WO2014189093A1 - ヒートポンプ装置 - Google Patents
ヒートポンプ装置 Download PDFInfo
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- WO2014189093A1 WO2014189093A1 PCT/JP2014/063521 JP2014063521W WO2014189093A1 WO 2014189093 A1 WO2014189093 A1 WO 2014189093A1 JP 2014063521 W JP2014063521 W JP 2014063521W WO 2014189093 A1 WO2014189093 A1 WO 2014189093A1
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- Prior art keywords
- vane
- cylinder
- electric motor
- heat pump
- compression
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B30/00—Heat pumps
- F25B30/02—Heat pumps of the compression type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/356—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/001—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/02—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids specially adapted for several pumps connected in series or in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/06—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids specially adapted for stopping, starting, idling or no-load operation
- F04C28/065—Capacity control using a multiplicity of units or pumping capacities, e.g. multiple chambers, individually switchable or controllable
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/08—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by varying the rotational speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/02—Compression machines, plants or systems with non-reversible cycle with compressor of reciprocating-piston type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/02—Compressor arrangements of motor-compressor units
- F25B31/026—Compressor arrangements of motor-compressor units with compressor of rotary type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/022—Compressor control arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/03—Torque
- F04C2270/035—Controlled or regulated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/80—Diagnostics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/86—Detection
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/031—Sensor arrangements
- F25B2313/0314—Temperature sensors near the indoor heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/031—Sensor arrangements
- F25B2313/0315—Temperature sensors near the outdoor heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/07—Details of compressors or related parts
- F25B2400/074—Details of compressors or related parts with multiple cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/02—Compressor control
- F25B2600/021—Inverters therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2104—Temperatures of an indoor room or compartment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2106—Temperatures of fresh outdoor air
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
Definitions
- the present invention relates to a heat pump device using a compressor having two cylinders or two compression sections.
- a vapor compression refrigeration cycle using a refrigerant compressor is generally used.
- the heat pump equipment is equipped with a refrigerant compressor, condenser, decompression means, and a vapor compressor refrigeration cycle formed by connecting the evaporator with piping, depending on the application (for example, air conditioning application or hot water supply application) It is now possible to execute the operation.
- the low load condition is a condition in which the temperature difference between the outside air temperature and the room temperature is small and the amount of heat necessary to keep the room temperature constant is small.
- the difference between the high pressure (Pd) and the low pressure (Ps) of the vapor compressor refrigeration cycle is small, and the amount of heat required in the steady state is small (for example, 25% or less of the rated capacity).
- the capacity required for steady operation is about 10% to 50% of the rated condition, and the time for operation from low load conditions to intermediate conditions is longer than the time for rated operation. For this reason, in order to substantially evaluate the energy saving performance throughout the year, it has become a new issue to improve COP for low load conditions that were not subject to evaluation in the conventional standards.
- Patent Document 1 discloses a configuration in which, in a two-cylinder rolling piston rotary compressor, one refrigerant compression unit is in an uncompressed state at a low load to reduce the refrigerant circulation flow rate by half. In this configuration, since the operation can be performed without reducing the rotation speed of the electric motor, the compressor efficiency can be improved.
- a specific means when a non-compressed state is established, a high pressure is introduced into one of the cylinder chambers, and the back pressure chamber on the back surface of the blade (vane) is set to an intermediate pressure, whereby the pressure between the high pressure and the intermediate pressure.
- Means (cylinder operation method) is disclosed in which the blade (vane) is separated from the rolling piston due to the difference so as to be in an uncompressed state.
- Patent Document 2 discloses a two-cylinder (synonymous with a two-cylinder type) rotary compressor as in Patent Document 1 and an independent operation in which one of two compression sections is in an uncompressed state, and two compression sections.
- An invention of a refrigeration cycle apparatus having switching means and control means for switching and controlling parallel operation in which both of them are in a compressed state is disclosed.
- This refrigeration cycle apparatus is characterized by comprising control means for controlling switching by the switching means according to the output frequency of the inverter circuit and changing the switching point according to the condenser temperature of the refrigeration cycle.
- Patent Document 3 discloses a multi-cylinder rotary compressor in which an electric element and a plurality of compression units driven by the electric element are housed in an internal high-pressure sealed shell.
- a spring for pulling the vane outward is provided on the back side of the vane of at least one of the plurality of compression parts, and the back side (rear end) of the vane of the other compression part is provided.
- a spring for pressing the vane inward is provided on the part side.
- This technology aims to perform a smooth and gentle start by taking a long light load operation time at the start.
- JP-A-1-247786 page 3, FIGS. 1 and 2) Japanese Patent Laid-Open No. 4-6349 (5th page, FIGS. 1 to 3) Japanese Utility Model Publication No. 61-159691 (pages 4, 5 and 1 to 3) Japanese Utility Model Publication No. 55-180908 Japanese Unexamined Patent Publication No. 60-113084
- an electromagnetic four-way compressor is used in order to switch one of the compression portions to an uncompressed state at a low load, that is, to switch the pressure acting on the rear end portion of the vane. It was necessary to install switching means such as a valve and piping for guiding the switching pressure outside the sealed shell. In the two-cylinder rotary compressors of Patent Document 1 and Patent Document 2, such a switching means and piping are required, so that there is a problem that the size and cost increase are caused as compared with the conventional two-cylinder rotary compressor. was there.
- Patent Document 3 is a technique for the purpose of somewhat relaxing sudden pressure increase and load increase at the start, and has not been studied for stable control in both independent operation and parallel operation. That is, there is a problem that the operation mode cannot be stably controlled.
- the present invention has been made in view of such points, and an object thereof is to obtain a heat pump device that can determine whether the current operation mode is a single operation or a parallel operation, and can stably control the operation mode. To do.
- the heat pump device has an electric motor and two compression units driven by the electric motor, and the operation mode is an independent operation in which one of the two compression units is in an uncompressed state or two compressions depending on operation conditions.
- Heat pump formed by connecting a two-cylinder compressor having a structure that switches to two operation modes, ie, a parallel operation in which both parts are compressed, a heat-dissipation side heat exchanger, a decompression mechanism, and a heat-absorption side heat exchanger
- an inverter drive control device that supplies drive power to the electric motor of the two-cylinder compressor
- an operation mode detection determination unit that determines a current operation mode based on an electrical signal acquired from the inverter drive control device
- an operation mode detection Based on the determination result by the determination means, the rotational frequency of the motor is determined so that the temperature of the target object approaches the set value, and the inverter drive control device is controlled.
- Heat pump apparatus characterized by comprising: a capacity control device, the for.
- the present invention it is possible to determine whether the current operation mode is a single operation or a parallel operation, and it is possible to obtain a heat pump device capable of stably controlling the operation mode.
- FIG. 2 is a schematic cross-sectional view showing the structure of the two-cylinder rotary compressor 100 of FIG. 1, (a) shows a schematic cross-sectional view of the first compression unit 10, and (b) shows an outline of the second compression unit 20. A cross-sectional view is shown.
- FIG. 2 is an enlarged view of a main part showing the vicinity of a second vane 24 of a second compression unit 20 of the two-cylinder rotary compressor 100 of FIG. 1.
- FIG. 2 is an enlarged view of a main part showing the vicinity of a second vane 24 of a second compression unit 20 of the two-cylinder rotary compressor 100 of FIG. 1.
- FIG. 2 is a diagram illustrating a relationship between a position of a second vane 24 and a pressing force generated by pressure acting on the second vane 24 in the two-cylinder rotary compressor 100 of FIG. 1. It is explanatory drawing for demonstrating the relationship between the pressing force and the raising force which act on the 2nd vane 24 of the two-cylinder rotary compressor 100 of FIG. It is a figure which shows the basic composition of the heat pump apparatus 200 which concerns on Embodiment 1 of this invention. It is the schematic which shows the control circuit of the heat pump apparatus 200 which concerns on Embodiment 1 of this invention.
- FIG. 8 is a diagram showing characteristics during single operation when the electric motor 8 of the two-cylinder rotary compressor of FIG. 7 is a six-pole motor, where (a) shows the motor current waveform and (b) shows the strength of each frequency component. ing.
- FIG. 8 is a diagram showing characteristics during parallel operation when the electric motor 8 of the two-cylinder rotary compressor 100 of FIG. 7 is a six-pole motor, where (a) shows the motor current waveform, and (b) shows the strength of each frequency component. Show.
- FIG. 7 It is a schematic side view of the holding mechanism of the two-cylinder rotary compressor 100 provided in the heat pump device 200 according to Embodiment 2 of the present invention, where (a) shows a compressed state and (b) shows an uncompressed state (rest). (Cylinder state). It is the schematic which shows the control circuit of the heat pump apparatus 200 which concerns on Embodiment 2 of this invention. It is a figure which shows the characteristic at the time of the independent driving
- FIG. 1 is a schematic longitudinal sectional view showing a structure of a two-cylinder rotary compressor 100 provided in a heat pump device according to Embodiment 1 of the present invention, in which a first compression unit 10 is in a steady compression state and a second compression unit.
- Reference numeral 20 denotes a cylinder resting state.
- 2 is a schematic cross-sectional view showing the structure of the two-cylinder rotary compressor 100 of FIG. 1, wherein (a) shows a schematic cross-sectional view of the first compression section 10, and (b) shows the first 2
- a schematic cross-sectional view of the compression unit 20 is shown.
- 1 and 2 show a two-cylinder rotary compressor 100 in which the first compression unit 10 is in a compressed state and the second compression unit 20 is in an uncompressed state (cylinderless state).
- FIG. 3 and 4 are enlarged views of the main part showing the vicinity of the second vane 24 of the second compression unit 20 of the two-cylinder rotary compressor 100 of FIG.
- FIG. 3 is a view showing the vicinity of the second vane 24 in a state in which the second compression unit 20 is performing the refrigerant compression operation
- (a) is a cross-sectional view of the vicinity of the second vane 24, and (b) ) Shows a longitudinal sectional view in the vicinity of the second vane 24.
- FIG. 4 is a view showing the vicinity of the second vane 24 of the second compression unit 20 in a cylinder resting state (a state in which the refrigerant compression operation is not performed), and (a) shows the vicinity of the second vane 24.
- a transverse sectional view is shown, and (b) shows a longitudinal sectional view in the vicinity of the second vane 24.
- the two-cylinder rotary compressor 100 is one of the components of the refrigeration cycle employed in heat pump devices such as air conditioners and water heaters.
- the two-cylinder rotary compressor 100 has a function of sucking fluid (for example, refrigerant or heat medium (water, antifreeze liquid, etc.)), compressing it, and discharging it in a high temperature / high pressure state.
- sucking fluid for example, refrigerant or heat medium (water, antifreeze liquid, etc.
- the two-cylinder rotary compressor 100 includes a compression mechanism 99 including a first compression unit 10 and a second compression unit 20 in the internal space 7 of the hermetic shell 3, and the first compression unit. And the electric motor 8 that drives the second compression unit 20 via the drive shaft 5.
- the sealed shell 3 is, for example, a cylindrical sealed container with its upper end and lower end closed. At the bottom of the hermetic shell 3, there is provided a lubricating oil reservoir 3 a that stores lubricating oil that lubricates the compression mechanism 99. In addition, a compressor discharge pipe 2 is provided on the upper portion of the sealed shell 3 so as to communicate with the internal space 7 of the sealed shell 3.
- the electric motor 8 has a variable operating frequency (or rotational frequency), for example, by inverter control or the like, and includes a stator 8b and a rotor 8a.
- the stator 8b is formed in a substantially cylindrical shape, and the outer peripheral portion is fixed to the sealed shell 3 by shrink fitting or the like.
- a coil that is supplied with electric power from an external power source is wound around the stator 8b.
- the rotor 8a has a substantially cylindrical shape, and is disposed on the inner peripheral portion of the stator 8b with a predetermined distance from the inner peripheral surface of the stator 8b.
- the drive shaft 5 is fixed to the rotor 8a, and the electric motor 8 and the compression mechanism 99 are connected via the drive shaft 5. That is, as the electric motor 8 rotates, the rotational power is transmitted to the compression mechanism 99 via the drive shaft 5.
- the drive shaft 5 is formed between a long shaft portion 5a constituting the upper portion of the drive shaft 5, a short shaft portion 5b constituting the lower portion of the drive shaft, and the long shaft portion 5a and the short shaft portion 5b.
- the eccentric pin shaft portions 5c and 5d and the intermediate shaft portion 5e are configured.
- the eccentric pin shaft portion 5c has a central axis that is eccentric by a predetermined distance from the central axes of the long shaft portion 5a and the short shaft portion 5b, and is disposed in the first cylinder chamber 12 of the first compression portion 10 described later. Is done.
- the eccentric pin shaft portion 5d has a central axis that is eccentric by a predetermined distance from the central axes of the long shaft portion 5a and the short shaft portion 5b, and is disposed in a second cylinder chamber 22 of the second compression portion 20 described later. Is.
- the eccentric pin shaft portion 5c and the eccentric pin shaft portion 5d are provided with a phase difference of 180 degrees.
- the eccentric pin shaft portion 5c and the eccentric pin shaft portion 5d are connected by an intermediate shaft portion 5e.
- the intermediate shaft portion 5e is disposed in a through hole of the intermediate partition plate 4 described later.
- the drive shaft 5 configured in this manner, the long shaft portion 5 a is rotatably supported by the bearing portion 60 a of the first support member 60, and the short shaft portion 5 b is freely rotatable by the bearing portion 70 a of the second support member 70. It is supported. That is, the drive shaft 5 is configured such that the eccentric pin shaft portions 5c and 5d are eccentrically rotated in the first cylinder chamber 12 and the second cylinder chamber 22.
- the compression mechanism 99 includes a rotary first compression unit 10 provided in the upper part and a rotary second compression part 20 provided in the lower part.
- the first compression part 10 and the second compression part 20 are provided. Is disposed below the electric motor 8.
- the compression mechanism 99 includes a first support member 60, a first cylinder 11 that forms the first compression unit 10, an intermediate partition plate 4, and a second cylinder 21 that forms the second compression unit 20 from the upper side to the lower side. , And the second support member 70 is sequentially laminated.
- the first compression unit 10 includes a first cylinder 11, a first piston 13, a first vane 14, and the like.
- the first cylinder 11 is a flat plate member in which a substantially cylindrical through hole that is substantially concentric with the drive shaft 5 (more specifically, the long shaft portion 5a and the short shaft portion 5b) is formed in a vertical direction.
- One end portion (upper end portion in FIG. 1) of this through hole is closed by the flange portion 60b of the first support member 60, and the other end portion (lower end portion in FIG. 1) is blocked by the intermediate partition plate 4.
- the first cylinder chamber 12 is closed.
- a first piston 13 is provided in the first cylinder chamber 12 of the first cylinder 11.
- the first piston 13 is formed in a ring shape, and is slidably provided on the eccentric pin shaft portion 5 c of the drive shaft 5. Further, a vane groove 19 that communicates with the first cylinder chamber 12 and extends in the radial direction of the first cylinder chamber 12 is formed in the first cylinder 11.
- a first vane 14 is slidably provided in the vane groove 19.
- the first cylinder chamber 12 is divided into a suction chamber 12a and a compression chamber 12b by the front end portion 14a of the first vane 14 coming into contact with the outer peripheral portion of the first piston 13.
- a vane back chamber 15 is formed in the first cylinder 11 behind the vane groove 19, that is, behind the first vane 14.
- the vane back chamber 15 is provided so as to penetrate the first cylinder 11 in the vertical direction.
- the upper opening of the vane back chamber 15 is partially open to the internal space 7 of the hermetic shell 3, so that the lubricating oil stored in the lubricating oil storage unit 3 a can flow into the vane back chamber 15. Yes.
- the lubricating oil that has flowed into the vane back chamber 15 flows between the vane groove 19 and the first vane 14 and reduces the sliding resistance between the two.
- the two-cylinder rotary compressor 100 is configured such that the refrigerant compressed by the compression mechanism 99 is discharged into the internal space 7 of the sealed shell 3. For this reason, the vane back chamber 15 has the same high-pressure atmosphere as the internal space 7 of the sealed shell 3.
- the second compression unit 20 includes a second cylinder 21, a second piston 23, a second vane 24, and the like.
- the second cylinder 21 is a flat plate member in which a substantially cylindrical through hole that is substantially concentric with the drive shaft 5 (more specifically, the long shaft portion 5a and the short shaft portion 5b) is vertically formed.
- One end portion (upper end portion in FIG. 1) of the through hole is closed by the intermediate partition plate 4, and the other end portion (lower end portion in FIG. 1) is formed by the flange portion 70 b of the second support member 70.
- the second cylinder chamber 22 is closed.
- a second piston 23 is provided in the second cylinder chamber 22 of the second cylinder 21.
- the second piston 23 is formed in a ring shape and is slidably provided on the eccentric pin shaft portion 5 d of the drive shaft 5.
- the second cylinder 21 has a vane groove 29 that communicates with the second cylinder chamber 22 and extends in the radial direction of the second cylinder chamber 22.
- a second vane 24 is slidably provided in the vane groove 29.
- the second cylinder chamber 22 is divided into a suction chamber and a compression chamber in the same manner as the first cylinder chamber 12 by the tip 24 a of the second vane 24 coming into contact with the outer peripheral portion of the second piston 23.
- a vane back chamber 25 is formed in the second cylinder 21 behind the vane groove 29, that is, behind the second vane 24.
- the vane back chamber 25 is provided so as to penetrate the second cylinder 21 in the vertical direction.
- the upper and lower openings of the vane back chamber 25 are closed by the intermediate partition plate 4 and the flange portion 70 b of the second support member 70, and the flow path 30 communicates from the outer peripheral surface of the second cylinder 21 to the vane back chamber 25.
- the vane back chamber 25 and the internal space 7 of the sealed shell 3 communicate with each other. That is, the lubricating oil stored in the lubricating oil reservoir 3 a can flow into the vane back chamber 25 through the flow path 30.
- the vane back chamber 25 has the same high-pressure atmosphere as the internal space 7 of the sealed shell 3. Further, the lubricating oil that has flowed into the vane back chamber 25 flows between the vane groove 29 and the second vane 24 and reduces the sliding resistance between the two.
- a configuration in which at least one opening of the vane back chamber 25 is opened to the internal space 7 of the hermetic shell 3 and the lubricating oil stored in the lubricating oil storage unit 3a can also flow into the vane back chamber 25 from the opening. It is good.
- the suction muffler 6 for allowing the gaseous refrigerant to flow into the first cylinder chamber 12 and the second cylinder chamber 22 is connected to the first cylinder 11 and the second cylinder 21.
- the suction muffler 6 includes a container 6b, an inflow pipe 6a, an outflow pipe 6c, and an outflow pipe 6d.
- the container 6b stores the low-pressure refrigerant that has flowed out of the evaporator constituting the refrigeration cycle.
- the inflow pipe 6a guides the low-pressure refrigerant from the evaporator to the container 6b.
- the outflow pipe 6 c guides the gaseous refrigerant out of the refrigerant stored in the container 6 b to the first cylinder chamber 12 of the first cylinder 11.
- the outflow pipe 6 d guides the gaseous refrigerant out of the refrigerant stored in the container 6 b to the second cylinder chamber 22 of the second cylinder 21.
- the outflow pipe 6c of the suction muffler 6 is connected to the cylinder suction flow path 17 (flow path communicating with the first cylinder chamber 12) of the first cylinder 11, and the outflow pipe 6d of the suction muffler 6 is connected to the second cylinder 21. Is connected to the cylinder suction flow path 27 (flow path communicating with the second cylinder chamber 22).
- the first cylinder 11 is formed with a discharge port 18 for discharging a gaseous refrigerant compressed in the first cylinder chamber 12.
- the discharge port 18 communicates with a through hole formed in the flange portion 60b of the first support member 60.
- the open / close opening opens when the inside of the first cylinder chamber 12 becomes a predetermined pressure or more.
- a valve 18a is provided.
- a discharge muffler 63 is attached to the first support member 60 so as to cover the on-off valve 18a (that is, the through hole).
- the second cylinder 21 is formed with a discharge port 28 for discharging a gaseous refrigerant compressed in the second cylinder chamber 22.
- the discharge port 28 communicates with a through hole formed in the flange portion 70b of the second support member 70.
- the open / close opening opens when the inside of the second cylinder chamber 22 becomes a predetermined pressure or more.
- a valve 28a is provided.
- a discharge muffler 73 is attached to the second support member 70 so as to cover the on-off valve 28a (that is, the through hole).
- both the first vane 14 and the second vane 24 are provided with the first vane 14 and the second vane 24 according to the pressure difference acting on the front end portions 14a and 24a and the rear end portions 14b and 24b.
- a pressing force in the direction of pressing toward the first piston 13 and the second piston 23 acts.
- the first vane 14 is given a pressing force by the compression spring 40 to press the first vane 14 toward the first piston 13. For this reason, the first vane 14 is always pressed against the first piston 13 to partition the first cylinder chamber 12 into the suction chamber 12a and the compression chamber 12b. That is, the first compression unit 10 including the first vane 14 always compresses the refrigerant that has flowed into the first cylinder chamber 12.
- the rear end 24b of the second vane 24 is pulled by a tension spring 50 fixed to the hermetic shell 3 by a spring fixing portion 42. That is, the second vane 24 is moved away from the outer peripheral wall of the second piston 23 by the reaction force (elastic force) of the tension spring 50 (the second vane 24 is moved to the rear end 24b side). The pulling force that acts in the direction of For this reason, the second vane 24 of the second compression unit 20 has a smaller pressing force for pressing the vane toward the second piston 23 than the first vane 14 of the first compression unit 10.
- the second vane 24 of the second compression unit 20 is in a direction in which the second vane 24 is separated from the outer peripheral wall of the second piston 23 as compared to the first vane 14 of the first compression unit 10.
- the lifting force acting in the direction of movement toward the rear end 24b is large.
- the second compression unit 20 acts on the second vane 24 when the pressure difference acting on the front end portion 24a and the rear end portion 24b of the second vane 24 is greater than or equal to a predetermined value.
- the pressing force the force that moves the second vane 24 toward the second piston 23
- the second cylinder chamber 22 is compressed in the same manner as the first compression unit 10.
- the suction chamber the refrigerant flowing into the second cylinder chamber 22 is compressed.
- the second compression unit 20 has a pulling force by the tension spring 50 depending on the pressure difference.
- the holding mechanism includes a contact component 52 provided on the back side of the rear end 24b of the second vane 24, a communication hole 51a formed in the second vane 24, and a second cylinder 21.
- the communication hole 51b is formed.
- the contact component 52 is provided so as to partition the flow path 30 and the vane back chamber 25.
- the contact component 52 is formed with a communication hole 53 that allows the flow path 30 and the vane back chamber 25 to communicate with each other. That is, the communication hole 53 communicates the space formed on the rear end portion 24 b side of the second vane 24 and the internal space 7 of the sealed shell 3.
- the second vane 24 side of the contact component 52 is a flat portion, and the contact component 52 is provided so that the flat portion 52a and the rear end portion 24b of the second vane 24 maintain a predetermined parallelism. ing.
- the communication hole 51a formed in the second vane 24 has one opening opening at the rear end 24b (more specifically, the position facing the portion other than the communication hole 53 of the contact component 52). Further, the other opening of the communication hole 51 a is open to the side surface of the second vane 24.
- the opening is a position where the second vane 24 communicates with the communication hole 51a in a state where the second vane 24 is separated from the outer peripheral wall of the second piston 23 and the rear end 24b is in contact with the flat portion 52a of the contact component 52. It opens to (a position where the opening of the communication hole 51a and the opening of the communication hole 51b face each other). Further, the other opening of the communication hole 51 b is open to the cylinder suction passage 27.
- the communication holes 51 a and 51 b are not limited to the above-described configuration as long as they communicate with the rear end portion 24 b of the second vane 24 and the cylinder suction passage 27.
- the other opening portion of the communication hole 51 a (opening portion opened in the side surface portion of the second vane 24 in FIG. 2) may be opened in the upper surface portion of the second vane 24.
- the communication hole 51b that communicates the opening and the cylinder suction flow path 27 connects the flow path formed in the intermediate partition plate 4 communicating with the opening, the flow path, and the cylinder suction flow path 27. And a flow path formed in the second cylinder 21 in communication.
- the other opening of the communication hole 51a may be opened in the bottom surface of the second vane 24.
- the communication hole 51b that communicates the opening and the cylinder suction passage 27 includes a passage formed in the flange portion 70b of the second support member 70 that communicates with the opening, the passage, and the cylinder suction. And a flow path formed in the second cylinder 21 that communicates with the flow path 27.
- the drive shaft 5 When electric power is supplied to the motor 8, the drive shaft 5 is rotated counterclockwise by the motor 8 when viewed from directly above (rotation phase ⁇ with reference to the vane position as shown in FIG. 2).
- the eccentric pin shaft portion 5 c moves eccentrically in the first cylinder chamber 12
- the eccentric pin shaft portion 5 d moves eccentrically in the second cylinder chamber 22.
- the eccentric pin shaft portion 5c and the eccentric pin shaft portion 5d are eccentrically rotated so that the phases are shifted by 180 degrees.
- the first piston 13 rotates eccentrically in the first cylinder chamber 12, and the first cylinder chamber passes through the outlet pipe 6 c of the suction muffler 6 via the cylinder suction passage 17.
- the low-pressure gaseous refrigerant sucked into 12 is compressed.
- the second piston 23 rotates eccentrically in the second cylinder chamber 22, and the second piston 23 passes through the outlet pipe 6d of the suction muffler 6 via the cylinder suction flow path 27.
- the low-pressure gaseous refrigerant sucked into the two-cylinder chamber 22 is compressed.
- the gaseous refrigerant compressed in the first cylinder chamber 12 is discharged into the discharge muffler 63 from the discharge port 18 at a predetermined pressure, and then discharged from the discharge port of the discharge muffler 63 into the internal space 7 of the sealed shell 3. Is done.
- the gaseous refrigerant compressed in the second cylinder chamber 22 is discharged into the discharge muffler 73 from the discharge port 28 when a predetermined pressure is reached, and then the internal space 7 of the sealed shell 3 from the discharge port of the discharge muffler 73. Discharged. Then, the high-pressure gaseous refrigerant discharged into the internal space 7 of the sealed shell 3 is discharged from the compressor discharge pipe 2 to the outside of the sealed shell 3.
- the discharge pressure acts on the entire rear end 24b of the second vane 24 via the lubricating oil.
- the pressing force (the force that moves the second vane 24 toward the second piston 23) generated by the difference in pressure acting on the front end portion 24 a and the rear end portion 24 b of the second vane 24 is pulled up by the tension spring 50 ( The force that moves the second vane 24 in the direction of moving away from the second piston 23), and the tip 24 a of the second vane 24 is pressed against the outer peripheral wall of the second piston 23. Therefore, in the second compression unit 20, the refrigerant is compressed as the drive shaft 5 rotates.
- the opening of the communication hole 51a formed in the second vane 24 and the second cylinder 21 are moved as shown in FIG.
- the formed opening of the communication hole 51b begins to overlap. That is, the communication hole 51a formed in the second vane 24 communicates with the cylinder suction flow path 27 having the suction pressure via the communication hole 51b. For this reason, the lubricating oil in the vicinity of the opening on the rear end 24b side of the communication hole 51a flows into the cylinder suction passage 27 via the communication hole 51a and the communication hole 51b, and acts on the rear end 24b of the second vane 24. The pressing force is reduced. As a result, the second vane 24 is further moved away from the outer peripheral wall of the second piston 23, and the rear end portion 24 b of the second vane 24 comes into contact with the flat portion 52 a of the contact component 52.
- the second vane 24 is separated from the contact component 52, the positions of the communication hole 51a formed in the second vane 24 and the communication hole 51b formed in the second cylinder 21 are inconsistent, and the suction pressure is reduced. It will not be introduced to 51b. Further, the lubricating oil is supplied to the entire rear end portion 24b of the second vane 24, the discharge pressure acts on the entire rear end portion 24b of the second vane 24, and the pressing force acting on the second vane 24 increases. As a result, the difference between the pressing force acting on the second vane 24 and the pulling force becomes clear, the second vane 24 further moves to the second piston 23 side, and the tip 24a of the second vane 24 is moved to the second piston 23.
- the second compression unit 20 starts the refrigerant compression operation.
- the pressure acting on the range facing the communication hole 53 of the contact component 52 at the rear end 24b of the second vane 24 is determined from a predetermined pressure value.
- a predetermined pressure value By keeping it low, that is, “the suction pressure acting on the entire tip 24 a of the second vane 24” and “the range facing the communication hole 53 of the contact component 52 in the rear end 24 b of the second vane 24”.
- the suction pressure acting on the entire tip 24 a of the second vane 24 and “ The refrigerant compression state of the second compression unit 20 can be maintained by maintaining the pressure difference from the “discharge pressure acting on the entire end portion 24b” at a predetermined value or more.
- FIG. 5 is a diagram showing the relationship between the position of the second vane 24 and the pressing force generated by the pressure acting on the second vane 24 in the two-cylinder rotary compressor 100 of FIG.
- FIG. 6 is an explanatory diagram for explaining the relationship between the pressing force acting on the second vane 24 of the two-cylinder rotary compressor 100 of FIG. 1 and the lifting force.
- 6A is a side view showing a state where the second vane 24 and the flat portion 52a of the contact component 52 are not in contact
- FIG. 6B is a side view showing the second vane 24 and the contact component 52. It is a side view which shows the state which has contacted the flat part 52a.
- the suction pressure Ps acts on the front end portion 24a, and the discharge pressure Pd acts on the rear end portion 24b. Further, the pulling force F by the tension spring 50 also acts on the second vane 24. The state of the second vane 24 is determined by the relationship between Ps, Pd, and F acting on the second vane 24.
- ⁇ F is “the difference between the lifting force and the pressing force when the second vane 24 is in contact with the flat portion 52a of the contact component 52 (the holding mechanism is holding the second vane 24)”. “A state where the second vane 24 is separated from the second piston 23 and the second vane 24 is not in contact with the flat portion 52a of the contact component 52 (a state where the holding mechanism does not hold the second vane 24). It can be said that “the difference between the pulling force and the pressing force”. Therefore, the second vane 24 operates as follows according to the relationship of Ps, Pd, and F acting on the second vane 24 in a state where the second vane 24 and the flat surface portion 52a of the contact component 52 are in contact with each other.
- the second compression unit 20 has a smaller pressing force for pressing the second vane 24 toward the second piston 23 than the first compression unit 10. Yes.
- the second compression unit 20 is configured to have a higher pulling force acting on the second vane 24 in a direction away from the second piston 23 than the first compression unit 10.
- the two-cylinder rotary compressor 100 can reduce the compressor loss under low load conditions, improve the compressor efficiency and expand the capacity range, and can improve the energy saving performance in the actual load operation.
- the two-cylinder rotary compressor 100 according to the first embodiment is a mechanical capacity control unit configured by an on-off valve, a switching valve, a pipe, and the like required by the two-cylinder rotary compressor described in Patent Document 1. Therefore, it is possible to prevent an increase in size and cost of the two-cylinder rotary compressor 100.
- the two-cylinder rotary compressor 100 contacts the second vane 24 and holds the second vane 24 in the second compression unit 20 when the second vane 24 is separated from the second piston 23.
- a holding mechanism is provided.
- the two-cylinder rotary compressor 100 according to the first embodiment can keep the position of the second vane 24 stable when the second vane 24 is separated from the outer peripheral wall of the second piston 23.
- the high-pressure hermetic shell-type two-cylinder rotary compressor 100 has been described.
- the above-described second compression unit 20 may be employed in other shell-type two-cylinder rotary compressors.
- an effect similar to the above effect can be obtained.
- the second compression unit 20 shown in the first embodiment in an anti-sealing type two-cylinder rotary compressor and an intermediate shell type two-cylinder rotary compressor, the same effect as the above effect can be obtained. be able to.
- the first embodiment is characterized in that it can discriminate between isolated operation and parallel operation.
- the heat pump device 200 capable of discriminating between single operation and parallel operation will be described.
- FIG. 7 is a diagram showing a basic configuration of the heat pump device 200 according to Embodiment 1 of the present invention.
- the heat pump device 200 includes a two-cylinder rotary compressor 100, a four-way valve 201, an indoor heat exchanger 202, a decompression mechanism 203, and an outdoor heat exchanger 204, which are the same as those in FIG. Thus, a vapor compression refrigeration cycle is configured.
- an air conditioning heat pump apparatus will be described as an example of the heat pump apparatus 200.
- the heat pump device 200 can be switched between a heating operation and a cooling operation by a four-way valve 201.
- the four-way valve 201 is connected to the heating operation path 201a shown by the solid line in FIG.
- the refrigerant gas compressed into the high temperature and high pressure state by the two-cylinder rotary compressor 100 flows into the indoor heat exchanger 202, and the indoor heat exchanger 202 operates as a heat radiation side heat exchanger (condenser).
- the four-way valve 201 is connected to the cooling operation path 201b indicated by a dotted line.
- the suction side of the two-cylinder rotary compressor 100 is connected to the indoor heat exchanger 202, and the indoor heat exchanger 202 operates as a heat absorption side heat exchanger (evaporator).
- the two-cylinder rotary compressor 100 has the electric motor 8 and the two compression units 10 and 20 as described above, and the single operation in which one compression unit is in an uncompressed state and the normal state in which both compression units are in a compressed state.
- the parallel operation is passively switched depending on the operation conditions. Specifically, as described above, immediately after the start of operation of the two-cylinder rotary compressor 100 or in a state where the two-cylinder rotary compressor 100 is under a low load, the single operation is performed, and the pressure in the internal space 7 of the sealed shell 3 is determined. As becomes larger, parallel operation will be performed.
- the indoor side heat exchanger 202 is disposed in the room B, and the two-cylinder rotary compressor 100, the four-way valve 201, the pressure reducing mechanism 203, and the outdoor side heat exchanger 204 are disposed in the outdoor A.
- a heat exchange temperature sensor 173a for detecting the evaporation temperature or the condensation temperature of the outdoor heat exchanger 204 is provided.
- the room B includes a room temperature sensor 172 that detects the room temperature and a heat exchange temperature sensor 173b that detects the evaporation temperature or the condensation temperature of the indoor heat exchanger 202.
- the detection signals of the heat exchanger temperature sensor 173a, the heat exchanger temperature sensor 173b, and the indoor temperature sensor 172 are input to the heat pump capacity control device 160 described later.
- the sensors used for the control of the heat pump device 200 are not limited to those shown in FIG. 7, but the temperature sensors provided on the gas side and the liquid side of the indoor heat exchanger 202, and the two-cylinder rotary compressor 100.
- a temperature sensor and a pressure sensor provided on the suction side and the discharge side can be appropriately used as necessary.
- FIG. 8 is a schematic diagram showing a control circuit of the heat pump apparatus 200 according to Embodiment 1 of the present invention.
- an inverter drive control device 150 that drives the two-cylinder rotary compressor 100 by a power source from an AC power source 140 and a heat pump capability control device 160 are provided.
- the first embodiment of the present invention includes the operation mode detection / determination means 145, which is a feature.
- the heat pump capacity control device 160 determines the operating frequency of the electric motor 8 so that the temperature detected by the indoor temperature sensor 172 approaches the target room temperature set by the target room temperature setting unit 171, and the electric motor 8 operates at the determined operating frequency. Thus, the inverter drive control device 150 is controlled.
- the heat pump capacity control device 160 includes a temperature difference detection unit 163 that detects a temperature difference between an actual room temperature value detected by the room temperature sensor 172 and a room temperature target value determined by the target room temperature setter 171, an operating frequency setting unit 161, And a signal output unit 162.
- the operation frequency setting means 161 is a current operation mode (single operation, parallel operation) detected by an operation mode detection determination means 145 described later and an operation state such as an operation frequency, and a temperature difference detected by the temperature difference detection unit 163. Based on the (operation load) and the temperature states of the indoor heat exchanger 202 and the outdoor heat exchanger 204 acquired from the various sensors 173a to 173c, an operation frequency suitable for achieving the target room temperature is determined.
- the signal output unit 162 transmits a command signal to an inverter drive circuit 152 (to be described later) of the inverter drive control device 150 so as to operate at the operation frequency determined by the operation frequency setting unit 161.
- the inverter drive control device 150 is connected to the electric motor 8 of the two-cylinder rotary compressor 100 via the hermetic terminal (three-phase) 9 of the hermetic shell 3, and the electric power supplied from the AC power source 140 is suitable for driving the electric motor 8. It is a device that converts it into a three-phase current and supplies it to the electric motor 8.
- the electric motor 8 is constituted by a DC brushless motor, and the inverter drive control device 150 performs vector control of the DC brushless motor.
- the inverter drive control device 150 includes an inverter circuit 151, an inverter drive circuit 152, and an inverter control constant adjustment unit 153.
- the inverter drive circuit 152 adjusts the voltage waveform so as to maintain the optimum operation state based on the operation frequency from the signal output unit 162 and the control constant from the inverter control constant adjustment unit 153 and outputs the voltage waveform to the inverter circuit 151.
- the inverter circuit 151 converts the electric power supplied from the AC power supply 140 into a three-phase current suitable for driving the electric motor 8 based on the voltage waveform from the inverter driving circuit 152 and supplies it to the electric motor 8. That is, the inverter circuit 151 converts the electric power supplied from the AC power supply 140 into an AC current having an operating frequency determined by the operating frequency setting unit 161 and supplies the AC current to the electric motor 8.
- the operation mode detection determination unit 145 determines whether the current operation mode is a single operation or a parallel operation based on the electrical signal acquired from the inverter drive control device 150. Specifically, the current waveform of the inverter circuit 151 is observed and analyzed to determine whether the current operation mode is a single operation or a parallel operation. This determination result is output to each of the inverter control constant adjustment unit 153 and the operating frequency setting means 161.
- FIG. 9 is a diagram showing torque fluctuations of the two-cylinder rotary compressor 100 of FIG. 7, where (a) shows a single operation, and (b) shows a parallel operation.
- the horizontal axis represents the rotational phase [deg]
- the vertical axis represents the rotational torque [N ⁇ m].
- FIG. 9 shows an all-axis torque obtained by superimposing torque fluctuations generated in the first compression unit 10, torque fluctuations generated in the second compression unit 20, and torque fluctuations in the first compression unit 10 and the second compression unit 20. It shows.
- the first compression unit 10 causes a torque fluctuation having a peak at a rotation phase near 180 degrees. Further, the torque fluctuation generated in the second compression section 20 in the non-compressed state is smaller than the torque fluctuation generated in the first compression section 10 in the compressed state, and the total shaft torque is almost equal to the torque fluctuation of the first compression section 10. Similarly, the torque fluctuation has a large peak (torque fluctuation width 120 [N ⁇ m]) in one cycle.
- the operation frequency (1f) component is dominant in the case of independent operation, and double frequency in the case of parallel operation.
- the component (2f) is dominant.
- FIGS. 10A and 10B are diagrams showing characteristics during single operation when the electric motor 8 of the two-cylinder rotary compressor 100 of FIG. 7 is a 6-pole motor, where FIG. 10A is a motor current waveform, and FIG. 10B is each frequency component. Shows the strength of In FIG. 10A, the horizontal axis represents time, and the vertical axis represents current. In FIG. 10B, the horizontal axis indicates frequency and the vertical axis indicates strength.
- the feature is that the peak of the first wave among the three waves is larger than the second wave and the third wave.
- the strength of the basic operation frequency (1f) component is double frequency (2f) during single operation. ) It is characterized by being about twice as strong as the component.
- FIG. 11 is a diagram illustrating characteristics during parallel operation when the electric motor 8 of the two-cylinder rotary compressor 100 of FIG. 7 is a 6-pole motor, where (a) is a motor current waveform, and (b) is each frequency component. Shows the strength of In FIG. 11A, the horizontal axis represents time, and the vertical axis represents current. In FIG. 11B, the horizontal axis indicates frequency, and the vertical axis indicates strength. It is characterized by a small difference in the magnitude of the three waves during parallel operation. Further, comparing the strength of each frequency component from the FFT analysis, it can be seen that the difference between the basic operation frequency (1f) component and the double frequency (2f) component is small.
- the operation mode detection / determination means 145 determines the operation mode by the operation mode detection / determination means 145. Specifically, for example, the strength of the 1f component and the strength of the 2f component are compared, and if the 1f component is 1.5 times or more the 2f component, it is determined that the operation is independent, and the 1f component is the 2f component. If it is 1.3 times or less, it is determined as parallel operation.
- the determination of the operation mode is temporarily suspended and the detection of the current shape is continued, and when the above threshold value is reached (that is, 1.3 times)
- the operation mode can be discriminated at the time when the value reaches 1.5 times or less.
- the operation frequency setting means 161 is suitable for achieving the room temperature target value. Calculate (determine) the operating frequency. Then, a command signal is transmitted from the signal output unit 162 to the inverter drive circuit 152 so as to operate at the determined operation frequency.
- the heat pump capacity control device 160 when switching between the individual operation and the parallel operation of the compression units 10 and 20 of the two-cylinder rotary compressor 100, the heat pump capacity control device 160 needs to control as follows. is there. That is, the heat pump capacity control device 160 is an inverter so that the load processing capacity (heating capacity or cooling capacity) of the heat pump apparatus 200 approaches the same value in the single operation and the parallel operation (that is, the load processing capacity does not change). It is necessary to control the output current of the circuit 151.
- the operation frequency f1 during the single operation (the output of the inverter drive control device 150) Frequency, which corresponds to the rotational frequency of the motor 8) is as follows.
- f1 may be operated aiming at the following operating frequency range obtained by subtracting the amount from twice the operating frequency f2 during parallel operation.
- the operation frequency f2 at the time of parallel operation is slightly larger than 1 ⁇ 2 times that at the time of single operation, and the operation may be performed with the aim of the following operation frequency range.
- the effective value of the torque fluctuation at the time of the single operation is reduced to about 1 ⁇ 2 times that at the time of the single operation, but the torque fluctuation range is about 3 as compared with the time of the single operation. growing. Therefore, the drive current waveform (FIG. 10) at the time of single operation has a feature that the 1f component protrudes and becomes larger than the 2f component and the 3f component.
- the heat pump capacity control device 160 uses an adjustment method that gradually increases the current from the viewpoint of safety.
- the heat pump device 200 of the first embodiment since the single operation and the parallel operation can be immediately determined, the output frequency of the inverter circuit 151 necessary for achieving the target temperature is uniquely determined. The refrigeration cycle can be stably controlled. Moreover, since the heat pump device 200 of the first embodiment includes the above-described two-cylinder rotary compressor 100 having a holding mechanism, the operation state is between the compressed state and the non-compressed state near the operation mode switching point. Can be made stable.
- electromagnetic pressure switching means such as a four-way valve and piping for guiding the switching pressure are not required outside the sealed shell 3, the increase in size and cost can be minimized.
- the compressor loss can be reduced under low load conditions, the compressor efficiency can be improved and the capacity range can be expanded, and the energy saving performance in the actual load operation can be improved.
- the electric motor 8 of the two-cylinder rotary compressor 100 is a six-pole motor
- a method of comparing the motor current waveform in which three peaks are generated in one cycle and the strength of each frequency component is compared. Indicated. In the case of a four-pole motor, the motor current waveform is different in that two peaks are generated in one cycle. However, during single operation, the first peak is the second peak compared to the second. The big point is the feature.
- the strength of the basic operation frequency (1f) component is double frequency (2f) during single operation.
- the characteristic is larger than that of the component, the single operation and the parallel operation can be immediately discriminated in the same manner as in the case of the 6-pole motor, and the same effect can be obtained.
- Embodiment 2 is different from the first embodiment in the method for determining the operation mode.
- Embodiment 2 of the present invention will be described below with reference to the drawings. In the following description, the second embodiment will be described focusing on the differences from the first embodiment.
- FIG. 12 is a schematic side view of the holding mechanism of the two-cylinder rotary compressor 100 provided in the heat pump device 200 according to Embodiment 2 of the present invention, where (a) shows the compressed state and (b) The compressed state (cylinder state) is shown.
- the contact component 52 with which the second vane 24 of the second compression unit 20 contacts is made of a magnet, and a magnetized magnetic conduction plate 45 is attached to the contact component 52.
- the magnetization conduction plate 45 is connected to a pair of hermetic terminals (two phases) 47 attached to the hermetic shell 3 by a conduction line 46.
- the magnetization conduction plate 45 is divided into an upper magnetization conduction plate 45a and a lower magnetization conduction plate 45b with the tension spring 50 interposed therebetween. In the compressed state, the upper magnetization conduction plate 45a and the lower magnetization conduction plate 45b are in a non-conduction state.
- the switch means of the present invention includes a magnetization conduction plate 45.
- FIG. 13 is a schematic diagram showing a control circuit of the heat pump apparatus 200 according to Embodiment 2 of the present invention.
- the operation mode detection discriminating means 145 outside the hermetic shell 3 does not acquire a conduction signal when it detects conduction between a pair of hermetic terminals (two phases) 47 by obtaining a conduction signal. In the case of non-conduction, it is determined as a compressed state (parallel operation).
- the heat pump device 200 is controlled using the inverter drive control device 150 and the heat pump capacity control device 160.
- the same effect as in the first embodiment can be obtained. That is, the compressor loss can be reduced under low load conditions, the compressor efficiency can be improved and the capacity range can be expanded, and the energy saving performance in the actual load operation can be improved.
- Embodiment 3 is different from the first embodiment in the method for determining the operation mode. Embodiment 3 of the present invention will be described below with reference to the drawings. In the following description, the third embodiment will be described with a focus on differences from the first embodiment.
- FIG. 14 is a diagram showing characteristics of the two-cylinder rotary compressor 100 of FIG. More specifically, FIG. 14A is a diagram showing a waveform obtained by calculating the torque fluctuation during the single operation from the current waveform of the inverter output (FIG. 10A).
- FIG. 14 (b) is a bar graph showing the intensity of each frequency component (torque value squared) by FFT analysis of the torque fluctuation waveform.
- FIG. 15 is a diagram illustrating characteristics of the two-cylinder rotary compressor 100 of FIG. 7 during parallel operation. More specifically, FIG. 15A is a diagram showing a waveform obtained by calculating torque fluctuation during parallel operation from the current waveform of the inverter output (FIG. 10B).
- FIG. 14 is a diagram showing characteristics of the two-cylinder rotary compressor 100 of FIG. More specifically, FIG. 14A is a diagram showing a waveform obtained by calculating torque fluctuation during parallel operation from the current waveform of the inverter output (FIG. 10B).
- 15B is a bar graph obtained by performing FFT analysis on the torque fluctuation waveform and indicating the strength of each frequency component (the square of the torque value).
- the horizontal axis represents time
- the vertical axis represents torque [N ⁇ m].
- the horizontal axis represents frequency
- the vertical axis represents intensity.
- the primary component (1f) that is the operation frequency is the largest.
- the secondary component (2f) that is twice the operation frequency is the largest.
- the current waveform of the inverter output is directly subjected to FFT analysis, and the strength of each frequency component is analyzed to discriminate between single operation and parallel operation.
- the current waveform of the inverter output is once converted into a torque fluctuation waveform, and then FFT analysis is performed to analyze the strength of each frequency component. Therefore, the difference between the single operation and the parallel operation becomes clearer. Can be determined.
- the maximum value of the torque fluctuation waveform can be obtained without performing FFT analysis. It is also possible to make a comparatively simple determination by measuring and comparing the minimum value and the minimum value. For example, in the case of isolated operation, a characteristic is that a region where torque fluctuation is negative occurs, but in the case of parallel operation, the minimum value of the torque fluctuation waveform is positive, and the ratio between the maximum value and the minimum value. Is characterized by being about twice as large. Therefore, simple operation and parallel operation can be discriminated from the difference in these features. Alternatively, the time interval at which the maximum value and the minimum value occur is every cycle during single operation, and every half cycle for parallel operation, so it is possible to determine the operation mode based on the difference in time interval. .
- the same effect as in the first embodiment can be obtained. That is, the compressor loss can be reduced under low load conditions, the compressor efficiency can be improved and the capacity range can be expanded, and the energy saving performance in the actual load operation can be improved. Further, in the third embodiment, since the discrimination between the single operation and the parallel operation is performed based on the torque fluctuation waveform, the discrimination can be performed more clearly than in the first embodiment.
- the heat pump device using the two-cylinder compressor of the closed type high pressure shell type (the compression unit and the electric motor are disposed in the closed shell of the same discharge pressure) has been described. Similar effects can be obtained using similar means. For example, the same effect can be obtained in the case of a semi-sealing type. The same effect can be obtained in the case of the intermediate pressure shell type and the low pressure shell type.
- control method based on the operation mode detection discrimination according to the first and second embodiments and the mechanism for keeping the vane away from the compression chamber side and maintaining the non-compressed state can be applied to a rotary compressor other than the above-described rolling piston type.
- a rotary compressor type such as a two-cylinder oscillating piston type that can be separated from the vane (not integrated), a two-cylinder rotary vane type, a two-vane type rotary vane type, etc. Also good. Even when the control method based on the operation mode detection discrimination according to the second embodiment is used for the compressors of these types, the same effects as those of the above-described rolling piston type two-cylinder compressor can be obtained.
- Patent Document 4 describes a oscillating piston type compression section that can be separated from a vane, which corresponds to a case in which this is constituted by two cylinders and one of them can be switched to an uncompressed state. Or it is equivalent to the case where the compression part of the 2 vane type rotary vane type is described in patent document 5, and one side is separated from 2 vanes, and one side can be switched to an uncompressed state. Further, this corresponds to a case where the vane-type rotary vane type compression section of Patent Document 5 is composed of upper and lower two cylinders, and one of them can be switched to an uncompressed state.
- the control method based on the operation mode detection discrimination according to the first and second embodiments is not limited to the above-described rolling piston type two-cylinder rotary compressor, and a two-cylinder compressor having two compression units is operated independently.
- the present invention can also be applied to other compression formats.
- a rotary compression type oscillating piston type, rotary vane type, etc.
- a scroll compression type having two scroll compression parts.
- a two-cylinder reciprocating compressor may be used.
- Embodiments 1 and 2 described above examples of the elastic force by the tension spring 50 and the magnetic force by the magnet are given as the pulling force, but other inertial force (centrifugal force) may be used.
- the second vane 24 can be moved to the vane groove 29 only by the pressure difference between the “suction pressure acting on the tip 24a of the second vane 24” and the “discharge pressure acting on the rear end 24b of the second vane 24”. Can be moved.
- the present invention can be implemented even if the tension spring 50 is not provided in the second compression section 20 of the two-cylinder rotary compressor 100 shown in the first and second embodiments.
- the first vane 14 when compressing the refrigerant, the first vane 14 follows the eccentric rotational motion of the first piston 13 with the tip portion 14 a pressed against the outer peripheral wall of the first piston 13. It moves in the vane groove 19.
- the second vane 24 when the refrigerant is compressed in the second compression unit 20, the second vane 24 is subjected to the eccentric rotational motion of the second piston 23 in a state where the tip 24 a is pressed against the outer peripheral wall of the second piston 23. It follows and moves in the vane groove 29. That is, when refrigerant compression is performed by the first compression unit 10 and the second compression unit 20, the first vane 14 and the second vane 24 are pulled up with the eccentric rotational motion of the first piston 13 and the second piston 23. Centrifugal force acting as force acts.
- the pressing force generated by the pressure difference between the “suction pressure acting on the entire tip 24a of the second vane 24” and the “discharge pressure acting on the entire rear end 24b of the second vane 24” is caused by the centrifugal force.
- the tip 24a of the second vane 24 is pressed against the outer peripheral wall of the second piston 23, and the second compression unit 20 performs the refrigerant compression operation.
- an inverter that supplies drive power to the motor assuming a two-cylinder compressor having a mechanism that passively switches the operation mode between single operation and parallel operation according to load conditions.
- the operation mode detection discriminating means for discriminating the current operation mode based on the electric signal acquired from the drive control device has been described.
- the operation mode detection / determination means of the present invention is not limited to the above-described two-cylinder compressor, but is also effective in the following two-cylinder compressor. That is, even in a two-cylinder compressor that actively switches the operation mode by switching the cylinder chamber pressure or the vane back pressure using the electromagnetic switching valve as described in Documents 1 and 2, it is currently independent or parallel.
- the operation mode detection / determination means of the present invention is effective as an auxiliary means for confirming whether the vehicle is driving.
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Abstract
Description
[二気筒ロータリ圧縮機100の構成]
図1は、本発明の実施の形態1に係るヒートポンプ装置に備えられた二気筒ロータリ圧縮機100の構造を示す概略縦断面図であり、第1圧縮部10が定常圧縮状態、第2圧縮部20が休筒状態を示している。また、図2は、図1の二気筒ロータリ圧縮機100の構造を示す概略横断面図であり、(a)が第1圧縮部10の概略横断面図を示しており、(b)が第2圧縮部20の概略横断面図を示している。なお、図1及び図2は、第1圧縮部10が圧縮状態となり、第2圧縮部20が非圧縮状態(休筒状態)となっている二気筒ロータリ圧縮機100を示している。
つまり、駆動軸5は、第1シリンダ室12及び第2シリンダ室22内において、偏心ピン軸部5c,5dが偏心回転運動する構成となっている。
なお、ベーン背室25の少なくとも一方の開口部を密閉シェル3の内部空間7に開放し、当該開口部からも潤滑油貯蔵部3aに貯留されている潤滑油がベーン背室25に流入できる構成としてもよい。
上記のように、第1圧縮部10及び第2圧縮部20の基本的な構成は同様の構成となっているが、第1圧縮部10及び第2圧縮部20の詳細な構成においては、下記の構成が両者の間において異なっている。
第1ベーン14及び第2ベーン24は、双方とも、先端部14a,24a側に吸入圧(第1シリンダ室12及び第2シリンダ室22に吸入された低圧冷媒の圧力)が作用し、後端部14b,24b側には吐出圧(密閉シェル3の内部空間7の圧力、つまり、圧縮機構99で圧縮された高圧冷媒の圧力)が作用する。このため、第1ベーン14及び第2ベーン24の双方には、先端部14a,24a及び後端部14b,24bに作用する圧力の差に応じて、第1ベーン14及び第2ベーン24を第1ピストン13及び第2ピストン23側へ押し付ける方向の押付力が作用する。
さらに、上記引張りバネ50を備えた第2圧縮部20には、第2ベーン24が第2ピストン23の外周壁から離間した際に第2ベーン24を保持する保持機構を備えている。本実施の形態1に係る保持機構は、第2ベーン24の後端部24bより背面側に設けられた接触部品52と、第2ベーン24に形成された連通穴51aと、第2シリンダ21に形成された連通穴51bと、で構成されている。
また例えば、連通穴51aの他方の開口部(図2において第2ベーン24の側面部に開口している開口部)を、第2ベーン24の底面部に開口させてもよい。この場合、当該開口部とシリンダ吸入流路27とを連通する連通穴51bは、当該開口部に連通する第2支持部材70のフランジ部70bに形成された流路と、該流路とシリンダ吸入流路27とを連通する第2シリンダ21に形成された流路と、で構成される。
続いて、上記のように構成された二気筒ロータリ圧縮機100を運転する際の動作説明を行う。
まず、第1圧縮部10及び第2圧縮部20の双方で冷媒を圧縮する際の動作について説明する。当該動作は、圧縮部が休筒状態にならない通常の二気筒回転圧縮機と同様の動作である。詳しくは、下記のような動作となる。
第1圧縮部10及び第2圧縮部20で冷媒を圧縮する際には、第1圧縮部10及び第2圧縮部20での上記の冷媒吸入動作及び圧縮動作が繰り返される。
以下、図1~図4を用いて、第2圧縮部20が休筒状態となる際の動作について説明する。なお、当該動作中においても、第1圧縮部10は、圧縮バネ40で押圧されている第1ベーン14が常に第1ピストン13と接しており、上記と同様の冷媒圧縮動作を行う。このため、以下では、第2圧縮部20が休筒状態となる際の第2圧縮部20の動作について説明する。
次に、第2圧縮部20の休筒状態(第2ベーン24の保持)を解除する動作について説明する。第2ベーン24が安定保持された状態で密閉シェル3の内部空間7の圧力(つまり吐出圧)が大きくなっていくと、「第2ベーン24の先端部24a全体に作用する吸入圧」と「第2ベーン24の後端部24bにおける接触部品52の連通穴53と対向する範囲に作用する吐出圧」との圧力差によって生じる押付力が、引張りバネ50による引き上げ力を上回るようになる。この状態になると、第2ベーン24は接触部品52から離れ、第2ベーン24の保持が解除されることとなる。
図5は、図1の二気筒ロータリ圧縮機100における、第2ベーン24の位置と当該第2ベーン24に作用する圧力によって発生する押付力との関係を示す図である。また、図6は、図1の二気筒ロータリ圧縮機100の第2ベーン24に作用する押付力と引き上げ力との関係を説明するための説明図である。なお、図6(a)は、第2ベーン24と接触部品52の平面部52aとが接触していない状態を示す側面図であり、図6(b)は、第2ベーン24と接触部品52の平面部52aとが接触している状態を示す側面図である。
第2ベーン24における当該第2ベーン24の移動方向と垂直な断面の面積(先端部24a及び後端部24bの表面積に近似)をAとすると、第2ベーン24と接触部品52の平面部52aとが接触していない状態においては、吸入圧Ps及び吐出圧Pdによって第2ベーン24に作用する押付力は、(Pd-Ps)Aとなる。このため、第2ベーン24が第2ピストン23に押し付けられている冷媒圧縮状態においては、F-(Pd-Ps)A<0の関係が成立する。また、第2ベーン24が第2ピストン23から離間している非圧縮状態においては、F-(Pd-Ps)A>0の関係が成立する。
第2ベーン24が接触部品52の平面部52aと接触すると、第2ベーン24において吐出圧Pdが作用する面積(受圧面積)は、接触部品52に形成された連通穴53の断面積Bに減少する。この受圧面積の減少による押付力の変化ΔFは、ΔF=(Pd-Ps)(A-B)で表され、この分だけ引き上げ力が加えられたと考えることができる(後に説明するその他の実施の形態で与える磁力等と同様に扱える)。つまり、ΔFは、「第2ベーン24が接触部品52の平面部52aと接触している状態(保持機構が第2ベーン24を保持している状態)における引き上げ力と押付力との差」と「第2ベーン24が第2ピストン23から離間しており、かつ第2ベーン24が接触部品52の平面部52aと接触していない状態(保持機構が第2ベーン24を保持していない状態)における前記引き上げ力と前記押付力との差」との差ということができる。したがって、第2ベーン24と接触部品52の平面部52aとが接触している状態において第2ベーン24に作用するPs,Pd,Fの関係によって、第2ベーン24は次のように動作する。すなわち、第2ベーン24が安定保持されている状態においては、F+ΔF-(Pd-Ps)A>0の関係が成立する。また、第2ベーン24の保持が解除される状態のとき、F+ΔF-(Pd-Ps)A<0の関係が成立する。
図7は、本発明の実施の形態1に係るヒートポンプ装置200の基本構成を示す図である。
ヒートポンプ装置200は、図1と同様の二気筒ロータリ圧縮機100、四方弁201、室内側熱交換器202、減圧機構203及び室外側熱交換器204を有し、これらを冷媒回路配管207で接続して蒸気圧縮式冷凍サイクルを構成している。以下では、ヒートポンプ装置200の一例として空調用のヒートポンプ装置について説明する。
次に、ヒートポンプ装置200に備えられたセンサ類について説明する。
室外Aには、室外側熱交換器204の蒸発温度又は凝縮温度を検出する熱交温度センサ173aを備えている。
次に、ヒートポンプ装置200に備えられた制御回路について説明する。
図8は、本発明の実施の形態1に係るヒートポンプ装置200の制御回路を示す概略図である。
室外Aには、交流電源140からの電源により二気筒ロータリ圧縮機100を駆動するインバータ駆動制御装置150と、ヒートポンプ能力制御装置160とを備えている。そしてさらに、本発明の実施の形態1では運転モード検知判別手段145を備えており、この点が特徴である。
次に、運転モード検知判別手段145における運転モードの判別原理について説明する。
単独運転時には、三波のうちで第1波目の山が第2波と第3波に比べて大きい点が特徴である。さらに、電流波形をFFT解析して、各周波数成分の強さ(電流振幅の2乗)を比較すると、単独運転時には、基本とする運転周波数(1f)成分の強さが、2倍周波数(2f)成分に比べて2倍程度の強さである点が特徴である。
並列運転時には、三波の大きさの差異が小さい点が特徴である。さらに、FFT分析から各周波数成分の強さを比較すると、基本とする運転周波数(1f)成分と、2倍周波数(2f)成分との差異が小さいことがわかる。
室内外の温度が低温時に暖房を開始すると、低差圧(Pd-Ps)、低トルク、低速運転で運転を開始し、次第に、吐出温度(凝縮器温度)、トルク、運転周波数を上昇させていく。一定以上に差圧(Pd-Ps)が上昇すると、二気筒ロータリ圧縮機100は自動的に並列運転に切り替わる。運転モード検知判別手段145は並列運転であることを判別し、判別結果をヒートポンプ能力制御装置160に出力する。ヒートポンプ能力制御装置160は、温度差検出部163にて室内温度センサ172で検出した室温実測値と目標室温設定器171で定めた室温目標値との温度差を検出する。そして、その温度差と、現在の運転モードが並列運転であることと、熱交温度センサ173a、173bからの温度とに基づいて、運転周波数設定手段161が、室温目標値を達成するのに適した運転周波数を算出(決定)する。そして、決定した運転周波数で動作するように、信号出力部162からインバータ駆動回路152に指令信号を伝送する。
次に、ユニット各部の運転状態が安定すると、フルパワーで室温を室温目標値に上昇させるため、高差圧、高トルク、高速の暖房定格運転を行い、並列運転を継続する。
室温が室温目標値に到達すると、暖房能力を半減して室温を制御するため中差圧、中トルク、中速の暖房中間運転を行い、並列運転を継続する。
さらに、高機密高断熱の部屋の場合には、部屋全体が室温目標値に近づいた状態に達すると、熱進入による熱負荷が十分小さいため、最小の運転周波数で、低トルクの暖房下限運転を行う。このときは、差圧(Pd-Ps)が一定以下となるため、二気筒ロータリ圧縮機100は自動的に単独運転に切り替わる。この場合にも、単独運転であることを運転モード検知判別手段145で判別した上で、室内温度センサ172で検出した室温実測値と目標室温設定器171で定めた室温目標値との差異を検出し、目標室温を達成するのに適した運転周波数を決定し、決定した運転周波数で動作するように、信号出力部162からインバータ駆動回路152に指令信号を伝送する。
以上のように、本実施の形態1のヒートポンプ装置200によれば、単独運転と並列運転とを即時に判別できるので、目標温度を達成するために必要なインバータ回路151の出力周波数を一意的に決定でき、冷凍サイクルを安定に制御することができる。また、本実施の形態1のヒートポンプ装置200は、保持機構を有する上記の二気筒ロータリ圧縮機100を備えているため、運転モード切り替え点付近で、圧縮状態と非圧縮状態との間で運転状態を安定とすることができる。
実施の形態2は、実施の形態1とは運転モードの判別方法が異なる。以下、本発明の実施の形態2を図面に基づいて説明する。なお、以下では、実施の形態2が実施の形態1と異なる点を中心に説明する。
図12は、本発明の実施の形態2に係るヒートポンプ装置200に備えられた二気筒ロータリ圧縮機100の保持機構の概略側面図であり、(a)が圧縮状態を示し、(b)が非圧縮状態(休筒状態)を示している。
図13は、本発明の実施の形態2に係るヒートポンプ装置200の制御回路を示す概略図である。
密閉シェル3外の運転モード検知判別手段145は、導通信号の取得により一対のハーメチック端子(2相)47間の導通を検知した場合には非圧縮状態(単独運転)、導通信号を取得せず非導通の場合は圧縮状態(並列運転)と判別する。
以上のように、本実施の形態2によれば、実施の形態1と同様の効果が得られる。すなわち、低負荷条件において圧縮機損失を低減し、圧縮機効率改善及び能力範囲拡大が可能となり、実負荷運転での省エネ性能を改善することができる。
実施の形態3は、実施の形態1とは運転モードの判別方法が異なる。以下、本発明の実施の形態3を図面に基づいて説明する。なお、以下では、実施の形態3が実施の形態1と異なる点を中心に説明する。
本実施の形態3の運転モード検知判別手段145における運転モードの判別原理について説明する。
例えば、単独運転の場合は、トルク変動が負になる領域が生じる点が特徴であるが、並列運転の場合は、トルク変動波形の最小値は正である点、最大値と最小値との比率は2倍程度である点が特徴である。よって、これらの特徴の違いから単独運転と並列運転とを簡易判別可能である。
あるいは、最大値と最小値とが発生する時間間隔は、単独運転時には一周期ごとであり、並列運転には半周期ごとであるため、時間間隔の違いにより運転モードを判別することも可能である。
以上のように、本実施の形態3によれば、実施の形態1と同様の効果が得られる。すなわち、低負荷条件において圧縮機損失を低減し、圧縮機効率改善及び能力範囲拡大が可能となり、実負荷運転での省エネ性能を改善することができる。また、本実施の形態3は、単独運転時と並列運転時との判別をトルク変動波形に基づいて行うようにしたため、実施の形態1に比べてより明確に判別を行うことができる。
実施の形態1、2では、密閉形高圧シェル形式(圧縮部と電動機を同じ吐出圧の密閉シェル内に配置)の二気筒圧縮機を用いたヒートポンプ装置について説明したが、その他のシェル形式においても同様の手段を用いて同様の効果が得られる。例えば、半密閉式の場合も同様の効果が得られる。また、中間圧シェル形式及び低圧シェル形式の場合も同様の効果が得られる。
Claims (9)
- 電動機及び前記電動機により駆動される2つの圧縮部を有し、運転条件により運転モードが、前記2つの圧縮部の一方を非圧縮状態とする単独運転、又は、前記2つの圧縮部の両方を圧縮状態とする並列運転との2つの運転モードに切り替わる構造を有する二気筒圧縮機と、放熱側熱交換器と、減圧機構と、吸熱側熱交換器とを接続してなるヒートポンプ装置において、
前記二気筒圧縮機の前記電動機に駆動電力を供給するインバータ駆動制御装置と、
前記インバータ駆動制御装置から取得した電気信号に基づいて現在の運転モードを判別する運転モード検知判別手段と、
前記運転モード検知判別手段による判別結果に基づいて、目標対象物の温度を設定値に近づけるように前記電動機の回転周波数を決定し、
前記インバータ駆動制御装置を制御する能力制御装置と、
を備えたことを特徴とするヒートポンプ装置。 - 前記運転モード検知判別手段は、
前記インバータ駆動制御装置から前記電動機に供給される駆動電流の電流波形の周波数成分が、前記電動機の回転周波数の1次成分が支配的であれば単独運転であると判別する
ことを特徴とする請求項1記載のヒートポンプ装置。 - 前記運転モード検知判別手段は、
前記インバータ駆動制御装置から前記電動機に供給される駆動電流から算出したトルク変動波形の周波数成分が、前記電動機の回転周波数の1次成分が支配的であれば単独運転であると判別する
ことを特徴とする請求項1記載のヒートポンプ装置。 - 前記二気筒圧縮機の前記2つの圧縮部のうちの少なくとも一方の前記圧縮部は、
円筒形状のシリンダ室が形成されたシリンダと、
前記電動機の駆動軸の偏心軸部に設けられ、前記シリンダ室内で偏心回転運動するピストンと、
先端部が前記ピストンに当接するように摺動自在に設けられ、前記シリンダ室を2つの空間に分割するベーンとを備え、
前記ベーンの前記先端部には吸入圧が作用し、前記ベーンの後端部には、前記2つの圧縮部から吐出された冷媒圧力が作用するとともに、前記ベーンにはさらに、前記ベーンを前記後端部側へ移動させる方向に前記ベーンに引き上げ力が作用し、前記運転条件に応じて、前記ベーンの先端部が前記ピストンに接触する圧縮状態、又は、前記ベーンの先端部が前記ピストンから離間した非圧縮状態に運転状態が切り替わるロータリ圧縮機形式で構成され、
一方の前記圧縮部は、
前記ベーンが前記ピストンから離間した状態になったときに前記ベーンと接触し、前記ベーンを保持する保持機構を備えた
ことを特徴とする請求項1~請求項3の何れか一項に記載のヒートポンプ装置。 - 前記引き上げ力は、弾性力、慣性力、磁力の何れかである
ことを特徴とする請求項4記載のヒートポンプ装置。 - 前記能力制御装置は、
前記運転モード検知判別手段による判別結果に基づき前記運転モードが切り替えられたことを検知すると、前記ヒートポンプ装置の冷房能力あるいは暖房能力が切り替え前後で同一値に近づくように、前記電動機の回転周波数を決定して
前記インバータ駆動制御装置を制御する
ことを特徴とする請求項1~請求項5の何れか一項に記載のヒートポンプ装置。 - 前記能力制御装置は、
単独運転から並列運転への切り替え時には、切り替え前の単独運転での前記回転周波数f1の1/2倍より小さめの回転周波数を目標に、並列運転から単独運転への切り替え時には、切り替え前の並列運転での前記回転周波数f2の2倍より大きめの回転周波数を目標に、前記インバータ駆動制御装置を制御する
ことを特徴とする請求項6記載のヒートポンプ装置。 - 前記能力制御装置は、
並列運転から単独運転への切り替え時には、一旦、前記インバータ駆動制御装置から前記電動機に供給される駆動電流の最大値が、並列運転時の最大値より小さな値となるように目標を定めて、前記インバータ駆動制御装置を制御する
ことを特徴とする請求項6記載のヒートポンプ装置。 - 電動機及び前記電動機により駆動される2つの圧縮部を有し、運転条件により運転モードが、前記2つの圧縮部の一方を非圧縮状態とする単独運転、又は、前記2つの圧縮部の両方を圧縮状態とする並列運転に切り替わる構造を有する二気筒圧縮機と、放熱側熱交換器と、減圧機構と、吸熱側熱交換器とを接続してなるヒートポンプ装置において、
前記2つの圧縮部のうちの少なくとも一方の前記圧縮部は、円筒形状のシリンダ室が形成されたシリンダ、前記電動機の駆動軸の偏心軸部に設けられ、前記シリンダ室内で偏心回転運動するピストン、及び、先端部が前記ピストンに当接するように摺動自在に設けられ、前記シリンダ室を2つの空間に分割するベーンを備えたロータリ圧縮機形式で構成され、
前記ヒートポンプ装置は、
前記二気筒圧縮機の前記電動機に駆動電力を供給するインバータ駆動制御装置と、
前記一方の前記圧縮部の前記ベーンの先端部が前記ピストンから離間して前記ベーンが停止した状態で導通信号を出力するスイッチ手段と、
前記スイッチ手段から出力された導通信号を取得した場合、現在の運転モードが並列運転であると判別し、前記導通信号を取得しない場合、単独運転であると判別する運転モード検知判別手段と、
前記運転モード検知判別手段による判別結果に基づいて、対象物の温度を設定値に近づけるように前記インバータ駆動制御装置の出力周波数を制御する能力制御装置と、
を備えたことを特徴とするヒートポンプ装置。
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JP2015518281A JP6000452B2 (ja) | 2013-05-24 | 2014-05-21 | ヒートポンプ装置 |
US14/891,903 US10473367B2 (en) | 2013-05-24 | 2014-05-21 | Heat pump apparatus |
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US11808261B2 (en) | 2018-10-19 | 2023-11-07 | Gree Electric Appliances, Inc. Of Zhuhai | Variable capacity compressor operation mode determination method and device, variable capacity compressor, and air conditioner |
US20220041031A1 (en) * | 2018-12-21 | 2022-02-10 | Byd Company Limited | Vehicle and temperature control device thereof |
WO2023223467A1 (ja) * | 2022-05-18 | 2023-11-23 | 三菱電機株式会社 | 空気調和装置 |
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US20160084546A1 (en) | 2016-03-24 |
EP3006848B1 (en) | 2018-03-21 |
CN105283714B (zh) | 2017-10-27 |
JP6000452B2 (ja) | 2016-09-28 |
JPWO2014189093A1 (ja) | 2017-02-23 |
US10473367B2 (en) | 2019-11-12 |
EP3006848A1 (en) | 2016-04-13 |
EP3006848A4 (en) | 2017-01-04 |
CN105283714A (zh) | 2016-01-27 |
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