WO2013118838A1 - 薬剤カセット - Google Patents
薬剤カセット Download PDFInfo
- Publication number
- WO2013118838A1 WO2013118838A1 PCT/JP2013/052921 JP2013052921W WO2013118838A1 WO 2013118838 A1 WO2013118838 A1 WO 2013118838A1 JP 2013052921 W JP2013052921 W JP 2013052921W WO 2013118838 A1 WO2013118838 A1 WO 2013118838A1
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- WO
- WIPO (PCT)
- Prior art keywords
- medicine
- rotating body
- cylindrical body
- guide
- drug
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J7/00—Devices for administering medicines orally, e.g. spoons; Pill counting devices; Arrangements for time indication or reminder for taking medicine
- A61J7/0076—Medicament distribution means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/08—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders
- B65B37/12—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders of centrifugal type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07F—COIN-FREED OR LIKE APPARATUS
- G07F11/00—Coin-freed apparatus for dispensing, or the like, discrete articles
- G07F11/46—Coin-freed apparatus for dispensing, or the like, discrete articles from movable storage containers or supports
- G07F11/50—Coin-freed apparatus for dispensing, or the like, discrete articles from movable storage containers or supports the storage containers or supports being rotatably mounted
- G07F11/52—Coin-freed apparatus for dispensing, or the like, discrete articles from movable storage containers or supports the storage containers or supports being rotatably mounted about horizontal axes
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07F—COIN-FREED OR LIKE APPARATUS
- G07F17/00—Coin-freed apparatus for hiring articles; Coin-freed facilities or services
- G07F17/0092—Coin-freed apparatus for hiring articles; Coin-freed facilities or services for assembling and dispensing of pharmaceutical articles
-
- G—PHYSICS
- G07—CHECKING-DEVICES
- G07F—COIN-FREED OR LIKE APPARATUS
- G07F9/00—Details other than those peculiar to special kinds or types of apparatus
- G07F9/02—Devices for alarm or indication, e.g. when empty; Advertising arrangements in coin-freed apparatus
- G07F9/026—Devices for alarm or indication, e.g. when empty; Advertising arrangements in coin-freed apparatus for alarm, monitoring and auditing in vending machines or means for indication, e.g. when empty
Definitions
- the present invention relates to a drug cassette.
- the positional relationship between the first rotating body and the second rotating body is fixed, and the quantity of articles that can be accommodated is limited.
- the article to be stored is a medicine
- the object of the present invention is to provide a medicine cassette that can be automatically and smoothly dispensed according to the remaining amount of medicine to be accommodated even though a large quantity of medicine can be accommodated.
- the present invention provides: Drug cassette, A cylindrical body that contains the medicine; A first rotating body capable of reciprocating in the axial direction in the cylindrical body; A second rotating body disposed on the outer periphery of the cylindrical body; A transport medicine detection means for detecting a medicine transported by the second rotating body; Control means for moving up the first rotating body when a detection signal of a medicine is not output from the delivery medicine detection means; It is set as the structure provided with.
- the first rotating body when filling the medicine, the first rotating body can be moved to one end side in the axial direction of the cylindrical body to enlarge the medicine container. And when paying out the medicine from the medicine container, the first rotating body can be gradually moved to the other end side in the axial direction, and the transfer to the second rotating body can be performed smoothly.
- a discharge drug detecting means for detecting a drug discharged to the outside by rotation of the second rotating body;
- the control means is a medicine shortage when the medicine detection signal is not output from the discharged medicine detection means and the medicine is not detected by the delivery medicine detection means when the preset time is exceeded. Judgment should be made.
- the control means determines that there is an error when a medicine is detected by the delivery medicine detection means when a time when the detection signal of the medicine is not output from the discharged medicine detection means exceeds a preset time. What should I do?
- the cylindrical body is capable of reciprocating in the axial direction of the first rotating body and non-rotatably guiding in the circumferential direction, It is preferable to further include a rotation drive mechanism for rotating the cylindrical body.
- the first rotating body can be rotated through the cylindrical body by the rotation drive mechanism while reciprocating in the axial direction.
- a clutch capable of interrupting the power transmitted to the elevating mechanism; Is preferably provided.
- the lifting mechanism includes a bearing member disposed between the first rotating body and a dimension variable member whose dimensions can be changed in the axial direction of the cylindrical body,
- the bearing member may include a bearing that rotatably supports the first rotating body.
- a regulating piece for limiting the height of the medicine conveyed in the circumferential direction by the second rotating body It is preferable that the regulation piece has an auxiliary piece that can be raised and lowered and protrudes into a space formed on the upper side when lowered.
- the axial direction of the cylindrical body may be inclined with respect to the vertical direction.
- the axial direction of the cylindrical body may coincide with the rotational axis direction of the first rotating body.
- the medicine container can be moved by moving the first rotary body to one end side in the axial direction of the cylindrical body. It is possible to fill a large amount of medicine by increasing the volume of the medicine. In addition, by gradually moving the first rotating body to the other end side of the cylindrical body, it is possible to automatically and smoothly dispense according to the remaining amount of the medicine.
- FIG. 10 It is a side view which shows operation
- A) is an expansion perspective view of the cassette mounting part of FIG. 10
- (b) is a perspective view which shows the internal structure of the 2nd guide rail part of (a). It is a perspective view which shows the state which removed the cover body from the chemical
- FIG. 5 is a perspective view showing a state where one guide block is removed from the arm unit of FIG. 4 and a chuck member is positioned at a maximum protruding position. It is a disassembled perspective view of the unit main body of FIG. 22, a chuck
- FIG. 5 is a perspective view showing a state where one guide block is removed from the arm unit of FIG. 4 and a chuck member is positioned at an inclined position.
- FIG. 22 It is a perspective view which shows the state which looked at FIG. 22 from the other side. It is a perspective view which shows the discharge
- the medicine filling apparatus 1 includes a vial supply unit 2, a labeling unit 3, a vial lifter 4, a medicine supply unit 5, a transport unit 6, a discharge unit 7, and a control unit 80 (see FIG. 27).
- the medicine filling apparatus 1 includes a vial supply unit 2, a labeling unit 3, a vial lifter 4, a medicine supply unit 5, a transport unit 6, a discharge unit 7, and a control unit 80 (see FIG. 27).
- a front door 11 is provided on the front of the apparatus body 8 so as to be openable and closable.
- the front door 11 is provided with an operation panel 12 between the upper and middle discharge windows 10A and 10B, in addition to the discharge windows 10A, 10B, and 10C that are opened in three vertical directions.
- a bar code reader 13 is installed on the right side of the operation panel 12, and an auxiliary mounting table 14 for filling or returning the medicine is provided below the barcode reader 13.
- a drawer door 15 for pulling out the labeling unit 3 is provided below the lower discharge window 10C.
- the vial supply unit 2 includes a rectangular box-shaped stocker 21 on both lower sides on the back side when viewed from the front of the apparatus main body 8.
- Each stocker 21 accommodates vials 9 of different sizes at random.
- the vial 9 can be replenished by opening the doors 22 (see FIG. 1) provided on the left and right side surfaces of the apparatus main body 8.
- a conveyor 23 is provided that is composed of an endless belt 23 a that can be traveled and is inclined upward toward the front of the apparatus main body 8.
- the conveyor 23 conveys the vial 9 accommodated in the stocker 21 to the front side.
- a take-out device 24 is provided vertically along the inner wall on the front side of the stocker 21.
- the take-out device 24 has paddles 25 attached to endless belts 24a that can be driven and driven at regular intervals, and vials 9 are supported laterally on each paddle 25, and the vials 9 are taken out as the endless belts 24a rise. Can do.
- a guide plate 26 is provided between the front end of the conveyor 23 and the lower end of the take-out device 24 to guide the vials 9 conveyed by the conveyor 23 to the paddle 25 of the take-out device 24.
- the outer wall on the front side of the stocker 21 is provided with a chute 27 for sliding down the vial 9 taken out from the stocker 21 by the take-out device 24 and a fork 28 for receiving and supporting the vial 9 sliding down from the chute 27.
- the fork 28 can be changed in width in the horizontal direction by a known mechanism such as a rack and pinion mechanism so that the vials 9 having different sizes can be supported.
- the vial 9 has a flange 9 a and a protruding piece 9 b having a mechanism for locking a cap (not shown) on the outer periphery of the mouth.
- the labeling unit 3 includes a label printer 31 and a pusher 32.
- the label printer 31 uses a label tape 34 in which labels 33 to be attached to the outer peripheral surface of the vial 9 are attached at regular intervals.
- the label printer 31 includes a tape reel 35 around which a label tape 34 is wound, and a print head 36 that prints information such as a prescription number, a patient name, and a drug name on a label 33 of the label tape 34 supplied from the tape reel 35.
- the take-up reel 37 for taking up the label tape 34 from which the label 33 has been peeled off and the drive roller 38 for rotating the vial 9 are known. As shown in FIG.
- the pusher 32 is movable along the guide rod 41 in parallel with the fork 28 by a ball screw 40 driven by a motor 39.
- the pusher 32 has three rollers 42 a, 42 b and 42 c that press the vial 9 supported by the fork 28 of the vial supply unit 2 against the drive roller 38 of the label printer 31.
- the apparatus main body 8 is provided with a sensor 43 that detects the position of the protruding piece 9 b of the large and small vials 9.
- the vial lifter 4 includes an elevator 51 for placing the vial 9, a support plate 52 placed on the elevator 51, the elevator 51 and the support plate 52. It consists of an elevating mechanism 53 for elevating and a pin opening / closing bar 54.
- the lifting platform 51 has four pins 55 projecting from the upper surface to support the outer periphery of the vial 9.
- the bases of the two opposing pins 55 are fixed to the movable block 56.
- the two movable blocks 56 are movable along the guide rod 57 in a direction approaching and separating from each other, and are urged by a spring 58 in the approaching direction.
- the support plate 52 is formed with a long notch 59 into which the four pins 55 enter.
- the support plate 52 has a plurality of ears 60 on the outer periphery, and is placed on a bracket 61 fixed to the apparatus main body 8 by the ears 60.
- the elevating mechanism 53 has an elevating block 63 that elevates and lowers along the guide rod 62 by a belt driving device (not shown), and the elevating platform 51 is fixed to the tip of an arm 64 provided on the elevating block 63.
- the pin opening / closing bar 54 is below the lifting platform 51 and is fixed to the apparatus main body 8.
- the pin opening / closing bar 54 is engaged / disengaged between the two movable blocks 56 of the lifting / lowering platform 51 in accordance with the lifting / lowering operation of the lifting / lowering platform 51, moves the movable block 56, and opens / closes the four pins 55. ing.
- the elevating mechanism 53 conveys the vial 9 placed on the elevating platform 51 from the labeling position to a delivery position of the conveying unit 6 described later.
- the medicine supply unit 5 forms a plurality of cassette mounting portions 102 on the support panels 101 on both sides of the apparatus body 8 (only one place is shown in FIG. 10), and each cassette mounting portion 102 has a medicine cassette. 103 is removable.
- the cassette mounting portions 102 are arranged in a matrix in the vertical direction and the horizontal direction on the support panel 101, and drug outlets 104 are respectively formed therein.
- Each cassette mounting portion 102 includes a first guide rail portion 105 and a second guide rail portion 106 that extend on the outer surface of the support panel 101 in a direction perpendicular to the support panel 10.
- the first guide rail portion 105 guides the lower end portion of the side wall portion 120a formed on the main body portion 114 constituting a part of the cassette main body 109 of the medicine cassette 103 on the upper surface thereof.
- Groove portion 105a is provided.
- One side surface of the groove portion 105a is flat, but on the other side surface, a latch receiving portion 105b is formed on the back side of the predetermined dimension from the tip, and an upper edge portion extending from the tip to the latch receiving portion 105b is on the opposite surface side.
- the guide edge 105c protrudes.
- the 2nd guide rail part 106 is comprised by the rail part 107 and the accommodating part 108 connected to this.
- the rail portion 107 includes a groove portion 107a having a guide edge 107b on the upper surface, and a latch receiving portion (not shown) is formed there.
- a driving gear 108b integrated with one end portion of the shaft portion 108a protrudes from the housing portion 108.
- the drive gear 108b is urged by a spring 108c and can be pushed in.
- the drive gear 108b meshes with a driven gear 159a provided in an elevating mechanism 153 of the medicine cassette 103 described later.
- the accommodating portion 108 accommodates a bevel gear 108f of an intermediate gear member 108e that meshes with a bevel gear 108d provided in the middle of the shaft portion 108a, and a worm gear 108h that meshes with a pinion gear 108g of the intermediate gear member 108e.
- a driven gear 108i having the same configuration as that of the drive gear 108b is integrated with the tip of the rotary shaft of the worm gear 108h, and a drive gear 174a provided at the tip of the rotary shaft of the first drive motor 174 described later can be engaged therewith. It has become.
- a drive gear 108j that meshes with the driven gear 112b of the second rotating body 112 is accommodated with a part thereof exposed.
- a bevel gear 108k is fixed to the rotation shaft of the drive gear 108j, and a bevel gear 108m provided on the driven gear member 108l is engaged therewith.
- the driven gear 108n is integrated with the tip of the driven gear member 108l, and a second drive gear 175a provided at the tip of the rotary shaft of the second drive motor 175 described later can be engaged.
- the second drive motor 175 is driven, power is transmitted via the driven gear 108n and the drive gear 108j, and the second rotating body 112 rotates.
- the medicine cassette 103 accommodates a cylindrical body 110 in a cassette body 109, a first rotating body 111 in the cylindrical body 110, and an upper end opening of the cylindrical body 110.
- the second rotating body 112 is arranged on the outer periphery, and the upper opening of the cassette body 109 is closed by a lid body 113.
- the direction of the rotation axis of the first rotating body 111 coincides with the direction of the axis of the cylindrical body 110.
- the cassette main body 109 has a cover 115 fixed above the main body 114 and a base 116 fixed below the main body 114.
- the main body 114 has a substantially cylindrical shape, and a handle 117 (excluding the lower end portion) is formed at the center of the front surface.
- a bearing 118 is provided on the back surface of the main body 114, and a gear member 119 is rotatably held therein. Further, a through hole is formed on the lower side of the bearing portion 118, and a driven gear 159a provided at one end portion of a screw shaft 159 described later is exposed there.
- the gear member 119 includes a first gear portion 119a having a gear formed on the outer peripheral surface, and a second gear portion having a gear formed at the tip of a shaft extending from the center of the first gear portion 119a. 119b.
- the first gear portion 119a meshes with the driven gear 146a of the first cylindrical portion 144, and the second gear portion 119b meshes with the drive gear 108b of the cassette mounting portion 102.
- side walls 120a and 120b separated from the cylindrical portion are formed on both sides of the main body 114, respectively.
- Two locking pieces 121 are attached to each of the side wall portions 120a and 120b.
- the locking piece 121 has a substantially C-shaped cross section, and a part thereof is exposed from the inner side surface of each of the side wall portions 120a and 120b.
- the exposed portion of the locking piece 121 protrudes inward and is elastically deformed by being pushed outward.
- the medicine cassette 103 is mounted on the cassette mounting portion 102 when one side of the stop piece 121 passes over the locking receiving portion 105b (the second guide rail portion 106 side is not shown) and returns to its shape.
- female thread portions 122 for fixing the cover portion 115 with screws are formed at the four corners of the upper surface of the main body portion 114, respectively.
- a holding shaft portion 123 for holding the cylindrical portion 127 of the height regulating member 124 protrudes at one of the four corners.
- a plurality of (here, four) grooves 123a extending in the vertical direction are uniformly formed in the circumferential direction.
- the height regulating member 124 includes a guide piece portion 125 and a dial portion 126.
- the guide piece portion 125 includes a cylindrical portion 127 that is externally mounted on the holding shaft portion 123 and a restriction piece 128 that extends from the cylindrical portion 127 and regulates the height of the medicine that is conveyed on the second rotating body 112. It consists of and.
- the cylindrical portion 127 has a plurality of protrusions 127a that match the groove of the holding shaft portion 123 formed on the inner peripheral surface, and is supported by the holding shaft portion 123 so as to be able to move up and down but not to rotate.
- a plurality of protrusions 127b are formed on the outer peripheral surface of the cylindrical portion 127 at predetermined intervals in the vertical direction (in FIG.
- the restricting piece 128 extends from the cylindrical portion 127 along the outer peripheral edge of the second rotating body 112 and then to the inside.
- the inwardly extending portion has a lower surface formed in parallel with the upper surface of the second rotating body 112, and an auxiliary piece 129 is attached to the upper surface so as to be rotatable about a support shaft 129a.
- the auxiliary piece 129 is formed with a guide shaft 129b that protrudes laterally on one end side.
- the guide shaft 129b moves along the guide wall 114a of the cover portion 115.
- the auxiliary piece 129 rotates about the support shaft 129a so that the standing angle becomes small.
- the dial portion 126 is prevented from slipping when being rotated with a finger by a plurality of vertical grooves 126a formed on the outer peripheral surface.
- a spiral groove 126b is formed on the inner peripheral surface of the dial portion 126.
- the auxiliary piece 129 stands up and prevents a gap from being formed between the lid 113 and the guide piece portion 125.
- the auxiliary piece 129 comes into contact with the lid body 113 and is folded to the regulating piece 128 side. Therefore, a gap corresponding to the size of the medicine can be formed between the guide piece 125 and the second rotating body 112 without increasing the upward size of the medicine cassette 103.
- the upper surface of the main body 114 is surrounded by the peripheral wall 130, and as shown in FIG. 16, the first guide rollers 131 (one portion not shown) are rotatably arranged at three locations inside thereof. .
- the first guide roller 131 is in contact with an outer peripheral surface of a second rotating body 112 described later, and supports the second rotating body 112 in a rotatable manner.
- the ring member 132 is located on the upper surface of the first cylindrical portion 144.
- a second tongue piece 133 is extended from the ring member 132 in the circumferential direction in approximately three equal parts in the outer diameter direction.
- Each second tongue 133 is fixed to the main body 114 with a screw, and a second guide roller 134 is attached thereto.
- Each of the second guide rollers 134 protrudes below the second tongue piece 133 and has a groove-like portion formed by two protrusions formed on the outer peripheral surface.
- the groove-shaped part of each second guide roller 134 guides the outer peripheral surface of the annular flange 146 of the first cylindrical part 144. That is, the ring member 132 holds the first tubular portion 144 rotatably.
- the cover part 115 is provided with the guide member 135 and the cover body 136 which covers the upper part as shown in FIG.
- a part of the cover portion 115 is constituted by a first guide surface 137 that constitutes a portion exceeding half of the cylindrical surface.
- An outer peripheral edge of the second rotating body 112 described later is located along the first guide surface 137.
- a part of the guide member 135 includes a second guide surface 138 that forms a cylindrical surface with the first guide surface 137.
- the guide member 135 has long grooves 135a formed at two locations, and is attached to the main body 114 so that the position thereof can be adjusted using the long grooves 135a.
- the guide member 135 is attached so that its inner surface gradually protrudes from the same circumferential surface where the first guide surface 137 is located toward the center side. Accordingly, the size (width dimension) of the medicine that can be transported by the second rotating body 112 by the guide member 135 is limited, and only one medicine can pass.
- a discharge part 139 is provided on the other end side of the guide member 135 (downstream side in the drug transport direction).
- the discharge part 139 is formed in a cylindrical shape having a substantially rectangular cross section.
- a cutout portion 140 that can receive a medicine conveyed by the second rotating body 112 is formed in an upper portion of the discharge portion 139, and a discharge guide piece 142 is attached to a tip portion of one side wall (first side wall 141a). The tip of the other side wall (second side wall 141 b) is in contact with the end surface of the guide member 135.
- the discharge guide piece 142 includes an attachment portion that is fitted to a first side wall 141a that is formed in a cylindrical shape in cross section, and a guide portion that protrudes along the first side wall 141a.
- An inclined surface is formed at the distal end portion of the guide portion so that the distance from the inner surface of the guide member 135 increases toward the distal end and the height dimension decreases. Since the discharge guide piece 142 includes the guide portion having such an inclined surface, the medicine conveyed by the second rotating body 112 can be smoothly guided to the discharge portion 139.
- a through hole 115a (see FIG. 12) is formed on the side surface of the cover portion 115, and a medicine conveyed on the second rotating body 112 by the second medicine detection sensor 179 described later through the through hole 115a. It can be detected.
- a front cover 143 (see FIG. 13) in which the lower end portion of the handle 117 is integrated is attached to the front side of the base portion 116.
- the cylindrical body 110 includes a first cylindrical portion 144 that can rotate around the axis, and a second cylindrical portion 145 that is disposed above and cannot rotate around the axis. It is configured.
- An annular flange 146 is formed on the upper outer peripheral surface of the first tubular portion 144.
- a driven gear 146 a is formed on the lower surface of the annular flange 146.
- the first gear portion 119a of the gear member 119 held by the bearing portion 118 of the main body portion 114 is engaged with the driven gear 146a.
- first protrusions 147 extending in the axial direction are formed on the inner peripheral surface of the first tubular portion 144 in four equal portions in the circumferential direction.
- a guide roller 151 of a first rotating body 111 rolls while being guided by each first protrusion 147, and the first rotating body 111 moves along the axial direction in the first cylindrical portion 144. It can be moved back and forth.
- the first cylindrical portion 144 is inclined in the axial direction at a predetermined angle with respect to the vertical direction when the medicine cassette 103 is attached to the cassette mounting portion 102.
- the second cylindrical portion 145 is disposed above the first cylindrical portion 144, but its upper end opening is formed to be inclined with respect to a plane orthogonal to the axis. Located in the horizontal plane.
- the inner peripheral surface of the second cylindrical portion 145 has a portion in the vicinity of the position where the discharge portion 139 is disposed (the dimension along the axial direction is the largest) from the position having the shortest dimension along the axial direction (shortest position). It is formed so as to gradually bulge toward the inner diameter side toward the long position (longest position).
- the inner peripheral surface of the second cylindrical portion 145 gradually bulges inward in the clockwise direction in plan view from the shortest position to the longest position (that is, the second cylindrical portion 145).
- the inner peripheral surface of the cylindrical portion 145 is formed so that the bulging dimension becomes the largest at the longest position as the distance from the center of rotation gradually decreases in the clockwise direction in plan view).
- this region is referred to as a first bulging region 148).
- the inner surface of the upper opening is configured by a curved surface 148a.
- the second bulging area 149 from the longest position is curved toward the outer diameter side, and a curved surface 149a and a flat portion 150 where the discharge guide piece 142 is located are formed on the upper side.
- the first rotating body 111 has guide rollers 151 rotatably attached to four locations on the outer periphery of the bottom surface.
- Each guide roller 151 has a groove-like portion formed on the outer peripheral portion.
- the first protrusion 147 (see FIG. 18) formed on the inner peripheral surface of the first tubular portion 144 is positioned in the groove-like portion, so that the guide roller 151 extends along the first protrusion 147. Roll.
- the first rotating body 111 can reciprocate in the axial direction of the first cylindrical portion 144.
- the first cylindrical portion 144 rotates around the axis
- the first projecting portion 147 is located in the groove-shaped portion of the guide roller 151, and therefore the first rotating body 111 together with the first cylindrical portion 144.
- it can rotate around its axis (first rotation axis).
- the central portion of the first rotating body 111 swells in a conical shape, and a locking member 152 is attached to the center thereof.
- a plurality of protrusions 111a extending in a spiral shape toward the opposite side of the rotation direction with respect to the rotation center is formed.
- the locking member 152 includes a protrusion 152 a that protrudes upward from the first rotating body 111 and a plurality of protrusions that protrude downward and are arranged at a predetermined pitch in the circumferential direction. And a pair of leg portions 152c protruding from the inside of the gear portion 152b.
- the gear portion 152b meshes with a gear portion 163a of a bearing member 157 described later.
- the leg portion 152c has a locking claw 152d that is inserted into a center hole of a shaft member 163 of a bearing member 157, which will be described later, and is locked to a lower end opening edge.
- an elevating mechanism 153 is disposed on the lower side of the central portion of the first rotating body 111.
- the elevating mechanism 153 is provided with a pair of slide blocks 155 that slide in a detachable manner in the rectangular frame body 154, and the link member 156 (dimension variable member) can be rotated by these slide blocks 155, thereby providing a bearing member.
- the first rotating body 111 can be moved up and down via 157.
- a locking piece 158 that is biased so as to protrude toward both ends by a spring 158a is attached to the center of both ends on the lower surface of the rectangular frame 154.
- the slide block 155 is disposed in the rectangular frame 154 and can be contacted and separated along the center line. That is, the screw shaft 159 is screwed into the center portion of the slide block 155.
- the screw shaft 159 is rotatably supported on both end walls of the rectangular frame 154, and a spiral groove is formed on the outer peripheral surface thereof.
- the male screw (spiral groove) formed on the outer peripheral surface of the screw shaft 159 is different in the spiral direction of the spiral groove formed by one slide block 155 and the other slide block 155 (one end of the screw shaft 159). If the direction of the spiral groove formed on the side is clockwise when viewed from the other end side, the direction of the spiral groove formed on the other end side is counterclockwise when viewed from the other end side.
- a driven gear 159a is provided at one end of the screw shaft 159, and the power from the first drive motor 174 is transmitted via the driven gear 159a.
- the screw shaft 159 is provided with a spring 159b, and each slide block 155 is urged toward both ends.
- the link members 156 are rotatably connected at the center and are arranged on the inner sides of both sides of the rectangular frame 154, respectively.
- One end of each link member 156 is rotatably connected to both side surfaces of each slide block 155. Further, the other end portion of each link member 156 is provided with a shaft portion 156a protruding inward.
- the bearing member 157 includes a cylindrical portion 160 and a pair of arm portions 161 extending from the cylindrical portion 160 in the opposite direction.
- a cylindrical shaft member 163 is provided in the cylindrical portion 160 via a bearing 162 and is rotatably supported.
- a mountain-shaped gear portion 163a is formed in the circumferential direction.
- An elongated hole 161a is formed in the arm portion 161, and a shaft portion 156a provided at the other end of the link member 156 is slidably disposed therein.
- the first rotating body 111 configured as described above reciprocates in the axial direction when the first drive motor 174 is driven to rotate the screw shaft 159 and the slide block 155 contacts and separates and the link member 156 rotates. .
- the upward movement position of the first rotating body 111 is regulated by a part of the first rotating body 111 coming into contact with a contact piece (not shown), and a part of the first rotating body 111 is almost the same as the second rotating body 112. It becomes height.
- the first rotating body 111 moves to the lowest position, and the medicine storage volume of the medicine storage portion 164 (see FIG. 12) becomes maximum.
- the first rotating body 111 rotates the link member 156 mainly by its own weight, and moves downward to the first cylindrical portion 144. And move. Thereby, in the medicine cassette 103, a sufficient space capable of accommodating the medicine is automatically obtained without requiring additional power.
- the second rotating body 112 is formed in an annular shape with a predetermined width, and is disposed substantially around the upper end opening of the second cylindrical portion 145. As shown in FIG. 15, an annular groove 112a and a driven gear 112b positioned below the annular groove 112a are formed on the outer peripheral surface of the second rotating body 112, respectively.
- the first guide roller 131 attached to the main body 114 of the cassette main body 109 is rotatably positioned in the annular groove 112a, and the second rotating body 112 is rotatably supported.
- the driven gear 112b meshes with a drive gear 108j provided in a cassette mounting portion 102, which will be described later, so that the second rotating body 112 can be driven to rotate about an axial center (second rotating shaft) extending in the vertical direction.
- the second rotating body 112 may be set to rotate at a higher speed than the first rotating body 111. Thereby, the space
- Transport unit 6 As shown in FIG. 4, the transport unit 6 is provided between the drug supply units 5 on both sides, and is fixed to the upper and lower sides of the apparatus body 8, and the first horizontal rail 91 in the front-rear direction.
- a vertical rail 92 movably attached, a second horizontal rail 93 movably attached to the vertical rail 92, and an arm unit 165 attached to the second horizontal rail 93 movably in the left-right direction.
- the arm unit 165 has a configuration in which a slider 167 is reciprocally disposed on a unit main body 166 and a chuck member 168 is attached to the slider 167.
- the unit main body 166 is formed in a substantially rectangular cylindrical shape in which a top plate 169 and a base plate 170 are arranged to face each other in the vertical direction, and both side portions thereof are connected by a guide block 171 (one is not shown in FIG. 23). Has been.
- a first control board 172 is disposed on the top surface of the top plate 169, and the upper part thereof is covered with a cover plate 173.
- a first drive motor 174, a second drive motor 175, and a third drive motor 176 are arranged on the side of the unit body 166.
- the first drive motor 174 has a drive gear 174a integrated at the tip of its rotating shaft.
- the drive gear 174a meshes with the driven gear 108i of the cassette mounting portion 102 provided on the support panel 101 described above. Therefore, when the first drive motor 174 is driven, the screw shaft 159 rotates through the drive gear 174a and the driven gear 159a, and the slide block 155 reciprocates. As a result, the link member 156 rotates and the first rotating body 111 moves up and down via the bearing member 157.
- a magnet type clutch 177 is provided in the middle of the rotating shaft of the first drive motor 174. When a load more than necessary is applied to the first rotating body 111, the clutch 177 is disconnected.
- a second drive gear 175a integrated at the tip of the rotating shaft meshes with a driven gear 108n provided on a driven gear member 108l of the cassette mounting portion 102.
- the driven gear member 108l includes a bevel gear 108m, and the bevel gear 108m meshes with the bevel gear 108k so that the drive gear 108j can be rotated.
- the drive gear 108j meshes with the driven gear 112b of the medicine cassette 103. Therefore, when the second drive motor 175 is driven, the second rotating body 112 rotates via the driven gear 112b.
- the drive gear 176a integrated at the tip of the rotating shaft meshes with the second gear portion 119b of the gear member 119, and the first gear portion 119a is the driven gear 146a of the first cylindrical portion 144. Is engaged. And if the 3rd drive motor 176 is driven, the 1st cylindrical part 144 will rotate.
- the first medicine detection sensor 178 for detecting the medicine dispensed from the medicine cassette 103 and the medicine conveyed on the upper surface of the second rotating body 112 are detected.
- a second medicine detection sensor 179 is provided.
- the first medicine detection sensor 178 is composed of a plurality of sensors arranged in the rectangular frame 178a, and detects the medicine (number) passing through the center hole.
- the second medicine detection sensor 179 detects the medicine conveyed by the second rotating body 112 through the through hole 115a (see FIG. 12) formed in the cover portion 115 of the medicine cassette 103. This is based on the assumption that the drug is not missing, for example, a jam (drug clogging) occurs even though the first drug detection sensor 178 has not detected the drug.
- a mounting plate 180 extending to the rear end opening of the unit main body 166 is provided on the rear end side of the top plate 169, and a second control board 181 is attached to the outer surface thereof.
- guide grooves 182 are formed on the opposing surfaces of the guide blocks 171, respectively.
- the guide groove 182 includes a first horizontal portion 182a extending from the front end side to the rear end side of the unit main body 166, an inclined portion 182b extending obliquely upward therefrom, and a second horizontal portion 182c extending further horizontally.
- slider guides 183 are arranged on the inner side of each guide block 171.
- the slider 167 is formed by fixing slide rails 185 slidably guided by the slider guide 183 to both sides of a mounting plate 184 having a bottom surface and both side surfaces.
- the driving force of the motor is transmitted to the slider 167 via a link mechanism.
- the link mechanism includes a first link member 186 and a second link member 187 rotatably connected to the first link member 186.
- the first link member 186 is rotatably attached to a first support shaft 188a whose one end is rotatably supported between the guide blocks 171 on both sides.
- the first support shaft 188 a is provided with a driven gear 186 a on the side of the first link member 186, and the drive gear 189 a provided on the rotation shaft of the drive motor 189 is used.
- the other end portion of each first link member 186 is rotatably connected to one end portion of the second link member 187 via a second support shaft 188b.
- the other end portion of each second link member 187 is coupled to each side surface portion of the mounting plate 184 so as to be rotatable about the third support shaft 188c.
- the chuck member 168 includes a chuck main body 190 in which plate-like bodies are assembled in a rectangular shape, a pair of clamping pieces 191 that are rotatably attached to the chuck main body 190 about a pair of rotation axes, and opens and closes the clamping pieces 191. And a drive motor 192.
- the chuck body 190 is supported on each side surface portion of the mounting plate 184 so as to be rotatable about the rotation shaft 190a.
- Arms 193 are integrated with both end portions of the rotating shaft 190a, and guide rollers 194 are rotatably attached to the tip portions thereof.
- the guide roller 194 rolls in the guide groove 182 formed in the guide block 171.
- Each clamping piece 191 is fixed to each rotating body 195 arranged in parallel.
- the rotating bodies are configured to rotate synchronously when their upper end portions (which may be configured with gears) mesh with each other.
- a spring 196 is locked to the extending portion from each rotating body 195, and the sandwiching pieces are biased in a direction in which the tip portions approach each other.
- a bottle detection sensor 197 for detecting the vial 9 is attached to one of the extended portions.
- a pressure receiving portion 198 is formed at a portion extending from one rotating shaft body 195 and protruding from the upper surface of the chuck body 190.
- an eccentric cam 199 is integrated with a rotating shaft. The eccentric cam 199 is in pressure contact with the pressure receiving portion 198 to rotate one rotating body 195, and the other rotating body 195 is rotated in synchronism with this to open and close the holding piece 191.
- the chuck roller 194 moves rearward so that the guide roller 194 moves from the first horizontal portion 182a to the inclined portion 182b in the guide groove 182 of the guide block 171.
- the chuck member 168 is gradually inclined so that the sandwiched vial can be inclined.
- the guide roller 194 reaches the second horizontal portion 182c, the inclined state of the chuck member 168 is stabilized. At this position, the medicine that has been dispensed from the medicine cassette 103 and has passed through the first medicine detection sensor 178 is removed. Then, it can be recovered in the vial held by the chuck member 168.
- Reference numeral 200 denotes a protruding piece that engages with an engagement receiving portion (not shown) of the medicine cassette 103 to position the arm unit 165 at a correct position, and 201 denotes whether or not the arm unit 165 is at the correct position. This is a detection rod that detects this. Further, the unit main body 166 can turn around the rotation shaft 202.
- the discharge unit 7 includes a pair of left and right holding members 71, three for each of the three discharge windows 10A, 10B, and 10C, for a total of nine.
- the pair of holding members 71 are provided with two upper and lower inclined surfaces 72a and 72b, the upper ends thereof are located inside the apparatus main body 8, the lower ends thereof are located in the discharge windows 10A, 10B, and 10C, and the discharge ports 73 are formed.
- a guide member 74 that extends further obliquely upward is attached to the upper ends of the inclined surfaces 72a and 72b.
- the upper surface of the guide member 75 forms a slope that is continuous with the slope of the holding member 71.
- a stopper 75 is attached to the lower ends of the slopes 72a and 72b. This stopper 75 normally protrudes in a direction opposite to each other by a biasing force of a spring (not shown) and receives the vial 9 that has slid down the inclined surfaces 72a and 72b. When the operator takes out the vial 9, the spring 75 is subjected to the biasing force of the spring. The vial 9 is moved backwards against it. The vial 9 held by the holding member 71 is detected by the bottle detection sensor 76.
- control unit 80 As shown in FIG. 27, the control unit 80 includes the first control board 172 and the second control board 181, and receives prescription data from a server or the like (not shown). Then, the medicine supply unit 5 identifies the medicine cassette 103, and controls the motors 174, 175, and 176 on the basis of the detection signals from the sensors 178 and 179, thereby ensuring the medicine one by one. Pay out and count.
- control unit 60 receives prescription data from a server (not shown) or the like (step S1), and specifies the medicine cassette 103 in which the medicine contained in the prescription data is stored (step S2). Then, with the specified medicine cassette 103, the second driving motor 175 is driven to start the rotation of the second rotating body 112 (step S3), and the third driving motor 176 is driven to drive the first rotating body 111. The rotation is started (step S4). Thereby, the medicine stored in the medicine cassette 103 moves to the outer peripheral side while being rotated by the rotation of the first rotating body 111.
- the first cylindrical portion 144 and the second cylindrical portion 145 are arranged obliquely with respect to the vertical direction, and the drug stored in the drug storage portion 164 is the first in the shortest position of the second cylindrical portion 145.
- the two-rotor 112 is approaching. For this reason, the medicine that has moved to the outer peripheral side sequentially moves onto the second rotating body 112 in the vicinity of the shortest position of the second cylindrical portion 145.
- the size of the vial is specified based on the prescription data, and the conveyor 23 and the take-out device 24 of the stocker 21 in which the vial 9 is accommodated are driven.
- the vial 9 is taken out by the paddle 25 of the take-out device 24, and the chute 27 is slid down and placed on the fork 28.
- the label printer 31 is driven and a label 33 on which predetermined items are printed is attached to the vial 9.
- the transport unit 6 is driven, the vial 9 with the label 33 attached is gripped by the sandwiching piece 191 of the chuck member 168, and moved to the medicine cassette 103 containing the corresponding medicine contained in the prescription data. Then, the vial 9 is positioned at the dispensing position as follows. That is, the drive motor 189 is driven, and as shown in FIG. 24, the first link member 186 is rotated counterclockwise about the first support shaft 188a via the gears 189a and 186a. As a result, the first link member 186 and the second link member 187 stand up, and the slider 167 is drawn into the unit main body 166.
- the guide roller 194 of the chuck member 168 attached to the slider 167 moves the guide groove 182 of the guide block 171 from the first horizontal portion 182a to the inclined portion 182b.
- the chuck member 168 is gradually inclined, and when the guide roller 194 reaches the second horizontal portion 182c, the sandwiched vial 9 is positioned at the inclined position.
- the medicine that has moved onto the second rotating body 112 is first detected by the second medicine detecting sensor 179 through the through-hole 115a while being conveyed by the rotation of the second rotating body 112. Then, the drugs and the like stacked by the height regulating member 124 are returned to the medicine container 164. Subsequently, since the exposed portion of the second rotating body 112 is gradually narrowed by the guide member 135, the remaining medicine on the second rotating body 112 can pass only one by one, and the others are in the second cylindrical shape. It is smoothly returned to the medicine container 164 along the curved surface formed in the part 145. The medicine that has passed is guided by the guide member 135 and the discharge guide piece 142 and discharged from the discharge portion 139. At this time, the first medicine detection sensor 178 detects the medicine and counts the number of payouts (step S5).
- the dispensed medicine is collected in the vial 9, and the vial 9 is inclined as described above, and the inclination angle substantially matches the dispensing direction of the medicine dispensed from the medicine cassette 103. ing. Therefore, the medicine dispensed from the medicine cassette 103 is smoothly accommodated in the vial 9.
- the transport unit 6 is driven and the medicine cassette 103 held by the chuck member 168 is carried out to any one of the discharge ports 73 formed on the front surface of the apparatus main body 8.
- the drive motor 189 is driven, and as shown in FIG. 22, the first link member 186 is rotated clockwise about the first support shaft 188a via the gears 189a and 186a.
- the first link member 186 and the second link member 187 extend, and the slider 167 protrudes from the unit main body 166.
- the guide roller 194 of the chuck member 168 attached to the slider 167 moves the guide groove 182 of the guide block 171 from the second horizontal portion 182c to the inclined portion 182b and further to the first horizontal portion 182a.
- the chuck member 168 gradually rises, and when the guide roller 194 reaches the first horizontal portion 182a, the sandwiched vial 9 is positioned at the maximum projecting position, that is, the discharge port 73.
- the medicine in the medicine container 164 is sequentially dispensed, but the position of the first rotating body 111 is moved upward according to the medicine dispensing status. That is, the second medicine detection sensor 179 detects whether or not there is a medicine on the second rotating body 112. If the medicine cannot be detected, or the first medicine detection sensor 178 detects the medicine discharged from the discharge portion 139. It is determined whether or not the medicine dispensing status has deteriorated, for example, when the interval to be performed exceeds a predetermined time (step S6).
- the first drive motor 174 is driven (step S7), and the first cylindrical portion 144 is first driven through the various gears 174a, 159a, the link member 156, and the bearing member 157.
- the rotating body 111 is moved up.
- the medicine in the medicine container 164 can be smoothly moved onto the second rotating body 112 according to the dispensing status.
- the second medicine detection sensor 179 (with the first medicine detection sensor 178). If no medicine is detected (step S8: NO), the fact that the medicine should be filled is notified (report of missing item) (step S9).
- the second medicine detection sensor 179 does not detect a medicine, only when the time when the medicine detection signal is not output from the first medicine detection sensor 178 exceeds a preset time, the medicine is missing. You may judge that there is.
- the first drive motor 174 may be driven so that the first rotating body 111 moves up. If the second drug detection sensor 179 cannot detect the drug even if the first drive motor 174 is rotated for a predetermined time or more, it is preferable to notify that the drug should be filled. Further, even if the first rotating body 111 reaches the upper limit position and cannot be moved any further during the driving of the first drive motor 179, the driving force of the first drive motor 179 is cut off by the clutch 177, and the first It is not transmitted to the rotating body 111 side. For this reason, the first drive motor 174 is not loaded more than necessary, and it does not burn out. In step S8, if the first drug detection sensor 178 cannot detect the drug even if the first drive motor 174 is rotated for a predetermined time or more, it is determined that the drug has run out, and the fact is notified. Also good.
- the medicine cassette 103 may be removed from the cassette mounting section 102 and filled.
- the screw shaft 159 is released from the meshing state with the drive gear 108b on the cassette mounting portion side and becomes rotatable.
- the first rotating body 111 moves to the lowest position without requiring a separate power source, and fills the medicine with the volume of the medicine container 164 being maximized. It can be performed.
- the medicine dispensing process described above when the medicine is detected by the second medicine detection sensor 179 when the time when the medicine is not detected by the first medicine detection sensor 178 exceeds a preset time. It may be determined that an error has occurred. As an error, for example, an error may occur in which a medicine cannot be dispensed into the vial bottle, although the medicine remains in the medicine cassette 103 due to a jam (medicine clogging or the like). If the raising / lowering operation of the first rotating body 111 is controlled only by the detection signal from the first medicine detection sensor 178, the ascending operation of the first rotating body 111 may be continued in the above case, and the medicine may overflow. There is.
- the provision of the second medicine detection sensor 179 can prevent such a problem from occurring. Further, when it is determined that an error has occurred as described above, the occurrence of an error may be notified. Examples of the notification include sound notification, visual notification using a lamp, a monitor and the like provided in the medicine filling device.
- the axial direction of the cylindrical body 110 is inclined with respect to the vertical direction, but may be coincident with the vertical direction.
- Stopper 80 Control unit 101 ... Support panel 102 ... Cassette Mounting part 103 ... Drug cassette 104 ... Drug outlet 105 ... First guide rail part 106 ... Second guide rail part 107 ... Rail part 108 ... Housing part 109 ... Cassette body 110 ... Cylindrical body 111 ... First rotating body 112 ... First Two-rotary body 113 ... Lid body 114 ... Main body part 115 ... Cover part 116 ... Bae 117: Handle 118 ... Bearing part 119 ... Gear member 120 ... Side wall part 121 ... Locking piece 122 ... Female thread part 123 ... Holding shaft part 124 ... Height regulating member 125 ... Guide piece part 126 ...
- first medicine detection sensor discharged medicine detection means
- Second medicine detection sensor discharged medicine detection means 180 ... mounting plate 181 ... second control board 182 ... guide groove 183 ... slider guide 184 ... mounting plate 185 ... slide rail 186 ... first link member 187 ... second link member 188a ... first support shaft 188b ... second support shaft 188c ... third support shaft 189 ... drive motor 190 ... chuck body 191 ... clamping piece 192 ... drive motor 193 ... arm portion 194 ... guide roller 195 ... rotary body 196 ... spring 197 ... bottle detection sensor 198 ... press receiving portion 199 ... eccentricity Cam 200 ... Projection piece 201 ... Detection rod 202 ... Rotating shaft
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Abstract
Description
薬剤カセットを、
薬剤が収容される筒状体と、
前記筒状体内を、その軸心方向に往復移動可能である第1回転体と、
前記筒状体の外周に配置される第2回転体と、
前記第2回転体によって搬送される薬剤を検出する搬送薬剤検出手段と、
前記搬送薬剤検出手段から薬剤の検出信号が出力されないとき、前記第1回転体を上動させる制御手段と、
を備えた構成としたものである。
前記制御手段は、前記排出薬剤検出手段から薬剤の検出信号が出力されない時間が予め設定した時間を超えた場合において、前記搬送薬剤検出手段によって薬剤が検出されていないとき、薬剤の欠品であると判断するようにすればよい。
前記筒状体を回転させる回転駆動機構をさらに備えるのが好ましい。
前記昇降機構に伝達する動力を遮断可能なクラッチと、
を備えるのが好ましい。
前記昇降機構は、前記第1回転体と、前記筒状体の軸方向に寸法を変更可能な寸法可変部材との間に配設される軸受部材を備え、
前記軸受部材は、前記第1回転体を回転可能に支持するベアリングを備えるようにすればよい。
前記規制片は、昇降可能で、降下時に上方側に形成される空間に突出する補助片を有するのが好ましい。
図1から図4は、本発明の薬剤カセットが採用される薬剤充填装置1を示す。薬剤充填装置1は、図4に示すように、バイアル瓶供給ユニット2、ラベリングユニット3、バイアル瓶リフター4、薬剤供給ユニット5、搬送ユニット6、排出ユニット7及び制御ユニット80(図27参照)を備える。なお、この薬剤充填装置1の装置本体8において、バイアル瓶9の排出窓10A,10B,10Cが設けられた面を正面とする。
バイアル瓶供給ユニット2は、図5に示すように、装置本体8の正面から見て奥側の下部両側に矩形箱状のストッカ21を備えている。各ストッカ21には、サイズの異なるバイアル瓶9がランダムに収容されている。バイアル瓶9は、装置本体8の左右側面に設けたドア22(図1参照)を開放して補充できるようになっている。ストッカ21の内底には、装置本体8の正面に向かって上方に傾斜する走行駆動可能な無端ベルト23aからなるコンベア23が設けられている。コンベア23は、ストッカ21に収容されたバイアル瓶9を正面側に搬送するようになっている。ストッカ21の正面側の内壁に沿って、取出し装置24が垂直に設けられている。取出し装置24は、走行駆動可能な無端ベルト24aにパドル25を一定間隔で取り付けてなり、各パドル25にバイアル瓶9を横向きに支持し該バイアル瓶9を無端ベルト24aの上昇に伴って取り出すことができる。コンベア23の前端と取出し装置24の下端との間にはコンベア23で搬送されてきたバイアル瓶9を取出し装置24のパドル25に案内するガイド板26が設けられている。
ラベリングユニット3は、図5に示すように、ラベルプリンタ31とプッシャー32とからなっている。ラベルプリンタ31は、図6に示すように、バイアル瓶9の外周面に貼り付けるラベル33を一定間隔で貼り付けたラベルテープ34を使用する。ラベルプリンタ31は、ラベルテープ34を巻回したテープリール35と、このテープリール35から供給されたラベルテープ34のラベル33に処方番号、患者名、薬剤名などの情報を印刷するプリントヘッド36と、ラベル33を剥がされたラベルテープ34を巻き取る巻取リール37と、バイアル瓶9を回転させる駆動ローラ38とを備えた公知のものである。プッシャー32は、図6に示すように、モータ39により駆動されるボールねじ40によりフォーク28と平行にガイドロッド41に沿って移動可能である。プッシャー32には、前記バイアル瓶供給ユニット2のフォーク28に支持されたバイアル瓶9をラベルプリンタ31の駆動ローラ38に押し付ける3つのローラ42a,42b,42cを有している。装置本体8には図7に示すように大,小のバイアル瓶9の突片9bの位置を検出するセンサ43が設けられている。
バイアル瓶リフター4は、図7乃至9に示すように、バイアル瓶9を載置する昇降台51と、該昇降台51に載置される支持板52と、前記昇降台51と支持板52を昇降させる昇降機構53と、ピン開閉棒54とからなっている。
薬剤供給ユニット5は、図10に示すように、装置本体8の両側の支持パネル101に複数のカセット装着部102を形成し(図10では1箇所のみ図示)、各カセット装着部102に薬剤カセット103をそれぞれ着脱可能としたものである。
カセット装着部102は、支持パネル101に縦方向及び横方向にマトリックス状に配置され、そこには薬剤出口104がそれぞれ形成されている。また、各カセット装着部102は、支持パネル101の外面に、この支持パネル10に対して直角方向に延びる第1ガイドレール部105及び第2ガイドレール部106を備える。
薬剤カセット103は、図12に示すように、カセット本体109内に筒状体110を収容し、この筒状体110内に第1回転体111を収容し、さらに筒状体110の上端開口部外周に第2回転体112を配置したもので、カセット本体109の上方開口部は蓋体113によって閉鎖されている。第1回転体111の回転軸心方向は、筒状体110の軸心方向と一致している。
第1回転体111の中央部下方側には、図19及び図21に示すように、昇降機構153が配置されている。昇降機構153は、矩形枠体154内に、接離可能にスライドする一対のスライドブロック155を設け、これらスライドブロック155によってリンク部材156(寸法可変部材)を回動可能とすることにより、軸受部材157を介して第1回転体111を昇降可能とするものである。
搬送ユニット6は、図4に示すように、前記両側の薬剤供給ユニット5の間に設けられ、装置本体8の上下に固定した第1水平レール91と、この第1水平レール91に前後方向に移動可能に取り付けた垂直レール92と、この垂直レール92に上下方向に移動可能に取り付けた第2水平レール93と、この第2水平レール93に左右方向に移動可能に取り付けたアームユニット165とからなる。
排出ユニット7は、図26に示すように、左右一対の保持部材71を3つの排出窓10A,10B,10Cの各々に対して3個、合計9個設けたものである。一対の保持部材71には上下2つの斜面72a,72bが設けられ、その上端は装置本体8内部に位置し、下端は排出窓10A,10B,10Cに位置し、排出口73を形成している。斜面72a,72bの上端にはさらに斜め上方に延びるガイド部材74が取り付けられている。ガイド部材75の上面は保持部材71の斜面と連続した斜面を形成している。斜面72a,72bの下端にはストッパ75が取り付けられている。このストッパ75は、通常は互いに対向する方向に図示しないばねの付勢力で突出していて斜面72a,72bを滑落してきたバイアル瓶9を受け止め、オペレータがバイアル瓶9を取り出すときにばねの付勢力に抗して後退してバイアル瓶9が通過するようになっている。なお、保持部材71に保持されたバイアル瓶9は瓶検出センサ76によって検出される。
制御ユニット80は、図27に示すように、前記第1制御基板172及び前記第2制御基板181を備え、図示しないサーバ等から処方データを受信する。そして、薬剤供給ユニット5では、薬剤カセット103を特定し、前記各センサ178,179からの検出信号に基づいて、前記各モータ174,175,176を駆動制御することにより、薬剤を1つずつ確実に払い出して計数する。
次に、前記構成からなる薬剤充填装置の動作について、図28のフローチャートを参照しつつ説明する。
2…バイアル瓶供給ユニット
3…ラベリングユニット
4…バイアル瓶リフター
5…薬剤供給ユニット
6…搬送ユニット
7…排出ユニット
8…装置本体
9…バイアル瓶
10A,10B,10C…排出窓
11…正面扉
12…操作パネル
13…バーコードリーダ
14…補助装着台
21…ストッカ
22…ドア
23…コンベア
23a…無端ベルト
24…取出し装置
25…パドル
26…ガイド板
27…シュート
28…フォーク
29a…欠品センサ
29b…オーバーフィルセンサ
29c…準備状態検出センサ
29d…バイアル瓶待機センサ
31…ラベルプリンタ
32…プッシャー
33…ラベル
34…ラベルテープ
35…テープリール
36…プリントヘッド
37…巻取リール
38…駆動ローラ
39…モータ
40…ボールねじ
41…ガイドロッド
42a,42b,42c…ローラ
43…センサ
51…昇降台
52…支持板
53…昇降機構
54…ピン開閉棒
55…ピン
56…可動ブロック
57…ガイドロッド
58…ばね
59…切欠き
60…耳部
61…ブラケット
62…ガイドロッド
63…昇降ブロック
64…アーム
71…保持部材
72a,72b…斜面
73…排出口
74…ガイド部材
75…ストッパ
80…制御ユニット
101…支持パネル
102…カセット装着部
103…薬剤カセット
104…薬剤出口
105…第1ガイドレール部
106…第2ガイドレール部
107…レール部
108…収容部
109…カセット本体
110…筒状体
111…第1回転体
112…第2回転体
113…蓋体
114…本体部
115…カバー部
116…ベース部
117…把手
118…軸受部
119…ギア部材
120…側壁部
121…係止片
122…雌ねじ部
123…保持用軸部
124…高さ規制部材
125…ガイド片部
126…ダイヤル部
127…筒状部
128…規制片
129…補助片
130…周壁
131…第1ガイドローラ
132…リング部材
133…第2舌片
134…第2ガイドローラ
135…ガイド部材
136…カバー体
137…第1ガイド面
138…第2ガイド面
139…排出部
140…切欠部
141a…第1側壁
141b…第2側壁
142…排出ガイド片
143…前面カバー
144…第1筒状部
145…第2筒状部
146…環状鍔部
147…第1突条部
148…第1膨出領域
149…第2膨出領域
150…平坦部
151…ガイドローラ
152…係止部材
153…昇降機構
154…矩形枠体
155…スライドブロック
156…リンク部材
157…軸受部材
158…係止片
159…ネジ軸
160…円筒部
161…腕部
162…ベアリング
163…軸部材
164…薬剤収容部
165…アームユニット
166…ユニット本体
167…スライダ
168…チャック部材
169…トッププレート
170…ベースプレート
171…ガイドブロック
172…第1制御基板
173…カバープレート
174…第1駆動モータ
175…第2駆動モータ
176…第3駆動モータ
177…クラッチ
178…第1薬剤検出センサ(排出薬剤検出手段)
179…第2薬剤検出センサ(搬送薬剤検出手段)
180…取付プレート
181…第2制御基板
182…ガイド溝
183…スライダガイド
184…取付プレート
185…スライドレール
186…第1リンク部材
187…第2リンク部材
188a…第1支軸
188b…第2支軸
188c…第3支軸
189…駆動モータ
190…チャック本体
191…挟持片
192…駆動モータ
193…腕部
194…ガイドローラ
195…回転体
196…ばね
197…瓶検出センサ
198…押圧受部
199…偏心カム
200…突片
201…検出ロッド
202…回転軸
Claims (9)
- 薬剤が収容される筒状体と、
前記筒状体内を、その軸心方向に往復移動可能である第1回転体と、
前記筒状体の外周に配置される第2回転体と、
前記第2回転体によって搬送される薬剤を検出する搬送薬剤検出手段と、
前記搬送薬剤検出手段から薬剤の検出信号が出力されないとき、前記第1回転体を上動させる制御手段と、
を備えたことを特徴とする薬剤カセット。 - 前記第2回転体の回転により、その外側に排出される薬剤を検出する排出薬剤検出手段をさらに備え、
前記制御手段は、前記排出薬剤検出手段から薬剤の検出信号が出力されない時間が予め設定した時間を超えた場合において、前記搬送薬剤検出手段によって薬剤が検出されていないとき、薬剤の欠品であると判断することを特徴とする請求項1に記載の薬剤カセット。 - 前記制御手段は、前記排出薬剤検出手段から薬剤の検出信号が出力されない時間が予め設定した時間を超えた場合において、前記搬送薬剤検出手段によって薬剤が検出されているとき、エラーであると判断することを特徴とする請求項2に記載の薬剤カセット。
- 前記筒状体は、前記第1回転体を軸心方向に往復移動可能であって、かつ、周方向に回転不能にガイドし、
前記筒状体を回転させる回転駆動機構をさらに備えたことを特徴とする請求項1から3のいずれか1項に記載の薬剤カセット。 - 前記第1回転体を前記筒状体の軸心方向に往復移動させる昇降機構と、
前記昇降機構に伝達する動力を遮断可能なクラッチと、
を備えたことを特徴とする請求項1から4のいずれか1項に記載の薬剤カセット。 - 前記第1回転体を前記筒状体の軸心方向に往復移動させる昇降機構を備え、
前記昇降機構は、前記第1回転体と、前記筒状体の軸方向に寸法を変更可能な寸法可変部材との間に配設される軸受部材を備え、
前記軸受部材は、前記第1回転体を回転可能に支持するベアリングを備えたことを特徴とする請求項1から4のいずれか1項に記載の薬剤カセット。 - 前記第2回転体によって周方向に搬送される薬剤の高さを制限する規制片を備え、
前記規制片は、昇降可能で、降下時に上方側に形成される空間に突出する補助片を有することを特徴とする請求項1から6のいずれか1項に記載の薬剤カセット。 - 前記筒状体の軸心方向は、鉛直方向に対して傾斜していることを特徴とする請求項1から7のいずれか1項に記載の薬剤カセット。
- 前記筒状体の軸心方向は、前記第1回転体の回転軸心方向と一致していることを特徴とする請求項1から8のいずれか1項に記載の薬剤カセット。
Priority Applications (7)
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KR1020147024599A KR101968373B1 (ko) | 2012-02-10 | 2013-02-07 | 약제 카세트 |
EP13746681.9A EP2813436A4 (en) | 2012-02-10 | 2013-02-07 | MEDICATION CASSETTE |
CN201380008537.6A CN104144857B (zh) | 2012-02-10 | 2013-02-07 | 药剂盒 |
JP2013557576A JP6167907B2 (ja) | 2012-02-10 | 2013-02-07 | 薬剤カセット |
US14/377,791 US9365308B2 (en) | 2012-02-10 | 2013-02-07 | Medication cassette |
US15/152,005 US9687418B2 (en) | 2012-02-10 | 2016-05-11 | Medication cassette |
US15/601,875 US9877897B2 (en) | 2012-02-10 | 2017-05-22 | Medication cassette |
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JP2012027340 | 2012-02-10 | ||
JP2012-027340 | 2012-02-10 |
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US14/377,791 A-371-Of-International US9365308B2 (en) | 2012-02-10 | 2013-02-07 | Medication cassette |
US15/152,005 Continuation US9687418B2 (en) | 2012-02-10 | 2016-05-11 | Medication cassette |
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WO2013118838A1 true WO2013118838A1 (ja) | 2013-08-15 |
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PCT/JP2013/052921 WO2013118838A1 (ja) | 2012-02-10 | 2013-02-07 | 薬剤カセット |
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US (3) | US9365308B2 (ja) |
EP (1) | EP2813436A4 (ja) |
JP (1) | JP6167907B2 (ja) |
KR (1) | KR101968373B1 (ja) |
CN (1) | CN104144857B (ja) |
TW (1) | TWI573742B (ja) |
WO (1) | WO2013118838A1 (ja) |
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JP2019000675A (ja) * | 2014-02-06 | 2019-01-10 | 株式会社湯山製作所 | 薬品払出装置、調整方法 |
WO2020004423A1 (ja) | 2018-06-26 | 2020-01-02 | 株式会社湯山製作所 | 薬剤払出装置 |
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CN105491989A (zh) * | 2013-09-18 | 2016-04-13 | 株式会社汤山制作所 | 药品盒及药品包装装置 |
JP2019000675A (ja) * | 2014-02-06 | 2019-01-10 | 株式会社湯山製作所 | 薬品払出装置、調整方法 |
JP2020192355A (ja) * | 2014-02-06 | 2020-12-03 | 株式会社湯山製作所 | 薬品払出装置、調整方法 |
CN103832760A (zh) * | 2014-03-14 | 2014-06-04 | 四川新绿色药业科技发展股份有限公司 | 新型全自动发药机及其发药方法 |
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CN111481445A (zh) * | 2020-05-26 | 2020-08-04 | 北京石油化工学院 | 关爱老人智能辅助取药装置 |
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US9877897B2 (en) | 2018-01-30 |
US9365308B2 (en) | 2016-06-14 |
TW201339064A (zh) | 2013-10-01 |
JP6167907B2 (ja) | 2017-07-26 |
CN104144857B (zh) | 2016-11-02 |
KR101968373B1 (ko) | 2019-04-11 |
CN104144857A (zh) | 2014-11-12 |
US20150014343A1 (en) | 2015-01-15 |
US20170252267A1 (en) | 2017-09-07 |
US9687418B2 (en) | 2017-06-27 |
EP2813436A4 (en) | 2015-10-07 |
US20160250104A1 (en) | 2016-09-01 |
JPWO2013118838A1 (ja) | 2015-05-11 |
KR20140133540A (ko) | 2014-11-19 |
TWI573742B (zh) | 2017-03-11 |
EP2813436A1 (en) | 2014-12-17 |
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