WO2013057919A1 - 油圧制御装置及びこれを備えた作業機械 - Google Patents
油圧制御装置及びこれを備えた作業機械 Download PDFInfo
- Publication number
- WO2013057919A1 WO2013057919A1 PCT/JP2012/006597 JP2012006597W WO2013057919A1 WO 2013057919 A1 WO2013057919 A1 WO 2013057919A1 JP 2012006597 W JP2012006597 W JP 2012006597W WO 2013057919 A1 WO2013057919 A1 WO 2013057919A1
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- WIPO (PCT)
- Prior art keywords
- oil
- regenerative
- hydraulic
- oil passage
- recovery
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2217—Hydraulic or pneumatic drives with energy recovery arrangements, e.g. using accumulators, flywheels
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2091—Control of energy storage means for electrical energy, e.g. battery or capacitors
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/226—Safety arrangements, e.g. hydraulic driven fans, preventing cavitation, leakage, overheating
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2285—Pilot-operated systems
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2289—Closed circuit
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2292—Systems with two or more pumps
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/14—Energy-recuperation means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/25—Pressure control functions
- F15B2211/253—Pressure margin control, e.g. pump pressure in relation to load pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7051—Linear output members
- F15B2211/7053—Double-acting output members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7058—Rotary output members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/88—Control measures for saving energy
Definitions
- the present invention relates to a hydraulic control device that controls supply / discharge of hydraulic oil to / from a hydraulic actuator and a work machine including the hydraulic control device.
- a support body a revolving body supported so as to be able to swivel with respect to the support body, a boom attached to the revolving body so as to be able to be raised and lowered, a swivel motor for swiveling the revolving body, Boom cylinder for raising and lowering boom, hydraulic pump for supplying hydraulic oil to swing motor and boom cylinder, flow control valve for controlling supply and discharge of hydraulic oil to and from the swing motor, swing motor and boom cylinder
- a work machine provided with a throttle valve provided in a meter-out oil passage from.
- the operation of the swing motor and boom cylinder is controlled by adjusting the flow rate of hydraulic oil from the hydraulic pump and operating the flow control valve.
- the potential energy corresponding to the height position of the boom before falling acts in the direction of accelerating the operation of the boom. This potential energy is discarded as thermal energy generated when flowing through the throttle valve.
- the inertial energy of the revolving structure acts in a direction that prevents the revolving of the revolving structure. This inertial energy is also discarded as heat energy generated when it flows through the throttle valve.
- a hydraulic control device disclosed in Patent Document 1 is known as a device that regenerates the energy.
- a hydraulic control device disclosed in Patent Document 1 includes a prime mover, a hydraulic pump having a drive shaft coupled to a rotation shaft of the prime mover, and a variable displacement hydraulic motor having a drive shaft coupled to the drive shaft of the hydraulic pump.
- An actuator that operates when hydraulic oil is supplied from the hydraulic pump, a switching valve that controls supply and discharge of the hydraulic oil to and from the actuator, and a pilot that generates a pilot pressure for operating the switching valve With a pump.
- the prime mover is rotated by supplying hydraulic oil returning from an actuator to the variable displacement hydraulic motor. Thereby, the regeneration action of hydraulic energy is performed.
- variable displacement hydraulic motor is always rotated by the prime mover even when the regenerative action of the hydraulic energy is not performed. Therefore, in order to suppress the occurrence of cavitation in the variable displacement hydraulic motor, hydraulic fluid is always supplied from the pilot pump to the variable displacement hydraulic motor.
- the hydraulic control device disclosed in Patent Document 1 rotates a variable displacement hydraulic motor by using a part of hydraulic oil supplied from a pilot pump to a switching valve, that is, a part of power for operating the switching valve. . Therefore, the pilot pump power is lost in order to prevent cavitation of the variable displacement hydraulic motor.
- the hydraulic control device disclosed in Patent Document 1 has a check valve for preventing hydraulic oil supplied for regeneration from being introduced into the pilot circuit. Specifically, this check valve allows the flow of hydraulic oil from the pilot pump to the variable displacement hydraulic motor, while restricting the flow of hydraulic oil from the variable displacement hydraulic motor to the pilot pump.
- the discharge pressure of the pilot pump is set to a sufficiently high pressure to operate the switching valve. Therefore, it is necessary to set the cracking pressure for opening the check valve relatively high. As a result, in the hydraulic control device disclosed in Patent Document 1, large power calculated by multiplying the cracking pressure by the supply flow rate of hydraulic oil to the variable displacement motor is lost.
- the objective of this invention is providing the hydraulic control apparatus which can suppress the cavitation of the regeneration motor for regenerating the energy which a hydraulic actuator has, reducing a loss of motive power, and a working machine provided with the same. .
- the present invention is a hydraulic control device, which is operated by a hydraulic pump driven by rotation of an output shaft of an engine and hydraulic oil supplied from the hydraulic pump, At least one hydraulic actuator including a regenerative actuator in which the returned oil to be regenerated is to be regenerated, and a recovery oil path for recovering the hydraulic oil derived from the at least one hydraulic actuator and the hydraulic pump to a tank;
- the output shaft of the engine is rotated in response to the supply of hydraulic oil, and the regenerative motor is rotated by the rotation of the output shaft of the engine, and the return oil from the regenerative actuator is routed through the recovery oil path.
- a regenerative oil passage for guiding the regenerative motor without connecting a connecting oil passage for connecting the recovered oil passage and the regenerative oil passage,
- a regenerative-side check valve that is provided in the oil binding path and that allows the flow of hydraulic oil from the recovery oil path to the regenerative motor and restricts the flow of hydraulic oil from the regenerative motor to the recovery oil path.
- a hydraulic control device is provided.
- the present invention is a work machine, comprising a base machine, a boom attached to the base machine so as to be raised and lowered, a boom cylinder for raising and lowering the boom relative to the base machine, and the hydraulic control.
- the hydraulic control device provides a work machine including the boom cylinder as the regenerative actuator.
- FIG. 3 is a view corresponding to FIG. 2 showing another embodiment of the present invention.
- FIG. 1 is a right side view showing an overall configuration of a hydraulic excavator 1 according to an embodiment of the present invention.
- the hydraulic excavator 1 includes a self-propelled lower traveling body 2 having a pair of left and right crawlers 2a, an upper revolving body 3 having an upper frame 4 provided so as to be pivotable with respect to the lower traveling body 2, and the upper revolving structure.
- a work attachment 5 provided on the body 3 so as to be able to rise and fall, a hydraulic control device 6 shown in FIG. 2, and an engine 7 are provided.
- the lower traveling body 2 and the upper swing body 3 constitute a base machine to which the work attachment 5 is attached so as to be undulated.
- the work attachment 5 includes a boom 8 having a base end portion that is attached to the upper frame 4 of the upper swing body 3 so as to be raised and lowered, and a base end portion that is rotatably attached to the distal end portion of the boom 8. And a bucket 10 having a base end portion rotatably attached to the distal end portion of the arm 9.
- the hydraulic control device 6 includes a turning motor 11 that turns the upper frame 4 with respect to the lower traveling body 2, and a boom cylinder 12 that raises and lowers the boom 8 with respect to the upper frame 4.
- a plurality of hydraulic actuators (hereinafter referred to as a plurality of hydraulic actuators 11 to 14), and an arm cylinder 13 that rotates the arm 9 relative to the boom 8, and a bucket cylinder 14 that rotates the bucket 10 relative to the arm 9. May be referred to).
- the return oil derived from the boom cylinder 12 among the plurality of hydraulic actuators 11 to 14 is the object of regeneration. That is, in this embodiment, the boom cylinder 12 constitutes a regenerative actuator.
- a hydraulic control device 6 for driving the boom cylinder 12 and the turning motor 11 is shown in FIG.
- the hydraulic control device 6 regenerates the hydraulic pumps 16 and 17 that supply hydraulic oil to the swing motor 11 and the boom cylinder 12, respectively, and the return oil from the boom cylinder 12.
- a controller control unit
- the hydraulic pumps 16 and 17 are driven by the rotation of the output shaft 7a of the engine 7, respectively.
- the hydraulic pumps 16 and 17 are variable displacement pumps having regulators 16a and 17a for adjusting the respective capacities.
- the hydraulic oil discharged from the hydraulic pump 16 is guided to the control valve 19.
- the hydraulic oil discharged from the hydraulic pump 17 is guided to the control valve 15.
- the control valve 19 is a control valve having a spool that is connected to the hydraulic pump 16 via the supply oil passage R1 and that can control the supply and discharge of hydraulic oil to and from the turning motor 11.
- the control valve 19 is operated by supplying pilot pressure from a pilot circuit (not shown).
- the control valve 19 includes a neutral position D for stopping the operation of the turning motor 11, a switching position E for turning the turning motor 11 to the right, and a switching position for turning the turning motor 11 to the left. Switching between F and F is possible.
- the control valve 15 is a switching valve having a spool that is connected to the hydraulic pump 17 via the supply oil passage R4 and that can control the supply and discharge of the hydraulic oil to and from the boom cylinder 12.
- the control valve 15 has a port connected to a pilot circuit that generates a pilot pressure corresponding to the operation amount of the operation lever 27.
- This pilot circuit is provided with a pressure sensor 28 for detecting the pilot pressure.
- An electrical signal related to the pilot pressure detected by the pressure sensor 28 is transmitted to the controller 26 described later.
- the control valve 15 includes a neutral position A for stopping the operation of the boom cylinder 12, a switching position B for lowering the boom cylinder 12, and a switching position C for raising the boom cylinder 12. Can be switched between.
- an individual oil passage R2 for turning right and an individual oil passage R3 for turning left are provided between the control valve 15 and the boom cylinder 12.
- a recovery oil passage R7 is provided between the control valves 15 and 19 and the tank T.
- the regenerative motor 18 is provided in the regenerative oil path R8 connected to the individual oil path R6 on the head side of the boom cylinder 12.
- the regenerative oil path R8 branches from the individual oil path R6 on the head side and is connected to the regenerative motor 18 without going through the recovery oil path R7.
- the regenerative motor 18 rotates the output shaft 7a of the engine 7 in response to the supply of hydraulic oil, and rotates the output shaft 7a of the engine 7 so that the output shaft 7a of the engine 7 rotates.
- the regenerative motor 18 is a variable capacity motor having a regulator 18a for adjusting the capacity thereof.
- the regeneration side check valve 21 is provided in a connecting oil passage R9 that connects a position upstream of the regeneration motor 18 of the regeneration oil passage R8 and the recovery oil passage R7.
- the regeneration side check valve 21 allows the flow of hydraulic oil from the upstream side (recovered oil passage R7 side) to the downstream side (regenerative oil passage R8 side) while restricting the reverse flow.
- the regeneration side check valve 21 is normally closed and opened when the differential pressure between the upstream side and the downstream side is equal to or higher than the second pressure (for example, 0.3 Mpa).
- the recovery side check valve 22 is provided on the downstream side (tank T side) of the recovery oil path R7 with respect to the connection position with the connection oil path R9.
- the collection-side check valve 22 allows the flow of hydraulic oil from the upstream side (control valves 15 and 19 side) to the downstream side (tank T side) while restricting the reverse flow.
- the recovery-side check valve 22 is normally closed and opened when the differential pressure between the upstream side and the downstream side is equal to or higher than a first pressure (for example, 0.4 Mpa) greater than the second pressure.
- the hydraulic oil derived from the control valves 15 and 19 flows only through the regenerative oil passage R8 when the pressure is equal to or higher than the second pressure and lower than the first pressure, whereas when the pressure is equal to or higher than the first pressure. It flows through both the recovery oil path R7 and the regenerative oil path R8.
- the first pressure is larger than the second pressure is illustrated, but the first pressure can be set to a pressure equivalent to the second pressure.
- the regeneration side switching valve 23 is provided on the upstream side (boom cylinder 12 side) of the regenerative oil passage R8 with respect to the connection position with the connection oil passage R9.
- the regeneration side switching valve 23 can be switched between a permissible state allowing the return oil flow through the regenerative oil passage R8 and a restricting state restricting it. Specifically, the regeneration side switching valve 23 is switched by an electric signal S6 from the controller 26.
- the discharge side switching valve 24 is provided in a discharge oil passage R10 that connects the regenerative oil passage R8 and the recovery oil passage R7.
- the discharge oil path R10 connects a position on the upstream side (boom cylinder 12 side) of the regeneration side switching valve 23 in the regeneration oil path R8 and a position on the upstream side of the recovery side check valve 22 in the recovery oil path R7. To do.
- the discharge oil path R10 guides surplus return oil not used for regeneration out of the return oil from the head side of the boom cylinder 12 to the recovery oil path R7.
- the discharge side switching valve 24 can be switched between a state in which the flow of return oil through the discharge oil passage R10 is allowed and a state in which the return oil is restricted. Specifically, the discharge side switching valve 24 is switched by an electric signal S5 from the controller 26.
- the first unload valve 30 is provided in a first unload oil path R13 that connects the supply oil path R1 and the recovery oil path R7 of the hydraulic pump 16.
- the first unload valve 30 is normally closed and opened when the control valve 19 is switched to the neutral position D, and the hydraulic oil from the hydraulic pump 16 is collected in the tank T. Specifically, the first unload valve 30 is switched by an electric signal S8 from the controller 26.
- the second unload valve 31 is provided in a second unload oil path R14 that connects the supply oil path R4 and the recovery oil path R7 of the hydraulic pump 17.
- the second unload valve 31 is normally closed and opened when the control valve 15 is switched to the neutral position A, and the hydraulic oil from the hydraulic pump 17 is collected in the tank T. Specifically, the second unload valve 31 is switched by the electric signal S7 from the controller 26.
- the oil cooler 20 is provided on the downstream side (tank T side) from the recovery side check valve 22 of the recovery oil passage R7.
- the regenerative oil path R8 is connected to the recovered oil path R7 on the upstream side of the oil cooler 20. Therefore, the hydraulic oil flowing through the recovered oil path R7 and the regenerative oil path R8 is cooled through the oil cooler 20 and then recovered in the tank T.
- the cooler protection valve 25 is provided in the cooler bypass oil passage R11 that bypasses the oil cooler 20 in order to guide the return oil to the tank T without passing through the oil cooler 20.
- the cooler bypass oil passage R11 branches from the recovery oil passage R7 at a position upstream of the oil cooler 20.
- the cooler protection valve 25 allows the flow of hydraulic oil from the upstream side toward the downstream side while restricting the reverse flow.
- the cooler protection valve 25 is normally closed and opened when the upstream pressure is equal to or higher than a predetermined pressure. Therefore, when the pressure of the return oil is less than the predetermined pressure, all of the return oil flows through the oil cooler 20, while when the pressure of the return oil is equal to or higher than the predetermined pressure, the excess return oil is supplied to the cooler bypass oil passage. It flows through R11. Thereby, the oil cooler 20 is protected.
- the circulation check valve 29 is provided in the motor bypass oil passage R12 that bypasses the regenerative motor 18, and circulates the hydraulic oil downstream of the regenerative motor 18 to the upstream side of the regenerative motor 18 as necessary. Specifically, the circulation check valve 29 connects the upstream position and the downstream position of the regenerative motor 18 in the regenerative oil path R8. The circulation check valve 29 allows the flow of hydraulic oil from the downstream side toward the upstream side while restricting the reverse flow.
- the controller 26 sets the capacity of the regenerative motor 18 to the regenerative capacity for regenerating the return oil and returns via the regenerative oil path R8.
- the opening degree of the regeneration side switching valve 23 is adjusted so that the oil flow is allowed.
- the controller 26 sets the capacity of the regenerative motor 18 to a non-regenerative capacity smaller than the regenerative capacity and returns via the regenerative oil path R8 during a non-regenerative period that is a period other than the regenerative period.
- the opening degree of the regeneration side switching valve 23 is adjusted so that the oil flow is regulated.
- the controller 26 includes the regulators 16a and 17a of the hydraulic pumps 16 and 17, the regulator 18a of the regenerative motor 18, the solenoid of the regeneration side switching valve 23, the solenoid of the discharge side switching valve 24, the pressure sensor 28, the first amplifier.
- the solenoid of the load valve 30 and the solenoid of the second unload valve 31 are electrically connected.
- the controller 26 adjusts the capacities of the hydraulic pumps 16 and 17 and the regenerative motor 18 by outputting signals S1 to S3 to the regulators 16a, 17a and 18a. Further, the controller 26 determines whether or not the boom lowering operation has been performed by the operation lever 27 based on the output signal S4 from the pressure sensor 28. Then, the controller 26 determines that it is the regenerative period when the boom lowering operation is performed, and determines that it is the non-regenerative period when the boom lowering operation is not performed.
- the controller 26 determines whether or not the entire amount of return oil from the boom cylinder 12 can be regenerated. Specifically, the controller 26 determines that the power of the regenerative motor 18 using the entire amount of return oil is greater than the power of the hydraulic pumps 16 and 17, or the flow rate of return oil from the boom cylinder 12 is the maximum of the regenerative motor 18. When it is larger than the absorption flow rate (maximum capacity ⁇ rotation speed), it is determined that the entire amount of return oil cannot be regenerated. If it is determined that the entire amount of return oil can be regenerated, the controller 26 fully opens the regeneration side switching valve 23 and fully closes the discharge side switching valve 24.
- the opening degree of the discharge side switching valve 24 is adjusted so that an excessive amount of return oil flows through the discharge side switching valve 24. Moreover, when it determines with it being a non-regenerative period, the controller 26 fully closes both the regeneration side switching valve 23 and the discharge
- reference numerals P1 and P4 are non-operation periods during which the operation lever is not operated
- reference numeral P2 is a boom lowering period during which a boom lowering operation is performed
- reference numeral P3 is a boom lowering period.
- This is an arm pulling period during which an operation other than (for example, an arm pulling operation) is performed. That is, the period P2 is a regenerative period, and the periods P1, P3, and P4 are non-regenerative periods.
- the controller 26 controls the capacities of the hydraulic pumps 16 and 17 and / or the capacity of the regenerative motor 18 so that the flow rate F3 of the regenerative motor 18 is smaller than the flow rate F2 of return oil over each period P1 to P4.
- each period P1 to P4 will be described.
- the controller 26 sets the capacity of the hydraulic pumps 16 and 17 to a preset basic capacity. Further, the controller 26 sets the capacity of the regenerative motor 18 to a preset non-regenerative capacity. The basic capacity and the non-regenerative capacity are set such that the flow rate F1 of the hydraulic pumps 16 and 17 is larger than the flow rate F3 of the regenerative motor 18. In the non-operation periods P1 and P4, since the hydraulic oil discharged from the hydraulic pumps 16 and 17 does not work, the flow rate F1 of the hydraulic pumps 16 and 17 and the flow rate F2 of the return oil are equal.
- the controller 26 adjusts the capacity of the hydraulic pumps 16 and 17 to the boom lowering capacity (flow rate F1) according to the operation amount of the operation lever 27.
- the flow rate F2 of the return oil becomes larger than the discharge flow rate F1 of the hydraulic pumps 16 and 17 corresponding to the ratio of the pressure receiving area between the rod side chamber and the head side chamber of the boom cylinder 12.
- the controller 26 sets the capacity of the regenerative motor 18 to a regenerative capacity larger than the non-regenerative capacity.
- the boom lowering capacity and the non-regenerative capacity are set so that the flow rate F3 of the regenerative motor 18 is smaller than the flow rate F2 of the return oil.
- the controller 26 adjusts the capacity of the hydraulic pumps 16 and 17 to the arm pulling capacity (flow rate F1) according to the operation amount of the operation lever 27.
- the flow rate F2 of the return oil is smaller than the discharge flow rate F1 of the hydraulic pumps 16 and 17 corresponding to the ratio of the pressure receiving area between the rod side chamber and the head side chamber of the arm cylinder 13.
- the controller 26 sets the capacity of the regenerative motor 18 to the non-regenerative capacity.
- the arm pulling capacity and the non-regenerative capacity are set so that the flow rate F3 of the regenerative motor 18 is smaller than the flow rate F2 of the return oil.
- the regeneration side switching valve 23 When the boom lowering operation is being performed (during the regenerative period), the regeneration side switching valve 23 is adjusted to a predetermined opening (switched to an allowable state). Thereby, the return oil from the boom cylinder 12 is supplied to the regeneration motor 18 in accordance with the opening degree of the regeneration side switching valve 23.
- the regeneration side switching valve 23 and the discharge side switching valve 24 are fully closed (the regeneration side throttle 23 is switched to the restricted state).
- the capacity of the regenerative motor 18 is set to a non-regenerative capacity (minimum capacity).
- the regenerative motor 18 can cause cavitation.
- hydraulic oil can be guided from the recovered oil path R7 to the regenerative oil path R8 via the connecting oil path R9, and therefore, the occurrence of cavitation of the regenerative motor 18 is suppressed.
- the hydraulic oil collected in the tank T during the regenerative period and during the non-regenerative period is cooled by the oil cooler 20.
- the oil cooler 20 is protected by opening the cooler protection valve 25.
- the connecting oil passage R9 that connects the recovered oil passage R7 and the regenerative oil passage R8 is provided, and the flow of hydraulic oil from the recovered oil passage R7 toward the regenerative motor 18 is allowed.
- a regeneration-side check valve 21 that restricts the reverse flow is provided. Thereby, even in a state where regeneration is not performed, that is, in a state where the return oil from the boom cylinder 12 is not supplied to the regeneration motor 18 via the regeneration oil path R8, the regeneration side check valve 21 is used.
- the hydraulic oil can be supplied to the regenerative motor 18 from the recovery oil passage R7. Therefore, it is possible to suppress cavitation of the regenerative motor 18 during the non-regeneration period while performing regeneration using the return oil from the boom cylinder 12 during the regeneration period.
- the hydraulic oil recovered from the hydraulic actuators 11 to 14 to the tank T that is, the relatively low-pressure hydraulic oil that is not originally intended to perform work can be supplied to the regenerative motor 18. . Therefore, power loss can be greatly reduced as compared with the case where hydraulic oil derived from the pilot pump is supplied to the regenerative motor 18.
- the regeneration side check valve 21 is required to have a function of regulating the flow of hydraulic oil from the regeneration oil path R8 to the recovery oil path R7.
- the recovery oil passage R7 is a relatively low-pressure oil passage connected to the tank T
- the regeneration-side check valve 21 is opened as compared with a check valve provided between the recovery oil passage R7 and the pilot circuit as in the prior art. The pressure can be set low. This can also reduce power loss.
- the boom cylinder 12 is illustrated as an example of the regenerative actuator, but the present invention is not limited to this.
- Other hydraulic actuators for example, the swing motor 11, the arm cylinder 13, and the bucket cylinder 14
- the recovery side check valve 22 is provided in the recovery oil passage R7, and the regeneration side check valve 21 is opened at a pressure equal to or lower than the set pressure of the recovery side check valve 22.
- the controller 26 is provided that switches the regeneration side switching valve 23 to the permissible state during the regeneration period, and switches the regeneration valve to the restricted state during a period other than the regeneration period. Therefore, the return oil from the boom cylinder 12 can be guided to the regeneration motor 18 during the regeneration period, while the return oil from the recovered oil path R7 can be guided to the regeneration motor 18 during a period other than the regeneration period.
- the discharge side switching valve 24 is provided in the discharge oil passage R10. Thereby, surplus return oil of the return oil from the boom cylinder 12 can be guided to the recovery oil path R7 via the discharge oil path R10 and the discharge side switching valve 24.
- the hydraulic control device 6 includes the regenerative oil passage R8 (see FIG. 2) provided on the upstream side of the control valve 15, but the hydraulic control device 6 shown in FIG. Has a regenerative oil passage R81 provided on the downstream side.
- the regenerative oil passage R81 connects the control valve 15 and the regenerative motor 18 via the regeneration side switching valve 23. Further, the drain oil passage R10 connects the recovery oil passage R7 with a position on the upstream side (control valve 15 side) of the regeneration side switching valve 23 in the regeneration oil passage R81. That is, unlike the embodiment, the control valve 15 is not directly connected to the recovery oil passage R7.
- the hydraulic oil led out from the rod side of the boom cylinder 12 is recovered to the tank T via the recovery oil path R7.
- the opening degree of the regeneration side switching valve 23 is set to fully closed by the controller 26, and the opening degree of the discharge side switching valve 24 is set to fully open.
- the opening degree of the regeneration side switching valve 23 is fully closed.
- the capacity of the regenerative motor 18 is set to a non-regenerative capacity (minimum capacity), but since the return oil through the regeneration side switching valve 23 is not supplied to the regenerative motor 18, the regenerative motor 18 causes cavitation. It will be in a state to get.
- the hydraulic oil can be guided from the recovered oil path R7 to the regenerative oil path R8 via the connecting oil path R9, so that the occurrence of cavitation of the regenerative motor 18 is suppressed.
- the present invention is a hydraulic control device, which operates when a hydraulic pump is driven by rotation of an output shaft of an engine, and when hydraulic oil is supplied from the hydraulic pump.
- at least one hydraulic actuator including a regenerative actuator to be regenerated, a recovery oil path for recovering hydraulic oil derived from the at least one hydraulic actuator and the hydraulic pump to a tank, and supply of hydraulic oil
- a regenerative motor that rotates by rotating the output shaft of the engine and rotating the output shaft of the engine, and return oil from the regenerative actuator to the regenerative motor without passing through the recovery oil path.
- a regenerative oil passage for guiding, a connection oil passage connecting the recovery oil passage and the regenerative oil passage, and a connection oil passage;
- a hydraulic control device comprising a regeneration-side check valve that allows a flow of hydraulic oil from the recovery oil passage toward the regeneration motor and restricts a flow of hydraulic oil from the regeneration motor toward the recovery oil passage.
- the regenerative check valve is provided in a connecting oil passage that connects the recovery oil passage and the regenerative oil passage, and permits the flow of hydraulic oil from the recovery oil passage toward the regenerative motor and restricts the flow in the opposite direction. It has. As a result, even in a state where regeneration is not performed, that is, in a state where the return oil from the regeneration actuator is not supplied to the regeneration motor via the regeneration oil path, the recovery oil path via the regeneration side check valve Hydraulic oil can be supplied to the regenerative motor. Therefore, cavitation of the regenerative motor can be suppressed during the non-regenerative period while performing regeneration using the return oil from the regenerative actuator during the regenerative period.
- hydraulic oil recovered to the tank from at least one hydraulic actuator that is, relatively low-pressure hydraulic oil that is not originally planned to perform work can be supplied to the regenerative motor. Therefore, power loss can be greatly reduced as compared with the case where hydraulic oil derived from the pilot pump is supplied to the regenerative motor.
- the regeneration side check valve according to the present invention is required to have a function of regulating the flow of hydraulic oil from the regenerative oil passage to the recovery oil passage.
- the recovery oil passage is a relatively low-pressure oil passage connected to the tank, the open pressure of the regeneration side check valve is set lower than that of the check valve provided between the pilot circuit and the conventional one. can do. This can also reduce power loss.
- regeneration is not intended to limit the generation of electric power, but means that the return oil from the hydraulic actuator is reused for driving the regeneration motor.
- the recovery oil passage is provided on the downstream side of the connection position with the connection oil passage in the recovery oil passage, and normally closes, and when the upstream pressure is equal to or higher than a set pressure, the upstream to the downstream side. It is preferable that a recovery-side check valve that allows the flow of hydraulic oil is further provided, and the regeneration-side check valve is opened at a pressure that is equal to or lower than a set pressure of the recovery-side check valve.
- the recovery side check valve is provided in the recovery oil passage, and the regeneration side check valve is opened at a pressure equal to or lower than the set pressure of the recovery side check valve.
- the regenerative oil passage is provided on the upstream side of the connection position with the connection oil passage, and an allowable state for allowing the return oil flow through the regenerative oil passage and the flow of the return oil are set.
- the regenerative valve is switched to the permissible state while other than the regenerative period. It is preferable to further include a control unit that switches the regenerative valve to the restricted state.
- a control unit that switches the regenerative valve to an allowable state during the regeneration period and switches the regenerative valve to the restricted state during a period other than the regeneration period. Therefore, the return oil from the regeneration actuator can be guided to the regeneration motor during the regeneration period, while the return oil from the recovery oil path can be guided to the regeneration motor during the period other than the regeneration period.
- the regenerative oil path is provided in the exhaust oil path, the exhaust oil path connecting the position upstream of the connection position with the connection oil path and the recovery oil path, and the recovery oil path. It is preferable to further include a discharge valve for guiding return oil other than the return oil to be supplied to the regenerative motor among the return oil from the actuator to the recovery oil passage.
- a discharge valve is provided in the discharge oil passage. Thereby, surplus return oil among the return oil from the regenerative actuator can be guided to the recovery oil path via the discharge oil path and the discharge valve.
- the present invention is a work machine, comprising a base machine, a boom attached to the base machine so as to be raised and lowered, a boom cylinder for raising and lowering the boom relative to the base machine, and the hydraulic control.
- the hydraulic control device provides a work machine including the boom cylinder as the regenerative actuator.
- a boom cylinder is included as a regenerative actuator. Therefore, the return oil from the boom cylinder can be regenerated. Specifically, when the boom is tilted down, the potential energy of the boom acts in the direction of accelerating the boom, so that the potential energy can be recovered as the power of the regenerative motor. Further, when the return oil from the boom cylinder is not regenerated, the return oil from the recovered oil passage is supplied to the regenerative motor, so that cavitation of the regenerative motor can be suppressed.
- the return oil collected in the tank that is, the relatively low pressure hydraulic oil that is not originally planned to perform work is supplied to the regenerative motor. Therefore, power loss can be greatly reduced as compared with the case where hydraulic oil derived from the pilot pump is supplied to the regenerative motor.
- cavitation of the regenerative motor for regenerating the energy of the hydraulic actuator can be suppressed while reducing power loss.
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Abstract
Description
R8 回生油路
R81 回生油路
R9 連結油路
R10 排出油路
T タンク
1 油圧ショベル(作業機械の一例)
2 下部走行体(ベースマシンの一例)
3 上部旋回体(ベースマシンの一例)
5 作業アタッチメント
6 油圧制御装置
7 エンジン
7a 出力軸
11 旋回モータ(油圧アクチュエータの一例)
12 ブームシリンダ(回生アクチュエータの一例)
13 アームシリンダ(油圧アクチュエータの一例)
14 バケットシリンダ(油圧アクチュエータの一例)
16、17 油圧ポンプ
18 回生モータ
21 回生側チェック弁
22 回収側チェック弁
23 回生側切換弁(回生弁の一例)
24 排出側切換弁(排出弁の一例)
26 コントローラ(制御部の一例)
Claims (5)
- 油圧制御装置であって、
エンジンの出力軸が回転することにより駆動する油圧ポンプと、
前記油圧ポンプから作動油が供給されることにより作動するとともに、導出される戻り油が回生の対象となる回生アクチュエータを含む少なくとも1つの油圧アクチュエータと、
前記少なくとも1つの油圧アクチュエータ及び前記油圧ポンプから導出された作動油をタンクに回収するための回収油路と、
作動油の供給に応じて前記エンジンの出力軸を回転させ、かつ、前記エンジンの出力軸が回転することにより回転駆動する回生モータと、
前記回生アクチュエータからの戻り油を前記回収油路を経由せずに前記回生モータに導くための回生油路と、
前記回収油路と前記回生油路とを連結する連結油路と、
前記連結油路に設けられ、前記回収油路から前記回生モータへ向かう作動油の流れを許容するとともに前記回生モータから前記回収油路へ向かう作動油の流れを規制する回生側チェック弁とを備えている、油圧制御装置。 - 前記回収油路のうち前記連結油路との連結位置よりも下流側に設けられ、通常閉鎖するとともに上流側の圧力が設定圧以上である場合に上流側から下流側への作動油の流れを許容する回収側チェック弁をさらに備え、
前記回生側チェック弁は、前記回収側チェック弁の設定圧と同等又はこれよりも低い圧力で開放する、請求項1に記載の油圧制御装置。 - 前記回生油路のうち前記連結油路との連結位置よりも上流側に設けられ、前記回生油路を介した戻り油の流れを許容する許容状態と戻り油の流れを規制する規制状態との間で切換可能な回生弁と、
前記回生アクチュエータからの戻り油の回生が可能な回生期間中には、前記回生弁を前記許容状態に切換操作する一方、前記回生期間以外の期間である場合には、前記回生弁を前記規制状態に切換操作する制御部とをさらに備えている、請求項1又は2に記載の油圧制御装置。 - 前記回生油路のうち前記連結油路との連結位置よりも上流側の位置と前記回収油路とを連結する排出油路と、
前記排出油路に設けられ、前記回生アクチュエータからの戻り油のうち前記回生モータに供給すべき戻り油以外の戻り油を前記回収油路に導くための排出弁とをさらに備えている、請求項1~3の何れか1項に記載の油圧制御装置。 - 作業機械であって、
ベースマシンと、
前記ベースマシンに対して起伏可能に取り付けられたブームと、
前記ベースマシンに対して前記ブームを起伏動作させるブームシリンダと、
請求項1~4の何れか1項に記載の油圧制御装置とを備え、
前記油圧制御装置は、前記回生アクチュエータとして前記ブームシリンダを含む、作業機械。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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US14/350,611 US9803339B2 (en) | 2011-10-17 | 2012-10-15 | Hydraulic control device and operating machine having the same |
CN201280050962.7A CN103890412B (zh) | 2011-10-17 | 2012-10-15 | 液压控制装置及具备该液压控制装置的工程机械 |
EP12842326.6A EP2770219B1 (en) | 2011-10-17 | 2012-10-15 | Hydraulic control device and work machine equipped with same |
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JP2011227749A JP5785846B2 (ja) | 2011-10-17 | 2011-10-17 | 油圧制御装置及びこれを備えた作業機械 |
JP2011-227749 | 2011-10-17 |
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PCT/JP2012/006597 WO2013057919A1 (ja) | 2011-10-17 | 2012-10-15 | 油圧制御装置及びこれを備えた作業機械 |
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US (1) | US9803339B2 (ja) |
EP (1) | EP2770219B1 (ja) |
JP (1) | JP5785846B2 (ja) |
CN (1) | CN103890412B (ja) |
WO (1) | WO2013057919A1 (ja) |
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US9803339B2 (en) | 2017-10-31 |
US20140245729A1 (en) | 2014-09-04 |
EP2770219A4 (en) | 2015-07-01 |
CN103890412A (zh) | 2014-06-25 |
CN103890412B (zh) | 2016-03-30 |
EP2770219A1 (en) | 2014-08-27 |
JP5785846B2 (ja) | 2015-09-30 |
EP2770219B1 (en) | 2016-10-12 |
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