WO2015070542A1 - 马刀锯自动焊接机 - Google Patents

马刀锯自动焊接机 Download PDF

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Publication number
WO2015070542A1
WO2015070542A1 PCT/CN2014/071446 CN2014071446W WO2015070542A1 WO 2015070542 A1 WO2015070542 A1 WO 2015070542A1 CN 2014071446 W CN2014071446 W CN 2014071446W WO 2015070542 A1 WO2015070542 A1 WO 2015070542A1
Authority
WO
WIPO (PCT)
Prior art keywords
clamping
sliding
frame
transmission device
saw
Prior art date
Application number
PCT/CN2014/071446
Other languages
English (en)
French (fr)
Inventor
孔海文
朱志惠
覃运强
孔祥天
凌浩
Original Assignee
东莞市俊知自动机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东莞市俊知自动机械有限公司 filed Critical 东莞市俊知自动机械有限公司
Publication of WO2015070542A1 publication Critical patent/WO2015070542A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K13/00Welding by high-frequency current heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D65/00Making tools for sawing machines or sawing devices for use in cutting any kind of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/20Tools

Definitions

  • the present invention relates to a welding machine, and more particularly to a sabre saw automatic welding machine capable of automatically welding a welding piece to a saw tooth of a saber saw. Background technique
  • the other best method is to weld on the sawtooth of the sabre saw.
  • the conveying of the cutting head is involved, the conveying head is dispensed, and the welding head is conveyed to the dispensing head so that the welding wire and the cutting head form a welding piece Finally, the welding piece is welded to the horse saw blade and other processes.
  • the existing welding machine cannot realize the automatic operation process of the above process, so the welding of the saber saw has the defects of low efficiency and high cost, and cannot be adapted. For the occasion of automated work.
  • the present invention provides a saber saw automatic welding machine, which is suitable for a welding piece composed of a cutter head and a welding wire; t is connected to the saw tooth of the sabre saw, and comprises a frame and is arranged on the frame. Controller and the selection tray device, the cutter head conveying device, the dispensing device, the clamping transmission device, the wire feeding device, the high frequency welding device, the temperature detecting device and the saber saw clamping conveying electrically connected with the controller Device.
  • the selection tray device is mounted on one side of the frame, the saber saw clamping conveying device is mounted on the other side of the frame; the cutter head conveying device and the clamping transmission device are along the selection
  • the tray device is sequentially mounted on the frame in a direction to the saber saw clamping conveyor, and the cutter head conveying device conveys the cutter head conveyed by the selection tray device to the clamping
  • the clamp transfer device clamps a cutter head conveyed by the cutter head transport device
  • the dispensing device is mounted on the frame and performs a cutter head clamped by the clamp transmission device
  • the wire feeding device is mounted on the frame, the wire feeding device conveying a welding wire to a cutter head clamped by the clamping transmission device and forming a welding piece with the welding head
  • the clamping transmission device drives the welding piece to cooperate with a saw tooth of the saber saw which is clamped and conveyed by the saber saw clamping conveying device, the high frequency welding device is mounted on the frame
  • the detecting device and the saber saw clamping conveying device enable the selecting tray device to transport the cutter head to the cutter head conveying device, and the cutter head conveying device transports the cutter head to the clamping transmission device, and then the clamping transmission device pairs the cutter The head is clamped; then, the dispensing device dispenses the clamped cutter head, and the wire feeder delivers the welding wire to the dispensing tip and the welding wire and the cutter head form a welding piece; finally, the clamping transmission device drives the welding piece Cooperating with the sawtooth of the saber saw that is clamped and conveyed by the saber sawing and conveying device, the welding piece is welded to the saw tooth of the sabre saw by the high-frequency welding device, and the temperature detecting device detects the welding
  • FIG. 1 is a perspective view showing the structure of a sabre saw automatic welding machine of the present invention.
  • FIG. 2 is a schematic perspective view showing the first clamp transmission device of the sabre saw automatic welding machine of the present invention.
  • Figure 3 is a perspective view showing another angle of the first clamp transmission device shown in Figure 2; 4 is a perspective structural view of the first clamping mechanism of the first clamp transmission device shown in FIG. 2.
  • Figure 5 is a perspective exploded perspective view of the first clamping mechanism shown in Figure 4.
  • Figure 6 is a perspective view showing the structure of a second clamp transmission device of the sabre saw automatic welding machine of the present invention.
  • Figure 7 is a perspective view showing another perspective of the second clamp transmission device shown in Figure 6.
  • Figure 8 is a perspective view showing the structure of the second clamping mechanism of the second clamp transmission device shown in Figure 6 mounted on the sliding mount.
  • Figure 9 is a perspective view showing another perspective of the second clamp mechanism of the second clamp transmission device shown in Figure 6 mounted on the slide mount.
  • Figure 10 is a perspective exploded view of Figure 9.
  • Fig. 11 is a perspective view showing the configuration of the cutter head conveying device and the selecting tray device of the sabre saw automatic welding machine of the present invention when they are assembled.
  • Figure 12 is a perspective view showing another perspective of the bit conveying device shown in Figure 11;
  • Figure 13 is an enlarged view of a portion A in Figure 12.
  • Fig. 14 is a perspective view showing the structure of a fine adjustment mechanism of the cutter head conveying device shown in Fig. 12.
  • Figure 15 is a perspective view showing another perspective of the fine adjustment mechanism shown in Figure 14.
  • Fig. 16 is a perspective view showing another embodiment of the fine adjustment mechanism of the bit conveying device shown in Fig. 12.
  • Figure 17 is a perspective view showing the three-dimensional structure of the saber saw clamping and conveying device of the saber saw automatic welding machine of the present invention mounted on the frame.
  • Figure 18 is a perspective view showing another perspective of the blade saw clamping and conveying device shown in Figure 17;
  • Fig. 19 is a perspective exploded perspective view showing the jig saw clamping and conveying device shown in Fig. 17.
  • Figure 20 is a perspective exploded perspective view showing the other angle of the jig saw clamping and conveying device shown in Figure 17;
  • Figure 21 is a perspective view showing the three-dimensional structure of the saber saw clamping and conveying device shown in Figure 20 after the clamping plate, the second moving plate, the fifth drive and the sixth drive are removed. detailed description
  • the saber saw automatic welding machine 100 of the present invention is used to weld a piece composed of a cutter head 310 (see FIG. 6) and a welding wire (not shown) to the saw tooth 210 of the saber saw 200 (see FIG. 18).
  • the utility model comprises a frame 10, a controller 10a disposed on the frame 10, and a selection tray device 20 electrically connected to the controller 10a, a cutter head conveying device 30, a dispensing device 40, a clamping transmission device 50, and a welding wire
  • the selection tray device 20 is mounted on the right side of the frame 10, and the saber saw clamping conveyor 90 is mounted on the left side of the frame 10.
  • the cutter head conveying device 30 and the clamp transmission device 50 are along the selection tray device 20 to the saber saw holder.
  • the direction of the tight conveying device 90 is sequentially mounted on the frame 10, and the bit conveying device 30 conveys the cutting head 310 conveyed by the selecting tray device 20 to the clamping conveying device 50, and the clamping transmission device 50 is clamped.
  • the cutter head 310 is fed by the cutter head conveying device 30; the dispensing device 40 is mounted on the frame 10 and preferably located above the corresponding clamp transmission device 50, and performs the cutter head 310 clamped by the clamp transmission device 50.
  • the wire feeding device 60 is mounted on the frame 10 and preferably above the corresponding corresponding to the clamping conveyor 50, and the wire feeding device 60 feeds the wire to the tool bit 310 clamped by the clamping conveyor 50 and causes the wire Forming a soldering piece with the cutting head;
  • the clamping transmission device 50 drives the welding piece to cooperate with the saw tooth 210 of the saber saw 200 clamped by the saber saw clamping conveying device 90, that is, the clamping transmission device 50 drives The soldering piece moves toward the sabre saw 200 and the saber saw clamps
  • the device 90 drives the saber saw 200 toward the solder tab to achieve the purpose of coordinating the moving solder tab with the saber saw 200;
  • the high frequency soldering device 70 is mounted to the chassis 10 and preferably located in the clamp transmission device 50.
  • the temperature detecting device 80 is mounted on the frame 10 and preferably corresponds to the high frequency floating device 70, so that Temperature detecting device 80 pairs;): Early detection of temperature is performed in real time.
  • the clamp transmission device 50 includes a first clamp transmission device 50a and a second clamp transmission device 50b that transmit the docking, preferably, the first clamp transmission device 50a and the second clamp
  • the transport device 50b is located between the cutter transport device 30 and the saber saw grip transport device 90, and the first clamp transport device 50a is also coupled to the cutter transport device 30, and the second clamp transport device 50b is also clamped with the saber saw
  • the tight conveying device 90 transmits the docking, so that the first clamping transmission device 50a clamps the cutter head 310 conveyed by the cutter head conveying device 30; the dispensing device 40 is preferably located above the corresponding first clamping transmission device 50a and
  • the cutter head 310 clamped by the first clamp transmission device 50a performs dispensing, and the first clamp transmission device 50a also transports the dispensed cutter head 310 to the second clamp transmission device 50b; the second clamp The transport device 50b clamps the dispensed cutter head 310 conveyed by the first clamp transport device
  • the wire feed device 60 is preferably located above the corresponding second clamp transport device 50b, and the wire feed device 60 is Two clamping pass
  • the cutter head 310 clamped by the transport device 50b transports the welding wire and forms a welding lug with the cutter head 310.
  • the second clamp transport device 50b drives the saber saw 200 which is clamped and conveyed by the soldering blade and the saber saw grip conveying device 90.
  • the saw teeth 210 cooperate such that the clamp transmission device 50 can assume the cutter head 310 between the cutter head transport device 30 and the saber saw clamp transport device 90 by means of the first clamp transport device 50a and the second clamp transport device 50b.
  • the purpose of long distance transmission More specifically, as follows:
  • the first clamping transmission device 50 a includes a first carriage 51 , a second carriage 52 , a first driver 53 , a second driver 54 , and a cutter head fed to the cutter head conveyor 30 .
  • the first clamping mechanism 55 is clamped 310.
  • the first sliding frame 51 is slidably mounted on the frame 10 in the vertical direction.
  • the frame 10 is provided with a first sliding guide 12 in the vertical direction, and the first sliding frame 51 is provided with The first sliding guide 12 cooperates with the sliding first sliding block 511 to enable the first sliding frame 51 to slide vertically in the vertical direction in the frame 10; it is understood that the first sliding guide 12 is provided.
  • the first sliding block 511 is disposed on the frame 10, and the first sliding frame 51 can be slidably disposed on the frame 10.
  • the first driver 53 is preferably mounted on the frame 10 in the front-rear direction of the frame 10, and drives the first carriage 51 to move in a vertical direction.
  • the first driver 53 is the first a rotary drive
  • the first rotary drive can be selected as a motor to simplify the structure of the first rotary drive.
  • the output end of the first rotary drive is mounted with a first drive wheel 531, and the corresponding pivot of the frame 10 is first.
  • the first transmitting member 533 is sleeved on the first driving wheel 531 and the first driven wheel 532, and the first sliding frame 51 is fixedly connected with the first conveying member 533, so that the first rotating driver is more smoothly and reliably.
  • the first carriage 531 and the first driven wheel 532 are both a driving pulley, and the first conveying member 533 is a transmission belt, and is further lifted.
  • the first driver 53 can be selected as a linear driver that provides a linear driving force, such as a gas rainbow or a linear motor, and the linear driver at this time is directly connected to the first carriage 51, that is, The linear actuator drives the first carriage 51 to slide up and down on the frame 10.
  • the second carriage 52 is slidably mounted on the first carriage 51 in the horizontal direction, and is preferably slidably mounted on the first carriage 51 in the left-right direction of the frame 10 so that the second carriage 52 can be driven along the machine.
  • the first sliding frame 51 is provided with a second sliding guide 512 in the horizontal direction
  • the second sliding frame 52 is provided with a second sliding block 521 that cooperates with the second sliding guide 512.
  • the second sliding frame 52 can be slid on the first sliding frame 51 more smoothly and reliably along the left and right direction of the frame 10; it can be understood that the second sliding guide 512 is disposed on the second sliding frame 52,
  • the second slider 521 is disposed on the first sliding frame 51, and the second sliding frame 52 can be slidably assembled on the first sliding frame 51.
  • the second driver 54 is preferably mounted on the first carriage 51 in the front-rear direction of the frame 10, and drives the second carriage 52 to move horizontally in the horizontal direction of the frame 10.
  • the second drive 54 is a second rotary drive, and the second rotary drive can be selected as a motor to simplify the structure of the second rotary drive.
  • the output end of the second rotary drive is mounted with a second drive wheel 541, the first slide A second driven member 542 is affixed to the second driving member 541 and the second driving member 542 is fixedly connected to the second driving member 542.
  • the second rotary drive slidably slides the second carriage 52 along the left and right direction of the frame 10 on the first carriage 51; alternatively, the second drive wheel 541 and the second driven wheel 542 are both a belt.
  • the wheel, the second conveying member 543 is a belt, which further enhances the smoothness of the driving of the second carriage 52 by the second rotating driver.
  • the second driver 54 can be selected as a linear driver that provides a linear driving force, such as a gas rainbow or a linear motor, and the linear driver at this time is directly connected to the second carriage 52, that is, The linear actuator drives the purpose of the second carriage 52 sliding on the first carriage 51.
  • the first clamping mechanism 55 is preferably mounted on the second carriage 52 in the front-rear direction of the frame 10, so that the first clamping member 552 and the second clamping member 553 described below are along the front and rear directions of the frame 10.
  • the cutter head 310 delivered by the cutter head conveyor 30 is clamped to facilitate the transfer of the cutter head 310 between the devices.
  • the second carriage 52 has a first portion parallel to the first carriage 51 and a second portion perpendicular to the first carriage 51.
  • the first clamping mechanism 55 is mounted on the second portion for the purpose of A space is provided for the first clamping mechanism 55 to slide in the front-rear direction of the frame 10.
  • the first clamping mechanism 55 includes a first pneumatic finger 551 and a first clamping member 552 and a second clamping member 553 that cooperate with each other.
  • the first pneumatic finger 551 has two mutually movable opening and closing movements.
  • a first sliding finger 5511 and a second sliding finger 5512 the first clamping member 552 is L-shaped and horizontally connected to the first sliding finger 5511
  • the second clamping member 553 is L-shaped and horizontally connected to the second sliding finger 5512, so that the first clamping member 552 and the second clamping member 553 can horizontally clamp the cutting head 310.
  • the cooperation of the first driver 53, the first carriage 51, the second driver 54, and the second carriage 52 can cooperatively drive the first clamping mechanism 55 to convey the cutter head of the cutter head conveyor 30. 310 is clamped and transferred to the second clamp transmission 50b.
  • the first clamping mechanism 55 further includes two intermediate plates 554, and the two intermediate plates 554 are slid in the horizontal direction.
  • the second sliding frame 52 is disposed on the second sliding frame 52 along the front-rear direction of the frame 10, and the two intermediate plates 554 are slidably disposed on the second sliding frame 52.
  • the frame 52 is provided with a third sliding guide 522, and the intermediate plate 554 is provided with a third sliding block 5541 which slides with the third sliding guide 522 S to make the sliding of the intermediate plate 554 more stable and reliable;
  • the third sliding guide 522 is disposed on the intermediate plate 554, and the third sliding block 5541 is disposed on the second sliding frame 52, so that the intermediate plate 554 can be slidably disposed on the second sliding frame 52.
  • the first air finger 551 is horizontally mounted on the second carriage 52, preferably mounted on the second carriage 52 in the left-right direction of the frame 10, so that the first sliding finger 5511 and the second sliding finger 5512 are horizontally arranged.
  • the first sliding finger 5511 is connected to an intermediate plate 554, the first clamping member 552 is mounted on the intermediate plate 554 connected to the first sliding finger 5511, and the second sliding finger 5512 is connected to the other intermediate plate 554.
  • the tension member 553 is mounted on the intermediate plate 554 that is coupled to the second sliding finger 5512.
  • the specific operation process of the first clamping transmission device is: when the first clamping mechanism 55 is to be fed by the cutter head conveying device 30 from the right end to the left end of the frame 10.
  • the controller 10a activates the first driver 53 to drive the first carriage 51 in the frame 10 through the first driving wheel 531, the first driven wheel 532 and the first conveying member 533.
  • the upward movement is performed such that the clamping region formed by the first clamping member 552 and the second clamping member 553 of the first clamping mechanism 55 is at the same height as the cutter head 310 to which the cutter head conveying device 30 is transported.
  • the controller 10a activates the second driver 54 to drive the second carriage 52 along the left end to the right end of the frame 10 through the second driving wheel 541, the second driven wheel 542 and the second conveying member 543.
  • the slide frame 51 slides, gradually bringing the clamping region formed by the first clamping member 552 and the second clamping member 553 closer to the cutter head 310, and at the same time, the controller 10a also activates the first pneumatic finger 551.
  • the two intermediate plates 554 are slid away from the respective directions, thereby expanding the clamping region formed by the first clamping member 552 and the second clamping member 553 until the blade conveyed by the blade conveying device 30
  • the head 310 can enter the clamping zone; as the second actuator 54 continues to move in the original direction, the cutter head 310 is finally brought into the clamping zone formed by the first clamping member 552 and the second clamping member 553.
  • the controller 10a stops the second driver 54 at this time, and at the same time, the controller 10a causes the first pneumatic finger 551 to drive the first sliding finger 5511 and the second sliding 5512 to move closer to each other, through the middle.
  • the plate 554 moves the first clamping member 552 and the second clamping member 553 in a direction close to each other, so that the first clamping member 552 and the second clamping member 553 clamp the cutter head 310 to realize the delivery of the cutter head.
  • the cutter head 310 conveyed by the device 30 performs the purpose of clamping, and at the same time, the controller 10a activates the dispensing device 40 to dispense the cutter head 310 clamped by the first clamping mechanism 55; Clamping member 552 and second clamping member 553 After the clamped cutter head 310 is dispensed, the controller 10a activates the second actuator 54 in the opposite direction and stops the dispensing device 40, and the actuated second driver 54 passes through the second drive wheel 541.
  • the second driven wheel 542 and the second conveying member 543 drive the second carriage 52 to slide along the right end to the left end of the frame 10, so that the first clamping mechanism 55 slides from the right end of the first carriage 51 to the left end to make the knife
  • the head 310 is delivered to the second clamp transfer device 50b for the purpose of transporting the cutter head 310 to the second clamp transfer device 50b.
  • the second clamping transmission device 50b includes a rotary actuator 56, a first connecting member 571, a second connecting member 572, a sliding mounting seat 58, and the first clamping mechanism 55.
  • the resulting cutter head 310 performs a second clamping mechanism 59 that is clamped.
  • the rotary actuator 56 is preferably a motor to simplify the structure of the rotary actuator 56, and the rotary actuator 56 is preferably vertically mounted on the frame 10 in the up and down direction of the frame 10 to make the layout more compact.
  • the first connecting member 571 is preferably rod-shaped and has one end mounted on the output end of the rotary driver 56 and the other end pivotally connected to one end of the second connecting member 572.
  • the second connecting member 572 is preferably rod-shaped and the other end is sliding.
  • the mounting seat 58 is pivotally connected; the sliding mount 58 is preferably plate-shaped, and the sliding mount 58 is horizontally mounted on the frame 10 and slidable along the frame 10.
  • the sliding mount 58 is along the frame 10. Horizontally sliding in the left-right direction; the first connecting member 571, the second connecting member 572, the sliding mount 58, and the frame 10 form a crank slider mechanism.
  • the frame 10 is provided with a fourth sliding The guide rail 13 and the sliding mount 58 are provided with a fourth slider 581 that slides in cooperation with the fourth slide rail 13 so that the slide mount 58 can slide more smoothly in the left-right direction of the frame 10;
  • the fourth The sliding guide 13 is disposed on the sliding mount 58, and the fourth slider 581 is disposed on the frame 10, so that the sliding mount 58 can be slidably disposed on the frame 10.
  • the second clamping mechanism 59 is preferably mounted on the sliding mounting seat 58 in the front-rear direction of the frame 10 and cooperates with the first clamping mechanism 55; specifically, in the embodiment, the second clamping mechanism 59
  • the second pneumatic finger 591 and the first clamping block 592 and the second clamping block 593 are matched, and the second pneumatic finger 591 has two third sliding fingers 5911 and a fourth sliding that can cooperate with each other.
  • the direction of the closed movement ie, the front-rear direction of the frame 10 in FIG. 1
  • the sliding direction of the sliding mount 58 ie, the left-right direction of the frame 10 in FIG.
  • the third sliding finger 5911, The fourth sliding finger 5112, the first clamping block 592 and the second clamping block 593 are horizontally arranged, the first clamping block 592 is connected to the third sliding finger 5911, and the second clamping block 593 is connected to the fourth.
  • the sliding finger 5912 is disposed such that the second pneumatic finger 591 can reliably drive the first clamping block 592 and the second clamping block 593 through the third sliding finger 5911 and the fourth sliding finger 5912 to achieve a closed movement.
  • the cutter head 310 clamped by the first clamping mechanism 55 which is conveyed by the clamp transmission device 50a, clamps for the purpose of ensuring the cutter head between the first clamp transmission device 50a and the second clamp transmission device 50a. 310 delivery reliability.
  • the sliding mount 58 has a positioning groove 582 for positioning the cutter head 310.
  • the positioning groove 582 is along the sliding direction of the sliding mount 58 and is replaced by the first clamping block 592 and the The clamping zone 596 formed by the two clamping blocks 593 corresponds to each other; in order to enlarge the clamping range of the first clamping block 592 and the second clamping block 593 to the cutting head 310, the second clamping mechanism 59 further includes a sliding plate 594 and a second sliding plate 595, the first sliding plate 594 and the second sliding plate 595 are slidably mounted in the same arrangement direction (ie, the front and rear direction of the frame 10 in FIG.
  • the sliding direction of the first sliding plate 594 and the second sliding plate 595 are both staggered with the sliding direction of the sliding mounting seat 58, that is, in FIG. 1, the first sliding plate 594 and the second sliding plate.
  • the plate 595 is slid in the front-rear direction of the frame 10, and the sliding mount 58 is slid in the left-right direction of the frame 10; and one end of the first sliding plate 594 is fixedly connected with the third sliding finger 5911, and the first sliding plate
  • the other end of the 594 is fixedly connected to the first clamping block 592, and the second sliding plate 595 is
  • fourth means 5912 is fixedly connected to the slide, the other end of the second sliding push plate 595 and 593 connected to the second fixed clamping block.
  • the first sliding plate 594 is slidably disposed on the sliding mounting seat 58 such that the sliding mounting seat 58 is provided with a fifth sliding guide 583, and the first sliding plate 594 is provided with the fifth sliding guide 583.
  • a sliding fifth slider (not shown) to enable the first sliding plate 594 to slide over the sliding mount 58 more reliably.
  • the fifth sliding guide 583 is provided.
  • a sliding block 594 is disposed on the sliding mount 58 to achieve the purpose of sliding the first sliding plate 594 on the sliding mount 58.
  • the second sliding plate 595 is slidably disposed on the sliding mounting seat 58 .
  • the sliding mounting seat 58 is provided with a sixth sliding guide 584 , and the second sliding plate 595 is provided to slide with the sixth sliding guide 584 .
  • the sixth sliding block is configured to enable the second sliding plate 595 to slide on the sliding mounting seat 58 more reliably.
  • the sixth sliding guide 584 is disposed on the second sliding plate 595.
  • the sixth slider is disposed on the sliding mount 58, and the second sliding plate 595 is slidably disposed on the sliding mount 58 as well.
  • the operation process of the second clamping transmission device will be described: when the second clamping mechanism 59 is driven to the first clamping transmission device 50a.
  • the controller 10a activates the rotary actuator 56, and the actuating rotary drive 56 drives the first connecting member 571 to move.
  • the first connecting member 571 is moved.
  • the sliding mounting seat 58 is driven along the first clamping mechanism 55 by the second connecting member 572, thereby driving the second clamping mechanism 59 mounted on the sliding mounting seat 8 to move toward the first clamping mechanism 55;
  • the second pneumatic finger 591 drives the third sliding finger 5911 and the fourth sliding finger 5912 to open, thereby driving the first clamping block 592 and the second clamping block 593 to open, thereby expanding the first
  • a clamping zone 596 formed by a clamping block 592 and a second clamping block 593 is prepared for the cutter head 310 clamped by the first clamping mechanism 55 to enter the clamping zone 596;
  • the rotary drive 56 drives the first a connector 571 and a second connector 572 for the first time
  • the sliding mount 58 at this time causes the second clamping mechanism 9 and the first clamping mechanism 55 to be positioned, so that the first clamping mechanism 55 is clamped.
  • the cutter head 310 is located in the clamping zone 596 between the first clamping block 592 and the second clamping block 593; then, the controller 10a causes the second pneumatic finger 591 to drive the third sliding finger 5911 and the fourth sliding finger 5912.
  • the closing movement is performed to drive the first clamping block 592 and the second clamping block 593 to perform a closed movement, so that the first clamping block 592 and the second clamping block 593 will move the cutting head 310 in the clamping zone 596.
  • the clamping is performed, and the first clamping member 552 and the second clamping member 553 are loosened by the controller 10a by the first pneumatic finger 551 to clamp the cutter head 310, thereby clamping the first clamping mechanism 55.
  • the purpose of the cutter head 310 is transmitted to the second clamping mechanism 59; when the first clamping block 592 and the second clamping block 593 clamp the cutter head 310, then the controller 10a drives the rotary drive 56 to slide the installation.
  • the seat 58 moves toward the saber saw clamping conveyor 90, thereby driving the second of the clamping bit 310
  • the tightening mechanism 59 goes to the saber saw clamping conveyor 90; when the rotary actuator 56 drives the first connecting member 571 and the second connecting member 572 to be secondarily collinear to form a second dead point, the controller 10a causes the rotating drive 56 is stopped, at the same time, the controller 10a also causes the wire feeding device 60 to feed the welding wire to the cutting head 310 clamped by the second clamping mechanism 59, and the welding wire and the cutting head 310 constitute a welding piece; then, control The device 10a stops the wire feeding device 60 and causes the rotary drive 56 to continue to actuate, and finally drives the welding piece clamped by the second clamp
  • the cutter head conveying device 30 includes a third driving wheel 31, a third driven wheel 32, a third conveying member 33, a third rotation driver 34, and a stopper mechanism 35.
  • the third rotary drive 34 is preferably a motor to simplify the structure of the third rotary drive 34, and the third rotary drive 34 is horizontally mounted on the frame 10, preferably in the fore and aft direction of the frame 10. Mounted on the frame 10; the third driving wheel 31 is mounted on the output end of the third rotary drive 34, the third driven wheel 32 is mounted on the frame 10 and corresponds to the third drive wheel 31, and the third transfer member 33 is sleeved.
  • the third conveying member 33 can transport the cutting head 310 conveyed by the selecting tray device 20 from the right end of the frame 10 to the left end of the frame 10, with priority.
  • the third driving wheel 31 and the third driven wheel 32 are both transmission pulleys, and the third conveying member 33 is a transmission belt to ensure the smoothness of the transmission.
  • the stop mechanism 35 is vertically assembled to the frame 10.
  • the frame 10 has a mounting plate 11 located above the corresponding third transfer member 33, and the stop mechanism 35 is mounted on the mounting plate 11 and Adjacent to the third driven wheel 32, the stop mechanism 35 is more convenient and quicker to block the cutter head 310 on the third conveying member 33, and the stopping mechanism 35 includes a stopper 351 and a stopper driver 352, and the stopper driver 352 is more It is preferred to simplify the structure of the stop actuator 352, and the stop actuator 352 drives the stopper 351 to block or allow the cutter head 310 on the third transfer member 33 to be conveyed by the sorting tray device 20 in the sorting tray device. 20 is transported between the first pinch transport device 50a to coordinate the process of the bit 310 between the frit device 20 and the first pinch transport device 50a. More specifically, as follows:
  • the cutter head conveying device 30 further includes an intermediate wheel 37 and a tensioning pulley 38.
  • the intermediate wheel 37 is located above the corresponding third driving wheel 31, and the intermediate wheel 37 is in contact with the inner side of the third conveying member 33, and is tensioned.
  • the wheel 38 is located between the third driving wheel 31 and the third driven wheel 32 in the up and down direction of the frame 10, and the tensioning wheel 38 presses against the outside of the third conveying member 33, thereby being the third rotating driver 34 in the frame 10.
  • the upper mounting provides an installation space to prevent interference of the third rotary actuator 34 with other components, and ensures that the third transfer member 33 can reliably transfer the cutter head 310 conveyed by the selection tray device 20 to the first clamp transmission.
  • the third transfer member 33 can reliably transfer the cutter head 310 conveyed by the selection tray device 20 to the first clamp transmission.
  • the intermediate wheel 37 and the third driven wheel 32 are arranged side by side in the up and down direction of the frame 10 such that the pivot center of the intermediate wheel 37 and the pivot center of the third driven wheel 32 are provided.
  • the third conveying member 33 can convey the cutter head 310 horizontally and smoothly, further improving the reliability of the conveyance of the cutter head 310.
  • the stopper 351 is pivotally connected to the mounting plate 11, and the stopper driver 352 drives the stopper 351 to swing, so that the stopper 351 blocks or allows the cutter 310 on the third conveying member 33 to swing.
  • the mounting plate 11 has a sheet-like vertical portion 111 arranged in the left-right direction of the frame 10, and the vertical portion 111 is fitted into the bottom of the stopper 351.
  • the stopper 351 is pivotally connected to the vertical portion 111 via a pivot shaft 353, that is, the pivot shaft 353 sequentially passes through one side of the stopper 351, the vertical portion 111, and the other side of the stopper 351.
  • both ends of the pivot shaft 353 are fixed on the stopper 351; the stopper driver 352 is mounted on the stopper 351, and the output end of the stopper driver 352 faces the vertical portion 111, so that the output end of the stopper driver 352 passes.
  • the vertical portion 111 is pushed to urge the stopper 351 to swing, thereby simplifying the structure in which the stopper driver 352 drives the stopper 351 to swing.
  • the cutter head conveying device 30 further includes a fine adjustment mechanism for driving the position adjustment of the stop mechanism 35 in the vertical direction.
  • the fine adjustment mechanism 39 includes a fine adjustment operating member 391 and an elastic supporting piece 392. One end of the supporting piece 392 is horizontally mounted on the frame 10, and the mounting plate 11 is mounted on the supporting piece 392.
  • the fine adjustment operating member 391 is preferably a screw structure to simplify the structure of the fine adjustment operating member 391, and the fine adjustment operating member 391 is threadedly engaged through the mounting plate 11 in the up and down direction of the frame 10, and the bottom of the operating member 391 is finely adjusted.
  • the end is in contact with the frame 10, so that when the fine adjustment operating member 391 rotates against the frame 10, the distance between the mounting plate 11 and the frame 10 is changed, and since the supporting piece 392 has elasticity, the supporting piece 392 is installed.
  • the deformation of the plate 11 causes deformation to provide support for the mounting plate 11.
  • the fine adjustment mechanism 39' includes a fine adjustment operating member 391' and a first mating block 393 and a second mating block 394 that slide together, and the first mating block 393 is along the frame 10.
  • the upper and lower directions are mounted on the frame 10, and the second mating block 394 is mounted on the mounting plate 11 in the up and down direction of the frame 10.
  • the fine adjustment operating member 391' is preferably a screw structure to simplify the structure of the fine adjustment operating member 391'.
  • the fine adjustment operating member 39 is rotatably mounted on the first mating block 393 in the up and down direction of the frame 10, and the fine adjustment operating member 391' is also threadedly engaged with the second mating block 394, thereby achieving the rotation of the fine adjustment operating member 391'.
  • the distance between the second mating block 394 relative to the first mating block 393 is adjusted to achieve the purpose of adjusting the spacing of the mounting plate 11 relative to the frame 10.
  • the cutter head conveying device 30 is further provided with a width adjustment component 372, which includes a width operation member 3721 and a direction of conveying the cutter head 310 along the third conveyance member 33.
  • the first blocking piece 3722 and the second blocking piece 3723 on the frame 10 the width operating member 3721 is rotatably disposed on the frame 10, and can drive the first blocking piece 3722 and the second blocking piece 3723 to adjust both. The movement between the spaces.
  • the tip transport device 30 further includes a blow nozzle structure 36 mounted at a portion of the frame 10 adjacent the intermediate wheel 37, and the inlet gas 361 of the blow nozzle structure 36 is in communication with the external air supply device.
  • the air outlet 362 of the blow nozzle structure 36 corresponds to the side of the cutter head 310 to which the third transport member 33 is transported to ensure the reliability of the third transport member 33 for transporting the cutter head 310.
  • the controller 10a causes the third rotary actuator 34 to actuate, and the actuated third rotary actuator 34 passes through the third driving pulley 31.
  • the cooperation of the third driven wheel 32, the clamping wheel 37, the intermediate wheel 38 and the third conveying member 33 drives the cutter head 310 on the third conveying member 33 to the stop mechanism 35, due to the stop mechanism at this time.
  • the stopper 351 of the 35 is conveyed at the blocking head 310 to the first clamping mechanism 55, so that the cutter heads 310 are sequentially discharged onto the third conveying member 33; when the controller 10a makes the first clamping
  • the controller 10a makes the first clamping
  • the controller 10a at this time passes through the first driver 53.
  • the second driver 54, the first carriage 51 and the second carriage 52 cooperate such that the one of the cutters 310 that abuts the stopper 351 is located at the first clamping member 552 and the second clamping member 553.
  • the controller 10a at this time causes the first clamping member 552 and the second clamping member 553 to clamp the knife together by the first pneumatic finger 551.
  • the head 310 at the same time, the controller 10a also causes the stop actuator 352 to actuate to urge the stop member 351 to swing away from the third transfer member 33, thereby clamping the first clamping member 552 of the cutter head 310 and The two clamping members 553 are moved to the second clamping transmission device 50b to provide a retreat space; when the controller 10a is driven by the cooperation of the first driver 53, the second driver 54, the first carriage 51 and the second carriage 52, While the cutter head 310 clamped by the first clamping mechanism 55 moves toward the second clamp transmission device 50b, the controller 10a causes the stop actuator 352 to act in the opposite direction, thereby driving the stopper 351 to reset and continuing. The next cutter head 310 on the third transfer member 33 is blocked, so that the cutter head transport device 30 is responsible for transporting the cutter head 310 conveyed by the feed tray device 20 to
  • the saber saw clamping conveyor 90 includes a fixing base 91, a first moving plate 92, a second moving plate 93, a clamping plate 94, a fourth driver 95, and a fifth driver 96. And the sixth driver 97, the fixing base 91 is disposed on the frame 10.
  • the first moving plate 92 is slidably mounted on the fixed seat 91 along the left and right direction of the frame 10.
  • the first moving plate 92 is provided with a seventh sliding guide 921, and the fixed seat 91 is provided with The sliding guide 921 cooperates with the sliding seventh slider 911 to enable the first moving plate 92 to slide on the fixing seat 91 in the left-right direction of the frame 10 more smoothly and reliably; it is understood that the seventh slider 911 will be
  • the first moving plate 92 is disposed on the fixing base 91, and the first moving plate 92 is slidably disposed on the fixing base 91.
  • the fourth driver 95 is mounted on the fixed seat 91 in the front-rear direction of the frame 10 and drives the first moving plate 92 to slide.
  • the fourth drive 95 is a fourth rotary drive, and the fourth rotation
  • the drive is preferably a motor to simplify the structure of the fourth rotary drive, and the output end of the fourth rotary drive is arranged along the front-rear direction of the frame 10, and the fourth drive wheel 951 is mounted on the output end of the fourth rotary drive, first
  • a fourth driven wheel 952 is disposed on the left and right ends of the moving plate 92.
  • the fourth driven wheel 952 is sleeved with a fourth transmitting member 953.
  • the fourth driving wheel 951 is located at the left and right ends of the first moving plate 92.
  • the fourth driving wheel 951 is also driven by the fourth transmitting member 953, so that the fourth rotating driver can accurately drive the fourth driving wheel 951, the fourth driven wheel 952 and the fourth transmitting member 953.
  • a moving plate 92 slides on the fixed seat 91 in the left-right direction of the frame 10.
  • the first moving plate 92 is also pivoted with a pressing tensioning wheel 954, and the pressing tensioning wheel 954 is pressed against the outer side of the fourth conveying member 953. And distributed on both sides of the fourth driving wheel 951.
  • the fourth driving wheel 951 and the fourth driven wheel 952 are both pulleys, and the fourth conveying member 953 is a transmission belt, so that the fourth rotating driver can be more reliable.
  • the first driving plate 92 is driven to slide.
  • the fourth driver 95 is selected as a linear driver, which is preferably a cylinder or a linear motor to linearize the structure of the linear driver, and the output of the linear driver at this time is directly related to the first movement.
  • the plates 92 are connected to achieve the purpose of directly driving the first moving plate 92 to slide to simplify the intermediate transmission structure.
  • the second moving plate 93 is slidably mounted in the up and down direction of the frame 10 to the first moving plate 92, and the second moving plate 93 has a positioning area 931 for positioning the saber saw 200.
  • the first movement The plate 92 is provided with an eighth sliding guide 922
  • the second moving plate 93 is provided with an eighth sliding block 932 that cooperates with the eighth sliding guide 922 so that the second moving plate 93 can be more smoothly and reliably on the first moving plate 92.
  • the upper sliding plate 10 slides in the up and down direction; and the second moving plate 93 is provided with a plurality of positioning members 933 arranged in a spaced apart manner and facing the top side of the saber saw 200 placed in the positioning area 931.
  • the contacts 933 collectively enclose the above-mentioned positioning area 931 to simplify the formation structure of the positioning area 931.
  • the second moving plate 93 is further provided with a positioning rotating shaft 934 located outside the positioning area 931, by which the rotating saw shaft 934 is used to make the saber saw 200 One end is sleeved on the positioning rotating shaft 934, thereby allowing the other end of the saber saw 200 to pivot about the positioning rotating shaft 934, thereby achieving the purpose of quickly positioning the saber saw 200 in the positioning area 931; it is understood that
  • the eighth sliding guide 922 is disposed on the second moving plate 93, and the eighth sliding member 932 is disposed on the first moving plate 92, so that the second moving plate 93 can be slidably disposed on the first moving plate 92.
  • the fifth driver 96 is mounted on the first moving plate 92 and drives the second moving plate 93 to slide, specifically, in this embodiment,
  • the fifth driver 96 is a linear drive
  • the linear drive is mounted on the first moving plate 92 in the up and down direction of the frame 10
  • the output end of the linear drive is coupled to the second moving plate 93 to simplify the linear drive to drive the second moving plate 93.
  • the structure that slides up and down; preferably, the linear drive can be selected as a gas rainbow or a linear motor.
  • the clamping plate 94 is juxtaposed with the second moving plate 93, and the clamping plate 94 corresponds to the positioning area 931, so that the clamping plate 94 can cover the body of the saber saw 200 in the positioning area 931 in the front-rear direction of the frame 10.
  • the saw tooth 210 of the saber saw 200 is exposed.
  • the sixth actuator 97 is mounted on the second moving plate 93, and the sixth actuator 97 drives the clamping plate 94 toward or away from the second moving plate 93 to clamp or loosen the saber saw 200 in the positioning area 931.
  • the sixth driver 97 is a gas rainbow, and the gas rainbow is mounted on the second moving plate 93 in the front-rear direction of the frame 10, and the output end of the gas rainbow is connected with the clamping plate 94 to simplify
  • the sixth actuator 97 drives the structure in which the clamping plate 94 moves; alternatively, in the present embodiment, the cylinders are two, the output end of one cylinder is connected to the left end of the clamping plate 94, and the output end of the other gas rainbow is clamped.
  • the right end of the tension plate 94 is coupled so that the clamping plate 94 can clamp the saber saw 200 more reliably.
  • the saber saw clamping and conveying device 90 further includes a fine adjustment device 98 for driving the fixing base 91 to slide in the front-rear direction of the frame 10, and the fine adjustment device 98 includes An S-seat 981 and a fine-tuning rotating member 982, the mating seat 981 is slidably engaged with the fixing base 91, and the mating seat 981 is preferably located directly below the fixing base 91; and the manner in which the mating seat 981 and the fixing seat 91 slide is realized.
  • the mating seat 981 is provided with a first mating sliding rail 981 1
  • the fixing seat 91 is provided with a second mating sliding rail 912 that cooperates with the first mating sliding rail 9811 to make the sliding between the fixing seat 91 and the mating seat 981
  • the fine adjustment rotary member 982 is rotated in the front-rear direction of the frame 10 through the mating seat 981 and is threadedly engaged with the fixed seat 91 to drive the fixing seat 91 relative to the mating seat 981 by finely adjusting the rotation of the rotating member 982. Sliding, and achieving the purpose of fine tuning.
  • the saber saw clamping conveyor 90 further includes an angle adjusting device 99.
  • the angle adjusting device 99 includes a pivoting seat 991 pivotally coupled to the frame 10 and driving the pivoting seat 991 to perform an angle.
  • the angled operating member 992 has one end of the angular operating member 992 threadedly engaged through the pivoting seat 991 and rotatably coupled to the frame 10, and the mating seat 981 is mounted on the pivoting seat 991 to pass the angled operating member 992.
  • Rotation can drive the pivoting of the pivoting seat 991 to adjust the angle of the saber saw 200 clamped in the positioning zone 931 to meet the welding requirements of the serrations 210 of each of the saber saws 200.
  • the frame 10 has a limiting cavity 14 and a limiting rail 9911 is mounted on the pivoting seat 991. The limiting rail 9911 is placed in the limiting cavity 14.
  • the controller 10a causes the sixth actuator 97 to drive the clamping plate 94 away from the second moving plate 93.
  • the controller 10a causes the sixth actuator 97 to drive the clamping plate 94 away from the second moving plate 93.
  • the controller 10a causes the sixth actuator 97 to drive the clamping plate 94 away from the second moving plate 93.
  • the controller 10a causes the sixth actuator 97 to drive the clamping plate 94 away from the second moving plate 93.
  • the controller 10a causes the sixth actuator 97 to drive the clamping plate 94 away from the second moving plate 93.
  • the saber saw 200 in the positioning area 931 is clamped; when the saw tooth 210 of the saber saw 200 is driven to match the lug conveyed by the second clamping transport device 50b, so that the high frequency welding device 70 can be welded.
  • the controller 10a activates the fourth actuator 95, through the cooperation of the fourth driving wheel 951, the fourth driven wheel 952 and the fourth conveying member 953, and In the seventh slide
  • the guiding of the guide rail 921 and the seventh slider 911 drives the first moving plate 92 to slide along the left end to the right end of the frame 10 toward the welding piece clamped by the second clamping mechanism 59.
  • the controller 10a also causes the fifth actuator 96 to also actuate.
  • the second moving plate 93 is driven to slide along the vertical direction of the frame 10 on the first moving plate 92.
  • the saber saw 200 is slid along the left and right direction and the up and down direction of the frame 10 to drive each of the saw teeth 210 of the saber saw 200 and the second clamping transmission device 50b to be clamped by the second clamping mechanism 59.
  • each of the soldering pieces cooperates with each other; when the sawtooth 210 is mated with the soldering piece, the controller 10a at this time activates the high frequency welding device 70 to weld the mated soldering piece to the saw tooth 210 of the saber saw 200 , the purpose of automatically welding the soldering piece to the saber saw 200. And during the floating process, the temperature detecting device 80 detects the temperature of the welding in real time and feeds back to the controller 10a, and then the controller 10a controls the coordinated operation of the devices.
  • the angle operating member 992 is rotated at this time, so that the rotating angle operating member 992 is driven by the thread of the pivoting seat 991 to drive the pivoting seat 991 to pivot. Adjust the angle of the saber saw 200.
  • the fine-tuning rotating member 982 When the fixing seat 91 is slid forward a certain distance in the front-rear direction of the frame 10 with respect to the mating seat 981, the fine-tuning rotating member 982 is rotated at this time, and the fine-tuning rotating member 982 is driven by the screw engagement with the fixing seat 91, and With the cooperation of the first mating slide rail 9811 and the second mating slide rail 912, the fixing seat 91 is driven to slide forward relative to the mating seat 981, thereby achieving the purpose of fine-tuning the fixing seat 91.
  • the selecting tray device 20 includes a vibrating plate 21 and a vibrator for driving the vibrating plate 21 to vibrate (Fig. Not shown in the drawings, the messy cutter head 310 placed on the vibrating tray 21 can be conveyed neatly and orderly to the third transport member 33 of the cutter head transporting device 30 under the drive of the vibrator.
  • the wire feeding device 60 comprises a wire hanger assembly 63 for wire mounting, a guiding tube 62 for guiding the welding wire, and a wire driver 61 for guiding the transmission of the welding wire.
  • the guiding tube 62 The outlet corresponds to the high frequency welding device 70 and is located above the second clamping mechanism 59.

Abstract

一种马刀锯自动焊接机(100),包括机架(10)、控制器(10a)以及与控制器电性连接的选料盘装置(20)、刀头输送装置(30)、点胶装置(40)、夹紧传输装置(50)、焊丝输送装置(60)、高频焊接装置(70)、温度检测装置(80)和马刀锯夹紧输送装置(90)。选料盘装置、刀头输送装置、夹紧传输装置及马刀锯夹紧输送装置依次地装于机架上,刀头输送装置将选料盘装置送来的刀头(310)输送到夹紧传输装置并被夹紧传输装置所夹紧,点胶装置对夹紧的刀头进行点胶,焊丝输送装置往夹紧的刀头输送焊丝并使焊丝与刀头形成焊片,夹紧传输装置使焊片与马刀锯夹紧输送装置夹紧输送的马刀锯(200)之锯牙(210)配合,高频焊接装置将焊片焊接于马刀锯之锯牙,温度检测装置对焊接温度进行实时检测,实现焊片自动焊于马刀锯之锯牙的目的。

Description

马刀锯自动焊接机 技术领域
本发明涉及一种焊接机,尤其涉及一种能将焊片自动地焊接于马刀锯的锯牙上的马刀锯自动焊 接机。 背景技术
随着经济的不断发展及科学技术的不断进步,为自动化设备的研究及开发提供强有力的技术支 柱, 从而使得自动化设备朝高效率化、 高集成化及高智能化的方向发展, 以满足工业领域的各种需 求。
众所周知, 为了提高马刀锯的耐磨性能,一般除了在马刀锯的材质上, 以及在马刀锯的制造工 序上进行合理的设计外, 另一种最好的方法就是往马刀锯的锯牙上焊接有耐磨的合金的焊片,通过 该焊片使得马刀锯的锯牙更耐磨, 以达到降低马刀锯的使用成本, 因此, 用于将焊片焊接于马刀锯 上的焊接机应运而生。
其中, 在将焊片焊接于马刀锯的锯牙过程中, 会涉及到刀头的输送, 对输送的刀头进行点胶, 往点胶的刀头输送焊丝以使焊丝与刀头组成焊片, 最后将焊片焊接于马锯刀上等众多工序, 但是, 现有的焊接机没法实现上述工序的自动化作业过程,故使得马刀锯的焊接存在着效率低及成本高的 缺陷, 无法适应于自动化作业的场合。
因此, 急需要一种马刀锯自动焊接机来克服上述的缺陷。 发明内容
本发明的目的在于提供一种能提高效率及降低成本以适应于自动化场合的马刀锯自动焊 接机。
为实现上述目的, 本发明提供了一种马刀锯自动焊接机,适用将刀头及焊丝组成的焊片 ;t早接在 马刀锯的锯牙上, 包括机架、设于所述机架上的控制器及与所述控制器电性连接的选料盘装置、 刀 头输送装置、 点胶装置、 夹紧传输装置、 焊丝输送装置、 高频焊接装置、 温度检测装置和马刀锯夹 紧输送装置。所述选料盘装置安装在所述机架的一侧, 所述马刀锯夹紧输送装置安装在所述机架的 另一侧;所述刀头输送装置及夹紧传输装置沿所述选料盘装置至所述马刀锯夹紧输送装置的方向依 次地安装在所述机架上,且所述刀头输送装置将所述选料盘装置所输送来的刀头输送到所述夹紧传 输装置处, 所述夹紧传输装置夹紧所述刀头输送装置输送来的刀头; 所述点胶装置安装在所述机架 并对所述夹紧传输装置所夹紧的刀头进行点胶, 所述焊丝输送装置安装在所述机架,所述焊丝输送 装置往所述夹紧传输装置所夹紧的刀头输送焊丝并使该焊丝与该刀头形成一焊片;所述夹紧传输装 置驱使所述焊片与所述马刀锯夹紧输送装置所夹紧输送的马刀锯之锯牙相配合,所述高频焊接装置 安装在所述机架并将配合的焊片焊接于马刀锯之锯牙上,所述温度检测装置安装在所述机架并对焊 接温度进行实时检测。
与现有技术相比, 借助本发明的控制器及与控制器电性连接的选料盘装置、 刀头输送装置、 点 胶装置、 夹紧传输装置、 焊丝输送装置、 高频焊接装置、 温度检测装置和马刀锯夹紧输送装置, 使 选料盘装置能往刀头输送装置处输送刀头, 由刀头输送装置将刀头输送至夹紧传输装置处,再由夹 紧传输装置对刀头进行夹紧; 然后, 点胶装置对夹紧的刀头进行点胶, 焊丝输送装置往点胶的刀头 输送焊丝并使焊丝与刀头组成焊片; 最后, 夹紧传输装置驱使焊片与马刀锯夹紧输送装置所夹紧输 送的马刀锯之锯牙相配合,再由高频焊接装置将焊片焊接于马刀锯之锯牙上, 而温度检测装置实时 检测焊接温度, 因此, 本发明的马刀锯自动焊接机能自动地将焊片焊接于马刀锯的锯牙上, 从而提 高了效率及降低了成本, 适应于自动化作业的要求。 附图说明
图 1是本发明的马刀锯自动焊接机的立体结构示意图。
图 2是本发明的马刀锯自动焊接机的第一夹紧传输装置的立体结构示意图。
图 3是图 2所示的第一夹紧传输装置的另一角度的立体结构示意图。 图 4是图 2所示的第一夹紧传输装置的第一夹紧机构的立体结构示意图。
图 5是图 4所示的第一夹紧机构的立体分解结构示意图。
图 6是本发明的马刀锯自动焊接机的第二夹紧传输装置的立体结构示意图。
图 7是图 6所示的第二夹紧传输装置的另一角度的立体结构示意图。
图 8是图 6所示第二夹紧传输装置中的第二夹紧机构安装在滑动安装座上的立体结构示意图。 图 9是图 6所示第二夹紧传输装置中的第二夹紧机构安装在滑动安装座上的另一角度的立体结 构示意图。
图 10是图 9的立体分解结构示意图。
图 11是本发明的马刀锯自动焊接机的刀头输送装置及选料盘装置装配在一起时的立体结构示 意图。
图 12是图 11所示的刀头输送装置的另一角度的立体结构示意图。
图 13是图 12中 A部分的放大图。
图 14是图 12所示的刀头输送装置的微调机构一实施方式的立体结构示意图。
图 15是图 14所示的微调机构的另一角度的立体结构示意图。
图 16是图 12所示的刀头输送装置的微调机构另一实施方式的立体结构示意图。
图 17是本发明的马刀锯自动焊接机的马刀锯夹紧输送装置安装在机架上的立体结构示意图。 图 18是图 17所示的马刀锯夹紧输送装置的另一角度的立体结构示意图。
图 19是图 17所示的马刀锯夹紧输送装置的立体分解结构示意图。
图 20是图 17所示的马刀锯夹紧输送装置的另一角度的立体分解结构示意图。
图 21是图 20所示的马刀锯夹紧输送装置在拆卸夹紧板、第二移动板、第五驱动器及第六驱动 器后的立体结构示意图。 具体实施方式
为了详细说明本发明的技术内容、 构造特征, 以下结合实施方式并配合附图作进一步说明。 请参阅图 1 , 本发明的马刀锯自动焊接机 100用于将刀头 310 (见图 6 )及焊丝(图中未示) 组成的片焊接在马刀锯 200的锯牙 210 (见图 18 )上, 包括机架 10、 设于机架 10上的控制器 10a 及与控制器 10a电性连接的选料盘装置 20、 刀头输送装置 30、 点胶装置 40、 夹紧传输装置 50、 焊 丝输送装置 60、 高频焊接装置 70、 温度检测装置 80和马刀锯夹紧输送装置 90。 选料盘装置 20安 装在机架 10的右側,马刀锯夹紧输送装置 90安装在机架 10的左侧;刀头输送装置 30及夹紧传输 装置 50沿选料盘装置 20至马刀锯夹紧输送装置 90的方向依次地安装在机架 10上,且刀头输送装 置 30将选料盘装置 20所输送来的刀头 310输送到夹紧传输装置 50处,夹紧传输装置 50夹紧刀头 输送装置 30输送来的刀头 310;点胶装置 40安装在机架 10并较优地位于夹紧传输装置 50对应的 上方, 且对夹紧传输装置 50所夹紧的刀头 310进行点胶; 焊丝输送装置 60安装在机架 10并较优 地位于夹紧传输装置 50对应的上方, 且焊丝输送装置 60往夹紧传输装置 50所夹紧的刀头 310输 送焊丝并使该焊丝与该刀头形成一焊片;夹紧传输装置 50驱使焊片与马刀锯夹紧输送装置 90所夹 紧输送的马刀锯 200之锯牙 210相配合, 即是, 夹紧传输装置 50通过驱使焊片朝马刀锯 200处运 动, 以及马刀锯夹紧输送装置 90驱使马刀锯 200朝焊片处运动, 从而达到使运动的焊片与马刀锯 200相协调配合的目的; 高频焊接装置 70安装在机架 10并较优地位于夹紧传输装置 50对应的下 方,且高频焊接装置 70将配合的焊片焊接于马刀锯 200之锯牙 210上;温度检测装置 80安装在机 架 10并较优地与高频浮接装置 70相对应, 以使温度检测装置 80对;):早接温度进行实时检测。 具体 地, 在本实施例中, 夹紧传输装置 50包含传输对接的第一夹紧传输装置 50a及第二夹紧传输装置 50b ,较优地,第一夹紧传输装置 50a及第二夹紧传输装置 50b位于刀头输送装置 30及马刀锯夹紧 输送装置 90之间, 且第一夹紧传输装置 50a还与刀头输送装置 30传输对接, 第二夹紧传输装置 50b还与马刀锯夹紧输送装置 90传输对接,使第一夹紧传输装置 50a夹紧刀头输送装置 30所输送 来的刀头 310; 点胶装置 40较优是位于第一夹紧传输装置 50a对应的上方并对第一夹紧传输装置 50a所夹紧的刀头 310进行点胶, 且第一夹紧传输装置 50a还将点胶后的刀头 310输送至第二夹紧 传输装置 50b处;第二夹紧传输装置 50b夹紧第一夹紧传输装置 50a所输送来的点胶后的刀头 310, 焊丝输送装置 60较优地位于第二夹紧传输装置 50b对应的上方,且焊丝输送装置 60往第二夹紧传 输装置 50b所夹紧的刀头 310输送焊丝并使焊丝与刀头 310形成焊片,第二夹紧传输装置 50b驱使 焊片与马刀锯夹紧输送装置 90所夹紧输送的马刀锯 200之锯牙 210相配合,以使夹紧传输装置 50 借助第一夹紧传输装置 50a及第二夹紧传输装置 50b能承担刀头输送装置 30与马刀锯夹紧输送装 置 90之间的刀头 310远距离传送之目的。 更具体地, 如下:
请参阅图 1至图 5 , 第一夹紧传输装置 50a包含第一滑动架 51、 第二滑动架 52、 第一驱动器 53、 第二驱动器 54及对刀头输送装置 30所输送来的刀头 310进行夹紧的第一夹紧机构 55。 第一 滑动架 51沿竖直方向滑动的装配于机架 10上, 具体地, 在本实施例中, 机架 10沿竖直方向设有 一第一滑动导轨 12,第一滑动架 51设有与第一滑动导轨 12配合滑动的第一滑块 511 ,使第一滑动 架 51能更平稳可靠且精准地在机架 10上做上下方向的滑动; 可理解的是, 将第一滑动导轨 12设 于第一滑动架 51 , 将第一滑块 511设于机架 10上,一样能实现第一滑动架 51滑动设于机架 10上 的目的。
第一驱动器 53较优是沿机架 10的前后方向安装在机架 10上,并驱使第一滑动架 51做竖直方 向移动; 具体地, 在本实施例中, 第一驱动器 53为第一旋转驱动器, 该第一旋转驱动器可以选择 为电机以简化第一旋转驱动器的结构, 则此时的第一旋转驱动器的输出端安装有第一主动轮 531 , 机架 10对应的枢接有第一从动轮 532,一第一传送件 533套设于第一主动轮 531及第一从动轮 532 上, 第一滑动架 51与第一传送件 533固定连接, 以使得第一旋转驱动器更平稳可靠地驱使第一滑 动架 51在机架 10上做上下方向的滑动;可选择地,第一主动轮 531及第一从动轮 532均为一传动 带轮,第一传送件 533为一传动带,进一步地提升第一旋转驱动器对第一滑动架 51驱动的平稳性。 当然, 在其它实施例中, 第一驱动器 53可选择为提供直线驱动力的直线驱动器, 如气虹或直线电 机, 则此时的直线驱动器直接地与第一滑动架 51相连接, 即能实现直线驱动器驱使第一滑动架 51 在机架 10上做上下方向滑动的目的。
第二滑动架 52沿水平方向滑动的装配于第一滑动架 51上, 较优是沿机架 10的左右方向滑动 地装配于第一滑动架 51上, 以使第二滑动架 52能沿机架 10的左右方向做水平的滑动; 具体地, 第一滑动架 51沿水平方向设有一第二滑动导轨 512,第二滑动架 52设有与第二滑动导轨 512配合 滑动的第二滑块 521 ,使第二滑动架 52能沿机架 10的左右方向更平稳可靠且精准地在第一滑动架 51上滑动; 可理解的是, 将第二滑动导轨 512设于第二滑动架 52上, 将第二滑块 521设于第一滑 动架 51上, 一样能实现第二滑动架 52滑动装配于第一滑动架 51上的目的。
第二驱动器 54较优是沿机架 10的前后方向安装于第一滑动架 51 ,并驱使第二滑动架 52沿机 架 10的左右方向做水平方向移动; 具体地, 在本实施例中, 第二驱动器 54为第二旋转驱动器, 该 第二旋转驱动器可以选择为电机以简化第二旋转驱动器的结构,则此时的第二旋转驱动器的输出端 安装有第二主动轮 541,第一滑动架 51对应的枢接有第二从动轮 542,一第二传送件 543套设于第 二主动轮 541及第二从动轮 542上, 第二滑动架 52与第二传送件 543固定连接, 以使得第二旋转 驱动器更平稳可靠地驱使第二滑动架 52沿机架 10的左右方向在第一滑动架 51上滑动;可选择地, 第二主动轮 541及第二从动轮 542均为一传动带轮,第二传送件 543为一传动带,进一步地提升第 二旋转驱动器对第二滑动架 52驱动的平稳性。 当然,在其它实施例中, 第二驱动器 54可选择为提 供直线驱动力的直线驱动器, 如气虹或直线电机, 则此时的直线驱动器直接地与第二滑动架 52相 连接, 即能实现直线驱动器驱使第二滑动架 52在第一滑动架 51上滑动的目的。
第一夹紧机构 55较优是沿机架 10的前后方向安装于第二滑动架 52上, 使下面描述到的第一 夹紧件 552及第二夹紧件 553沿机架 10的前后方向夹紧刀头输送装置 30所输送来的刀头 310,从 而便于刀头 310于各装置之间的传输。具体地,第二滑动架 52是具有与第一滑动架 51平行的第一 部及与第一滑动架 51垂直的第二部,第一夹紧机构 55是安装于第二部上, 目的是为第一夹紧机构 55沿机架 10的前后方向滑动提供空间。 更具体地, 第一夹紧机构 55包含第一气动手指 551及相 互配合的第一夹紧件 552和第二夹紧件 553,第一气动手指 551具有两可^相互配合的张闭移动的 第一滑指 5511及第二滑指 5512 , 第一夹紧件 552呈 L型并水平的连接于第一滑指 5511, 第二夹 紧件 553呈 L型并水平的连接于第二滑指 5512, 以使得第一夹紧件 552及第二夹紧件 553能水平 的夹紧刀头 310的目的。 可以看出, 借助第一驱动器 53、 第一滑动架 51、 第二驱动器 54及第二滑 动架 52的配合, 能协调地驱使第一夹紧机构 55将刀头输送装置 30所输送的刀头 310夹紧并传输 到第二夹紧传输装置 50b处。 其中, 为了扩大第一夹紧件 552及第二夹紧件 553对刀头 310的夹紧范围, 故第一夹紧机构 55还包含两中间板 554, 两中间板 554沿水平方向滑动的设于第二滑动架 52上, 较优是沿机架 10 的前后方向滑动的设于第二滑动架 52上, 而实现两中间板 554滑动设于第二滑动架 52的方式是, 第二滑动架 52设有第三滑动导轨 522, 中间板 554设有与第三滑动导轨 522 S己合滑动的第三滑块 5541 , 以使中间板 554的滑动更平稳及可靠; 可理解的是, 将第三滑动导轨 522设于中间板 554 上, 将第三滑块 5541设于第二滑动架 52上, 一样能实现中间板 554滑动设于第二滑动架 52上的 目的。 而第一气动手指 551水平地安装在第二滑动架 52 , 较优是沿机架 10的左右方向安装在第二 滑动架 52上,使第一滑指 5511及第二滑指 5512呈水平布置,第一滑指 5511与一中间板 554连接, 第一夹紧件 552安装在与第一滑指 5511连接的中间板 554上, 第二滑指 5512与另一中间板 554 连接, 第二夹紧件 553安装在与第二滑指 5512连接的中间板 554上。
请再参阅图 1至图 5 , 第一夹紧传输装置的具体作动过程是: 当第一夹紧机构 55要对刀头输 送装置 30由机架 10的右端至左端所输送来的刀头 310进行夹紧并传输时,此时控制器 10a使第一 驱动器 53作动, 通过第一主动轮 531、 第一从动轮 532及第一传送件 533 , 带动第一滑动架 51在 机架 10上做上下方向的移动,从而使第一夹紧机构 55的第一夹紧件 552及第二夹紧件 553所形成 的夹紧区与刀头输送装置 30所输送刀头 310处于同一高度上; 接着, 控制器 10a使第二驱动器 54 作动, 通过第二主动轮 541、 第二从动轮 542及第二传送件 543 , 带动第二滑动架 52沿机架 10的 左端至右端在第一滑动架 51上滑动, 逐渐地使由第一夹紧件 552及第二夹紧件 553所形成的夹紧 区靠近刀头 310, 与此同时, 控制器 10a还使第一气动手指 551作动, 使第一滑指 5511及第二滑 指 5512做远离各自的方向滑动, 带动两中间板 554做远离各自的方向滑动, 从而扩大了第一夹紧 件 552及第二夹紧件 553所形成的夹紧区, 直到刀头输送装置 30所输送的刀头 310能进入该夹紧 区内为止; 随着第二驱动器 54继续沿原来的方向作动, 最后使刀头 310进入第一夹紧件 552及第 二夹紧件 553所形成的夹紧区内, 则此时控制器 10a使第二驱动器 54停止工作, 与此同时, 控制 器 10a使第一气动手指 551驱使第一滑指 5511及第二滑动 5512做靠近彼此的方向作动,通过中间 板 554使第一夹紧件 552及第二夹紧件 553也做靠近彼此的方向移动,从而使第一夹紧件 552及第 二夹紧件 553夹紧刀头 310 , 实现对刀头输送装置 30所输送来的刀头 310进行夹紧的目的, 同时, 控制器 10a使点胶装置 40作动,对第一夹紧机构 55所夹紧的刀头 310进行点胶; 当对第一夹紧件 552及第二夹紧件 553所夹紧的刀头 310进行点胶后, 此时控制器 10a使第二驱动器 54沿相反的 方向作动及使点胶装置 40停止作动, 作动的第二驱动器 54通过第二主动轮 541、 第二从动轮 542 及第二传送件 543带动第二滑动架 52沿机架 10的右端至左端滑动, 从而使第一夹紧机构 55从第 一滑动架 51的右端滑动至左端而使刀头 310输送到第二夹紧传输装置 50b处,从而实现将刀头 310 输送至第二夹紧传输装置 50b处之目的。
请参阅图 1, 以及图 6至图 10, 第二夹紧传输装置 50b包含转动驱动器 56、 第一连接件 571、 第二连接件 572、滑动安装座 58及对第一夹紧机构 55所输送来的刀头 310进行夹紧的第二夹紧机 构 59。 转动驱动器 56较优为一电机以简化转动驱动器 56的结构, 且转动驱动器 56较优是沿机架 10的上下方向竖直地安装在机架 10上, 使布局更紧凑。 第一连接件 571较优呈杆形且一端安装在 转动驱动器 56的输出端上, 另一端与第二连接件 572的一端枢接, 第二连接件 572较优呈杆形且 另一端与滑动安装座 58枢接; 滑动安装座 58较优呈板形, 且滑动安装座 58水平地安装在机架 10 并可沿机架 10上滑动,较优是滑动安装座 58可沿机架 10的左右方向水平地滑动;第一连接件 571、 第二连接件 572、 滑动安装座 58及机架 10形成一曲柄滑块机构, 具体地, 在本实施例中, 机架 10 设有第四滑动导轨 13 ,滑动安装座 58设有与第四滑动导轨 13配合滑动的第四滑块 581 ,使滑动安 装座 58能更平稳地沿机架 10的左右方向滑动; 可理解的是, 将第四滑动导轨 13设于滑动安装座 58上, 将第四滑块 581设于机架 10上, 一样能实现滑动安装座 58滑设于机架 10上的目的。
而第二夹紧机构 59较优是沿机架 10的前后方向安装于滑动安装座 58并与第一夹紧机构 55 相配合作动; 具体地, 在本实施例中, 第二夹紧机构 59包含第二气动手指 591及相互配合的第一 夹紧块 592及第二夹紧块 593 ,第二气动手指 591具有两可^:相互配合的张闭移动的第三滑指 5911 及第四滑指 5912, 张闭移动的方向 (即图 1中机架 10的前后方向)与滑动安装座 58的滑动方向 (即图 1中机架 10的左右方向)相交错; 第三滑指 5911、 第四滑指 5912、 第一夹紧块 592及第二 夹紧块 593均呈水平布置, 第一夹紧块 592连接于第三滑指 5911上, 第二夹紧块 593连接于第四 滑指 5912上, 以使得第二气动手指 591通过第三滑指 5911及第四滑指 5912能可靠地驱使第一夹 紧块 592及第二夹紧块 593做张闭移动,以实现对第一夹紧传输装置 50a所输送来的被第一夹紧机 构 55所夹紧的刀头 310进行夹紧之目的, 确保第一夹紧传输装置 50a及第二夹紧传输装置 50a之 间刀头 310输送的可靠性。
其中, 为了便于对刀头 310的夹紧, 滑动安装座 58具有一供刀头 310定位用的定位槽 582 , 定位槽 582沿滑动安装座 58的滑动方向与由第一夹紧块 592及第二夹紧块 593所形成的夹紧区 596 相对应; 为了能扩大第一夹紧块 592及第二夹紧块 593对刀头 310的夹紧范围, 故第二夹紧机构 59还包含第一滑推板 594及第二滑推板 595,第一滑推板 594及第二滑推板 595沿相同的布置方向 (即是图 1中机架 10的前后方向 )滑动的装配于滑动安装座 58上,且第一滑推板 594及第二滑推 板 595的滑动方向均与滑动安装座 58的滑动方向相交错, 即在图 1中, 第一滑推板 594及第二滑 推板 595是沿机架 10的前后方向滑动, 而滑动安装座 58是沿机架 10的左右方向滑动; 且第一滑 推板 594的一端与第三滑指 5911固定连接,第一滑推板 594的另一端与第一夹紧块 592固定连接, 第二滑推板 595的一端与第四滑指 5912固定连接, 第二滑推板 595的另一端与第二夹紧块 593固 定连接。 更具体地, 实现第一滑推板 594滑设于滑动安装座 58上的方式是, 滑动安装座 58设有第 五滑动导轨 583 , 第一滑推板 594设有与第五滑动导轨 583配合滑动的第五滑块(图中未示), 以 使第一滑推板 594能更可靠地在滑动安装座 58上滑动, 当然, 在其它实施例中, 将第五滑动导轨 583设于第一滑推板 594上, 将第五滑块设于滑动安装座 58上, 一样能实现第一滑推板 594滑设 于滑动安装座 58上的目的。 同理, 实现第二滑推板 595滑设于滑动安装座 58上的方式是, 滑动安 装座 58设有第六滑动导轨 584 , 第二滑推板 595设有与第六滑动导轨 584配合滑动的第六滑块, 以使第二滑推板 595能更可靠地在滑动安装座 58上滑动, 当然, 在其它实施例中, 将第六滑动导 轨 584设于第二滑推板 595上, 将第六滑块设于滑动安装座 58上, 一样能实现第二滑推板 595滑 设于滑动安装座 58上的目的。
请再参阅图 1 , 以及图 6至图 10,对第二夹紧传输装置的作动过程进行说明: 当要驱使第二夹 紧机构 59对第一夹紧传输装置 50a所输送来的由第一夹紧机构 55所夹紧的刀头 310进行夹紧时, 此时控制器 10a使转动驱动器 56作动,作动的转动驱动器 56带动第一连接件 571运动,运动的第 一连接件 571通过第二连接件 572带动滑动安装座 58沿靠近第一夹紧机构 55处,从而带动安装于 滑动安装座 8上的第二夹紧机构 59一起往第一夹紧机构 55处移动;与此同时,第二气动手指 591 驱使第三滑指 5911及第四滑指 5912做张开的移动, 从而带动第一夹紧块 592及第二夹紧块 593 也^张开的移动, 因而扩大第一夹紧块 592及第二夹紧块 593所形成的夹紧区 596, 为第一夹紧机 构 55所夹紧的刀头 310进入该夹紧区 596做好准备;当转动驱动器 56驱使第一连接件 571与第二 连接件 572第一次共线以形成出第一死点时,则此时的滑动安装座 58使第二夹紧机构 9与第一夹 紧机构 55呈定位的传输位置,使第一夹紧机构 55所夹紧的刀头 310正好位于第一夹紧块 592及第 二夹紧块 593之间的夹紧区 596内; 然后, 控制器 10a使第二气动手指 591驱使第三滑指 5911及 第四滑指 5912做闭合的移动, 从而带动第一夹紧块 592及第二夹紧块 593也做闭合的移动, 使第 一夹紧块 592及第二夹紧块 593将夹紧区 596内的刀头 310进行夹紧,而控制器 10a通过第一气动 手指 551使第一夹紧件 552及第二夹紧件 553松开对刀头 310的夹紧, 从而实现将第一夹紧机构 55所夹紧的刀头 310传输至第二夹紧机构 59处的目的; 当第一夹紧块 592及第二夹紧块 593夹紧 刀头 310后, 则此时控制器 10a使转动驱动器 56驱使滑动安装座 58往马刀锯夹紧输送装置 90处 移动, 从而带动夹紧刀头 310的第二夹紧机构 59往马刀锯夹紧输送装置 90处; 当转动驱动器 56 驱使第一连接件 571与第二连接件 572第二次共线以形成出第二死点时,则控制器 10a使转动驱动 器 56停上工作,与此同时,控制器 10a还使焊丝输送装置 60往第二夹紧机构 59所夹紧的刀头 310 输送焊丝, 并使该焊丝与刀头 310组成焊片; 然后, 控制器 10a使焊丝输送装置 60停止工作, 并 使转动驱动器 56继续作动,最终驱使第二夹紧机构 59所夹紧的焊片呈配合的输送到马刀锯夹紧输 送装置 90所夹紧输送的马刀锯 200的锯牙 210处,再由控制器 10a使高频焊接装置 70工作而使该 焊片焊接于马刀锯 200的一个锯牙 210上之目的。
请参阅图 1 , 以及图 11至图 15 , 刀头输送装置 30包含第三主动轮 31、 第三从动轮 32、 第三 传送件 33、 第三旋转驱动器 34及止挡机构 35。 第三旋转驱动器 34较优为一电机以简化第三旋转 驱动器 34的结构,且第三旋转驱动器 34水平地安装在机架 10上,较优是沿机架 10的前后方向安 装在机架 10上; 第三主动轮 31安装于第三旋转驱动器 34的输出端上, 第三从动轮 32装配于机架 10并与第三主动轮 31相对应, 第三传送件 33套于第三主动轮 31及第三从动轮 32上, 使第三传 送件 33能将选料盘装置 20所输送来的刀头 310由机架 10的右端往机架 10的左端处输送,优先地, 第三主动轮 31及第三从动轮 32均为传动带轮, 第三传送件 33为传动带, 以确保传动的平稳性。 止挡机构 35竖直地装配于机架 10, 具体地, 在本实施例中, 机架 10具有位于第三传送件 33对应 的上方的安装板 11, 止挡机构 35装配于安装板 11并邻近第三从动轮 32, 以使得止挡机构 35对第 三传送件 33上刀头 310的阻挡更方便快捷, 且止挡机构 35包含止挡件 351及止挡驱动器 352, 止 挡驱动器 352较优为一气虹以简化止挡驱动器 352的结构,止挡驱动器 352驱使止挡件 351阻挡或 允许第三传送件 33上的由选料盘装置 20所输送来的刀头 310在选料盘装置 20与第一夹紧传输装 置 50a之间输送, 以使得选料盘装置 20与第一夹紧传输装置 50a之间的刀头 310处理更协调。 更 具体地, 如下:
较优者, 刀头输送装置 30还包括中间轮 37及张紧轮 38 , 中间轮 37位于第三主动轮 31对应 的上方,且中间轮 37与第三传送件 33的内侧传送接触, 张紧轮 38沿机架 10的上下方向位于第三 主动轮 31及第三从动轮 32之间, 且张紧轮 38抵压第三传送件 33的外侧,从而为第三旋转驱动器 34在机架 10上的安装提供安装空间, 防止第三旋转驱动器 34对其它部件的干涉, 并能确保第三 传送件 33能将选料盘装置 20所输送来的刀头 310可靠地传送至第一夹紧传输装置 50a处。具体地, 在本实施例中, 中间轮 37及第三从动轮 32沿机架 10的上下方向呈并排的设置, 使得中间轮 37 的枢转中心处与第三从动轮 32的枢转中心处位于同一高度上,从而使得第三传送件 33能水平且平 稳地输送刀头 310 , 进一步地提高刀头 310输送的可靠性。
同时, 止挡件 351枢接于安装板 11上, 止挡驱动器 352驱使止挡件 351摆动, 以使得止挡件 351 以摆动的方式阻挡或允许第三传送件 33上的刀头 310往第一夹紧传输装置 50a处输送; 具体 地, 在本实施例中, 安装板 11具有沿机架 10的左右方向布置的片状的竖直部 111 , 竖直部 111嵌 入止挡件 351的底端内, 止挡件 351通过一枢转轴 353与竖直部 111枢接, 即, 枢转轴 353依次穿 过止挡件 351的一侧、 竖直部 111及止挡件 351的另一侧, 且枢转轴 353的两端固定于止挡件 351 上; 止挡驱动器 352安装在止挡件 351上, 且止挡驱动器 352的输出端正对竖直部 111 , 使止挡驱 动器 352的输出端通过顶推竖直部 111而驱使止挡件 351摆动,从而简化止挡驱动器 352驱使止挡 件 351摆动的结构。
再者, 为了能调节安装板 11在高度方向的位置, 以适应对不同厚度的刀头 310阻挡, 故刀头 输送装置 30还包括一驱使止挡机构 35沿竖直方向进行位置调节的微调机构 39, 具体地, 在本实 施例中, 微调机构 39包含微调操作件 391及弹性的支撑片 392 , 支撑片 392的一端水平的安装于 机架 10上,安装板 11安装在支撑片 392的另一端上,微调操作件 391较优为螺杆结构以简化微调 操作件 391的结构, 且微调操作件 391沿机架 10的上下方向呈螺紋啮合的穿过安装板 11 , 且微调 操作件 391的底端与机架 10相抵触, 故在微调操作件 391旋转抵触机架 10时, 会改变安装板 11 与机架 10之间的距离, 且由于支撑片 392具有弹性, 故使得支撑片 392跟随安装板 11的变化而产 生形变, 为安装板 11提供支撑作用。 当然, 如图 16所示, 在其它实施例中, 微调机构 39'包含微 调操作件 391 '及相互配合滑动的第一配合块 393和第二配合块 394, 第一配合块 393沿机架 10的 上下方向安装于机架 10上, 第二配合块 394沿机架 10的上下方向安装于安装板 11上, 微调操作 件 391 '较优为一螺杆结构以简化微调操作件 391 '的结构,且微调操作件 39Γ沿机架 10的上下方向 呈旋转的装配于第一配合块 393上, 且微调操作件 391 '还与第二配合块 394螺紋啮合, 从而通过 旋转微调操作件 391 '而达到调节第二配合块 394相对于第一配合块 393之间的距离, 从而达到调 节安装板 11相对于机架 10间距的目的。 另, 为能适应于不同宽度的刀头 310要求, 故刀头输送装 置 30还设置宽度调节组件 372 , 宽度调节组件 372包含宽度操作件 3721及沿第三传送件 33输送 刀头 310的方向设于机架 10上的第一挡片 3722及第二挡片 3723, 宽度操作件 3721可转动的设于 机架 10上, 并能驱使第一挡片 3722及第二挡片 3723做调整两者间的间距的运动。
最后, 刀头输送装置 30还包括一吹气嘴结构 36, 吹气嘴结构 36安装于机架 10邻近中间轮 37 的部位处,且吹气嘴结构 36的入口气 361与外界供气装置连通, 吹气嘴结构 36的出气口 362与第 三传送件 33所输送的刀头 310的侧面相对应, 以确保第三传送件 33能对刀头 310传送的可靠性。
请再参阅图 1, 以及图 11至图 16, 对刀头输送装置 30的工作原理进行详细的说明: 当控制器 10a使选料盘装置 20使刀头 310输送到第三传送件 33上时, 此时的控制器 10a使第三旋转驱动器 34作动, 作动的第三旋转驱动器 34通过第三主动轮 31、 第三从动轮 32、 夹紧轮 37、 中间轮 38 及第三传送件 33的配合, 驱使第三传送件 33上的刀头 310往止挡机构 35处输送, 由于此时的止 挡机构 35的止挡件 351处于阻挡刀头 310往第一夹紧机构 55处输送,故使得刀头 310—个个有序 地排放于第三传送件 33上;当控制器 10a使第一夹紧传输装置 50a的第一夹紧机构 55的第一夹紧 件 552及第二夹紧件 553张开的夹紧区能供止挡件 351通过时,此时的控制器 10a通过第一驱动器 53、 第二驱动器 54、 第一滑动架 51及第二滑动架 52的配合, 而使得与止挡件 351相抵挡的那一 个刀头 310正好位于第一夹紧件 552及第二夹紧件 553内时,此时的控制器 10a通过第一气动手指 551使第一夹紧件 552及第二夹紧件 553共同夹紧刀头 310, 与此同时, 控制器 10a还使止挡驱动 器 352作动,驱使止挡件 351朝远离第三传送件 33处摆动,从而为夹紧刀头 310的第一夹紧件 552 及第二夹紧件 553往第二夹紧传输装置 50b处移动提供避让空间; 当控制器 10a通过第一驱动器 53、 第二驱动器 54、 第一滑动架 51及第二滑动架 52的配合而驱使由第一夹紧机构 55所夹紧的刀 头 310往第二夹紧传输装置 50b移动的同时, 控制器 10a再使止挡驱动器 352作相反方向的作动, 从而驱使止挡件 351复位而继续阻挡第三传送件 33上的下一个刀头 310 , 因而实现刀头输送装置 30承担将选料盘装置 20所输送来的刀头 310往第一夹紧传输装置 50a处输送的目的。
请参阅图 1 , 以及图 17至图 21 , 马刀锯夹紧输送装置 90包含固定座 91、 第一移动板 92、 第 二移动板 93、 夹紧板 94、 第四驱动器 95、 第五驱动器 96及第六驱动器 97, 固定座 91设于机架 10上。 第一移动板 92沿机架 10的左右方向滑动的装配于固定座 91上, 具体地, 在本实施例中, 第一移动板 92设有第七滑动导轨 921 ,固定座 91设有与第七滑动导轨 921配合滑动的第七滑块 911 , 使第一移动板 92能更平稳可靠地沿着机架 10的左右方向在固定座 91上滑动; 可理解的是, 将第 七滑块 911设于第一移动板 92,将第七滑动导轨 921设于固定座 91上,一样能实现第一移动板 92 滑动设于固定座 91上的目的。
第四驱动器 95较优沿机架 10的前后方向安装在固定座 91并驱使第一移动板 92滑动,具体地, 在本实施例中, 第四驱动器 95为一第四旋转驱动器, 第四旋转驱动器优选为一电机以简化第四旋 转驱动器的结构, 且第四旋转驱动器的输出端沿机架 10的前后方向布置, 且第四旋转驱动器的输 出端上安装有第四主动轮 951 ,第一移动板 92的左右两端均安装有一第四从动轮 952,第四从动轮 952上套设有第四传送件 953 , 第四主动轮 951位于第一移动板 92的左右两端的第四从动轮 952 之间, 且第四主动轮 951还与第四传送件 953相传动, 以使第四旋转驱动器通过第四主动轮 951、 第四从动轮 952及第四传送件 953 ,能精准地驱使第一移动板 92沿机架 10的左右方向在固定座 91 上滑动。 为了增加第四主动轮 951与第四传送件 953传动的可靠性, 故第一移动板 92还枢转有抵 压张紧轮 954,抵压张紧轮 954压紧第四传送件 953的外侧并分布于第四主动轮 951的两侧, 可选 择地, 第四主动轮 951及第四从动轮 952均为一带轮, 第四传送件 953为一传动带, 以使得第四旋 转驱动器能更可靠地驱使第一移动板 92滑动。 当然,在其它实施例中, 第四驱动器 95选择为直线 驱动器,该直线驱动器较优为一气缸或直线电机以筒化直线驱动器的结构,则此时的直线驱动器的 输出端直接与第一移动板 92连接,从而达到直接驱动第一移动板 92滑动而简化中间传动结构的目 的。
第二移动板 93沿机架 10的上下方向滑动的装配于第一移动板 92,且第二移动板 93具有供马 刀锯 200定位的定位区 931 , 具体地, 在本实施例, 第一移动板 92设有第八滑动导轨 922 , 第二移 动板 93设有与第八滑动导轨 922配合滑动的第八滑块 932,以使第二移动板 93能更平稳可靠地在 第一移动板 92上沿机架 10的上下方向滑动;且第二移动板 93设置有若干定位件 933,定位件 933 呈间隔开的布置并与置于定位区 931内的马刀锯 200的顶侧相 ·ί氐触,且定位件 933共同围出上述提 到的定位区 931 , 以简化定位区 931的形成结构。 其中, 为了使马刀锯 200能快速地定位于定位区 931处,故第二移动板 93还设有位于定位区 931—侧外的定位转动轴 934,通过该定位转动轴 934, 使马刀锯 200的一端套于定位转动轴 934上, 从而允许马刀锯 200的另一端绕该定位转动轴 934 枢转, 因而达到快速地使马刀锯 200定位于定位区 931内的目的; 可以理解的是, 将第八滑动导轨 922设于第二移动板 93上, 将第八滑块 932设于第一移动板 92上, 一样能实现第二移动板 93滑 设于第一移动板 92上的目的。
第五驱动器 96安装在第一移动板 92并驱使第二移动板 93滑动, 具体地, 在本实施例中, 第 五驱动器 96为一直线驱动器, 直线驱动器沿机架 10的上下方向安装在第一移动板 92上, 且直线 驱动器的输出端与第二移动板 93连接,以简化直线驱动器驱使第二移动板 93上下滑动的结构;较 优的是, 直线驱动器可选择为气虹或直线电机。
夹紧板 94与第二移动板 93相并排,且夹紧板 94与定位区 931相对应,以使夹紧板 94沿机架 10的前后方向能遮盖定位区 931内的马刀锯 200的本体部, 而马刀锯 200的锯牙 210却呈暴露状 态。 而第六驱动器 97安装在第二移动板 93 , 第六驱动器 97驱使夹紧板 94靠近或远离第二移动板 93进而夹紧或松开定位区 931内的马刀锯 200。具体地,在本实施例中, 第六驱动器 97为一气虹, 气虹沿机架 10的前后方向安装在第二移动板 93上, 且气虹的输出端与夹紧板 94连接, 以简化第 六驱动器 97驱使夹紧板 94移动的结构; 可选择地, 在本实施例中, 气缸为两个,一气缸的输出端 与夹紧板 94的左端连接, 另一气虹的输出端与夹紧板 94的右端连接, 以使得夹紧板 94能更可靠 地夹紧马刀锯 200。
其中,为了使马刀锯夹紧输送装置 90具有距离 4¾调功能,故马刀锯夹紧输送装置 90还包括一 驱使固定座 91沿机架 10的前后方向滑动调整的微调装置 98 ,微调装置 98包含一 S合座 981及一 微调旋转件 982 ,配合座 981与固定座 91滑动配合,且配合座 981较优是位于固定座 91的正下方; 而实现配合座 981与固定座 91滑动的方式是, 配合座 981设有第一配合滑轨 981 1 , 固定座 91设 有与第一配合滑轨 9811配合滑动的第二配合滑轨 912, 以使得固定座 91与配合座 981之间的滑动 更平稳可靠;而微调旋转件 982沿机架 10的前后方向转动的穿过配合座 981并与固定座 91螺紋啮 合传动, 以通过微调旋转件 982的旋转而达到驱使固定座 91相对于配合座 981滑动, 而达到微调 的目的。 为了能调整马刀锯 200的角度, 故马刀锯夹紧输送装置 90还包括角度调整装置 99 , 角度 调整装置 99包含一枢接于机架 10上的枢转座 991及驱使枢转座 991进行角度调整的角度操作件 992 , 角度操作件 992的一端呈螺纹啮合传动的穿过枢转座 991并与机架 10转动连接, 配合座 981 安装在枢转座 991上,以通过角度操作件 992的转动即能驱使枢转座 991的枢转,从而达到调整被 夹紧于定位区 931内的马刀锯 200的角度,满足马刀锯 200每一个的锯牙 210的焊接要求。为了使 得枢转座 991的枢转更可靠,故机架 10具有一限位腔 14,而枢转座 991上安装有一限位导轨 9911, 该限位导轨 9911穿置于限位腔 14内。
请再参阅图 1 , 以及图 17至图 21 ,对马刀锯夹紧输送装置的工作原理作详细的说明: 初始时, 控制器 10a使第六驱动器 97驱使夹紧板 94远离第二移动板 93 , 为马刀锯 200进入定位区 931内 做准备; 此时, 使马刀锯 200的一端套于定位转动轴 934上, 同时, 使马刀锯 200的另一端绕定位 转动轴 934枢转, 直到与定位件 933相抵触, 从而使马刀锯 200定位于定位区 931内; 当马刀锯 200定位于定位区 931内时, 此时的第六驱动器 97驱使夹紧板 94朝靠近第二移动板 93处移动, 从而夹紧定位区 931内的马刀锯 200; 当要驱使马刀锯 200的锯牙 210与第二夹紧传输装置 50b所 输送来的焊片相配合, 以使高频焊接装置 70能将焊片浮接于马刀锯 200的锯牙 210上时, 此时的 控制器 10a使第四驱动器 95作动, 通过第四主动轮 951、 第四从动轮 952及第四传送件 953的配 合,并在第七滑动导轨 921及第七滑块 911的导向下,驱使第一移动板 92沿着机架 10的左端至右 端方向朝第二夹紧机构 59所夹紧的焊片处滑动,与此同时,控制器 10a还使第五驱动器 96也作动, 在第八滑动导轨 922及第八滑块 932的导向下,驱使第二移动板 93沿着机架 10的上下方向在第一 移动板 92上滑动, 最终带动马刀锯 200沿着机架 10的左右方向及上下方向滑动, 驱使马刀锯 200 的每一个锯牙 210与第二夹紧传输装置 50b所输送来的由第二夹紧机构 59所夹紧的每一个焊片相 协调配合; 当锯牙 210与焊片相配合时, 此时的控制器 10a使高频焊接装置 70作动, 从而将配合 的焊片焊接于马刀锯 200的锯牙 210 , 实现焊片自动焊接于马刀锯 200上的目的。 且在浮接的过程 中, 温度检测装置 80对焊接的温度进行实时的检测, 并反馈于控制器 10a, 再由控制器 10a控制 各装置的协调作动。 其中, 当要调整马刀锯 200的角度时, 此时旋转角度操作件 992 , 使旋转的角 度操作件 992借助与枢转座 991的螺纹嗤合传动,带动枢转座 991进行枢转,最终达到调整马刀锯 200的角度目的。 当要^ i调固定座 91相对于配合座 981沿机架 10的前后方向向前滑动一点距离, 此时旋转微调旋转件 982 , 该微调旋转件 982借助与固定座 91的螺纹啮合传动, 并在第一配合滑 轨 9811及第二配合滑轨 912的配合下,驱使固定座 91相对配合座 981向前滑动,从而达到微调固 定座 91的目的。
请参阅图 1及图 11, 选料盘装置 20包含一振动盘 21及驱使振动盘 21进行振动的振动器(图 中未示),使得置于振动盘 21的杂乱的刀头 310在振动器的驱使下,能整齐有序地往刀头输送装置 30的第三传送件 33上输送。
最后, 请参阅又图 1, 焊丝输送装置 60包含一供焊丝挂装的挂轮组件 63、 供导引焊丝用的导 引管 62及为焊丝的传动提供动力的焊丝驱动器 61 ,导引管 62的出口处与高频焊接装置 70相对应, 并位于第二夹紧机构 59的上方。
值得注意者, 上述提到的温度检测装置 80、 点胶装置 40及高频;)早接装置 70的结构均为本领 域普通技术人员所熟知的, 故在此不再赘述。
以上所揭露的仅为本发明的较佳实例而已, 当然不能以此来限定本发明之权利范围, 因此依本 发明权利要求所作的等同变化, 仍属于本发明所涵盖的范围。

Claims

权 利 要 求
1. 一种马刀锯自动焊接机, 适用将刀头及焊丝组成的焊片焊接在马刀锯的锯牙上, 其特 征在于, 包括机架、 设于所述机架上的控制器及与所述控制器电性连接的选料盘装置、 刀头 输送装置、 点胶装置、 夹紧传输装置、 焊丝输送装置、 高频焊接装置、 温度检测装置和马刀 锯夹紧输送装置, 所述选料盘装置安装在所述机架的一侧, 所述马刀锯夹紧输送装置安装在 所述机架的另一侧, 所述刀头输送装置及夹紧传输装置沿所述选料盘装置至所述马刀锯夹紧 输送装置的方向依次地安装在所述机架上, 且所述刀头输送装置将所述选料盘装置所输送来 的刀头输送到所述夹紧传输装置处,所述夹紧传输装置夹紧所述刀头输送装置输送来的刀头, 所述点胶装置安装在所述机架并对所述夹紧传输装置所夹紧的刀头进行点胶, 所述焊丝输送 装置安装在所述机架, 所述焊丝输送装置往所述夹紧传输装置所夹紧的刀头输送焊丝并使该 焊丝与该刀头形成一焊片, 所述夹紧传输装置驱使所述焊片与所述马刀锯夹紧输送装置所夹 紧输送的马刀锯之锯牙相配合, 所述高频焊接装置安装在所述机架并将配合的焊片焊接于马 刀锯之锯牙上, 所述温度检测装置安装在所述机架并对焊接温度进行实时检测。
2. 如权利要求 1所述的马刀锯自动焊接机, 其特征在于, 所述夹紧传输装置包含传输对 接的第一夹紧传输装置及第二夹紧传输装置, 所述第一夹紧传输装置夹紧所述刀头输送装置 所输送来的刀头, 所述点胶装置对所述第一夹紧传输装置所夹紧的刀头进行点胶, 所述第一 夹紧传输装置还将点胶后的刀头输送至所述第二夹紧传输装置处, 所述第二夹紧传输装置夹 紧所述第一夹紧传输装置所输送来的点胶后的刀头, 所述焊丝输送装置往所述第二夹紧传输 装置所夹紧的刀头输送焊丝并使悍丝与刀头形成焊片, 所述第二夹紧传输装置驱使所述焊片 与所述马刀锯夹紧输送装置所夹紧输送的马刀锯之锯牙相配合。
3. 如权利要求 2所述的马刀锯自动焊接机, 其特征在于, 所述第一夹紧传输装置包含第 一滑动架、 第二滑动架、 第一驱动器、 第二驱动器及对所述刀头输送装置所输送来的刀头进 行夹紧的第一夹紧机构, 所述第一滑动架沿竖直方向滑动的装配于所述机架上, 所述第一驱 动器安装于所述机架并驱使所述第一滑动架做竖直方向移动, 所述第二滑动架沿水平方向滑 动的装配于所述第一滑动架上, 所述第二驱动器安装于所述第一滑动架并驱使所述第二滑动 架做水平方向移动, 所述第一夹紧机构安装于所述第二滑动架上; 所述第二夹紧传输装置包 含转动驱动器、 第一连接件、 第二连接件、 滑动安装座及对所述第一夹紧机构所输送来的刀 头进行夹紧的第二夹紧机构, 所述转动驱动器安装在所述机架上, 所述第一连接件的一端安 装在所述转动驱动器的输出端上, 所述第一连接件的另一端与所述第二连接件的一端枢接 , 所述第二连接件的另一端与所述滑动安装座枢接, 所述滑动安装座水平地安装在所述机架并 可沿所述机架上滑动, 且所述第一连接件、 第二连接件、 滑动安装座及机架形成一曲柄滑块 机构, 所述第二夹紧机构安装于所述滑动安装座并与所述第一夹紧机构相配合作动。
4. 如权利要求 3所述的马刀锯自动焊接机, 其特征在于, 所述第一驱动器为第一旋转驱 动器,所述第一旋转驱动器的输出端安装有第一主动轮, 所述机架对应的枢接有第一从动轮, 一第一传送件套设于所述第一主动轮及第一从动轮上 , 所述第一滑动架与所述第一传送件固 定连接。
5. 如权利要求 3所述的马刀锯自动焊接机, 其特征在于, 所述第二驱动器为第二旋转驱 动器, 所述第二旋转驱动器的输出端安装有第二主动轮, 所述第一滑动架对应的枢接有第二 从动轮, 一第二传送件套设于所述第二主动轮及第二从动轮上, 所述第二滑动架与所述第二 传送件固定连接。
6. 如权利要求 3所述的马刀锯自动焊接机, 其特征在于, 所述第一夹紧机构包含第一气 动手指及相互配合的第一夹紧件和第二夹紧件, 所述第一气动手指具有可 #支相互配合的张闭 移动的第一滑指及第二滑指, 所述第一夹紧件水平的连接于所述第一滑指, 所述第二夹紧件 水平的连接于所述第二滑指; 所述第二夹紧机构包含第二气动手指及相互配合的第一夹紧块 及第二夹紧块, 所述第二气动手指具有可做相互配合的张闭移动的第三滑指及第四滑指, 所 述张闭移动的方向与所述滑动安装座的滑动方向相交错, 所述第三滑指及第四滑指呈水平的 设置, 所述第一夹紧块及第二夹紧块呈水平的布置, 且所述第一夹紧块连接于所述第三滑指 上, 所述第二夹紧块连接于所述第四滑指上。
7. 如权利要求 6所述的马刀锯自动焊接机, 其特征在于, 所述第一夹紧机构还包含两中 间板, 两所述中间板沿水平方向滑动的设于所述第二滑动架上, 所述第一气动手指水平的安 装在所述第二滑动架而使所述第一滑指及第二滑指呈水平布置, 所述第一滑指与一所述中间 板连接, 所述第一夹紧件安装在与所述第一滑指连接的所述中间板上, 所述第二滑指与另一 所述中间板连接, 所述第二夹紧件安装在与所述第二滑指连接的所述中间板上; 所述第二夹 紧机构还包含第一滑推板及第二滑推板 , 所述第一滑推板及第二滑推板沿相同的布置方向滑 动的装配于所述滑动安装座上, 且所述第一滑推板及第二滑推板的滑动方向均与所述滑动安 装座的滑动方向相交错, 所述第一滑推板的一端与所述第三滑指固定连接, 所述第一滑推板 的另一端与所述第一夹紧块固定连接, 所述第二滑推板的一端与所述第四滑指固定连接, 所 述第二滑推板的另一端与所述第二夹紧块固定连接。
8. 如权利要求 1至 3任一项所述的马刀锯自动焊接机, 其特征在于, 所述刀头输送装置 包含第三主动轮、 第三从动轮、 第三传送件、 第三旋转驱动器及止挡机构, 所述第三旋转驱 动器水平地安装在所述机架上, 所述第三主动轮安装于所述第三旋转驱动器的输出端上, 所 述第三从动轮装配于所述机架并与所述第三主动轮相对应 , 所述第三传送件套于所述第三主 动轮及第三从动轮上, 所述止挡机构竖直地装配于所述机架并包含止挡件及止挡驱动器, 所 述止挡驱动器驱使所述止挡件阻挡或允许所述第三传送件上的刀头在所述选料盘装置及所述 夹紧传输装置之间输送。
9. 如权利要求 1所述的马刀锯自动焊接机, 其特征在于, 所述马刀锯夹紧输送装置包含 固定座、 第一移动板、 第二移动板、 夹紧板、 第四驱动器、 第五驱动器及第六驱动器, 所述 固定座设于所述机架上,所述第一移动板沿所述机架的左右方向滑动的装配于所述固定座上, 所述第四驱动器安装在所述固定座并驱使所述第一移动板滑动, 所述第二移动板沿所述机架 的上下方向滑动的装配于所述第一移动板, 且所述第二移动板具有供所述马刀锯定位的定位 区, 所述第五驱动器安装在所述第一移动板并驱使所述第二移动板滑动, 所述夹紧板与所述 第二移动板相并排, 且所述夹紧板与所述定位区相对应, 所述第六驱动器安装在所述第二移 动板, 所述第六驱动器驱使所述夹紧板靠近或远离所述第二移动板进而夹紧或松开所述定位 区内的马刀锯。
10. 如权利要求 9所述的马刀锯自动焊接机, 其特征在于, 所述第四驱动器为一第四旋 转驱动器, 所述第四旋转驱动器的输出端沿所述机架的前后方向布置, 且所述第四旋转驱动 器的输出端上安装有第四主动轮, 所述第一移动板的左右两端均安装有一第四从动轮, 所述 第四从动轮上套设有一第四传送件, 所述第四主动轮位于所述第一移动板的左右两端的第四 从动轮之间, 且所述第四主动轮还与所述第四传送件相传动。
PCT/CN2014/071446 2013-11-18 2014-01-26 马刀锯自动焊接机 WO2015070542A1 (zh)

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KR101875312B1 (ko) * 2017-02-09 2018-07-05 주식회사 하나컴머셜 원형톱 및 밴드톱용 용접장치의 팁 공급장치
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CN111347144B (zh) * 2020-04-13 2021-11-02 浙江浪潮精密机械有限公司 全自动硬质合金刀具焊接机

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