WO2015041055A1 - 積層フィルムおよびその製造方法 - Google Patents
積層フィルムおよびその製造方法 Download PDFInfo
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- WO2015041055A1 WO2015041055A1 PCT/JP2014/073185 JP2014073185W WO2015041055A1 WO 2015041055 A1 WO2015041055 A1 WO 2015041055A1 JP 2014073185 W JP2014073185 W JP 2014073185W WO 2015041055 A1 WO2015041055 A1 WO 2015041055A1
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- film
- inorganic particles
- resin layer
- resin
- coating composition
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/002—Priming paints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/68—Polyesters containing atoms other than carbon, hydrogen and oxygen
- C08G63/688—Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/0427—Coating with only one layer of a composition containing a polymer binder
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/044—Forming conductive coatings; Forming coatings having anti-static properties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/056—Forming hydrophilic coatings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/053—Polyhydroxylic alcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/08—Ingredients agglomerated by treatment with a binding agent
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/66—Additives characterised by particle size
- C09D7/67—Particle size smaller than 100 nm
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
Definitions
- the present invention relates to a laminated film in which a resin layer is laminated on a thermoplastic resin film, particularly a polyester film, and a method for producing the same. More specifically, a laminate having a resin layer that is excellent in adhesiveness with a thermoplastic resin film, moisture and heat resistance resistance, and alkali resistance resistance, and that exhibits excellent coating properties when a carbon nanotube (CNT) dispersion is applied.
- the present invention relates to a film and a manufacturing method thereof.
- Patent Document 2 describes a transparent base material with a transparent antistatic film, which further contains colloidal silica in addition to conductive fine particles and a binder resin. Furthermore, Patent Document 3 and Patent Document 4 describe a porous film containing a large amount of inorganic particles. Patent Document 5 describes a biaxially stretched polyester film in which an antireflection layer composed of an inorganic component and an organic component is laminated.
- Patent Document 1 does not disclose heat stability and moisture heat resistance. Furthermore, the water rinsing process has a high environmental load and can be a major obstacle to mass production.
- Patent Document 2 since conductive fine particles, a binder resin, and colloidal silica are contained in the same film, there is no description regarding the applicability of the conductive coat.
- Patent Documents 3 and 4 disclose a porous film containing a large amount of inorganic particles. However, there are disclosures regarding the reflection characteristics and a porous film for a dye-sensitized solar cell adjacent to the conductive layer, but there is no disclosure that affects the coating properties and adhesiveness of the adjacent conductive layer.
- Patent Document 5 also describes an antireflection layer composed of an inorganic component and an organic component, but it is manufactured by vapor deposition or CVD, and there is no disclosure regarding the coating properties of the conductive layer.
- the present invention is an invention relating to a laminated film having a resin layer excellent in adhesiveness with a thermoplastic resin film, moisture and heat resistance, and alkali resistance.
- the present invention relates to a laminated film having a resin layer that is excellent in uniform coatability of the CNT dispersion.
- the present invention has the following configuration. That is, 1.
- the content of the inorganic particles (A) in the composition is 50% by mass or more and 90% by mass or less with respect to the entire coating composition, and the content of the polyester resin (B) having a hydrophilic functional group is the coating composition.
- the surface roughness Ra (center line average roughness) of the resin layer (X) is 5.0 nm or more and 30.0 nm.
- the average primary particle size of the inorganic particles (A) is 15 nm or more and 80 nm or less.
- the water contact angle of the resin layer (X) is 75 ° or less, (4) The haze of the laminated film is 3.0% or less.
- the surface zeta potential of the resin layer (X) is from ⁇ 50 mV to ⁇ 10 mV.
- Laminated film according to 3. 1.
- the inorganic particles (A) have an acrylic resin (D) containing a hydroxyl group on the surface thereof. Or 2. Laminated film according to any one of 4).
- Inorganic particles (A) are colloidal silica ⁇ 3. Laminated film according to any one of 5. 1.
- the coating composition contains a sugar alcohol (C), and the content thereof is 5% by mass or more and 20% by mass or less with respect to the coating composition.
- ⁇ 4. Laminated film according to any one of 6).
- the polyester resin (B) having a hydrophilic functional group is a dicarboxylic acid having a sulfonate group and an ester-forming derivative thereof, and / or a polyvalent carboxylic acid having three or more carboxylate groups and an ester-forming derivative thereof.
- ⁇ 5. Laminated film according to any one of 7). 1.
- a coating composition comprising inorganic particles (A) and a polyester resin (B) having a hydrophilic functional group on at least one surface of a thermoplastic resin film, wherein the content of inorganic particles (A) in the coating composition is The content of the polyester resin (B) having a hydrophilic functional group is 50% by mass or more and 50% by mass or less based on the entire coating composition.
- the method for producing a laminated film including a step of forming a resin layer (X) by applying a coating composition that is, and then heating and stretching, (1)
- the surface roughness Ra (center line average roughness) of the resin layer (X) is 5.0 nm or more and 30.0 nm.
- the average primary particle size of the inorganic particles (A) is 15 nm or more and 80 nm or less.
- the water contact angle of the resin layer (X) is 75 ° or less, (4) The haze of the laminated film is 3.0% or less. 9.
- the surface zeta potential of the resin layer (X) is ⁇ 50 mV to ⁇ 10 mV.
- the inorganic particle (A) has an acrylic resin (D) containing a hydroxyl group on its surface. Or 9. A method for producing a laminated film according to any one of 11. 7.
- the coating composition contains a sugar alcohol (C), and the content thereof is 5% by mass or more and 20% by mass or less with respect to the coating composition.
- the laminated film of the present invention relates to a laminated film having a resin layer which is excellent in adhesiveness with a thermoplastic resin film, and particularly exhibits excellent coating properties when a CNT dispersion dispersed in an aqueous solvent is applied.
- the laminated film having the resin layer (X) formed from the coating composition containing the inorganic particles (A) of the present invention and the polyester resin (B) having a hydrophilic functional group will be described in detail.
- Resin layer (X) and laminated film The resin layer (X) of the present invention needs to have a surface roughness Ra (centerline average roughness) of 5.0 nm or more and 30.0 nm or less.
- the surface roughness Ra (centerline average roughness) of the resin layer (X) is 5.0 nm or more, the CNT dispersant is adsorbed in the gaps between the inorganic particles (A), and the coating property is good. Can be expressed.
- the surface roughness Ra (centerline average roughness) of the resin layer (X) is 30.0 nm or less, so that when the CNT dispersion is applied, the resin layer (X) is uniformly applied without being scraped. Sex can be maintained.
- the surface roughness Ra (centerline average roughness) of the resin layer (X) is larger than 30.0 nm, the resin layer (X) is scraped when the CNT dispersion is applied, and the film becomes transparent. As a result, the haze of the laminated film deteriorates (rises).
- the resin layer (X) of the present invention needs to have a water contact angle of 75 ° or less.
- the resin layer (X) has a surface roughness Ra (center line) when a CNT dispersion described later is applied on the resin layer (X).
- Ra center line
- the CNT dispersion can be uniformly applied without application repelling or uneven application.
- the water contact angle of the resin layer (X) is smaller (closer to 0 °), it is possible to suppress application repelling and coating unevenness, but for the following reasons, the water contact angle of the resin layer (X) is More preferably, it is larger than 25 °.
- the moisture-resistant adhesiveness is reduced due to swelling or moisture absorption of the resin layer (X) even under high temperature and high humidity such as 60 ° C. and 90% RH. Can be suppressed.
- the penetration of the alkaline liquid into the resin layer (X) can be suppressed, and a decrease in adhesiveness can be suppressed.
- the water contact angle of the resin layer (X) is more preferably 50 ° or more and 70 ° or less.
- the water contact angle of the resin layer (X) is decreased by increasing the surface area of the resin layer (X) by adjusting the content of the inorganic particles (A) in the coating composition forming the resin layer (X).
- the water contact angle of the resin layer (X) depends on the content of the inorganic particles (A), the copolymerization amount of the hydrophilic functional group contained in the polyester resin (B) having a hydrophilic functional group, and the hydrophilic functional group. Depending on the type, it can be adjusted as appropriate.
- the resin layer (X) of the present invention is formed from a coating composition containing an extremely large amount of inorganic particles (A) of 50 to 90% by mass with respect to the entire coating composition.
- the inorganic particles (A) in the resin layer (X) are aggregated or coating unevenness or cracks occur in the resin layer (X), the transparency of the film deteriorates (haze increases).
- the inorganic particles (A) in the resin layer (X) are aggregated or coating unevenness or cracks occur in the resin layer (X), good coating properties cannot be exhibited.
- the effect of the present invention described above can be expressed in the resin layer (X) by setting the haze of the laminated film to 3.0% or less.
- the haze of the laminated film is 3.0% or less, when used as an undercoat film for a conductive coating, it can be preferably used for applications requiring transparency such as a touch panel and electronic paper.
- the conductive coating means that a conductive paint composed of a conductive material such as CNT, a dispersant, and a solvent is applied onto a substrate such as a film.
- the obtained conductive coat substrate can be used as an electrode for a touch panel, electronic paper, etc. as described above, for example, as a conductive film if the substrate is a film.
- the undercoat film for conductive coating refers to a substrate film to which a conductive paint is applied in order to obtain a conductive film.
- undercoat film for the conductive coating properties required for adhesion between the thermoplastic resin film as the base material and the resin layer, wet heat resistance, control of the water contact angle, and low haze.
- the undercoat film for the conductive coating is also required to have alkali resistance.
- the undercoat film for the conductive coating needs to be coated with a conductive paint.
- a conductive paint When a conductive paint is applied to the surface of a general thermoplastic resin film (for example, a polyethylene terephthalate film), the conductive paint repels on the thermoplastic resin film or causes uneven coating. If the conductive coating is not uniformly applied, the conductivity of the conductive coating layer is lowered.
- the conductive paint often contains a dispersant for the purpose of dispersing a conductive material such as CNT in the paint, but since the dispersant is generally an insulating material, the conductive paint is applied uniformly. Otherwise, the conductivity of the conductive coating layer may be reduced.
- the laminated film of the present invention has a resin layer (X) excellent in coating property on the thermoplastic resin film, and thus can suppress the repelling and coating unevenness of the conductive paint and form a uniform conductive coating layer. It is. Therefore, the laminated film of the present invention satisfies the required characteristics of the above-described undercoat film for conductive coating. Therefore, the laminated film of the present invention can be suitably used as an undercoat film for conductive coating.
- the resin layer (X) of the laminated film of the present invention preferably has a surface zeta potential of ⁇ 50 mV to ⁇ 10 mV.
- the surface zeta potential of the resin layer (X) is made polar, and the above-described conductive paint repelling and coating unevenness are suppressed, and a uniform conductive coating layer Can be formed.
- it by setting it to ⁇ 50 mV or more, it becomes possible to impart adhesiveness between the thermoplastic resin film as the base material and the resin layer (X) and wet heat resistance.
- the method for adjusting the surface zeta potential of the resin layer (X) to ⁇ 50 mV to ⁇ 10 mV is not particularly limited.
- the resin layer (X) is subjected to physical treatment such as discharge treatment and flame treatment such as corona treatment and plasma treatment, and chemical treatment such as acid treatment and alkali treatment.
- physical treatment such as discharge treatment and flame treatment such as corona treatment and plasma treatment
- chemical treatment such as acid treatment and alkali treatment.
- the inorganic particles (AD) having the acrylic resin (D) contained therein is exemplified.
- a method using inorganic particles (AD) having an acrylic resin (D) containing a hydroxyl group, which will be described later, on a part or all of the surface thereof as the inorganic particles (A) contained in the resin layer (X); ) Is preferable because the surface zeta potential can be easily adjusted to -50 mV or more and -10 mV or less.
- the laminated film of the present invention needs to contain 50% by mass or more and 90% by mass or less of the inorganic particles (A) in the coating composition forming the resin layer (X) with respect to the entire coating composition.
- the inorganic particles referred to in the present invention are particles made of a compound having a covalent bond and having a minimum unit of molecules composed of two or more atoms among compounds other than organic compounds. Therefore, in this invention, although a metal oxide particle is contained in an inorganic particle, a metal particle is not contained.
- composition of the inorganic particles (A) examples include silica, colloidal silica, alumina, ceria, kaolin, talc, mica, calcium carbonate, barium sulfate, carbon black, zeolite, titanium oxide, and various metal oxides. Fine particles made of a product are preferred.
- inorganic colloidal particles are preferable, and colloidal silica is particularly preferable from the viewpoints of dispersibility in the polyester resin (B) having a hydrophilic functional group, hardness of the particles, heat resistance, and alkali resistance.
- the surface of the colloidal silica has —SiOH groups and —OH— ions, and the electric double layer is formed in a negatively charged state.
- “Snowtex (registered trademark)” series manufactured by Nissan Chemical Industries, Ltd. and “Cataloid (registered trademark)” series manufactured by JGC Catalysts & Chemicals, Inc. are preferably used.
- the above colloidal silica is used as the inorganic particles (A)
- the inorganic particles (A) are well dispersed in the resin layer (X), and the surface roughness Ra of the resin layer (X) is 30.0 nm or less. be able to.
- the average primary particle size of the inorganic particles (A) needs to be 15 nm or more and 80 nm or less.
- the average primary particle size of the inorganic particles (A) is less than 15 nm, the surface of the resin layer (X) becomes too smooth, and when a CNT dispersion described later is applied, good coating properties are expressed. I can't.
- the average primary particle size of the inorganic particles (A) exceeds 80 nm, coating unevenness and cracks occur in the resin layer (X), and the transparency and coating properties of the film deteriorate.
- the average primary particle diameter in this invention represents the particle diameter calculated
- the content of the inorganic particles (A) in the coating composition of the present invention needs to be 50% by mass or more and 90% by mass or less with respect to the entire coating composition.
- the resin layer (A) cannot satisfactorily apply the CNT dispersion.
- the reason for this is that when the content of inorganic particles is small, as described above, when the CNT dispersion is applied onto the resin layer (X), the CNT dispersant is adsorbed in the gaps between the inorganic particles (A). It is estimated that the dispersibility of CNT deteriorates.
- the content of the inorganic particles (A) exceeds 90% by mass, the film forming property of the resin layer (X) cannot be maintained.
- the content of the inorganic particles (A) in the coating composition of the present invention within the above range, the adhesiveness between the resin layer (X) and the thermoplastic resin film, moisture and heat resistance, and alkali resistance are improved. Can be granted.
- the inorganic particles (A) are more preferably inorganic particles (AD) having an acrylic resin (D) containing a hydroxyl group, which will be described later, on a part or all of the surface thereof (inorganic particles (AD)).
- AD inorganic particles
- the resin layer containing inorganic particles (A) and acrylic resin (D) will be contained).
- the resin layer (X) contains the inorganic particles (AD)
- the formation of the resin layer using the resin composition suppresses the aggregation of the inorganic particles (A) in the drying process, and further transparency. Can be improved.
- the surface zeta potential of the resin layer (X) can be set to ⁇ 50 mV or more and ⁇ 10 mV or less. It is possible to suppress and form a uniform conductive coat layer, and to improve the adhesion between the thermoplastic resin film as the base material and the resin layer (X) and the heat and moisture resistance.
- the inorganic particle (A) has the acrylic resin (D) on the surface thereof.
- the acrylic resin (D) is adsorbed on a part or all of the surface of the inorganic particle (A). -Indicates that it is attached.
- the production method of the inorganic particles (AD) is not particularly limited, and examples thereof include a method of surface-treating the inorganic particles (A) with an acrylic resin (D). Specifically, the following (i) ) To (iv) are exemplified.
- the surface treatment refers to a treatment for adsorbing and adhering the acrylic resin (D) to all or part of the surface of the inorganic particles (A).
- the desired effect can be obtained by any of these methods.
- a dispersion apparatus a dissolver, a high speed mixer, a homomixer, a mixer, a ball mill, a roll mill, a sand mill, a paint shaker, an SC mill, an annular mill, a pin mill, and the like can be used.
- the rotating shaft is rotated at a peripheral speed of 5 to 15 m / s using the above apparatus.
- the rotation time is 5 to 10 hours.
- dispersed beads such as glass beads in terms of enhancing dispersibility.
- the bead diameter is preferably 0.05 to 0.5 mm, more preferably 0.08 to 0.5 mm, and particularly preferably 0.08 to 0.2 mm.
- the mixing and stirring can be performed by shaking the container by hand, using a magnetic stirrer or stirring blade, irradiating with ultrasonic waves, vibrating and dispersing.
- the concentrated and dried precipitate is analyzed by X-ray photoelectron spectroscopy (XPS), and the presence or absence of the acrylic resin (D) on the surface of the inorganic particles (A) is confirmed.
- XPS X-ray photoelectron spectroscopy
- polyester resin (B) containing a hydrophilic functional group refers to a polyester resin having a hydrophilic functional group at the terminal or side chain of the polyester resin.
- the hydrophilicity of a polyester resin can be improved and the solubility to an aqueous solvent or a dispersibility can be made favorable.
- hydrophilic functional groups include sulfonate groups and carboxylate groups.
- the polyester resin (B) has at least three dicarboxylic acids having a sulfonate group, diols and ester-forming derivatives thereof (compounds containing a sulfonate group), and three or more carboxylate groups. It can be obtained by using a polyvalent carboxylic acid and an ester-forming derivative thereof (a compound containing a trivalent or higher polyvalent carboxylic acid base) as a raw material for the polyester resin.
- Examples of the compound containing a sulfonate group include sulfoterephthalic acid, 5-sulfoisophthalic acid, 5-sodium sulfoisophthalic acid, 4-sulfoisophthalic acid, and alkali metal salts, alkaline earth metal salts, and ammonium salts thereof. Although it can be used, it is not limited to this. *
- Examples of the compound containing a trivalent or higher polyvalent carboxylate group include trimellitic acid, trimellitic anhydride, pyromellitic acid, pyromellitic anhydride, 4-methylcyclohexene-1,2,3-tricarboxylic acid, trimesin Examples include acids, 1,2,3,4-butanetetracarboxylic acid, 1,2,3,4-pentanetetracarboxylic acid, and alkali metal salts, alkaline earth metal salts, and ammonium salts thereof. It is not limited to these.
- aromatic dicarboxylic acids include terephthalic acid, isophthalic acid, orthophthalic acid, phthalic acid, 2,5-dimethylterephthalic acid, 5-sodium sulfoisophthalic acid, 1,4-naphthalenedicarboxylic acid, and ester-forming derivatives thereof Can be used.
- the content of the polyester resin (B) having a hydrophilic functional group in the coating composition of the present invention needs to be 10% by mass or more and 50% by mass or less with respect to the entire coating composition.
- the reason for this is that when the content of the polyester resin (B) is small, the film-forming property at the time of forming the resin layer (X) containing a large amount of inorganic particles (A) is lowered, and the resin layer (X) is cracked. It is presumed that the inorganic particles (A) are scraped and fall off from the resin layer (X) when the CNT dispersion is applied on the resin layer (X).
- the polyester resin (B) having a hydrophilic functional group exceeds 50% by mass, good CNT coating properties cannot be obtained.
- the reason for this is that if the content of the polyester resin (B) is too large, the content of the resin layer (X) of the inorganic particles (A) becomes relatively small, and most of the inorganic particles (A) are hydrophilic. This is because it is buried in the polyester resin (B) having a functional functional group and the effect of the inorganic particles (A) as described above is not exhibited.
- the content of the polyester resin (B) having a hydrophilic functional group in the coating composition is preferably 15% by mass or more and 30% by mass or less.
- the compound containing a sulfonate group that is a hydrophilic functional group or a trivalent or higher polyvalent carboxylate group is 100 mol% of the total raw material component of the polyester resin constituting the polyester resin (B) containing the hydrophilic functional group. Is preferably 1 to 25 mol%.
- the polyester resin (B) containing the hydrophilic functional group is imparted with hydrophilicity. In addition, it can be dissolved or dispersed in an aqueous solvent.
- the polyester resin (B) which contains a hydrophilic functional group stably by making the compound containing the sulfonate group which is a hydrophilic functional group, and the trivalent or more polyvalent carboxylate group into 25 mol% or less. It can be produced by copolymerization.
- glycol component of the polyester resin ethylene glycol, diethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, etc. are used. be able to.
- the polyester resin (B) having a hydrophilic functional group can be produced, for example, as follows. For example, it is produced by a polycondensation reaction after the first step of esterifying or transesterifying a compound containing a dicarboxylic acid component, a glycol component, and a sulfonate group or a trivalent or higher polyvalent carboxylate group. After the first step of esterification reaction or transesterification of the dicarboxylic acid component and the glycol component, and then adding a compound containing a sulfonate group or a trivalent or higher polyvalent carboxylate group. It can manufacture by the method of manufacturing by the 2nd process of making it polycondensation-react with the reaction product of this. At this time, as the reaction catalyst, for example, alkali metal, alkaline earth metal, manganese, cobalt, zinc, antimony, germanium, titanium compound, or the like can be used.
- the reaction catalyst for example, alkali metal, alkaline earth
- the polyester resin (B) having a hydrophilic functional group obtained by the above production method is dispersed or dissolved in a solvent to obtain a coating composition.
- means for dispersing or dissolving in an aqueous solvent include a method in which the polyester resin (B) is dissolved or dispersed in an aqueous solution of an alkaline compound such as ammonia water, sodium hydroxide, potassium hydroxide, and various amines with stirring. .
- an alkaline compound such as ammonia water, sodium hydroxide, potassium hydroxide, and various amines with stirring.
- a water-soluble organic solvent such as methanol, ethanol, isopropanol, butyl cellosolve, or ethyl cellosolve may be used in combination.
- the sugar in the present invention is a general term for carbohydrates having 3 or more carbon atoms represented by C m H n O p (m, n, p are integers of 3 or more, and n is a multiple of p) in the molecular formula. And having a carbonyl group such as an aldehyde group or a ketone group in the molecule.
- the sugar alcohol (C) in the present invention is an alcohol having one or more hydroxyl groups obtained by reducing the carbonyl group of the sugar molecule represented above.
- at least one carbonyl group is reduced, and if it has one or more hydroxyl groups, other carbonyl groups may remain without being reduced. It shall correspond to the sugar alcohol in the present invention.
- the sugar alcohol (C) that can be used in the present invention is not particularly limited, such as a chain structure or a cyclic structure, but preferably has a boiling point of 170 ° C. or higher.
- a material having a boiling point of 170 ° C. or higher By using a material having a boiling point of 170 ° C. or higher, the film-forming property of the resin layer (X) is improved in the process of forming the resin layer (X) on the laminated film, cracking is suppressed, and the haze value is reduced. The rise can be suppressed.
- the resin layer (X) is formed by an in-line coating method to be described later, if the sugar alcohol (C) has a boiling point of 170 ° C.
- the in-line coating method is a method of applying in the process of manufacturing a thermoplastic resin film. After applying the coating composition to the thermoplastic resin film, when the thermoplastic resin film is stretched uniaxially or biaxially, fluidity can be imparted to the coating composition, so that the resin layer (X ) Can be improved, and the occurrence of cracks can be greatly suppressed.
- a high-temperature treatment process such as a stretching process or a heat treatment process is performed.
- the sugar alcohol (C) evaporates in the stretching step and the heat treatment step, and the smoothness of the resin layer (X) is deteriorated, or the sugar alcohol (C) in the resin layer (X) ( The content of C) may decrease.
- the boiling point of the sugar alcohol (C) in the above range, it is stably present in the resin layer (X) at the time of drying the solvent of the coating composition or at the time of heat treatment for completing the crystal orientation of the thermoplastic resin film.
- the water droplet contact angle after the formation of the resin layer (X) can be 75 ° or less.
- sugar alcohol (C) examples include glycerin, erythritol, threitol, arabinitol, xylitol, ribitol, iditol, galactitol, glucitol, mannitol, boremitol, perseitol, inositol, and the like. These may be used alone or in a mixture of two or more. Among these, glycerin, xylitol, glucitol, mannitol, and erythritol are preferred because they are easily available industrially.
- the content of the sugar alcohol (C) in the coating composition of the present invention is preferably 5% by mass or more and 20% by mass or less with respect to 100% by mass of the coating composition.
- the content of the sugar alcohol (C) is 5% by mass or more, cracking of the resin layer (X) is suppressed in the process of forming the resin layer (X) on the laminated film, thereby suppressing an increase in haze value.
- the water droplet contact angle of the resin layer (X) can be lowered.
- by setting the sugar alcohol (C) to 20% by mass or less adhesion between the thermoplastic resin film and the resin layer (X) and wet heat resistance can be imparted.
- Acrylic resin containing hydroxyl group (D) The acrylic resin (D) containing a hydroxyl group contained in the resin layer of the present invention is not particularly limited as long as a hydroxyl group is introduced into a side chain or a terminal of a general acrylic resin, but the resin composition When the resin layer (X) is formed using, the aggregation of the inorganic particles (A) in the drying process is suppressed, the transparency is improved, and the water contact angle of the resin layer (X) is 75 ° or less. Therefore, the structure described later is particularly preferable.
- a resin having a monomer unit (d1) represented by the formula (1), a monomer unit (d2) represented by the formula (2), and a monomer unit (d3) represented by the formula (3). It is preferable.
- the R 1 group represents a hydroxyl group, a hydrogen atom or a methyl group.
- N represents an integer of 9 or more and 34 or less.
- the R 2 group represents a hydroxyl group, a hydrogen atom or a methyl group.
- the R 4 group represents a group containing two or more saturated carbocycles.
- the R 3 group represents a hydroxyl group, a hydrogen atom or a methyl group.
- the R 5 group represents a hydroxyl group, a carboxyl group, a tertiary amino group, a quaternary ammonium base, a sulfonic acid group, or Represents a phosphate group.
- the acrylic resin (D) in the present invention is preferably a resin having a monomer unit (d1) represented by the formula (1).
- the dispersibility of the inorganic particles (A) in the aqueous solvent becomes unstable.
- at least a polyester resin (B) having an inorganic particle (A) and a hydrophilic functional group, and a resin composition having an aqueous solvent are applied onto a polyester film as a substrate. And it is preferable that a resin layer is formed by drying.
- an acrylic resin having a monomer unit with n of less than 9 in formula (1) when used, the inorganic particles (A) aggregate or settle in the resin composition, or the inorganic particles (A) aggregate in the drying step. Sometimes. As a result, it may become impossible to obtain a laminated film with good transparency, or the adhesion of CNTs may be poor.
- an acrylic resin having a monomer unit in which n in Formula (1) exceeds 34 has extremely low solubility in an aqueous solvent, and thus aggregation of the acrylic resin is likely to occur in the aqueous solvent. Since such aggregates are larger than the wavelength of visible light, it may be impossible to obtain a laminated film with good transparency, or the applicability of CNT may be poor.
- the acrylic resin (D) in the present invention has the monomer unit (d1) represented by the formula (1)
- the (meth) acrylate monomer (d1 ′) represented by the following formula (4) is used as a raw material. It is preferable to use and polymerize.
- the (meth) acrylate monomer (d1 ′) is preferably a (meth) acrylate monomer represented by an integer of 9 or more and 34 or less, and more preferably 11 or more and 32 or less (meth) acrylate in the formula (4). Monomers, more preferably 13 to 30 (meth) acrylate monomers.
- the (meth) acrylate monomer (d1 ′) is not particularly limited as long as n in the formula (4) is 9 or more and 34 or less, and specifically, decyl (meth) acrylate, dodecyl (meta) ) Acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, 1-methyltridecyl (meth) acrylate, hexadecyl (meth) acrylate, octadecyl (meth) acrylate, eicosyl (meth) acrylate, docosyl (meth) acrylate, tetracosyl (Meth) acrylate, triacontyl (meth) acrylate, etc. are mentioned, and dodecyl (meth) acrylate and tridecyl (meth) acrylate are particularly preferable. These may be used alone or in a mixture of two or more.
- the acrylic resin (D) in the present invention is preferably a resin having a monomer unit (d2) represented by the formula (2).
- the function as steric hindrance becomes insufficient, and the inorganic particles (A) aggregate or settle in the resin composition. Or the inorganic particles (A) may aggregate in the drying step.
- the acrylic resin (D) in the present invention has the monomer unit (d2) represented by the formula (2)
- the (meth) acrylate monomer (b2 ′) represented by the following formula (5) is used as a raw material. It is preferable to use and polymerize.
- (meth) acrylate monomer (d2 ′) represented by the formula (5) a bridged condensed cyclic formula (having a structure in which two or more rings each share two atoms and bonded), Various cyclic structures such as spirocyclic (having a structure in which two cyclic structures are shared by sharing one carbon atom), specifically, compounds having a bicyclo, tricyclo, tetracyclo group, etc. can be exemplified. Of these, (meth) acrylates containing a bicyclo group are particularly preferred from the viewpoint of compatibility with the binder.
- Examples of the (meth) acrylate containing the bicyclo group include isobornyl (meth) acrylate, bornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, adamantyl (meth) acrylate, and dimethyladamantyl (Meth) acrylate etc. are mentioned, and isobornyl (meth) acrylate is particularly preferred.
- the acrylic resin (D) in the present invention is preferably a resin having a monomer unit (d3) represented by the formula (3).
- the acrylic resin (D) in the present invention has the monomer unit (d3) represented by the following formula (6)
- the (meth) acrylate monomer (d3 ′) represented by the formula (6) is used as a raw material. It is preferable to use and polymerize.
- Examples of the (meth) acrylate monomer (d3 ′) represented by the formula (6) include the following compounds.
- Examples of the (meth) acrylate monomer having a hydroxyl group include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2,3-dihydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, polyethylene
- Examples include monoesterified products of polyhydric alcohols such as glycol mono (meth) acrylate and (meth) acrylic acid, or compounds obtained by ring-opening polymerization of ⁇ -caprolapton to the monoesterified product, and particularly 2-hydroxyethyl ( Preferred are (meth) acrylate and 2-hydroxypropyl (meth) acrylate.
- Examples of (meth) acrylate monomers having a carboxyl group include ⁇ , ⁇ -unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, fumaric acid, maleic acid, or hydroxyalkyl (meth) acrylates and acid anhydrides.
- a half esterified product of Acrylic acid and methacrylic acid are particularly preferable.
- Tertiary amino group-containing monomers include N, N-, such as N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylate, and the like.
- N, N-dialkylamino such as dialkylaminoalkyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylamide, N, N-diethylaminoethyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide
- Examples include alkyl (meth) acrylamide, and N, N-dimethylaminoethyl (meth) acrylate is particularly preferable.
- quaternary ammonium group-containing monomer a monomer obtained by allowing a quaternizing agent such as epihalohydrin, benzyl halide or alkyl halide to act on the above-mentioned tertiary amino group-containing monomer is preferable.
- 2- (methacryloyloxy ) (Meth) acryloyloxyalkyltrialkylammonium salts such as ethyl trimethylammonium chloride, 2- (methacryloyloxy) ethyltrimethylammonium bromide, 2- (methacryloyloxy) ethyltrimethylammonium dimethyl phosphate, methacryloylaminopropyltrimethylammonium chloride, methacryloyl (Meth) acryloylaminoalkyltrialkylammonium salts such as aminopropyltrimethylammonium bromide, tetrabutylammonium Tetra (meth) acrylates such as Moniumu (meth) acrylate, and tri-alkyl benzyl ammonium (meth 9 acrylates such as trimethylbenzylammonium (meth) acrylate.
- sulfonic acid group-containing monomer examples include (meth) acrylamide-alkanesulfonic acid such as butyl acrylamide sulfonic acid, 2-acrylamido-2-methylpropane sulfonic acid, or sulfoalkyl (meth) such as 2-sulfoethyl (meth) acrylate. Examples thereof include acrylate, and 2-sulfoethyl (meth) acrylate is particularly preferable.
- Examples of the phosphoric acid group-containing acrylic monomer include acid phosphooxyethyl (meth) acrylate, and acid phosphooxyethyl (meth) acrylate is particularly preferable.
- thermoplastic resin film used in the laminated film of the present invention is a film formed from a thermoplastic resin. It is a general term for films that are melted or softened by heat, and is not particularly limited.
- thermoplastic resins include polyester resins, polypropylene resins, polyolefin resins such as polyethylene films, polylactic acid resins, polycarbonate resins, acrylic resins such as polymethacrylate resins and polystyrene resins, polyamide resins such as nylon resins, polyvinyl chloride resins, A polyurethane resin, a fluororesin, a polyphenylene resin, etc. are mentioned.
- the thermoplastic resin used for the thermoplastic resin film may be a monopolymer or a copolymer. A plurality of resins may be used.
- thermoplastic resin films include polyester films, polyolefin films such as polypropylene films and polyethylene films, polylactic acid films, polycarbonate films, acrylic films such as polymethacrylate films and polystyrene films, polyamide films such as nylon, poly A vinyl chloride film, a polyurethane film, a fluorine film, a polyphenylene sulfide film, etc. can be mentioned.
- polyester films are preferable in terms of mechanical properties, dimensional stability, transparency, and polyester films are particularly preferable in terms of mechanical strength and versatility.
- the polyester resin constituting the polyester film particularly preferably used as the thermoplastic resin film will be described in detail below.
- polyester is a general term for polymers having an ester bond as a main bond chain, and includes ethylene terephthalate, propylene terephthalate, ethylene-2,6-naphthalate, butylene terephthalate, propylene-2,6-naphthalate.
- Those having at least one component selected from ethylene- ⁇ , ⁇ -bis (2-chlorophenoxy) ethane-4,4′-dicarboxylate as a main component can be preferably used.
- These constituent components may be used alone or in combination of two or more. Among them, it is particularly preferable to use ethylene terephthalate in view of quality, economy and the like.
- polyethylene terephthalate As the thermoplastic resin used for the thermoplastic resin film.
- polyethylene-2,6-naphthalate having excellent heat resistance and rigidity is particularly preferable.
- These polyesters may further contain a part of other dicarboxylic acid components and diol components, preferably 20 mol% or less.
- the intrinsic viscosity (measured in o-chlorophenol at 25 ° C.) of the polyester resin forming the thermoplastic resin film of the laminated film of the present invention described above is preferably 0.4 to 1.2 dl / g, more preferably 0.
- a range of 0.5 to 0.8 dl / g is suitable for carrying out the present invention.
- the polyester film using the above polyester is preferably biaxially oriented.
- a biaxially oriented polyester film is generally an unstretched polyester sheet or film that is stretched about 2.5 to 5 times in the longitudinal direction and in the width direction perpendicular to the longitudinal direction, and then subjected to heat treatment to produce crystalline The alignment is completed, and it indicates a biaxial alignment pattern by wide-angle X-ray diffraction.
- the thermoplastic resin film is not biaxially oriented, it is not preferable because the thermal stability of the conductive film, particularly the dimensional stability and mechanical strength are insufficient or the flatness is poor.
- thermoplastic resin film various additives such as an antioxidant, a heat stabilizer, a weather stabilizer, an ultraviolet absorber, an organic lubricant, a pigment, a dye, an organic or inorganic fine particle, a filler, Antistatic agents, nucleating agents, and the like may be added to such an extent that the characteristics are not deteriorated.
- additives such as an antioxidant, a heat stabilizer, a weather stabilizer, an ultraviolet absorber, an organic lubricant, a pigment, a dye, an organic or inorganic fine particle, a filler, Antistatic agents, nucleating agents, and the like may be added to such an extent that the characteristics are not deteriorated.
- the thickness of the thermoplastic resin film is not particularly limited and is appropriately selected depending on the application and type, but is preferably preferably 10 to 500 ⁇ m, more preferably 38 from the viewpoint of mechanical strength, handling properties, and the like. It is ⁇ 250 ⁇ m, most preferably 75 to 150 ⁇ m. Further, the thermoplastic resin film may be a composite film obtained by coextrusion or a film obtained by bonding the obtained film by various methods.
- the coating composition which contains the inorganic particle (A) mentioned above, the polyester resin (B) which has a hydrophilic functional group, and an additive and a solvent as needed.
- the composition layer can be formed on the thermoplastic resin film by applying the product onto the thermoplastic resin film and drying the solvent as necessary.
- inorganic particles (A) it is preferable to use inorganic particles (AD) having an acrylic resin (D) on part or all of the surface of the inorganic particles (A).
- an aqueous solvent as the solvent. This is because by using an aqueous solvent, rapid evaporation of the solvent in the drying step can be suppressed and not only a uniform resin layer can be formed, but also the environmental load is excellent.
- the aqueous solvent is soluble in water such as water or water and alcohols such as methanol, ethanol, isopropyl alcohol and butanol, ketones such as acetone and methyl ethyl ketone, and glycols such as ethylene glycol, diethylene glycol and propylene glycol.
- alcohols such as methanol, ethanol, isopropyl alcohol and butanol
- ketones such as acetone and methyl ethyl ketone
- glycols such as ethylene glycol, diethylene glycol and propylene glycol.
- a certain organic solvent is mixed at an arbitrary ratio. This is because by using an aqueous solvent, rapid evaporation of the solvent in the drying step can be suppressed and not only a uniform resin layer can be formed, but also the environmental load is excellent.
- the method of applying the coating composition to the thermoplastic resin film can be either an in-line coating method or an off-coating method, but the in-line coating method is preferred.
- the in-line coating method is a method of applying in the process of manufacturing a thermoplastic resin film. Specifically, it refers to a method of coating at any stage from melt extrusion of a thermoplastic resin to biaxial stretching followed by heat treatment and winding up, and is usually substantially obtained after melt extrusion and rapid cooling. Unstretched (unoriented) thermoplastic resin film (A film) in an amorphous state, then uniaxially stretched (uniaxially oriented) thermoplastic resin film (B film) stretched in the longitudinal direction, or further stretched in the width direction It is applied to any film of biaxially stretched (biaxially oriented) thermoplastic resin film (C film) before heat treatment.
- the coating composition is applied to any one of the A film, B film, and C film before the crystal orientation is completed, and then the thermoplastic resin film is uniaxial or biaxial. It is preferable to adopt a method in which the film is stretched and subjected to heat treatment at a temperature higher than the boiling point of the solvent to complete the crystal orientation of the thermoplastic resin film and to provide a composition layer. According to such a method, the production of the thermoplastic resin film and the coating / drying of the coating composition (that is, the formation of the composition layer) can be simultaneously performed, and thus there is an advantage in production cost. Moreover, it is easy to make the thickness of the resin layer thinner in order to perform stretching after coating.
- a method of applying a coating composition to a film (B film) uniaxially stretched in the longitudinal direction, then stretching in the width direction, and performing a heat treatment is excellent.
- the stretching process is less than once, so it is difficult for defects and cracks of the resin layer due to stretching to occur, and a resin layer excellent in transparency and smoothness can be formed. Because.
- the off-line coating method is a film after the A film is stretched uniaxially or biaxially and subjected to heat treatment to complete the crystal orientation of the thermoplastic resin film, or the film forming process of the film on the A film.
- the coating composition is applied in a separate process.
- the resin layer is preferably provided by an in-line coating method from the various advantages described above.
- the best method for forming a resin layer in the present invention is a method in which an aqueous coating composition using an aqueous solvent is applied on a thermoplastic resin film using an in-line coating method and dried. . More preferably, the coating composition is in-line coated on the B film after uniaxial stretching. Further, the solid content concentration of the coating composition is preferably 5% by weight or less. By setting the solid content concentration to 5% or less, a coating film can be provided with good coating properties, and a laminated film provided with a transparent and uniform resin layer (X) having a haze of 3.0% or less is produced. be able to.
- X transparent and uniform resin layer
- the coating composition using an aqueous solvent is a water-dispersible or water-soluble substance (A), (B), (C), or (D). And an aqueous solvent in any order at a desired solid content weight ratio and stirring.
- the content of the inorganic particles (A) in the coating composition needs to be 50% by mass or more and 90% by mass or less with respect to the resin composition.
- the mixing and stirring methods can be performed by shaking the container by hand, using a magnetic stirrer or stirring blade, irradiating ultrasonic waves, vibrating and dispersing.
- additives such as crosslinking agents, lubricants, inorganic particles, organic particles, surfactants and antioxidants are added to the extent that the properties of the resin layer (X) provided by the coating composition are not deteriorated. May be.
- Coating method As a coating method of the coating composition on the thermoplastic resin film, a known coating method such as a bar coating method, a reverse coating method, a gravure coating method, a die coating method, or a blade coating method is used. be able to.
- PET film polyethylene terephthalate film
- PET polyethylene terephthalate
- a film unstretched PET film
- B film uniaxially oriented PET film
- the coating composition of the present invention prepared at a predetermined concentration is applied to one side of the B film.
- surface treatment such as corona discharge treatment may be performed on the coated surface of the PET film before coating.
- the edge of the PET film is held with a clip and guided to a heat treatment zone (preheating zone) at 80 to 130 ° C., and the solvent of the coating composition is dried. After drying, the film is stretched 1.1 to 5.0 times in the width direction. Subsequently, it is guided to a heat treatment zone (heat setting zone) at 160 to 240 ° C., and heat treatment is performed for 1 to 30 seconds to complete crystal orientation.
- a heat treatment zone heat setting zone
- the characteristic measuring method and the effect evaluating method in the present invention are as follows.
- the resin layer (X) surface of a laminated film is measured using a scanning probe microscope (Shimadzu, SPM9600).
- the cantilever is a non-contact mode high resonance frequency type probe (NANOSENSORS model no. PPP-NCHR using a 1 ⁇ m ⁇ 1 ⁇ m field of view with a scanning speed of 0.5 Hz and a pixel number of 512 ⁇ 512.
- the obtained data is subjected to calculation processing based on JIS B0601 (2001) of JIS standard to calculate the surface roughness Ra (centerline average roughness).
- Adhesive evaluation According to JIS 5600-5-6 (established in 1999), 5 ⁇ 5 25 squares of 5 ⁇ 5 are cut on the resin layer (X) side of the laminated film. Next, Nichiban 18 mm cello tape (registered trademark) (product number: CT-18S) is rubbed into the cut part, and the cello tape (registered trademark) is rubbed firmly with fingers so that the cut is visible. Then, the cellophane (registered trademark) is instantaneously peeled off at an angle of about 60 ° with respect to the resin layer. Count the number of strips. Even if only a part of the square peels, it is counted as one square. The number of evaluations is five, and the average value is obtained. Evaluation criteria are defined as follows. An evaluation standard “B” or higher is determined as good adhesion.
- A Number of cells peeled off by 0 cells
- B Number of cells peeled by more than 0 cells and 3 cells or less
- C Number of cells peeled by more than 3 cells and 5 cells or less
- D Number of cells peeled by 5 cells Over.
- A Number of cells peeled off by 0 cells
- B Number of cells peeled by more than 0 cells and 3 cells or less
- C Number of cells peeled by more than 3 cells and 5 cells or less
- D Number of cells peeled by 5 cells Over.
- CNT dispersing agent 0.1 mg of CNT (straight double-layer CNT: manufactured by Science Laboratories, diameter 5 nm) and carboxymethylcellulose sodium (Sigma Aldrich Japan Co., Ltd.) (hereinafter abbreviated as CMC-Na) as a CNT dispersing agent are set to 0.00. 25 mg and 249.65 mg of water are put into a 50 mL sample tube to prepare a CNT dispersion, and ultrasonic irradiation is performed for 30 minutes using an ultrasonic crusher (VCX-502, Tokyo Rika Kikai Co., Ltd., output 250 W, direct irradiation).
- an ultrasonic crusher VCX-502, Tokyo Rika Kikai Co., Ltd., output 250 W, direct irradiation
- the obtained CNT dispersion is applied onto the resin layer (X) of the laminated film so as to have a coating thickness of 6 to 10 ⁇ m using a bar coat.
- the laminated film sample coated with the CNT dispersion was dried for 1 minute in a hot air oven “HIGH-TEMP-OVEN PHH-200” manufactured by Espec Co., Ltd. set at 100 ° C. (air flow gauge “7”). Get.
- the total light transmittance at 10 points is measured and evaluated at random from the laminated film sample.
- the evaluation standard “B” is determined as a good CNT coating property.
- C The total light transmittance of any of 10 points measured at random is 1.0% or more different from the average value of 3 points obtained by (1).
- A Number of cells peeled off by 0 cells
- B Number of cells peeled by more than 0 cells and 3 cells or less
- C Number of cells peeled by more than 3 cells and 5 cells or less
- D Number of cells peeled by 5 cells Over.
- Example 1 The coating composition was prepared as follows. Inorganic particles (A1): ⁇ Colloidal silica “Snowtex OL” (average primary particle size 45 nm, manufactured by Nissan Chemical Industries, Ltd.) Polyester resin (B) having a hydrophilic functional group: First, nitrogen purge with 50 parts by mass of terephthalic acid, 50 parts by mass of isophthalic acid, 50 parts by mass of ethylene glycol, and 30 parts by mass of neopentyl glycol together with 0.3 parts by mass of antimony trioxide as a polymerization catalyst and 0.3 parts by mass of zinc acetate The polymerization reactor was charged and subjected to a polymerization reaction at 190 to 220 ° C.
- Polyester resin (B) having a hydrophilic functional group First, nitrogen purge with 50 parts by mass of terephthalic acid, 50
- polyester glycol obtained by 12 hours under normal pressure while removing water to obtain polyester glycol.
- 5 parts by mass of 5-sodium sulfoisophthalic acid and xylene as a solvent were charged into the reactor to the polyester glycol obtained, and polymerization was performed for 3 hours while distilling off xylene at 260 ° C. under a reduced pressure of 0.2 mmHg.
- a polyester resin (B) having a hydrophilic functional group was obtained.
- This polyester resin (B) was dissolved in an aqueous solvent containing ammonia water and butyl cellulose.
- Aqueous solvent pure water.
- the above (A1) and (B) were mixed with the coating composition so that the inorganic particles (A1) were 50% by mass and the polyester resin (B) having a hydrophilic functional group was 50% by mass.
- the paint 1 having a coating composition concentration of 1.5% by mass with water was prepared.
- PET pellets (intrinsic viscosity 0.63 dl / g) substantially free of particles were sufficiently dried in vacuum, then supplied to an extruder, melted at 285 ° C., extruded into a sheet form from a T-shaped die, It was wound around a mirror-casting drum having a surface temperature of 25 ° C. using an electric application casting method and cooled and solidified. This unstretched film was heated to 90 ° C. and stretched 3.4 times in the longitudinal direction to obtain a uniaxially stretched film (B film). This film was subjected to corona discharge treatment in air.
- the paint 1 was applied to the corona discharge treated surface of the uniaxially stretched film using a bar coat.
- the both ends in the width direction of the uniaxially stretched film to which the paint 1 is applied are held by clips and guided to a preheating zone.
- the ambient temperature is set to 110 ° C using a radiation heater, and then the ambient temperature is set to
- the composition for coating was dried at 90 ° C. to form a composition layer.
- the thickness of the PET film was 100 ⁇ m.
- the characteristics of the obtained laminated film are shown in the table. It was excellent in transparency such as haze and total light transmittance, and was excellent in adhesion to a thermoplastic resin film, wet heat resistance, and CNT applicability.
- Example 2 A laminated film was obtained in the same manner as in Example 1 except that the mass ratio of the inorganic particles (A) in the coating composition to the polyester resin (B) having a hydrophilic functional group was changed.
- the characteristics of the obtained laminated film are shown in the table. It was excellent in transparency such as haze and total light transmittance, and was excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating property, and alkali resistance.
- Example 5 A laminated film was prepared in the same manner as in Example 2 except that the inorganic particles (A) were changed to inorganic particles (A2): colloidal silica “Snowtex 50” (average primary particle size 20 nm, manufactured by Nissan Chemical Co., Ltd.). Obtained. The characteristics of the obtained laminated film are shown in the table. It was excellent in transparency such as haze and total light transmittance, and was excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating property, and alkali resistance.
- Example 6 Layered in the same manner as in Example 2 except that the inorganic particles (A) were changed to inorganic particles (A3): colloidal silica “Cataloid SI-80P” (average primary particle size 80 nm, manufactured by JGC Catalysts & Chemicals Co., Ltd.) A film was obtained. The characteristics of the obtained laminated film are shown in the table. It was excellent in transparency such as haze and total light transmittance, and was excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating property, and alkali resistance.
- colloidal silica “Cataloid SI-80P” average primary particle size 80 nm, manufactured by JGC Catalysts & Chemicals Co., Ltd.
- Example 7 D-glucitol which is a sugar alcohol (boiling point: 296 ° C., manufactured by Nacalai Tesque) (C) as a component other than the inorganic particles (A) and the polyester resin (B) containing a hydrophilic functional group in the coating composition
- C D-glucitol which is a sugar alcohol (boiling point: 296 ° C., manufactured by Nacalai Tesque)
- C D-glucitol which is a sugar alcohol (boiling point: 296 ° C., manufactured by Nacalai Tesque)
- a laminated film was obtained in the same manner as in Example 2, except that the mass described in the table was added to the coating composition. The characteristics of the obtained laminated film are shown in the table.
- the addition of D-glucitol (C) decreased the surface roughness Ra and water contact angle of the resin layer (X), but the adhesiveness of the laminated film, moisture and heat resistance, CNT coatability and alkali-resistant adhesion
- Example 10 When copolymerizing the polyester resin (B) having a hydrophilic functional group, 20 mass of 5-sodium sulfoisophthalic acid is used as a compound containing a sulfonic acid group that is a hydrophilic functional group or a trivalent or higher polyvalent carboxylic acid group.
- a laminated film was obtained in the same manner as in Example 2 except for changing the part. The characteristics of the obtained laminated film are shown in the table.
- Example 2 Compared with Example 2, since the hydrophilicity of the polyester resin (B) having a hydrophilic functional group was improved, the water contact angle was lowered, and the adhesiveness of the laminated film, the moisture and heat resistance adhesion, the CNT coating property, and the alkali resistance Adhesiveness was a good result.
- Example 11 Lamination was carried out in the same manner as in Example 2 except that the inorganic particles (A) were changed to inorganic particles (A4): titanium oxide particles “NanoTek” TiO 2 slurry (average primary particle size 23 nm, manufactured by CI Kasei Co., Ltd.). A film was obtained. The characteristics of the obtained laminated film are shown in the table. It was excellent in transparency such as haze and total light transmittance, and was excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating property, and alkali resistance.
- Example 12 First, 100 parts of isopropyl alcohol as a solvent was charged into a normal acrylic resin reaction vessel equipped with a stirrer, a thermometer, and a reflux condenser, and the mixture was heated and stirred and maintained at 100 ° C.
- the obtained inorganic particles (A1D) were centrifuged using a Hitachi tabletop ultracentrifuge (manufactured by Hitachi Koki Co., Ltd .: CS150NX) (number of revolutions 3,000 rpm, separation time 30 minutes), and inorganic particles (A1) ( Then, after the acrylic resin (D) adsorbed on the surface of the inorganic particles (A1) was allowed to settle, the supernatant was removed and the sediment was concentrated to dryness. As a result of analyzing the concentrated and solidified sediment by X-ray photoelectron spectroscopy (XPS), it was confirmed that the acrylic resin (D) was present on the surface of the inorganic particles (A1).
- XPS X-ray photoelectron spectroscopy
- the acrylic resin (D) is adsorbed and adhered to the surface of the inorganic particle (A1), and the obtained inorganic particle (A1D) has the acrylic resin (D) on the surface of the inorganic particle (A1). It turned out to be a particle.
- a laminated film was obtained in the same manner as in Example 3 except that the inorganic particles (A) in the coating composition were changed to inorganic particles (A1D).
- the characteristics of the obtained laminated film are shown in the table. It was excellent in transparency such as haze and total light transmittance, and was excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating property, and alkali resistance.
- Example 13 First, in the same manner as in Example 12, inorganic particles (A2D) were prepared using inorganic particles (A2) described in Example 5 and acrylic resin (D).
- a laminated film was obtained in the same manner as in Example 5 except that the inorganic particles (A) in the coating composition were changed to inorganic particles (A2D).
- the characteristics of the obtained laminated film are shown in the table. It was excellent in transparency such as haze and total light transmittance, and was excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating property, and alkali resistance.
- Example 14 First, in the same manner as in Example 12, inorganic particles (A3D) were prepared using inorganic particles (A3) described in Example 6 and acrylic resin (D).
- a laminated film was obtained in the same manner as in Example 6 except that the inorganic particles (A) in the coating composition were changed to inorganic particles (A3D).
- the characteristics of the obtained laminated film are shown in the table. It was excellent in transparency such as haze and total light transmittance, and was excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating property, and alkali resistance.
- Comparative Examples 1 and 2 A laminated film was obtained in the same manner as in Example 1 except that the mass ratio of the inorganic particles (A) in the coating composition to the polyester resin (B) having a hydrophilic functional group was changed. The characteristics of the obtained laminated film are shown in the table.
- Comparative Example 1 since the amount of the inorganic particles (A) was small, the surface area of the resin layer (X) was not increased and the applicability of the CNT dispersion was poor.
- Comparative Example 2 the amount of the polyester resin (B) having a hydrophilic functional group was small, and the adhesion to the thermoplastic resin film and the alkali resistance were poor.
- Example 3 A laminated film was obtained in the same manner as in Example 2 except that the inorganic particles (A) were changed to colloidal silica “Snowtex XS” (average primary particle size 6 nm, manufactured by Nissan Chemical Industries, Ltd.) (particles: X1). It was. The characteristics of the obtained laminated film are shown in the table. Since the inorganic particles (A) contained in the resin layer (X) increased, the haze was 3.0% or more, and the surface roughness Ra was also decreased. The applicability of the CNT dispersion and the alkali resistance were also poor.
- colloidal silica “Snowtex XS” average primary particle size 6 nm, manufactured by Nissan Chemical Industries, Ltd.
- Example 4 A laminated film in the same manner as in Example 2 except that the inorganic particles (A) were changed to colloidal silica “Spherica slurry 140” (average primary particle size 140 nm, manufactured by JGC Catalysts & Chemicals Co., Ltd.) (particles: X2). Got.
- the characteristics of the obtained laminated film are shown in the table. Since the average primary particle diameter of the inorganic particles (A) contained in the resin layer (X) was increased, the haze was 3.0% or more. Moreover, immobilization of the inorganic particles (A) to the thermoplastic resin film by the polyester resin (B) having an aqueous functional group was insufficient, and the moisture and heat resistance and alkali resistance were poor.
- a polyester resin having no hydrophilic functional group was produced by the following method. First, nitrogen purge with 50 parts by mass of terephthalic acid, 50 parts by mass of isophthalic acid, 50 parts by mass of ethylene glycol, and 30 parts by mass of neopentyl glycol together with 0.3 parts by mass of antimony trioxide as a polymerization catalyst and 0.3 parts by mass of zinc acetate The polymerization reactor was charged and subjected to a polymerization reaction at 190 to 220 ° C. for 12 hours under normal pressure while removing water to obtain polyester glycol. Next, xylene was charged as a solvent into the reactor, and polymerized for 3 hours while distilling off xylene at 260 ° C.
- Example 6 Comparative Example 6 Except that the inorganic particles (A) were changed to styrene organic particles “SX8742 (B) -03” (average primary particle size 30 nm, manufactured by JSR Corporation) (particles: X3), the same method as in Example 2 was used. A laminated film was obtained. The characteristics of the obtained laminated film are shown in the table. Since the organic particles contained in the resin layer (X) have low hydrophilicity and low heat resistance and alkali resistance compared to inorganic particles, the coating properties of CNT, wet heat resistance and alkali resistance are poor. there were.
- a transparent conductive film that is a touch panel and electronic paper member because it has excellent adhesion to thermoplastic resin films, moisture and heat resistance, and alkali resistance, and exhibits good applicability to conductive materials such as CNTs. It can preferably be used as an undercoat.
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Abstract
Description
1.熱可塑性樹脂フィルムの少なくとも一面に、無機粒子(A)と親水性官能基を有するポリエステル樹脂(B)を含む塗料組成物から形成される樹脂層(X)を有する積層フィルムであって、前記塗料組成物中における無機粒子(A)の含有量が、塗料組成物全体に対して50質量%以上、90質量%以下、親水性官能基を有するポリエステル樹脂(B)の含有量が、塗料組成物全体に対して10質量%以上、50質量%以下、である、以下の(1)~(4)を満たす積層フィルム、
(1)樹脂層(X)の表面粗さRa(中心線平均粗さ)が5.0nm以上、30.0nm
以下である、
(2)無機粒子(A)の平均1次粒径が15nm以上、80nm以下である、
(3)樹脂層(X)の水接触角が75°以下である、
(4)積層フィルムのヘイズが3.0%以下である、
2.前記樹脂層(X)の表面ゼータ電位が、-50mV以上-10mV以下である1.に記載の積層フィルム、
3.前記無機粒子(A)が、その表面に水酸基を含有したアクリル樹脂(D)を有する1.または2.のいずれかに記載の積層フィルム、
4.無機粒子(A)がコロイダルシリカである1.~3.のいずれかに記載の積層フィルム、
5.前記塗料組成物が糖アルコール(C)を含有しており、その含有量が塗料組成物に対して5質量%以上、20質量%以下である1.~4.のいずれかに記載の積層フィルム、
6.前記親水性官能基を有するポリエステル樹脂(B)が、スルホン酸塩基を有するジカルボン酸およびそのエステル形成性誘導体、および/または、カルボン酸塩基を3つ以上有する多価カルボン酸およびそのエステル形成性誘導体を、親水性官能基を含有するポリエステル樹脂(B)を構成するポリエステル樹脂の原料全体に対して1~25モル%含む原料より製造されるポリエステル樹脂である1.~5.のいずれかに記載の積層フィルム、
7.導電性コート用アンダーコートフィルムとして用いられる1.~6.のいずれかに記載の積層フィルム、
8.熱可塑性樹脂フィルムの少なくとも一面に樹脂層(X)が設けられた、以下の(1)~(4)の条件を満たす積層フィルムの製造方法であって、
熱可塑性樹脂フィルムの少なくとも一面に、無機粒子(A)と親水性官能基を有するポリエステル樹脂(B)を含む塗料組成物であって、前記塗料組成物中における無機粒子(A)の含有量が、塗料組成物全体に対して50質量%以上、90質量%以下、親水性官能基を有するポリエステル樹脂(B)の含有量が、塗料組成物全体に対して10質量%以上、50質量%以下、である塗料組成物を塗布した後、加熱、延伸することで、樹脂層(X)を形成せしめる工程を含む積層フィルムの製造方法、
(1)樹脂層(X)の表面粗さRa(中心線平均粗さ)が5.0nm以上、30.0nm
以下である、
(2)無機粒子(A)の平均1次粒径が15nm以上、80nm以下である、
(3)樹脂層(X)の水接触角が75°以下である、
(4)積層フィルムのヘイズが3.0%以下である、
9.前記樹脂層(X)の表面ゼータ電位が、-50mV以上-10mV以下である8.に記載の積層フィルムの製造方法、
10.前記無機粒子(A)が、その表面に水酸基を含有したアクリル樹脂(D)を有する8.または9.のいずれかに記載の積層フィルムの製造方法、
11.前記塗料組成物が糖アルコール(C)を含有しており、その含有量が塗料組成物に対して5質量%以上、20質量%以下である8.~10.のいずれかに記載の積層フィルムの製造方法、
である。
本発明の樹脂層(X)は、表面粗さRa(中心線平均粗さ)が5.0nm以上、30.0nm以下であることが必要である。表面粗さRa(中心線平均粗さ)が5.0nm以上あることで、無機粒子(A)と親水性官能基を有するポリエステル樹脂(B)を含む塗料組成物から形成される樹脂層(X)の表面積を大きくできるため、後述するCNT分散体を塗布した際に、ぬれ広がる面積を増大させ、均一な塗布性を発現させることができる。また、樹脂層(X)の表面粗さRa(中心線平均粗さ)が5.0nm以上であると、無機粒子(A)同士の隙間に、CNTの分散剤が吸着し、良好な塗布性を発現させることができる。一方、樹脂層(X)の表面粗さRa(中心線平均粗さ)が30.0nm以下であることで、CNT分散体を塗布する際に、樹脂層(X)を削ることなく均一な塗布性を維持することができる。一方、樹脂層(X)の表面粗さRa(中心線平均粗さ)が30.0nmよりも大きくなると、CNT分散体を塗布する際に、樹脂層(X)が削れてしまい、フィルムの透明性が悪化し、積層フィルムのヘイズが悪化(上昇)する。
本発明の積層フィルムは、樹脂層(X)を形成する塗料組成物中に、無機粒子(A)を塗料組成物全体に対して、50質量%以上、90質量%以下含むことが必要である。本発明でいう無機粒子とは、有機化合物以外の化合物の中で、共有結合を有し、2種以上の原子からなる分子が最小単位となる化合物による粒子である。よって、本発明では、金属酸化物粒子は無機粒子に含まれるが、金属粒子は含まれない。樹脂層(X)を形成する塗料組成物中に無機粒子(A)を上記の範囲で含むことにより、樹脂層(X)は良好な塗布性を得ることができる。本発明に用いることのできる無機粒子(A)の組成としては、例えばシリカ、コロイダルシリカ、アルミナ、セリア、カオリン、タルク、マイカ、炭酸カルシウム、硫酸バリウム、カーボンブラック、ゼオライト、酸化チタン、各種金属酸化物からなる微粒子が好ましい。特に、親水性官能基を有するポリエステル樹脂(B)への分散性や、粒子の硬度、耐熱性、耐アルカリ接着性の点から、無機コロイド粒子が好ましく、特にコロイダルシリカが好ましい。さらには、コロイダルシリカの表面に-SiOH基や-OH-イオンが存在し、負に帯電した状態で電気二重層が形成されているものが好ましい。例えば、日産化学工業(株)社製の“スノーテックス(登録商標)”シリーズや日揮触媒化成(株)社製の“カタロイド(登録商標)”シリーズなどが好ましく用いられる。無機粒子(A)として、上記のコロイダルシリカを用いると、無機粒子(A)が樹脂層(X)中に良好に分散し、樹脂層(X)の表面粗さRaを30.0nm以下とすることができる。
本発明において、親水性官能基を含有するポリエステル樹脂(B)とは、ポリエステル樹脂の末端や側鎖に、親水性官能基を有するポリエステル樹脂を示す。親水性官能基を有するポリエステル樹脂とすることで、ポリエステル樹脂の親水性を高め、水系溶媒への溶解性、または分散性を良好にすることができる。親水性官能基としては、スルホン酸塩基やカルボン酸塩基などが挙げられる。ポリエステル樹脂(B)に親水性官能基を含有させるためには、スルホン酸塩基を有するジカルボン酸、ジオールおよびそのエステル形成性誘導体(スルホン酸塩基を含む化合物)や、カルボン酸塩基を3つ以上有する多価カルボン酸およびそのエステル形成性誘導体(3価以上の多価カルボン酸塩基を含む化合物)などをポリエステル樹脂の原料として用いることにより得ることができる。
本発明における糖とは分子式にてCmHnOp(m、n、pは3以上の整数、かつnはpの2倍数)で表される炭素原子が3個以上の炭水化物の総称であり、分子内にアルデヒド基やケトン基などのカルボニル基を有するものである。また、本発明における糖アルコール(C)とは、上記で表わされる糖分子のカルボニル基を還元して得られる1つ以上の水酸基を有するアルコールである。なお、2つ以上のカルボニル基を有する糖分子においては、少なくとも1つ以上のカルボニル基が還元され、1つ以上の水酸基を有すれば、他のカルボニル基が還元されずに残存していても、本発明における糖アルコールに該当するものとする。
本発明の樹脂層に含有される水酸基を含有したアクリル樹脂(D)は、一般的なアクリル樹脂の側鎖や末端に水酸基が導入されていれば特に限定されることはないが、樹脂組成物を用いて樹脂層(X)を形成する際に、乾燥過程における無機粒子(A)の凝集を抑制し、透明性を向上させる点や、樹脂層(X)の水接触角が75°以下にする点において、後述する構造が特に好ましい。
ここで、本発明におけるアクリル樹脂(D)は、式(1)で表されるモノマー単位(d1)を有する樹脂であることが好ましい。
本発明の積層フィルムにおいて用いられる熱可塑性樹脂フィルムとは、熱可塑性樹脂から形成されるフィルムである。熱によって溶融もしくは軟化するフィルムの総称であって、特に限定されるものではない。熱可塑性樹脂の例として、ポリエステル樹脂、ポリプロピレン樹脂、ポリエチレンフィルムなどのポリオレフィン樹脂、ポリ乳酸樹脂、ポリカーボネート樹脂、ポリメタクリレート樹脂やポリスチレン樹脂などのアクリル樹脂、ナイロン樹脂などのポリアミド樹脂、ポリ塩化ビニル樹脂、ポリウレタン樹脂、フッ素樹脂、ポリフェニレン樹脂などが挙げられる。熱可塑性樹脂フィルムに用いられる熱可塑性樹脂はモノポリマーでも共重合ポリマーであってもよい。また、複数の樹脂を用いても良い。
本発明では、前述した無機粒子(A)、親水性官能基を有するポリエステル樹脂(B)、並びに必要に応じて、添加剤や溶媒を含有する塗料組成物を熱可塑性樹脂フィルム上へ塗布し、必要に応じて溶媒を乾燥させることによって、熱可塑性樹脂フィルム上に組成物層を形成することができる。無機粒子(A)として、無機粒子(A)の表面の一部または全部にアクリル樹脂(D)を有する無機粒子(AD)を用いることが好ましい。
水系溶媒を用いた塗料組成物は、水分散性または水溶性を有する(A)、(B)、(C)、(D)の各物質と、水系溶媒を任意の順番で所望の固形分重量比で混合、撹拌することで作製することができる。
熱可塑性樹脂フィルムへの塗料組成物の塗布方式は、公知の塗布方式、例えばバーコート法、リバースコート法、グラビアコート法、ダイコート法、ブレードコート法等の任意の方式を用いることができる。
次に、本発明の積層フィルムの製造方法について、熱可塑性樹脂フィルムにポリエチレンテレフタレート(以下、PETと略す。)フィルムを用いた場合を例にして説明するが、当然これに限定されるものではない。まず、PETのペレットを十分に真空乾燥した後、押出機に供給し、約280℃でシート状に溶融押し出し、冷却固化せしめて未延伸(未配向)PETフィルム(Aフィルム)を作製する。このフィルムを80~120℃に加熱したロールで長手方向に2.5~5.0倍延伸して一軸配向PETフィルム(Bフィルム)を得る。このBフィルムの片面に所定の濃度に調製した本発明の塗料組成物を塗布する。この時、塗布前にPETフィルムの塗布面にコロナ放電処理等の表面処理を行ってもよい。コロナ放電処理等の表面処理を行うことで、塗料組成物のPETフィルムへの濡れ性を向上させ、塗料組成物のはじきを防止し、均一な塗布厚みを達成することができる。
本発明における特性の測定方法、および効果の評価方法は次のとおりである。
一辺が5cmの正方形状の積層フィルムサンプルを3点(3個)準備する。次にサンプルを23℃、相対湿度50%に40時間放置する。それぞれのサンプルを日本電色工業(株)製濁度計「NDH5000」を用いて、全光線透過率の測定はJIS「プラスチック透明材料の全光線透過率の試験方法」(K7361-1、1997年版)、ヘイズの測定はJIS「透明材料のヘーズの求め方」(K7136 2000年版)に準ずる方式で実施する。それぞれの3点(3個)の全光線透過率およびヘイズの値を平均して、積層フィルムの全光線透過率およびヘイズの値とする。
まず、コロジオン(濃度2質量%の低硝化ニトロセルロース)を純水面に滴下し、水面上に展開したコロジオン薄膜を支持膜としてニッケル製の400メッシュグリッドに貼り付ける。次に溶媒中に分散させた無機粒子をグリッド上に滴下し、溶媒を乾燥させ測定用サンプルを作製する。得られた測定用サンプルをTEM(透過型電子顕微鏡:(株)日立製作所製H7100FA型)にて1万~100万倍で観察し、無機粒子全体が写った写真を10点得る。その10点(10個)の無機粒子について、それぞれの粒子の最も長い長辺(真球上であれば直径)を読み取り、10点の測定値を平均して、無機粒子の平均1次粒径とする。
まず、積層フィルムの樹脂層(X)表面を走査型プローブ顕微鏡(Shimadzu,SPM9600)を用いて測定する。カンチレバーは、ノンコンタクト・モード高共振周波数タイプのプローブ(ナノセンサーズ(NANOSENSORS)社の型番PPP-NCHRを用いて、1μm×1μmの視野において、走査速度0.5Hz、画素数512×512の範囲を測定する。次に得られたデータをJIS規格のJIS B0601(2001)に基づいて計算処理し、表面粗さRa(中心線平均粗さ)を算出する。
まず、積層フィルムを室温23℃相対湿度65%の雰囲気中に24時間放置後した。その後、同雰囲気下で、樹脂層に対して、純水の接触角を、接触角計CA-D型(協和界面科学(株)社製)により、それぞれ5点測定する。5点の測定値の最大値と最小値を除いた3点の測定値の平均値を樹脂層の水接触角とする。
積層フィルムの樹脂層(X)面に、JIS5600-5-6(1999年制定)に準拠し、カット間隔2mmで5×5の25マスの切れ目を入れる。次に、切れ目を入れた部分に、ニチバン18mmセロテープ(登録商標)(品番:CT-18S)を、切れ目が見えるようにしっかりと指でセロテープ(登録商標)を擦る。そして、樹脂層に対して約60°の角度でセロテープ(登録商標)を瞬間的に引き剥がす。マスの剥離数をカウントする。尚、マスの一部のみが剥離した場合でも、1マスとカウントする。評価回数は5回とし、その平均値を求める。評価基準は以下のように定める。評価基準「B」以上を良好な接着性と判定する。
B:マスの剥離数が0マスを超えて、3マス以下
C:マスの剥離数が3マスを超えて、5マス以下
D:マスの剥離数が5マスを超える。
前項(5)と同様の方法で積層フィルムを60℃90%RHに設定した恒温恒湿層(エスペック(株)製LU-113)の中に10日間(240時間)静置保管させた。10日間経過後、サンプルを恒温恒湿層から取り出して、常態(23℃、相対湿度50%)にて1時間静置乾燥させた。静置乾燥後に(5)と同様の方法で接着性評価を実施する。評価基準は(5)と同様に評価基準「B」以上を良好な接着性と判定する。
B:マスの剥離数が0マスを超えて、3マス以下
C:マスの剥離数が3マスを超えて、5マス以下
D:マスの剥離数が5マスを超える。
CNT分散体を下記のとおり調製した。まず、0.1mgのCNT(直線2層CNT:サイエンスラボラトリー社製、直径5nm)とCNT分散剤としてカルボキシメチルセルロースナトリウム(シグマアルドリッチジャパン(株))(以下、CMC-Naと略す。)を0.25mgと水249.65mgを50mLサンプル管に入れ、CNT分散体を調製し、超音波破砕機(東京理化器機(株)製VCX-502、出力250W、直接照射)を用いて30分間超音波照射し、均一なCNT分散体(CNT濃度0.04質量%、CNT分散剤0.10質量%、(B)/(A)=2.5)を得る。
A:無作為に測定した10点のいずれの全光線透過率も(1)により得られた3点の平均値に対して0.7%未満の差である。
B:無作為に測定した10点のいずれの全光線透過率も(1)により得られた3点の平均値に対して、0.7%以上、1.0%未満の差である。
C:無作為に測定した10点のいずれかの全光線透過率が(1)により得られた3点の平均値に対して1.0%以上数値に差がある。
D:目視により明確に塗布ハジキ、塗布ムラが確認される。
一辺が5cmの正方形状の積層フィルムサンプルを5点(5個)準備する。次に、それぞれのサンプルを50℃に調整した3質量%水酸化ナトリウム水溶液に5分間浸漬させる。その後、水酸化ナトリウム水溶液より取り出したサンプルを流水にて5分間水洗する。水洗後、常態(23℃、相対湿度50%)にて24時間静置乾燥させた。静置乾燥後に(5)と同様の方法で接着性評価を実施する。評価基準は(5)と同様に評価基準「B」以上を良好な耐アルカリ接着性と判定する。
B:マスの剥離数が0マスを超えて、3マス以下
C:マスの剥離数が3マスを超えて、5マス以下
D:マスの剥離数が5マスを超える。
まず積層フィルムを、固体表面ゼータ電位測定用セルのサイズに合うように3cm×1cmにサンプリングし、測定面が積層フィルムの樹脂層(X)面になるように、ゼータ電位計(大塚電子(株)製、ELSZ-1000、Flat Surface Cell使用)にセットし、溶媒として水(温度:25℃、屈折率:1.3328、粘度:0.8878(cP)、誘電率:78.3)で3回測定を行い、Smoluchowskiの式によって算出された値の3回の平均値をゼータ電位の値とした。
塗料組成物を次の通り調整した。
無機粒子(A1):
・コロイダルシリカ“スノーテックスOL”(平均1次粒径45nm、日産化学工業(株)製)
親水性官能基を有するポリエスエル樹脂(B):
まず、テレフタル酸50質量部、イソフタル酸50質量部、エチレングリコール50質量部、ネオペンチルグリコール30質量部を重合触媒である三酸化アンチモン0.3質量部と酢酸亜鉛0.3質量部とともに窒素パージした反応器に仕込み、水を除去しながら常圧下で190~220℃で12時間重合反応を行い、ポリエステルグリコールを得た。次に、得られたポリエステルグリコールに5-ナトリウムスルホイソフタル酸を5質量部、溶媒としてキシレンを反応器に仕込み、0.2mmHgの減圧下、260℃にてキシレンを留去しつつ、3時間重合させ、親水性官能基を有するポリエスエル樹脂(B)を得た。このポリエステル樹脂(B)を、アンモニア水およびブチルセルロースを含む水系溶媒に溶解させた。
水系溶媒:純水。
塗料組成物中の無機粒子(A)と親水性官能基を有するポリエステル樹脂(B)の質量比に変更した以外は、実施例1と同様の方法で、積層フィルムを得た。得られた積層フィルムの特性等を表に示す。ヘイズや全光線透過率などの透明性に優れ、且つ熱可塑性樹脂フィルムとの接着性、耐湿熱接着性、CNT塗布性、耐アルカリ接着性に優れたものであった。
無機粒子(A)を無機粒子(A2):コロイダルシリカ“スノーテックス50” (平均1次粒径20nm、日産化学(株)製)に変更した以外は実施例2と同様の方法で積層フィルムを得た。得られた積層フィルムの特性等を表に示す。ヘイズや全光線透過率などの透明性に優れ、且つ熱可塑性樹脂フィルムとの接着性、耐湿熱接着性、CNT塗布性、耐アルカリ接着性に優れたものであった。
無機粒子(A)を無機粒子(A3):コロイダルシリカ“カタロイドSI-80P”(平均1次粒径80nm、日揮触媒化成(株)製)に変更した以外は実施例2と同様の方法で積層フィルムを得た。得られた積層フィルムの特性等を表に示す。ヘイズや全光線透過率などの透明性に優れ、且つ熱可塑性樹脂フィルムとの接着性、耐湿熱接着性、CNT塗布性、耐アルカリ接着性に優れたものであった。
塗料組成物中に無機粒子(A)、親水性官能基を含有するポリエステル樹脂(B)以外の成分として、糖アルコールであるD-グルシトール(沸点:296℃、ナカライテスク(株)製)(C)を塗料組成物に対して、表に記載した質量を添加した以外は、実施例2と同様の方法で積層フィルムを得た。得られた積層フィルムの特性等を表に示す。実施例2と比較して、D-グルシトール(C)を添加したことにより、樹脂層(X)の表面粗さRaや水接触角は低下したが、積層フィルムの接着性、耐湿熱接着性、CNT塗布性、耐アルカリ接着性はそれぞれ良好な結果であった。
親水性官能基を有するポリエスエル樹脂(B)を共重合する際に、親水性官能基であるスルホン酸塩基や3価以上の多価カルボン酸塩基を含む化合物として5-ナトリウムスルホイソフタル酸を20質量部に変更した以外は、実施例2と同様の方法で積層フィルムを得た。得られた積層フィルムの特性等を表に示す。実施例2と比較して、親水性官能基を有するポリエスエル樹脂(B)の親水性が向上したため、水接触角が低下し、積層フィルムの接着性、耐湿熱接着性、CNT塗布性、耐アルカリ接着性はそれぞれ良好な結果であった。
無機粒子(A)を無機粒子(A4):酸化チタン粒子“NanoTek”TiO2スラリー(平均1次粒径23nm、シーアイ化成(株)製)に変更した以外は実施例2と同様の方法で積層フィルムを得た。得られた積層フィルムの特性等を表に示す。ヘイズや全光線透過率などの透明性に優れ、且つ熱可塑性樹脂フィルムとの接着性、耐湿熱接着性、CNT塗布性、耐アルカリ接着性に優れたものであった。
まず、攪拌機、温度計、還流冷却管の備わった通常のアクリル樹脂反応槽に、溶剤としてイソプロピルアルコール100部を仕込み、加熱攪拌して100℃に保持した。
水系溶媒中に、実施例1で使用した無機粒子(A1)と上記アクリル樹脂(D)を順に添加し、以下の方法で分散せしめ、無機粒子(A1D)とアクリル樹脂(D)の混合体を得た(前記(ii)の方法)。無機粒子(A1)およびアクリル樹脂(D)の添加量比(質量比)は、(A1)/(D)=45/10とした。分散処理は、ホモミキサーを用いて行い、周速10m/sで5時間回転させることによって行った。また、最終的に得られた混合体における、無機粒子(A1D)とアクリル樹脂(D)の質量比は、(A1D)/(D)=45/10であった。
まず、実施例12と同様の方法で、実施例5に記載の無機粒子(A2)と、アクリル樹脂(D)を用いて無機粒子(A2D)を作成した。
まず、実施例12と同様の方法で、実施例6に記載の無機粒子(A3)と、アクリル樹脂(D)を用いて無機粒子(A3D)を作成した。
塗料組成物中の無機粒子(A)と親水性官能基を有するポリエステル樹脂(B)の質量比に変更した以外は、実施例1と同様の方法で、積層フィルムを得た。得られた積層フィルムの特性等を表に示す。比較例1では、無機粒子(A)の量が少ないため樹脂層(X)の表面積が大きくならずCNT分散体の塗布性が不良であった。一方、比較例2では親水性官能基を有するポリエステル樹脂(B)の量が少なく熱可塑性樹脂フィルムとの接着性や、耐アルカリ接着性が不良であった。
無機粒子(A)をコロイダルシリカ“スノーテックスXS” (平均1次粒径6nm、日産化学(株)製)(粒子:X1)に変更した以外は実施例2と同様の方法で積層フィルムを得た。得られた積層フィルムの特性等を表に示す。樹脂層(X)中に含有される無機粒子(A)が増大したためヘイズが3.0%以上となり、また表面粗さRaも低下した。CNT分散体の塗布性や、耐アルカリ接着性も不良であった。
無機粒子(A)をコロイダルシリカ“スフェリカスラリー140” (平均1次粒径140nm、日揮触媒化成(株)製)(粒子:X2)に変更した以外は実施例2と同様の方法で積層フィルムを得た。得られた積層フィルムの特性等を表に示す。樹脂層(X)中に含有される無機粒子(A)の平均1次粒径が増大したためヘイズが3.0%以上となった。また、水性官能基を有するポリエステル樹脂(B)による熱可塑性樹脂フィルムへの無機粒子(A)の固定化が不十分であり、耐湿熱接着性や、耐アルカリ接着性が不良であった。
親水性官能基を有しないポリエステル樹脂を、以下の方法で製造した。まず、テレフタル酸50質量部、イソフタル酸50質量部、エチレングリコール50質量部、ネオペンチルグリコール30質量部を重合触媒である三酸化アンチモン0.3質量部と酢酸亜鉛0.3質量部とともに窒素パージした反応器に仕込み、水を除去しながら常圧下で190~220℃で12時間重合反応を行い、ポリエステルグリコールを得た。次に、溶媒としてキシレンを反応器に仕込み、0.2mmHgの減圧下、260℃にてキシレンを留去しつつ、3時間重合させポリエスエル樹脂を得た。このポリエステル樹脂を、ブチルセルロースを含むエタノール溶媒に溶解させた。その他は、実施例2と同様の方法で積層フィルムを得た。なお、表において、上記の親水性官能基を有しないポリエステル樹脂の含有量は、ポリエステル樹脂(B)の欄に記載している。得られた積層フィルムの特性等を表に示す。親水性官能基を有しないポリエステル樹脂を用いたため、水接触角が増大し、CNTの塗布性が不良であった。
無機粒子(A)をスチレン系有機粒子“SX8742(B)-03”(平均1次粒子径30nm、JSR(株)製)(粒子:X3)に変更した以外は実施例2と同様の方法で積層フィルムを得た。得られた積層フィルムの特性等を表に示す。樹脂層(X)中に含有される有機粒子は親水性が低く、無機粒子と比較して耐熱性や耐アルカリ性が低いため、CNTの塗布性、耐湿熱接着性や耐アルカリ接着性が不良であった。
Claims (11)
- 熱可塑性樹脂フィルムの少なくとも一面に、無機粒子(A)と親水性官能基を有するポリエステル樹脂(B)を含む塗料組成物から形成される樹脂層(X)を有する積層フィルムであって、前記塗料組成物中における無機粒子(A)の含有量が、塗料組成物全体に対して50質量%以上、90質量%以下、親水性官能基を有するポリエステル樹脂(B)の含有量が、塗料組成物全体に対して10質量%以上、50質量%以下、である、以下の(1)~(4)を満たす積層フィルム。
(1)樹脂層(X)の表面粗さRa(中心線平均粗さ)が5.0nm以上、30.0nm以下である。
(2)無機粒子(A)の平均1次粒径が15nm以上、80nm以下である。
(3)樹脂層(X)の水接触角が75°以下である。
(4)積層フィルムのヘイズが3.0%以下である。 - 前記樹脂層(X)の表面ゼータ電位が、-50mV以上-10mV以下である請求項1に記載の積層フィルム。
- 前記無機粒子(A)が、その表面に水酸基を含有したアクリル樹脂(D)を有する請求項1または2に記載の積層フィルム。
- 無機粒子(A)がコロイダルシリカである請求項1~3のいずれかに記載の積層フィルム。
- 前記塗料組成物が糖アルコール(C)を含有しており、その含有量が塗料組成物全体に対して5質量%以上、20質量%以下である請求項1~4のいずれかに記載の積層フィルム。
- 前記親水性官能基を有するポリエステル樹脂(B)が、スルホン酸塩基を有するジカルボン酸およびそのエステル形成性誘導体、および/または、カルボン酸塩基を3つ以上有する多価カルボン酸およびそのエステル形成性誘導体を、親水性官能基を含有するポリエステル樹脂(B)を構成するポリエステル樹脂の原料全体に対して1~25モル%含む原料より製造されるポリエステル樹脂である請求項1~5のいずれかに記載の積層フィルム。
- 導電性コート用アンダーコートフィルムとして用いられる請求項1~6のいずれかに記載の積層フィルム。
- 熱可塑性樹脂フィルムの少なくとも一面に樹脂層(X)が設けられた、以下の(1)~(4)の条件を満たす積層フィルムの製造方法であって、
熱可塑性樹脂フィルムの少なくとも一面に、無機粒子(A)と親水性官能基を有するポリエステル樹脂(B)を含む塗料組成物であって、前記塗料組成物中における無機粒子(A)の含有量が、塗料組成物全体に対して50質量%以上、90質量%以下、親水性官能基を有するポリエステル樹脂(B)の含有量が、塗料組成物全体に対して10質量%以上、50質量%以下である塗料組成物を塗布した後、加熱、延伸することで、樹脂層(X)を形成せしめる工程を含む積層フィルムの製造方法。
(1)樹脂層(X)の表面粗さRa(中心線平均粗さ)が5.0nm以上、30.0nm
以下である。
(2)無機粒子(A)の平均1次粒径が15nm以上、80nm以下である。
(3)樹脂層(X)の水接触角が75°以下である
(4)積層フィルムのヘイズが3.0%以下である。 - 前記樹脂層(X)の表面ゼータ電位が、-50mV以上-10mV以下である請求項8に記載の積層フィルムの製造方法。
- 前記無機粒子(A)が、その表面に水酸基を含有したアクリル樹脂(D)を有する請求項8または9のいずれかに記載の積層フィルムの製造方法。
- 前記塗料組成物が糖アルコール(C)を含有しており、その含有量が塗料組成物全体に対して5質量%以上、20質量%以下である請求項8~10のいずれかに記載の積層フィルムの製造方法。
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JP2018079575A (ja) * | 2016-11-14 | 2018-05-24 | 東レ株式会社 | 積層フィルムおよびその製造方法 |
JP2020055898A (ja) * | 2018-09-28 | 2020-04-09 | 桜宮化学株式会社 | 金属被覆用塗料組成物およびその製造方法、塗装金属製品、塗装金属缶、ならびに内面塗装金属缶 |
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