WO2014050883A1 - 平刃状切断刃およびグリーンシート切断刃 - Google Patents
平刃状切断刃およびグリーンシート切断刃 Download PDFInfo
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- WO2014050883A1 WO2014050883A1 PCT/JP2013/075899 JP2013075899W WO2014050883A1 WO 2014050883 A1 WO2014050883 A1 WO 2014050883A1 JP 2013075899 W JP2013075899 W JP 2013075899W WO 2014050883 A1 WO2014050883 A1 WO 2014050883A1
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- Prior art keywords
- blade
- cutting
- flat
- tip
- edge
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/0006—Cutting members therefor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0014—Shaping of the substrate, e.g. by moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/0006—Cutting members therefor
- B26D2001/0053—Cutting members therefor having a special cutting edge section or blade section
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09009—Substrate related
- H05K2201/09036—Recesses or grooves in insulating substrate
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/02—Details related to mechanical or acoustic processing, e.g. drilling, punching, cutting, using ultrasound
- H05K2203/0228—Cutting, sawing, milling or shearing
Definitions
- the present invention relates to a flat cutting blade and a green sheet cutting blade.
- a laminate of paste-like sheets containing a mixture of dielectric ceramic powder and binder (called a green sheet) is made into individual product shapes. After cutting, there is a method of firing and attaching electrodes to both ends.
- the green sheet cutting method includes a method of cutting with a rotating round blade called a dicing method and a guillotine method of cutting with a flat blade-like cutting blade.
- the cutting accuracy of the dicing method is higher than that of the guillotine method, the material yield is worse than the guillotine method due to the generation of cutting scraps, and the cutting speed is also inferior, so the size of the green sheet after cutting becomes smaller.
- the guillotine method is useful.
- the flat blade-shaped cutting blade has a shape having a cutting execution portion that contributes to cutting, that is, a blade tip portion and a base portion (also referred to as a shank) having parallel surfaces for fixing the cutting blade to the cutting device.
- Flat-blade cutting blades are sharp (low shear resistance during cutting), wear resistant, weld resistant to the workpiece, strong against buckling, and long life ("Life” as used herein refers to the point in time when the cross-sectional shape of the workpiece is damaged by chipping, and in the case of a multilayer capacitor cutting blade, peeling of the multilayer film occurs. And cutting blade life).
- Patent Document 1 describes a structure in which a vertical cut surface can be formed by providing an arrow-shaped step in the cross-sectional shape of the blade edge (Patent Document 1).
- the shape of the cutting edge is particularly important, and considering the damage to the object to be cut, it is better to use a thin blade and have a small angle at the tip of the cutting edge.
- the strength becomes inevitable as the blade becomes thinner. Therefore, the cutting blade currently used is devised such as increasing the cutting edge angle of the cutting edge by providing one or more angles between the cutting edge and the base.
- Patent Document 2 discloses a structure in which the cutting edge portion is formed of a plurality of concave curved surfaces to reduce shear resistance and increase buckling strength (Patent Document 2).
- hard materials such as cemented carbide other than stainless steel are used for the flat blade-shaped cutting blade.
- the material is a hard material, it is hard to cut but has low toughness. Easy to chip.
- the blade thickness is thin, even if it is a hard material, a shape excellent in workability is required because the blade tends to escape by pressing of a grindstone during processing, especially at the tip of the blade tip.
- accurate processing is not easy, and there is a problem in terms of practicality.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a cutting blade that satisfies both stable shape accuracy and cutting performance.
- the present inventor has examined whether it is possible to achieve both the securing of the strength of the tip of the blade and the reduction of the shear resistance during cutting.
- the first aspect of the present invention has a flat plate-like base portion and a blade edge portion that is a cutting execution portion formed at an end portion of the base portion, and the cross-sectional shape of the blade edge portion in the plate thickness direction is
- the flat blade-shaped cutting blade is characterized in that the shortest distance between the intersection of two straight lines along the left and right blade surfaces and the tip of the blade edge is 1 ⁇ m or more and 10 ⁇ m or less.
- a second aspect of the present invention is a green sheet cutting blade having the flat blade-like cutting blade described in the first aspect.
- FIG. 3 is a cross-sectional view showing the tip shape of the flat blade-shaped cutting blade 1.
- FIG. 4 is an enlarged view of the vicinity of a connecting portion 15 in FIG. 3.
- FIG. 3 is a schematic diagram showing a method for processing the tip of the flat blade-shaped cutting blade 1.
- FIG. 3 is a schematic diagram showing a method for processing the tip of the flat blade-shaped cutting blade 1.
- the flat blade-shaped cutting blade 1 is provided on a flat plate-like base portion 5 having a rectangular planar shape and one long side (one end portion) of the base portion 5. It has a flat blade-shaped cutting edge portion 7 which is a cutting execution portion for cutting.
- the base part 5 has a fixed part 5a having parallel straight parts as shown in the figure, and a connecting part 5b for connecting the fixed part 5a and the blade edge part 7 to the fixing part 3 of the cutting device.
- the length of the long side of the flat blade-shaped cutting blade 1 is L
- the length of the short side is H
- the height of the blade edge portion 7 is H1
- the thickness of the flat blade-shaped cutting blade 1 is shown. Is described as T.
- the blade edge portion 7 includes a left blade surface 9a, a right blade surface 9b, and a left blade surface 9b that are inclined so as to approach each other (in the plate thickness direction) from the left and right surfaces (both flat surfaces) of the base 5. It has a blade tip 11 formed so as to connect the blade surface 9a and the right blade surface 9b.
- the cross-sectional shape of the blade edge portion 7 in the plate thickness direction is such that the intersection of the two straight lines 13a and 13b along the left blade surface 9a and the right blade surface 9b and the shortest of the blade edge tip 11 are shown. It is desirable that the distance X is 1 ⁇ m or more and 10 ⁇ m or less.
- the above value is less than 1 ⁇ m, chipping is likely to occur on the blade edge.
- it exceeds 10 ⁇ m a large cutting resistance is generated when the cutting edge enters the workpiece 100. Furthermore, it tends to have a short life due to wear. More preferably, it is 1.5 ⁇ m or more and 5 ⁇ m or less.
- the flat blade-shaped cutting blade 1 has a roundness at the tip end portion 11 in advance.
- the blade tip portion 11 has a convex curved surface.
- the convex curved surface means a curved shape that swells outward.
- the left blade surface 9a and the right blade surface 9b are bilaterally symmetric. Specifically, as shown in FIG. 3, the tip angle of the blade edge portion is two along the left blade surface 9a and the right blade surface 9b.
- the angle difference is ⁇ 0 It is desirable to be within 3 degrees.
- the internal angle ⁇ (that is, ⁇ 1 + ⁇ 2 ) of the intersection angle between the two straight lines 13a and 13b along the left blade surface 9a and the right blade surface 9b is 4 degrees or more and 60 degrees or less.
- ⁇ exceeds 60 degrees, a large load is generated when the cutting edge enters the workpiece 100 and the buckling resistance and the wear resistance are inferior. Further, in such a case, the amount of plastic deformation of the workpiece 100 is increased, the surface of the workpiece 100 is likely to be scratched, and the cut surface is more likely to be inclined rather than vertical, This is because the cutting resistance increases.
- angle ⁇ is more preferably 10 degrees or more and 30 degrees or less from the viewpoint of both ensuring the strength of the blade edge and low cutting resistance.
- the material which comprises the flat blade-shaped cutting blade 1 is suitably selected according to a to-be-cut object, as a specific material, carbon tool steel, a WC-Co type cemented carbide, etc. are mentioned, for example. Is mentioned.
- the processing method of the blade edge portion 7 of the flat blade-shaped cutting blade 1 is not particularly limited as long as the above-mentioned cutting edge shape can be processed, but the following methods can be exemplified.
- linear processing is performed on the tip (long side) of the connecting portion 5b of the base portion 5 to form a left blade surface 9a, a right blade surface 9b, and straight lines 13a and 13b.
- This linear processing is performed, for example, by polishing with a grindstone.
- the shape of the tip 11 of the cutting edge has a curved shape, so that the cutting edge is too thin in the press working with a grindstone as in the case of forming the left blade surface 9a and the right blade surface 9b.
- the cutting edge easily escapes from the grindstone during processing, and stable processing is not easy.
- the cutting edge tip 11 is processed by (1) a method of forming the cutting edge tip 11 in a solution containing abrasive grains (hard material), or (2) abrasive grains or other hard materials, that is, metal powder or ceramic powder. There is a method of forming the blade tip 11 using a mixed solid material.
- the method (1) is a method in which a suitable container 203 is filled with a solution 201 having a hard material as abrasive grains, and the edge of the flat blade-shaped cutting blade 1 is put into the solution 201.
- a suitable container 203 is filled with a solution 201 having a hard material as abrasive grains, and the edge of the flat blade-shaped cutting blade 1 is put into the solution 201.
- this method only the portion 7 is immersed and reciprocated in the blade spanning direction for a predetermined time to perform processing by bringing the hard material in the solution 201 into contact with the blade edge portion 7 to form the blade tip 11.
- high-hardness diamond grains are preferable because they can be processed in a short time, but other metal powders and ceramic powders may be used.
- the solvent of the solution 201 is, for example, water.
- the method of (2) is, as shown in FIG. 6, by cutting the solid material 205 mixed with the hard material powder with the flat blade-shaped cutting blade 1, the hard material in the solid material 205 and the cutting edge portion.
- 7 is a method of forming a cutting edge tip 11 on the cutting edge portion 7 by performing processing by bringing the cutting edge 7 into contact.
- examples of the solid 205 include a clay-like material.
- hard material examples include diamond, W, Mo, WC, Al 2 O 3 , TiO 2 , TiC, TiCN, SiC, Si 3 N 4 , and BN powders.
- the powder particle size of these hard materials is preferably such that the average particle size of secondary particles is 1 ⁇ m or less in terms of Fsss (Fisher Sub-Sieve® Sizer) particle size. This is because if it exceeds 1 ⁇ m, chipping may occur in the processing of the blade edge surface. Further, the finer the particle, the better the shape accuracy of the flat blade-shaped cutting blade. However, it takes time to process, so in this range, it is initially processed with particles of a size close to 1 ⁇ m, and the finish is smaller than 1 ⁇ m. It is more preferable to process with hard material particles of a size. A uniform cutting edge is possible because the particles are uniformly dispersed.
- the blade edge portion 7 that is the cutting execution portion of the flat blade-shaped cutting blade 1 includes the left blade surface 9 a and the right blade surface 9 b that are inclined so as to approach each other from the left and right surfaces of the base 5.
- the blade edge tip 11 is formed so as to connect the left blade surface 9a and the right blade surface 9b, the intersection of the two straight lines 13a and 13b along the left blade surface 9a and the right blade surface 9b, and the blade edge tip 11
- the shortest distance is 1 ⁇ m or more and 10 ⁇ m or less.
- the flat blade-shaped cutting blade 1 can satisfy both stable shape accuracy and cutting performance.
- Example 1 A cutting test using the flat blade-shaped cutting blade 1 manufactured by the method of forming the blade tip 11 in a solution having abrasive grains is performed, and the effect of the shape of the blade tip 11 on the chipping property, wear resistance and cutting surface is examined. evaluated.
- the specific procedure is as follows.
- the length L in the blade direction is 100 mm
- the length H in the short side direction is 20 mm
- the thickness T is 0.1 mm (see FIGS. 1 and 2)
- the material is a flat plate made of cemented carbide FM10K manufactured by Allied Material Co., Ltd.
- a plate material is prepared, and with the existing technique using a grindstone, polishing is performed on one of the long sides so as to be bilaterally symmetric with respect to the cross section in the thickness direction.
- Blade surfaces 9b and 13b were formed. At this time, the blade surfaces 9a, 13a and 9b, 13b form an angle ⁇ .
- the flat blade-shaped cutting blade 1 is immersed in the solution 201 having a hard material as an abrasive grain, and only the blade edge portion 7 is slid back and forth in the spanning direction for a certain period of time. Formed.
- polishing diamond slurry PC-1-W (Fsss particle size 1 ⁇ m) manufactured by Wada Trading Co., Ltd. was used, and PC-N100-W (particle size 0.1 ⁇ m) was used as the finish.
- the solution 201 (aqueous solution) is slid while stirring so as to have a uniform concentration so as not to affect the cutting edge processing, and the slide time is adjusted.
- the flat blade-shaped cutting blade 1 is mainly a cutting blade for green sheets, but as an object to be cut, a mixture of metal powder and oil clay is prepared for an accelerated test. did. This is because the green sheets of the product have large differences in properties (mechanical strength such as shear resistance) for each product, and it is difficult to select a green sheet with typical characteristics as an object to be cut. It is also to do.
- the metal powder was a material corresponding to the ceramic powder in the green sheet
- the oil clay was regarded as a material corresponding to the binder in the green sheet.
- W powder having an Fsss particle size of 1 ⁇ m was mixed in an oil mortar made of Chubu Denki Kogyo Co., Ltd. in a mortar so as to have a weight ratio of 100: 20.
- this mixture was molded to a thickness of 1 mm at a press pressure of 10 kg / cm 2 to obtain a workpiece.
- the flat blade-shaped cutting blade 1 was incorporated into a cutting device, and the workpiece was continuously cut at a lowering speed of the cutting blade of 10 mm / second.
- the flat blade-shaped cutting blade 1 can be moved 5 mm in the horizontal direction every time the flat blade-shaped cutting blade 1 is lifted so that the workpiece is not cut twice at the same horizontal position.
- a schematic diagram is shown in FIG.
- the lower part of the object to be cut must have a lower hardness than the object to be cut, and qualitative filter paper grade No. 1 made by Toyo Filter Paper Co., Ltd. was laid.
- the shortest distance X before cutting (the intersection of the two straight lines 13a and 13b along the left blade surface 9a and the right blade surface 9b and the shortest distance between the blade tip 11) and the cutting edge after 1000 times of the above cutting
- the state is shown in Table 1.
- the presence / absence of chipping is observed by enlarging the entire surface in the direction of the cutting edge, and when no chipping is observed, or when there is a chip of less than 5 ⁇ m, “ ⁇ ”, and when there is a chip of 5 ⁇ m or more and less than 10 ⁇ m. “C” was judged as “x” when there was a chip of 10 ⁇ m or more. The observation was performed with an Olympus microscope STM6-LM at a magnification of 200 times.
- the degree of wear of the blade edge is “ ⁇ ” when the distance of H1 in FIG. 2 is shortened by 5 ⁇ m or less compared to before the start of cutting with the microscope, “ ⁇ ”, and when “5 ⁇ m is shortened by 10 ⁇ m or less” The case where it shortened exceeding 10 micrometers was judged as "x”.
- the state of the cut surface of the cut product was also observed with a microscope, and regarding the scratch on the 1000th cut surface, a case where a scratch having a width of 5 ⁇ m or more was seen was judged as “X”, and the others were judged as “ ⁇ ”.
- samples in which at least one of the shortest distance X1 to 10 ⁇ m and the blade edge angle 4 to 60 degrees is outside this range are the presence or absence of chipping of the blade edge, the degree of wear of the blade edge, and the cut surface of the workpiece. Any (or all) of the states of was rated as “x”.
- the cut angle of the object to be cut was less than 87 degrees and was not cut vertically (this is “oblique” in Table 1). Described). This occurs because X is out of the above range and the blade edge angle is large (60 degrees or more), so that the cutting blade is forced to spread when entering the workpiece. It was considered.
- the angle difference with respect to the center line of the left and right blade surfaces is within ⁇ 0.3 degrees, and the connecting portion 15 in FIG. 4 has a curve. It was.
- Example 2 As a process for forming the blade tip 11, the blade tip 11 was formed using a method of forming the blade tip 11 using a solid material, and a cutting test was performed. The specific procedure is as follows.
- Example 1 the same plate material as in Example 1 is polished by a conventional technique using a grindstone so as to be bilaterally symmetric with respect to the cross section in the thickness direction, and the left blade surfaces 9a, 13a and right formed by straight lines are polished. Blade surfaces 9b and 13b were formed. At this time, the left blade surfaces 9a and 13a and the right blade surfaces 9b and 13b form an angle ⁇ .
- the specific surface area BET (Brunauer, Emmet and Teller) value of titanium oxide is 36 m 2 / g, and scanning electron microscope at 20,000 times using Hitachi High-Technologies Field Emission Scanning Electron Microscope S-420. In observation, the primary particles were less than 0.1 ⁇ m.
- this solid material was used as an object to be cut, and a flat blade-like cutting blade 1 was incorporated into a cutting device, and the cutting blade was continuously cut at a descending speed of 5 mm / second.
- the cutting edge number 11 was adjusted to adjust the blade tip 11 to the shape shown in Table 2.
- the samples having the shortest distance X of 1 to 10 ⁇ m are all “ ⁇ ” in the presence or absence of chipping of the blade edge, the degree of wear of the blade edge, and the state of the cut surface of the workpiece. Or it was evaluation of "(circle)" and the result similar to Example 1 was obtained.
- the angle difference with respect to the center line of the left and right blade surfaces is within ⁇ 0.3 degrees, and the connecting portion 15 in FIG. 4 has a curve. It was.
- Cutting device fixing portion 5 Base portion 5a: Fixed portion 5b: Connection portion 7: Blade edge portion 9a: Left blade surface 9b: Right blade surface 11: Cutting edge tip 15: Connection portion 21: Center line 100: object to be cut 201: solution 203: container 205: solid X: the shortest distance alpha 1: angle alpha 2: angle theta: internal angle
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Abstract
Description
砥粒を有する溶液中で刃先先端11を形成する方法にて製造した平刃状切断刃1を用いた切断試験を行い、刃先先端11の形状のチッピング性、摩耗性および切断面への影響を評価した。具体的な手順は以下の通りである。
まず、刃渡り方向長さLが100mm、短辺方向長さHが20mm、厚さTが0.1mm(図1、2参照)で材質が株式会社アライドマテリアル製超硬合金FM10Kからなる平板状の板材を用意し、砥石を用いた既存の技術にて、長辺の一方に、厚さ方向の断面に対し左右対称となるように研磨加工を行い、直線からなる左刃面9a、13aおよび右刃面9b、13bを形成した。このとき刃面9a、13aと9b、13bは角度θを形成する。
次に、平刃状切断刃1の評価を以下の手順で行った。
実施例2において、刃先先端11を形成するための加工として、固形物を用いて刃先先端11を形成する方法を用いて刃先先端11を形成し、切断試験を行った。具体的な手順は以下の通りである。
3 :切断装置固定部
5 :基部
5a :被固定部
5b :連結部
7 :刃先部
9a :左刃面
9b :右刃面
11 :刃先先端
15 :接続部
21 :中心線
100 :被切断物
201 :溶液
203 :容器
205 :固形物
X :最短距離
α1 :角度
α2 :角度
θ :内角
Claims (6)
- 平板状の基部と、
前記基部の端部に形成された切断実行部である刃先部と、
を有し、
前記刃先部の板厚方向の断面形状は、
左右刃面に沿った2本の直線の交点と刃先先端の最短距離が1μm以上、10μm以下であることを特徴とする平刃状切断刃。 - 前記刃先部は、
前記基部の左右両面から互いに近づくように傾斜した左右刃面と、
前記左右刃面を結ぶように形成され、凸湾曲面を有する刃先先端と、
を有し、
少なくとも刃先先端部の断面形状が曲線を有することを特徴とする、請求項1に記載の平刃状切断刃。 - 前記左右刃面に沿った2本の直線の交点と前記刃先先端の最短距離が1.5μm以上、5μm以下であることを特徴とする請求項1~2のいずれか一項に記載の平刃状切断刃。
- 前記左右刃面に沿った2本の直線の交差角度の内角が、4度以上、60度以下であることを特徴とする請求項1~3のいずれか一項に記載の平刃状切断刃。
- 前記左右刃面に沿った2本の直線の交差角度の内角が、10度以上、30度以下であることを特徴とする請求項1~4のいずれか一項に記載の平刃状切断刃。
- 請求項1~5のいずれか一項に記載の平刃状切断刃を有することを特徴とするグリーンシート切断刃。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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KR1020157008932A KR101773267B1 (ko) | 2012-09-28 | 2013-09-25 | 그린 시트 절단날 |
CN201380050825.8A CN104684699B (zh) | 2012-09-28 | 2013-09-25 | 具有平刃状切刀的生片切刀 |
JP2014538526A JP6087363B2 (ja) | 2012-09-28 | 2013-09-25 | グリーンシート切断刃 |
PH12015500706A PH12015500706B1 (en) | 2012-09-28 | 2015-03-27 | Flat blade-shaped cutting blade and green sheet cutting blade |
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JP2012-216720 | 2012-09-28 | ||
JP2012216720 | 2012-09-28 |
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WO2014050883A1 true WO2014050883A1 (ja) | 2014-04-03 |
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JP (2) | JP6087363B2 (ja) |
KR (1) | KR101773267B1 (ja) |
CN (1) | CN104684699B (ja) |
MY (1) | MY166204A (ja) |
PH (1) | PH12015500706B1 (ja) |
TW (1) | TWI584928B (ja) |
WO (1) | WO2014050883A1 (ja) |
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- 2013-09-25 JP JP2014538526A patent/JP6087363B2/ja active Active
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Also Published As
Publication number | Publication date |
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CN104684699B (zh) | 2017-05-17 |
KR20150052301A (ko) | 2015-05-13 |
TW201434601A (zh) | 2014-09-16 |
JP6087363B2 (ja) | 2017-03-01 |
CN104684699A (zh) | 2015-06-03 |
JP2017042911A (ja) | 2017-03-02 |
KR101773267B1 (ko) | 2017-08-31 |
MY166204A (en) | 2018-06-14 |
TWI584928B (zh) | 2017-06-01 |
JPWO2014050883A1 (ja) | 2016-08-22 |
PH12015500706A1 (en) | 2015-05-18 |
PH12015500706B1 (en) | 2015-05-18 |
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