WO2012095912A1 - 印画制御装置 - Google Patents
印画制御装置 Download PDFInfo
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- WO2012095912A1 WO2012095912A1 PCT/JP2011/006142 JP2011006142W WO2012095912A1 WO 2012095912 A1 WO2012095912 A1 WO 2012095912A1 JP 2011006142 W JP2011006142 W JP 2011006142W WO 2012095912 A1 WO2012095912 A1 WO 2012095912A1
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- WIPO (PCT)
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- area
- ink
- threshold value
- ink sheet
- unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/325—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads by selective transfer of ink from ink carrier, e.g. from ink ribbon or sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/35—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads providing current or voltage to the thermal head
- B41J2/355—Control circuits for heating-element selection
- B41J2/36—Print density control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J33/00—Apparatus or arrangements for feeding ink ribbons or like character-size impression-transfer material
- B41J33/14—Ribbon-feed devices or mechanisms
- B41J33/40—Ribbon-feed devices or mechanisms with arrangements for reversing the feed direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J33/00—Apparatus or arrangements for feeding ink ribbons or like character-size impression-transfer material
- B41J33/14—Ribbon-feed devices or mechanisms
- B41J33/54—Ribbon-feed devices or mechanisms for ensuring maximum life of the ribbon
Definitions
- the present invention relates to a print control apparatus in a sublimation thermal transfer printer that uses a large size ink sheet (ink film) to print a plurality of small size images.
- Some sublimation color thermal transfer printers use an ink sheet in which ink regions of yellow (Y), magenta (M), and cyan (C) are sequentially applied in the longitudinal direction, and roll paper as recording paper.
- Y yellow
- M magenta
- C cyan
- heat is applied to an ink sheet from a thermal head, and color images are formed by superimposing prints of respective colors on the same area of the recording paper.
- the upper limit of the formed image area is the ink area, and when printing an image smaller than the ink area, for example, when printing one L size image using a 2L size ink sheet, Y, Since only half of the M and C color ink areas are used and the remaining ink areas are not used, there is a problem that the ink use efficiency is poor.
- an L-size image is printed using the first half area on the ink sheet winding side of each color ink of Y, M, and C, and then the ink sheet is rewound.
- a set of Y, M, and C inks is obtained by printing the next L-size image using the ink second half area on the ink sheet supply side, which is an unused area of the ink area used in the previous printing.
- a method of printing a two-screen image from an area is known.
- the ink area to be used for the 1 ⁇ 2 sheet print is determined based on the average density and the average gradation of the entire image. Because there are areas that are easily damaged and areas that are susceptible to wrinkles, there is a problem that the determination accuracy of the ink use area based on the average density and average gradation of the entire image is poor. .
- FIG. 18 is a diagram for explaining a region in which the ink sheet is easily damaged or a region in which wrinkles are likely to occur in the ink sheet region.
- the ink screen area 101 indicates an ink area of Y, M, or C, and includes a 1/2 sheet print area 102a and a 2/2 sheet print area 102b.
- the ink screen area is set wider than the image print area. Therefore, ink margins S are generated at the left and right ends of the print area.
- the tension applied to the ink screen area 101 is not uniform in the main scanning direction.
- the tension T1 applied to the ink margin S and the tension T2 applied to the half-print area 102a from which the printed ink has been removed have a relationship of T1> T2.
- the ink sheet breakage and wrinkles are likely to occur in 103a and 103b, which are the boundary areas between the half-sheet printing area 102a and the ink margin S, due to the tension difference between T1 and T2.
- the ink rewind side area 103c of the 1/2 sheet print area 102a is close to the 2/2 sheet print area 102b, if the ink damage in the ink rewind side area 103c increases, the 2/2 sheet print area 102c It becomes easy for a wrinkle to enter 102b.
- FIG. 19A is a 128 gradation gray solid image
- FIG. 19B is a 255 halftone solid pattern of the left half of the image area.
- 19 (a) and 19 (b) the average number of gradations in the image is 128 gradations.
- 19A and 19B show the results of a printing experiment in which the two images are transferred to the 1 / 2-th image area 101a using a conventional sublimation thermal transfer printer.
- image pattern of FIG. 19 (a) no problem occurred in the 2 / 2nd print, but in the image pattern of FIG. 19 (b), wrinkles occurred in the area 103a, and the 2 / 2nd print also occurred.
- Printing failure (transfer omission) occurred due to the effect of wrinkles.
- the present invention has been made to solve such a problem, and is capable of reducing wrinkles and damage generated on an ink sheet, obtaining a print of good print quality and improving the use efficiency of the ink sheet.
- the object is to obtain a control device.
- the print control apparatus includes a thermal transfer printing method in which an ink sheet and a recording paper are overlapped, and an image having a smaller size in units of a predetermined size is transferred by thermal transfer onto a plurality of recording papers in the transport direction while transporting the ink sheet.
- an image printing control apparatus of a printer an image area dividing unit that divides an image to be printed into a plurality of areas, pixel density data of each divided area, and a first threshold value provided for each area are compared. Then, the total number of pixels having density data equal to or higher than the first threshold value is calculated for each area, and the calculated total number of pixels in each area and the second threshold value provided corresponding to each area are calculated.
- the print image is formed using the ink area of a new unit for forming the next print image. And a printing operation selection unit for performing such control.
- the print control apparatus uses the remaining area of the already used ink area for forming the next print image.
- the second threshold value is exceeded, a new unit ink area is used, so that wrinkles and damages generated on the ink sheet are reduced to obtain a print with good print quality and use of the ink sheet. Efficiency can be improved.
- FIG. 1 is a configuration diagram of a thermal transfer printer to which a printing control apparatus of the present invention is applied. It is a block diagram which shows the system configuration
- FIG. 3 is a flowchart showing ink region selection and ink transport operation steps in the printing control apparatus according to the first embodiment of the present invention.
- 6 is a flowchart illustrating an ink sheet damage determination processing step in the print control apparatus according to the second embodiment of the present invention.
- 6 is a flowchart illustrating ink area selection and ink transport operation steps in the printing control apparatus according to the second embodiment of the present invention.
- 10 is a flowchart illustrating an ink sheet damage determination processing step in the print control apparatus according to the third embodiment of the present invention. It is a block diagram which shows the system configuration
- Embodiment 1 when printing two L size screens from an ink area of 2L size one screen as a unit of a predetermined size using a 2L size ink sheet, the print order is an odd number, and the print order A case will be described in which the last odd-numbered screen is printed using the ink sheet winding side area of the 2L size ink sheet, and the first L-size screen of the next print order is printed.
- FIG. 1 is a configuration diagram of a thermal transfer printer to which a printing control apparatus according to this embodiment is applied.
- a printer 1 is an image forming apparatus, and roll paper 2 is used as recording paper.
- the mechanism section of the printer 1 includes yellow (Y), magenta (M), cyan (C) three-color printing ink sheet 3, ink sheet supply reel 4a and ink sheet take-up reel 4b, and ink sheet 3 recording.
- a thermal head 5 and a platen roller 6, a grip roller 7a and a pinch roller 7b for conveying the recording paper 2, a recording paper cutting mechanism 8 for cutting the recording paper 2, and a paper discharge roller 9 are included.
- the thermal head 5 has a plurality of heat generating elements in the main scanning direction, and is configured to be able to contact and retreat with respect to the platen roller 6 by a driving means (not shown).
- the grip roller 7a feeds the recording paper 2 at a constant speed, and the pinch roller 7b is disposed to face the grip roller 7a.
- the recording paper cutting mechanism 8 cuts the recording paper 2 after printing, and the paper discharge roller 9 discharges the cut recording paper 2 to the outside of the printer 1.
- FIG. 2 is a block diagram showing a system configuration of the thermal transfer printer according to the first embodiment.
- the ink sheet damage determination unit 10 constitutes the print control apparatus according to the first embodiment, and includes an image area division unit 10a, an ink sheet damage calculation unit 10b, and a print operation selection unit 10c.
- the image area dividing unit 10a has a function of dividing the image data read into the memory 20 into predetermined areas.
- the ink sheet damage calculating unit 10b sets the image density data in the divided image area and the area.
- the number of pixels having density data that is equal to or greater than the first threshold is calculated for each region by comparing with the calculated first threshold, and the total number of pixels in each region calculated and corresponding to each region
- the ink sheet 3 has a function of calculating the damage received by the ink sheet 3.
- the printing operation selection unit 10c has a predetermined size for forming the next print image.
- control is performed so as to form a print image using an ink region of a new unit.
- the memory 20 is a storage unit that stores image data sent from image data input means such as a PC (not shown).
- the data processing unit 30 converts the image data stored in the memory 20 into printer print data.
- the thermal head driving unit 50 drives the thermal head 5 based on the printer print data output from the data processing unit 30.
- the paper feed mechanism driving unit 60 drives the grip roller 7 a and the paper discharge roller 9 in order to carry the recording paper 2.
- the recording paper cutting mechanism driving unit 70 drives the recording paper cutting mechanism 8, and the ink sheet conveyance driving unit 80 performs the conveyance operation of the ink sheet 3.
- the control unit 40 includes each component of the ink sheet damage determination unit 10, the memory 20, the data processing unit 30, the thermal head drive unit 50, the paper feed mechanism drive unit 60, the recording paper cutting mechanism drive unit 70, and the ink sheet transport drive unit 80. To control the operation.
- FIG. 3 is a plan view of the ink sheet 3.
- the ink sheet 3 has three color ink areas and an overcoat area arranged in order.
- FIG. 3A shows a 2L size ink sheet before printing, in which Y indicates a yellow ink area, M indicates a magenta ink area, C indicates a cyan ink area, and OP indicates an overcoat area. Then, a 2L size image is formed by setting Y, M, C and OP as one set.
- the marker 301 is a Y color head position marker for detecting Y color ink, which is the head position of the one set, and the marker 302 is a head position marker for detecting other ink colors.
- FIG. 3B is a diagram showing an ink use area when two L size screens are printed from a 2L size ink sheet, and L indicates a screen size in the sub-scanning transfer direction.
- Y 1, M 1, C 1, OP 1 indicate the ink area on the take-up side (conveyance direction front) of the ink sheet 3
- Y 2, M 2, C 2, OP 2 indicate the ink area on the rewind side (conveyance direction rear side) of the ink sheet 3. .
- FIG. 4 is a flowchart showing the determination processing steps for the input image data for the 1 ⁇ 2th sheet print in the ink sheet damage determination unit 10 according to the first embodiment. First, the operation of the image area dividing unit 10a will be described.
- the image area dividing unit 10a divides the input image data into a predetermined number of divisions in the image area dividing process (step ST1).
- FIG. 5 is a diagram showing a state in which the image area 200 of the input image data is divided into four areas a1, a2, a3, and a4.
- the image areas a1 and a2 correspond to the ink sheet areas 103a and 103b in FIG.
- the image areas a1 and a2 including the boundary area with the ink margin S in FIG. 18 are areas where the ink sheet is most likely to break or wrinkle.
- the image area a3 corresponding to the position in the ink sheet rewinding direction has a short distance in the sub-scanning direction from the 2 / 2nd ink sheet printing area 102b in FIG. 18, the ink corresponding to the position of the image area a3 If a large damage or wrinkle occurs in the sheet area, the print quality of the second and second sheets may be deteriorated.
- the image area a4 corresponding to the position on the ink sheet take-up side is separated from the ink margin S by the main scanning direction distance, and the sub-scanning direction distance from the second / second ink sheet printing area 102b is also separated. Therefore, even if the ink sheet is damaged to some extent in this image area a4, it is unlikely to affect the print quality of the second / second sheet.
- a1 a2>a3> a4
- the first threshold values Th11, Th12, Th13, and Th14 and the second threshold values Th21, Th22, Th23, and Th24 are set, respectively.
- These threshold values are values determined by conditions such as the type of ink sheet and the gradation table for determining the energy applied from the thermal head 5, and can be obtained in advance by conducting experiments under the respective conditions.
- the ink sheet damage calculation unit 10b calculates the damage of the ink sheet quantitatively.
- the ink sheet damage calculation unit 10b compares the pixel data in the divided image area with the first threshold set for each divided area in the image data threshold processing step (step ST2), and performs binarization processing. I do. That is, the pixel data in the region a1 is compared with the threshold Th11, the pixel data in the region a2 is compared with the threshold Th12, the pixel data in the region a3 is compared with the threshold Th13, and the pixel data in the region a4 is compared with the threshold Th14. Perform binarization processing. For example, processing is performed so that pixels that are equal to or greater than each threshold value are “255”, and pixels that are less than the first threshold value are “0”. These processes are performed for Y data, M data, and C data in each region.
- the ink sheet damage calculation unit 10b performs the pixel number calculation processing step (step ST3) equal to or greater than the first threshold for the Y, M, and C data binarized in the image data threshold processing step (step ST2).
- the sum of the pixels that are equal to or greater than the first threshold is calculated.
- Sa1Y, Sa1M, and Sa1C are the numbers of pixels that are greater than or equal to the first threshold value for each of the Y, M, and C colors in the area a1.
- Sa2Y, Sa2M, and Sa2C are the numbers of pixels that are greater than or equal to the first threshold value for each of the Y, M, and C colors in the area a2.
- Sa3Y, Sa3M, and Sa3C are the numbers of pixels that are equal to or greater than the first threshold value for each color of Y, M, and C in the area a3.
- Sa4Y, Sa4M, and Sa4C are the numbers of pixels that are greater than or equal to the first threshold value for each of the Y, M, and C colors in the region a4.
- the ink sheet damage calculation unit 10b performs the first threshold or more pixel number calculation processing step (step ST3) in the ink sheet damage determination processing step (step ST4) after the completion of the first threshold or more pixel number calculation processing step (step ST3).
- the second threshold value is compared with the number of pixels equal to or larger than the first threshold value of each region obtained in step (1).
- the number of pixels Sa1Y, Sa1M, Sa1C equal to or greater than the first threshold in the area a1 is the second threshold Th21
- the number of pixels Sa2Y, Sa2M, Sa2C greater than or equal to the first threshold in the region a2 is the second threshold Th22
- the number of pixels Sa3Y, Sa3M, Sa3C equal to or greater than the first threshold in the region a3 is the second threshold Th23
- the number of pixels Sa4Y, Sa4M, and Sa4C that are equal to or greater than the first threshold value in the region a4 are the second threshold value Th24, Are compared.
- the printing operation selection unit 10c determines ink sheet damage and determines the first printing operation of the next print order.
- the ink sheet damage determination processing step step ST4
- the first print operation command of the next print order is determined as “normal print”.
- it is less than the second threshold value in all the comparison cases in step ST4 it is determined that the damage received by the ink sheet is small in the next printing operation command determination processing step (step ST6), and the next print order is determined.
- the first printing operation command is determined as “ink rewind printing”.
- the determined printing operation command is stored in the next printing operation command storage processing step (step ST7) until the next print order is entered.
- FIG. 6 is a diagram showing the relationship between the image data (the number of gradations) and the distortion ⁇ of the ink sheet after transfer.
- a curve 104 shows the distortion ⁇ relationship between the image data and the transferred ink sheet.
- image data having a higher density (higher applied energy) than Dth wrinkles are likely to enter the ink sheet, and in image data less than Dth, the ink sheet suffers little damage and wrinkles hardly occur. That is, as the number of pixels exceeding the image data Dth increases, the damage received by the ink sheet increases, and the damage of the ink sheet can be determined based on the number of pixels exceeding the image data Dth.
- the image data Dth corresponds to the first threshold value
- the number of pixels exceeding Dth corresponds to the second threshold value.
- a color image is formed on the last one (odd number) of the print order using the ink take-up area Y1, M1, C1 shown in FIG. 3B, and the overcoat is transferred by OP1. Will be described.
- the ink sheet 3 is disposed so as to pass between the thermal head 5 and the platen roller 6, and the recording paper 2 passes between the ink sheet 3 and the platen roller 6, and the grip roller 7 a and the pinch roller 7b.
- the thermal head 5 is pressed against the platen roller 6 so that the ink sheet 3 and the recording paper 2 are brought into close contact with each other by a driving means (not shown).
- the Y color leading position marker 301 of the ink sheet 3 is detected by a detection unit (not shown), and is arranged so as to coincide with the Y color printing start position (the heating element line position of the thermal head 5) by a driving unit (not shown). Is done.
- the input image data is stored in the memory 20 and converted into print data by the data processing unit 30.
- the control unit 40 controls the thermal head driving unit 50, the paper feeding mechanism driving unit 60, the recording paper cutting mechanism driving unit 70, and the ink sheet conveyance driving unit 80 to perform a printing operation.
- the grip roller 7a starts conveying the recording paper 2 in the printing direction (A direction in FIG. 1), and at the same time, the thermal head 5 starts Y-color printing on the recording paper 2.
- the thermal head driving unit 50 drives the thermal head 5 based on the print data output from the data processing unit 30, and the thermal head 5 prints the ink of the ink sheet 3 on the recording paper 2 line by line.
- the ink sheet take-up reel 4b takes up the printed ink sheet 3.
- the thermal head 5 After completion of Y color printing, the thermal head 5 is retracted by a driving means (not shown), and the grip roller 7a conveys the recording paper 2 in the paper discharge direction (B direction in FIG. 1) to the printing start position. Further, the ink sheet take-up reel 4b detects the M color head position marker 302 by the detecting means (not shown) after the Y printing is finished, and winds the ink sheet 3 until the M color head position coincides with the print start position.
- the thermal head 5 is pressed against the platen roller 6, the grip roller 7a starts conveying the recording paper 2 in the printing direction (direction of FIG. 1A), and the thermal head 5 prints M.
- the grip roller 7a conveys the recording paper 2 to the printing start position, and the thermal head 5 is moved by the same printing operation as the Y color and M color printing. C color printing and OP transfer.
- the thermal head 5 After the transfer of Y, M, and C color prints and OP, the thermal head 5 is retracted by a driving means (not shown), and the grip roller 7a conveys the recording paper 2 in the paper discharge direction (B direction in FIG. 1).
- the grip roller 7a stops driving, the recording paper cutting mechanism 8 cuts the recording paper 2 in the main scanning direction, and the paper discharge roller 9 Ejects the recording paper 2 out of the printer 1.
- the printing operation using the ink winding side areas Y1, M1, C1, and OP1 is performed on the last one (odd number) of the print order.
- the first L size screen printing operation of the next print order will be described.
- FIG. 7 is a flowchart showing the selection of the ink area used for the first L-size screen print of the next print order and the ink transport operation.
- the next print order printing operation command stored in the printing operation selection unit 10 c is sent to the control unit 40.
- Whether or not the printing operation command is “normal printing” is determined by the control unit 40 (step ST101).
- the ink sheet 3 is sent in the ink winding direction until the Y color head position marker 301 on the next ink screen is detected by a detection means (not shown) (step ST102).
- Y color data is printed in the ink winding side area Y1 as in the last sheet of the previous print order (step ST103).
- the subsequent M color, C color printing, and OP transfer the printing operation using M1, C1, and OP1 is performed after the cueing operation of each color in the same manner as the last sheet of the previous print order (step ST104-).
- ST109 ).
- the printing operation command sent to the control unit 40 is “ink rewind printing”
- the ink sheet supply reel 4a is driven in a direction to rewind the ink sheet 3 by a driving unit (not shown), and a detection unit (not shown)
- the ink sheet 3 is rewound until the Y color head position marker 301 of the ink screen used last in the previous print order is detected (step ST120).
- the driving of the ink sheet supply reel 4a is stopped, the ink sheet take-up reel 4b is driven, and the ink sheet 3 is printed in the ink rewinding side area Y2, which is an unused ink area.
- the ink sheet 3 is wound up until the heating element line position of the thermal head 5 coincides with the start position, and the print start position of the ink rewinding side area Y2 is positioned (step ST121).
- Positioning of the printing start position of the ink rewinding side area Y2 and the heating element line position of the thermal head 5 is performed by measuring the transport amount of the ink sheet 3 by an encoder (not shown).
- a Y color printing operation is performed using the ink rewinding side area Y2 (step ST122).
- the ink sheet 3 is detected until the heating element line position of the thermal head 5 coincides with the printing start position of the rewinding ink area of each color after detecting the head position marker 302 of each color.
- the printing operation using the ink areas M2, C2 and OP2 is performed (steps ST123 to ST131).
- the image data is divided into areas where the ink sheet is easily damaged, and the damage of the ink sheet is determined for each divided area. Therefore, the damage of the ink sheet can be determined with high accuracy. It is possible to select the ink area to be used for the first print of the next print order based on the determination result, thereby reducing the wrinkles and damage generated on the ink sheet and obtaining a print with good print quality. The use efficiency of the ink sheet can be improved.
- the first and second threshold values provided in the ink sheet damage calculation unit 10b are the same threshold values for Y, M, and C.
- the ink sheet can be set by individually setting the threshold values for each color. Damage can be determined with higher accuracy.
- the ink sheet damage determination unit 10 according to the first embodiment can be provided in an image input device such as a computer that inputs image data to the printer 1. In this case, the function of the ink sheet damage determination unit 10 can be implemented as software in the printer 1 driver.
- the ink sheet and the recording paper are overlapped, and while the ink sheet is conveyed, a plurality of images having a size smaller than the predetermined size are conveyed in the conveyance direction.
- an image area dividing unit that divides an image to be printed into a plurality of areas, pixel density data of each divided area, and a corresponding area
- the total number of pixels having density data equal to or higher than the first threshold value is calculated for each region by comparing with the calculated first threshold value, and the calculated total number of pixels in each region and corresponding to each region
- the ink sheet damage calculation unit that compares the provided second threshold value with the predetermined threshold value is used for forming the next print image.
- a new unit of ink is used to form the next print image. Since it has a printing operation selection unit that controls to form a print image using the area, it reduces the wrinkles and damage that occurs on the ink sheet, and obtains a print with good print quality and the use of the ink sheet Efficiency can be improved.
- Embodiment 2 the ink area used for the first print of the next print order is selected.
- the current print order is an odd number
- the last odd number is the current print order.
- the configuration of the mechanical part of the thermal transfer printer in the second embodiment is the same as that in the first embodiment.
- the system configuration of the thermal transfer printer according to the second embodiment is also the same as that of the first embodiment in the drawing, and will be described using the configuration shown in FIG.
- the basic configuration of the ink sheet damage determination unit 10 in the second embodiment is the same as that in the first embodiment, except that the printing operation selection in the printing operation selection unit 10c is the last odd number in the current print order.
- the printing operation selection unit 10c has a predetermined size for forming a target print image when there is an area where the total number of pixels calculated by the ink sheet damage calculation unit 10b is equal to or larger than the second threshold. If the total number of pixels calculated in all the areas is less than the second threshold, the control is performed to use the ink area on the rear side in the transport direction. Control is performed so as to use the ink area on the front side in the transport direction among units of a predetermined size.
- FIG. 8 is a flowchart showing a determination process step of input image data for the last odd-numbered print in the current print order in the ink sheet damage determination unit 10 according to the second embodiment.
- This processing step is performed before printing the last odd-numbered sheet in the current print order.
- the image area dividing unit 10a divides the last odd-numbered image data of the current print order into a predetermined number of divisions in an image area division processing step (step ST1).
- step ST2 the image data threshold value processing step
- step ST3 the first threshold value or more pixel number calculation processing step
- the printing operation selection unit 10c determines the printing operation of the last odd-numbered sheet in the current print order.
- the printing operation selection unit 10c determines that the damage received by the ink sheet is large when there is at least one comparison case that is equal to or greater than the second threshold value.
- the last printing operation command of the current print order is determined as “rewinding side ink area printing”.
- step ST8 the last print operation command of the current print order is set to “normal print” in the print operation command processing step.
- the determined printing operation command is stored as the printing operation command for the odd-numbered sheet at the end of the current print order in the printing operation command storage step (step ST10).
- the printing operation command determined in the current printing order printing operation selection processing step (step ST4) stored in the printing operation selection unit 10c is sent to the control unit 40 before printing the last odd number of the current print order.
- the detection means (not shown) detects the next ink screen Y color head position marker 301, and then the ink winding side area Y1 of the next ink screen is displayed. A Y color image is printed using it. Thereafter, printing operations using M1, C1, and OP1 are performed for M color, C color printing, and OP transfer, respectively.
- the printing operation command sent to the control unit 40 is “rewinding side ink area printing”
- the printing operation command is “rewinding ink area printing”
- the detection unit (not shown) detects the Y color head position marker 301 on the next ink screen
- the ink sheet take-up reel 4b is moved to the ink sheet by the driving unit (not shown). 3 is driven to wind up the ink sheet 3 until the heating element line position of the thermal head 5 coincides with the print start position of the ink rewind side area Y2, and the print start position of the ink rewind side area Y2 Positioning is performed.
- a Y color printing operation is performed using the ink rewinding side area Y2.
- the ink sheet 3 is detected until the heating element line position of the thermal head 5 coincides with the printing start position of the rewinding ink area of each color after detecting the head position marker 302 of each color. Is printed, and a printing operation using the ink regions M2, C2, and OP2 is performed.
- the last printing operation of the current print order in the second embodiment described above is substantially the same as the ink area selection and ink transport operation for the first print order of the next print order in the first embodiment shown in FIG. .
- the difference is that in step ST101, the last print command of the previous print order is referred to in the first embodiment, whereas in this embodiment, the last odd-numbered print command of the current print order is referred to. That is, the processes of steps ST120 to ST131 are performed on the next ink screen.
- FIG. 9 is a flowchart showing the selection of the ink area used for the first L-size screen print of the next print order and the ink transport operation.
- the last printing operation command of the previous print order stored in the printing operation selection unit 10 c is sent to the control unit 40. Whether or not the printing operation command is “normal printing” is determined by the control unit 40 (step ST201).
- the ink sheet supply reel 4a is connected to the ink sheet 3 by a driving means (not shown).
- step ST214 the drive of the ink sheet supply reel 4a is stopped, and the ink take-up side area Y1 which is an unused area on the previous ink screen.
- Y color data printing using is performed (step ST215).
- the printing operation using M1, C1, and OP1 is performed after the cueing operation of each color (steps ST216 to ST221).
- the ink sheet supply reel 4a is driven in a direction to rewind the ink sheet 3 by a driving unit (not shown), and a detection unit (not shown)
- the ink sheet 3 is rewound until the Y color head position marker 301 of the ink screen last used in the print order is detected (step ST202).
- the driving of the ink sheet supply reel 4a is stopped, the ink sheet take-up reel 4b is driven, and the ink sheet 3 is printed in the ink rewinding side area Y2, which is an unused ink area.
- the ink sheet 3 is wound up until the heating element line position of the thermal head 5 coincides with the start position, and the print start position of the ink rewind side area Y2 is positioned (step ST203).
- a Y color printing operation is performed using the ink rewinding side area Y2 which is an unused area of the previous ink screen (step ST204).
- the ink sheet 3 is detected until the heating element line position of the thermal head 5 coincides with the printing start position of the rewinding ink area of each color after detecting the head position marker 302 of each color. Is printed, and a printing operation using the ink regions M2, C2, and OP2 is performed (steps ST205 to ST213).
- the last odd-numbered print of the current print order is changed to the normal print order.
- the ink winding side areas Y1, M1, C1, and OP1 are used to form an image.
- the ink sheet is rewound and the previous ink screen is not printed.
- An image is formed using the ink rewinding side areas Y2, M2, C2, and OP2 that are used areas.
- the last odd number of prints in the current print order is printed in the ink sheet rewind side area Y2, M2, C2. , OP2 to form an image, and at the time of the first screen printing of the next print order, the ink sheet is rewound and the ink take-up area Y1, M1, which is an unused area of the previous ink screen An image is formed using C1 and OP1.
- the first print of the next print order can be made without being affected by the damage of the ink sheet due to the last odd number of prints of the previous print order, and regardless of the magnitude of the damage of the ink sheet, Since the entire ink screen area of the previous print order can be used, ink use efficiency can be improved.
- the ink sheet and the recording paper are overlapped, and a plurality of images having a smaller size in a predetermined size unit are conveyed in the conveyance direction while conveying the ink sheet.
- a print control device of a thermal transfer printer that performs thermal transfer printing on the recording paper
- an image area dividing unit that divides an image to be printed into a plurality of areas, pixel density data of each divided area, and a corresponding area
- the total number of pixels having density data equal to or higher than the first threshold value is calculated for each region by comparing with the calculated first threshold value, and the calculated total number of pixels in each region and corresponding to each region
- a unit of a predetermined size Among these, when control is performed so that the ink area on the rear side in the transport direction is used and the total number of pixels calculated in all areas is less
- a printing operation selection unit that controls to use the ink area on the front side of the transport direction is included in the unit, so that wrinkles and damage generated on the ink sheet can be reduced to obtain a print with good printing quality and ink.
- the use efficiency of the sheet can be improved.
- Embodiment 3 the ink sheet damage is determined based on two choices of large or small.
- the ink sheet damage is determined to be “large”, “medium”, “small”.
- the mechanism configuration of the thermal transfer printer in the third embodiment is the same as that in the first embodiment.
- the system configuration of the thermal transfer printer in the third embodiment is basically the same as that in the first embodiment.
- the difference is that the ink sheet damage calculation unit 10b calculates the damage of the ink sheet 3 based on the first to third thresholds, and the print operation selection in the print operation selection unit 10c is the last odd number of sheets in the current print order.
- the target is the first print and the first print order. That is, the ink sheet damage calculation unit 10b according to the third embodiment compares the pixel density data of each area divided by the image area dividing unit 10a with the first threshold value provided for each area.
- the total number of pixels having density data equal to or greater than the first threshold value is calculated for each region, the total number of pixels calculated in each region, the second threshold value provided corresponding to each region, and the second A third threshold value greater than the threshold value is compared.
- the printing operation selection unit 10c has a predetermined size unit on the rear side in the transport direction. A print image is formed using the ink area, and a print image is formed using the ink area on the front side in the transport direction for forming the next print image.
- the total number of pixels calculated in all areas is the second.
- a print image is formed using the ink area on the front side in the conveyance direction, and a print image is formed on the ink area on the rear side in the conveyance direction for forming the next print image. If the area is greater than or equal to the third threshold value, a print image is formed using the ink area on the front side in the transport direction out of units of a predetermined size, and a new unit ink area is used for forming the next print image. Use print image Performs control to form.
- FIG. 10 is a flowchart showing the determination processing steps for the input image data for the odd-numbered print at the end of the current print order in the ink sheet damage determination unit 10 according to the third embodiment.
- This processing step is performed before printing the last odd-numbered sheet in the current print order.
- the image area dividing unit 10a divides the last odd-numbered image data of the current print order into a predetermined number of divisions (step ST1).
- the image area of the input image data is divided into four areas (areas a1, a2, a3, a4) as shown in FIG. 5, and the divided areas a1, a2, a3, a4 are divided.
- a1 a2>a3> a4
- Th34 is set. Note that the relationship between the second threshold value and the third threshold value in each region is set so that the third threshold value is larger than the second threshold value. In other words, Th21 ⁇ Th31, Th22 ⁇ Th32, Th23 ⁇ Th33, Th24 ⁇ Th34 It becomes.
- These threshold values are values determined by conditions such as the type of ink sheet and the gradation table for determining the energy applied from the thermal head 5, and can be obtained in advance by conducting experiments under the respective conditions.
- step ST2 threshold processing is performed using the first threshold as in the first embodiment.
- the first threshold or more pixel number calculation processing step (step ST3) is the same as in the first embodiment.
- the second threshold value is compared with the number of pixels equal to or larger than the first threshold value in each region obtained in the first threshold value or more pixel number calculation processing step (step ST3).
- the processing content of the ink sheet damage determination processing step (step ST4) is the same as that in the first embodiment.
- the printing operation selection unit 10c determines an ink screen area used for the last odd-numbered printing of the current print order and an ink screen area used for the first screen printing of the next print order.
- the ink sheet damage determination processing step step ST4
- the last printing operation command of the current print order is determined as “normal printing”, and the ink winding side areas Y1, M1, C1, and OP1 are used.
- the first printing operation command of the next order is determined to be “rewinding supply side ink area printing”, and the first printing of the next printing order is changed to ink.
- the determined final print operation command of the current print order and the first print operation command of the next print order are stored in the print operation selection unit 10c by the print operation command / next print operation command storage step (step ST18).
- the first ink sheet damage determination processing step (step ST11)
- the third threshold value is compared with the number of pixels equal to or larger than the first threshold value in each color region obtained in the pixel number calculating process step (step ST3).
- the number of pixels Sa1Y, Sa1M, Sa1C greater than or equal to the first threshold in the region a1 is the third threshold Th31
- the number of pixels Sa2Y, Sa2M, Sa2C equal to or greater than the first threshold in the area a2 is the third threshold Th32
- the number of pixels Sa3Y, Sa3M, Sa3C equal to or greater than the first threshold in the area a3 is the third threshold Th33
- the number of pixels Sa4Y, Sa4M, Sa4C equal to or greater than the first threshold in the region a4 is the third threshold Th34, If there is at least one comparison case that is equal to or greater than the third threshold value, it is determined that the damage to the ink sheet is large and the influence of the ink sheet damage on the next screen print is large, and the print operation command is determined.
- the last print operation command of the current print order is determined to be “normal print”, and the last print of the current print order is used using the ink winding side areas Y1, M1, C1, and OP1.
- the first printing operation command of the next order is also determined to be “normal printing”, and the first printing of the next print order is changed to the ink winding on the next ink screen.
- the take-side areas Y1, M1, C1, and OP1 are used.
- the determined final print operation command of the current print order and the first print operation command of the next print order are stored in the print operation selection unit 10c by the print operation command / next print operation command storage step (step ST18).
- the ink sheet damage determination processing step determines whether the comparative cases are less than the third threshold value, the ink sheet damage is about “medium” and the last print of the current print order.
- the last printing operation command of the current print order is set to “rewinding side ink”. The area printing is determined, and the ink rewinding side areas Y2, M2, C2, and OP2 are used.
- the next printing operation command determination processing step determines whether the first printing operation command of the next order is determined to be “rewind normal printing”, and the first printing of the next printing order is changed to the last of the previous printing order.
- the determined final print operation command of the current print order and the first print operation command of the next print order are stored in the print operation selection unit 10c by the print operation command / next print operation command storage step (step ST18).
- the ink sheet is divided into areas that are easily damaged, and the damage of the ink sheet is classified into “large”, “medium”, and “small” for each divided area. If the ink sheet damage is small, the last print of the current print order is made to use the ink take-up side area Y1, M1, C1, OP1, and the first print of the next print order is rewound before ink. Ink rewinding side areas Y2, M2, C2, and OP2 that are unused areas of the ink screen used at the end of the print order are set to be used.
- the last print of the current print order should use the ink area that has little effect on the 2/2 screen print, and the last print of the current print order Ink take-up area Y2, M2, C2, and OP2 are used, and the first print of the next print order is an unused ink area in the ink screen used at the end of the previous print order.
- the last print of the current print order is made to use the ink take-up area Y1, M1, C1, OP1, and the first print of the next print order is changed to the next ink screen.
- Ink take-up side areas Y1, M1, C1, and OP1 are set to be used. Thereby, damage of the ink sheet can be determined with high accuracy, and an unused area of the ink screen can be effectively used without causing image quality defects due to ink fountains.
- the ink sheet and the recording paper are overlapped, and while the ink sheet is transported, a plurality of images of a smaller size in a predetermined size unit are transported in the transport direction.
- a print control device of a thermal transfer printer that performs thermal transfer printing on the recording paper for the number of sheets, an image area dividing unit that divides an image to be printed into a plurality of areas, pixel density data of each divided area, and a corresponding area
- the total number of pixels having density data equal to or higher than the first threshold is calculated for each region by comparing with the first threshold value provided, and the total number of pixels in each calculated region corresponds to each region.
- An ink sheet damage calculation unit that compares the second threshold value provided above and a third threshold value greater than the second threshold value, and the total number of calculated pixels is equal to or greater than the second threshold value, and Third threshold If there is a full area, a print image is formed using the ink area on the rear side in the transport direction in a unit of a predetermined size, and the ink area on the front side in the transport direction is used to form the next print image. When the print image is formed and the total number of pixels calculated in all the areas is less than the second threshold value, the print image is formed using the ink area on the front side in the transport direction, and the next print image is formed.
- a print image is formed using the ink area on the rear side in the transport direction, and if it is greater than or equal to the third threshold value in any of the areas, printing is performed using the ink area on the front side in the transport direction in a unit of a predetermined size. It has a print operation selection unit that controls to form a print image using a new unit of ink area for forming the next print image, so that wrinkles and damage generated on the ink sheet Reduction, it is possible to improve the use efficiency of the ink sheet with obtaining a print of good print quality.
- Embodiment 4 the damage of the ink sheet is determined based on the color image data of Y, M, and C.
- the fourth embodiment a case where there are a gloss mode and a matte mode in the OP transfer mode will be described. To do.
- the gloss mode is a mode in which the thermal ink applied energy is uniformly applied to the printing screen to transfer the OP ink, and a glossy surface quality print can be obtained.
- the applied energy is less than when transferring Y, M, and C ink colors at a high gradation (high density), and the ink sheet is less damaged.
- the matte mode is a mode in which OP ink is transferred with the intensity applied to the thermal head applied, and the print surface after the OP ink transfer is formed on the uneven surface to obtain a print with a non-glossy surface quality.
- the damage received by the ink sheet is larger than that in the gloss mode.
- This OP transfer mode is designated by the user's preference by an image input device such as a computer for inputting image data to the printer 1 or a transfer mode selection function (not shown) provided in the printer 1.
- the print order is an odd number.
- the odd-numbered screen at the end of the print order is printed using the ink sheet take-up area of the 2L size ink sheet, and the first L-size screen of the next print order is printed.
- FIG. 11 is a block diagram of the thermal transfer printer system according to the fourth embodiment.
- the ink sheet damage determination unit 11 includes an OP transfer mode determination unit 11a that determines whether the OP transfer mode is a gloss mode or a matte mode.
- the printing operation selection unit 11b determines that the glossy mode is determined by the OP transfer mode determination unit 11a and the total number of pixels calculated in all the areas is less than the second threshold value. In the formation, when the remaining area of the ink area that has already been used is used among the units of a predetermined size and the matte mode is determined by the OP transfer mode determination unit 11a, the total number of calculated pixels is the second.
- control is performed to form a print image using a new unit of ink area for the formation of the next print image. Since other configurations including the image region dividing unit 10a and the ink sheet damage calculating unit 10b are the same as those in the first embodiment, the same reference numerals are given and the description thereof is omitted here.
- FIG. 12 is a flowchart showing a determination process step of input image data for the last odd-numbered print in the current print order in the ink sheet damage determination unit 10 according to the fourth embodiment.
- the OP transfer mode determination unit 11a determines the OP transfer mode.
- the printing operation selection unit 11b determines that the first printing operation command of the next print order is “normal printing” in the next printing operation command processing step (step ST5). To do.
- step ST19 when the OP transfer mode is the gloss mode in step ST19, the same ink sheet damage determination process as that in the first embodiment is performed. That is, the image region dividing process (step ST1) to the next printing operation command determining process step (step ST6) are performed. The determined printing operation command is stored in the printing operation selection unit 11b until the next print order is entered in the next printing operation command storage processing step (step ST7).
- the print order is an odd number
- the screen of the odd number at the end of the print order is printed using the ink sheet winding side area of the 2L size ink sheet, and the next print order is printed.
- the case where the first L-size screen is printed has been described.
- the OP transfer mode is the matte mode and the ink region used for the screen printing of the last odd-numbered screen in the same print order as in the second embodiment is selected.
- the ink rewind area OP2 is used for the OP transfer of the last odd number of sheets in the print order, and the OP transfer of the first screen of the next print order
- the ink take-up side area OP1 of the ink screen By using the ink take-up side area OP1 of the ink screen, OP transfer that is not affected by the damage of the OP ink sheet becomes possible. It is possible to improve the use efficiency.
- the ink sheet and the recording paper are overlapped, and while the ink sheet is conveyed, a plurality of images of a smaller size in a predetermined size unit are conveyed in the conveyance direction.
- An image area dividing unit that divides an image to be printed into a plurality of areas in a print control device for a thermal transfer printer that performs thermal transfer printing on a sheet of recording paper and forms an overcoat layer for protecting the printed image Comparing the pixel density data of each area and the first threshold value provided corresponding to each area, calculating the total number of pixels having density data equal to or higher than the first threshold value for each area, As the ink sheet damage calculation unit that compares the calculated total number of pixels in each region with the second threshold value provided for each region, and the overcoat layer formation mode, An OP transfer mode determination unit that determines a gloss mode in which the copy surface is a glossy surface and a matte mode in which the transfer surface is a matte surface, and the OP transfer mode determination unit determines that the gloss mode is selected, and all areas Is less than the second threshold value, the remaining area of the ink area that has already been used among the units of the predetermined size is used for forming the next print image, and the OP transfer mode When it is determined that the matte mode
- an ink sheet having an overcoat region and a recording paper are overlapped, and an image having a smaller size in units of a predetermined size is conveyed in the conveyance direction while conveying the ink sheet.
- the print control device of a thermal transfer printer that forms an overcoat layer to protect the printed image by performing thermal transfer printing on multiple sheets of recording paper and transferring the overcoat area, as an overcoat layer transfer mode
- the glossy mode in which the transfer surface is a glossy surface and the matte mode in which the transfer surface is a matte surface are determined, and the OP transfer mode determination unit determines the glossy mode, Use the overcoat area on the front side of the transport direction in the unit of the predetermined size for the formation of the coat layer. If it is determined that the overcoat layer is formed, the printing operation selection unit that controls to use the overcoat region on the rear side in the transport direction is provided for forming the overcoat layer. No OP transfer is possible, and the use efficiency of the ink sheet can be improved.
- Embodiment 5 In each of the embodiments described above, the ink area used for the first print of the next print order and the last odd number of the current print order are obtained by dividing the image area to be printed and determining the damage of the ink sheet with high accuracy. The ink area used for the screen print of the first sheet has been selected. In the fifth embodiment, an example in which the ink use area is fixed and the image data is converted using the ink sheet damage determination result will be described.
- FIG. 13 is a block diagram illustrating a system configuration of the thermal transfer printer according to the fifth embodiment.
- the ink sheet damage determination unit 12 divides the image data read into the memory 20 into an area on the front side in the conveyance direction of the ink sheet 3 and an area on the rear side in the conveyance direction, and each divided area And the first threshold value provided corresponding to these areas, the total number of pixels having density data equal to or higher than the first threshold value is calculated for each area, and the pixels in these areas are calculated.
- An ink sheet damage calculation unit 12b that compares the total number of pixels and the second threshold value provided corresponding to each region, and the total number of pixels in the region on the front side in the transport direction is less than the second threshold value of the region,
- the image data conversion unit 12c performs control so that the print image is reversed by 180 degrees and printed when the total number of pixels in the area on the rear side in the transport direction is equal to or larger than the second threshold value of the area.
- Other configurations are the same as those of the first embodiment.
- FIG. 14 is a flowchart illustrating a determination process step of input image data for 1/2 sheet printing in the ink sheet damage determination unit 12 according to the fifth embodiment
- FIG. 15 is a diagram illustrating an example of image data to be determined.
- 15A is the original data before conversion
- FIG. 15B is the image area division state
- FIG. 15C is the image data after conversion.
- the image area dividing unit 12a divides the input image data into a predetermined number of divisions in the image area dividing step (step ST20).
- the image area 201 of the input image data shown in FIG. 15A is divided into two areas b1 and b2.
- the image area b1 corresponds to a position on the ink sheet rewinding direction side, and since the sub-scanning direction distance from the 2 / 2nd ink sheet printing area 102b in FIG. 18 is short, the ink sheet corresponding to this image area b1 position If large damage or wrinkles occur in the area, the print quality of the 2 / 2nd sheet may deteriorate.
- the image area b2 corresponding to the position on the ink sheet winding side is separated from the ink margin S by the distance in the main scanning direction, and the distance in the sub scanning direction from the second / second ink sheet printing area 102b is also set. Since they are separated from each other, in this image region b2, even if the ink sheet is damaged to some extent, it is unlikely to affect the print quality of the second / second sheet. Arranging these areas b1 and b2 in descending order of influence on the print quality of the 2 / 2nd sheet is as follows. b1> b2 Further, first threshold values Th1b1 and Th1b2 and second threshold values Th2b1 and Th2b2 are set in the regions b1 and b2, respectively.
- the ink sheet damage calculation unit 12b calculates the damage of the ink sheet quantitatively.
- the ink sheet damage calculation unit 12b compares the pixel data in the divided image area with the first threshold set for each divided area in the image data threshold processing step (step ST21), and performs binarization processing. I do.
- the pixel data in the region b1 is compared with the threshold value Th1b1, and the pixel data in the region b2 is compared with the threshold value Th1b2. For example, processing is performed so that pixels that are equal to or greater than each threshold value are “255”, and pixels that are less than the first threshold value are “0”.
- These processes are performed for Y data, M data, and C data in each region.
- the ink sheet damage calculation unit 12b applies the first threshold value or more pixel number calculation processing step (step ST22) to the Y, M, and C data binarized in the image data threshold processing step of step ST21 (step ST22).
- the sum of pixels that are equal to or greater than the threshold value of 1 is calculated.
- the number of pixels equal to or greater than the first threshold value for each of the Y, M, and C colors in the region b1 is defined as the number of pixels equal to or greater than the first threshold value for each of the Y, M, and C colors within the region b2, respectively.
- the ink sheet damage calculation unit 12b performs the process of the first threshold value or more pixel number calculation processing step (step ST22) and the last odd-numbered image determination process step (step ST23) of the current print order.
- the number of pixels equal to or larger than the first threshold value of each region obtained in the pixel number calculation processing step (step ST22) is compared with the second threshold value. That is, the number of pixels Sb1Y, Sb1M, and Sb1C greater than or equal to the first threshold in the region b1 is the second threshold Th2b1, and the number of pixels Sb2Y, Sb2M, and Sb2C greater than the first threshold in the region b2 Each is compared with the threshold Th2b2.
- the image data converter 12c converts the last odd-numbered image in the current print order.
- step ST23 if there is at least one comparison case in which the number of pixels Sb1Y, Sb1M, Sb1C equal to or greater than the first threshold in the region b1 is equal to or greater than the second threshold Th2b1, and greater than or equal to the first threshold in the region b2
- the second threshold Th2b2 When all of the pixel numbers Sb2Y, Sb2M, and Sb2C are smaller than the second threshold Th2b2, it is determined that the ink sheet in the region b1 has a large damage and the ink sheet in the region b2 has a small damage.
- step ST24 the last odd-numbered image data of the current print order is rotated 180 degrees as shown in FIG. 15C, and the rotated image data is sent to the memory 20. If all the comparison cases are less than the second threshold value, the image data is sent to the memory 20 without being converted.
- the image data stored in the memory 20 is converted into print data by the data processing unit 30.
- the control unit 40 controls the thermal head driving unit 50, the paper feeding mechanism driving unit 60, the recording paper cutting mechanism driving unit 70, and the ink sheet conveyance driving unit 80 to perform a printing operation.
- the subsequent operations are the same as those in the first embodiment, and the printing operation using the ink winding side areas Y1, M1, C1, and OP1 is performed on the last one (odd number) of the current print order.
- the first screen print of the next print order is performed, the same operation as that in the case where the print operation command in the first embodiment is “ink rewind print”, and the ink winding which is an unused area of the previous ink screen is performed. Printing using the return side areas Y2, M2, C2, and OP2 is performed.
- the image data is divided into the ink rewinding side region that easily affects the image quality of the 2/2 screen and the ink winding side region that hardly affects the image quality of the 2/2 screen. If the damage of the ink sheet is determined for each divided area, and it is determined that the ink sheet damage in the ink rewinding side area is large and the ink sheet damage in the ink winding side area is small, the image on the 1/2 screen Is rotated 180 degrees to print on the ink take-up screen area, the influence of ink sheet damage on the 1/2 screen on the print quality of the next 2/2 screen can be reduced.
- the image printed on the recording paper 2 is discharged from the printer 1 in a rotated state, so the direction of the image is reversed from the other print results. Therefore, a means for notifying the user in advance via a computer (not shown) that the direction of the image is reversed may be provided.
- the ink sheet and the recording paper are overlapped, and while transporting the ink sheet, a plurality of images having a smaller size in a predetermined size unit are transported in the transport direction.
- a print control device of a thermal transfer printer that performs thermal transfer printing on a recording sheet
- an image area dividing unit that divides an image to be printed into an area on the front side in the conveyance direction of the ink sheet and an area on the rear side in the conveyance direction, and each divided area Comparing the pixel density data with the first threshold value provided corresponding to each area, the total number of pixels having density data equal to or higher than the first threshold value is calculated for each area, and each calculated area
- An ink sheet damage calculator that compares the total number of pixels and a second threshold provided corresponding to each region, and the total number of pixels in the region on the front side in the transport direction is less than the second threshold of the region,
- the ink sheet includes an image data conversion unit that performs control so that the print image is reversed
- Embodiment 6 In each of the above embodiments, ink sheet damage is determined based on image data. In the sixth embodiment, an example of determining ink sheet damage based on the temperature of the thermal head 5 will be described. In the present embodiment, when the last odd number print of the current print order is performed using the ink take-up side areas Y1, M1, C1, and OP1, the thermal head temperature after the end of each color print is used. The case where the ink screen area used for the first print of the next print order is selected will be described.
- FIG. 16 is a block diagram showing a system configuration of the thermal transfer printer according to the sixth embodiment.
- the ink sheet damage determination unit 13 in the present embodiment includes a thermal head temperature detection unit 13a that detects a thermal head temperature at the end of printing on each of the Y, M, and C color screens, and a threshold temperature that is set in advance to the detected temperature.
- the detected temperature comparison unit 13b compares the print image using a new unit ink area of a predetermined size unit for the next print image formation.
- the printing operation selection unit 13c that controls to use the remaining area of the ink area that has already been used among the units of a predetermined size is provided.
- Other configurations are the same as those of the first embodiment.
- FIG. 17 is a flowchart showing an ink sheet damage determination processing step in the last odd-numbered print of the current print order in the ink sheet damage determination unit 13 of the sixth embodiment.
- the thermal head temperature detection unit 13a detects the thermal head temperature immediately after the printing for one Y color screen is completed in the thermal head temperature detection processing step (step ST25). Specifically, an analog signal of a thermistor (not shown) mounted on the thermal head is converted into a digital signal value by an A / D converter (not shown), and the converted value is detected as a temperature.
- the detected temperature comparison unit 13b compares whether or not the detected temperature exceeds a preset threshold temperature in the detected temperature comparison processing step (step ST26). Then, the printing operation selecting unit 13c determines that the ink sheet damage is large when the detected temperature is equal to or higher than the threshold temperature, and determines the next printing operation command determination that determines the operation command for the first screen print of the next order. In the process (step ST27), the next printing operation command is set to “normal printing”. The determined printing operation command is stored until the next print order is entered in the next printing operation command storage step (step ST28).
- step ST26 If the detected temperature is lower than the threshold value in step ST26, the printing operation selection unit 13c determines that the ink sheet damage due to the Y color printing is small, and in the color printing end confirmation step (step ST29), Y, M, C Check if all colors have been printed. Since the printing of M and C colors is not completed here, the printing for one screen of M color is completed again in the thermal head temperature detection processing step (step ST25) after the printing for the next one screen of M color is completed. The thermal head temperature immediately after is detected. When the detected thermal head temperature is equal to or higher than the threshold temperature, the next printing operation command is set to “normal printing” in the next printing operation command determination step (step ST27) as in the case of Y color, and this determination is made.
- the print operation command is stored until the next print order is entered in the next print operation command storage step (step ST28). If the detected temperature is lower than the threshold value, the thermal head temperature immediately after the end of printing for one screen of C color is detected again in the thermal head temperature detection process (step ST25) after the end of printing for the next screen of C color. Then, a temperature comparison process similar to that for the Y and M colors is performed. When all the detected temperatures of Y, M, and C are lower than the threshold temperature, in the next printing operation command determination step (step ST30), the next printing operation command is set to “ink rewind printing”, and this determination is made. The print operation command is stored until the next print order is entered in the next print operation command storage step (step ST28).
- the threshold temperature is a value determined by conditions such as the type of ink sheet and a gradation table that determines the energy applied from the thermal head, and can be obtained in advance by conducting an experiment under each condition.
- next printing operation command stored in the printing operation selection unit 13c is “normal printing”
- the same printing operation as in the case of “normal printing” in the first embodiment is performed. That is, the first print of the next print order using the ink winding side areas Y1, M1, C1 and OP1 of the next ink screen of the ink screen used for the last print of the previous print order. Is done.
- the next printing operation command stored in the printing operation selection unit 13c is “ink rewind printing”
- the same printing operation as “ink rewind printing” in the first embodiment is performed. That is, using the ink rewind side areas Y2, M2, C2, and OP2, which are unused areas of the ink screen used for the last print of the previous print order, the first print of the next print order Printing is performed.
- damage to the ink sheet is determined based on the thermal head temperature after the printing of each color of Y, M, and C, and the ink screen area used for the first printing of the next print order is determined. Therefore, it is possible to determine the damage of the ink sheet in consideration of the thermal history of the thermal head, and it is possible to determine the damage of the ink sheet with higher accuracy, and based on the determination result, the first print of the next print order Since the ink area to be used is selected, wrinkles and damages generated on the ink sheet can be reduced to obtain a print with good print quality and to improve the use efficiency of the ink sheet.
- the ink sheet and the recording paper are overlapped, the thermal head is driven while the ink sheet is conveyed, and an image having a smaller size is conveyed in units of a predetermined size.
- a thermal head temperature detection unit that detects the temperature of the thermal head, and a thermal head temperature detected by the thermal head temperature detection unit
- a detection temperature comparison unit that determines whether or not the temperature is equal to or higher than a threshold value, and if the thermal head temperature is equal to or higher than a predetermined threshold value, a new unit of the ink area of a predetermined size unit is used for forming a next print image If the print head is used to form a print image and the thermal head temperature is lower than the threshold value, the ink that has already been
- a printing operation selection unit that controls to use the remaining area of the area reduces the wrinkles and damages that occur on the ink sheet
- Embodiment 7 the damage determination of the divided screen area is performed individually.
- the damage determination of the divided screen area is performed on the area adjacent to the damage determination target area. The case where it is performed by referring to the damage will be described.
- the ink sheet damage in the determination target area is divided into three stages: “large”, “medium”, and “small”. If the damage is determined to be “medium”, the fourth threshold is used to determine the damage in the area adjacent to the determination target area, and the damage determination result in the area adjacent to the determination target area is taken into consideration. Finally, the damage of the area to be determined is determined.
- the damage of the area a1 in FIG. 5 when determining the damage of the area a1 in FIG. 5, if the damage of the area a1 is determined to be “medium”, the damage of the area a3 adjacent to the area a1 and the damage of the area a4 is changed to the area a3, the area a4, The determination is made using the fourth threshold value provided for each, and the damage in the region a1 is determined in consideration of the determination result.
- the ink area used for the last odd number of prints in the current print order is the ink take-up side area Y1, M1, C1, OP1, or the ink rewind side area Y2, M2, C2.
- OP2 and ink sheet damage determination is performed using the last odd-numbered image data of the current print order, and the ink used for the first print of the next print order is determined from the ink sheet damage determination result. A case where the area is determined will be described.
- the mechanism configuration of the thermal transfer printer in the seventh embodiment is the same as that in the third embodiment.
- the system configuration of the thermal transfer printer in the seventh embodiment is basically the same as that in the third embodiment.
- the ink sheet damage calculation unit 10b calculates the damage of the ink sheet 3 based on the first to fourth threshold values, and the printing operation selection in the printing operation selection unit 10c is the first sheet of the next print order. It is intended for. That is, the ink sheet damage calculation unit 10b according to the seventh embodiment compares the pixel density data of each region divided by the image region division unit 10a with the first threshold value provided for each region.
- the total number of pixels having density data equal to or greater than the first threshold value is calculated for each region, and the calculated total number of pixels and a third threshold value that is greater than the second threshold value provided corresponding to each region
- the pixel density data of the region adjacent to the region to be calculated and the adjacent regions It is comprised so that the 4th threshold value provided correspondingly may be compared.
- the printing operation selection unit 10c determines that the damage of the ink sheet of the last odd-numbered sheet of the current print order is large regardless of the ink area used for the printing of the last odd-numbered sheet of the current print order. Formed a print image of the first print of the next print order using the new unit ink screen, and it was determined that the damage of the ink sheet of the last odd number of the current print order was small In this case, the first print of the next print order is controlled to form a print image using the unused area of the ink screen used for the last odd print of the current print order. is there.
- the last odd-numbered prints of the current print order are performed using the ink rewind side regions Y2, M2, C2, and OP2.
- FIG. 20 to 23 are flowcharts showing the determination process steps of the input image data for the odd-numbered print at the end of the current print order in the ink sheet damage determination unit 10 according to the seventh embodiment.
- This processing step is performed before printing the last odd-numbered sheet in the current print order.
- the image area dividing unit 10a divides the last odd-numbered image data of the current print order into a predetermined number of divisions (step ST1).
- the image area of the input image data is divided into four areas (areas a1, a2, a3, a4) as shown in FIG. 5, and the divided areas a1, a2, a3, a4 are divided.
- a1 a2>a3> a4
- the first threshold Th11, Th12, Th13, Th14, the second threshold Th21, Th22, Th23, Th24, and the third threshold Th31, Th32, Th33, Th34 and fourth threshold values Th41, Th42, Th43, and Th44 are set.
- the relationship between the second threshold value and the third threshold value in each region is set so that the third threshold value is larger than the second threshold value. That is, Th21 ⁇ Th31, Th22 ⁇ Th32, Th23 ⁇ Th33, Th24 ⁇ Th34.
- the fourth threshold value is set to be equal to or less than the second threshold value.
- Th41 ⁇ Th21, Th42 ⁇ Th22, Th43 ⁇ Th23, Th44 ⁇ Th24 are values determined by conditions such as the type of ink sheet and the gradation table for determining the energy applied from the thermal head 5, and can be obtained in advance by conducting experiments under the respective conditions.
- step ST2 threshold processing is performed using the first threshold as in the first embodiment.
- the first threshold or more pixel number calculation processing step is the same as in the third embodiment.
- an ink sheet damage determination method for each region will be described.
- the first threshold value of each color data of Y, M, and C in the region a1 obtained in the pixel number calculation processing step (step ST3) equal to or greater than the first threshold value.
- the above number of pixels is compared with the second threshold value. That is, the number of pixels Sa1Y, Sa1M, and Sa1C that are equal to or greater than the first threshold in the area a1 are compared with the second threshold Th21.
- the process proceeds to the damage determination operation A in region 2.
- the second threshold value if there is at least one comparison case that is equal to or greater than the second threshold value, it is obtained in the pixel number calculation process step (step ST3) greater than or equal to the first threshold value in the second ink sheet damage determination process step (step ST32).
- the third threshold is compared with the number of pixels of color data that is equal to or greater than the second threshold among the number of pixels equal to or greater than the first threshold of each color in the area a1.
- the number of pixels of color data that is equal to or greater than the second threshold Th21 is compared with the third threshold Th31, and is equal to or greater than the third threshold. If there is at least one case, it is determined that the damage of the ink sheet is large and the ink sheet damage to the next screen print is large, and in the print operation command determination processing step (step ST34), the next print operation command is issued.
- the “normal printing” is set, and the first printing operation command of the next print order is stored in the printing operation selecting unit 10c by the next printing operation command storing step (step ST35). The first print of the next print order is performed using the next new ink screen.
- the ink sheet damage determination processing step determines whether the number of pixels of the color data that is equal to or greater than the second threshold value is less than the third threshold value, the ink sheet damage is determined to be about “medium”.
- the third ink sheet damage determination processing step the first threshold value obtained in the pixel number calculation processing step (step ST3) greater than or equal to the first threshold value in the region a3 and the region a4 adjacent to the region a1.
- the number of pixels of the same color data as the color data that is greater than or equal to the second threshold value of the region a1 and less than the third threshold value is compared with the fourth threshold value provided in each of the regions a3 and a4. To do.
- Pixel number Sa4Y, Sa4M, and Sa4C that are equal to or greater than the first threshold value in the region a4 and the number of pixels that have the same color data as the color data that is greater than or equal to the second threshold value and less than the third threshold value in the region a1 Are compared with the fourth threshold Th44, respectively.
- the color data that is greater than or equal to the second threshold value and less than the third threshold value of the area a1 is the Y color data Sa1Y
- Sa3Y and Th43 are compared with Sa4Y and Th44, respectively. If all the comparison cases are equal to or greater than the fourth threshold value, it is determined that the damage to the ink sheet in the area a1 is large and the influence of the ink sheet damage on the next screen print is large, and the printing operation command determination processing step (step ST34). ),
- the next printing operation command is set to “normal printing”, and the first printing operation command of the next print order is stored in the printing operation selection unit 10c by the next printing operation command storage step (step ST35).
- the first print of the next print order is performed using the next new ink screen.
- step ST33 if all the comparison cases are less than the fourth threshold value, it is determined that the influence of the ink sheet damage on the next screen print is small, and the next area 2 The process proceeds to the damage determination operation A.
- the ink sheet damage determination process in the area a2 will be described with reference to FIG.
- the first threshold value of each color data of Y, M, and C in the region a2 obtained in the pixel number calculation processing step (step ST3) equal to or greater than the first threshold value.
- the above number of pixels is compared with the second threshold value. That is, the number of pixels Sa2Y, Sa2M, Sa2C equal to or greater than the first threshold in the area a2 is compared with the second threshold Th22.
- step ST3 the pixel number calculation processing step (step ST3) greater than or equal to the first threshold value in the second ink sheet damage determination process step (step ST37).
- step ST3 the number of pixels equal to or greater than the first threshold value of each color in the area a2
- the number of pixels of color data that is equal to or greater than the second threshold value is compared with the third threshold value.
- the number of pixels of color data that is equal to or greater than the second threshold Th22 is compared with the third threshold Th32, and is equal to or greater than the third threshold. If there is at least one case, it is determined that the damage of the ink sheet is large and the ink sheet damage to the next screen print is large, and in the print operation command determination processing step (step ST34), the next print operation command is issued.
- the “normal printing” is set, and the first printing operation command of the next print order is stored in the printing operation selecting unit 10c by the next printing operation command storing step (step ST35). The first print of the next print order is performed using the next new ink screen.
- the ink sheet damage is determined to be about “medium”.
- the first threshold value obtained in the pixel number calculation processing step (step ST3) equal to or greater than the first threshold value in the region a3 and the region a4 adjacent to the region a2.
- the same color data as the color data that is greater than or equal to the second threshold value of the region a2 and less than the third threshold value is compared with the fourth threshold value provided in each of the regions a3 and a4.
- Pixel number Sa4Y, Sa4M, Sa4C of the threshold value Th43 of the pixel a and the number of pixels of the same color data as the color data that is greater than or equal to the second threshold value of the region a2 and less than the third threshold value are compared with the fourth threshold Th44, respectively.
- the color data that is greater than or equal to the second threshold value and less than the third threshold value of the area a2 is Y color data Sa2Y
- Sa3Y and Th43 are compared with Sa4Y and Th44, respectively.
- the printing operation command determination processing step step ST34.
- the next printing operation command is set to “normal printing”, and the first printing operation command of the next print order is stored in the printing operation selection unit 10c by the next printing operation command storage step (step ST35).
- the first print of the next print order is performed using the next new ink screen.
- step ST38 if all the comparison cases are less than the fourth threshold value, it is determined that the influence of the ink sheet damage on the next screen print is small, and the next area 2 The process proceeds to the damage determination operation B.
- the ink sheet damage determination process in the area a3 will be described with reference to FIG.
- the above number of pixels is compared with the second threshold value. That is, the number of pixels Sa3Y, Sa3M, and Sa3C in the region a3 that are equal to or larger than the first threshold value are compared with the second threshold value Th23.
- the number of pixels of the color data that is equal to or greater than the second threshold Th23 is compared with the third threshold Th33, and is equal to or greater than the third threshold. If there is at least one case, it is determined that the damage of the ink sheet is large and the ink sheet damage to the next screen print is large, and in the print operation command determination processing step (step ST34), the next print operation command is issued.
- the “normal printing” is set, and the first printing operation command of the next print order is stored in the printing operation selecting unit 10c by the next printing operation command storing step (step ST35). The first print of the next print order is performed using the next new ink screen.
- the ink sheet damage determination processing step (step ST40) if the number of pixels of the color data that is equal to or greater than the second threshold value is less than the third threshold value, the ink sheet damage is determined to be about “medium”.
- the third ink sheet damage determination processing step (step ST41) it is obtained in the region a1 and region a2 adjacent to the region a3, and the pixel number calculation processing step (step ST3) in the region a4.
- the number of pixels greater than or equal to the first threshold the number of pixels of the same color data as the color data that is greater than or equal to the second threshold of the region a3 and less than the third threshold, and the region a1, the region a2, and the region a4 are provided.
- the fourth threshold value is compared.
- the number of pixels Sa1Y, Sa1M, and Sa1C in the area a1 that are greater than or equal to the first threshold is set to the fourth.
- the color data that is greater than or equal to the second threshold value and less than the third threshold value in the region a3 is Y color data Sa3Y, Sa1Y and Th41, Sa2Y and Th42, and Sa4Y and Th44 are compared. If all the comparison cases are equal to or greater than the fourth threshold value, it is determined that the damage of the ink sheet in the region a3 is large and the influence of the ink sheet damage on the next screen print is large, and the printing operation command determination processing step (step ST34). ), The next printing operation command is set to “normal printing”, and the first printing operation command of the next print order is stored in the printing operation selection unit 10c by the next printing operation command storage step (step ST35). The first print of the next print order is performed using the next new ink screen.
- step ST41 if all the comparative cases are less than the fourth threshold value, it is determined that the influence of the ink sheet damage on the next screen print is small, and the next area 2 The operation proceeds to the damage determination operation C.
- the ink sheet damage determination process in the region a4 will be described with reference to FIG.
- the first threshold value of each color data of Y, M, and C in the region a4 obtained in the pixel number calculation processing step (step ST3) equal to or greater than the first threshold value.
- the above number of pixels is compared with the second threshold value. That is, the number of pixels Sa4Y, Sa4M, and Sa4C in the region a4 that are equal to or larger than the first threshold value are compared with the second threshold value Th24.
- step ST45 the next printing operation command is set to “rewind printing”, and the first printing operation command of the next print order is printed by the next printing operation command storage step (step ST35). It is stored in the selection unit 10c.
- the ink sheet 3 is rewound, and the ink take-up side areas Y1, M1, C1, OP1, which are unused areas in the ink area used at the end of the immediately preceding order, are displayed. Done using.
- step ST3 if there is at least one comparison case that is equal to or greater than the second threshold value, it is obtained in the pixel number calculation processing step (step ST3) greater than or equal to the first threshold value in the second ink sheet damage determination process step (step ST43).
- the number of pixels equal to or greater than the first threshold value of each color in the region a4 is compared with the third threshold value.
- the number of pixels of color data that is equal to or greater than the second threshold Th24 is compared with the third threshold Th34, If there is at least one case, it is determined that the damage of the ink sheet is large and the ink sheet damage to the next screen print is large, and in the print operation command determination processing step (step ST34), the next print operation command is issued.
- the “normal printing” is set, and the first printing operation command of the next print order is stored in the printing operation selecting unit 10c by the next printing operation command storing step (step ST35). The first print of the next print order is performed using the next new ink screen.
- the ink sheet damage determination processing step (step ST43) if the number of pixels of the color data that is equal to or greater than the second threshold value is less than the third threshold value, the ink sheet damage is determined to be about “medium”.
- the third ink sheet damage determination processing step (step ST44) it is obtained in the region a1 and region a2 adjacent to the region a4 and the first threshold value or more pixel number calculation processing step (step ST3) in the region a3.
- the number of pixels greater than or equal to the first threshold the number of pixels of the same color data as the color data that is greater than or equal to the second threshold of the area a4 and less than the third threshold, and the areas a1, a2 and a3 are provided.
- the fourth threshold value is compared. That is, among the number of pixels Sa1Y, Sa1M, and Sa1C in the area a1 that are greater than or equal to the first threshold, the number of pixels that have the same color data as the color data that is greater than or equal to the second threshold of the area a4 and less than the third threshold is set to the fourth.
- the same color data as the color data that is greater than or equal to the second threshold of the area a4 and less than the third threshold Are compared with the fourth threshold Th43.
- the color data that is greater than or equal to the second threshold value and less than the third threshold value in the region a4 is Y color data Sa4Y, Sa1Y and Th41, Sa2Y and Th42, and Sa3Y and Th43 are compared. If all the comparison cases are equal to or greater than the fourth threshold value, it is determined that the damage of the ink sheet in the region a4 is large and the influence of the ink sheet damage on the next screen print is large, and the printing operation command determination processing step (step ST34). ), The next printing operation command is set to “normal printing”, and the first printing operation command of the next print order is stored in the printing operation selection unit 10c by the next printing operation command storage step (step ST35). The first print of the next print order is performed using the next new ink screen.
- step ST44 if all comparison cases are less than the fourth threshold value, it is determined that the influence of the ink sheet damage on the next screen print is small, and the print operation command is determined.
- step ST45 the next printing operation command is set to “rewind printing”, and the first printing operation command of the next print order is set in the printing operation selection unit by the next printing operation command storage step (step ST35). 10c.
- the ink sheet 3 is rewound, and the ink take-up side areas Y1, M1, C1, OP1, which are unused areas in the ink area used at the end of the immediately preceding order, are displayed. Done using.
- the damage received by the ink sheet 3 is determined by the thermal energy applied from the thermal head 5, and the thermal energy has a thermal effect on the peripheral region due to heat storage, heat conduction, and the like. Therefore, if the amount of heat energy applied to the region adjacent to the determination target region is large, the thermal energy of the determination target region also increases, and the possibility that the damage of the ink sheet in the determination target region increases. Conversely, if the amount of heat energy applied to the region adjacent to the determination target region is small, the determination target region is hardly affected by the heat of the adjacent region, and the ink sheet damage in the determination target region is not so great.
- the damage level may be “large” depending on the degree of ink sheet damage in the adjacent area.
- the case where the ink rewinding side areas Y2, M2, C2, and OP2 are used for the last odd-numbered print of the current print order has been described.
- the last odd-numbered sheet of the current print order is used.
- This printing may be performed using the ink winding side areas Y1, M1, C1, and OP1.
- the ink sheet and the recording paper are overlapped, and while the ink sheet is conveyed, a plurality of images having a size smaller than the predetermined size are conveyed in the conveyance direction.
- a print control device of a thermal transfer printer that performs thermal transfer printing on the recording paper for the number of sheets, an image area dividing unit that divides an image to be printed into a plurality of areas, pixel density data of each divided area, and a corresponding area
- the total number of pixels having density data equal to or higher than the first threshold is calculated for each region by comparing with the first threshold value provided, and the total number of pixels in each calculated region corresponds to each region.
- An ink sheet damage calculation unit that compares the second threshold value, the third threshold value that is greater than the second threshold value, and the fourth threshold value that is less than or equal to the second threshold value; The total number is the third If there is an area greater than or equal to the threshold, or the total number of calculated pixels of all areas that are equal to or greater than the second threshold and less than the third threshold and adjacent to the calculation target area is equal to or greater than the fourth threshold When there is an area, when a print image is formed using a new unit ink area for the formation of the next print image, and the total number of pixels calculated in all areas is less than the second threshold, Alternatively, if there is an adjacent region that is equal to or greater than the second threshold value and less than the third threshold value and the total number of calculated pixels in the region adjacent to the calculation target region is less than the fourth threshold value, The print image is formed on the ink sheet with a print operation selection unit that controls to form the print image using the remaining area of the ink area that has already been used in the unit of the predetermined size. Reduce wrinkle
- Embodiment 8 FIG. In Embodiment 7 described above, fixed values are used for the first to fourth threshold values used when the image area to be printed is divided to determine the damage of the ink sheet. 8 illustrates an example in which the first to fourth threshold values are changed according to the number of remaining ink screens and the ambient temperature.
- the reason for changing the first to fourth threshold values of each area divided by the number of remaining ink screens and the environmental temperature will be described.
- the damage of the ink sheet is large, appropriate tension or the like cannot be obtained, and wrinkles are likely to occur on the ink sheet.
- Ink sheet wrinkles tend to occur when the ink sheet is rewound, and particularly when the tension when the ink sheet 3 is rewound increases.
- the rewind tension of the ink sheet 3 increases as the diameter of the ink sheet supply reel 4a decreases. Since the diameter of the ink sheet supply reel 4a is proportional to the number of remaining ink screens, the ink rewind tension can be estimated by detecting the number of remaining ink screens.
- FIG. 24 is a block diagram illustrating a system configuration of the thermal transfer printer according to the eighth embodiment.
- the illustrated system is basically the same as that of the seventh embodiment. The difference is that a remaining ink screen detection unit 90 that detects the number of remaining ink screens and an environmental temperature detection unit 91 that detects an environmental temperature are provided.
- the ink sheet damage determination unit 14 includes a remaining ink screen number detection unit 90 and an environment.
- a threshold value table selection unit 14a is provided which selects a threshold value table used in the ink sheet damage calculation unit 10b from the detection result of the temperature detection unit 91.
- the threshold value table represents a set of first to fourth threshold values provided in each divided area.
- the “normal” threshold value table used in the seventh embodiment and the case where the number of ink screens is reduced (when the diameter of the ink sheet supply reel 4a is small) or the environmental temperature is a high temperature condition.
- a case will be described in which one is selected from two tables of the “small diameter / high temperature” threshold value table used in this case.
- the threshold relationship between the threshold tables is “normal” threshold table> “small diameter / high temperature” threshold table, and “small diameter / high temperature” threshold table is more than “normal” threshold table. It is easy to determine that the ink sheet damage is large.
- FIG. 25 is a flowchart illustrating processing steps for selecting a threshold table used in the ink sheet damage calculation unit 10b in the threshold table selection unit 14a of the ink sheet damage determination unit 14 according to the eighth embodiment.
- the remaining ink screen number detection unit 90 detects the remaining ink screen number in the remaining ink screen detection step (step ST50). Specifically, the number of remaining ink screens is detected by reading the ink remaining amount information of the RF-ID tag provided on the ink sheet supply reel 4a by a reader (not shown).
- the environmental temperature detector 91 detects the environmental temperature in the environmental temperature detection process (step ST51).
- an analog signal of a thermistor installed in the vicinity of the thermal head 5 or in the vicinity of the conveyance path of the ink sheet 3 is converted into a digital signal value by an A / D converter (not shown), and the converted value is converted into a temperature. Detect as.
- the detected number of remaining ink screens and the environmental temperature are compared with the threshold screen number set in the threshold table selection unit 14a in advance and the threshold temperature.
- the ink sheet damage calculation unit 10b performs the threshold table setting process (step ST54).
- the threshold table to be used is set for “small diameter / high temperature”.
- the ink sheet damage calculation unit 10b performs the threshold table setting process (step ST53).
- the threshold table to be used is set for “normal”. Subsequent ink sheet damage determination processing and printing operation selection processing are the same as those in the seventh embodiment.
- the threshold value table used for calculating the ink sheet damage is appropriately changed according to the number of remaining ink sheet screens and the environmental temperature.
- the ink sheet rewinding tension becomes large and the wrinkle easily enters, and the ink sheet damage (possibility of wrinkles) is highly accurate even under conditions where the environmental temperature is high and the rigidity of the ink sheet is reduced. Since the ink area to be used for the first print of the next print order is selected based on the determination result, the wrinkles and damage generated on the ink sheet are reduced, and the print with good print quality is achieved. And the use efficiency of the ink sheet can be improved.
- the embodiments can be freely combined, any component of each embodiment can be modified, or any component can be omitted in each embodiment. .
- the print control apparatus relates to a configuration that determines the damage of an ink sheet and controls the formation of a print image.
- a large-size ink sheet is used to print a small-size image. It is suitable for controlling a sublimation thermal transfer printer that prints multiple sheets.
- 1 printer 2 recording paper, 3 ink sheet, 5 thermal head, 10, 11, 12, 13, 14 ink sheet damage determination unit, 10a, 12a image area division unit, 10b, 12b ink sheet damage calculation unit, 10c, 13c Print operation selection unit, 12c Image data conversion unit, 13a Thermal head temperature detection unit, 13b Detection temperature comparison unit, 14a Threshold table selection unit, 20 memory, 30 data processing unit, 40 control unit, 50 thermal head drive unit, 60 paper Feed mechanism drive unit, 70 Recording paper cutting mechanism drive unit, 80 Ink sheet conveyance drive unit, 90 Remaining ink screen number detection unit, 91 Environmental temperature detection unit, 200, 201 Image area of input image data.
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Abstract
Description
例えば、1色あたり8ビット(0から255階調)の画像において、図19(a)は、128階調のグレーベタ画像、図19(b)は画像領域の左半分を255階調のベタパターンとした画像であり、図19(a),(b)共に画像内の平均階調数は128階調となる。図19(a),(b)の画像は従来の昇華型熱転写プリンタにより、この2つの画像を1/2枚目画像領域101aに転写する印画実験を行った結果を示している。図19(a)の画像パターンでは2/2枚目の印画に問題は発生しなかったが、図19(b)の画像パターンでは領域103aに皺が発生し、2/2枚目印画にも、前記皺の影響による印画不良(転写抜け)が発生した。
本実施の形態では、2Lサイズ用インクシートを用いて、所定サイズの単位として2Lサイズ1画面のインク領域から、Lサイズ画面を2枚プリントする場合において、プリントオーダが奇数枚であり、プリントオーダ最後の奇数枚目の画面を2Lサイズ用インクシートのインクシート巻取り側領域を使用して印画し、次のプリントオーダの最初のLサイズ画面を印画する場合について説明する。
図1において、プリンタ1は画像形成装置であり、記録用紙にはロール紙2が用いられている。プリンタ1の機構部は、イエロー(Y)、マゼンタ(M)、シアン(C)の3色印画用のインクシート3、インクシート供給リール4aとインクシート巻取りリール4b、インクシート3記録用のサーマルヘッド5及びプラテンローラ6、記録紙2搬送用のグリップローラ7a及びピンチローラ7b、記録紙2切断用の記録紙切断機構8、排紙ローラ9より構成されている。
尚、本実施の形態におけるインクシートダメージ判定処理は、奇数枚のプリントオーダ最後の画面を対象とする。
本実施の形態では、画像領域を4つに分割する場合について説明する。
図4は、実施の形態1のインクシートダメージ判定部10における1/2枚目印画用の入力画像データの判定処理工程を示すフローチャートである。先ず、画像領域分割部10aの動作について説明する。
a1=a2>a3>a4
また、領域a1,a2,a3,a4には、それぞれ第1の閾値Th11,Th12,Th13,Th14と、第2の閾値Th21,Th22,Th23,Th24が設定されている。これらの閾値は、インクシートの種類、サーマルヘッド5からの印加エネルギを決定する階調テーブルなどの条件により決まる値であり、それぞれの条件における実験を行うことによって予め求めることができる。
インクシートダメージ計算部10bはインクシートのダメージを定量的に算出する。
インクシートダメージ計算部10bは、画像データ閾値処理工程(ステップST2)において、分割された画像領域内の画素データと分割された領域毎に設定された第1の閾値を比較して2値化処理を行う。即ち、領域a1内の画素データは閾値Th11と、領域a2内の画素データは閾値Th12と、領域a3内の画素データは閾値Th13と、領域a4内の画素データは閾値Th14と、それぞれ比較して2値化処理を行う。例えば、各閾値以上となる画素は“255”、第1の閾値未満の画素は“0”となるように処理する。これらの処理を各領域のYデータ、Mデータ、Cデータについて行う。
領域a1内のY,M,C各色の第1の閾値以上の画素数を、それぞれSa1Y,Sa1M,Sa1C
領域a2内のY,M,C各色の第1の閾値以上の画素数を、それぞれSa2Y,Sa2M,Sa2C
領域a3内のY,M,C各色の第1の閾値以上の画素数を、それぞれSa3Y,Sa3M,Sa3C
領域a4内のY,M,C各色の第1の閾値以上の画素数を、それぞれSa4Y,Sa4M,Sa4C
とする。
領域a1内の第1の閾値以上の画素数Sa1Y,Sa1M,Sa1Cは第2の閾値Th21と、
領域a2内の第1の閾値以上の画素数Sa2Y,Sa2M,Sa2Cは第2の閾値Th22と、
領域a3内の第1の閾値以上の画素数Sa3Y,Sa3M,Sa3Cは第2の閾値Th23と、
領域a4内の第1の閾値以上の画素数Sa4Y,Sa4M、Sa4Cは第2の閾値Th24と、
をそれぞれ比較する。
上記インクシートダメージ判定処理工程(ステップST4)において、第2の閾値以上となる比較ケースが一つでもある場合、インクシートの受けるダメージは大きいと判断し、次印画動作指令決定処理工程(ステップST5)において次のプリントオーダの最初の印画動作指令を“通常印画”に決定する。一方、ステップST4において、全ての比較ケースで第2の閾値未満となった場合は、次印画動作指令決定処理工程(ステップST6)においてインクシートの受けるダメージは小さいと判断し、次のプリントオーダの最初の印画動作指令を“インク巻戻し印画”に決定する。
そしてこの決定された印画動作指令は次印画動作指令記憶処理工程(ステップST7)により次のプリントオーダが入るまで記憶される。
図6は画像データ(階調数)と転写後のインクシートの歪εの関係を示した図である。図中、曲線104は画像データと転写後のインクシートの歪ε関係を示す。
インクシートは、サーマルヘッドから印加される熱エネルギが大きい場合、即ち、インクシートの受けるダメージが大きいと、転写後のインクシートに歪(伸び)εが発生する。図6に示すように、インクシートの歪εはある画像データDthを境に急峻に大きくなる。このDthよりも高濃度(高印加エネルギ)となる画像データでは、インクシートに皺が入りやすくなり、Dth未満の画像データでは、インクシートの受けるダメージは少なく、皺が入ることはほとんどない。即ち、画像データDthを越える画素数が多いほど、インクシートの受けるダメージは大きくなり、画像データDthを越える画素数によりインクシートのダメージを判断することができる。本実施の形態では画像データDthが第1の閾値に相当し、Dthを超える画素数が第2の閾値に相当する。
先ず、プリントオーダの最後の1枚(奇数枚目)を図3(b)に示すインク巻取り側領域Y1,M1,C1を使用してカラー画像を形成し、OP1によりオーバーコートを転写する動作について説明する。
印画前の状態では、インクシート3は、サーマルヘッド5とプラテンローラ6の間を通るように配置され、記録紙2は、インクシート3とプラテンローラ6の間を通り、グリップローラ7aとピンチローラ7bに挟み込まれた状態にある。
このとき、サーマルヘッド駆動部50はデータ処理部30から出力された印刷データに基づいてサーマルヘッド5を駆動させ、サーマルヘッド5はインクシート3のインクを記録紙2上に1ラインずつ印画する。インクシート巻取りリール4bは印画されたインクシート3を巻き取る。
以上により、プリントオーダの最後の1枚(奇数枚目)についてはインク巻取り側領域Y1,M1,C1およびOP1を使用した印画動作が行われる。
次に、次のプリントオーダの最初のLサイズ画面印画動作について説明する。
先ず、印画動作選定部10cに保存されている次プリントオーダ印画動作指令が制御部40に送られる。印画動作指令は制御部40で“通常印画”か否かが判定される(ステップST101)。“通常印画”の場合、インクシート3は次のインク画面のY色先頭位置マーカ301が図示しない検出手段により検出されるまでインク巻取り方向に送られる(ステップST102)。そして、前のプリントオーダの最後の1枚と同じく、インク巻取り側領域Y1にY色データが印画される(ステップST103)。以降のM色、C色印画およびOP転写も前のプリントオーダの最後の1枚と同じように各色の頭出し動作の後、M1,C1およびOP1を使用した印画動作が行われる(ステップST104~ST109)。
印画動作指令が“通常印画”ではない場合、即ち“インク巻戻し印画”の場合、図示しない駆動手段によりインクシート供給リール4aを、インクシート3を巻戻す方向に駆動して、図示しない検出手段が前のプリントオーダで最後に使用したインク画面のY色先頭位置マーカ301を検出するまでインクシート3を巻戻す(ステップST120)。Y色先頭位置マーカ301が検出されたらインクシート供給リール4aの駆動を停止し、インクシート巻取りリール4bを駆動して、インクシート3を未使用インク領域であるインク巻戻し側領域Y2の印画開始位置にサーマルヘッド5の発熱素子ライン位置が一致するまでインクシート3を巻き取り、インク巻戻し側領域Y2の印画開始位置の位置決めが行われる(ステップST121)。このインク巻戻し側領域Y2の印画開始位置とサーマルヘッド5の発熱素子ライン位置との位置決めは、図示しないエンコーダーによりインクシート3の搬送量を計測することにより行われる。
また、実施の形態1におけるインクシートダメージ判定部10は、プリンタ1に画像データを入力するコンピュータなどの画像入力装置内に設けることも可能である。この場合、プリンタ1用ドライバにインクシートダメージ判定部10の機能をソフトウェアとして実装することで実現できる。
上記実施の形態1では、次のプリントオーダの最初の印画に使用するインク領域を選定していたが、本実施の形態2では、現プリントオーダが奇数枚であり、現プリントオーダ最後の奇数枚目の画面印画に使用するインク領域を選定する場合について説明する。
本実施の形態2における熱転写プリンタの機構部の構成は、実施の形態1と同一である。また、本実施の形態2における熱転写プリンタのシステム構成も、図面上は実施の形態1と同一であるため、図2の構成を用いて説明する。実施の形態2におけるインクシートダメージ判定部10の基本的な構成は実施の形態1と同様であるが、異なるのは、印画動作選定部10cにおける印画動作選定が、現プリントオーダの最後の奇数枚目を対象としていることである。即ち、実施の形態2の印画動作選定部10cは、インクシートダメージ計算部10bで演算された画素の総数が第2の閾値以上の領域がある場合、対象とするプリント画像の形成に、所定サイズの単位のうち、搬送方向後側のインク領域を使用するよう制御を行い、全ての領域で演算された画素の総数が第2の閾値未満である場合は、対象とするプリント画像の形成に、所定サイズの単位のうち、搬送方向前側のインク領域を使用するよう制御を行うよう構成されている。
図8は、本実施の形態2におけるインクシートダメージ判定部10における現プリントオーダの最後の奇数枚目印画用の入力画像データの判定処理工程を示すフローチャートである。
本処理工程は、現プリントオーダ最後の奇数枚目をプリントする前に行われる。
先ず、画像領域分割部10aは画像領域分割処理工程(ステップST1)にて、所定の分割数に現プリントオーダ最後の奇数枚目の画像データを分割する。以降、インクシートダメージ計算部10bにおける画像データ閾値処理工程(ステップST2)、第1閾値以上画素数演算処理工程(ステップST3)は実施の形態1と同じであるので、詳細な説明は省略する。
印画動作選定部10cでは現プリントオーダ最後の奇数枚目の印画動作を決定する。
印画動作選定部10cでは、インクシートダメージ判定処理工程(ステップST4)による比較結果において、第2の閾値以上となる比較ケースがひとつでもある場合、インクシートの受けるダメージは大きいと判断し、印画動作指令処理工程(ステップST9)において、現プリントオーダ最後の印画動作指令を“巻戻し側インク領域印画”に決定する。一方、全ての比較ケースで第2の閾値未満となった場合はインクシートの受けるダメージは小さいと判断し、印画動作指令処理工程(ステップST8)において現プリントオーダ最後の印画動作指令を“通常印画”に決定する。
そしてこの決定された印画動作指令は印画動作指令記憶工程(ステップST10)により現プリントオーダ最後の奇数枚目の印画動作指令として記憶される。
現プリントオーダ最後の奇数枚目の印画前に、印画動作選定部10cに保存されている現プリントオーダ印画動作選択処理工程(ステップST4)で決定した印画動作指令が制御部40に送られる。制御部40に送られた印画動作指令が“通常印画”の場合、図示しない検出手段が次のインク画面Y色先頭位置マーカ301を検出した後、次のインク画面のインク巻取り側領域Y1を使用してY色画像が印画される。以降、M色、C色の印画、及びOPの転写は、それぞれM1,C1およびOP1を使用した印画動作が行われる。
印画動作指令が“巻戻しインク領域印画”の場合、図示しない検出手段が次のインク画面のY色先頭位置マーカ301を検出した後、図示しない駆動手段によりインクシート巻取りリール4bを、インクシート3を巻き取る方向に駆動して、インク巻戻し側領域Y2の印画開始位置にサーマルヘッド5の発熱素子ライン位置が一致するまでインクシート3を巻き取り、インク巻戻し側領域Y2の印画開始位置の位置決めが行われる。次にインク巻戻し側領域Y2を使用してY色の印画動作が行われる。
以上の実施の形態2における現プリントオーダの最後の一枚の印画動作は、図7に示す実施の形態1における次のプリントオーダ最初の印画用のインク領域選定とインク搬送動作とほぼ同じである。異なるのは、ステップST101において、実施の形態1では前プリントオーダの最後の印画指令を参照していたのに対し、本実施の形態では、現プリントオーダ最後の奇数枚目の印画指令を参照することと、ステップST120~ST131の処理が次のインク画面に対して行われることである。
図9は、次のプリントオーダの最初のLサイズ画面印画に使用するインク領域の選定とインク搬送動作を示すフローチャートである。
先ず、印画動作選定部10cに保存されている前のプリントオーダの最後の一枚の印画動作指令が制御部40に送られる。印画動作指令は制御部40で“通常印画”か否かが判定される(ステップST201)。“通常印画”ではない場合、即ち、前のプリントオーダの最後の一枚が、インク巻戻し側領域を使用して印画された場合、図示しない駆動手段によりインクシート供給リール4aを、インクシート3を巻戻す方向に駆動して、前のインク画面のY色先頭位置マーカ301が図示しない検出手段により検出されるまでインクシート3をインク巻戻し方向に巻戻す(ステップST214)。そして、図示しない検出手段により、前のインク画面のY色先頭位置マーカ301が検出されたらインクシート供給リール4aの駆動を停止し、前のインク画面の未使用領域であるインク巻取り側領域Y1を使用したY色データ印画が行われる(ステップST215)。以降のM色、C色印画およびOP転写については、各色の頭出し動作の後、M1,C1およびOP1を使用した印画動作が行われる(ステップST216~ST221)。
前のプリントオーダ最後の一枚の印画動作指令が“通常印画”の場合、図示しない駆動手段によりインクシート供給リール4aを、インクシート3を巻戻す方向に駆動して、図示しない検出手段が前のプリントオーダで最後に使用したインク画面のY色先頭位置マーカ301を検出するまでインクシート3を巻戻す(ステップST202)。Y色先頭位置マーカ301が検出されたらインクシート供給リール4aの駆動を停止し、インクシート巻取りリール4bを駆動して、インクシート3を未使用インク領域であるインク巻戻し側領域Y2の印画開始位置にサーマルヘッド5の発熱素子ライン位置が一致するまでインクシート3を巻き取り、インク巻戻し側領域Y2の印画開始位置の位置決めが行われる(ステップST203)。次に前のインク画面の未使用領域であるインク巻戻し側領域Y2を使用してY色の印画動作が行われる(ステップST204)。
以降のM色、C色印画およびOP転写は、各色先頭位置マーカ302を検出したあと、各色の巻戻し側インク領域の印画開始位置にサーマルヘッド5の発熱素子ライン位置が一致するまでインクシート3を巻き取り、インク領域M2,C2およびOP2を使用する印画動作が行われる(ステップST205~ST213)。
上記実施の形態1,2では、インクシートダメージが大きいか、あるいは小さいかの2択で判断していたが、実施の形態3では、インクシートのダメージを“大”、“中”、“小”の3択とした場合の、現行のプリントオーダの最後の画面印画に使用するインク画面領域と、次のプリントオーダの最初の印画に用いるインク画面領域の決定方法について説明する。
図10は本実施の形態3におけるインクシートダメージ判定部10における、現プリントオーダ最後の奇数枚目印画用の入力画像データの判定処理工程を示すフローチャートである。本処理工程は、現プリントオーダ最後の奇数枚目をプリントする前に行われる。
先ず、画像領域分割部10aは、画像領域分割工程ST1にて、所定の分割数に現プリントオーダ最後の奇数枚目の画像データを分割する(ステップST1)。本実施の形態では実施の形態1と同様に、入力画像データの画像領域を図5のように4分割(領域a1,a2,a3,a4)し、この分割した領域a1,a2,a3,a4を2/2枚目の印画画質へ与える影響が大きい順に並べると、次のようになる。
a1=a2>a3>a4
Th21<Th31,Th22<Th32,Th23<Th33,Th24<Th34
となる。
これらの閾値は、インクシートの種類、サーマルヘッド5からの印加エネルギを決定する階調テーブルなどの条件により決まる値であり、それぞれの条件における実験を行うことによって予め求めることができる。
以降、インクシートダメージ計算部10bにおける画像データ閾値処理工程(ステップST2)では、実施の形態1と同様に第1の閾値を用いて閾値処理を行う。第1閾値以上画素数演算処理工程(ステップST3)は実施の形態1と同様である。インクシートダメージ処理工程(ステップST4)において、第1閾値以上画素数演算処理工程(ステップST3)で求められた各領域の第1の閾値以上の画素数と第2の閾値を比較する。インクシートダメージ判定処理工程(ステップST4)の処理内容は、実施の形態1と同様である。
領域a1内の第1の閾値以上の画素数Sa1Y,Sa1M,Sa1Cは第3の閾値Th31と、
領域a2内の第1の閾値以上の画素数Sa2Y,Sa2M,Sa2Cは第3の閾値Th32と、
領域a3内の第1の閾値以上の画素数Sa3Y,Sa3M,Sa3Cは第3の閾値Th33と、
領域a4内の第1の閾値以上の画素数Sa4Y,Sa4M,Sa4Cは第3の閾値Th34と、
をそれぞれ比較し、第3の閾値以上となる比較ケースが一つでもある場合、インクシートの受けるダメージは大きく、次の画面印画へのインクシートダメージによる影響が大きいと判断し、印画動作指令決定処理工程(ステップST14)において、現プリントオーダ最後の印画動作指令を“通常印画”に決定し、現行プリントオーダの最後の印画をインク巻取り側領域Y1,M1,C1,OP1を使用するようにする。また、次印画動作指令決定処理工程(ステップST15)において、次のオーダの最初の印画動作指令も“通常印画”に決定し、次のプリントオーダの最初の印画を、次のインク画面におけるインク巻取り側領域Y1,M1,C1,OP1を使用するようにする。そしてこの決定された現プリントオーダの最後の印画動作指令と次のプリントオーダの最初の印画動作指令は、印画動作指令/次印画動作指令記憶工程(ステップST18)により印画動作選定部10cに記憶される。
上記各実施の形態では、Y,M,Cのカラー画像データによりインクシートのダメージを判定していたが、実施の形態4では、OPの転写モードに光沢モードと艶消しモードがある場合について説明する。
このOP転写モードは、プリンタ1に画像データを入力するコンピュータなどの画像入力装置内やプリンタ1に備えられた図示しない転写モード選択機能により、ユーザの好みによって指定される。
図12は、実施の形態4のインクシートダメージ判定部10における現プリントオーダの最後の奇数枚目印画用の入力画像データの判定処理工程を示すフローチャートである。
先ず、OP転写モード判定処理工程(ステップST19)にて、OP転写モード判定部11aがOP転写モードを判定する。OP転写モードが非光沢モード、即ち艶消しモードの場合、印画動作選定部11bは、次印画動作指令処理工程(ステップST5)において次のプリントオーダの最初の印画動作指令を“通常印画”に決定する。一方、ステップST19において、OP転写モードが光沢モードの場合、実施の形態1と同じインクシートダメージ判定処理を行う。即ち、画像領域分割処理(ステップST1)~次印画動作指令決定処理工程(ステップST6)を行う。そしてこの決定された印画動作指令は次印画動作指令記憶処理工程(ステップST7)により次のプリントオーダが入るまで印画動作選定部11bで記憶される。
上記各実施の形態では、印画する画像領域を分割してインクシートのダメージを高精度に判定した結果を用いて、次のプリントオーダの最初の印画に使用するインク領域や現プリントオーダ最後の奇数枚目の画面印画に使用するインク領域を選定していたが、実施の形態5では、インク使用領域は固定とし、インクシートダメージ判定結果を用いて、画像データを変換する例について説明する。
図13は、実施の形態5の熱転写プリンタのシステム構成を示すブロック図である。
インクシートダメージ判定部12は、メモリ20に読み込まれた画像データを、インクシート3の搬送方向前側の領域と搬送方向後側の領域とに分割する画像領域分割部12aと、分割された各領域の画素濃度データと、これらの領域に対応して設けられた第1の閾値とを比較して、第1の閾値以上の濃度データを持つ画素の総数を領域毎に演算し、これら領域の画素の総数と、各領域に対応して設けられた第2の閾値とを比較するインクシートダメージ計算部12bと、搬送方向前側の領域の画素の総数がその領域の第2の閾値未満であり、かつ、搬送方向後側の領域の画素の総数がその領域の第2の閾値以上である場合、プリント画像を180度反転させてプリントするよう制御を行う画像データ変換部12cとを備えている。その他の構成は実施の形態1と同様である。
実施の形態5では、画像領域を2つに分割する場合について説明する。
図14は、実施の形態5のインクシートダメージ判定部12における1/2枚目印画用の入力画像データの判定処理工程を示すフローチャート、図15は判定対象となる画像データ例を示す図であり、図15(a)は変換前の元データ、図15(b)は画像領域分割状態、図15(c)は変換後の画像データを示す図である。
b1>b2
また、領域b1,b2には、それぞれ第1の閾値Th1b1,Th1b2と、第2の閾値Th2b1,Th2b2が設定されている。
インクシートダメージ計算部12bは、インクシートのダメージを定量的に算出する。インクシートダメージ計算部12bは、画像データ閾値処理工程(ステップST21)において、分割された画像領域内の画素データと分割された領域毎に設定された第1の閾値を比較して2値化処理を行う。領域b1内の画素データは閾値Th1b1と、領域b2内の画素データは閾値Th1b2と、それぞれ比較して2値化処理を行う。例えば、各閾値以上となる画素は“255”、第1の閾値未満の画素は“0”となるように処理する。これらの処理を各領域のYデータ,Mデータ,Cデータについて行う。
画像データ変換部12cでは現プリントオーダの最後の奇数枚目の画像を変換処理する。ステップST23において、領域b1内の第1の閾値以上の画素数Sb1Y,Sb1M,Sb1Cが第2の閾値Th2b1以上となる比較ケースがひとつでもある場合、かつ、領域b2内の第1の閾値以上の画素数Sb2Y,Sb2M,Sb2Cの全てが第2の閾値Th2b2よりも小さい場合、領域b1のインクシートのダメージは大きく、領域b2内のインクシートのダメージは小さいと判断し、画像データ回転処理工程(ステップST24)において現プリントオーダの最後の奇数枚目の画像データを図15(c)に示すように180度回転し、回転処理された画像データはメモリ20に送られる。
また、全ての比較ケースで第2の閾値未満となった場合、画像データは変換されること無くメモリ20に送られる。
そして、次のプリントオーダの最初の画面印画を行う場合は、実施の形態1における印画動作指令が“インク巻戻し印画”の場合と同じ動作で、前のインク画面の未使用領域であるインク巻戻し側領域Y2,M2,C2,OP2を使用した印画が行われる。
上記各実施の形態では、画像データを基にインクシートのダメージを判定していたが、実施の形態6では、サーマルヘッド5の温度を基にインクシートのダメージを判定する例について説明する。本実施の形態では、現プリントオーダの最後の奇数枚目印画をインク巻取り側領域Y1,M1,C1及びOP1を使用して行う場合の、各色印画終了後のサーマルヘッド温度を基にして、次のプリントオーダの最初の印画に使用するインク画面領域を選定する場合について説明する。
図16は実施の形態6の熱転写プリンタのシステム構成を示すブロック図である。
本実施の形態におけるインクシートダメージ判定部13は、Y,M,C各色画面の印画終了毎のサーマルヘッド温度を検出するサーマルヘッド温度検出部13aと、検出された温度を予め設定された閾値温度と比較する検出温度比較部13bと、サーマルヘッド温度が所定の閾値以上である場合、次のプリント画像の形成に、所定サイズの単位のうち、新たな単位のインク領域を使用してプリント画像を形成し、サーマルヘッド温度が閾値未満である場合は、所定サイズの単位のうち、既に使用されたインク領域の残りの領域を使用するよう制御する印画動作選定部13cとを有する。その他の構成は実施の形態1と同様である。
図17は、実施の形態6のインクシートダメージ判定部13における現プリントオーダの最後の奇数枚目印画におけるインクシートダメージ判定処理工程を示すフローチャートである。
先ず、Y色1画面分の印画終了後、サーマルヘッド温度検出部13aは、サーマルヘッド温度検出処理工程(ステップST25)にて、Y色1画面分の印画終了直後のサーマルヘッド温度を検出する。具体的には、サーマルヘッドに搭載された図示しないサーミスタのアナログ信号を、図示しないA/Dコンバータによりデジタル信号値に変換して、その変換した値を温度として検出する。
先ず、印画動作選定部13cに記憶されている次の印画動作指令が“通常印画”の場合、実施の形態1における“通常印画”の場合と同じ印画動作が行われる。即ち、前プリントオーダ最後の一枚の印画に使用したインク画面の次のインク画面のインク巻取り側領域Y1,M1,C1及びOP1を使用して次のプリントオーダの最初の1枚目の印画が行われる。
上記実施の形態1~4では、分割した画面領域のダメージ判定を個別に行っていたが、実施の形態7では、分割した画面領域のダメージ判定を、ダメージ判定対象となる領域に隣接する領域のダメージを参照することにより行う場合について説明する。
本実施の形態では、実施の形態3と同様に、第1~第3の閾値に基づいて、判定対象となる領域のインクシートダメージを“大”、“中”、“小”の3段階で判定し、ダメージが“中”と判定された場合は、第4の閾値を用いて判定対象領域に隣接する領域のダメージを判定し、前記判定対象領域に隣接する領域のダメージ判定結果を考慮して、最終的に判定対象となる領域のダメージを判定する。
例えば、図5において領域a1のダメージを判定する場合、領域a1のダメージが“中”と判定された場合は、領域a1に隣接する領域a3と、領域a4のダメージを、領域a3、領域a4、それぞれに設けられた第4の閾値を用いて判定し、その判定結果を考慮して領域a1のダメージを決定する。
また、本実施の形態では、現プリントオーダの最後の奇数枚目の印画に使用するインク領域は、インク巻取り側領域Y1,M1,C1,OP1か、インク巻戻し側領域Y2,M2,C2,OP2のどちらか一方であり、インクシートのダメージ判定は現プリントオーダの最後の奇数枚目の画像データを用いて行い、前記インクシートダメージ判定結果から次のプリントオーダの最初の印画に用いるインク領域を決定する場合について説明する。
以降、本実施の形態では、現プリントオーダの最後の奇数枚目の印画を、インク巻戻し側領域Y2,M2,C2,OP2を用いて行う場合について説明する。
図20~23は本実施の形態7におけるインクシートダメージ判定部10における、現プリントオーダ最後の奇数枚目印画用の入力画像データの判定処理工程を示すフローチャートである。本処理工程は、現プリントオーダ最後の奇数枚目をプリントする前に行われる。
先ず、画像領域分割部10aは、画像領域分割工程ST1にて、所定の分割数に現プリントオーダ最後の奇数枚目の画像データを分割する(ステップST1)。本実施の形態では実施の形態1と同様に、入力画像データの画像領域を図5のように4分割(領域a1,a2,a3,a4)し、この分割した領域a1,a2,a3,a4をインクシートダメージが大きい順に並べると、次のようになる。
a1=a2>a3>a4
また、第4の閾値は、第2の閾値以下となるように設定されている。つまり、Th41≦Th21,Th42≦Th22,Th43≦Th23,Th44≦Th24となる。
これらの閾値は、インクシートの種類、サーマルヘッド5からの印加エネルギを決定する階調テーブルなどの条件により決まる値であり、それぞれの条件における実験を行うことによって予め求めることができる。
以降、各領域のインクシートダメージ判定方法について説明する。
一方、第2の閾値以上となる比較ケースが一つでもある場合は、第2インクシートダメージ判定処理工程(ステップST32)において、第1の閾値以上画素数演算処理工程(ステップST3)で求められた領域a1内の各色の第1の閾値以上の画素数のうち、第2の閾値以上となる色データの画素数と第3の閾値を比較する。即ち、領域a1内の第1の閾値以上の画素数Sa1Y,Sa1M,Sa1Cのうち、第2の閾値Th21以上となる色データの画素数を第3の閾値Th31と比較し、第3の閾値以上となるケースが一つでもある場合、インクシートのダメージは大きく、次の画面印画へのインクシートダメージが大きいと判断し、印画動作指令決定処理工程(ステップST34)において、次の印画動作指令を”通常印画”に設定し、次のプリントオーダの最初の印画動作指令は、次印画動作指令記憶工程(ステップST35)により印画動作選定部10cに記憶される。そして次のプリントオーダの最初の印画は、次の新たなインク画面を用いて行われる。
全ての比較ケースで第4の閾値以上となる場合、領域a1のインクシートのダメージは大きく、次の画面印画へのインクシートダメージによる影響が大きいと判断し、印画動作指令決定処理工程(ステップST34)において、次の印画動作指令を“通常印画”に設定し、次のプリントオーダの最初の印画動作指令は、次印画動作指令記憶工程(ステップST35)により印画動作選定部10cに記憶される。そして次のプリントオーダの最初の印画は、次の新たなインク画面を用いて行われる。
まず、領域a2のインクシートダメージ処理工程(ステップST36)において、第1の閾値以上画素数演算処理工程(ステップST3)で求められた領域a2内のY,M,C各色データの第1の閾値以上の画素数と第2の閾値を比較する。つまり、領域a2内の第1の閾値以上の画素数Sa2Y,Sa2M,Sa2Cを第2の閾値Th22と比較する。Y,M,C全ての比較ケースで第2の閾値未満となった場合、領域a2内のインクシートのダメージは小さく、次の画面印画へのインクシートダメージによる影響は無いと判断し、次の領域3のダメージ判定動作Bに移行する。
一方、第2の閾値以上となる比較ケースが一つでもある場合は、第2インクシートダメージ判定処理工程(ステップST37)において、第1の閾値以上画素数演算処理工程(ステップST3)で求められた領域a2内の各色の第1の閾値以上の画素数のうち、第2の閾値以上となる色データの画素数と第3の閾値を比較する。即ち、領域a2内の第1の閾値以上の画素数Sa2Y,Sa2M,Sa2Cのうち、第2の閾値Th22以上となる色データの画素数を第3の閾値Th32と比較し、第3の閾値以上となるケースが一つでもある場合、インクシートのダメージは大きく、次の画面印画へのインクシートダメージが大きいと判断し、印画動作指令決定処理工程(ステップST34)において、次の印画動作指令を“通常印画”に設定し、次のプリントオーダの最初の印画動作指令は、次印画動作指令記憶工程(ステップST35)により印画動作選定部10cに記憶される。そして次のプリントオーダの最初の印画は、次の新たなインク画面を用いて行われる。
全ての比較ケースで第4の閾値以上となる場合、領域a2のインクシートのダメージは大きく、次の画面印画へのインクシートダメージによる影響が大きいと判断し、印画動作指令決定処理工程(ステップST34)において、次の印画動作指令を“通常印画”に設定し、次のプリントオーダの最初の印画動作指令は、次印画動作指令記憶工程(ステップST35)により印画動作選定部10cに記憶される。そして次のプリントオーダの最初の印画は、次の新たなインク画面を用いて行われる。
まず、領域a3のインクシートダメージ処理工程(ステップST39)において、第1の閾値以上画素数演算処理工程(ステップST3)で求められた領域a3内のY,M,C各色データの第1の閾値以上の画素数と第2の閾値を比較する。つまり、領域a3内の第1の閾値以上の画素数Sa3Y,Sa3M,Sa3Cを第2の閾値Th23と比較する。Y,M,C全ての比較ケースで第2の閾値未満となった場合、領域a3内のインクシートのダメージは小さく、次の画面印画へのインクシートダメージによる影響は無いと判断し、次の領域3のダメージ判定動作Cに移行する。
一方、第2の閾値以上となる比較ケースが一つでもある場合は、第2インクシートダメージ判定処理工程(ステップST40)において、第1の閾値以上画素数演算処理工程(ステップST3)で求められた領域a3内の各色の第1の閾値以上の画素数のうち、第2の閾値以上となる色データの画素数と第3の閾値を比較する。即ち、領域a3内の第1の閾値以上の画素数Sa3Y,Sa3M,Sa3Cのうち、第2の閾値Th23以上となる色データの画素数を第3の閾値Th33と比較し、第3の閾値以上となるケースが一つでもある場合、インクシートのダメージは大きく、次の画面印画へのインクシートダメージが大きいと判断し、印画動作指令決定処理工程(ステップST34)において、次の印画動作指令を“通常印画”に設定し、次のプリントオーダの最初の印画動作指令は、次印画動作指令記憶工程(ステップST35)により印画動作選定部10cに記憶される。そして次のプリントオーダの最初の印画は、次の新たなインク画面を用いて行われる。
全ての比較ケースで第4の閾値以上となる場合、領域a3のインクシートのダメージは大きく、次の画面印画へのインクシートダメージによる影響が大きいと判断し、印画動作指令決定処理工程(ステップST34)において、次の印画動作指令を”通常印画”に設定し、次のプリントオーダの最初の印画動作指令は、次印画動作指令記憶工程(ステップST35)により印画動作選定部10cに記憶される。そして次のプリントオーダの最初の印画は、次の新たなインク画面を用いて行われる。
まず、領域a4のインクシートダメージ処理工程(ステップST42)において、第1の閾値以上画素数演算処理工程(ステップST3)で求められた領域a4内のY,M,C各色データの第1の閾値以上の画素数と第2の閾値を比較する。つまり、領域a4内の第1の閾値以上の画素数Sa4Y,Sa4M,Sa4Cを第2の閾値Th24と比較する。Y,M,C全ての比較ケースで第2の閾値未満となった場合、領域a4内のインクシートのダメージは小さく、次の画面印画へのインクシートダメージによる影響は無いと判断し、印画動作指令決定処理工程(ステップST45)において、次の印画動作指令を“巻戻し印画”に設定し、次のプリントオーダの最初の印画動作指令は、次印画動作指令記憶工程(ステップST35)により印画動作選定部10cに記憶される。そして次のプリントオーダの最初の印画は、インクシート3を巻戻して、直前のオーダの最後に使用されたインク領域内の未使用領域であるインク巻取り側領域Y1,M1,C1,OP1を使用して行われる。
全ての比較ケースで第4の閾値以上となる場合、領域a4のインクシートのダメージは大きく、次の画面印画へのインクシートダメージによる影響が大きいと判断し、印画動作指令決定処理工程(ステップST34)において、次の印画動作指令を“通常印画”に設定し、次のプリントオーダの最初の印画動作指令は、次印画動作指令記憶工程(ステップST35)により印画動作選定部10cに記憶される。そして次のプリントオーダの最初の印画は、次の新たなインク画面を用いて行われる。
上記理由により、判定対象領域のインクシートダメージが“中”程度の場合は隣接する領域のインクシートダメージを参照することにより、判定対象領域のインクシートダメージをより高精度に判定することができる。
上記実施の形態7では、印画する画像領域を分割してインクシートのダメージを判定する際に用いる第1~第4の閾値には、それぞれ固定された値を用いていたが、本実施の形態8では、残りインク画面数と環境温度により、前記第1~第4の閾値を変更する例について説明する。
また、環境温度が高いほど、インクシートの剛性は低下するので、インクシートに皺が発生し易くなる。
以上より、残りインク画面数と、環境温度を検出することにより、インクシートに皺が発生する可能性が高くなるか否かを推定することが可能となる。
図24は、実施の形態8の熱転写プリンタのシステム構成を示すブロック図である。図示のシステムは、基本的に実施の形態7と同じである。異なるのは、残りのインク画面数を検出する残りインク画面検出部90と、環境温度を検出する環境温度検出部91を備え、インクシートダメージ判断部14に、残りインク画面数検出部90と環境温度検出部91の検出結果からインクシートダメージ計算部10bで用いる閾値テーブルを選定する、閾値テーブル選定部14aを備えていることである。
両閾値テーブルの閾値の大小関係は、“通常”の閾値テーブル>“小径・高温用”の閾値テーブルであり、“通常”の閾値テーブルよりも、“小径・高温用”の閾値テーブルの方が、インクシートダメージが大きいと判定され易くなる。
先ず、残りインク画面数検出部90は、残りインク画面検出工程(ステップST50)にて残りインク画面数を検出する。具体的には、インクシート供給リール4aに設けられたRF-IDタグのインク残量情報を、図示しないリーダーにより読取ることにより残りインク画面数を検出する。
次に、環境温度検出部91は、環境温度検出処理工程(ステップST51)にて環境温度を検出する。具体的には、サーマルヘッド5付近、あるいは、インクシート3の搬送経路付近に設置されたサーミスタのアナログ信号を、図示しないA/Dコンバータによりデジタル信号値に変換して、その変換した値を温度として検出する。
また、検出された残りインク画面数が閾値画面数を超える、かつ、検出された環境温度が閾値温度未満の場合は、閾値テーブル設定処理工程(ステップST53)にて、インクシートダメージ計算部10bで使用する閾値テーブルを“通常”用に設定する。
以降のインクシートダメージ判定処理及び印画動作選定処理は、実施の形態7と同じである。
Claims (10)
- インクシートと記録紙を重ね、前記インクシートを搬送しながら所定サイズの単位でこれより小さいサイズの画像を前記搬送方向に対して複数枚分前記記録紙に熱転写プリントする熱転写プリンタの印画制御装置において、
プリントする画像を複数の領域に分割する画像領域分割部と、
前記分割された各領域の画素濃度データと、当該各領域に対応して設けられた第1の閾値とを比較して、前記第1の閾値以上の濃度データを持つ画素の総数を領域毎に演算すると共に、前記演算された各領域の画素の総数と、前記各領域に対応して設けられた第2の閾値とを比較するインクシートダメージ計算部と、
全ての領域で前記演算された画素の総数が前記第2の閾値未満である場合は、次のプリント画像の形成に、前記所定サイズの単位のうち、既に使用されたインク領域の残りの領域を使用し、前記演算された画素の総数が前記第2の閾値以上である場合は、次のプリント画像の形成に、新たな単位のインク領域を使用してプリント画像を形成するよう制御を行う印画動作選定部とを備えたことを特徴とする印画制御装置。 - インクシートと記録紙を重ね、前記インクシートを搬送しながら所定サイズの単位でこれより小さいサイズの画像を前記搬送方向に対して複数枚分前記記録紙に熱転写プリントする熱転写プリンタの印画制御装置において、
プリントする画像を複数の領域に分割する画像領域分割部と、
前記分割された各領域の画素濃度データと、当該各領域に対応して設けられた第1の閾値とを比較して、前記第1の閾値以上の濃度データを持つ画素の総数を領域毎に演算すると共に、前記演算された各領域の画素の総数と、前記各領域に対応して設けられた第2の閾値とを比較するインクシートダメージ計算部と、
前記演算された画素の総数が前記第2の閾値以上の領域がある場合、対象とするプリント画像の形成に、前記所定サイズの単位のうち、前記搬送方向後側のインク領域を使用するよう制御を行い、全ての領域で前記演算された画素の総数が前記第2の閾値未満である場合は、対象とするプリント画像の形成に、前記所定サイズの単位のうち、前記搬送方向前側のインク領域を使用するよう制御を行う印画動作選定部とを備えたことを特徴とする印画制御装置。 - インクシートと記録紙を重ね、前記インクシートを搬送しながら所定サイズの単位でこれより小さいサイズの画像を前記搬送方向に対して複数枚分前記記録紙に熱転写プリントする熱転写プリンタの印画制御装置において、
プリントする画像を複数の領域に分割する画像領域分割部と、
前記分割された各領域の画素濃度データと、当該各領域に対応して設けられた第1の閾値とを比較して、前記第1の閾値以上の濃度データを持つ画素の総数を領域毎に演算すると共に、前記演算された各領域の画素の総数と、前記各領域に対応して設けられた第2の閾値と当該第2の閾値よりも大きい値の第3の閾値とを比較するインクシートダメージ計算部と、
前記演算された画素の総数が、前記第2の閾値以上で、かつ、前記第3の閾値未満の領域がある場合は、前記所定サイズの単位のうち、前記搬送方向後側のインク領域を使用してプリント画像を形成し、次のプリント画像の形成に、前記搬送方向前側のインク領域を使用してプリント画像を形成し、全ての領域で前記演算された画素の総数が前記第2の閾値未満である場合、前記搬送方向前側のインク領域を使用してプリント画像を形成し、次のプリント画像の形成に、前記搬送方向後側のインク領域を使用してプリント画像を形成し、いずれかの領域で前記第3の閾値以上である場合は、前記所定サイズの単位のうち、前記搬送方向前側のインク領域を使用してプリント画像を形成し、次のプリント画像の形成に、新たな単位のインク領域を使用してプリント画像を形成するよう制御を行う印画動作選定部とを備えたことを特徴とする印画制御装置。 - インクシートと記録紙を重ね、前記インクシートを搬送しながら所定サイズの単位でこれより小さいサイズの画像を前記搬送方向に対して複数枚分前記記録紙に熱転写プリントすると共に、プリントされた画像を保護するためのオーバコート層を形成する熱転写プリンタの印画制御装置において、
プリントする画像を複数の領域に分割する画像領域分割部と、
前記分割された各領域の画素濃度データと、当該各領域に対応して設けられた第1の閾値とを比較して、前記第1の閾値以上の濃度データを持つ画素の総数を領域毎に演算すると共に、前記演算された各領域の画素の総数と、前記各領域に対応して設けられた第2の閾値とを比較するインクシートダメージ計算部と、
前記オーバコート層の形成モードとして、転写表面が光沢面となる光沢モードと、転写表面が艶消し面となる艶消しモードとを判定するOP転写モード判定部と、
前記OP転写モード判定部で光沢モードと判定され、かつ、全ての領域で前記演算された画素の総数が前記第2の閾値未満である場合は、次のプリント画像の形成に、前記所定サイズの単位のうち、既に使用されたインク領域の残りの領域を使用し、前記OP転写モード判定部で艶消しモードと判定された場合または前記演算された画素の総数が前記第2の閾値以上の領域がある場合は、次のプリント画像の形成に、新たな単位のインク領域を使用してプリント画像を形成するよう制御を行う印画動作選定部とを備えたことを特徴とする印画制御装置。 - オーバコート領域を有するインクシートと記録紙を重ね、前記インクシートを搬送しながら所定サイズの単位でこれより小さいサイズの画像を前記搬送方向に対して複数枚分前記記録紙に熱転写プリントすると共に、前記オーバコート領域を転写することで、プリントされた画像を保護するためのオーバコート層を形成する熱転写プリンタの印画制御装置において、
前記オーバコート層の転写モードとして、転写表面が光沢面となる光沢モードと、転写表面が艶消し面となる艶消しモードとを判定するOP転写モード判定部と、
前記OP転写モード判定部で光沢モードと判定された場合は、前記オーバコート層の形成に、前記所定サイズの単位のうち、前記搬送方向前側のオーバコート領域を使用し、前記OP転写モード判定部で艶消しモードと判定された場合は、前記オーバコート層の形成に、前記搬送方向後側のオーバコート領域を使用するよう制御を行う印画動作選定部とを備えたことを特徴とする印画制御装置。 - インクシートと記録紙を重ね、前記インクシートを搬送しながら所定サイズの単位でこれより小さいサイズの画像を前記搬送方向に対して複数枚分前記記録紙に熱転写プリントする熱転写プリンタの印画制御装置において、
プリントする画像を前記インクシートの搬送方向前側の領域と搬送方向後側の領域とに分割する画像領域分割部と、
前記分割された各領域の画素濃度データと、当該各領域に対応して設けられた第1の閾値とを比較して、前記第1の閾値以上の濃度データを持つ画素の総数を領域毎に演算すると共に、前記演算された各領域の画素の総数と、前記各領域に対応して設けられた第2の閾値とを比較するインクシートダメージ計算部と、
前記搬送方向前側の領域の画素の総数が当該領域の前記第2の閾値未満であり、かつ、前記搬送方向後側の領域の画素の総数が当該領域の第2の閾値以上である場合、前記プリント画像を180度反転させてプリントするよう制御を行う画像データ変換部とを備えたことを特徴とする印画制御装置。 - インクシートと記録紙を重ね、前記インクシートを搬送しながらサーマルヘッドを駆動し、所定サイズの単位でこれより小さいサイズの画像を前記搬送方向に対して複数枚分前記記録紙に熱転写プリントする熱転写プリンタの印画制御装置において、
前記サーマルヘッドの温度を検出するサーマルヘッド温度検出部と、
前記サーマルヘッド温度検出部で検出されたサーマルヘッド温度が所定の閾値以上であるか否かを判定する検出温度比較部と、
前記サーマルヘッド温度が所定の閾値以上である場合、次のプリント画像の形成に、前記所定サイズの単位のうち、新たな単位のインク領域を使用してプリント画像を形成し、前記サーマルヘッド温度が前記閾値未満である場合は、前記所定サイズの単位のうち、既に使用されたインク領域の残りの領域を使用するよう制御する印画動作選定部とを備えたことを特徴とする印画制御装置。 - インクシートと記録紙を重ね、前記インクシートを搬送しながら所定サイズの単位でこれより小さいサイズの画像を前記搬送方向に対して複数枚分前記記録紙に熱転写プリントする熱転写プリンタの印画制御装置において、
プリントする画像を複数の領域に分割する画像領域分割部と、
前記分割された各領域の画素濃度データと、当該各領域に対応して設けられた第1の閾値とを比較して、前記第1の閾値以上の濃度データを持つ画素の総数を領域毎に演算すると共に、前記演算された各領域の画素の総数と、前記各領域に対応して設けられた第2の閾値と当該第2の閾値よりも大きい値の第3の閾値とを比較し、
前記演算された画素の総数が、前記第2の閾値以上で、かつ、前記第3の閾値未満の領域がある場合は、前記領域に隣接する領域における前記演算された画素の総数と、前記隣接する領域に設けられた第2の閾値よりも小さい値の第4の閾値とを比較するインクシートダメージ計算部と、
前記演算された画素の総数が、前記第2の閾値以上で、かつ、前記第3の閾値未満、かつ、前記領域に隣接する領域における前記演算された画素の総数が、前記隣接する領域に設けられた第4の閾値以上である場合と、全ての領域で前記演算された画素の総数が前記第3の閾値以上である場合は、
次のプリント画像の形成に、新たな単位のインク領域を使用してプリント画像を形成し、
全ての領域で前記演算された画素の総数が前記第2の閾値未満である場合と、前記演算された画素の総数が、前記第2の閾値以上で、かつ、前記第3の閾値未満、かつ、前記領域に隣接する領域における前記演算された画素の総数が、前記隣接する領域に設けられた第4の閾値未満である場合は、
次のプリント画像の形成に、前記所定サイズの単位のうち、既に使用されたインク領域の残りの領域を使用してプリント画像を形成するよう制御を行う印画動作選定部とを備えたことを特徴とする印画制御装置。 - インクシートの残り印画可能画面数を検出する残りインク画面数検出部と、前記残りインク画面数検出部で検出された残りインク画面数が所定の閾値以上であるか否かを判定する残りインク画面数比較部と、
前記残りインク画面数比較部の比較結果に基づいて、前記第1~4の閾値を変更する閾値選定手段を備えたことを特徴とする請求項8記載の印画制御装置。 - 前記熱転写プリンタの使用環境温度を検出する環境温度検出部と、前記環境温度検出部で検出された温度が所定の閾値以上であるか否かを判定する環境温度比較部と、
前記環境温度比較部の比較結果に基づいて、前記第1~4の閾値を変更する閾値選定手段を備えたことを特徴とする請求項8記載の印画制御装置。
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- 2011-11-02 WO PCT/JP2011/006142 patent/WO2012095912A1/ja active Application Filing
- 2011-11-02 EP EP11855899.8A patent/EP2664459B1/en not_active Not-in-force
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WO2012095893A1 (ja) | 2012-07-19 |
EP2664459B1 (en) | 2019-04-17 |
EP2664459A1 (en) | 2013-11-20 |
ES2726776T3 (es) | 2019-10-09 |
US20130286139A1 (en) | 2013-10-31 |
US8780156B2 (en) | 2014-07-15 |
EP2664459A4 (en) | 2018-03-14 |
CN103298619B (zh) | 2016-08-10 |
CN103298619A (zh) | 2013-09-11 |
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