WO2013097780A1 - 一种带束层供料架及其供料方法 - Google Patents

一种带束层供料架及其供料方法 Download PDF

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Publication number
WO2013097780A1
WO2013097780A1 PCT/CN2012/087902 CN2012087902W WO2013097780A1 WO 2013097780 A1 WO2013097780 A1 WO 2013097780A1 CN 2012087902 W CN2012087902 W CN 2012087902W WO 2013097780 A1 WO2013097780 A1 WO 2013097780A1
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WO
WIPO (PCT)
Prior art keywords
template
belt
conveying
conveying template
bracket
Prior art date
Application number
PCT/CN2012/087902
Other languages
English (en)
French (fr)
Inventor
袁仲雪
刘英杰
程继国
张传志
范磊亭
Original Assignee
Yuan Zhongxue
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yuan Zhongxue filed Critical Yuan Zhongxue
Priority to EP12861268.6A priority Critical patent/EP2799219A4/en
Priority to US14/369,731 priority patent/US20140352872A1/en
Priority to RU2014127349/05U priority patent/RU154392U1/ru
Priority to BR112014015965A priority patent/BR112014015965A2/pt
Publication of WO2013097780A1 publication Critical patent/WO2013097780A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/30—Applying the layers; Guiding or stretching the layers during application
    • B29D30/3007—Applying the layers; Guiding or stretching the layers during application by feeding a sheet perpendicular to the drum axis and joining the ends to form an annular element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/30—Applying the layers; Guiding or stretching the layers during application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24—Drums
    • B29D30/26—Accessories or details, e.g. membranes, transfer rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/30—Applying the layers; Guiding or stretching the layers during application
    • B29D2030/3064—Details, accessories and auxiliary operations not otherwise provided for

Definitions

  • the invention relates to a belt feeding frame for tire manufacturing and a feeding method thereof, and belongs to the field of rubber machinery.
  • Figure 1 is a schematic view of a prior art belt feeder, which is placed on the transport template 1 and transported from the left to the belt drum 3 and wound around the belt drum 3. During the winding process, the bonding roller 2 is dropped, so that the belt layer is evenly attached to the drum. It can be seen from Fig. 1 that no matter how the size of the drum changes, the belt layer is not tangent to the belt drum, and there is a certain distance between the front end of the conveying template and the drum, resulting in the belt head and tail sticking. The position is not accurate when the drum is reached, and the belt and the drum are not well fitted, which in turn affects the quality of the tire molding. Summary of the invention
  • the belt supply rack mainly comprises the following structural features:
  • the utility model comprises a frame and a conveying template bracket arranged on the frame, the conveying template bracket is pivotally connected to the frame, the conveying template is located on the conveying template bracket, and is inclined downward along the conveying direction of the belt layer, and has the same belt drum sticking
  • the front end of the combination is characterized by:
  • the front end of the conveying template is located below the belt drum;
  • the frame In order to feed the conveying template into the bonding station, the frame is provided with a vertical adjusting device for swinging the front end of the conveying template holder up and down, and a fulcrum for swinging the conveying template holder up and down.
  • the extreme position of the upward swing of the transport template bracket is the bonding station for the transport template.
  • the fulcrum is a pivoting shaft of the frame and the pivotal joint of the transport template bracket
  • the vertical adjusting device comprises a bevel track disposed on the frame, and a slider slidable on the inclined track, through the slider Sliding on the inclined track to achieve the up and down swing of the front end of the transport template holder.
  • the present invention can adopt the following improvement scheme:
  • the conveying template bracket is provided with a first front conveying template and a second front conveying template, wherein the lateral spacing of the two is not less than the lateral width thereof, and the lateral spacing of the two corresponds to the position of the belt drum.
  • the lateral spacing of the first front conveying template and the second front conveying template is a fitting station, and the two sequentially enter the lateral spacing to achieve the bonding of the conveyed belt layer to the drum.
  • the conveying template bracket is provided with a sliding rail, and the first front conveying template and the second front conveying template are slid by the driving mechanism and the sliding rail. connection.
  • the belt layer is conveyed and attached to the belt drum through the conveying template, and the following is: the front end of the conveying template is located in the belt Below the layer drum, when the belt layer is conveyed to the front end of the conveying template, the vertical adjusting device applies a force to the conveying template bracket to swing upward, so that the conveying template bracket rotates around the pivot shaft of the frame to the conveying template.
  • the vertical adjustment device includes a bevel track disposed on the frame and a slider slidable on the bevel track, and the upper and lower swings of the front end of the conveyance template support are realized by sliding of the slider on the inclined track.
  • the present invention can adopt the following improvement scheme:
  • the conveying template bracket is provided with a first front conveying template and a second front conveying template, wherein the lateral spacing of the two is not less than the lateral width thereof, and the lateral spacing of the two corresponds to the position of the belt drum, the first front conveying The template and the second front conveying template are sequentially moved into the lateral spacing to feed the conveyed belt layer into the bonding station and to be attached to the belt drum.
  • the transport template bracket is provided with a slide rail, and the first front transport template and the second front transport template realize entry and exit of the lateral interval by sliding on the slide rail.
  • the feeding rack and the feeding method thereof of the invention make the belt layer and the belt drum fit together, and the two are always in a tangential position, thereby ensuring a good fit between the two, thereby improving the tire forming. the quality of.
  • Figure 1 is a schematic view of a prior art supply rack
  • Figure 2 is a front view of the structure of the feeding frame of the present invention
  • Figure 3 is a plan view of the structure of the feeding frame of the present invention.
  • Rack 40 transport template bracket 41, pivot axle 42, slider 43, track 44;
  • Slide rail 50 first front conveyance template 51, second front conveyance template 52, first rear conveyance template 53, second rear conveyance template 54, first certain medium device 55, second centering device 56, first cutting Device 57, second cutting Device 58
  • FIG. 1 is a schematic view of a prior art belt supply rack, which is placed on a transport template 1 and transported from the left side to the belt drum 3 and wound around the belt On the layer drum 3, the bonding roller 2 is dropped during the winding process, so that the belt layer is uniformly attached to the drum.
  • the belt layer is not tangent to the belt drum regardless of the size of the drum, and there is a certain distance between the front end of the conveying template and the drum.
  • the supply rack of the present invention includes a frame 40, and a transport template bracket 41 disposed on the frame 40.
  • the transport template bracket 41 is pivotally connected to the frame 41 via a pivot shaft 42.
  • the right end of the frame 40 A rail 44 that is inclined upward is provided, and a slider 43 is provided at the right end of the transport template bracket 41, and the slider 43 can slide on the rail 44.
  • the transport template bracket 41 rotates about the pivot shaft 42, and the front end of the transport template bracket 41 swings upward, so that the transport template disposed on the transport template bracket 41 swings upward to the same belt drum.
  • the first front conveying template 51 and the second front conveying template 52 are disposed on both sides of the conveying template bracket 41.
  • the conveying template bracket 41 is provided with a sliding rail 50, and the first front conveying template 51 and the second front
  • the conveying template 52 can be slid forward along the sliding rail 50 to the intermediate position of the conveying template, that is, the lateral spacing of the first front conveying template 51 and the second front conveying template 52, thereby entering the fitting station, and the conveyed belt
  • the layers are fed into and attached to the belt drum.
  • the specific feeding method is:
  • the feeding frame of the embodiment includes two conveying templates, and two belt layers can be conveyed at the same time.
  • the belt layer is guided by the guiding device to enter the first rear conveying template 53 and the second rear conveying template 54, and the rear conveying template is conveyed by roller.
  • the belt layer is first mechanically centered by the first centering device 55 and the second centering device 56, and the forward conveying process is carried out by the length measuring device for length measurement.
  • the first cutting device 57 The second cutting device 58 performs cutting, and the cut belt layer enters the first front conveying template 51 and the second front conveying template 52 to continue conveying forward.
  • the first front conveying template 51 is slid forward along the sliding rail 50 to the intermediate position of the conveying template holder 41 under the driving of the driving mechanism, as shown in FIG. 3, and then the template holder 41 is conveyed.
  • the slider 43 at the right end slides upward along the rail 44, so that the transport template bracket 41 swings upward about the pivot shaft 42, so that the belt conveyed to the front end of the first front transport template 51 is attached to the belt drum.
  • the belt layer is wound around the belt drum by the transport of the front transport template 51 and the rotation of the belt drum.
  • the first front conveying template 51 exits the intermediate position of the conveying template bracket 41 along the sliding rail, and the conveying mold
  • the slider 43 at the right end of the plate holder 41 slides down the rail 44 so that the conveying template holder 41 swings downward about the pivot shaft 42 to the initial position.
  • the second front conveying template 52 enters the intermediate position of the conveying template holder 41 along the sliding rail, and the belt layer is attached and wound on the belt drum according to the same process as described above, and then exits the intermediate position of the conveying template holder 41, and is conveyed.
  • the template holder 41 is swung downward to reset.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)

Abstract

本发明所述带束层供料架及其供料方法，带束层被输送至输送模板前端时，垂向调节装置给输送模板支架施加一使其向上摆动的力，使输送模板支架绕与机架的枢接轴转动到输送模板上表面与带束层鼓的外圆周相切的位置。用本发明所述的供料架，带束层与带束层鼓贴合时，无论鼓的大小如何变化，二者始终处于相切的位置，确保二者贴合良好，进而提高了轮胎成型的质量。

Description

说 明 书 一种带束层供料架及其供料旅 技术领域
本发明涉及一种应用于轮胎制造的带束层供料架及其供料方法， 属于橡胶机械 领域。
背景技术
图 1 所示为现有技术的带束层供料架示意图， 所述的带束层料位于输送模板 1 上， 自左侧输送至带束层鼓 3处并缠绕在带束层鼓 3上， 缠绕过程中贴合辊 2落下， 使带束层均匀贴合在鼓上。 由图 1 可以看出， 无论鼓的大小如何变化， 带束层都和 带束层鼓不是相切位置， 且输送模板前端和鼓之间有一定的距离， 造成带束层头部 和尾部贴到鼓时位置不准确， 带束层和鼓贴合不太好， 进而影响轮胎成型的质量。 发明内容
本发明的目的是提供一种带束层供料架及其供料方法， 使带束层与带束层鼓贴 合时， 无论鼓的大小如何变化， 二者都处于相切的位置， 从而保证带束层和鼓贴合 良好。
为实现上述发明目的， 所述的带束层供料架主要包括以下结构特征：
包括机架、 以及设置在机架上的输送模板支架， 输送模板支架与机架枢接， 输 送模板位于输送模板支架上， 沿带束层的输送方向向下倾斜， 具有同带束层鼓贴合 的前端， 其特征在于：
输送模板前端位于带束层鼓下方；
输送模板在贴合工位时， 其上表面与带束层鼓的外圆周相切。
为实现将输送模板送入贴合工位， 所述机架上设置有使输送模板支架前端上下 摆动的垂向调节装置、 以及使输送模板支架上下摆动的支点。 输送模板支架的向上 摆动的极限位置即为输送模板的贴合工位。
其中， 所述支点为机架和输送模板支架枢接处的枢接轴， 所述垂向调节装置包 括设置在机架上的斜面轨道、 以及可在斜面轨道上滑动的滑块， 通过滑块在斜面轨 道上的滑动来实现输送模板支架前端的上下摆动。
本发明可采用如下改进方案： 输送模板支架上设置有第一前输送模板、 第二前输送模板， 二者的横向间距不 小于其横向宽度， 二者的横向间隔与带束层鼓的位置相对应。
第一前输送模板、 第二前输送模板的横向间隔为贴合工位， 二者依次进入横向 间隔处来实现将所输送的带束层贴合在鼓上。 为实现第一前输送模板、 第二前输送 模板依次进入二者的横向间隔处， 输送模板支架上设置有滑轨， 第一前输送模板、 第二前输送模板通过驱动机构与滑轨实现滑动连接。
以上是本发明提供的带束层供料架的结构方案， 应用上述供料架， 带束层通过 输送模板被输送并贴合在带束层鼓上， 其特征在于： 输送模板前端位于带束层鼓的 下方， 带束层被输送至输送模板前端时， 垂向调节装置给输送模板支架施加一使其 向上摆动的力， 使输送模板支架绕与机架的枢接轴转动到输送模板上表面与带束层 鼓的外圆周相切的位置。
所述垂向调节装置包括设置在机架上的斜面轨道、 以及可在斜面轨道上滑动的 滑块， 通过滑块在斜面轨道上的滑动来实现输送模板支架前端的上下摆动。
本发明可采用如下改进方案：
所述输送模板支架上设置有第一前输送模板、 第二前输送模板， 二者的横向间 距不小于其横向宽度， 二者的横向间隔与带束层鼓的位置相对应， 第一前输送模板、 第二前输送模板依次进入到横向间隔处来实现将所输送的带束层送入贴合工位， 并 贴合在带束层鼓上。
所述输送模板支架上设置有滑轨， 第一前输送模板、 第二前输送模板通过在滑 轨上滑动来实现进入、 退出横向间隔处。
综上内容， 本发明所述供料架及其供料方法使得带束层与带束层鼓贴合时， 二 者始终处于相切的位置， 确保二者贴合良好， 进而提高了轮胎成型的质量。
附图说明
图 1为现有技术的供料架示意图
图 2为本发明供料架结构的主视图
图 3为本发明供料架结构的俯视图
如图 1-图 3所示， 输送模板 1， 贴合辊 2， 带束层鼓 3 ;
机架 40， 输送模板支架 41， 枢接轴 42， 滑块 43， 轨道 44;
滑轨 50， 第一前输送模板 51， 第二前输送模板 52， 第一后输送模板 53， 第二 后输送模板 54， 第一定中装置 55， 第二定中装置 56， 第一裁切装置 57， 第二裁切 装置 58
具体实施方式
实施例 1， 图 1所示为现有技术的带束层供料架示意图， 所述的带束层料位于输 送模板 1上， 自左侧输送至带束层鼓 3处并缠绕在带束层鼓 3上， 缠绕过程中贴合 辊 2落下， 使带束层均匀贴合在鼓上。 由图 1可以看出， 无论鼓的大小如何变化， 带束层都和带束层鼓不是相切位置， 且输送模板前端和鼓之间有一定的距离。
如图 2所示，本发明供料架包括机架 40、 以及设置在机架 40上的输送模板支架 41， 输送模板支架 41通过枢接轴 42与机架 41枢接， 机架 40的右端设置有向上倾 斜的轨道 44， 输送模板支架 41的右端设置有滑块 43， 滑块 43可以在轨道 44上滑 动。 滑块 43沿轨道 44向上滑动时， 输送模板支架 41绕枢接轴 42转动， 输送模板 支架 41的前端向上摆动， 使得设置在输送模板支架 41上的输送模板向上摆动到同 带束层鼓下表面贴合的位置； 滑块 43沿轨道 44向下滑动时， 输送模板离开带束层 鼓。
如图 3所示， 第一前输送模板 51、 第二前输送模板 52设置在输送模板支架 41 的两侧， 输送模板支架 41上设置有滑轨 50， 第一前输送模板 51、 第二前输送模板 52可以沿滑轨 50向前滑动到输送模板的中间位置， 即第一前输送模板 51和第二前 输送模板 52的横向间隔处， 从而进入贴合工位， 将所输送的带束层送入并贴合到带 束层鼓上。
应用本实施例所列举的带束层供料架， 具体的供料方法是：
本实施例所述的供料架包括两个输送模板， 可以同时输送两片带束层。 带束层 经导开装置导开后进入第一后输送模板 53和第二后输送模板 54，后输送模板采用辊 筒式输送。 带束层首先通过第一定中装置 55、 第二定中装置 56进行机械定中， 继续 向前输送过程有测长装置进行测长， 到达系统设定的长度后， 第一裁切装置 57、 第 二裁切装置 58实施裁切， 裁切后的带束层进入第一前输送模板 51、第二前输送模板 52继续向前输送。带束层输送到输送模板的前端后， 第一前输送模板 51在驱动机构 的驱动下沿滑轨 50向前滑动到输送模板支架 41的中间位置， 如图 3所示， 然后输 送模板支架 41右端的滑块 43沿轨道 44向上滑动， 使得输送模板支架 41绕枢接轴 42向上摆动， 从而使输送到第一前输送模板 51前端的带束层贴合到带束层鼓上，在 第一前输送模板 51的输送以及带束层鼓的旋转作用下， 带束层缠绕在带束层鼓上。 缠绕完毕后， 第一前输送模板 51沿滑轨退出输送模板支架 41的中间位置， 输送模 板支架 41右端的滑块 43沿轨道 44向下滑动， 使得输送模板支架 41绕枢接轴 42向 下摆动到初始位置。 然后第二前输送模板 52沿滑轨进入输送模板支架 41的中间位 置， 并按照前述相同的过程将带束层贴合缠绕在带束层鼓上， 然后退出输送模板支 架 41的中间位置， 输送模板支架 41向下摆动复位。
如上所述， 结合附图本实施例仅就本发明的优选实施例进行了描述。 对于所述 领域技术人员来说可以据此得到启示而直接推导出符合本发明设计构思的其他替代 结构， 由此得到的其他结构特征也应属于本发明所述的方案范围。

Claims

权 利 要 求 书
1、 一种带束层供料架， 包括机架 (40)、 以及设置在机架 (40)上的输送模板支架 (41)， 输送模板位于输送模板支架 (41)上， 沿带束层的输送方向向下倾斜， 具有同 带束层鼓贴合的前端， 其特征在于：
输送模板前端位于带束层鼓下方；
输送模板在贴合工位时， 其上表面与带束层鼓的外圆周相切。
2、 按照权利要求 1所述的带束层供料架， 其特征在于： 所述机架 (40)上设置有 使输送模板支架 (41)前端上下摆动的垂向调节装置、 以及使输送模板支架 (41)上下 摆动的支点。
3、 按照权利要求 2所述的带束层供料架， 其特征在于： 所述支点为机架（40)和 输送模板支架 (41)枢接处的枢接轴 (42)， 所述垂向调节装置包括设置在机架 (40)上 的斜面轨道 (44)、 以及可在斜面轨道 (44)上滑动的滑块 (43)。
4、 按照权利要求 1所述的带束层供料架， 其特征在于： 输送模板支架（41)上设 置有第一前输送模板（51)、 第二前输送模板 (52)， 二者横向间距不小于其横向宽度， 二者的横向间隔与带束层鼓的位置相对应。
5、 按照权利要求 4所述的带束层供料架， 其特征在于： 输送模板支架（41)上设 置有滑轨 (50)，第一前输送模板 (51)、第二前输送模板 (52)通过驱动机构与滑轨 (50) 实现滑动连接。
6、 根据权利要求 1至 5所述的带束层供料架的供料方法， 应用上述供料架， 带 束层通过输送模板被输送并贴合在带束层鼓上， 其特征在于： 输送模板前端位于带 束层鼓的下方，带束层被输送至输送模板前端时，垂向调节装置给输送模板支架（41) 施加一使其向上摆动的力， 使输送模板支架 (41)绕与机架的枢接轴 (42)转动到输送 模板上表面与带束层鼓的外圆周相切的位置。
7、 按照权利要求 6所述的带束层供料架的供料方法， 其特征在于： 通过垂向调 节装置中滑块 (43)在斜面轨道 (44)上的滑动来实现输送模板支架 (41)前端的上下摆 动。
8、 按照权利要求 6所述的带束层供料架的供料方法， 其特征在于： 所述输送模 板支架上设置有第一前输送模板 (51)、 第二前输送模板 (52)， 二者的横向间距不小 于其的横向宽度， 二者的横向间隔与带束层鼓的位置相对应， 第一前输送模板（51)、 第二前输送模板（52)依次进入到横向间隔处来实现将所输送的带束层送入贴合工 位。
9、 按照权利要求 5所述的带束层供料架的供料方法， 其特征在于： 所述输送模 板支架上设置有滑轨 (50)， 第一前输送模板 (51)、 第二前输送模板 (52)通过在滑轨 (50)上滑动来实现进入、 退出横向间隔处。
PCT/CN2012/087902 2011-12-31 2012-12-28 一种带束层供料架及其供料方法 WO2013097780A1 (zh)

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