WO2015067362A1 - Kernschicht aufweisend holzelemente, insbesondere holzelemente mit wellenstruktur - Google Patents
Kernschicht aufweisend holzelemente, insbesondere holzelemente mit wellenstruktur Download PDFInfo
- Publication number
- WO2015067362A1 WO2015067362A1 PCT/EP2014/002965 EP2014002965W WO2015067362A1 WO 2015067362 A1 WO2015067362 A1 WO 2015067362A1 EP 2014002965 W EP2014002965 W EP 2014002965W WO 2015067362 A1 WO2015067362 A1 WO 2015067362A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- core layer
- elements
- wood
- shaped
- zig
- Prior art date
Links
- 239000002023 wood Substances 0.000 title claims abstract description 258
- 239000012792 core layer Substances 0.000 title claims abstract description 198
- 239000010410 layer Substances 0.000 claims abstract description 111
- 239000002131 composite material Substances 0.000 claims abstract description 82
- 239000000835 fiber Substances 0.000 claims description 53
- 238000009826 distribution Methods 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 32
- 229920005610 lignin Polymers 0.000 claims description 30
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- 230000008569 process Effects 0.000 claims description 14
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 6
- 239000011094 fiberboard Substances 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- 238000005304 joining Methods 0.000 claims description 4
- 239000011120 plywood Substances 0.000 claims description 4
- 239000011093 chipboard Substances 0.000 claims description 3
- 241000826860 Trapezium Species 0.000 claims description 2
- 239000004568 cement Substances 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 description 12
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- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
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- E04C2/12—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of solid wood
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
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- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- Y10T428/24124—Fibers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24132—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in different layers or components parallel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
- Y10T428/24669—Aligned or parallel nonplanarities
- Y10T428/24694—Parallel corrugations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/253—Cellulosic [e.g., wood, paper, cork, rayon, etc.]
Definitions
- the present invention relates to a core layer which has zigzag-shaped wooden elements, preferably wooden elements with wave structure, which is suitable for producing a multi-layer composite or in a multi-layer composite, preferably for producing a lightweight board, as well as a multi-layer composite comprising the core layer ,
- the invention further relates to methods for producing the core layer and the multi-layer composite.
- CH 254025 relates to a multi-layer composite comprising two cover plates and a core layer therebetween, the core layer having at least one layer of folded veneer.
- the veneer is folded at an angle to the grain of the grain in the wood.
- DE 42 01 201 relates to semi-finished or finished product made of wood, which are made of platelet-shaped surface elements.
- the plate-shaped elements can be configured in a zigzag shape. They may be in random distribution along with surface elements or present or overlap scales.
- DE 10 2008 022 806 relates to a lightweight board with a wavy wood veneer layer.
- the waves may be zigzag-shaped.
- BE 547 81 1 relates to a core layer consisting of two zigzag-shaped wooden elements, which are arranged between two cover layers. The wood elements are arranged so that their edges preferably enclose an angle of 90 ° with each other.
- DE 10 2008 022805 A1 relates to a corrugated veneer board and lightweight building boards constructed therefrom.
- the wave structure of the wood elements used may be zig-zag, sinusoidal and trapezoidal.
- the wooden elements are stacked inside each other.
- EP 1 923 209 relates to a lightweight composite panel with outer layers and a middle layer, wherein the central layer is arranged at an angle to the plane of the lightweight composite panel.
- the core layer can have a loosened structure. Upon application of force perpendicular to the surface of the multi-layer composite, this has a damping effect, since the core layer can be at least partially compressed.
- a disadvantage of these loosened core layers is that they can have a low homogeneity, which is caused by relatively large voids in the core layer. Then, when introducing fasteners, such as nails, furniture connectors or screws, they may encounter voids in the loosened core layers.
- An object of the present invention is to provide a core layer and a multi-layer composite containing the core layer which has improved stability with respect to attachment with nails, furniture connectors or screws or equivalent fastening means to a support, for example a wall, and which allows an increased load capacity with the lowest possible weight.
- a core layer which is suitable for a multilayer composite which has at least one cover layer and the core layer, wherein the cover layer is arranged such that it at least partially covers the core layer and is in firm connection therewith, and the multilayer ver - Bund comprising the core layer, wherein the core layer has wood elements, which have areas which are arranged in a zigzag shape, as defined in claim 1.
- Core layer according to the invention comprising zig-zag-shaped elements made of wood
- the invention relates to a core layer, wherein the core layer comprises elements made of wood, which have platelet-shaped regions which are arranged in a zigzag, wherein a zick portion of an element with an adjacent zack portion of the element has a common edge form between them, such that the element is formed zigzag-shaped, and wherein elements in the core layer are arranged so that two such edges of two elements, which may be the same or different from each other, intersect at an angle, the various - which is of zero, wherein the two elements are firmly connected together at the crossover point, as defined in claim 1.
- the invention relates to a core layer which is suitable for a multi-layer composite which has at least one cover layer and a core layer, wherein the cover layer is arranged such that it covers the core layer at least partially. covers and is in firm connection with the core layer, wherein the core layer comprises elements made of wood, which have platelet-shaped regions which are arranged in a zigzag, wherein a zick portion of an element with an adjacent zack portion of the element has a common edge between form, such that the element is formed zigzag-shaped, and wherein elements in the core layer are arranged so that two such edges of two elements, which may be the same or different from each other, intersect at an angle different from Zero, with the two elements at the crossover point firmly connected together.
- the elements of wood are present in the core layer in (a) a random distribution. They can also be arranged randomly next to each other and above each other in the core layer (ß). The elements of wood may also be randomly arranged in the core layer ( ⁇ ), and the edges may cross at different angles.
- the elements made of wood can also have the distributions (a) and (ß) or the distributions (a) and ( ⁇ ) or the distributions (ß) and ( ⁇ ) or the distributions (a), (ß) and ( ⁇ ) ,
- core layer which is suitable for a multi-layer composite means a core layer which is suitable for producing an etch-layer composite, or which may be present in a multi-layer composite.
- core layer means a layer which has a loosened structure, that is, has cavities
- the core layer comprises elements made of wood which have platelet-shaped regions These regions are arranged in a zigzag shape in the element, wherein a zig-shaped area of an element with an adjacent zigzag portion of the element forms a common edge therebetween, such that the wood element is zigzag-shaped
- zig-zag-shaped becomes synonymous with the term "zig-zag”
- the zigzag-shaped elements are arranged in the core layer such that two such edges of two elements cross each other at an angle other than zero At the intersection of the edges, the two elements are firmly joined together.
- a suitable bonding agent is preferably an adhesive Suitable adhesives are known in the art annt.
- the term "cover layer” means a layer of a material which preferably serves as a support for the core layer According to the invention, the cover layer is arranged such that it at least partially covers, preferably completely, the core layer and is in firm connection therewith Preferably, the core layer is then between the two cover layers
- the cover layer may be made of wood or have wood, Other materials such as sheets or plastics may also be used. at least partially covered “implies that the cover layer may also completely cover or cover the core layer.
- multilayer composite means a composite of at least one core layer and at least one cover layer.
- angle other than zero implies that the angle is neither 180 ° nor 360 °.
- element means a component of the core layer or the multilayer composite.
- wood element also means an object or an object made of wood.
- platelet-shaped areas includes areas formed in the form of areas, which may be flat, i.e. plan, or even uneven, i.e. not planed, preferably curved, preferably convex or concave, or wavy.
- wooden elements having platelet-shaped portions arranged in a zigzag shape includes a platelet-shaped wooden member which is shaped to have a zig-zag shape, such as because the platelet is folded around an edge Such a plate may also be folded twice, such that a zigging area is followed by a zigzag area, which in turn is followed by a zig-area, Such a plate may also be folded three times such that a zig area is zigzagged Area followed by a zick area followed by a zigzag area, etc. Then wood elements with a wave structure are created.
- the term "wave” or "wave structure” means repetitive units of a wood element.
- edges which are formed by zig-zag areas in a wood element, aligned parallel to each other.
- zigzag area is used interchangeably. Both the zig-zag and the zigzag area are platelet-shaped. These areas may be flat or non-planar, as defined above.
- the invention also relates to a core layer in which wooden elements comprise repeating units of platelet-shaped zig-zags which adjoin one another, the common edges formed between the regions preferably being parallel to each other.
- the element is formed or formed in a zig-zag shape. It can thus have a wave structure.
- edge includes terms such as "transitional area between a zig-zag and the adjacent zag area". This transition region can be an edge that is sharp. The term also includes an edge that is configured as a curved surface or as a planar surface. Thus, as used herein, the term “edge” includes a sharp edge in the form of a line, as well as a wavy or wavy edge in the form of a curved plane, or a curved region between a zigging region and a zigzagging region Embodiment, the zig-zag areas have a wavy structure, ie a wave trough is followed by a wave crest and vice versa.
- the wave has both a positive and a negative half-wave in the mathematical sense. It thus has a positive as well as a negative amplitude. In a further embodiment, the wave has only positive half waves in the mathematical sense. It therefore has positive amplitudes and no negative amplitudes.
- the term "curved surface” means a convex surface or a concave surface or surface having both a convex and a concave portion, and in particular, the term “curved also" means continuously curved In one embodiment, the invention relates to a core layer , in which
- the platelet-shaped regions of the wood elements are planar surfaces and the edge formed between the planar surfaces is a planar surface;
- the plate-like portions of the wood elements are curved-shaped surfaces and the edge formed between the curved surfaces is a curved surface, preferably a convex surface;
- the plate-like portions of the wooden elements are curved-shaped surfaces and the edge formed between the curved surfaces is straight-shaped;
- the plate-like portions of the wooden elements are curved-shaped surfaces and the edge formed between the curved surfaces is a plane-shaped surface.
- the core layer comprises zig-zag-shaped elements made of wood, which have platelet-shaped regions which are arranged in a zig-zag, wherein a zick region of an element with an adjacent zigzag region of the zig-zag formed element forms a common edge between them, and wherein zigzag-shaped elements in the core layer are arranged so that two such edges of two zig-zag-shaped elements, which may be the same or different from each other, in to cross over an angle other than zero, the two elements being firmly joined together at the point of intersection, the wood elements in the core layer having one or more of the following arrangements (a) to (d): (a) the platelet-shaped portions of the wood elements are planar surfaces and the edge formed between the planar surfaces is a plane surface;
- the plate-like portions of the wood elements are curved surfaces and the edge formed between the curved surfaces is a curved surface;
- the plate-like regions of the wood elements are curved surfaces and the edge formed between the curved surfaces is straight;
- the plate-like portions of the wood elements are curved surfaces, and the edge formed between the curved surfaces is a plane-shaped surface; and wherein (a) the elements of wood are present in the core layer in a random distribution; or
- the core layer has the arrangement (a) in combination with the distribution (a), ( ⁇ ) or ( ⁇ ), or in combination with two or three of these distributions.
- the core layer has the arrangement (a) and (b) in combination with the distribution (a), ( ⁇ ) or ( ⁇ ), or in combination with two or three of these distributions. In a further embodiment, the core layer has the arrangement (a) and (c) in combination with the distribution (a), ( ⁇ ) or ( ⁇ ), or in combination with two or three of these distributions. In a further embodiment, the core layer has the arrangement (a) and (d) in FIG.
- the core layer has the arrangement (a) and (b) and
- the core layer has the arrangement (a) and (b) and (d) in combination with the distribution (a), ( ⁇ ) or ( ⁇ ), or in combination with two or three of these distributions.
- the core layer has the arrangement (a) and (c) and
- the core layer has the arrangement (a) and (b) and
- the core layer has the arrangement (b) in combination with the distribution (a), ( ⁇ ) or ( ⁇ ), or in combination with two or three of these distributions. In a further embodiment, the core layer has the arrangement (b) and (c) in combination with the distribution (a), ( ⁇ ) or ( ⁇ ), or in combination with two or three of these distributions.
- the core layer has the arrangement (b) and (d) in combination with the distribution (a), ( ⁇ ) or ( ⁇ ), or in combination with two or three of these distributions.
- the core layer has the arrangement (b) and (c) and
- the core layer has the arrangement (c) in combination with the distribution (a), ( ⁇ ) or ( ⁇ ), or in combination with two or three of these distributions.
- the core layer has the arrangement (c) and (d) in combination with the distribution (a), ( ⁇ ) or (C), or in combination with two or three of these distributions. In a further embodiment, the core layer has the arrangement (d) in combination with the distribution (a), ( ⁇ ) or ( ⁇ ), or in combination with two or three of these distributions.
- zig-zag-shaped wooden elements comprise repeating units of zigzag and zigzag regions, wherein the common edges formed between the regions preferably run parallel to one another, such that the wooden elements have a wave shape.
- the wave can be varied with respect to its amplitude and / or wavelength.
- the thickness of the core layer can be influenced as well as its rigidity.
- the shaft is formed from
- a core layer containing wood elements (a) to (d) can be significantly improved if the core layer in particular wood elements (b 1 ) or consists of these wood elements.
- Edges or wooden elements of the cover layer according to the invention can thereby be produced.
- the plate-shaped element is designed as a veneer. Suitable devices for forming or folding are known in the art.
- a plate-shaped wooden element can be passed through a high-speed pair of profile rollers, as described in DE 42 01 201, wherein the profile is designed so that one or more of the arrangements (a) to (d) are formed.
- the shaping or folding preferably takes place substantially transversely to the wood fiber direction.
- the previously plasticized by the action of moisture and heat wood structure is formed or kinked, that is preferably designed hinged to the respective folding edge by local compression of the wood fibers, without the cohesion of the wood part is weakened.
- the shaping or folding can be carried out in such a way that folding back the zigzag-shaped regions in the zigzag-shaped (shaped) element into the initial position can be at least largely avoided.
- the edge is made by cutting.
- wood is cut by means of a suitable knife or a suitable cutting edge which is profiled in a zigzag manner.
- Devices and methods are known in the art or may be designed analogously to this prior art.
- edge and the wood element are made by molding as described in US 2013/0001827.
- the folding or cutting or shaping is performed such that the length of the fibers in the resulting wood element is at least twice as long as the thickness of a zig-shaped or zigzagged region.
- thickness means the smallest distance between two surfaces of a zigzag region and a zigzag region, these surfaces being spaced apart by the thickness of the plate-like zigzag regions. In one embodiment, the thickness of the plate-like element is in the range of 0.2 mm to 2 mm.
- the height of the zig-zag-shaped wooden elements is typically in the range of 0.8 mm to 8 mm.
- the term "height” is defined as the shortest distance between two imaginary planes, between which the zig-zag-shaped wooden element can be arranged, such that the edges, which between zig-areas and zig-zags of the zigzag-shaped formed wood element are formed to lie within one of these levels.
- the thickness of the wood element is in the range of 0.2 mm to 2 mm and the height of the zigzag wood element is in the range of 0.8 mm to 8 mm.
- the thickness of the zig-zag-shaped wooden element is at most one tenth of the thickness of the core layer. This ensures sufficient homogeneity of the core layer.
- the dimensions of the zig-zag-shaped wooden elements with respect to width and length may vary. Preferred ranges are selected from a range of 2 to 20 cm.
- the zig-zag formed or formed elements obtained by cutting or folding may be further shredded if desired. Suitable cutting devices are known in the art.
- the edge or edges formed by the zigzag and zigzag region or by the zigzag and zigzag regions do not extend or run parallel to the preferred direction of the fibers.
- the fibers in two different wood elements have the same preferred direction. In another embodiment, the fibers in two different wood elements have different preferred directions.
- the edge formed between a zigging region and a zigzag region of the plate-like wood element does not run parallel to the grain of the wood element.
- the edge formed between a zig area and a zigzag portion of the plate-shaped wooden element is perpendicular to the grain of the wood element.
- this embodiment of the core layer is also characterized in that one or more of said edges extends or extend perpendicular to the preferred direction of the fibers of the plate-shaped wooden element.
- This also preferably means that, in one embodiment, the direction of the fibers in the wood element extends in the direction of the zigzag-shaped adjoining platelet-shaped regions and perpendicular to their common edges.
- perpendicular to the fiber direction means that a deviation in an angle of about up to 30 ° is possible.
- the core layer according to the invention comprises first platelet-shaped wooden elements with zig-zag-shaped regions and second wooden elements with zigzag-shaped regions, wherein the first and second zigzag-shaped wooden elements are the same or different from one another can.
- the first and second wood elements differ in their dimensions or the type of wood used. It is preferred that the wood fibers in said first and second elements extend in the same preferred direction.
- more than 50% of the wood elements in the core layer are integral with each other, with a zick portion of an element having an adjacent zag portion of the element forming a common edge therebetween. and wherein elements in the core layer are arranged such that two such edges of two different elements intersect at an angle other than zero, the two elements being fixedly connected together at the cross-over location.
- the wood elements are preferably present in the core layer in a regular distribution.
- the core layer according to the invention has a higher mechanical stability compared to a core layer in which not all wood elements are firmly connected to each other. It is possible that in the core layer according to the invention, regions other than the said edges of the plate-like wood elements comprising zigzag-shaped regions also intersect each other. For example, zigzones may cross over with zigzones of other wooden elements such that edges do not intersect or overlap edges of the regions, or said edges may cross over or overlap surfaces of the zig regions.
- the core layer has planar elements in addition to the zig-zag-shaped wooden elements.
- the term “even” includes terms such as “planar” or “flat or formed or planar” or formed. These planar elements can be selected from: wood, paper, metal, plastic, and two or more of them. These flat elements can be glued to said edges of the plate-like wooden elements, which have zig-zag arranged areas. When a portion of said zigzag-shaped wooden members is adhered to said planar members, the inner cohesion of the core layer can be further improved.
- the zig-zag shaped wooden elements are made of veneer or Oriented Strand Board (OSB) chips.
- the veneer is provided in the form of a sheet or in the form of strips.
- the OSB chips are provided in the form of flakes having elongated and narrow strands.
- zigzag-shaped wooden elements which are not glued, i.e. not glued, may be used for the production of the core layer according to the invention. are glued.
- the term "non-glued” means that the wood element is not or is composed of glued wood or glued wood or glued wood waste, or glued fibers, strands or shavings.
- the zig-zag-shaped wooden element consists exclusively of wood.
- the wood element inside the wood element does not have any glue or glue commonly used in the wood industry for gluing wood.
- Known such adhesives are based on glutin, casein, urea-formaldehyde, phenol-formaldehyde, resorcinol-formaldehyde, polyvinyl acetate, and / or polyurethane.
- the use of non-glued zig-zag wood elements is also advantageous for environmental and cost reasons.
- non-glued wooden element does not exclude that two such zig-zag-shaped wooden elements in the core layer according to the invention are firmly connected to one another at said crossover point by glue or an adhesive.
- glue for example, the edges of the mountains or valleys of the zig-zag-shaped wooden elements are provided with glue.
- the entire surface of the wood element can be provided with glue, for example by the known Tronnmelbeleimung by spraying the wood element with glue.
- zigzag-shaped wood elements can be used for the production of the core layer according to the invention, which are composed of glued wood or glued wood or glued wood waste or of glued fibers, strands or shavings.
- wood elements made of wood and glue. They have this glue in particular in the interior of the wood element.
- zigzag-shaped wooden elements are used for the core layer according to the invention, which are used in the production of a heat or heat treatment.
- such wooden elements are produced by a process comprising at least the following steps (HI) to (H4): (H1) providing a planar or non-planar wooden element comprising fibers and on or between the fibers lignin, preferably wherein the wooden element is one is unpainted wood element;
- step (H3) deforming the wood element heated in step (H2) so as to form a zigzag wood element
- step (H4) cooling the wood element deformed in step (H3) or formed zigzag wood element to a temperature below the softening temperature or melting temperature of the lignin.
- the produced zig-zag-shaped wooden element is preferably a wavy wooden element with one or more of the arrangements (a) to (d).
- Such wood elements have an excellent load-bearing capacity, so that they can be used as or for a loosened core layer or in multi-layer composites with a loosened core layer, which in turn allow a high load-bearing capacity at a relatively low density.
- the invention thus also relates to the use of zigzag-shaped wooden elements in a core layer, wherein the wooden elements are produced according to a method which has at least steps (H1) to (H4):
- step (H2) heating the wood element of the step (H1) to a temperature sufficient to soften or melt at least a portion of the lignin; preferably the temperature is at least 80 ° C; it is particularly preferred that the temperature is in the range of 80 to 400 ° C;
- step (H3) deforming the wood element heated in step (H2) so as to form a zigzag wood element
- step (H4) cooling the wood element deformed in step (H3); wherein the deformation in step (H3) is performed such that the ratio of the wave height to the thickness of the zigzag wood element is equal to or greater than 2: 1; where the term "thickness” means the shortest distance between a top and the corresponding underside of the zig-zag wood element, and the term “wave height” means the shortest distance between two imaginary planes parallel to each other, between which the zig-zag shaped wooden element can be arranged, such that the waves lie between these planes; and preferably wherein the wood element of the step (H1) consists of non-glued wood or non-glued wood fibers, and thus also the formed zig-zag-shaped wood element.
- Step (H1) In step (H1), a planar or non-planar wood element is provided.
- planar means that all points or surfaces of the wood element lie in one plane.
- Non-planar means that not all points or surfaces of the wood element lie in one plane.
- the non-planar wooden element can therefore also have at least one area which is planar.
- a wood element is used in step (H1), preferably in the form of a veneer, preferably peeled veneer or sliced veneer, and may also be a wood element
- a wood element obtained by cutting wood in known machines, for example cutting round logs into knife ring chippers Knife ring chipper hergest elled wooden element is also known by the term "OSB chip” or "OSB Strand”.
- the wood element is not limited to a specific type of wood.
- the wood element can be made of any kind of wood, for example a deciduous tree or a coniferous tree.
- the wood element is not limited to a particular raw material quality and / or dimension.
- the wood elements are not limited to a sheet of relatively large dimensions, but preferably relatively "small” scatterable wood elements are used, which can be arranged randomly
- the term "small” in the following Defined the dimensions of the wood element.
- sheet-shaped zig-zag-shaped wooden elements for producing the core layer according to the invention. It can be used in step (H1) and wood elements, which are present in different dimensions and different dimensions. This may preferably be necessary if OSB chips are to be used in the method, since there the dimensional variances lie in a relatively large range. It is also possible to use wood elements made from wood waste and / or inferior raw wood qualities, provided that this wood waste is not glued.
- the zig-zag-shaped wood element is single-layered.
- the term "single-ply” means that the wood element provided in step (H1) has only one layer or layer of wood, in particular the term “single-ply 1 " means that the wood element of step (H1) does not consist of different layers of wood held together by means of an adhesive or glue.
- the fibers of such, ie not glued, wooden element have a preferred direction, that is they are aligned anisotropically.
- this does not exclude that the fiber direction may also change in some areas due to Krumm2020ftmaschine, rotation or Wimmerwuchs. This does not mean that this is associated with a rotation of the fiber direction up to 90 °, but it is quite possible that the fiber direction rotates up to 30 °.
- the term "preferred direction" includes that the directions of individual fibers can deviate by up to 30 ° from the preferred direction.
- the fibers of the wood element used in step (H1) are anisotropically oriented, ie have a preferred direction, the fibers likewise have a preferred direction after deformation in step (H3). This preferred direction is pronounced in the form of a wave.
- the shaft has a preferred direction in the shaft direction. This preferred direction may be equal to or different from that of the wood element provided in step (H1).
- the fiber direction or the preferred direction is the same.
- the fibers of the wood elements of the step (H1) and the step (H4) each have a preferred direction, which may be the same or different from each other.
- the preferred direction of the fibers of stage (H1) and stage (H4) is the same.
- Step (H2) The wood element provided in step (H1) and inserted in step (H2) is heated.
- the heating is carried out at a temperature sufficient to soften or melt at least a portion of the lignin which is on and between the fibers of the wood element.
- the wood element is heated to a temperature of at least 80 ° C, in particular to a temperature in the range 80 to 400 ° C, more preferably in the range of 100 to 380 ° C, more preferably in the range of 120 to 360 ° C and more preferably in the range of 150 to 350 ° C.
- it is heated to a temperature in the range of from 230 ° C to 400 ° C, more preferably to a temperature of from 230 to 380 ° C, more preferably from 230 ° C to 350 ° C.
- a temperature of 250 ° C to 400 ° C is heated to a temperature of 250 to 380 ° C, more preferably 250 ° C to 350 ° C.
- the heating time should not be too long to avoid damage, such as by burning or burning. Conversely, at relatively low temperatures, a longer heating time may be necessary.
- the heating time ranges from 0.005 to 50 seconds, more preferably from 0.005 to 10 seconds, more preferably from 0.005 to 5 seconds, even more preferably from 0.01 to 2 seconds.
- the heating can be done by means of a suitable device and a suitable heat carrier.
- a suitable device Preferably, electrically heated devices are used. Heating by means of hot air or hot steam is also possible. Experience has shown that heating with hot steam to maximaL20.Q o C is possible.
- the heating in stage (H2) takes place without supply of water or water vapor.
- the lignin present on and between the fibers of the wood element of step (H1) that is, its own lignin, at least partially softens or melts.
- the at least partially softened or molten lignin may then at least partially reach the surface of the deformed wood element by diffusion.
- this lignin is solidified.
- the zigzag wood element produced by the process is at least partially coated with lignin. This effect is easily visually observed with the unaided eye, since the surface of the zig-zag wood element generally has a higher gloss than the surface of the wood element provided in step (H1).
- this lignin layer participates in that the zigzag-shaped wood element has a strength which is clearly superior to that of the non-planar wood elements known from the prior art.
- step (H3) is carried out so that as few fibers as possible are broken or damaged even at the extreme points of the shaft, since this would limit the stability of the zig-zag-shaped wooden element. Fiber breakage, however, can not be completely ruled out since different types of wood can also react differently to the deformation of the step (H3) due to, for example, different density or quality.
- stage (H2) prior to stage (H2), additional lignin can be added to the wood element of stage (H1), ie lignin foreign to wood.
- this lignin softens at least partially or partially melts, with the produced zig-zag-shaped wood element additionally at least partially Lignin is coated.
- This added lignin can thus impart additional strength to the resulting zigzag wood element.
- wood show thus means that the lignin comes from the wood of the wood element of the step (H1) from which the zig-zag wood element was made.
- foreign wood 1 means that the lignin does not come from the wood
- the zig-zag wood element is additionally coated with lignin, which is not wood-free Step (H3):
- the wood element heated in step (H2) is transformed into step (H3
- the term "zig-zag” is used synonymously with the term “wave-like” and synonymously with the term “wave-shaped” the zig-zag or corrugated wooden elements comprise one or more of the arrangements (a) to (d), viz
- the platelet-shaped portions of the wood elements are planar surfaces and the edge formed between the planar surfaces is a plane surface;
- the plate-like portions of the wood elements are curved surfaces, and the edge formed between the curved surfaces is a curved surface;
- the plate-like regions of the wood elements are curved surfaces and the edge formed between the curved surfaces is straight;
- the plate-like portions of the wooden elements are curved-shaped surfaces, and the edge formed between the curved surfaces is a plane-shaped surface;
- wave-shaped means a wave which has at least one wave crest (wave crest) or a wave trough or a wave crest and a wave trough.
- the deformation in step (H3) by means of a profiled tool by means of a profiled tool.
- profiled tool means that there are fillets and / or grooves in the tool or on the tool, and these fillets and / or indentations cause the deformation when the planar wooden element is profiled. Herten tool is suspended. The planar wooden element can be deformed without exerting pressure as well as under pressure. Suitable profiled tools are known from the prior art, for example from DE 42 01 201 or WO 2009/067344, or can be prepared analogously to this prior art.
- profiled tools can be adapted to the conditions required to produce the zig-zag shaped wooden element with one or more of the arrangements (a), (b), (c) or (d), such that preferably the corrugation height is produced in thickness Wooden element is greater than 2: 1.
- these profiled tools are additionally heated, namely when the steps (H2) and (H3) are to be performed simultaneously.
- the heated in step (H2) wood element in step (H3) is exposed to at least one pair of profile rollers.
- the deformation of stage (H3) has stage (H3.1):
- step (H3.1) passing the step (H2) heated wooden element of the step (H1) between at least one pair of profile rollers whose rollers rotate in opposite directions.
- At least one of the rollers of the at least one pair of profile rollers is heated, more preferably electrically heated.
- the steps (H2) and (H3) can be carried out simultaneously.
- several pairs of profile rollers connected in series can also be used.
- the at least one pair of profile rollers of the step (H3.1) or another profile tool capable of deformation is configured such that the wooden element is connected with one or more of the arrangements (a), (b), (c) or (d). is formed zack-shaped. It then has at least one wave crest (wave crest) or a wave trough or a wave crest and a wave trough.
- the deformation is performed so that the wood member has an at least partially planar area.
- the deformation is performed so that the wood element does not have a partially planar area
- the zigzag wood element has at least 4 welts and troughs, that is four full waves.
- step (H3) is preferably carried out so that the deformation does not take place parallel to the direction of the fibers of the wood element.
- the direction of the fibers does not run parallel to a wave trough or wave crest of the zig-zag-shaped wooden element formed during the deformation.
- parallel to a wave trough or wave mountain here means parallel to an imaginary line located on the wave crest (wave crest) or wave trough, and which represents the shortest distance between the lateral boundaries of the trough or wave crest.
- the deformation is performed transversely to the fiber direction or the preferred direction of the fibers.
- the deformation in step (H3) is performed so that it is perpendicular to the direction of the fibers in the wood element of the step (H1).
- the direction of the fibers is perpendicular to a wave trough or wave crest formed in the deformation in the zigzag wood element.
- perpendicular to a wave trough or wave crest means perpendicular to an imaginary line located on the wave crest (wave crest) or trough of the zig-zag wood element, and the shortest distance between the lateral boundaries of the trough or crest mountain.
- perpendicular to a wave trough or wave crest also means that a deviation in an angle of about up to 30 ° is possible.
- the deformation in step (H3) is performed so that the longitudinal direction is perpendicular to a wave trough or wave crest.
- the strength of the wood element (B) produced by the method is further improved.
- the deformation of the step (H3) parallel to the preferred direction of the fibers this may have the consequence that the deformation can lead to damage, such as flattening of the element, or even to a breakage of the wood element. This can also occur when such deformed wood elements are loaded by a weight. Such damage can not or only to a minor extent occur when the deformation takes place transversely to the fiber direction or perpendicular to the fiber direction.
- the stability of such a wooden element is improved because damage parallel to the fiber direction can not occur or only to a minor degree.
- the steps (H2) and (H3) can be carried out successively or simultaneously. In a preferred embodiment, the steps (H2) and (H3) are carried out simultaneously.
- step (H3) is preferably carried out so that the ratio of the wave height to the thickness of the wave-shaped wooden element (B) is greater than 2: 1.
- wave height means the sum of the deflection between a wave crest and a wave valley from an imaginary baseline running between wave crest and wave trough, which also means that the wave height can be defined as the shortest distance between two imaginary parallel planes between which the zig-zag-shaped wooden element can be arranged, such that the waves lie between these planes.
- the ratio of wave height to thickness in the range is equal to or greater than 2.0: 1 to 70: 1 or from equal to or greater than 2.0: 1 to 60: 1, or equal to or greater than 2.0: 1 to 50: 1, or equal to or greater than 2.0: 1 to 40: 1, or equal to or greater than 2.0: 1 to 30: 1.
- the ratio of wave height to thickness is in the range of equal to or greater than 2.0: 1 to 15: 1, more preferably 3: 1 to 10: 1, even more preferably 4: 1 to 8: 1 or 5: 1 to 6: 1.
- the thickness of the wood element (B) in the area of the wave crest and in the region of the corrugation does not differ by more than 20% and, if the wood element has a partially planar area, the flat area then has a thickness in the region of the thickness of the crest and / or Wellentals on.
- Step (H4) Preferably, in step (H4), the wood element deformed in step (H3) is cooled, preferably to a temperature at which the lignin is completely or at least partially solidified or solidified.
- the zig-zag wood element is preserved and is in physical form.
- it is cooled to ambient temperature, preferably to a temperature in the range of 0 to 40 ° C, more preferably 10 to 30 ° C.
- the cooling can take place by means of ambient air and / or by means of a blower, ie by direct blowing of the wood element produced in step (H3), preferably by blowing air through it.
- the produced zig-zag-shaped wooden element can then preferably be stored and then fed to a use.
- the zig-zag wood element produced by the method is not limited in its length and width.
- a wood element is employed in the process dimensioned such that the length to width ratio in the zig-zag wood element is in the range of 2: 1 to 50: 1, more preferably in the range of 2: 1 to 40: 1.
- the product of length x width is in the range of 0mm x 5mm to 3000mm x 1000mm.
- relatively large zig-zag-shaped wooden elements which are preferably designed in the form of a web, are subjected to a comminution step.
- Relatively small zigzag-shaped wooden elements preferably have a product of length x width in the range of 10 x 5 mm to 200 x 100 mm, more preferably 10 x 5 mm to 100 x 50 mm, more preferably 10 x 5 mm to 50 x25 mm.
- length means the shortest distance between the beginning and the end of the zig-zag-shaped wooden element in the longitudinal direction of the wooden element, preferably measured in the fiber direction
- width means the distance between the side edges across the Longitudinal direction of the zig-zag-shaped wooden element, preferably measured transversely to the fiber direction.
- a wood element is used in the process, which is dimensioned so that the zig-zag-shaped wood element obtained by the method has a thickness in the range of 0.1 to 5 mm, preferably 0.2 mm to 3 , 5 mm, more preferably 0.2 mm to 2 mm.
- the deformation in step (H3) is carried out so that the profile of the profiled tool is selected so that the wave height of the zig-zag-shaped wooden element is in the range of 1 to 20 mm, preferably 2 to 12 mm, more preferably 2 to 8 mm.
- the thickness of the zig-zag wood element is in the range of 0.1 to 5 mm and the wave height is in the range of 1 to 20 mm, the ratio of the wave height to the thickness of the wave-shaped wooden element (B). is greater than 2: 1.
- the thickness of the zig-zag-shaped wooden element is in the range of 0.2 to 3.5 mm and the wave height is in the range of 2 to 12 mm, wherein the ratio of the thickness to the wave height of the zig-zag shaped wooden element is greater than 2: 1.
- the thickness of the zig-zag-shaped wooden element is in the range of 0.2 to 2 mm and the wave height is in the range of 2 to 8 mm, wherein the ratio of the wave height to the thickness of the zig-zag shaped wooden element is greater than 2: 1.
- the zig-zag wood members produced by the process preferably have a bulk density in the range of 40 to 125 kg / m 3 , more preferably in the range of 45 to 100 kg / m 3 , even more preferably in the range of 50 to 80 kg / m 3 .
- zig-zag wood elements having a higher bulk density can also be used, such as a bulk density of up to 250 kg / m 3 .
- the wood element (A) or the wood from which the wood element (A) is made may be subjected to treatment Are subjected to water and thus a moist wood element in step (H1) are used.
- the term "wet” here means a water content of 30% to 150% measured according to DIN 52182.
- the use of wood elements in step (H1) with a lower water content is also possible, preferably with a water content of 5 to 30%.
- the method may comprise a drying step.
- this drying step is performed prior to step (H4), preferably following the deformation of step (H3).
- the method is then characterized in that step (H3) has at least the step (H3.2):
- stage (H3) drying the deformed wood element obtained in step (H3).
- a mechanical treatment Preferably, a wave crest or a wave trough can be deformed by mechanical action, such that a depression results in the wave crest or wave crest.
- this deformation which is performed in addition to the deformation of the step (H3), is carried out after step (H3) or simultaneously with step (H3). Consequently, stage (H3) can also have the stage (H3.3):
- the recess is a fold.
- the zig-zag wood element of step (H4) obtained after cooling can be comminuted. Accordingly, after step (H4), the method may also have the step (H5): Crushing the wood element obtained in step (H4).
- the zigzag wood element obtained in step (H4) or (H5) may also be subjected to a sieving step (H6). This procedure can then be preferred if wood elements are to be adjusted to a certain size distribution or wood elements are to be freed of unwanted waste.
- the method may also have the step (H6):
- step (H6) Seven of the wood element obtained in step (H4) or step (H5).
- the invention also relates to the use of a zigzag wooden element whose surface is at least partially coated with lignin, which can be produced by a process which has at least stages (H1) to (H3) in the invention core layer.
- coated means that solidified or solidified lignin is located at least on a part of the surface of the wood element or at least part of the surface of the wood element has lignin.
- at least part of the surface has lignin or is coated with lignin means that at least 10% of the surface of the wood element, more preferably more than 20% or more than 30% or more than 40% or more than 50% or more as 60% or more than 70% or more than 80% or more than 90% or the entire surface is coated with lignin.
- the invention relates to the use of a zig-zag-shaped wooden element whose surface is at least partially coated with lignin in the core layer according to the invention, wherein the ratio of the wave height to the thickness of the zig-zag-shaped wooden element is equal to or greater than 2 : 1 is; where the term "thickness” means the shortest distance between a top and the corresponding underside of the zig-zag wood element, and the term “wave height” means the shortest distance between two imaginary planes parallel to each other, between which the zig-zag shaped wooden element can be arranged, such that the waves lie between these planes; and wherein the wood element of the step (H1) consists of non-glued wood or non-glued wood fibers.
- the invention relates to a method for producing a core layer comprising plate-like elements made of wood, which have areas which are arranged in a zigzag, wherein a zig-shaped area of an element with an adjacent serrated area of the element a form common edge between them, such that the element is zigzag-shaped or formed.
- the elements are arranged in the core layer such that two such edges of two elements, which may be the same or different, cross each other at an angle other than zero.
- the process comprises at least stages (i) and (ii):
- step (ii) arranging the elements of step (i) such that two such edges of two elements intersect at an angle other than zero;
- step (iii) firmly joining the edges of step (ii).
- the firm connection preferably takes place by means of an adhesive or glue.
- the two elements which may be the same or different, are fixedly connected to each other by planar elements selected from: wood, paper, metal, plastic, and two or more thereof, the plane elements having the edges in turn are connected by a suitable bonding means such as preferably an adhesive or glue.
- the arranging of the elements in step (ii) can be accomplished by aligning the wooden elements, which can be done either by hand or by machine.
- the solid compounding in the step (iii) can be facilitated by applying pressure which is preferably in a range of 0.02 MPa to 1.5 MPa, more preferably in a range of 0.01 to 1.0 MPa.
- steps (i) to (iii) may be carried out in the presence of a topcoat.
- the method is then carried out so that the provided with an adhesive wood elements on the cover layer according to step (i) presented and aligned on this according to step (ii).
- this arrangement is then covered by a further cover layer and pressed. This results in a multi-layer composite comprising two outer layers and a core layer located therebetween.
- the core layer according to the first aspect or made by the method of the second aspect is planar.
- Multi-layer composite at least comprising a cover layer and a core layer
- a third aspect of the invention relates to a multilayer composite comprising at least a cover layer and a core layer according to the invention, wherein the cover layer is arranged such that it at least partially covers and is in firm connection with the core layer, wherein the core layer comprises a core layer according to the invention according to the first aspect of the present invention Invention and the embodiments described therein, or a core layer is made according to the second aspect and the embodiments described therein.
- the covering layer used in the multilayer composites of the invention may comprise a material selected from the group consisting of veneer, wood board, chipboard, fiberboard, plywood board, plastic board, plasterboard, sheet, fiber cement board, and two or more thereof.
- the at least one cover layer is flat, ie flat.
- the at least one cover layer has a square or rectangular. Shape up.
- the dimensions of the cover layer are not limited.
- the width and the length of the at least one cover layer are each in the range of 0.50 m to 5 m, more preferably in the range of 1 to 3 m.
- a method for producing a multilayer composite according to the invention has already been described above in connection with the production of the core layer.
- the process then has at least stages (i) to (iii):
- step (ii) arranging the elements of step (i) such that two such edges of two elements intersect at an angle other than zero;
- step (iii) firmly joining the edges of the elements of step (ii); wherein in step (ii) the placing takes place on a cover layer, and in step (iii) the elements are also firmly connected to the cover layer, preferably by means of an adhesive.
- the side of the core layer which does not yet have a cover layer can then be provided with a cover layer, preferably by bonding to the cover layer.
- a fourth aspect of the invention relates to a core layer and a multi-layer composite containing the core layer, which are not planar.
- the core layer according to the first aspect or produced by the method of the second aspect and the multi-layer composite according to the third aspect may be subjected to a compression set step, whereby three-dimensional objects can be produced.
- the core layer according to the invention or the multilayer composite according to the invention can be deformed in a suitable pressing tool. This deformation can occur during the production of the core layer or the multilayer composite as well as subsequently.
- only the edges of the core layer or the multi-layer composite are deformed, preferably by compression. This makes it possible to seal the cavities at the edges of the core layer or the multi-layer composite.
- This compression molding can be carried out during the assembly of the core layers or of the multi-layer composite, but also after the joining of the core layers or of the multi-layer composite in a downstream stage, for example by thermal softening of the adhesive at the edges.
- This embodiment has the advantage that sealing of the edges, for example by applying a wooden strip, preferably a veneer strip, can be omitted.
- edge part of the core layer or of the multi-layer composite with a convex profile, ie a rounded profile. This is e.g. often desirable for high quality furniture components.
- edge region not only the edge region but also, in addition to or separate from the edge region, further regions of the core layer or of the multilayer composite can be compression-deformed.
- the invention relates to a multi-layer composite, at least comprising a cover layer and a core layer, wherein the cover layer is arranged such that it at least partially covers and is in firm connection with the core layer, wherein the core layer comprises a core layer according to the first Aspect of the invention and the embodiments described therein; or a core layer is made by a method according to the second aspect of the invention and the embodiments described therein; or the multi-layer composite is a multi-layer composite according to the third aspect of the invention and the embodiments described therein; preparable by a process which has at least the step (i):
- the invention also relates to a core layer which is suitable for a multi-layer composite having at least one cover layer and a core layer, wherein the cover layer is arranged so as to at least partially cover the core layer and to be in firm connection therewith, wherein the core layer elements made of wood, which have platelet-shaped areas which are arranged in a zig-zag, wherein a zick portion of an element with an adjacent zack- area of the element form a common edge between them, such that the element zig-zag and wherein elements in the core layer are arranged such that two such edges of two elements intersect at an angle other than zero, the two elements being fixedly connected to one another at the crossover location; preparable by a process which has at least the step (i):
- the invention further relates to the use of the multilayer composite according to the invention or the core layer according to the invention.
- the multilayer composite according to the invention or the core layer according to the invention can be used in applications which enable a high mechanical stress at a relatively low weight, and / or which require a high damping capacity.
- the multi-layer composite or core layer is used in furniture manufacturing, for shelves, for packaging for transportation, in interior fittings, in doors and gates, in or as chairs, as well as in vehicle and shipbuilding.
- the multi-layer composite or the core layer can be processed by cutting, sawing, filing and / or drilling by known methods.
- the core layer according to the invention and a multi-layer composite, which has the core layer according to the invention, for example a lightweight building board, have a high compressive and stress resistance.
- the core layer according to the invention and the multi-layer composite produced therefrom according to the invention are superior to the corresponding core layers or multilayer composites produced from industrial waste from chips and fiberboard.
- dimensional changes in the core layer or multilayer composite under the influence of moisture in particular dimensional changes in the direction of the thickness of the core layer or the multilayer composite, may be negligible due to the negligible dimensional changes of the wood elements in the fiber direction.
- wood elements made from industrial waste have fibers that do not have the same preferred direction but extend isotropically in the three spatial directions. Then the corresponding edges can run parallel to the fiber direction. Therefore, the structure of these wood elements is not or only to a lesser extent supported on said edge compared to wood elements, as used in the core layer and the plate produced therefrom according to the invention.
- fasteners such as nails and screws or furniture connectors find in the core layer according to the invention and the multilayer composite according to the invention a reliable hold, since the structure of the core layer at comparatively low density has only small voids, that has a high homogeneity. This can also be a stable attachment to a support, for example on a wall, can be achieved.
- FIG. 1 shows a longitudinal section of an embodiment of a wooden element 1 of a multi-layer composite according to the invention, preferably a lightweight building board.
- the wood element has an edge in the form of a plane surface V and a zig-shaped region 20 and a zigzag region 30, these regions being planar surfaces.
- Fig. 2 shows a longitudinal section of an embodiment of a wooden element 2 of a multi-layer composite according to the invention, preferably a lightweight board.
- the wood element has an edge in the form of a convex surface 2 'and a zigging region 20 and a zigzag region 30, which are in each case curved surfaces.
- 3 shows a longitudinal section of an embodiment of a wooden element 3 of a multi-layer composite according to the invention, preferably a lightweight building board.
- the wood element has a rectilinear edge 3 'and a zigging region 20 and a zigzag region 30, which are each curved surfaces.
- FIG. 4 shows a longitudinal section of an embodiment of a wood element 4 of a multilayer composite according to the invention, preferably a lightweight building board.
- the wood element has an edge in the form of a flat surface 4 'and a zig-shaped region 20 and a zigzag region 30, which are each curved surfaces.
- FIG. 5 shows a longitudinal section of an embodiment of a wooden element 5 of a multilayer composite according to the invention, preferably a lightweight building board.
- the wood element has repeating units of the wood element 1 of Fig. 1 and is thus formed wavy.
- the wave has at least one positive as well as at least one negative half-wave (with respect to the mental dashed line).
- FIG. 6 shows a longitudinal section of an embodiment of a wooden element 6 of a multi-layer composite according to the invention, preferably a lightweight building board.
- the wood element has repeating units of the wood element 2 of Fig. 2 and is thus formed wavy.
- the wave has at least one positive as well as at least one negative half-wave (with respect to the mental dashed line).
- the wave can be characterized as a sinusoidal wave
- FIG. 7 shows a longitudinal section of an embodiment of a wooden element 7 of a multi-layer composite according to the invention, preferably a lightweight building board.
- the wood element has repeating units of the wood element 3 of Fig. 3 and is thus formed wavy.
- the wave has at least one positive as well as at least one negative half-wave (with respect to the mental dashed line).
- FIG. 8 shows a longitudinal section of an embodiment of a wooden element 8 of a multi-layer composite according to the invention, preferably a lightweight building board.
- the wood element has repeating units of the wood element 4 of Fig. 4 and is thus formed wavy.
- the wave has at least one positive as well as at least one negative half-wave (with respect to the mental dashed line).
- FIG. 9 shows a longitudinal section of an embodiment of a wooden element 9 of a multi-layer composite according to the invention, preferably a lightweight building board.
- the wood element has repeating units of the wood element 1 of FIG.
- the wave has at least two positive halfwaves, but no negative halfwave (with respect to the dashed mental line).
- FIG. 10 shows a longitudinal section of an embodiment of a wooden element 10 of a multi-layer composite according to the invention, preferably a lightweight building board.
- the wood element has repeating units of the wood element 2 of Fig. 2 and is thus formed wavy.
- the wave has at least two positive halfwaves, but no negative halfwave (with respect to the dashed mental line).
- FIG. 11 shows a longitudinal section of an embodiment of a wooden element 11 of a multi-layer composite according to the invention, preferably a lightweight building board.
- the wood element has repeating units of the wood element 3 of Fig. 3 and is thus formed wavy.
- the wave has at least two positive halfwaves, but no negative halfwave (with respect to the dashed mental line).
- FIG. 12 shows a longitudinal section of an embodiment of a wooden element 12 of a multi-layer composite according to the invention, preferably a lightweight building board.
- the wood element has repeating units of the wood element 4 of Fig. 4 and is thus formed wavy.
- the wave has at least two positive halfwaves, but no negative halfwave (with respect to the dashed mental line).
- FIG. 13 shows an arrangement of corrugated wooden elements 6 in the core layer according to the invention of a further preferred embodiment of a multi-layer composite according to the invention.
- the arrangement of the wooden Element 6 is random. Therefore, the contact surface 70 between adjoining wooden elements is in each case a point 70.
- the wood elements When arranging and subsequently bonding, the wood elements generally have point-like connection points 70 at the edges 6 'crossing over at different angles. During the moderate compaction, these joints are in turn partially compressed by upsetting, thus making it possible to homogenize the structure. Depending on the degree of compaction, a high to medium void fraction remains. This results in a core layer with low resulting density, since alignment of the wood elements 6 along their respective preferred directions substantially does not occur.
- the core layer is more anisotropic, implying anisotropic mechanical characterization of the resulting plate.
- the resulting structure represents a random truss whose trusses consist of parallel-cased, highly load-bearing wood.
- the compressed, articulated rod connections are, as is well known in trusses, no weak points, as a truss allows joints. Prerequisite is a sufficient bonding of the joints to absorb longitudinal forces can.
- FIG. 14 shows an arrangement of corrugated wooden elements of FIG.
- the core layer 50 is located between the cover layers 60, 60 ', which may be the same or different from each other, and is glued to these.
- the very low thickness swelling of the lightweight panel is to emphasize moisture changes due to the virtually negligible swelling of the wood along the grain direction.
- such a plate would be superior to all other, built from flat particles or paralleleparous layers of wood materials such as chipboard and fiberboard, plywood or blockboard.
- the zigzag-shaped wooden elements can be combined with admixed planar, ie planar, elements.
- the zig-zag-shaped wooden elements glued to the ebe'nflambaigen elements.
- proportionally linear connecting points between the zig-zag-shaped elements and the planar elements and thus an increased transverse tensile strength of the lightweight building board arise.
- Zigzag-shaped wooden elements combined with or even without planar wooden elements, can also be mixed with conventional wood-based material elements such as wood shavings or wood fibers to form a lightweight core.
- This glued mixture can be compressed to a light wood-based panel, which has a further increased homogeneity.
- Particularly advantageous is the applicability of existing technologies such as particle board production, with plates with a much lower density than in the conventional plate production are possible.
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- Ocean & Marine Engineering (AREA)
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Abstract
Description
Claims
Priority Applications (16)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/034,491 US10053191B2 (en) | 2013-11-06 | 2014-11-05 | Core layer having wood elements, in particular wood elements having a corrugated structure |
RU2016118491A RU2659238C2 (ru) | 2013-11-06 | 2014-11-05 | Внутренний слой для многослойного композита, имеющий деревянные элементы |
MX2016005849A MX2016005849A (es) | 2013-11-06 | 2014-11-05 | Capa central que tiene elementos de madera, en particular elementos de madera que tienen una estructura corrugada. |
EP14802593.5A EP3066272B1 (de) | 2013-11-06 | 2014-11-05 | Kernschicht aufweisend holzelemente, insbesondere holzelemente mit wellenstruktur |
PL18164737T PL3363960T3 (pl) | 2013-11-06 | 2014-11-05 | Elementy drewniane o strukturze falistej i sposób ich wytwarzania |
PL14802593T PL3066272T3 (pl) | 2013-11-06 | 2014-11-05 | Warstwa rdzeniowa zawierająca elementy drewniane, zwłaszcza elementy o strukturze falistej |
CA2928240A CA2928240C (en) | 2013-11-06 | 2014-11-05 | Core layer having wood elements, in particular wood elements having a corrugated structure |
AU2014345929A AU2014345929B2 (en) | 2013-11-06 | 2014-11-05 | Core layer having wood elements, in particular wood elements having a corrugated structure |
EP18164737.1A EP3363960B1 (de) | 2013-11-06 | 2014-11-05 | Holzelemente mit wellenstruktur und verfahren zur herstellung hiervon |
BR112016010248A BR112016010248A2 (pt) | 2013-11-06 | 2014-11-05 | camada de núcleo, método para a produção de uma camada de núcleo, compósito de camadas múltiplas e uso |
JP2016528237A JP6509214B2 (ja) | 2013-11-06 | 2014-11-05 | 木材要素、特に波状構造を有する木材要素を有するコア層 |
CN201480061101.8A CN105793499B (zh) | 2013-11-06 | 2014-11-05 | 具有木材元件、特别是具有锯齿结构的木材元件的芯层 |
ES14802593.5T ES2668936T3 (es) | 2013-11-06 | 2014-11-05 | Capa de núcleo presentando elementos de madera, en particular elementos de madera con estructura de ondas |
HRP20180761TT HRP20180761T1 (hr) | 2013-11-06 | 2018-05-15 | Središnji sloj s drvenim elementima, osobito drvenim elementima valovite strukture |
US16/102,481 US10814936B2 (en) | 2013-11-06 | 2018-08-13 | Core layer having wood elements, in particular wood elements having a corrugated structure |
US17/080,233 US20210039750A1 (en) | 2013-11-06 | 2020-10-26 | Core layer having wood elements, in particular wood elements having a corrugated structure |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13005226 | 2013-11-06 | ||
EP13005226.9 | 2013-11-06 |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/034,491 A-371-Of-International US10053191B2 (en) | 2013-11-06 | 2014-11-05 | Core layer having wood elements, in particular wood elements having a corrugated structure |
US16/102,481 Continuation US10814936B2 (en) | 2013-11-06 | 2018-08-13 | Core layer having wood elements, in particular wood elements having a corrugated structure |
Publications (1)
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WO2015067362A1 true WO2015067362A1 (de) | 2015-05-14 |
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PCT/EP2014/002965 WO2015067362A1 (de) | 2013-11-06 | 2014-11-05 | Kernschicht aufweisend holzelemente, insbesondere holzelemente mit wellenstruktur |
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US (3) | US10053191B2 (de) |
EP (2) | EP3066272B1 (de) |
JP (1) | JP6509214B2 (de) |
CN (1) | CN105793499B (de) |
AU (1) | AU2014345929B2 (de) |
BR (1) | BR112016010248A2 (de) |
CA (1) | CA2928240C (de) |
ES (2) | ES2886500T3 (de) |
HR (1) | HRP20180761T1 (de) |
LT (1) | LT3363960T (de) |
MX (1) | MX2016005849A (de) |
PL (2) | PL3363960T3 (de) |
RU (1) | RU2659238C2 (de) |
WO (1) | WO2015067362A1 (de) |
Cited By (5)
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EP3208400A1 (de) | 2016-02-22 | 2017-08-23 | Wood Innovations Ltd. | Leichtbauplatte enthaltend wellenförmige elemente |
WO2017191326A1 (de) | 2016-05-06 | 2017-11-09 | Wood Innovations Ltd. | Mehrschichtverbund aufweisend wellenförmig ausgebildete holzelemente |
EP3363960A1 (de) | 2013-11-06 | 2018-08-22 | Wood Innovations Ltd. | Holzelemente mit wellenstruktur |
EP3456498B1 (de) | 2017-09-19 | 2021-11-03 | Homann Holzwerkstoffe GmbH | System gewellte platte |
WO2022049472A1 (en) * | 2020-09-07 | 2022-03-10 | Euganea Pannelli Srl | Composite panel |
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US20170151688A1 (en) * | 2014-04-02 | 2017-06-01 | Wood Innovations Ltd. | Method of manufacturing a corrugated wood element, a corrugated wood element and its uses |
CA2924288C (en) | 2016-03-21 | 2018-04-03 | 2464357 Ontario Inc. | Composite wood panels with corrugated cores and method of manufacturing same |
WO2017194630A1 (de) | 2016-05-12 | 2017-11-16 | Air Bamboo Industrial Gmbh | Bauelement mit deckplatten und rohrsegmenten aus einem holzwerkstoff |
US10736056B2 (en) * | 2017-11-03 | 2020-08-04 | Qualcomm Incorporated | Power headroom reporting for short transmission time interval (TTI) |
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- 2014-11-05 MX MX2016005849A patent/MX2016005849A/es unknown
- 2014-11-05 BR BR112016010248A patent/BR112016010248A2/pt not_active Application Discontinuation
- 2014-11-05 WO PCT/EP2014/002965 patent/WO2015067362A1/de active Application Filing
- 2014-11-05 CN CN201480061101.8A patent/CN105793499B/zh active Active
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- 2014-11-05 LT LTEP18164737.1T patent/LT3363960T/lt unknown
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- 2014-11-05 ES ES18164737T patent/ES2886500T3/es active Active
- 2014-11-05 CA CA2928240A patent/CA2928240C/en active Active
- 2014-11-05 EP EP18164737.1A patent/EP3363960B1/de active Active
- 2014-11-05 US US15/034,491 patent/US10053191B2/en active Active
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3363960A1 (de) | 2013-11-06 | 2018-08-22 | Wood Innovations Ltd. | Holzelemente mit wellenstruktur |
EP3363960B1 (de) | 2013-11-06 | 2021-08-11 | Wood Innovations Ltd. | Holzelemente mit wellenstruktur und verfahren zur herstellung hiervon |
EP3208400A1 (de) | 2016-02-22 | 2017-08-23 | Wood Innovations Ltd. | Leichtbauplatte enthaltend wellenförmige elemente |
WO2017144541A1 (de) * | 2016-02-22 | 2017-08-31 | Wood Innovations Ltd. | Leichtbauplatte enthaltend wellenförmige elemente |
CN108699839A (zh) * | 2016-02-22 | 2018-10-23 | 木制创新有限公司 | 包含波浪形元件的轻质建筑构件板 |
WO2017191326A1 (de) | 2016-05-06 | 2017-11-09 | Wood Innovations Ltd. | Mehrschichtverbund aufweisend wellenförmig ausgebildete holzelemente |
US10668699B2 (en) | 2016-05-06 | 2020-06-02 | Wood Innovations Ltd. | Multilayer composite having corrugated wooden elements |
EP3456498B1 (de) | 2017-09-19 | 2021-11-03 | Homann Holzwerkstoffe GmbH | System gewellte platte |
WO2022049472A1 (en) * | 2020-09-07 | 2022-03-10 | Euganea Pannelli Srl | Composite panel |
Also Published As
Publication number | Publication date |
---|---|
MX2016005849A (es) | 2016-11-18 |
HRP20180761T1 (hr) | 2018-07-13 |
ES2668936T3 (es) | 2018-05-23 |
EP3363960A1 (de) | 2018-08-22 |
RU2659238C2 (ru) | 2018-06-29 |
PL3363960T3 (pl) | 2022-01-10 |
US10814936B2 (en) | 2020-10-27 |
EP3363960B1 (de) | 2021-08-11 |
BR112016010248A2 (pt) | 2017-08-08 |
CN105793499A (zh) | 2016-07-20 |
CN105793499B (zh) | 2018-11-09 |
LT3363960T (lt) | 2021-11-25 |
RU2016118491A (ru) | 2017-11-16 |
JP2017502850A (ja) | 2017-01-26 |
EP3066272A1 (de) | 2016-09-14 |
US20190009862A1 (en) | 2019-01-10 |
ES2886500T3 (es) | 2021-12-20 |
EP3066272B1 (de) | 2018-04-04 |
PL3066272T3 (pl) | 2018-08-31 |
CA2928240A1 (en) | 2015-05-14 |
CA2928240C (en) | 2019-02-26 |
RU2016118491A3 (de) | 2018-05-31 |
US20210039750A1 (en) | 2021-02-11 |
AU2014345929B2 (en) | 2018-04-19 |
JP6509214B2 (ja) | 2019-05-08 |
AU2014345929A1 (en) | 2016-06-02 |
US20160288880A1 (en) | 2016-10-06 |
US10053191B2 (en) | 2018-08-21 |
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