WO2013128956A1 - 樹脂膜の劣化検出方法および樹脂膜の劣化検出装置 - Google Patents
樹脂膜の劣化検出方法および樹脂膜の劣化検出装置 Download PDFInfo
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- WO2013128956A1 WO2013128956A1 PCT/JP2013/050401 JP2013050401W WO2013128956A1 WO 2013128956 A1 WO2013128956 A1 WO 2013128956A1 JP 2013050401 W JP2013050401 W JP 2013050401W WO 2013128956 A1 WO2013128956 A1 WO 2013128956A1
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- Prior art keywords
- resin film
- tension
- resin
- wire
- linear object
- Prior art date
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- 229920005989 resin Polymers 0.000 title claims abstract description 355
- 239000011347 resin Substances 0.000 title claims abstract description 355
- 230000015556 catabolic process Effects 0.000 title claims abstract description 26
- 238000006731 degradation reaction Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000006835 compression Effects 0.000 claims abstract description 48
- 238000007906 compression Methods 0.000 claims abstract description 48
- 238000004804 winding Methods 0.000 claims abstract description 4
- 230000006866 deterioration Effects 0.000 claims description 162
- 238000001514 detection method Methods 0.000 claims description 126
- 238000006073 displacement reaction Methods 0.000 claims description 82
- 230000008859 change Effects 0.000 claims description 28
- 230000002093 peripheral effect Effects 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 description 15
- 238000000576 coating method Methods 0.000 description 15
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000007373 indentation Methods 0.000 description 7
- 238000007689 inspection Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 4
- 230000000737 periodic effect Effects 0.000 description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/44—Resins; Plastics; Rubber; Leather
- G01N33/442—Resins; Plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B7/00—Other common features of elevators
- B66B7/12—Checking, lubricating, or cleaning means for ropes, cables or guides
- B66B7/1207—Checking means
- B66B7/1215—Checking means specially adapted for ropes or cables
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/04—Measuring adhesive force between materials, e.g. of sealing tape, of coating
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/0096—Testing material properties on thin layers or coatings
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0266—Cylindrical specimens
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0278—Thin specimens
- G01N2203/0282—Two dimensional, e.g. tapes, webs, sheets, strips, disks or membranes
Definitions
- the present invention relates to a resin film deterioration detection method and a resin film deterioration detection device, and more specifically, a resin film deterioration detection method and a deterioration detection device of a resin-coated rope whose outer periphery is coated with a resin film. It is about.
- the steel wires that make up the rope are broken sequentially due to fatigue and wear. Therefore, the safety of the rope is evaluated by checking the broken part and the number of breaks of the steel wire visually or with a measuring instrument in a periodic inspection after installing the elevator.
- Patent Document 1 As a method for detecting deterioration of the coating resin of the resin-coated rope, for example, a method for detecting damage of the coating resin by detecting the presence or absence of electrical continuity between the steel wire constituting the rope and the sheave has been proposed.
- Patent Document 2 As a method of nondestructively detecting the deterioration of a urethane roll whose outer peripheral portion is coated with a polyurethane resin, the indentation hardness of the urethane roll is measured, and the deterioration of the urethane roll is determined from the rate of change from the indentation hardness when new.
- a detection method has also been proposed (see, for example, Japanese Patent Laid-Open No. 2002-62232 (Patent Document 2)).
- the degradation detection method proposed in Patent Document 1 is effective as a method for detecting damage to the resin coated rope.
- this method is a method capable of detecting damage when the coating resin is significantly worn away due to wear or the like, or when tearing occurs.
- the car is driven by the friction coefficient between the coating resin and the sheave of the hoisting machine. Therefore, if the coating resin is damaged to such an extent that the steel wire and the sheave are conducted, sufficient frictional force between the coating resin and the sheave cannot be secured, resulting in an elevator malfunction or accident. There is a problem that the property becomes high. Therefore, from the viewpoint of ensuring the safety of the elevator, a method for detecting the deterioration state of the coating resin with higher accuracy is required.
- the deterioration detection method proposed in Patent Document 2 is not intended for a resin-coated rope, it is effective as a method for nondestructively detecting the deterioration of the coated resin.
- this method requires sufficient thickness and uniform thickness distribution in the coating resin to be inspected.
- the coating resin of the resin-coated rope has a small thickness and the thickness distribution is not uniform due to the twisted steel wire bundle existing inside, so the degradation of the coating resin can be detected with high accuracy by this method. It is difficult to do.
- the present invention has been made in view of the above problems, and a purpose of the present invention is to provide a resin film deterioration detection method and a deterioration detection apparatus capable of detecting a resin film deterioration in a resin-coated rope with high accuracy and non-destructiveness. It is about.
- the resin film deterioration detection method of the present invention is a resin film deterioration detection method for detecting deterioration of a resin film of a resin-coated rope whose outer peripheral portion is coated with a resin film.
- the resin film deterioration detection method includes a step of winding a linear object around the outer periphery of the resin-coated rope, a step of applying tension to the linear object and compressing the resin film in the radial direction of the resin-coated rope, and a resin film.
- the first relationship which is the relationship between the tension of the linear object and the compression amount of the resin film in the compressing step, and the relationship between the tension of the linear object and the compression amount of the resin film determined in advance as a reference.
- a step of determining the deterioration state of the resin film by comparing the relationship of 2.
- the deterioration state of the resin film is determined from the relationship between the tension applied to the linear object wound around the outer periphery of the resin-coated rope and the amount of compression of the resin film. Therefore, according to the resin film deterioration detection method of the present invention, there is provided a resin film deterioration detection method capable of detecting a resin film deterioration in a resin-coated rope having a small thickness and a non-uniform thickness distribution with high accuracy and non-destructiveness. Can be provided.
- the resin film deterioration detection apparatus of the present invention is a resin film deterioration detection apparatus that detects deterioration of a resin film of a resin-coated rope whose outer peripheral portion is coated with a resin film.
- the resin film deterioration detection device holds a fixed portion that fixes a relative positional relationship between the resin-coated rope and the resin film deterioration detection device, and a linear object wound around the outer periphery of the resin-coated rope.
- the resin film deterioration detection apparatus of the present invention Since the resin film deterioration detection apparatus of the present invention has the above-described configuration, it can be used in the resin film deterioration detection method of the present invention. As described above, according to the resin film deterioration detection apparatus of the present invention, the resin film deterioration detection can be performed with high accuracy and nondestructive detection of the resin film deterioration in the resin-coated rope having a small thickness and a non-uniform thickness distribution. An apparatus can be provided.
- a degradation detection method and degradation detection apparatus for a resin film can be provided.
- FIG. 1 It is a schematic side view which shows the structure of the deterioration detection apparatus of Embodiment 1, 2 and 3. It is a schematic top view which shows the structure of the deterioration detection apparatus of Embodiment 1, 2 and 3. It is a flowchart which shows the deterioration detection method roughly. It is a schematic side view for demonstrating the degradation detection method of Embodiment 1, 2, and 3. FIG. It is a schematic top view for demonstrating the degradation detection method of Embodiment 1, 2, and 3. FIG. It is the schematic for demonstrating the degradation detection method of Embodiment 1, 2, and 3. FIG. It is the schematic for demonstrating the degradation detection method of Embodiment 1, 2, and 3. FIG. It is the schematic for demonstrating the degradation detection method of Embodiment 1, 2, and 3. FIG. It is the schematic for demonstrating the degradation detection method of Embodiment 1, 2, and 3. FIG. FIG. It is the schematic for demonstrating the degradation detection method of Embodiment 1, 2, and 3. FIG.
- FIG. 10 is a schematic top view showing a configuration of a deterioration detection apparatus according to a fourth embodiment.
- FIG. 10 is a schematic side view for explaining the deterioration detection method of the fourth embodiment.
- FIG. 10 is a schematic top view for explaining the deterioration detection method of the fourth embodiment.
- the resin film deterioration detection apparatus 1 of the present embodiment is a resin film deterioration detection apparatus that detects deterioration of a resin film of a resin-coated rope whose outer peripheral portion is coated with a resin film.
- the deterioration detection device 1 includes a gantry 3, a hook pedestal 4, hooks 4 a and 9 a as holding parts, a rope fixing part 5, a linear guide 6, and a tension applying part.
- the feed screw 7, a displacement meter 8 as a displacement detector, and a tension meter 9 as a tension detector are mainly provided.
- a hook base 4 that supports the hook 4 a, a plurality of rope fixing portions 5, and a linear guide 6 are arranged on the gantry 3.
- a tension meter 9 is disposed on the linear guide 6.
- a hook 9 a is attached to the tension meter 9.
- a displacement meter 8 is installed in the tension meter 9, and the displacement amount of the tension meter 9 can be measured by the displacement meter 8.
- the tension meter 9 is provided with a feed screw 7, and by turning the feed screw 7, the tension meter 9 can move on the linear guide 6 in the direction along the axial direction.
- the rope fixing portion 5 is disposed between the hook base 4 and the linear guide 6.
- the linear guide 6 is arranged on the gantry 3 so that the axial direction thereof is parallel to a virtual straight line LL connecting the hook 4a and the hook 9a.
- the plurality (two) of rope fixing portions 5 are arranged on the gantry 3 in a direction intersecting the virtual straight line LL, more specifically in a vertical direction.
- the rope fixing unit 5 fixes the relative positional relationship between the resin-coated rope to be inspected and the deterioration detection device 1. For example, in an elevator (not shown) after installation, the deterioration detection device 1 is moved without removing the resin-covered rope, and the resin-covered rope is held by the rope fixing portion 5, thereby detecting the deterioration of the resin-coated rope. The device 1 is fixed.
- the hooks 4 a and 9 a hold a wire that is a linear object wound around the outer periphery of the resin-coated rope to be fixed to the rope fixing portion 5. Specifically, the hooks 4a and 9a hold both ends of the wire wound around the outer periphery of the resin-coated rope. Further, as shown in FIG. 1, the hook 4a and the hook 9a have such a height that the imaginary straight line LL is tangent to the circular cross section of the resin-coated rope to be fixed to the rope fixing portion 5. The height can be adjusted as appropriate according to the outer diameter of the resin-coated rope.
- the tension meter 9 can be displaced in the direction along the axial direction on the linear guide 6 by turning the feed screw 7. That is, the feed screw 7 can apply tension to the wire wound around the outer peripheral portion of the resin-coated rope by applying displacement to one end side held by the hook 9a. Thereby, the resin film which coat
- the deterioration detection device 1 may include an electric mechanism such as a small servo motor instead of the feed screw 7, and the tension meter 9 may be displaceable by the electric mechanism.
- the tension meter 9 detects the tension applied to the wires held by the hooks 4a, 9a.
- the displacement meter 8 detects the amount of displacement of the wire held by the hooks 4a and 9a.
- the deterioration detection method of the present embodiment is a resin film deterioration detection method for detecting deterioration of a resin film of a resin-coated rope whose outer peripheral portion is coated with a resin film. 1 is used.
- a rope fixing step is first performed as a step (S10).
- step (S10) referring to FIGS. 4 and 5, for example, a resin-covered rope 20 of an elevator (not shown) installed in a building or the like is fixed to rope fixing portion 5 of deterioration detecting device 1. Then, after the fixing of the resin-coated rope 20 is completed, the tension value of the tensiometer 9 is corrected to zero.
- a resin-coated rope 20 having an outer diameter of 12.5 mm and comprising a plurality of steel wires 20a and a resin film 20b covering the outer peripheral portion is fixed to the rope fixing portion 5 as an inspection object.
- the resin film 20b may be made of, for example, a thermoplastic polyurethane elastomer.
- a wire winding step is performed.
- the wire 30 as a linear object is wound around the outer peripheral portion of the resin-coated rope 20. Further, both end sides of the wound wire 30 are respectively held by hooks 4a and 9a.
- a linear object what has a predetermined intensity
- the outer diameter of the wire 30 is preferably 0.1 mm or more and 1.0 mm or less, and more preferably 0.25 mm or more and 0.5 mm or less.
- the length of the wire 30 should just be the length which can be wound around the outer peripheral part of the resin-coated rope 20, and the both ends can be hooked and hold
- the wire 30 is preferably 100 mm or more and 500 mm or less, and more preferably 200 mm or more and 300 mm or less.
- the wire 30 is wound around the outer peripheral portion of the resin-coated rope 20 in contact with the resin film 20b so as to be parallel to the direction in which the wire 30 is pulled. More preferably, the wire 30 is wound around the outer peripheral portion of the resin-coated rope 20 so that the contact length between the wire 30 and the resin film 20 b approximates the outer peripheral length of the resin-coated rope 20.
- the wire 30 is wound around the outer peripheral portion of the resin-coated rope 20 so that the contact length between the wire 30 and the resin film 20 b approximates the outer peripheral length of the resin-coated rope 20.
- the wire 30 is preferably wound around the outer peripheral portion of the resin-coated rope 20 once. Thereby, generation
- a tension adjustment step is performed.
- the feed screw 7 is adjusted, and the wire 30 is displaced until a weak tension is applied to the wire 30.
- the tension value of the tension meter 9 and the displacement value of the displacement meter 8 are corrected to zero.
- the wire 30 is preferably given a tension of 0.1 N or more and 1 N or less, and more preferably a tension of 0.4 N or more and 0.6 N or less.
- a resin film compression step is performed.
- the feed screw 7 is turned to displace the hooks 4a, 9a in the direction along the axial direction of the linear guide 6, thereby giving the wire 30 a predetermined displacement. More specifically, a predetermined displacement is applied to one end side held by the hook 9 a of the wire 30 by turning the feed screw 7. Thereby, tension is given to the wire 30 and the resin film 20 b is compressed in the radial direction of the resin-coated rope 20.
- the displacement amount of the wire 30, that is, the compression amount of the resin film 20 b is detected by the displacement meter 8, and the tension applied to the wire 30 is detected by the tension meter 9.
- the predetermined displacement given to the wire 30, that is, the compression amount of the resin film 20b is preferably 0.2 mm or more and 2 mm or less, and more preferably 0.5 mm or more and 1 mm or less. .
- the displacement of the wire 30 is smaller than the above range, the wire 30 may not bite into the resin film 20b and sufficient tension may not be applied to the wire 30.
- the displacement of the wire 30 is larger than the above range, the wire 30 is given a tension equal to or higher than the breaking load of the wire 30, and the wire 30 is broken or the wire 30 is bitten by the resin film 20b. There is.
- a deterioration determination step is performed as a step (S50).
- the first relationship which is the relationship between the tension of the wire 30 and the amount of compression of the resin film 20b in the above step (S40), and the tension of the wire 30 and the resin film 20b determined in advance as a reference.
- the deterioration state of the resin film 20b is determined by comparing the second relationship, which is the relationship with the amount of compression. More specifically, the tension value (F) of the wire 30 necessary for applying a predetermined compression amount to the resin film 20b detected in the step (S40) and the resin film 20b determined in advance as a reference.
- the deterioration state of the resin film 20b is determined by comparing the tension value (F 0 ) of the wire 30 necessary for giving a predetermined compression amount to the wire 30.
- the tension change rate (%)
- / F 0 ⁇ 100 is calculated from the values of F and F 0 , for example.
- the deterioration state is determined. Specifically, when the calculated rate of change in tension exceeds a predetermined value, it is determined that it is necessary to take measures such as repair or replacement of the rope.
- the tension value (F 0 ) serving as the reference value the tension value of the wire 30 necessary for giving a predetermined compression amount to the resin film 20b in the resin-coated rope 20 before use (new article) is adopted. Also good. This facilitates setting of the reference value.
- the deterioration of the resin film 20b of the resin-coated rope 20 is detected as follows. First, the wire 30 is wound around the outer periphery of the resin-coated rope 20, and the resin film 20 b is compressed by applying tension to the wire 30. Then, the relationship between the tension of the wire 30 and the compression amount of the resin film 20b when the resin film 20b is compressed is compared with the relationship between the tension of the wire 30 and the compression amount of the resin film 20b, which is determined in advance as a reference. By doing so, the deterioration state of the resin film 20b is determined.
- the replacement of the resin-coated rope 20 is performed based on the value of the tension change rate calculated in the step (S50). Inspection and maintenance operations such as judging the timing become possible.
- the value of the rate of change in tension which is a criterion for determining the replacement time of the resin-coated rope 20
- the resin film deterioration detection method according to the present embodiment may be employed not only for periodic inspection of elevators but also for quality inspection at the time of shipment of the manufactured resin-coated rope 20. Non-defective products can be easily selected.
- the degradation detection method of the present embodiment can be implemented using the degradation detection apparatus 1 of the present embodiment.
- the resin film deterioration detection device 1 of the present embodiment the deterioration of the resin film 20b in the resin-coated rope 20 having a small thickness and a non-uniform thickness distribution is detected with high accuracy and non-destructiveness. Can do.
- Embodiment 2 which is another embodiment of the present invention will be described.
- the resin film deterioration detection apparatus of the present embodiment has the same configuration as the resin film deterioration detection apparatus 1 of the first embodiment, and has the same effects.
- the resin film deterioration detection method of the present embodiment is basically implemented by the same steps as the resin film deterioration detection method of the first embodiment, and has the same effects.
- the resin film deterioration detection method of the present embodiment is different from the resin film deterioration detection method of the first embodiment in the method of determining the deterioration state of the resin film.
- the degradation detection method of the present embodiment is implemented using, for example, the degradation detection apparatus 1 as in the first embodiment. 3 to 8, first, steps (S10) to (S30) are performed as in the first embodiment.
- a resin film compression step is performed.
- the feed screw 7 is rotated to displace the hooks 4a, 9a in the direction along the axial direction of the linear guide 6.
- tensile_strength is given to the wire 30
- a displacement is given to the one end side hold
- the resin film 20 b is compressed in the radial direction of the resin-coated rope 20.
- the displacement amount of the wire 30, that is, the compression amount of the resin film 20 b is detected by the displacement meter 8, and the tension applied to the wire 30 is detected by the tension meter 9.
- the predetermined tension applied to the wire 30 needs to be set in a range in which the wire 30 is not broken.
- the predetermined tension is 3N or more and 15N or less. It is preferable that it is 5N or more and 10N or less.
- the tension is smaller than the above range, the wire 30 may not sufficiently penetrate the resin film 20b, and the deterioration detection accuracy may be reduced.
- the tension is larger than the above range, a bite mark may remain in the resin film 20b.
- a deterioration determination step is performed as a step (S50).
- this step (S50) in order to give a predetermined tension to the wire 30 that is determined in advance as a reference and a compression amount (necessary displacement: L) of the resin film 20b necessary for giving the wire 30 a predetermined tension.
- the deterioration state of the resin film 20b is determined by comparing the required amount of compression (required displacement: L 0 ) of the resin film 20b.
- the required displacement change rate (%)
- a degradation state of 20b is determined.
- the compression amount (necessary displacement: L 0 ) serving as the reference value is necessary for applying a predetermined tension to the wire 30 in the resin-coated rope 20 before use (new article), as in the first embodiment.
- the compression amount of the resin film 20b may be adopted.
- the amount of compression (required displacement: L) of the resin film 20b necessary for applying a predetermined tension to the wire 30, and the wire 30 determined in advance as a reference The deterioration state of the resin film 20b is determined by comparing the compression amount (necessary displacement: L 0 ) of the resin film 20b necessary for giving a predetermined tension. Therefore, according to the deterioration detection method of the resin film of the present embodiment, by setting the predetermined tension applied to the wire 30 to be equal to or less than the breaking load of the wire 30, the resin coating is reliably avoided while avoiding the breaking of the wire 30.
- the deterioration of the resin film 20b in the rope 20 can be detected with high accuracy and nondestructiveness.
- Embodiment 3 which is another embodiment of the present invention will be described.
- the resin film deterioration detection apparatus of the present embodiment has the same configuration as the resin film deterioration detection apparatus 1 of the first embodiment, and has the same effects.
- the resin film deterioration detection method of the present embodiment is basically implemented by the same steps as the resin film deterioration detection method of the first embodiment, and has the same effects.
- the resin film deterioration detection method of the present embodiment is different from the resin film deterioration detection method of the first embodiment in the method of determining the deterioration state of the resin film.
- the degradation detection method of the present embodiment is implemented using, for example, the degradation detection apparatus 1 as in the first embodiment. 3 to 8, first, steps (S10) to (S30) are performed as in the first embodiment.
- a resin film compression step is performed.
- the feed screw 7 is rotated to displace the hooks 4a, 9a in the direction along the axial direction of the linear guide 6.
- a displacement is given to the one end side hold
- the resin film 20 b is compressed in the radial direction of the resin-coated rope 20.
- the displacement amount of the wire 30, that is, the compression amount of the resin film 20 b is detected by the displacement meter 8, and the tension applied to the wire 30 is detected by the tension meter 9.
- the displacement of the wire 30 when a predetermined tension is applied is held for a predetermined time, and the tension applied to the wire 30 after the predetermined time has elapsed is read and recorded by the tension meter 9.
- the predetermined tension applied to the wire 30 needs to be set in a range in which the wire 30 is not broken.
- the predetermined tension is 3N or more and 15N or less. It is preferable that it is 5N or more and 10N or less.
- the tension is smaller than the above range, the wire 30 may not sufficiently penetrate the resin film 20b, and the deterioration detection accuracy may be reduced.
- the tension is larger than the above range, a bite mark may remain in the resin film 20b.
- a deterioration determination step is performed as a step (S50).
- this step (S50) after a predetermined tension F is applied to the wire 30, the amount of displacement of the wire 30 when the predetermined tension is applied is held for a predetermined time, and the wire 30 is applied after the predetermined time has elapsed.
- strain relief of the resin film 20b needed to provide a predetermined tension to the wire 30: F R and was determined as previously criterion, a predetermined tension to the wire 30
- the tension state of the resin film 20b necessary to give the resistance: F R0 is compared to determine the deterioration state of the resin film 20b. Therefore, according to the deterioration detection method of the resin film of the present embodiment, by setting the predetermined tension applied to the wire 30 to be equal to or less than the breaking load of the wire 30, the resin coating is reliably avoided while avoiding the breaking of the wire 30.
- the deterioration of the resin film 20b in the rope 20 can be detected with high accuracy and nondestructiveness.
- the resin film deterioration detection device 2 of the present embodiment basically has the same configuration as the resin film deterioration detection device 1 of the first embodiment and has the same effects.
- the resin film deterioration detection device 2 according to the present embodiment is different from the resin film deterioration detection device 1 according to the first embodiment in that a displacement can be given to both ends of the wire 30.
- deterioration detection device 2 includes base 3, hook base 4, hooks 4 a and 9 a, a plurality of rope fixing portions 5, linear guide 6, feed screw 7, and displacement. A total of 8, a tension meter 9 and a tension meter base 9b are mainly provided.
- a rope fixing portion 5, a linear guide 6, and a feed screw 7 are arranged on the linear guide 6, the hook base 4 which supports the hook 4a, and the tension meter base 9b are arrange
- a displacement gauge 8 and a tension gauge 9 having a hook 9a are arranged on the tension gauge base 9b.
- a displacement meter 8 is installed in the tension meter 9, and the displacement amount of the tension meter 9 can be measured by the displacement meter 8.
- a hook 9 a is attached to the tension meter 9.
- the linear guide 6 is arranged on the gantry 3 so that the axial direction thereof is parallel to a virtual straight line L′-L ′ connecting the hook 4a and the hook 9a.
- the plurality (two) of rope fixing portions 5 are arranged on the gantry 3 so as to be arranged in a direction intersecting the virtual straight line L′-L ′, more specifically in a vertical direction.
- the rope fixing unit 5 fixes the relative positional relationship between the resin-coated rope to be inspected and the deterioration detection device 2 as in the first embodiment. Moreover, the hooks 4a and 9a hold
- the feed screw 7 is disposed through the hook base 4 and the tension gauge base 9b. Moreover, the direction of the screw thread of the feed screw 7 is reversed between a location passing through the hook base 4 and a location passing through the tension gauge base 9b. Therefore, by turning the feed screw 7, the hook base 4 and the tension gauge base 9 b can be displaced in the opposite directions (180 ° reverse direction) along the axial direction of the linear guide 6. That is, displacement can be given to both ends of the wire held by the hooks 4a and 9a. Thereby, tension
- the deterioration detection device 2 includes an electric mechanism such as a small servo motor instead of the feed screw 7, and the hook base 4 and the tension gauge base 9b can be displaced by the electric mechanism. It may be.
- the tension meter 9 detects the tension applied to the wires held by the hooks 4a and 9a, as in the first embodiment.
- the displacement meter 8 detects a relative displacement amount between the hook base 4 and the tension gauge base 9b, that is, a wire displacement amount.
- the resin film deterioration detection method of the present embodiment is basically implemented by the same steps as the resin film deterioration detection method of the first and second embodiments, and has the same effects.
- the resin film deterioration detection method of the present embodiment is different from the resin film deterioration detection method of Embodiments 1 and 2 in that displacement is applied to both ends of the wire in the step of compressing the resin film. ing.
- the resin film deterioration detection method of the present embodiment is implemented using, for example, the resin film deterioration detection apparatus 2 of the present embodiment described above. Referring to FIGS. 3, 11, and 12, first, steps (S10) to (S30) are performed as in the first and second embodiments.
- a resin film compression step is performed.
- the feed screw 7 is turned so that the hook base 4 and the tension gauge base 9b are opposite to each other along the axial direction of the linear guide 6 (180 ° reverse).
- a predetermined displacement is given to the wire 30 by displacing in the direction). That is, by rotating the feed screw 7, a predetermined displacement is given to both end sides held by the hooks 4a and 9a of the wire 30.
- tension is given to the wire 30 and the resin film 20 b is compressed in the radial direction of the resin-coated rope 20.
- the displacement amount of the wire 30, that is, the compression amount of the resin film 20 b is detected by the displacement meter 8, and the tension applied to the wire 30 is detected by the tension meter 9.
- a deterioration determination step is performed as a step (S50).
- the tension value (F) of the wire 30 necessary for giving a predetermined compression amount to the resin film 20b in the step (S40) is determined in advance as a reference. Further, the deterioration state of the resin film 20b is determined by comparing the tension value (F 0 ) of the wire 30 necessary for giving a predetermined compression amount to the resin film 20b.
- the deterioration state of the resin film 20b may be determined by comparing the compression amount (necessary displacement: L 0 ) of the resin film 20b necessary for giving a predetermined compression amount to the wire 30 determined as a reference. .
- the resin film 20b is provided in the radial direction of the resin-coated rope 20 by applying displacement to both ends of the wire 30 and applying tension to the wire 30. Is compressed. Therefore, the frictional force between the wire 30 and the resin film 20b is reduced as compared with the case where a displacement is applied to one end side of the wire 30. Therefore, in the deterioration detection method of the present embodiment, noise due to the frictional force is suppressed, and deterioration of the resin film 20b can be detected with higher accuracy.
- Example 1 As the deterioration detection device, the deterioration detection device 1 of the first, second and third embodiments was used. A wire having an outer diameter of 0.25 mm and a length of 300 mm was used. Also, new, 5-year equivalent and 10-year equivalent products were used for the resin-coated ropes to be inspected. First, the resin-coated rope was fixed to the rope fixing portion, and the value of the tensiometer was corrected to zero. Next, the wire was wound around the outer periphery of the resin-coated rope, and both end sides thereof were respectively hooked and held on hooks. Next, the feed screw was turned to displace one end of the wire until 0.5 N tension was applied to the wire, and the wire was wound in the state shown in FIG.
- Example 2 The same thing as Example 1 was used for the deterioration detection apparatus, the wire, and the resin-coated rope.
- the resin-coated rope was fixed to the rope fixing portion, and the value of the tensiometer was corrected to zero.
- the wire was wound around the outer periphery of the resin-coated rope, and both end sides thereof were respectively hooked and held on hooks.
- the lead screw was turned to displace the wire until a tension of 0.5 N was applied to the wire, and the wire was wound in the state shown in FIG.
- the value of the displacement meter and the value of the tensiometer were corrected to zero.
- Example 3 The same thing as Example 1 was used for the deterioration detection apparatus, the wire, and the resin-coated rope.
- the resin-coated rope was fixed to the rope fixing portion, and the value of the tensiometer was corrected to zero.
- the wire was wound around the outer periphery of the resin-coated rope, and both end sides thereof were respectively hooked and held on hooks.
- the lead screw was turned to displace the wire until a tension of 0.5 N was applied to the wire, and the wire was wound in the state shown in FIG.
- the value of the displacement meter and the value of the tensiometer were corrected to zero.
- Example 4 As the deterioration detection device, the deterioration detection device 2 of the fourth embodiment is used.
- the same wire and resin-coated rope as in Example 1 were used.
- the resin-coated rope was fixed to the rope fixing portion, and the value of the tensiometer was corrected to zero.
- the wire was wound around the outer periphery of the resin-coated rope, and both end sides thereof were respectively hooked and held on hooks.
- the feed screw was turned to displace both ends of the wire until 0.5 N tension was applied to the wire, and the wire was wound in the state shown in FIG.
- the value of the displacement meter and the value of the tensiometer were corrected to zero.
- Example 5 The same thing as Example 4 was used for the deterioration detection apparatus, the wire, and the resin-coated rope.
- the resin-coated rope was fixed to the rope fixing portion, and the value of the tensiometer was corrected to zero.
- the wire was wound around the outer periphery of the resin-coated rope, and both end sides thereof were respectively hooked and held on hooks.
- the lead screw was turned to displace the wire until a tension of 0.5 N was applied to the wire, and the wire was wound in the state shown in FIG.
- the value of the displacement meter and the value of the tensiometer were corrected to zero.
- Example 6 The same thing as Example 4 was used for the deterioration detection apparatus, the wire, and the resin-coated rope.
- the resin-coated rope was fixed to the rope fixing portion, and the value of the tensiometer was corrected to zero.
- the wire was wound around the outer periphery of the resin-coated rope, and both end sides thereof were respectively hooked and held on hooks.
- the lead screw was turned to displace the wire until a tension of 0.5 N was applied to the wire, and the wire was wound in the state shown in FIG.
- the value of the displacement meter and the value of the tensiometer were corrected to zero.
- the resin film deterioration detection apparatus and the resin film deterioration detection method of the present invention are a resin film deterioration detection method and a deterioration detection apparatus that are required to detect the resin film deterioration in the resin-coated rope with high accuracy and non-destructiveness. Can be applied particularly advantageously.
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Abstract
Description
はじめに、本発明の一実施の形態である実施の形態1について説明する。まず、本実施の形態の樹脂膜の劣化検出装置について説明する。本実施の形態の樹脂膜の劣化検出装置1は、外周部が樹脂膜で被覆された樹脂被覆ロープの樹脂膜の劣化を検出する樹脂膜の劣化検出装置である。図1および図2を参照して、劣化検出装置1は、架台3と、フック台4と、保持部としてのフック4a,9aと、ロープ固定部5と、リニアガイド6と、張力付与部としての送りネジ7と、変位検出部としての変位計8と、張力検出部としての張力計9とを主に備えている。
次に、本発明の他の実施の形態である実施の形態2について説明する。本実施の形態の樹脂膜の劣化検出装置は、実施の形態1の樹脂膜の劣化検出装置1と同様の構成を備え、かつ同様の効果を奏する。また、本実施の形態の樹脂膜の劣化検出方法は、基本的には実施の形態1の樹脂膜の劣化検出方法と同様の工程により実施され、かつ同様の効果を奏する。しかし、本実施の形態の樹脂膜の劣化検出方法は、樹脂膜の劣化状態を判定する方法において実施の形態1の樹脂膜の劣化検出方法とは異なっている。
次に、本発明の他の実施の形態である実施の形態3について説明する。本実施の形態の樹脂膜の劣化検出装置は、実施の形態1の樹脂膜の劣化検出装置1と同様の構成を備え、かつ同様の効果を奏する。また、本実施の形態の樹脂膜の劣化検出方法は、基本的には実施の形態1の樹脂膜の劣化検出方法と同様の工程により実施され、かつ同様の効果を奏する。しかし、本実施の形態の樹脂膜の劣化検出方法は、樹脂膜の劣化状態を判定する方法において実施の形態1の樹脂膜の劣化検出方法とは異なっている。
次に、本発明のさらに他の実施の形態である実施の形態4について説明する。まず、本実施の形態の樹脂膜の劣化検出装置について説明する。本実施の形態の樹脂膜の劣化検出装置2は、基本的には実施の形態1の樹脂膜の劣化検出装置1と同様の構成を備え、かつ同様の効果を奏する。しかし、本実施の形態の樹脂膜の劣化検出装置2は、ワイヤー30の両端側に変位を与えることができるという点において、実施の形態1の樹脂膜の劣化検出装置1とは異なっている。
劣化検出装置には、実施の形態1、2および3の劣化検出装置1を用いた。ワイヤーには、外径が0.25mm、長さが300mmのものを用いた。また、検査対象である樹脂被覆ロープには、新品、5年使用相当品および10年使用相当品をそれぞれ用いた。まず、樹脂被覆ロープをロープ固定部に固定し、張力計の値をゼロに補正した。次に、ワイヤーを樹脂被覆ロープの外周部に巻き付け、その両端側をフックにそれぞれ掛けて保持した。次に、送りネジを回して、ワイヤーに0.5Nの張力が与えられるまでワイヤーの一端側を変位させ、図6に示すような状態でワイヤーを巻き付けた。次に、変位計の値および張力計の値をゼロに補正した。次に、変位計の値が0.5mmになるまで送りネジを回してワイヤーを変位させ、そのときの張力値(F)を張力計により測定した。そして、新品の樹脂被覆ロープについても同様に、張力値(F0)を測定し、張力変化率(%)=|F0-F|/F0×100、を算出した。表1は、新品、5年使用相当および10年使用相当の樹脂被覆ロープについて測定した張力値(F)および張力変化率(%)を示している。
劣化検出装置、ワイヤーおよび樹脂被覆ロープには、実施例1と同様のものを用いた。まず、樹脂被覆ロープをロープ固定部に固定し、張力計の値をゼロに補正した。次に、ワイヤーを樹脂被覆ロープの外周部に巻き付け、その両端側をフックにそれぞれ掛けて保持した。次に、送りネジを回して、ワイヤーに0.5Nの張力が与えられるまでワイヤーを変位させ、図6に示すような状態でワイヤーを巻き付けた。次に、変位計の値および張力計の値をゼロに補正した。次に、張力計の値が8Nになるまで送りネジを回してワイヤーの一端側を変位させ、そのときの樹脂膜の圧縮量(必要変位:L)を測定した。そして、新品の樹脂被覆ロープについても同様に、樹脂膜の圧縮量(必要変位:L0)を測定し、必要変位変化率(%)=|L0-L|/L0×100、を算出した。表2は、新品、5年使用相当および10年使用相当の樹脂被覆ロープについて測定した樹脂膜の必要変位(L)および必要変位変化率(%)を示している。
劣化検出装置、ワイヤーおよび樹脂被覆ロープには、実施例1と同様のものを用いた。まず、樹脂被覆ロープをロープ固定部に固定し、張力計の値をゼロに補正した。次に、ワイヤーを樹脂被覆ロープの外周部に巻き付け、その両端側をフックにそれぞれ掛けて保持した。次に、送りネジを回して、ワイヤーに0.5Nの張力が与えられるまでワイヤーを変位させ、図6に示すような状態でワイヤーを巻き付けた。次に、変位計の値および張力計の値をゼロに補正した。次に、張力計の値が8Nになるまで送りネジを回してワイヤーの一端側を変位させたあと、8Nの張力を与えたときのワイヤーの変位量を60秒間保持し、60秒経過後にワイヤーにかかっている張力FCを張力計で読み取り、FR=8-FC(張力緩和:FR)を計算した。そして、新品の樹脂被覆ロープについても同様に、張力緩和:FR0を測定し、張力緩和変化率(%)=|FR0-FR|/FR0×100、を算出した。表3は、新品、5年使用相当および10年使用相当の樹脂被覆ロープについて測定した樹脂膜の張力緩和(FR)および張力緩和変化率(%)を示している。
劣化検出装置には、実施の形態4の劣化検出装置2を用いた。ワイヤーおよび樹脂被覆ロープには、実施例1と同様のものを用いた。まず、樹脂被覆ロープをロープ固定部に固定し、張力計の値をゼロに補正した。次に、ワイヤーを樹脂被覆ロープの外周部に巻き付け、その両端側をフックにそれぞれ掛けて保持した。次に、送りネジを回して、ワイヤーに0.5Nの張力が与えられるまでワイヤーの両端側を変位させ、図6に示すような状態でワイヤーを巻き付けた。次に、変位計の値および張力計の値をゼロに補正した。次に、変位計の値が0.5mmになるまで送りネジを回してワイヤーを変位させ、そのときの張力値(F)を張力計により測定した。そして、新品の樹脂被覆ロープについても同様に、張力値(F0)を測定し、張力変化率(%)=|F0-F|/F0×100、を算出した。表4は、新品、5年使用相当および10年使用相当の樹脂被覆ロープについて測定した張力値(F)および張力変化率(%)を示している。
劣化検出装置、ワイヤーおよび樹脂被覆ロープには、実施例4と同様のものを用いた。まず、樹脂被覆ロープをロープ固定部に固定し、張力計の値をゼロに補正した。次に、ワイヤーを樹脂被覆ロープの外周部に巻き付け、その両端側をフックにそれぞれ掛けて保持した。次に、送りネジを回して、ワイヤーに0.5Nの張力が与えられるまでワイヤーを変位させ、図6に示すような状態でワイヤーを巻き付けた。次に、変位計の値および張力計の値をゼロに補正した。次に、張力計の値が8Nになるまで送りネジを回してワイヤーの両端側を変位させ、そのときの樹脂膜の圧縮量(必要変位:L)を測定した。そして、新品の樹脂被覆ロープについても同様に、樹脂膜の圧縮量(必要変位:L0)を測定し、必要変位変化率(%)=|L0-L|/L0×100、を算出した。表5は、新品、5年使用相当および10年使用相当の樹脂被覆ロープについて測定した樹脂膜の必要変位(L)および必要変位変化率(%)を示している。
劣化検出装置、ワイヤーおよび樹脂被覆ロープには、実施例4と同様のものを用いた。まず、樹脂被覆ロープをロープ固定部に固定し、張力計の値をゼロに補正した。次に、ワイヤーを樹脂被覆ロープの外周部に巻き付け、その両端側をフックにそれぞれ掛けて保持した。次に、送りネジを回して、ワイヤーに0.5Nの張力が与えられるまでワイヤーを変位させ、図6に示すような状態でワイヤーを巻き付けた。次に、変位計の値および張力計の値をゼロに補正した。次に、張力計の値が8Nになるまで送りネジを回してワイヤーの両端側を変位させたあと、8Nの張力を与えたときのワイヤーの変位量を60秒間保持し、60秒経過後にワイヤーにかかっている張力FCを張力計で読み取り、FR=8-FC(張力緩和:FR)を計算した。そして、新品の樹脂被覆ロープについても同様に、張力緩和:FR0を測定し、張力緩和変化率(%)=|FR0-FR|/FR0×100、を算出した。表6は、新品、5年使用相当および10年使用相当の樹脂被覆ロープについて測定した樹脂膜の張力緩和(FR)および張力緩和変化率(%)を示している。
また、実施例1~6の比較例として、新品、5年使用相当および10年使用相当の樹脂被覆ロープの樹脂膜の押し込み硬さを、Aタイプ硬度計を用いて測定した。また、それぞれの樹脂被覆ロープについて、新品時からの押し込み硬さの変化率(%)も算出した。表7は、新品、5年使用相当および10年使用相当の樹脂被覆ロープについて測定した樹脂膜の押し込み硬さおよび押し込み硬さの変化率(%)を示している。
Claims (10)
- 外周部が樹脂膜で被覆された樹脂被覆ロープの前記樹脂膜の劣化を検出する樹脂膜の劣化検出方法であって、
前記樹脂被覆ロープの前記外周部に線状物を巻き付ける工程と、
前記線状物に張力を与えて前記樹脂被覆ロープの径方向に前記樹脂膜を圧縮する工程と、
前記樹脂膜を圧縮する工程における前記線状物の前記張力と前記樹脂膜の圧縮量との関係である第1の関係と、予め基準として決定された、前記線状物の前記張力と前記樹脂膜の前記圧縮量との関係である第2の関係とを比較することにより前記樹脂膜の劣化状態を判定する工程とを備える、樹脂膜の劣化検出方法。 - 前記樹脂膜を圧縮する工程では、前記線状物の一端側に変位を与えることにより前記樹脂膜が圧縮される、請求項1に記載の樹脂膜の劣化検出方法。
- 前記樹脂膜を圧縮する工程では、前記線状物の両端側に変位を与えることにより前記樹脂膜が圧縮される、請求項1に記載の樹脂膜の劣化検出方法。
- 前記第2の関係は、使用前の前記樹脂被覆ロープにおける前記線状物の前記張力と前記樹脂膜の前記圧縮量との関係である、請求項1に記載の樹脂膜の劣化検出方法。
- 前記第1の関係は、前記樹脂膜を圧縮する工程における、前記樹脂膜に所定の前記圧縮量を与えるために必要な前記線状物の前記張力の値であり、
前記第2の関係は、予め基準として決定された、前記樹脂膜に所定の前記圧縮量を与えるために必要な前記線状物の前記張力の値である、請求項1に記載の樹脂膜の劣化検出方法。 - 前記第1の関係は、前記樹脂膜を圧縮する工程における、前記線状物に所定の前記張力を与えるために必要な前記樹脂膜の前記圧縮量であり、
前記第2の関係は、予め基準として決定された、前記線状物に所定の前記張力を与えるために必要な前記樹脂膜の前記圧縮量である、請求項1に記載の樹脂膜の劣化検出方法。 - 前記第1の関係は、前記樹脂膜を圧縮する工程における、前記線状物に所定の前記張力を与え、そのとき与えた前記樹脂膜の前記圧縮量を一定時間保持し、一定時間経過後の前記線状物の一定時間経過前からの前記張力変化量であり、
前記第2の関係は、予め基準として決定された、前記線状物に所定の前記張力を与え、そのとき与えた前記樹脂膜の前記圧縮量を一定時間保持し、一定時間経過後の前記線状物の一定時間経過前からの前記張力変化量である、請求項1に記載の樹脂膜の劣化検出方法。 - 外周部が樹脂膜で被覆された樹脂被覆ロープの前記樹脂膜の劣化を検出する樹脂膜の劣化検出装置であって、
前記樹脂被覆ロープと前記樹脂膜の劣化検出装置との相対的な位置関係を固定する固定部と、
前記樹脂被覆ロープの前記外周部に巻き付けられた線状物を保持することが可能な保持部と、
前記線状物に張力を与える張力付与部と、
前記線状物に与えられる前記張力を検出する張力検出部と、
前記線状物の変位量を検出する変位検出部とを備える、樹脂膜の劣化検出装置。 - 前記張力付与部は、前記線状物の一端側に変位を与えることにより前記線状物に前記張力を与える、請求項8に記載の樹脂膜の劣化検出装置。
- 前記張力付与部は、前記線状物の両端側に変位を与えることにより前記線状物に前記張力を与える、請求項8に記載の樹脂膜の劣化検出装置。
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DE112013001170.0T DE112013001170B4 (de) | 2012-02-27 | 2013-01-11 | Verfahren und Vorrichtung zum Feststellen einer Beschädigung einer Harzschicht |
US14/368,078 US9632014B2 (en) | 2012-02-27 | 2013-01-11 | Method and apparatus for detecting degradation of resin film |
CN201380011063.0A CN104160262B (zh) | 2012-02-27 | 2013-01-11 | 树脂膜的劣化检测方法及树脂膜的劣化检测装置 |
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US10416004B2 (en) * | 2016-05-02 | 2019-09-17 | Mitsubishi Electric Corporation | Resin impregnation detection device, coil for rotating machine, and method for impregnating and molding resin of coil for rotating machine |
WO2019177663A1 (en) | 2018-03-13 | 2019-09-19 | Jiddu, Inc. | IoT BASED APPARATUS FOR ASSESSING QUALITY OF FOOD PRODUCE |
CN108732011A (zh) * | 2018-04-11 | 2018-11-02 | 山东科技大学 | 膜材料双向拉伸强度拉力试验机及其使用方法 |
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JPWO2013128956A1 (ja) | 2015-07-30 |
CN104160262B (zh) | 2016-09-28 |
US20140366639A1 (en) | 2014-12-18 |
US9632014B2 (en) | 2017-04-25 |
JP5868486B2 (ja) | 2016-02-24 |
DE112013001170B4 (de) | 2017-10-12 |
CN104160262A (zh) | 2014-11-19 |
KR20140117619A (ko) | 2014-10-07 |
DE112013001170T5 (de) | 2014-11-13 |
KR20160083124A (ko) | 2016-07-11 |
KR101941759B1 (ko) | 2019-01-23 |
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