermal decomposition. Need more.
- Patent Document 1 includes a positive electrode plate, a negative electrode plate, and a heat insulating layer disposed on the charge / discharge surface of the electrode plate, and can reduce the conductivity when the temperature of the lithium battery increases. Is described.
- Patent Document 2 a thermal operation protection film is provided on the material surface of the positive electrode plate or the negative electrode plate, and when the temperature of the lithium battery rises to the heat operation temperature of the heat operation protection film, the heat operation protection film undergoes a crosslinking reaction.
- Patent Document 3 includes an electrode plate formed of a plurality of electrode material layers and including a heat activation material in at least one of the electrode material layers, and the heat activation material is activated when the temperature of the lithium battery rises.
- a lithium battery is described in which a crosslinking reaction takes place and the conductivity can be lowered.
- the heat insulating layer (Patent Document 1), the thermal operation protective film (Patent Document 2), and the electrode material layer (Patent Document 3) are respectively composed of a bismaleimide monomer and a Barbitool.
- a nitrogen-containing polymer formed by an acid reaction is included, and when the battery temperature rises, the polymer is converted into a crosslinked polymer, which inhibits lithium ion diffusion and lowers the battery conductivity. That is, these batteries use a thermal reactivity of the maleimide group of the polymer to give the battery a shutdown function.
- the present invention relates to the following matters.
- a secondary battery electrode comprising a maleimide compound and a conductive material, The electrode for a secondary battery, wherein the conductive material contains at least one selected from carbon nanotubes and carbon nanohorns.
- FIG. 1 is a schematic cross-sectional view showing a structure of a laminated laminate type secondary battery according to an embodiment of the present invention. It is a disassembled perspective view which shows the basic structure of a film-clad battery. It is sectional drawing which shows the cross section of the battery of FIG. 3 typically.
- the electrode for a secondary battery (may be simply referred to as “electrode”) of the present embodiment includes a maleimide compound and at least one selected from carbon nanotubes and carbon nanohorns as a conductive material.
- a conductive material selected from carbon nanotubes and carbon nanohorns is referred to as a “first conductive material”.
- the electrode of this embodiment includes a maleimide compound and a first conductive material, and preferably the surface of the electrode active material is covered with the maleimide compound and the first conductive material.
- An electrode active material layer including an electrode active material coated with the maleimide compound and the first conductive material and an electrode binder is formed on the current collector to form an electrode.
- the electrode containing the maleimide compound and the first conductive material may be either one or both of the positive electrode and the negative electrode, but is preferably at least the positive electrode.
- the lithium ion secondary battery using the electrode of the present embodiment (hereinafter sometimes referred to as “battery”) has excellent cycle characteristics, and when the lithium ion secondary battery becomes hot due to overcharge or the like. Excellent safety.
- the electrode of the present embodiment when the lithium ion secondary battery rises to a high temperature (for example, 80 ° C. or higher, preferably 80 to 280 ° C.), the maleimide group of the maleimide compound reacts to form a crosslink, Lithium ion diffusion / conduction is blocked (shutdown), and thermal runaway of the secondary battery can be prevented.
- a high temperature for example, 80 ° C. or higher, preferably 80 to 280 ° C.
- the maleimide group of the maleimide compound reacts to form a crosslink, Lithium ion diffusion / conduction is blocked (shutdown), and thermal runaway of the secondary battery can be prevented.
- the maleimide compound when the maleimide compound is included, there is a problem that the electrical conductivity is lowered and the resistance of the secondary battery is increased.
- the electrode of the present embodiment includes the first conductive material, and the decrease in conductivity is suppressed. A battery using the electrode is excellent in cycle characteristics.
- the present inventor has found that when the first conductive material is used as the conductive material for the electrode containing the maleimide compound, a battery having particularly excellent cycle characteristics and safety can be obtained.
- the maleimide compound and the first conductive material included in the electrode of this embodiment will be described.
- the maleimide compound is not particularly limited as long as it is a compound having at least one maleimide group in the molecule, but preferably has 2 or more maleimide groups, more preferably 3 or more. The greater the number of maleimide groups in the molecule, the easier it is to crosslink and form a network when the temperature of the secondary battery rises.
- the maleimide compound examples include a maleimide monomer having a maleimide group and a maleimide resin compound obtained by polymerizing a maleimide monomer, but it is preferable to include a maleimide resin compound.
- the maleimide resin compound may be a homopolymer or a copolymer.
- maleimide monomers include those exemplified as monomaleimide monomers, bismaleimide monomers, trismaleimide monomers, and tetrafunctional or higher multimaleimide monomers used in the production of maleimide resin compounds described in detail below.
- Hyperbranched polymer As a preferred embodiment of the maleimide resin compound, a hyperbranched polymer having a highly branched structure will be described.
- Hyperbranched polymer has many terminal maleimide groups, so it crosslinks when the battery temperature rises to form a network, forms a protective film that prevents the diffusion and conduction of lithium ions on the active material surface, and has excellent shutdown Function can be expressed.
- Examples of such hyperbranched polymers include hyperbranched polymers obtained by reacting maleimide monomers with dione compounds as described in JP2010-24455A and JP2010120138359A. .
- a monomaleimide monomer, a bismaleimide monomer, a trismaleimide monomer and a tetra- or higher functional multimaleimide monomer can be used in combination, but at least a bismaleimide monomer is preferably included.
- Examples of the bismaleimide monomer include compounds represented by the following formula (1) or formula (2).
- R 1 is —R—, —R—NH 2 —R—, —C (O) —, —R—C (O) —R—, —R—C (O) —, —O— , -O-O-, -S-, -SS-, -S (O)-, -RS (O) -R-, -SO 2 -,-(C 6 H 4 )-,- R— (C 6 H 4 ) —R—, —R— (C 6 H 4 ) —O—, — (C 6 H 4 ) — (C 6 H 4 ) —, —R— (C 6 H 4 ) — (C 6 H 4 ) —R—, or —R— (C 6 H 4 ) — (C 6 H 4 ) —O—, wherein R is an alkylene group having 1 to 8 carbon atoms, and — (C 6 H 4 ) — represents a phenylene group,
- Y is an alkylene group having 1 to 8 carbon atoms, —C (O) —, —O—, —O—O—, —S—, —S—S—, —S (O) —, or —SO 2 —, wherein X 1 , X 2 , X 3 , X 4 , X 5 , X 6 , X 7 and X 8 are each independently halogen, hydrogen, an alkyl group having 1 to 8 carbon atoms, carbon A cycloalkyl group having 1 to 8 carbon atoms, or a silylalkyl group having 1 to 8 carbon atoms.
- bismaleimide monomer examples are not particularly limited, but N, N′-bismaleimide-4,4′-diphenylmethane, 1,1 ′-(methylenedi-4,1-phenylene) bismaleimide, N, N ′-(1,1′-biphenyl-4,4′-diyl) bismaleimide, N, N ′-(4-methyl-1,3-phenylene) bismaleimide, 1,1 ′-(3 3'-dimethyl-1,1'-biphenyl-4,4'-diyl) bismaleimide, N, N'-ethylenedimaleimide, N, N '-(1,2-phenylene) dimaleimide, N, N'- (1,3-phenylene) dimaleimide, N, N′-thiodimaleimide, N, N′-dithiodimaleimide, N, N′-ketone dimaleimide, N, N′-methylene-bismaleimide, bismalemaleimi
- Examples of the monomaleimide monomer, trimaleimide monomer, and multimaleimide monomer include compounds represented by the following formulas (3) to (6).
- R 2 is a phenyl group, an alkyl group having 1 to 8 carbon atoms, or a cycloalkyl group having 5 to 8 carbon atoms
- each R 3 independently represents a phenylene group, an alkylene group having 1 to 8 carbon atoms, or a cycloalkylene group having 5 to 8 carbon atoms
- each R 4 independently represents a phenylene group, an alkylene group having 1 to 8 carbon atoms, or a cycloalkylene group having 5 to 8 carbon atoms
- n is 1 to 1000, preferably 1 to 500, and more preferably 5 to 200.
- the bismaleimide monomer is preferably 50 to 100 mol% of the total maleimide monomer, and is preferably in the range of 50 to 99 mol%. More preferred.
- dione compound examples include barbituric acid represented by the following formulas (7) to (10) or derivatives thereof, and acetylacetone represented by the following formula (11) or derivatives thereof.
- the dione compound does not include a compound having a maleimide group.
- R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 and R 8 are each independently —H, —CH 3 , —C 2 H 5 , —C 6. H 5 , —CH (CH 3 ) 2 , —CH 2 CH (CH 3 ) 2 , —CH 2 CH 2 CH (CH 3 ) 2 , or —CH (CH 3 ) CH 2 CH 2 CH 3 .
- formulas (7) and (8) represent barbituric acid. It is preferable to include barbituric acid as the dione compound.
- each R and R ′ is an aliphatic group, an aromatic group, or a heterocyclic group.
- examples of the aliphatic group include linear or branched alkyl groups having 1 to 6 carbon atoms.
- Aromatic groups include phenyl, naphthyl, benzyl, and phenethyl groups.
- examples of the heterocyclic group include a 4- to 6-membered saturated heterocyclic group or an unsaturated heterocyclic group having O, N, and S as heteroatoms.
- a hyperbranched polymer can be formed by polymerizing a maleimide monomer containing the bismaleimide monomer and a dione compound in a solvent containing a Bronsted base.
- the molar ratio of dione compound to maleimide monomer is about 1:20 to 4: 1. More preferably, the molar ratio is about 1: 5 to 2: 1, more preferably about 1: 3 to 1: 1.
- the solvent containing a Bronsted base for example, N-methylpyrrolidone (NMP), dimethylformamide (DMF), dimethylacetamide (DMAC), pyrrolidone, N-dodecylpyrrolidone, or a combination thereof can be used.
- NMP N-methylpyrrolidone
- DMF dimethylformamide
- DMAC dimethylacetamide
- pyrrolidone N-dodecylpyrrolidone
- a Bronsted base for example, N-methylpyrrolidone (NMP), dimethylformamide (DMF), dimethylacetamide (DMAC), pyrrolidone, N-dodecylpyrrolidone, or a combination thereof can be used.
- another Bronsted neutral solvent such as ⁇ -butyrolactone (GBL) may be added to the Bronsted base.
- GBL ⁇ -butyrolactone
- the reaction temperature may be set low, which is preferable.
- the reaction temperature is, for example, 20 to 150 ° C, preferably 20 to 100 ° C.
- the branching degree, polymerization degree, structure, etc. of the hyperbranched polymer can be adjusted by adding dione to the reaction in a batch system.
- the molecular weight (mass average molecular weight) of the hyperbranched polymer is not particularly limited, but is preferably in the range of 400 to 100,000, more preferably in the range of 800 to 20000, and in the range of 1000 to 10,000. More preferably it is.
- the mass average molecular weight is determined by converting the molecular weight using a calibration curve using a monodisperse molecular weight polystyrene as a standard substance using gel permeation chromatography (GPC).
- the degree of branching (%) of the hyperbranched polymer is not particularly limited, but is preferably 30 to 100%, more preferably 40 to 90%, and still more preferably 50 to 80%. .
- the degree of branching of the polymer is as follows: T is the number of terminal portions of the polymer, D is the number of branched portions, and L is the number of unbranched portions. (D + T) / (D + T + L) ⁇ 100 (%) It is represented by
- the hyperbranched polymer preferably has three or more terminal maleimide groups in one molecule.
- the maleimide resin compound for example, polyaminobismaleimide obtained by reacting bismaleimide and diamine can be exemplified.
- a maleimide resin is obtained by, for example, coating an active material in the state of a prepolymer having a mass average molecular weight of about 400 to 100,000 (more preferably 800 to 20000, more preferably 100 to 10,000) or a resin formed from a prepolymer. Also good.
- the polyamino bismaleimide resin can be crosslinked to form a protective film when the battery temperature rises.
- a prepolymer formed from a bismaleimide compound and an alicyclic diamine is rich in solvent solubility as compared with a prepolymer formed from a bismaleimide compound and a linear aliphatic diamine or aromatic diamine. Moreover, since high temperature is not required for hardening for a long time, it can be used suitably in this embodiment.
- the bismaleimide compound used for the production of the polyamino bismaleimide is not particularly limited, and the bismaleimide exemplified in the production of the hyperbranched polymer described above can be used.
- alicyclic diamines include 4,4′-methylenebiscyclohexanediamine, 1,2-cyclohexanediamine, 1,3-cyclohexanediamine, 1,4-cyclohexanediamine, and 1,3-bis (aminomethyl) cyclohexane.
- the reaction solvent for producing the polyaminobismaleimide prepolymer is not particularly limited, and 1,4-dioxane, tetrahydrofuran, chloroform, methylene chloride, methyl ethyl ketone and the like can be used.
- the reaction conditions can be set as appropriate, for example, at 10 to 60 ° C. for 10 minutes to 2 hours.
- the maleimide resin compound a compound having a structure in which a terminal maleimide group is introduced into an arbitrary polymer structure can be exemplified.
- the position at which the terminal maleimide group is introduced is not particularly limited, and may be the molecular chain terminal of the polymer structure, or may be inside other than the terminal.
- the maleimide resin compound for example, a polymer having a maleimide group at the molecular chain terminal is preferable.
- the polymer having a maleimide group at the molecular chain terminal include a compound represented by the following formula (13).
- X represents a residue obtained by removing a hydroxyl group from a polyhydric alcohol
- n represents the number of hydroxyl groups of the polyhydric alcohol
- R each independently has a molecular weight of 100 to 5000 having a maleimide group at the end of the molecular chain.
- examples of the polyhydric alcohol that gives a residue represented by X include divalent or higher alcohols, cycloalkane polyols, sugar alcohols, and sugars.
- polyhydric alcohols examples include dihydric alcohols such as ethylene glycol, propylene glycol, dipropylene glycol, 1,3- and 1,4-butanediol, 1,6-hexanediol; glycerin, trimethylolpropane, trimethylol Trivalent alcohols such as ethane and hexanetriol; Tetravalent alcohols such as pentaerythritol, methylglycoside, and diglycerin; Polyglycerins such as triglycerin and tetraglycerin; Polypentaerythritol such as dipentaerythritol and tripentaerythritol; Tetrakis (hydroxy Cycloalkane polyols such as methyl) cyclohexanol; adonitol, arabitol, xylitol, sorbitol, mannitol, iditol, taritol, multi Lum
- n is an integer of 2 to 20. In an application for providing a shutdown function to a secondary battery described later, n is more preferably 3 or more from the viewpoint of crosslinking formation. That is, it is preferable that the polymer having a maleimide group at the molecular chain terminal represented by the above formula (13) is a branched polymer and has a maleimide group at each molecular chain terminal.
- R has a structure in which a maleimide group is introduced at an arbitrary polymer terminal.
- the polymer structure is not particularly limited and can be selected according to the application. Examples thereof include acrylic, polyether, polycarbonate, polyurethane, epoxy, alkyd, and polyester structures having a molecular weight of 100 to 5000. Can be adjusted by these functional group densities. Since carbonates and ethers are widely used as the electrolyte solution for lithium ion batteries, it is preferable to have any of a polyether, polycarbonate, polyurethane, and polyester structure having a high affinity as a partial structure.
- the polymer structure and the maleimide group may be bonded via a linking group.
- linking group examples include —O—, —CO—, —CO—O—, —Y—, and —O—Y—.
- -CO-Y- wherein Y is a linear or branched alkylene group having 1 to 20 carbon atoms
- the branched polymer having a polyester structure as R in the above formula (13) is obtained by transesterifying a polyester resin with a compound having three or more hydroxyl groups as described in, for example, JP-A-2007-284463. It can obtain by making the hydroxyl-terminated polyester resin obtained by reacting with maleimide carboxylic acid.
- Examples of the branched polymer having a polyester structure as R include a compound formed from polylactic acid represented by the following formula (14).
- n is an integer from 1 to 10
- R independently represents the following formula:
- p is an integer of 1 to 50
- Y is a linear or branched alkylene group having 1 to 20 carbon atoms.
- the molecular weight (mass average molecular weight) of the compound having a structure in which a terminal maleimide group is introduced into any arbitrary polymer structure is not particularly limited, but is preferably in the range of 400 to 100,000, preferably 800 to 20,000. The range is more preferable, and the range of 1000 to 10,000 is more preferable.
- the maleimide compound covers the surface of the electrode active material (preferably the positive electrode active material), and the coverage of the maleimide compound with respect to the surface area of the electrode active material is preferably 5% or more, more preferably 10% or more.
- 30% or more is more preferable, 60% or more is more preferable, 70% or more is further preferable, 98% or less is preferable, 95% or less is more preferable, and 90% or less is further preferable.
- 60 to 95% is preferable, and 70 to 90% is more preferable.
- the coverage of the maleimide compound can be measured by mapping nitrogen molecules with SEM-EDS that allows light element analysis.
- the maleimide compound that coats the surface of the electrode active material is present on the surface of the electrode active material via the first conductive material in addition to the one that is in direct contact with the surface of the electrode active material. Including things.
- the first conductive material is at least one selected from carbon nanotubes and carbon nanohorns. These are carbon materials formed from a planar graphene sheet having a carbon 6-membered ring, and function as a conductive aid in a secondary battery.
- the carbon nanotube has a single-layer or coaxial multilayer structure in which a planar graphene sheet having a carbon 6-membered ring is formed in a cylindrical shape, and even if the graphene surface and the fiber axis are parallel, they are not parallel. Also good.
- the carbon nanotubes used in this embodiment are preferably multi-walled, more preferably about 2 to 20 multi-walled. Further, both ends of the cylindrical carbon nanotube may be open, but are preferably closed with a hemispherical fullerene containing a carbon 5-membered ring or 7-membered ring.
- the diameter of the outermost cylinder of the carbon nanotube is, for example, preferably 500 nm or less, more preferably 200 nm or less, more preferably 90 nm or less, more preferably 50 nm or less, and 40 nm or less. More preferably it is.
- the lower limit is not particularly limited, but is preferably 0.5 nm or more, more preferably 5 nm or more, and further preferably 10 nm or more.
- the carbon nanotubes preferably have an average D / G ratio obtained from Raman spectroscopy of 0.1 or more, more preferably 0.2 or more, and preferably 1.2 or less, Or less, more preferably 1.0 or less, more preferably 0.6 or less, and even more preferably 0.4 or less.
- the carbon nanotubes having an average D / G ratio within the above range are considered to have few defects and low electronic resistance.
- Raman spectroscopy is one of the techniques used to evaluate the crystallinity of the surface of a carbon material.
- a Raman band of graphite As a Raman band of graphite, a G band (around 1580 to 1600 cm ⁇ 1 ) corresponding to the in-plane vibration mode and a D band (around 1360 cm ⁇ 1 ) derived from in-plane defects are observed.
- the peak intensities are IG and ID
- the ratio ID / IG ratio (referred to as D / G ratio) of the peak intensity IG of the G band corresponding to the vibration mode in the circumferential surface of the carbon nanotube and the peak intensity ID of the D band derived from the defect in the circumferential surface.
- D / G ratio The ratio ID / IG ratio (referred to as D / G ratio) of the peak intensity IG of the G band corresponding to the vibration mode in the circumferential surface of the carbon nanotube and the peak intensity ID of the D band derived from the defect in the circumferential surface.
- the average D / G ratio by the Raman spectroscopic measurement for example, a value obtained by the following measurement method can be adopted.
- Arbitrary 50 ⁇ m ⁇ 50 ⁇ m of the projected image of the electrode active material is used as the measurement surface, the measurement spot size of Raman spectroscopy is set to ⁇ 1 ⁇ m, the measurement surface is mapped by shifting by 1 ⁇ m, and D / D is measured for each spot from the measured Raman light.
- the G ratio is calculated, and the average value is defined as the average D / G ratio.
- the spot there is no carbon nanotube, and the Raman peak due to the carbon nanotube is not measured, but the spot is excluded from the average calculation.
- Carbon nanotubes cover a range of 10% or more and 95% or less of the surface area of the surface of the electrode active material. It is preferably 40% or more and 80% or less.
- the ratio of the carbon nanotubes coated on the surface of the electrode active material is described as the “coverage” of the carbon nanotubes.
- the gap between the electrode active materials may be filled with carbon nanotubes, or the penetration of the electrolyte solution between the electrode active materials may be insufficient, preventing the occlusion and release of lithium ions. In the manufacturing process, it may take a long time to inject the electrolyte into the electrode active material layer.
- the method for measuring the surface area of the electrode active material coated with carbon nanotubes having a D / G ratio of 0.2 or more and 1.2 or less is similar to the measurement of the average D / G ratio. Obtain the D / G ratio for each spot on the measurement surface, and divide the number of spots with a D / G ratio of 0.2 or more and 1.2 or less by the number of all measured spots to obtain the coverage expressed as a percentage. Can be sought.
- the carbon nanotubes covering the surface of the electrode active material include those present on the surface of the electrode active material via a maleimide compound in addition to those directly in contact with the surface of the electrode active material. Shall be.
- the coverage of the carbon nanotubes covering the electrode active material can be controlled by the type of carbon nanotubes and the amount added.
- the coverage of the carbon nanotube electrode active material converges to a value determined by the D / G ratio distribution of the carbon nanotubes. Therefore, in order to increase the coverage, the entire surface of the positive electrode active material layer may be covered with a carbon nanotube material having a D / G ratio of 0.2 to 1.2 and having a narrow distribution width.
- the coverage can be controlled mainly by changing the distribution of the D / G ratio of the carbon nanotubes and the amount added.
- the aspect ratio of the carbon nanotube is not particularly limited, but is preferably 100 or more and 1000 or less.
- the aspect ratio of the carbon nanotube is the ratio of the length to the diameter of the carbon nanotube. If the aspect ratio of the carbon nanotube is 100 or more, it becomes easy to coat the electrode active material of the carbon nanotube, and the electrode active materials can be conducted to each other. If the aspect ratio is 1000 or less, the workability in the electrode active material coating process is improved. In addition, it is possible to suppress a decrease in the viscosity, suppress a decrease in dispersibility, and suppress an increase in viscosity at the time of slurry preparation.
- the aspect ratio of the carbon nanotube is more preferably 150 or more, further preferably 200 or more, and the upper limit is more preferably 950 or less, more preferably 900 or less, further preferably 700 or less, and 200 or more and 900 or less. Is particularly preferred.
- the specific surface area of the carbon nanotube is preferably 40 m 2 / g or more and 2000 m 2 / g or less. In general, there is a relationship between the diameter and the specific surface area of the carbon nanotube that the specific surface area increases as the diameter decreases. If a specific surface area is 2000 m ⁇ 2 > / g or less, it can suppress that a carbon nanotube reacts with electrolyte solution and generates gas. On the other hand, when the specific surface area is 40 m 2 / g or more, the surface of the positive electrode active material can be efficiently coated.
- Such carbon nanotubes are the fibrous, and Ketjen black ratio has been conventionally used surface area 800m 2 / g ⁇ 1300m 2 / g, acetylene black and carbon 40m 2 / g ⁇ 100m 2 / g Compared with a particulate conductive material such as black, the positive electrode active material layer is efficiently coated and has good characteristics as a conductive additive.
- Carbon nanohorns have a single graphite sheet that is rounded into a cylindrical shape with a diameter of about 2 nm to 4 nm, and the tip of the carbon nanohorn has a conical shape with a tip angle of about 20 °.
- a plurality of carbon nanohorns are aggregated to form an aggregate, and the aggregate is roughly classified into a Dahlia type and a Bud type according to the shape.
- a Dahlia-type carbon nanohorn aggregate is called a Dahlia-type carbon nanohorn aggregate in which a large number of carbon nanohorns are aggregated and connected to each other with the conical tip portions on the outside.
- the bud shape is called a Bud type carbon nanohorn aggregate. While many nanohorns of the Dahlia-type carbon nanohorn aggregate protrude from the aggregate surface, the Bud-type carbon nanohorn aggregate does not have horn-like protrusions on its surface and has a smooth surface. It is expressed as a bud for a dahlia flower.
- the average diameter of the Bud-type carbon nanohorn aggregate is 80 nm, which is slightly smaller than the average diameter of the Dahlia-type carbon nanohorn aggregate is 100 nm.
- the inventors of the present invention consider that each nanohorn constituting the Bud-type carbon nanohorn aggregate is slightly thinner and shorter than that of the Dahlia type.
- the diameter of the aggregate is smaller in the Bud type than in the Dahlia type (the present inventor, Carbon 45 (2007) 136).
- the width of one nanohorn constituting the “Bud” type nanohorn aggregate is considered to be about 1.0 nm to 2.0 nm and the length is 30 nm to 40 nm from the TEM photograph described in the above paper. ing.
- the carbon nanohorn has a diameter of 50 nm to 100 nm in a primary particle state. Looking at the size of the secondary particles formed by the aggregation of the primary particles, the secondary particles of the carbon nanohorn are in the range of 0.1 ⁇ m to 5 ⁇ m.
- the specific surface area of the carbon nanohorn 200 meters 2 / g or more, and is preferably 450 m 2 / g or less.
- the ratio (M / C) between the coverage M (%) of the maleimide compound on the electrode active material and the coverage C (%) of the first conductive material on the electrode active material is although not particularly limited, it is preferably 0.6 to 2, and more preferably 0.7 to 1.5.
- M / C is within this range, the carbon nanotubes appropriately cover the surface of the active material of the positive electrode, so that the effect of reducing the electronic resistance between the active materials can be obtained.
- thermal runaway can be reduced by appropriately coating the active material surface with the maleimide resin. That is, when the (M / C) ratio is in the range of 0.6 to 2, it is easy to achieve both the reduction of the resistance of the secondary battery and the effect of preventing thermal runaway.
- constituent elements other than the maleimide compound and the first conductive material will be described.
- the positive electrode preferably has a positive electrode current collector formed of a metal foil and a positive electrode active material coated on one or both surfaces of the positive electrode current collector.
- the positive electrode active material is bound so as to cover the positive electrode current collector with a positive electrode binder, and a positive electrode active material layer is formed on the positive electrode current collector.
- the positive electrode current collector is formed to have an extension connected to the positive electrode terminal, and the positive electrode active material is not applied to the extension.
- the positive electrode of the present embodiment preferably contains the maleimide compound and the first conductive material in addition to the positive electrode active material and the positive electrode binder.
- these metal oxides were partially substituted with Al, Fe, P, Ti, Si, Pb, Sn, In, Bi, Ag, Ba, Ca, Hg, Pd, Pt, Te, Zn, La, etc. Materials can also be used.
- a positive electrode active material can be used individually by 1 type or in combination of 2 or more types.
- radical materials or the like can be used as the positive electrode active material.
- An active material that operates at a potential of 4.5 V or higher can also be used as the positive electrode active material.
- Examples of the positive electrode active material that operates at a potential of 4.5 V or higher include a spinel type, an olivine type, a Si composite oxide, and a positive electrode active material having a layered structure.
- the positive electrode active material As the positive electrode active material, the following formula: LiNi 1-x M x O 2 (In the formula, M is at least one selected from the group consisting of Mn, Co, and Al, and 0 ⁇ x ⁇ 0.8.) It is preferable that the lithium nickel oxide which has the layered structure represented by these is included. More preferably, x is 0 ⁇ x ⁇ 0.5.
- lithium nickel oxide represented by the above formula examples include LiNiO 2 , LiNi 0.33 Co 0.33 Mn 0.33 O 2 , LiNi 0.5 Mn 0.3 Co 0.2 O 2 , LiNi 0.8 Mn 0.1 Co 0.1 O 2, LiNi 0.5 Mn 0.5 O 2, LiNi 0.8 Mn 0.2 O 2 and the like.
- These high-capacity active materials are contained in an amount of 50% by mass or more, preferably 80% by mass or more of the positive electrode active material, and may be 100% by mass.
- the positive electrode active material in another aspect of the present embodiment is not particularly limited as long as it is a material capable of occluding and releasing lithium, and can be selected from several viewpoints. From the viewpoint of increasing the energy density, it is preferable to include a high-capacity compound.
- the high-capacity compound include nickel-lithium oxide (LiNiO 2 ) or lithium-nickel composite oxide obtained by substituting a part of nickel in nickel-lithium oxide with another metal element.
- the layered structure represented by the following formula (A) Lithium nickel composite oxide is preferred.
- the Ni content is high, that is, in the formula (A), x is preferably less than 0.5, and more preferably 0.4 or less.
- x is preferably less than 0.5, and more preferably 0.4 or less.
- LiNi 0.8 Co 0.05 Mn 0.15 O 2 , LiNi 0.8 Co 0.1 Mn 0.1 O 2 , LiNi 0.8 Co 0.15 Al 0.05 O 2, LiNi 0.8 Co 0.1 Al can be preferably used 0.1 O 2 or the like.
- the Ni content does not exceed 0.5, that is, in the formula (A), x is 0.5 or more. It is also preferred that the number of specific transition metals does not exceed half.
- LiNi 0.4 Co 0.3 Mn 0.3 O 2 (abbreviated as NCM433), LiNi 1/3 Co 1/3 Mn 1/3 O 2 , LiNi 0.5 Co 0.2 Mn 0.3 O 2 (abbreviated as NCM523), LiNi 0.5 Co 0.3 Mn 0.2 O 2 (abbreviated as NCM532), etc. (however, the content of each transition metal in these compounds varies by about 10%) Can also be included).
- two or more compounds represented by the formula (A) may be used as a mixture.
- NCM532 or NCM523 and NCM433 range from 9: 1 to 1: 9 (typically 2 It is also preferable to use a mixture in 1).
- a material having a high Ni content (x is 0.4 or less) and a material having a Ni content not exceeding 0.5 (x is 0.5 or more, for example, NCM433) are mixed. As a result, a battery having a high capacity and high thermal stability can be formed.
- the positive electrode active material for example, LiMnO 2 , Li x Mn 2 O 4 (0 ⁇ x ⁇ 2), Li 2 MnO 3 , Li x Mn 1.5 Ni 0.5 O 4 (0 ⁇ x ⁇ 2) Lithium manganate having a layered structure or spinel structure such as LiCoO 2 or a part of these transition metals replaced with another metal; Li in these lithium transition metal oxides more than the stoichiometric composition And those having an olivine structure such as LiFePO 4 .
- any of the positive electrode active materials described above can be used alone or in combination of two or more.
- the binder for the positive electrode is not particularly limited.
- polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, styrene-butadiene copolymer Rubber, polytetrafluoroethylene, polypropylene, polyethylene, polyimide, polyamideimide, polyacrylic acid, or the like can be used.
- polyimide or polyamideimide is preferred because of its high binding properties.
- the amount of the positive electrode binder to be used is preferably 2 to 15 parts by mass with respect to 100 parts by mass of the positive electrode active material from the viewpoints of “sufficient binding force” and “high energy” which are in a trade-off relationship. .
- the positive electrode active material layer preferably contains the first conductive material for the purpose of reducing impedance, and even if a conductive material other than the first conductive material (second conductive material) is added.
- a conductive material other than the first conductive material (second conductive material)
- the second conductive material include carbonaceous fine particles such as carbon black and acetylene black, and carbon black is preferable.
- the content of the second conductive material is preferably 0.5 to 5% by weight with respect to the weight of the positive electrode active material.
- the positive electrode current collector aluminum, nickel, stainless steel, chromium, copper, silver, and alloys thereof are preferable in view of electrochemical stability.
- the shape include foil, flat plate, and mesh.
- the negative electrode preferably has a negative electrode current collector formed of a metal foil and a negative electrode active material coated on one or both surfaces of the negative electrode current collector.
- the negative electrode active material is bound so as to cover the negative electrode current collector with a negative electrode binder, and a negative electrode active material layer is formed on the negative electrode current collector.
- the negative electrode current collector is formed to have an extension connected to the negative electrode terminal, and the negative electrode active material is not applied to the extension.
- the negative electrode active material examples include carbonaceous materials such as cokes, glassy carbons, graphites, non-graphitizable carbons, and pyrolytic carbons that can occlude and release lithium ions; Al, Si, Pb, Sn, Metals such as Zn, Cd, Sb or alloys thereof with lithium; LiFe 2 O 3 , WO 2 , MoO 2 , SiO, SiO 2 , CuO, SnO, SnO 2 , Nb 3 O 5 , Li x Ti 2-x Metal oxides such as O 4 (0 ⁇ x ⁇ 1), PbO 2 , PbO 5 ; metal sulfides such as SnS and FeS 2 ; metal lithium, lithium alloys; Li 5 (Li 3 N), Li 7 MnN 4 , Examples thereof include lithium nitride such as Li 3 FeN 2 , Li 2.5 Co 0.5 N, and Li 3 CoN. These materials can be used alone or in admixture of two or more.
- the binder for the negative electrode is not particularly limited.
- polyvinylidene fluoride, vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, styrene-butadiene copolymer Rubber, polytetrafluoroethylene, polypropylene, polyethylene, polyimide, polyamideimide, polyacrylic acid, or the like can be used.
- polyimide or polyamideimide is preferred because of its high binding properties.
- the amount of the binder for the negative electrode to be used is preferably 5 to 25 parts by mass with respect to 100 parts by mass of the negative electrode active material from the viewpoints of “sufficient binding force” and “high energy” which are in a trade-off relationship. .
- a conductive material may be added to the negative electrode active material layer containing the negative electrode active material for the purpose of reducing impedance.
- the first conductive material may be included, or in addition to this, a conductive material other than the first conductive material (second conductive material) may be added.
- the second conductive material include carbonaceous fine particles such as carbon black and acetylene black, and carbon black is preferable.
- the content of the second conductive material is preferably 0.1 to 10.0% by weight with respect to the weight of the negative electrode active material.
- the negative electrode current collector aluminum, nickel, stainless steel, chromium, copper, silver, and alloys thereof are preferable in view of electrochemical stability.
- the shape include foil, flat plate, and mesh.
- the method for producing an electrode including the maleimide compound of the present embodiment and the first conductive material is not particularly limited, but typically, the maleimide compound, the first conductive material, the electrode active material, and the electrode bond in a solvent.
- the maleimide compound, the first conductive material, the electrode active material, and the binder may be mixed at the same time in the solvent, or the maleimide compound and the first conductive material may be mixed and stirred in the solvent, After preparing the dispersion liquid of one conductive material, it may be mixed with the electrode active material and the binder, or after mixing and stirring the maleimide compound and the electrode active material in a solvent, A conductive material and a binder may be added and further mixed and stirred.
- the temperature at which the electrode slurry on the current collector is dried is preferably less than 180 ° C.
- the solvent is not particularly limited as long as it can dissolve the maleimide resin compound without dissolving the active material.
- NMP N-methylpyrrolidone
- DMF dimethylformamide
- DMAC dimethylacetamide
- pyrrolidone N -Dodecylpyrrolidone or the like
- the step of preparing the electrode slurry by stirring and mixing can be usually performed at room temperature, preferably 15 minutes or more, preferably 30 minutes or more, and preferably within 3 days in consideration of the production process.
- the electrode active material coated with the maleimide compound and / or the first conductive material may be purified by filtration, washing, drying or the like, if necessary.
- the amount of maleimide compound is preferably 0.05 to 10% by weight, more preferably 0.1 to 10% by weight, still more preferably 0.5%, based on the weight of the electrode active material. ⁇ 3% by weight.
- the blending amount of the first conductive material is preferably 0.2 to 5.0% by weight, more preferably 0.5 to 5.0% by weight, and still more preferably 1.0% with respect to the weight of the electrode active material. ⁇ 3.0 wt%.
- the blending amount of the maleimide compound and the first conductive material to be blended in the electrode slurry depends on the types of the maleimide compound and the first conductive material.
- the weight ratio is 1:10 to 10: 1. preferable.
- ⁇ Basic structure of secondary battery> There are various types of secondary batteries such as a cylindrical type, a flat wound rectangular type, a laminated rectangular type, a coin type, a flat wound laminated type, and a laminated laminated type, depending on the structure and shape of the electrode.
- the present invention is applicable to any of these types.
- FIG. 1 shows a cross-sectional view of a laminated lithium ion secondary battery according to this embodiment.
- the lithium ion secondary battery according to the present embodiment includes a positive electrode current collector 3 made of a metal such as an aluminum foil, and a positive electrode active material layer 1 containing a positive electrode active material provided thereon.
- a negative electrode current collector 4 made of a metal such as copper foil and a negative electrode active material layer 2 containing a negative electrode active material provided thereon.
- the positive electrode and the negative electrode are laminated via a separator 5 made of a nonwoven fabric or a polypropylene microporous film so that the positive electrode active material layer 1 and the negative electrode active material layer 2 face each other.
- the electrode element (also referred to as “battery element” or “electrode stack”) preferably has a configuration in which a plurality of positive electrodes and a plurality of negative electrodes are stacked via a separator, as shown in FIG.
- the secondary battery includes a battery element 20, a film outer package 10 that houses the battery element 20 together with an electrolyte, and a positive electrode tab 51 and a negative electrode tab 52 (hereinafter also simply referred to as “electrode tabs”). .
- the battery element 20 is formed by alternately stacking a plurality of positive electrodes 30 and a plurality of negative electrodes 40 with a separator 25 interposed therebetween.
- the electrode material 32 is applied to both surfaces of the metal foil 31.
- the electrode material 42 is applied to both surfaces of the metal foil 41. Note that the present invention is not necessarily limited to a stacked battery, and can also be applied to a wound battery.
- the secondary battery shown in FIGS. 1 and 2 has electrode tabs drawn out on both sides of the outer package.
- the electrode tab is provided on one side of the outer package as shown in FIG. The structure pulled out may be sufficient.
- each of the positive and negative metal foils has an extension on a part of the outer periphery. The extensions of the negative electrode metal foil are collected together and connected to the negative electrode tab 52, and the extensions of the positive electrode metal foil are collected together and connected to the positive electrode tab 51 (see FIG. 4). The portions gathered together in the stacking direction between the extension portions in this way are also called “current collecting portions”.
- the film outer package 10 is composed of two films 10-1 and 10-2 in this example.
- the films 10-1 and 10-2 are heat sealed to each other at the periphery of the battery element 20 and sealed.
- the positive electrode tab 51 and the negative electrode tab 52 are drawn out in the same direction from one short side of the film outer package 10 sealed in this way.
- FIGS. 3 and 4 show examples in which the cup portion is formed on one film 10-1 and the cup portion is not formed on the other film 10-2.
- a configuration in which a cup portion is formed on both films (not shown) or a configuration in which neither cup portion is formed (not shown) may be employed.
- a non-aqueous electrolytic solution containing a lithium salt (supporting salt) and a non-aqueous solvent that dissolves the supporting salt can be used.
- an aprotic organic solvent such as carbonate ester (chain or cyclic carbonate), carboxylic acid ester (chain or cyclic carboxylic acid ester), and phosphate ester can be used.
- carbonate solvents examples include cyclic carbonates such as propylene carbonate (PC), ethylene carbonate (EC), butylene carbonate (BC), and vinylene carbonate (VC); dimethyl carbonate (DMC), diethyl carbonate (DEC), and ethyl methyl carbonate. (EMC), chain carbonates such as dipropyl carbonate (DPC); and propylene carbonate derivatives.
- PC propylene carbonate
- EC ethylene carbonate
- BC butylene carbonate
- VVC vinylene carbonate
- DMC dimethyl carbonate
- DEC diethyl carbonate
- EMC ethyl methyl carbonate
- DPC dipropyl carbonate
- propylene carbonate derivatives examples include cyclic carbonates such as propylene carbonate (PC), ethylene carbonate (EC), butylene carbonate (BC), and vinylene carbonate (VC); dimethyl carbonate (DMC), diethyl carbonate (DEC), and ethyl methyl carbonate
- carboxylic acid ester solvent examples include aliphatic carboxylic acid esters such as methyl formate, methyl acetate, and ethyl propionate; and lactones such as ⁇ -butyrolactone.
- phosphate ester examples include trimethyl phosphate, triethyl phosphate, tripropyl phosphate, trioctyl phosphate, triphenyl phosphate, and the like.
- solvents that can be contained in the non-aqueous electrolyte include, for example, ethylene sulfite (ES), propane sultone (PS), butane sultone (BS), dioxathilane-2,2-dioxide (DD), and sulfolene.
- ES ethylene sulfite
- PS propane sultone
- BS butane sultone
- DD dioxathilane-2,2-dioxide
- sulfolene sulfolene
- Non-aqueous solvents can be used alone or in combination of two or more.
- LiPF 6 LiAsF 6 , LiAlCl 4 , LiClO 4 , LiBF 4 , LiSbF 6 , LiCF 3 SO 3 , LiC 4 F 9 SO 3 , LiC (CF 3 SO 2 ) 3 , LiN ( CF 3 SO 2) 2 normal lithium salt which can be used in lithium ion batteries or the like can be used.
- the supporting salt can be used alone or in combination of two or more.
- the separator is not particularly limited, but porous films and nonwoven fabrics such as polypropylene, polyethylene, fluororesin, polyamide, polyimide, polyester, polyphenylene sulfide, etc., and silica, alumina, glass, etc. using these as base materials Those obtained by adhering or bonding these inorganic materials, or those processed as a nonwoven fabric or cloth alone can be used. Moreover, what laminated
- the exterior body can be appropriately selected as long as it is stable to the electrolyte and has a sufficient water vapor barrier property.
- the exterior body in which a laminate film made of aluminum, silica-coated polypropylene, polyethylene, or the like can be used as the exterior body may be composed of a single member. A plurality of members may be combined.
- the secondary battery according to the present embodiment can be manufactured according to a normal method.
- a laminated laminate type lithium ion secondary battery can be manufactured as follows. First, in accordance with the above, a positive electrode having a positive electrode active material layer provided on a positive electrode current collector and a negative electrode having a negative electrode active material layer provided on a negative electrode current collector are prepared.
- the positive electrode and the negative electrode are arranged to face each other via a separator to form an electrode pair, and an electrode stack having the number of layers corresponding to a predetermined capacity is formed.
- This electrode laminated body has a positive electrode terminal connected to the positive electrode current collector and a negative electrode terminal connected to the negative electrode current collector.
- this electrode laminated body is accommodated in an exterior body (container), a nonaqueous electrolytic solution is injected, and the electrode is impregnated with the electrolytic solution. Then, the opening part of an exterior body is sealed and a secondary battery is completed.
- a plurality of secondary batteries according to this embodiment can be combined to form an assembled battery.
- the assembled battery may have a configuration in which at least two secondary batteries according to the present embodiment are used and connected in series, in parallel, or both. Capacitance and voltage can be freely adjusted by connecting in series and / or in parallel. About the number of the secondary batteries with which an assembled battery is provided, it can set suitably according to battery capacity or an output.
- the secondary battery or its assembled battery according to this embodiment can be used in a vehicle.
- Vehicles according to this embodiment include hybrid vehicles, fuel cell vehicles, and electric vehicles (all include four-wheel vehicles (passenger cars, commercial vehicles such as trucks and buses, light vehicles, etc.), motorcycles (motorcycles), and tricycles. ). Since these vehicles include the secondary battery according to the present embodiment, they have a long life and high reliability.
- the vehicle according to the present embodiment is not limited to an automobile, and may be various power sources for other vehicles, for example, a moving body such as a train.
- the secondary battery or the assembled battery according to this embodiment can be used for a power storage device.
- a power storage device for example, a power source connected to a commercial power source supplied to a general household and a load such as a home appliance, and used as a backup power source or auxiliary power at the time of a power failure, Examples include photovoltaic power generation, which is also used for large-scale power storage for stabilizing power output with large time fluctuation due to renewable energy.
- the electrode for a secondary battery including a heat activation material and a conductive material, wherein the conductive material includes at least one selected from carbon nanotubes and carbon nanohorns.
- the electrode for secondary batteries which is characterized is mentioned.
- Cathode active material A LiNi 0.8 Co 0.2 O 2
- Cathode active material B LiNi 0.5 Mn 0.3 Co 0.2 O 2
- Positive electrode active material C LiNi 0.8 Mn 0.1 Co 0.1 O 2
- CNT-A carbon nanotubes A, B, and C are described as “CNT-A”, “CNT-B”, and “CNT-C”, respectively, and carbon black is referred to as “CB”. ".
- Table 1 shows the average D / G ratio, the average diameter, and the aspect ratio of the carbon nanotubes A to C and carbon black used in Examples and Comparative Examples by Raman spectroscopy.
- Raman spectroscopy is one of the methods often used to evaluate the crystallinity of the surface of a carbon material.
- a G band around 1580 to 1600 cm ⁇ 1
- a D band around 1360 cm ⁇ 1 derived from in-plane defects are observed.
- these peak intensities are IG and ID, the lower the peak intensity ratio ID / IG, the higher the degree of graphitization.
- the ratio ID / IG ratio (referred to as D / G ratio) of the peak intensity IG of the G band corresponding to the vibration mode in the circumferential surface of the carbon nanotube and the peak intensity ID of the D band derived from the defect in the circumferential surface. It is known that the temperature can be controlled mainly by the heat treatment temperature.
- the D / G ratio is small at a relatively high heat treatment temperature, and the D / G ratio is large at a low heat treatment temperature.
- Maleimide Compound A Synthesis of Maleimide Resin Compound (hereinafter “Maleimide Compound A”) (1) 4.5 g of 4,4′-bismaleimide di-phenylmethane was placed in a 250 mL three-necked round bottom flask, 60 g of NMP solvent was added, Heated to 0 ° C. and stirred well to completely dissolve 4,4′-bismaleimide di-phenylmethane in NMP solvent (R1).
- BTA barbituric acid
- Example 1 Polyvinylidene fluoride (PVdF) as the binder is 3% by mass with respect to the mass of the positive electrode active material, the maleimide compound A is 0.1% by mass with respect to the mass of the positive electrode active material, and the carbon nanotube A is the positive electrode as the first conductive material.
- Rotation excellent in stirring and mixing so that 2.0% by mass with respect to the mass of the active material, and the balance other than these is layered lithium nickel oxide (LiNi 0.8 Co 0.2 O 2 ) having an average particle diameter of 8 ⁇ m.
- a positive electrode slurry was prepared by uniformly dispersing in NMP using a revolution type triaxial mixer.
- the obtained positive electrode was cut into 13 cm ⁇ 7 cm and the negative electrode was cut into 12 cm ⁇ 6 cm.
- a 14 cm ⁇ 8 cm polypropylene separator was covered on both sides of the positive electrode, and the negative electrode active material layer was disposed on the positive electrode active material layer so as to face the positive electrode active material layer, thereby preparing an electrode laminate.
- the electrode laminate is sandwiched between two aluminum laminate films of 15 cm ⁇ 9 cm, the three sides excluding one long side are heat sealed with a width of 8 mm, the electrolyte is injected, and the remaining one side is heat sealed Thus, a laminated cell battery was produced.
- ⁇ Coverage ratio of conductive material on positive electrode active material surface For the measurement of the coverage of the conductive material (carbon nanotubes (CNT) and / or carbon black) on the surface of the positive electrode active material, a D / G ratio by Raman spectroscopy was employed. Arbitrary 50 ⁇ m ⁇ 50 ⁇ m of the projected image of the positive electrode active material layer is taken as the measurement surface, the measurement spot size of Raman spectroscopy is set to ⁇ 1 ⁇ m, and the measurement surface is mapped and measured (676 locations) by shifting by 1 ⁇ m, and D is measured for each spot from the measured Raman light. / G ratio was calculated. Dividing the number of spots with a D / G ratio of 0.2 to 1.1 determined by the Raman spectroscopy described above by the number of all measured spots, the numerical value expressed as a percentage is the coverage of the conductive material. did.
- Arbitrary 50 ⁇ m ⁇ 50 ⁇ m of the projected image of the positive electrode active material layer is used as the measurement surface, the measurement spot size of energy dispersive X-ray analysis is ⁇ 1 ⁇ m, and the measurement surface is mapped and measured by shifting by 1 ⁇ m (676 locations), and nitrogen (N) The resulting peak was measured, and the coverage of the maleimide compound was calculated. Since carbon C is measured at the portion where the carbon nanotube covers the positive electrode, the spot is excluded from the average calculation of the maleimide compound.
- the coverage of the maleimide compound on the surface of the positive electrode active material is shown in Tables 2 to 5 as M (%).
- Judgment criteria are as follows. ⁇ : After reaching 10V, the gas was not ejected and the test was terminated. X: Smoke occurred.
- Tables 2 to 5 show the measurement results of the maleimide compound and the conductive material coverage on the positive electrode active material, the cycle characteristics, and the safety test evaluation results.
- Example 2 to 38 For each of the positive electrode active material, the maleimide compound, and the conductive material, a lithium ion secondary battery was produced in the same manner as in Example 1 except that the type and blending amount were changed as shown in Tables 2 and 3, and cycle characteristics were obtained. Measurement and safety test (overcharge test) were conducted.
- Example 1-46 A lithium ion secondary battery was produced in the same manner as in Example 1 except that either one of the maleimide compound and the carbon nanotube was not used, and the type and amount of each material were changed as shown in Tables 4 and 5. Then, measurement of cycle characteristics and safety test (overcharge test) were performed.
- the lithium ion secondary batteries of Examples 1 to 38 had good cycle characteristics and safety test results.
- Comparative Examples 1 to 40 using the positive electrode containing no maleimide compound had a problem in the result of the overcharge test.
- Comparative Examples 41 to 43 a positive electrode containing only carbon black was used as the conductive material, but the cycle characteristics were inferior compared to the case where carbon nanotubes were used as the conductive material.
- Comparative Examples 44 to 46 positive electrodes containing no conductive material were used, but the cycle characteristics were inferior to Comparative Examples 41 to 43.
- the battery according to the present invention can be used in, for example, all industrial fields that require a power source and industrial fields related to transportation, storage, and supply of electrical energy.
- power supplies for mobile devices such as mobile phones and notebook computers
- power supplies for transportation and transportation media such as trains, satellites, and submarines, including electric vehicles such as electric cars, hybrid cars, electric bikes, and electric assist bicycles
- a backup power source such as a UPS
- a power storage facility for storing power generated by solar power generation, wind power generation, etc .
- power storage facility for storing power generated by solar power generation, wind power generation, etc .
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Abstract
Description
前記導電材が、カーボンナノチューブおよびカーボンナノホーンから選ばれる少なくとも一種を含むことを特徴とする二次電池用電極。
本実施形態の二次電池用電極(単に「電極」と記載することもある)は、マレイミド化合物と、導電材としてカーボンナノチューブおよびカーボンナノホーンから選ばれる少なくとも一種とを含む。なお、本明細書においては、カーボンナノチューブおよびカーボンナノホーンから選ばれる導電材のことを「第1の導電材」と記載する。
マレイミド化合物は、分子内にマレイミド基を少なくとも1個有する化合物であれば特に限定されないが、マレイミド基を2個以上有することが好ましく、3個以上有することがより好ましい。分子内のマレイミド基の数が多いほど、二次電池の温度上昇時に架橋してネットワークを形成しやすくなる。
(式中、Yは炭素数1~8のアルキレン基、-C(O)-、-O-、-O-O-、-S-、-S-S-、-S(O)-、または-SO2-であり、X1、X2、X3、X4、X5、X6、X7およびX8はそれぞれ独立して、ハロゲン、水素、炭素数1~8のアルキル基、炭素数1~8のシクロアルキル基、または炭素数1~8のシリルアルキル基である。)
(D+T)/(D+T+L)×100(%)
で表される。
(式(13)中、Xは多価アルコールから水酸基を除いた残基を表し、nは多価アルコールの水酸基数であり、Rはそれぞれ独立に分子鎖末端にマレイミド基を有する分子量100~5000の部分構造を表す。)
第1の導電材は、カーボンナノチューブおよびカーボンナノホーンから選ばれる少なくとも一種である。これらは、炭素の6員環を有する平面状のグラフェンシートから形成された炭素材料であり、二次電池において導電助材として機能する。
正極は、金属箔で形成される正極集電体と、正極集電体の片面または両面に塗工された正極活物質とを有するのが好ましい。正極活物質は正極用結着剤によって正極集電体を覆うように結着され、正極集電体上に正極活物質層が構成される。正極集電体は、正極端子と接続する延長部を有して形成され、この延長部には正極活物質は塗工されない。
LiNi1-xMxO2
(式中、Mは、Mn、Co、およびAlからなる群より選ばれる少なくとも1種であり、0≦x≦0.8である。)
で表される層状構造を有するリチウムニッケル酸化物を含むことが好ましい。xは0≦x≦0.5であることがより好ましい。上記式で表されるリチウムニッケル酸化物としては、LiNiO2、LiNi0.33Co0.33Mn0.33O2、LiNi0.5Mn0.3Co0.2O2、LiNi0.8Mn0.1Co0.1O2、LiNi0.5Mn0.5O2、LiNi0.8Mn0.2O2等が挙げられる。これらの高容量の活物質を正極活物質の50質量%以上、好ましくは80質量%以上含むことが好ましく、100質量%であってもよい。
(但し、0≦x<1、0<y≦1.2、MはCo、Al、Mn、Fe、Ti及びBからなる群より選ばれる少なくとも1種の元素である。)
負極は、金属箔で形成される負極集電体と、負極集電体の片面または両面に塗工された負極活物質とを有することが好ましい。負極活物質は負極用結着材によって負極集電体を覆うように結着され、負極集電体上に負極活物質層が構成される。負極集電体は、負極端子と接続する延長部を有して形成され、この延長部には負極活物質は塗工されない。
本実施形態のマレイミド化合物と第1の導電材とを含む電極の製造方法は、特に限定されないが、典型的には、溶媒中でマレイミド化合物、第1の導電材、電極活物質および電極用結着剤、ならびに、必要に応じて第1の導電材以外の第2の導電材等を混合・撹拌して電極用スラリーを作製する工程と、この電極用スラリーを集電体上に塗布して乾燥する工程とを含む。電極用スラリーを作製する工程において、各材料を混合する順序は特に限定されない。例えば、溶媒中で、マレイミド化合物、第1の導電材、電極活物質および結着剤を同時に混合してもよいし、溶媒中でマレイミド化合物と第1の導電材とを混合撹拌して、第1の導電材の分散液を作製してから、電極活物質および結着剤と混合してもよいし、あるいは、溶媒中、マレイミド化合物と電極活物質とを混合撹拌してから、第1の導電材および結着剤を加えてさらに混合撹拌してもよい。集電体上の電極用スラリーを乾燥する際の温度は、180℃未満であることが好ましい。溶媒は、活物質を溶解せずマレイミド樹脂化合物を溶解し得る溶媒であれば特に限定されず、例えば、N-メチルピロリドン(NMP)、ジメチルホルムアミド(DMF)、ジメチルアセトアミド(DMAC)、ピロリドン、N-ドデシルピロリドン等を用いることができる。撹拌混合して電極用スラリーを作製する工程は、通常室温で行うことができ、15分以上、好ましくは30分以上行うことが好ましく、製造プロセスを考慮すれば3日以内であることが好ましい。マレイミド化合物および/または第1の導電材で被覆された電極活物質は、必要により、濾過、洗浄、乾燥等により精製してもよい。
二次電池は、電極の構造や形状等により、円筒型、扁平捲回角型、積層角型、コイン型、扁平捲回ラミネート型および積層ラミネート型等、種々のタイプがある。本発明はこれらの何れのタイプにも適用可能である。
本実施形態で用いる電解液としては、リチウム塩(支持塩)と、この支持塩を溶解する非水溶媒を含む非水電解液を用いることができる。
本実施形態による二次電池は、通常の方法に従って作製することができる。例えば、次のようにして積層ラミネート型のリチウムイオン二次電池を作製することができる。まず、前述に従って、正極集電体上に正極活物質層が設けられた正極と、負極集電体上に負極活物質層が設けられた負極を作製する。
本実施形態に係る二次電池を複数組み合わせて組電池とすることができる。組電池は、例えば、本実施形態に係る二次電池を少なくとも2つ以上用いて、直列、並列又はその両方で接続した構成とすることができる。直列および/または並列接続することで容量及び電圧を自由に調節することが可能になる。組電池が備える二次電池の個数については、電池容量や出力に応じて適宜設定することができる。
本実施形態に係る二次電池またはその組電池は、車両に用いることができる。本実施形態に係る車両としては、ハイブリット車、燃料電池車、電気自動車(いずれも四輪車(乗用車、トラック、バスなどの商用車、軽自動車など)のほか、二輪車(バイク)や三輪車を含む)が挙げられる。これらの車両は本実施形態に係る二次電池を備えるため、高寿命で信頼性が高い。なお、本実施形態に係る車両は自動車に限定されるわけではなく、他の車両、例えば電車などの移動体の各種電源であってもよい。
本実施形態に係る二次電池またはその組電池は、蓄電装置に用いることができる。本実施形態に係る蓄電装置としては、例えば、一般家庭に供給される商用電源と家電製品等の負荷との間に接続され、停電時等のバックアップ電源や補助電力として使用されるものや、太陽光発電などの、再生可能エネルギーによる時間変動の大きい電力出力を安定化するための、大規模電力貯蔵用としても使用されるものが挙げられる。
正極活物質A:LiNi0.8Co0.2O2
正極活物質B:LiNi0.5Mn0.3Co0.2O2
正極活物質C:LiNi0.8Mn0.1Co0.1O2
以下の実施例および比較例において、カーボンナノチューブA、B、Cのことを、それぞれ、「CNT-A」、「CNT-B」、「CNT-C」と記載し、カーボンブラックのことを「CB」と記載する。
マレイミド樹脂化合物(以下、「マレイミド化合物A」)の合成
(1)4,4’-ビスマレイミドジ-フェニルメタン4.5gを250mLの三口丸底フラスコに入れ、NMP溶媒60gを加えてから、70℃に加熱し、十分に攪拌して4,4'-ビスマレイミドジ-フェニルメタンをNMP溶媒中に完全に溶解させた(R1)。
結着剤としてポリフッ化ビニリデン(PVdF)を正極活物質の質量に対し3質量%、上記マレイミド化合物Aを正極活物質の質量に対し0.1質量%、第1導電材としてカーボンナノチューブAを正極活物質の質量に対し2.0質量%、これら以外の残部は平均粒子径8μmの層状リチウムニッケル酸化物(LiNi0.8Co0.2O2)となるように、攪拌混合に優れた自転公転式3軸ミキサーを用いてNMP中に均一に分散させて正極スラリーを調製した。厚さ20μmのアルミニウム箔の正極集電体にコーターを用いて正極スラリーを均一に塗布し、NMPを蒸発させて乾燥後、裏面も同様にコーティングし、乾燥後ロールプレスにて密度を調整し、集電体の両面に正極活物質層を作製した。単位面積当たりの正極活物質層の質量は、50mg/cm2であった。
正極活物質表面上の導電材(カーボンナノチューブ(CNT)および/またはカーボンブラック)の被覆率の測定は、ラマン分光測定によるD/G比を採用した。正極活物質層の投影画像の任意の50μmx50μmを測定面とし、ラマン分光の測定スポットサイズをφ1μmとし、1μmずつずらして測定面をマッピング測定(676箇所)し、測定したラマン光からスポットごとにD/G比を算出した。上述のラマン分光測定により求めたD/G比が、0.2~1.1にあるスポット数を、測定したすべてのスポット数で除し、百分率で表示した数値を、導電材の被覆率とした。
活材表面上のマレイミド化合物の被覆率の測定方法には、エネルギー分散型X線分析(Energy dispersive X-ray spectrometry)を用いた。エネルギー分散型X線分析は以下の測定方法により求めた値を採用することができる。
<容量維持率の測定>
45℃の恒温槽中で1000回の充放電サイクル試験を行い、その容量維持率を測定し、寿命を評価した。充電は、1Cの定電流充電を上限電圧4.2Vまで行い、続いて4.2Vで定電圧充電を行い、総充電時間は2.5時間で行った。放電は、1Cで定電流放電を2.5Vまで行った。尚、充放電サイクルを45℃という比較的に高い温度で行ったが、これは、セル特性劣化を早期に見極めることができるからである。充放電サイクル試験後の容量を測定し、充放電サイクル試験前の容量に対する割合を算出した。結果を表2~5に示す。
<過充電試験>
実施例1~38および比較例1~46の電池は、JISC8712記載の過充電試験を実施した。電池は積層体部分を平板な押さえ板で、電池の厚みに合わせて定寸で固定した。過充電試験は、10Aで行った。電池の電圧約6Vで電池の表面温度が95℃に到達し、10Vに到達後で発煙せずに試験を終了したものを○判定、発煙したものを×判定とした。
○:10Vに到達後でガスが噴出せず試験を終了した。
×:発煙した。
正極活物質、マレイミド化合物、および導電材のそれぞれについて、種類および配合量を表2および表3に示したとおりに変えた以外は実施例1と同様にリチウムイオン二次電池を作製し、サイクル特性の測定および安全性試験(過充電試験)を行った。
マレイミド化合物およびカーボンナノチューブのうち、どちらか一方を用いず、各材料の種類および配合量を表4および表5に示したとおりに変えた以外は実施例1と同様にリチウムイオン二次電池を作製し、サイクル特性の測定および安全性試験(過充電試験)を行った。
2 負極活物質層
3 正極集電体
4 負極集電体
5 セパレータ
6 外装ラミネート
7 負極リード端子
8 正極リード端子
10 フィルム外装体
20 電池要素
25 セパレータ
30 正極
40 負極
Claims (14)
- マレイミド化合物と、導電材とを含む二次電池用電極であって、
前記導電材が、カーボンナノチューブおよびカーボンナノホーンから選ばれる少なくとも一種を含むことを特徴とする二次電池用電極。 - 前記マレイミド化合物が、マレイミド基を2個以上有することを特徴とする請求項1に記載の二次電池用電極。
- 前記マレイミド化合物が、ビスマレイミドとバルビツール酸との反応物であるポリマーを含むことを特徴とする請求項1または2に記載の二次電池用電極。
- 前記導電材が、カーボンナノチューブを含むことを特徴とする請求項1~3のいずれか一項に記載の二次電池用電極。
- 前記カーボンナノチューブのラマン分光測定による平均D/G比が0.2~1.2であることを特徴とする請求項4に記載の二次電池用電極。
- 前記カーボンナノチューブのアスペクト比が200~900であることを特徴とする請求項4または5に記載の二次電池用電極。
- 前記導電材がさらにカーボンブラックを含むことを特徴とする請求項1~6のいずれか一項に記載の二次電池用電極。
- 請求項1~7のいずれか一項に記載の二次電池用電極を有する二次電池。
- 請求項1~7のいずれか一項に記載の二次電池用電極を正極として有する二次電池。
- 請求項8または9に記載の二次電池を含む組電池。
- 請求項8または9に記載の二次電池を備えた電動車両。
- 請求項8または9に記載の二次電池を備えた蓄電設備。
- マレイミド化合物、導電材および電極活物質を含むスラリーを調製する工程と、
前記スラリーを電極集電体の片面または両面に塗布する工程と
を含む電極の製造方法。 - 熱活性化材と、導電材とを含む二次電池用電極であって、
前記導電材が、カーボンナノチューブおよびカーボンナノホーンから選ばれる少なくとも一種を含むことを特徴とする二次電池用電極。
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JP2020527290A (ja) * | 2017-07-20 | 2020-09-03 | 日本電気株式会社 | リチウムイオン電池用炭素導電性添加剤 |
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CN109428083A (zh) * | 2017-08-28 | 2019-03-05 | 汽车能源供应公司 | 锂离子二次电池用正极及锂离子二次电池 |
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JP2021105140A (ja) * | 2019-12-27 | 2021-07-26 | 財團法人工業技術研究院Industrial Technology Research Institute | イオン伝導材料、それを含むコアシェル構造、ならびにそれにより形成される電極および金属イオン電池 |
US11539046B2 (en) | 2019-12-27 | 2022-12-27 | Industrial Technology Research Institute | Ion-conducting material, core-shell structure containing the same, electrode prepared with the core-shell structure and metal-ion battery employing the electrode |
Also Published As
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US10320026B2 (en) | 2019-06-11 |
US20170309948A1 (en) | 2017-10-26 |
JPWO2016063813A1 (ja) | 2017-08-03 |
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