WO2013080978A1 - めっき液の再生方法、めっき方法、及びめっき装置 - Google Patents
めっき液の再生方法、めっき方法、及びめっき装置 Download PDFInfo
- Publication number
- WO2013080978A1 WO2013080978A1 PCT/JP2012/080639 JP2012080639W WO2013080978A1 WO 2013080978 A1 WO2013080978 A1 WO 2013080978A1 JP 2012080639 W JP2012080639 W JP 2012080639W WO 2013080978 A1 WO2013080978 A1 WO 2013080978A1
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- WIPO (PCT)
- Prior art keywords
- plating
- solution
- copper
- ions
- liquid
- Prior art date
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- 238000007747 plating Methods 0.000 title claims abstract description 285
- 238000000034 method Methods 0.000 title claims abstract description 128
- 239000007788 liquid Substances 0.000 title claims abstract description 91
- 230000001172 regenerating effect Effects 0.000 title claims abstract description 23
- 239000010949 copper Substances 0.000 claims abstract description 153
- 229910052802 copper Inorganic materials 0.000 claims abstract description 110
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 109
- 229910052742 iron Inorganic materials 0.000 claims abstract description 101
- 150000002500 ions Chemical class 0.000 claims abstract description 93
- 230000008569 process Effects 0.000 claims abstract description 58
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910001431 copper ion Inorganic materials 0.000 claims abstract description 34
- 239000003792 electrolyte Substances 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 13
- 239000010959 steel Substances 0.000 claims abstract description 13
- 230000001376 precipitating effect Effects 0.000 claims abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 229
- 239000000243 solution Substances 0.000 claims description 151
- 238000005238 degreasing Methods 0.000 claims description 59
- 238000011069 regeneration method Methods 0.000 claims description 49
- 239000002699 waste material Substances 0.000 claims description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 238000004140 cleaning Methods 0.000 claims description 38
- 239000008151 electrolyte solution Substances 0.000 claims description 35
- 230000008929 regeneration Effects 0.000 claims description 32
- 238000000151 deposition Methods 0.000 claims description 17
- 239000000126 substance Substances 0.000 claims description 17
- 230000008021 deposition Effects 0.000 claims description 14
- 238000004381 surface treatment Methods 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 13
- 150000001450 anions Chemical class 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- 239000001301 oxygen Substances 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 8
- 239000008187 granular material Substances 0.000 claims description 8
- 229910001432 tin ion Inorganic materials 0.000 claims description 8
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000010828 elution Methods 0.000 claims description 2
- 238000002203 pretreatment Methods 0.000 claims description 2
- 238000001556 precipitation Methods 0.000 abstract description 30
- 229910052718 tin Inorganic materials 0.000 abstract description 19
- 239000003011 anion exchange membrane Substances 0.000 abstract description 9
- 239000011135 tin Substances 0.000 description 37
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 18
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 17
- 238000012360 testing method Methods 0.000 description 16
- 239000010936 titanium Substances 0.000 description 15
- 238000004090 dissolution Methods 0.000 description 14
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 12
- 229910000906 Bronze Inorganic materials 0.000 description 11
- 239000010974 bronze Substances 0.000 description 11
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 11
- HTXDPTMKBJXEOW-UHFFFAOYSA-N dioxoiridium Chemical compound O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 description 11
- -1 Cu ions and Fe ions Chemical class 0.000 description 10
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 9
- 229910000457 iridium oxide Inorganic materials 0.000 description 8
- 229910052719 titanium Inorganic materials 0.000 description 8
- 150000001768 cations Chemical class 0.000 description 7
- 229910000365 copper sulfate Inorganic materials 0.000 description 7
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 7
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 6
- 238000007654 immersion Methods 0.000 description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000005868 electrolysis reaction Methods 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 238000007730 finishing process Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910021645 metal ion Inorganic materials 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000010953 base metal Substances 0.000 description 2
- 239000003729 cation exchange resin Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 229910052741 iridium Inorganic materials 0.000 description 2
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- RCIVOBGSMSSVTR-UHFFFAOYSA-L stannous sulfate Chemical compound [SnH2+2].[O-]S([O-])(=O)=O RCIVOBGSMSSVTR-UHFFFAOYSA-L 0.000 description 2
- 229910000375 tin(II) sulfate Inorganic materials 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910001200 Ferrotitanium Inorganic materials 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000003957 anion exchange resin Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003014 ion exchange membrane Substances 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- 235000014413 iron hydroxide Nutrition 0.000 description 1
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005480 shot peening Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/16—Regeneration of process solutions
- C25D21/18—Regeneration of process solutions of electrolytes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1617—Purification and regeneration of coating baths
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1619—Apparatus for electroless plating
- C23C18/1632—Features specific for the apparatus, e.g. layout of cells and of its equipment, multiple cells
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
- C23C18/1635—Composition of the substrate
- C23C18/1637—Composition of the substrate metallic substrate
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1803—Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces
- C23C18/1848—Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by electrochemical pretreatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/38—Coating with copper
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/06—Electrolytic production, recovery or refining of metals by electrolysis of solutions or iron group metals, refractory metals or manganese
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/12—Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
- C25D21/14—Controlled addition of electrolyte components
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/16—Regeneration of process solutions
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/16—Regeneration of process solutions
- C25D21/22—Regeneration of process solutions by ion-exchange
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
- C25D5/36—Pretreatment of metallic surfaces to be electroplated of iron or steel
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0607—Wires
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F1/00—Electrolytic cleaning, degreasing, pickling or descaling
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/10—Electrodes, e.g. composition, counter electrode
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/38—Electroplating: Baths therefor from solutions of copper
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/58—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of copper
Definitions
- the present invention is a method for regenerating a new plating solution using a plating waste solution generated after copper plating or bronze plating is applied to steel, and reducing the amount of plating waste solution by adopting the regeneration method.
- the present invention relates to a plating method and a plating apparatus that can be used.
- immersion plating As one method of performing copper plating or bronze plating on steel, there is immersion plating in which a member to be plated is immersed in a plating solution containing copper sulfate or containing copper sulfate and stannous sulfate.
- This immersion plating utilizes the difference in ionization tendency between iron and copper or tin, and an amount of iron corresponding to the amount of plated copper or bronze is dissolved in the plating waste solution.
- the plating effluent contains cations such as Cu ions and Fe ions, and ions such as sulfate ions, after neutralization, a coagulant is added to agglomerate the cations to recover the metal and make it clean.
- the drained liquid was drained.
- a tin plating waste solution containing Fe ions and Sn ions is passed through a strongly acidic cation exchange resin to adsorb and collect cations on the exchange resin, and then adsorb cations.
- a method is disclosed in which an acid is passed through the exchanged resin, a cation is recovered in the acid, and Sn is precipitated and separated (Patent Document 1).
- Patent Document 1 a strong acid is required for cation recovery from a strongly acidic cation exchange resin, and addition of an external chemical such as addition of caustic soda to precipitate cations is necessary. For example, it is also necessary to collect and discard the added chemicals. Also, chemicals are necessary for neutralization.
- the present invention has been completed in view of the above circumstances, and an object to be solved is to provide a method for regenerating a plating solution from a plating drain solution by a simple method.
- Another object of the present invention is to provide a plating method and a plating apparatus that can reduce the amount of plating drainage by using the above-described plating regeneration method.
- the feature of the method for regenerating a plating solution according to claim 1 that solves the above problem is a method for regenerating the plating solution from a plating waste solution containing Fe ions and Cu ions generated after copper plating on steel.
- copper is added to the electrolyte using the previously formed copper deposition electrode as an anode. It is to repeatedly perform the treatment step of elution to produce a copper ion-containing solution.
- Cu ions in the plating solution are consumed and reduced as plating progresses, and an amount of Fe ions corresponding to the consumed Cu ions is present. It will increase. About consumed Cu ion, Cu ion equivalent to consumption can always be replenished using appropriate methods, such as a metering pump. If the Fe ions increase here, the progress of copper plating and bronze plating is hindered. Therefore, when the increase of Fe ions progresses to some extent, the solution is renewed so that there is no influence on the plating. It is necessary to reduce the amount.
- the copper ions are dissolved in the electrolytic solution of the anode, so that the plating solution can be regenerated.
- the available plating solution can be regenerated by replenishing. Therefore, it is not necessary to discard the waste liquid containing copper and sulfate ions.
- the invention according to claim 2 is that, in claim 1, Sn ions are contained in the plating waste liquid. Sn ions are easier to precipitate than Fe ions, and can be necessarily deposited when removing Fe ions. Therefore, it is possible to easily remove Sn ions without much man-hours.
- An example of the plating drainage solution containing Sn ions is a plating solution employed for bronze plating.
- a third aspect of the present invention is the method according to the first or second aspect, wherein the treated residual liquid is a cathode side, and a new electrolytic solution connected to the treated residual liquid by an anion exchanger is an anode side, and current is passed.
- An iron removal step for precipitating a substance containing iron element An aqueous solution on the anode side after the iron removal step is used as the electrolytic solution in the treatment step.
- the substance that inhibits the progress of plating is reduced by removing iron, it can be directly regenerated as an electrolytic solution. As a result, the amount of drainage can be reduced or eliminated.
- the invention according to claim 4 is the method according to claim 3, further comprising a pH adjusting step of increasing the pH by adding an oxygen-containing compound composed of H2O2, O3, and H2O before the iron removing step.
- a pH adjusting step of increasing the pH by adding an oxygen-containing compound composed of H2O2, O3, and H2O before the iron removing step.
- it is desirable to set the pH to a certain level for example, about pH 2 to 3. It is possible to increase the pH by continuing to pass an electric current in the iron removal process, but if the pH can be increased by adding some substance, the current required to increase the pH and the current corresponding to it. The time required to run the stream becomes unnecessary. Therefore, it is desirable that the substance to be added is selected from oxygen-containing compounds composed of H2O2, O3, and H2O, which are substances that do not inhibit the plating process or that are immediately decomposed to become harmless substances.
- an amount of current corresponding to an amount of copper ions contained in the plating waste liquid and the copper deposition electrode are attached in the treatment step. That is, it is possible to pass a current corresponding to the larger one of the currents corresponding to the amount of copper being applied.
- a sixth aspect of the present invention provides the method according to any one of the first to fifth aspects, wherein the treated residual liquid is a cathode side, and a new electrolytic solution connected to the treated residual liquid by an anion exchanger is an anode. Having an iron removal step of depositing a substance containing an iron element by passing an electric current as a side; The cathode-side aqueous solution after the iron removal step is used as the electrolytic solution in the treatment step.
- the iron ions contained in the treated residual liquid By removing the iron ions contained in the treated residual liquid, it can be reused as an electrolytic solution in the treatment process, and the amount of drainage discharged outside the system without being treated can be reduced or eliminated. it can.
- the plating method according to claim 7 is: A plating method in which a wire made of steel is plated with a plating solution containing Cu ions, A pre-treatment step having an electrolytic degreasing step of electrolytically degreasing the surface by immersing the wire in a degreasing liquid while passing an electric current; A plating step of immersing in the plating solution and plating the pretreated wire to form a plated wire; A finishing step having a cleaning step of immersing the plated wire in a cleaning solution containing water as a main component and cleaning the surface; and a drying step of drying the cleaned wire; Have Regeneration in which the plating solution generated from the plating solution in the plating step is brought into contact with the cathode, the waste solution in the cleaning step is brought into contact with the anode, and the plating solution is regenerated by the above-described plating solution regeneration method.
- the degreasing liquid in the electrolytic degreasing step is processed by an iron removing step to remove Fe ions contained therein, and the Fe ion concentration is reduced.
- the amount of water added to the cleaning liquid in the cleaning step is approximately equal to the amount of water volatilized in the electrolytic degreasing step.
- the plating method according to claim 8 is the plating method according to claim 7, wherein the pretreatment step includes an oxide film removal step of removing an oxide film on the surface of the wire before the electrolytic degreasing step. Removal of the oxide film
- the pretreatment step includes an oxide film removal step of removing an oxide film on the surface of the wire before the electrolytic degreasing step. Removal of the oxide film
- a surface treatment device for a long linear product that surface-treats a long linear product that is movably inserted into a granular material that can be supplied and discharged in an expandable tube, Having at least one surface treatment unit, the surface treatment unit comprising: A tube in which powder is supplied and filled so that it can be discharged, and a long linear product is movably inserted into the powder, Pressurizing means for periodically pressurizing and releasing the tube; A feed moving means for moving a long linear article inserted into the granular material; Performed by a surface treatment apparatus for long linear products characterized by comprising: Can be.
- the plating apparatus is: A plating apparatus for plating a wire made of steel with a plating solution containing Cu ions, A pretreatment part having an electrolytic degreasing part for electrolytically degreasing the surface by immersing the wire in a degreasing liquid while passing an electric current, and making the wire a pretreated wire; A plating part that is immersed in the plating solution and plated on the pretreated wire to form a plated wire; A finishing section having a cleaning section for cleaning the surface by immersing the plated wire in a cleaning liquid containing water as a main component, and a drying section for drying the cleaned wire; Have Regeneration in which the plating solution generated from the plating solution in the plating unit is brought into contact with the cathode, the waste solution in the cleaning unit is brought into contact with the anode, and the plating solution is regenerated by the above-described plating solution regeneration method.
- the degreasing solution of the electrolytic degreasing unit is processed by an iron removing unit that removes Fe ions contained therein, and the Fe ion concentration is reduced.
- the amount of water added to the cleaning liquid in the cleaning unit and the amount of water volatilized in the electrolytic degreasing unit are made substantially equal.
- the above-described plating method of the present invention is converted into an apparatus as it is, and the same effects as the plating method described above can be exhibited.
- the plating drainage regeneration method, plating method, and plating apparatus of the present invention have the above-described configuration, so that the metal ions (Cu ions, Fe ions, and Sn ions when contained) contained in the plating drainage are effective. It is possible to recover or separate the waste liquid, and the treated residual liquid from which the metal ions have been removed can be easily reused and the amount of drained liquid discharged out of the system can be drastically reduced. Become.
- the plating solution regeneration method, plating method, and plating apparatus of the present invention will be described in detail below based on the embodiments.
- the plating solution regeneration method of this embodiment performs plating again from the plating drainage solution generated after copper plating (dipping plating) is performed on a member to be plated formed of a material containing iron as a main component (steel). This is a method of regenerating a plating solution that can be regenerated.
- the plating solution contains Cu ions, and counter ions contain sulfate ions. Further, ions of elements such as Sn (elements more precious than Fe) can be included together with Cu ions. Sn is plated on the member to be plated together with Cu (bronze plating).
- the plating method and the plating apparatus of the present embodiment are performed using this plating solution.
- the method of regenerating the plating solution of the present embodiment is to regenerate the plating solution by separating and recovering Cu ions and sulfate ions contained in the plating waste solution to regenerate the plating solution from the plating waste solution, and dissolving it again in water. To do. Fe ions and Sn ions are reduced and recovered as iron and tin.
- an electrode cathode side
- a current is passed.
- the electrode on the anode side is immersed in the electrolytic solution.
- This electrolytic solution is communicated with the plating effluent by an anion exchanger. Therefore, when an electric current is passed, sulfate ions in the plating waste liquid move into the electrolytic solution through the anion exchanger. It is also possible to replenish sulfate ions by adding sulfuric acid during energization.
- the electrolyte solution on the anode side contains an electrolyte that can be energized in the initial stage of the regeneration process.
- an electrolyte containing sulfate ions is desirable.
- Sufficient energization is possible with impurities contained in water and ions that are slightly eluted from the anion exchanger.
- the anion exchanger include an anion exchange resin having a cationic group such as an amino group (particularly a membrane-like resin is desirable, and the thickness is more desirably smaller).
- the cathode side liquid after energizing the plating waste liquid and recovering the Cu ions remains Fe ions as metal ions, and Sn ions also remain if the initial plating solution contains Sn ions. Yes. Therefore, in order to collect Fe ions and Sn ions, the following process is performed on the liquid on the cathode side. Specifically, a voltage is applied so that Fe ions and Sn ions are deposited. In addition, since a part of Sn ion forms precipitation also in the process of precipitating Cu ion, Sn element can be separated by separating the precipitate in the liquid.
- the electrolyte solution on the anode side is dilute sulfuric acid whose concentration has increased after the very first step (when copper deposited on the anode is not attached) and can be used to replenish moisture and sulfate ions into the plating solution. .
- the copper sulfate is dissolved by dissolving the copper deposited on the surface of the anode. It can be used as a raw material for a plating solution that can generate a plating solution by replenishing ions, tin ions and sulfate ions, or by diluting with water. Oxygen is generated from the anode in the first energization.
- Electrode that does not decompose or elute in the potential range where Cu ions can be deposited and dissolved is adopted.
- it is composed of metals that are not easily corroded such as platinum, iridium, and stainless steel (platinum, iridium, etc. may be plated on the surface), conductive oxides such as iridium oxide, conductive resins, and carbon materials. it can.
- it is desirable to determine the surface area of the electrode (cathode) according to the amount of Cu ions contained in the plating waste solution. Cu is deposited on the cathode, but when the thickness of the deposited Cu increases, the deposited Cu tends to fall off.
- the electrode is surrounded by a net or the like, or a tray or a net is placed underneath, in case the deposited copper falls off.
- the net, the tray, the receiving net and the like are preferably electrically connected to the electrodes.
- the voltage applied to the electrode should be large enough to deposit Cu ions. And it is desirable because the electrolysis of water can be suppressed by setting the size so that the water does not decompose. In addition, it is desirable to prevent Sn and Fe ions from being deposited, so that tin and iron can be prevented from being mixed into the deposited copper (that is, tin and iron are mixed into the reclaimed plating solution).
- the magnitude of the current and the total amount of current are determined by how much Cu ions are deposited and how much iron may be mixed into the deposited copper.
- a current corresponding to the amount of Cu ions is supplied.
- the reaction can be stopped before Sn ions and Fe ions are precipitated.
- the amount of deposited copper can be increased by flowing a larger amount of current than that corresponding to the amount of Cu ions present in the drainage.
- a guideline for stopping energization it can also be determined by measuring a state quantity of a substance that increases or decreases in relation to the amount of copper ions.
- a state quantity of a substance that increases or decreases in relation to the amount of copper ions For example, the color of the plating waste liquid, the pH of the plating waste liquid, the elapsed time (related to the total amount of the energized current), the conductivity of the plating waste liquid, the value of the current flowing between the negative and anode, and the like can be exemplified.
- the plating tank 30 is filled with a plating solution.
- the plating solution in the plating tank 30 is replaced with the plating solution in the plating solution circulation tank 40 at a constant speed (f1: flow from the plating tank 30 to the plating solution circulation tank 40, f2: plating from the plating solution circulation tank 40).
- f1 flow from the plating tank 30 to the plating solution circulation tank 40
- f2 plating from the plating solution circulation tank 40
- the plating solution in the plating solution circulation tank 40 is regenerated by applying the plating solution regeneration method of the present embodiment at a certain frequency (or appropriate frequency). Therefore, the plating solution in the plating solution circulation tank 40 is gradually regenerated, and the plating solution in the plating tank 30 is also regenerated accordingly.
- the plating solution (plating waste solution) in the plating solution circulation tank 40 moves by a certain amount into the copper precipitation tank 11 in the copper precipitation dissolution tank 10 (f3).
- the copper precipitation tank 11 is also in communication with an adjacent copper dissolution tank 12 through an anion exchange membrane 13 formed of an anion exchanger.
- the electrolytic solution in the electrolytic solution tank 22 communicated with the iron precipitation tank 21 described later by the anion exchange membrane 23 is moved (f6).
- a cathode 15 is inserted into the plating drainage in the copper deposition tank 11.
- the cathode 15 uses the electrode (the one in which the adhering copper is dissolved and returned to its original form) inserted into the copper dissolution tank 12 in the previous operation (FIG. 2 (a) )).
- the anode 16 inserted into the copper dissolution tank 12 can be the same as the cathode 15 at the beginning. Since the cathode 15 and the anode 16 are used interchangeably, it is desirable to basically adopt the same one.
- the cathode 15 is used in the previous operation (plating solution regeneration method) and the recovered copper is deposited on the surface (see FIG. 2 (d)).
- First step When the DC power source 14 is energized between the cathode 15 and the anode 16 in the state of FIG. 2A, Cu is deposited on the cathode 15 as shown in FIG. Ions move to the electrolyte solution on the anode side through the anion exchange membrane 13, and electrolysis of water occurs at the anode 16 to generate oxygen gas.
- the energization is performed until the Cu ions in the plating drainage on the cathode side disappear (FIG. 2 (c)).
- the plating effluent from which the Cu ions in the copper precipitation tank 11 are removed is moved to the iron precipitation tank 21 on the cathode 25 side of the iron removal tank 20.
- a new plating waste solution is supplied from the plating solution circulation tank 40 into the emptied copper deposition tank 11 (FIG. 2D), and the plating solution is regenerated.
- Second and subsequent steps when current is passed between the cathode 15 and the anode 16 in the state of FIG. 2D, Cu is deposited at the cathode 15 as shown in FIG. Copper adhering to the anode surface elutes into the electrolyte. The sulfate ions move to the electrolyte solution on the anode side through the anion exchange membrane 13. The energization is performed until there is no Cu ion in the plating drainage on the cathode side or until there is no copper in the anode 16 (FIG. 2 (f)).
- the plating effluent from which the Cu ions in the copper precipitation tank 11 are removed is moved to the iron precipitation tank 21 on the cathode 25 side of the iron removal tank 20.
- a new plating waste solution is supplied from the plating solution circulation tank 40 into the emptied copper deposition tank 11 (FIG. 2D), and the plating solution is regenerated. Thereafter, by repeatedly performing the second and subsequent steps, copper and sulfate ions contained in the plating waste solution can be recovered with high purity, and the plating solution can be regenerated.
- Step of removing iron an electrolytic solution in which a cathode 25 is inserted into an iron precipitation tank 21 in the iron removal tank 20 and communicated via an anion exchange membrane 23 (the same as the anion exchange membrane 13 can be adopted)
- an anode 26 is inserted into the tank 22 and energized from a DC power source 24
- Fe ions (and Sn ions when contained) are deposited on the surface of the cathode 25.
- the Sn ion may form a precipitate even when energized in the copper precipitation tank 11 described above, the precipitation is more reliably separated by separating the precipitate when moving the drainage from the copper precipitation tank 11. Ions can be removed.
- the liquid in the electrolytic solution tank 22 and the liquid in the iron precipitation tank 21 in the iron removal tank 20 after removing iron and tin are used to adjust the concentration of the plating solution, or are put in the copper dissolution tank 12 described above. It can be used as an electrolytic solution (f6, f7).
- water is replenished in the iron deposition tank 21 and the electrolytic solution tank 22 which are evaporated and reduced during the iron deposition (f8).
- the copper precipitation tank 11, the copper dissolution tank 12, the iron precipitation tank 21, etc. can be provided with a stirring device for stirring the liquid inside.
- a stirring device for stirring the liquid inside.
- plating (copper plating, bronze plating, etc.) containing copper as a main component is performed on the surface of a wire made of steel (corresponding to the above-mentioned member to be plated).
- the plating method of the present embodiment includes a pretreatment process for facilitating the plating, a plating process for performing actual plating, a finishing process for removing a plating solution attached to the surface, and a plating drain generated by the plating process. And a regeneration process for regenerating. For the regeneration step, the plating solution regeneration method of the present embodiment described above can be applied as it is.
- the plating apparatus of this embodiment is an apparatus that realizes these methods.
- the pretreatment process has an electrolytic degreasing process.
- the pretreatment step is a step of pretreating the wire to make a pretreated wire that is easy to plate.
- a wire that can be easily plated is one in which steel is exposed as it is.
- the electrolytic degreasing step is a step of removing dirt adhering to the surface of the wire by passing an electric current between the wire and the degreasing solution while immersing the wire in the degreasing solution.
- the degreasing liquid any liquid in which an electric current flows is sufficient, and for example, an aqueous solution in which some electrolyte is dissolved is used.
- Examples of the electrolyte include acids such as sulfuric acid and hydrochloric acid, alkalis such as sodium hydroxide and potassium hydroxide, and salts such as sodium chloride.
- acids such as sulfuric acid and hydrochloric acid
- alkalis such as sodium hydroxide and potassium hydroxide
- salts such as sodium chloride.
- sulfuric acid contained in the plating solution When sulfuric acid is employed, no major problem occurs even if it is immersed in the plating solution as it is.
- ⁇ Gas (hydrogen or oxygen) is generated from the surface of the wire by passing an electric current using the wire as an electrode, and the surface is cleaned by a physical action accompanying the generation of bubbles. Moreover, the surface is also cleaned by melting the wire itself.
- the pretreatment step can have an oxide film removal step before the electrolytic degreasing step.
- the oxide film removing step is a step of removing the oxide film present on the surface of the wire.
- the method for removing the oxide film is not particularly limited. Besides the method of mechanically removing the oxide film from the surface of the wire, a method of washing with a higher concentration of acid than the electrolytic degreasing step can be employed. Examples of the mechanical removal method include a method of spraying powder onto the surface of the wire (a method similar to shot peening), and a method of rubbing the surface with a granular material such as abrasive grains. When the oxide film is removed by such a physical method, unevenness is generated on the surface of the wire, and the strength with which the plating adheres also increases.
- the oxide film is removed by using a surface treatment apparatus for surface-treating a wire that is movably inserted into a granular material that is supplied and discharged into an expandable tube.
- This surface treatment apparatus has at least one surface treatment unit, and the surface treatment unit periodically feeds a tube into which powder is supplied and discharged so that the wire can be moved into the powder and the tube can be moved.
- It is an apparatus provided with a pressurizing means for pressurizing and releasing, and a feed moving means for moving a wire inserted into the granular material.
- the wire is inserted through openings at both ends of the tube.
- Alumina etc. can be used as a granular material.
- the removed oxide film accumulates in the powder, but it is regularly replaced with new powder.
- the collected powder after use can be regenerated by removing the oxide film accumulated by sieving or the like and the finer powder.
- a plating process is a process of plating (immersion plating) by immersing a pre-processed wire in a plating solution, and making it a plated wire.
- the plating solution contains at least copper ions. Although it does not specifically limit as a counter ion of copper ion, A sulfate ion can be illustrated.
- copper ions can also be contained. When tin ions are contained, bronze plating can be achieved.
- the concentration of copper ions or the like is not particularly limited. Since the concentration of copper ions decreases as the pretreated wire is plated by the plating process, the copper ions are replenished when the concentration falls below a certain level.
- the finishing process has a washing process and a drying process.
- the cleaning step is a step of removing the plating solution adhering to the surface by cleaning the plated wire by immersing it in the cleaning solution. The cleaning effect is improved by allowing the cleaning liquid to flow in the direction opposite to the movement of the plated wire.
- the cleaning liquid is mainly composed of water.
- the drying step is a step of drying and removing the cleaning liquid adhering to the surface of the plated wire. Examples of the method of drying and removing include a method of evaporating the cleaning liquid by heating to a high temperature, a method of blowing off the cleaning liquid by applying wind or the like, and a method of combining both.
- the treated residual liquid of the regeneration process to the degreasing liquid of the electrolytic degreasing process.
- the copper ion-containing solution in the regeneration process is added to the plating solution in the plating process. If the copper ion-containing solution is used as it is, the necessary copper ions and sulfate ions (and tin ions in the case of bronze plating) may not be at the required concentration. The concentration can be adjusted by adding. In the unlikely event that it contains a copper ion or tin ion at a concentration higher than necessary, it can be diluted by adding water.
- the Fe ion concentration is reduced by the iron removing step of removing Fe ions contained therein.
- Fe ions are oxidized to trivalent as necessary, and the pH is raised to remove precipitates.
- the oxidation method can be performed by aeration with oxygen (air) or ozone, or by adding a hydrogen peroxide solution. It is not essential to remove iron until the concentration is completely zero, and it is sufficient to reduce it to some extent.
- This iron removing step may be performed in combination with the “iron removing step” performed in the regeneration step.
- water having a low concentration such as copper ions is required as a cleaning liquid used in the cleaning process, so that water is replenished from the outside and used. Since this water contains a slight amount of electrolyte after washing the plated wire, it can be used as it is for the electrolyte solution on the anode side in the regeneration process. Therefore, the copper deposited on the anode is melted, and the sulfate ions contained in the plating effluent present on the cathode move to become a copper ion-containing solution containing copper sulfate, and the copper sulfate is added as it is. Put in plating solution.
- the concentration of copper ions decreases and the concentration of iron ions dissolved from the wire increases.
- the copper ion concentration falls below a certain level or the iron ion concentration rises above a certain level, a part or all of the plating solution is taken out as a plating waste solution before the progress of plating in the plating step is affected.
- This plating waste liquid is put on the cathode side in the regeneration step to collect the dissolved copper ions, and the contained sulfate ions move to the anode side, so that the concentrations of copper ions and sulfate ions are lowered.
- the treated residual liquid from which iron has been removed by the process of removing iron and the ion concentration has become below a certain level is introduced into the degreasing liquid of the electrolytic degreasing process.
- the contained water is decomposed by electrolysis or reduced by evaporation accompanying electrolysis.
- the flow of this series of water to be a constant amount
- the water added to the washing process moves to the next process as it is, and finally decreases by evaporation in the electrolytic degreasing process.
- the concentration of iron ions gradually increases, so that removal of iron ions (iron removal step) is performed as appropriate (continuously or intermittently). Iron is removed as a solid.
- the plating solution regeneration method was carried out using the combinations of cathode and anode shown in Table 1 (cathode:-, anode: +), and the material of the electrode was evaluated.
- the plating effluent and electrolyte used were energized using 2 L of plating effluent having a copper concentration of 5.2 g / L and an iron concentration of 21.4 g / L.
- Test Example 3 As is clear from Table 1, it was found that in the test examples (Test Examples 1, 2, 4, and 5) other than Test Example 3 in which titanium was used for the anode, current flowed until copper was completely precipitated. In Test Example 3, it seems that the current flowing is reduced because the passive conductivity formed by oxidizing the surface of titanium constituting the anode is low.
- Test Examples 1 and 2 employing titanium plated with iridium oxide showed high corrosion resistance, whereas the other test examples showed sufficient corrosion resistance. I wanted to. It was observed that those using copper (Test Example 4) and stainless steel (Test Example 5) as the anode were eluted into the electrolyte. In addition, when copper is employed as the anode, although it elutes in the electrolytic solution, there is an advantage that it can be used for replenishing copper into the plating solution.
- Test Examples 1, 2, 3, 4, 5 had sufficient durability. Judging comprehensively from the above results, it was found that the combination of Test Examples 1 and 2 was excellent although the cost was high. The high cost is considered sufficiently acceptable due to its high durability.
- Ti or stainless steel which is made of a base metal than iron or contains a base metal than iron, is desirable.
- Pt (Ti), Ir (Ti), IrO2 (Ti) can be considered in order not to dissolve. Considering the ease of peeling of iron deposited on the cathode, both cost and performance, it was found that it is desirable to select a stainless steel electrode as the cathode and IrO2 (Ti) as the anode.
- the copper concentration was 0.5 g / L and the iron concentration was 12.9 g / L.
- the pH on the cathode side was 1.5 before energization and 2.0 after energization, and the anode side was 1.2 before energization and 1.2 after energization.
- 60V and 20A were set as the conditions for energization. As a result, it was 12.1V, 20A at the start of energization and 2.5V, 20A at the end. After the end of energization, the drainage on the cathode side had a copper concentration of 0.6 g / L and an iron concentration of 12.1 g / L. The electrolytic solution of the anode had a copper concentration of 3.0 g / L and an iron concentration of 0.1 g / L. The pH on the cathode side was 1.3 before energization and 1.8 after energization, and the anode side was 1.0 before energization and 1.1 after energization.
- the pH range during copper precipitation and dissolution is preferably 0.75 to 2.0. It is difficult to maintain below 0.75 using chemicals, and the power consumption increases at 2.0 or higher.
- the pH is preferably in the range of 1.0 to 1.5.
- the said cathode side used waste liquid was moved to the cathode side tank of an iron precipitation process.
- Plating drainage liquid (22L) having a copper concentration of 0.6 g / L and iron concentration of 11.9 g / L, and an electrolytic solution having a copper concentration of 0.0 g / L on the anode side and an iron concentration of 0.0 g / L
- energization was performed for 60 hours.
- the pH of the cathode was adjusted to 2.0 or more and less than 3.0 by adding a pH adjusting chemical.
- a pH adjusting chemical By setting the pH to 2.0 or more, it becomes possible to immediately start iron precipitation, and it is possible to save electric power until iron is precipitated. By making it less than 3.0, iron can be easily deposited.
- the pH is 3 or more, iron forms iron hydroxide that hardly precipitates.
- the pH adjusting chemical it is desirable to employ a chemical that does not affect the reuse of the liquid, and in particular, hydrogen peroxide, ozone, etc. composed of oxygen and hydrogen can be used. Although the increase in pH can be expected by adding oxygen, in this experiment, it was found that adding hydrogen peroxide and ozone contributed more effectively to the final iron precipitation than adding oxygen. It was.
- the cathode side drainage copper concentration is 0.0 g / L
- the iron concentration is 2.0 g / L
- the anode electrolyte is copper concentration 0.0 g / L, iron concentration 0.0 g / L.
- the pH on the cathode side was 2.0 before energization and 2.1 after energization
- the anode side was 1.0 before energization and 0.8 after energization.
- the electrode was energized for 28 hours. 60V and 20A were set as energization conditions. As a result, it became 14.7V and 20A at the start of energization and 9.4V and 20A at the end. After energization, the copper concentration is 0.5 g / L.
- the iron concentration was 13.0 g / L and the tin concentration was 0.0 g / L.
- the pH on the cathode side was 0.8 before energization and 1.0 after energization, and the anode side was 1.0 before energization and 0.9 after energization.
- the same electrolyte solution used for the first regeneration was used as the cathode side electrolyte.
- the electrolyte solution on the anode side was used as it was.
- the electrolyte solution on the anode side had a copper concentration of 0.0 g / L, an iron concentration of 0.0 g / L, and a tin concentration of 0.0 g / L (100 L).
- the cathode and anode electrode plates were switched and energized for 28 hours. As energization conditions, 60V and 20A were set. As a result, it was 12.1V, 20A at the start of energization and 2.5V, 20A at the end.
- the copper concentration of the drainage on the cathode side is 1.0 g / L
- the iron concentration is 12.9 g / L
- the tin concentration is 0.0 g / L
- the anode electrolyte is 2.9 g / L.
- the iron concentration became 0.1 g / L
- the tin concentration became 0.0 g / L.
- the pH on the cathode side was 0.8 before energization and 1.1 after energization, and the anode side was 0.8 before energization and 0.9 after energization.
- plating drainage liquid (22.0 L) having a copper concentration of 0.7 g / L, an iron concentration of 12.3 g / L, and a tin concentration of 0.0 g / L
- Stainless steel electrode for cathode and iridium oxide electrode for anode side against electrolyte solution (22.0L) with copper concentration 0.0g / L, iron concentration 0.0g / L and tin concentration 0.0g / L was used for 60 hours after iron deposition began.
- the copper concentration of the cathode side drainage is 0.0 g / L.
- the iron concentration is 2.4 g / L
- the tin concentration is 0.0 g / L
- the electrolyte of the anode is 0.0 g / L copper concentration, 0.0 g / L iron concentration, and 0.0 g / L tin concentration.
- the pH on the cathode side (drainage side) was 1.9 before energization, 2.1 after energization, and 1.1 on the anode side before energization and 0.6 after energization.
- Test 4 Water balance in the plating method (circulation)
- the wire was processed in the order of a pretreatment process (oxide film removal process, electrolytic degreasing process), a plating process, and a finishing process (cleaning process, drying process).
- the oxide film removal step was performed by the surface treatment apparatus described above.
- a treated residual liquid discharged from the regeneration process of the previous cycle was adopted as a degreasing liquid.
- Part of the degreasing liquid in the electrolytic degreasing step was circulated through an iron removing device that performs the iron removing step, thereby continuously removing iron.
- 65 L of water per predetermined unit time was lost due to evaporation or the like.
- As the plating solution a solution in which the ion concentration was adjusted by adding copper sulfate or the like to the copper ion-containing solution regenerated in the regenerating step was adopted. The plating effluent generated in the plating process moved to the regeneration process after removing tin.
- the regeneration process was shifted to 80 L per unit time. It decreased by the cathode side of the reproduction
- the cleaning liquid used in the cleaning process was tap water as it was, and 80 L of water per unit time was used. The water was transferred to the anode side as it was in the regeneration process and transferred to the plating solution for the next cycle at a speed of 80 L per unit time. .
- Table 2 shows main ion concentrations when this cycle is repeated three times. In Table 2, the description “next step” indicates to which step the liquid moves after that step.
- the third time describes a fourth step (described as “4-3”; “4-3” indicates that the plating solution is transferred to the fourth time) which is not described in the table.
- the present invention can provide a method for regenerating the plating solution from the plating waste solution by a simple method. Furthermore, this invention can provide the plating method and plating apparatus which can reduce the quantity of plating drainage liquid by utilizing the above-mentioned plating reproduction
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Abstract
Description
前記めっき排液と電解液との間を陰イオン交換体を介して連結した状態で前記めっき排液側を陰極に前記電解液側を陽極として電流を流し、前記めっき排液に接触させた電極に銅を析出させて銅析出電極にすることで前記めっき排液から銅を分離して処理済み残液にすると共に、以前に形成した銅析出電極を陽極に用いて前記電解液中に銅を溶出させて銅イオン含有溶液を生成する処理工程を繰り返し行うことにある。
前記鉄除去工程後の陽極側の水溶液を前記処理工程の前記電解液として用いることである。
前記鉄除去工程後の陰極側の水溶液を前記処理工程の前記電解液として用いることである。
鉄鋼からなるワイヤにCuイオンを含むめっき液にてめっきを行うめっき方法であって、
前記ワイヤを脱脂液に電流を流しながら浸漬して表面を電解脱脂する電解脱脂工程をもち、前記ワイヤを前処理済ワイヤにする前処理工程と、
前記めっき液に浸漬して前記前処理済ワイヤにめっきを行いめっき済ワイヤにするめっき工程と、
前記めっき済ワイヤを水を主成分とする洗浄液に浸漬して表面を洗浄する洗浄工程と、洗浄したそのワイヤを乾燥させる乾燥工程とをもつ仕上げ工程と、
を有し、
前記めっき工程にて前記めっき液から生成するめっき排液を前記陰極に接触させ、前記洗浄工程の排液を前記陽極に接触させて上述のめっき液の再生方法にて前記めっき液を再生する再生工程と、
前記再生工程の前記処理済み残液を前記電解脱脂工程の前記脱脂液に加え、前記銅イオン含有溶液を前記めっき工程の前記めっき液に加え、
前記電解脱脂工程の前記脱脂液は含有するFeイオンを除去する鉄除去工程により処理してFeイオン濃度が低減され、
前記洗浄工程の前記洗浄液に追加する水の量と前記電解脱脂工程で揮散する水の量とを概ね等しくする。
酸化皮膜の除去は、
伸縮可能なチューブ内に供給、排出可能に充填された粉粒体内に移動可能に挿通された長尺線状品を表面処理する長尺線状品の表面処理装置にして、
少なくとも1つの表面処理ユニットを有し、該表面処理ユニットは、
粉粒体を供給、排出可能に充填し該粉粒体内に長尺線状品を移動可能に挿通したチューブと、
該チューブを周期的に加圧および開放する加圧手段と、
前記粉粒体内に挿通した長尺線状品を移動させる送り移動手段と、
を備えたことを特徴とする長尺線状品の表面処理装置により行われる、
ようにすることができる。この表面処理装置は乾式の装置で有り、ワイヤの表面に存在する酸化物を粒子状にしてそのまま回収することができる。そのため、酸化皮膜除去工程においても排液が生じることがなくなる。
鉄鋼からなるワイヤにCuイオンを含むめっき液にてめっきを行うめっき装置であって、
前記ワイヤを脱脂液に電流を流しながら浸漬して表面を電解脱脂する電解脱脂部をもち、前記ワイヤを前処理済ワイヤにする前処理部と、
前記めっき液に浸漬して前記前処理済ワイヤにめっきを行いめっき済ワイヤにするめっき部と、
前記めっき済ワイヤを水を主成分とする洗浄液に浸漬して表面を洗浄する洗浄部と、洗浄したそのワイヤを乾燥させる乾燥部とをもつ仕上げ部と、
を有し、
前記めっき部にて前記めっき液から生成するめっき排液を前記陰極に接触させ、前記洗浄部の排液を前記陽極に接触させて上述のめっき液の再生方法にて前記めっき液を再生する再生部と、
前記再生部の前記処理済み残液を前記電解脱脂部の前記脱脂液に加え、前記銅イオン含有溶液を前記めっき部の前記めっき液に加え、
前記電解脱脂部の前記脱脂液は含有するFeイオンを除去する鉄除去部により処理してFeイオン濃度が低減され、
前記洗浄部の前記洗浄液に追加する水の量と前記電解脱脂部で揮散する水の量とを概ね等しくする。
本実施形態のめっき液の再生方法は、めっき排液からめっき液を再生するためにめっき排液に含まれるCuイオンと硫酸イオンとを分離回収し、再度水に溶解させることによりめっき液を再生する。Feイオン及びSnイオンは還元して鉄及び錫として回収する。
めっき排液から銅及び硫酸イオンを回収する方法としてはめっき排液に対して電極(陰極側)を浸漬して電流を流すことにより行う。陽極側の電極は電解液中に浸漬する。この電解液は陰イオン交換体によりめっき排液と連絡される。そのため、電流を流すことにより、めっき排液中の硫酸イオンは陰イオン交換体を通じて電解液中に移動する。通電途中において硫酸を添加して硫酸イオンを補充することもできる。
銅析出槽11、銅溶解槽12、鉄析出槽21などには内部の液体を撹拌する撹拌装置を設けることができる。撹拌装置を設けることにより、電極から剥離した銅などが再度電極に接触させることができ、目的の反応を進行させることができる。特に銅溶解槽12において撹拌することで脱落した銅が再度陽極16に接触して銅の溶解を進行させることができる。
本実施形態のめっき方法は鉄鋼からなるワイヤ(上述の被めっき部材に相当)の表面に銅を主成分とするめっき(銅めっきや青銅めっきなど)を行う。本実施形態のめっき方法は、めっきが進行しやすいようにする前処理工程と実際にめっきを行うめっき工程と表面に付着しためっき液の除去などを行う仕上げ工程とめっき工程により生成しためっき排液を再生する再生工程とをもつ。再生工程は先述した本実施形態のめっき液の再生方法をそのまま適用できる。また、本実施形態のめっき装置これらの方法を実現する装置である。
前処理工程は電解脱脂工程をもつ。前処理工程はワイヤに前処理を行いめっきし易い前処理済ワイヤにする工程である。めっきしやすいワイヤとは表面に鉄鋼がそのまま露出するものである。電解脱脂工程は脱脂液にワイヤを浸漬しながらワイヤと脱脂液との間に電流を流すことによりワイヤの表面に付着する汚れを除去する工程である。脱脂液としては電流が流れる液体であれば充分であり、例えば、何らかの電解質を溶解させた水溶液が挙げられる。電解質としては硫酸、塩酸などの酸や、水酸化ナトリウム、水酸化カリウムなどのアルカリ、塩化ナトリウムなどの塩が例示できる。特にめっき液に含まれる硫酸を採用することが望ましい。硫酸を採用した場合にはそのままめっき液に浸漬させても大きな問題は生じない。
めっき工程は前処理済ワイヤをめっき液に浸漬することでめっき(浸漬めっき)して、めっき済ワイヤにする工程である。めっき液には少なくとも銅イオンを含む。銅イオンの対イオンとしては特に限定しないが硫酸イオンが例示できる。銅イオンの他に錫イオンを含有させることもできる。錫イオンを含有させると青銅めっきにすることができる。銅イオンなどの濃度は特に限定されない。銅イオンの濃度はめっき工程により前処理済ワイヤにめっきを行うに連れて減少していくため、一定の濃度以下になったときには銅イオンを補充する。なお、浸漬めっきの進行に伴いめっき液中のFeイオンの濃度が上昇するため、一定の濃度以上になったときにめっき液の一部乃至全部を回収し、再生工程により処理する。再生工程では残存する銅イオンを回収し、必要に応じてFeイオンも除去する。再生工程にて鉄イオンを除去しない場合には後述する電解脱脂工程において鉄イオンを除去できる。足りなくなった銅イオンは硫酸銅などを添加することで補うことができる。
仕上げ工程は洗浄工程と乾燥工程とをもつ。洗浄工程はめっき済ワイヤを洗浄液に浸漬することにより洗浄することで、表面に付着するめっき液を除去する工程である。洗浄液はめっき済ワイヤの移動と逆の方向に流れるようにすることで洗浄効果が向上する。洗浄液は水を主成分とする。乾燥工程はめっき済ワイヤの表面に付着する洗浄液を乾燥除去する工程である。乾燥除去する方法としては、高温に熱して洗浄液を蒸発させる方法、風などを当てて洗浄液を吹き飛ばす方法、両者を組み合わせる方法などが挙げられる。
再生工程の処理済み残液を電解脱脂工程の脱脂液に加える。再生工程の銅イオン含有溶液をめっき工程のめっき液に加える。銅イオン含有溶液そのままでは必要な銅イオン、硫酸イオン(青銅めっきの場合には錫イオンについても)が必要な濃度になっていない場合が考えられるが、その場合には銅や錫の硫酸塩を添加して濃度を調節できる。また万が一必要な濃度以上の銅イオンや錫イオンを含有する場合には水を加えて希釈することができる。
表1に示す陰極及び陽極についての組み合わせ(陰極:-、陽極:+)でめっき液の再生方法を実施し電極の材質の評価を行った。用いためっき排液及び電解液は、銅の濃度が5.2g/L、鉄の濃度が21.4g/Lのめっき排液2Lを用いて通電を行った。
表1において電圧・電流の設定値とは双方の値を上限としてこの値に近づくようにすることを意味する。例えば35V、5Aとした場合に電圧が35Vに達した場合には電流値が2Aに達しなくてもそれ以上にすることはないし、電流が2Aに達したときには電圧はそれ以上に挙げることは無いことを意味する(以下同じ)。また、表1中においてIrO2(Ti)とは酸化イリジウムにてめっきしたチタンを表す。
以上の結果から総合的に判定すると、コストは高いものの試験例1及び2の組み合わせが優れていることが分かった。コストの高さはその高い耐久性により充分に許容できるものと考えられる。
・1回目の再生
陰極側に銅濃度5.6g/L,鉄濃度12.6g/Lであるめっき排液(100L)、陽極側には銅濃度0.0g/L,鉄濃度0.0g/Lである電解液に対して、陰極及び陽極ともに酸化イリジウムをめっきしたチタン電極を用いて通電を28時間行った。通電の条件として60V、20Aを設定した。その結果、通電開始時14.7V、20Aで終了時には9.4V、20Aになった。通電終了後、銅濃度は0.5g/L、鉄濃度は12.9g/Lになった。 陰極側のpHは通電前が1.5、通電後が2.0で、陽極側は通電前が1.2、通電後も1.2であった。
1回目の再生終了後の陰極側の使用済み排液は鉄析出工程陰極槽に移し、新たな排液を空になった槽に100L入れる。銅濃度5.6g/L,鉄濃度11.9g/L。陽極側の銅濃度0.0g/L,鉄濃度0.0g/Lである電解液とに対して、陰極及び陽極ともに酸化イリジウムをめっきしたチタン電極を用いて通電を28時間行った。陽極側には前回の陰極(表面に銅が析出しているもの)を用いた。
銅めっき排液の再生時、前記陰極側使用済み排液を鉄析出工程の陰極側槽に移した。銅濃度0.6g/L、鉄濃度11.9g/Lであるめっき排液(22L)と、陽極側の銅濃度0.0g/L,鉄濃度0.0g/Lである電解液に対して、陰極にステンレスの電極、陽極側に酸化イリジウムをめっきしたチタン電極を用いて通電を60時間行った。
・1回目の再生
銅濃度5.5g/L,鉄濃度12.8g/L、錫濃度0.2g/Lであるめっき排液(100L)に対して、陰極及び陽極ともに酸化イリジウムをめっきしたチタン電極を用いて通電を28時間行った。通電の条件として60V、20Aを設定した。その結果、通電開始時14.7V、20Aで終了時には9.4V、20Aになった。通電終了後、銅濃度は0.5g/L。鉄濃度は13.0g/L、錫濃度は0.0g/Lになった。 陰極側のpHは通電前が0.8、通電後が1.0で、陽極側は通電前が1.0、通電後は0.9であった。
陰極側の電解液は1回目の再生に用いたものと同じ液を新たに入れて用いた。陽極側の電解液はそのまま利用した。陽極側の電解液は、銅濃度0.0g/L、鉄濃度0.0g/L、錫濃度0.0g/Lであった(100L)。陰極と陽極の電極板を入れ替えて通電を28時間行った。
通電の条件としては、60V、20Aを設定した。その結果、通電開始時には12.1V、20Aで終了時には2.5V、20Aになった。通電終了後、陰極側の排液の銅濃度は1.0g/L、鉄濃度は12.9g/L、錫濃度が0.0g/Lに、陽極の電解液は銅濃度が2.9g/L、鉄濃度が0.1g/L、錫濃度が0.0g/Lになった。 陰極側のpHは通電前が0.8、通電後が1.1で、陽極側は通電前が0.8、通電後は0.9であった。
陰極側の排液において、銅濃度0.7g/L、鉄濃度12.3g/L、錫濃度0.0g/Lであるめっき排液(22.0L)と、陽極側の銅濃度0.0g/L、鉄濃度0.0g/L、錫濃度0.0g/Lである電解液(22.0L)とに対して、陰極にステンレス製の電極、陽極側に酸化イリジウム電極を用いて鉄析出が始まってから通電を60時間行った。
試験2及び3より明らかなように、めっき排液に含まれる銅及び鉄は高い収量で回収することが可能であった。また銅に関しては、回収した銅を必要に応じて液中に溶解させることが出来、銅めっき液を再生できることが分かった。錫については、通電による析出を待たなくても通電による温度変化などによって沈殿として分離できることが分かった。青銅めっき液は、再生銅めっき液に硫酸第1錫を溶解させることで再生出来る。
以下に、水の流れとその流れの途中におけるイオン濃度について実験を行った結果を示す。本試験ではワイヤは前処理工程(酸化皮膜除去工程、電解脱脂工程)、めっき工程、仕上げ工程(洗浄工程、乾燥工程)の順に処理した。酸化皮膜除去工程は先述した表面処理装置により行った。
つまり、処理すべき排液などの生成は認められなかった。
更に、本発明は上述のめっき再生方法を利用することによりめっき排液の量が低減できるめっき方法及びめっき装置を提供することができる。
20…鉄除去槽 21…鉄析出槽 22…電解液槽 23…陰イオン交換膜 24…直流電源 25…陰極 26…陽極
30…めっき槽
40…めっき液循環槽
Claims (9)
- 鉄鋼に対して銅めっきを行った後に生成するFeイオン及びCuイオンを含有するめっき排液からめっき液を再生する方法であって、
前記めっき排液と電解液との間を陰イオン交換体を介して連結した状態で前記めっき排液側を陰極に前記電解液側を陽極として電流を流し、前記めっき排液に接触させた電極に銅を析出させて銅析出電極にすることで前記めっき排液から銅を分離して処理済み残液にすると共に、以前に形成した銅析出電極を陽極に用いて前記電解液中に銅を溶出させて銅イオン含有溶液を生成する処理工程を繰り返し行うことを特徴とするめっき液の再生方法。 - 前記めっき排液中には錫イオンが含有される請求項1に記載のめっき液の再生方法。
- 前記処理済み残液を陰極側とし、前記処理済み残液に陰イオン交換体にて連結した新たな電解液を陽極側として電流を流して鉄元素を含有する物質を析出させる鉄除去工程を有し、
前記鉄除去工程後の陽極側の水溶液を前記処理工程の前記電解液として用いる請求項1又は2に記載のめっき液の再生方法。 - 前記鉄除去工程の前にH2O2、O3、及びH2Oからなる酸素含有化合物を添加してpHを上昇させるpH調整工程を備える請求項3に記載のめっき液の再生方法。
- 前記処理工程では前記めっき排液に含まれる銅イオンの量に相当する量の電流及び前記銅析出電極に付着している銅の量に相当する量の電流のうちの多い方に相当する量の電流を流す請求項1~4のうちの何れか1項に記載のめっき液の再生方法。
- 前記処理済み残液を陰極側とし、前記処理済み残液に陰イオン交換体にて連結した新たな電解液を陽極側として電流を流して鉄元素を含有する物質を析出させる鉄除去工程を有し、
前記鉄除去工程後の陰極側の水溶液を前記処理工程の前記電解液として用いる請求項1~5の何れか1項に記載のめっき液の再生方法。 - 鉄鋼からなるワイヤにCuイオンを含むめっき液にてめっきを行うめっき方法であって、
前記ワイヤを脱脂液に電流を流しながら浸漬して表面を電解脱脂する電解脱脂工程をもち、前記ワイヤを前処理済ワイヤにする前処理工程と、
前記めっき液に浸漬して前記前処理済ワイヤにめっきを行いめっき済ワイヤにするめっき工程と、
前記めっき済ワイヤを水を主成分とする洗浄液に浸漬して表面を洗浄する洗浄工程と、洗浄したそのワイヤを乾燥させる乾燥工程とをもつ仕上げ工程と、
を有し、
前記めっき工程にて前記めっき液から生成するめっき排液を前記陰極に接触させ、前記洗浄工程の排液を前記陽極に接触させて請求項1~6のうちの何れか1項に記載のめっき液の再生方法にて前記めっき液を再生する再生工程と、
前記再生工程の前記処理済み残液を前記電解脱脂工程の前記脱脂液に加え、前記銅イオン含有溶液を前記めっき工程の前記めっき液に加え、
前記電解脱脂工程の前記脱脂液は含有するFeイオンを除去する鉄除去工程により処理してFeイオン濃度が低減され、
前記洗浄工程の前記洗浄液に追加する水の量と前記電解脱脂工程で揮散する水の量とを概ね等しくする、
めっき方法。 - 前記前処理工程は前記電解脱脂工程の前に前記ワイヤの表面にある酸化皮膜を除去する酸化皮膜除去工程をもち、
酸化皮膜の除去は、
伸縮可能なチューブ内に供給、排出可能に充填された粉粒体内に移動可能に挿通された長尺線状品を表面処理する長尺線状品の表面処理装置にして、
少なくとも1つの表面処理ユニットを有し、該表面処理ユニットは、
粉粒体を供給、排出可能に充填し該粉粒体内に長尺線状品を移動可能に挿通したチューブと、
該チューブを周期的に加圧および開放する加圧手段と、
前記粉粒体内に挿通した長尺線状品を移動させる送り移動手段と、
を備えたことを特徴とする長尺線状品の表面処理装置により行われる、
請求項7に記載のめっき方法。 - 鉄鋼からなるワイヤにCuイオンを含むめっき液にてめっきを行うめっき装置であって、
前記ワイヤを脱脂液に電流を流しながら浸漬して表面を電解脱脂する電解脱脂部をもち、前記ワイヤを前処理済ワイヤにする前処理部と、
前記めっき液に浸漬して前記前処理済ワイヤにめっきを行いめっき済ワイヤにするめっき部と、
前記めっき済ワイヤを水を主成分とする洗浄液に浸漬して表面を洗浄する洗浄部と、洗浄したそのワイヤを乾燥させる乾燥部とをもつ仕上げ部と、
を有し、
前記めっき部にて前記めっき液から生成するめっき排液を前記陰極に接触させ、前記洗浄部の排液を前記陽極に接触させて請求項1~6のうちの何れか1項に記載のめっき液の再生方法にて前記めっき液を再生する再生部と、
前記再生部の前記処理済み残液を前記電解脱脂部の前記脱脂液に加え、前記銅イオン含有溶液を前記めっき部の前記めっき液に加え、
前記電解脱脂部の前記脱脂液は含有するFeイオンを除去する鉄除去部により処理してFeイオン濃度が低減され、
前記洗浄部の前記洗浄液に追加する水の量と前記電解脱脂部で揮散する水の量とを概ね等しくする、
めっき装置。
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CN201280054964.3A CN103917691B (zh) | 2011-11-30 | 2012-11-27 | 使电镀液再生的方法、电镀方法和电镀装置 |
KR1020147009282A KR102074433B1 (ko) | 2011-11-30 | 2012-11-27 | 도금액의 재생 방법, 도금 방법, 및 도금 장치 |
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DE112012004983.7T DE112012004983T8 (de) | 2011-11-30 | 2012-11-27 | Verfahren zum Regenerieren einer Beschichtungsflüssigkeit,Beschichtungsverfahren und Beschichtungsvorrichtung |
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US9249511B2 (en) * | 2013-02-05 | 2016-02-02 | Fuji Shoji Co., Ltd. | Method for regenerating plating solution |
TWI615363B (zh) * | 2016-04-08 | 2018-02-21 | 科閎電子股份有限公司 | 降低電解液中至少一污染性陽離子濃度的方法 |
CN106319564B (zh) * | 2016-09-13 | 2019-07-05 | 广沣金源(北京)科技有限公司 | 一种金属铜、处理含铜离子废水的方法及电解金属离子的方法 |
US10590561B2 (en) | 2016-10-26 | 2020-03-17 | International Business Machines Corporation | Continuous modification of organics in chemical baths |
WO2018103621A1 (zh) * | 2016-12-05 | 2018-06-14 | 叶旖婷 | 一种使用不溶性阳极的酸性电镀铜工艺及其设备 |
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WO2020129047A1 (en) * | 2018-12-20 | 2020-06-25 | Phinergy Ltd. | Alkaline electrolyte regeneration |
CN109576707A (zh) * | 2018-12-24 | 2019-04-05 | 河海大学常州校区 | 一种离子型人工肌肉的快速制备方法 |
CN109628914B (zh) * | 2019-01-26 | 2020-08-21 | 北京工业大学 | 铝粉化学镀铜液循环使用的处理方法 |
CN109913914A (zh) * | 2019-02-19 | 2019-06-21 | 厦门建霖健康家居股份有限公司 | 一种无氰镀铜溶液中铜离子浓度的控制方法 |
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DE112012004983T5 (de) | 2014-09-11 |
JP6033234B2 (ja) | 2016-11-30 |
KR102074433B1 (ko) | 2020-02-06 |
KR20140098056A (ko) | 2014-08-07 |
DE112012004983T8 (de) | 2014-10-09 |
US9702044B2 (en) | 2017-07-11 |
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