WO2011158647A1 - 半導体装置およびその製造方法 - Google Patents
半導体装置およびその製造方法 Download PDFInfo
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- WO2011158647A1 WO2011158647A1 PCT/JP2011/062550 JP2011062550W WO2011158647A1 WO 2011158647 A1 WO2011158647 A1 WO 2011158647A1 JP 2011062550 W JP2011062550 W JP 2011062550W WO 2011158647 A1 WO2011158647 A1 WO 2011158647A1
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Definitions
- the present invention relates to a semiconductor device and a manufacturing method thereof.
- a vertical semiconductor element In a vertical semiconductor element, an electric current flows between an electrode provided on one main surface of a semiconductor substrate and an electrode provided on the main surface opposite to the one main surface of the semiconductor substrate (the other main surface). Flowing. For this reason, in order to keep the breakdown voltage high in the vertical semiconductor element, the thickness of the high resistance semiconductor layer existing between the electrodes must be increased. However, the on-resistance increases by increasing the thickness of the high-resistance semiconductor layer existing between the electrodes. That is, there is a trade-off relationship between breakdown voltage and on-resistance.
- a semiconductor device having a super junction structure in which a pn junction (parallel pn layer) in which n layers and p layers are alternately arranged is formed in a drift layer has been proposed.
- the parallel pn layer allows a current to flow in the n layer in the on state, and depletes the n layer and the p layer in the off state to bear a withstand voltage. Since the semiconductor element having a super junction structure can increase the impurity concentration of the drift layer, it is possible to reduce the on-resistance while maintaining a high breakdown voltage.
- Reducing the on-resistance by adopting a super-junction structure in a vertical semiconductor element is one of means for improving the added value of the vertical semiconductor element.
- a semiconductor element called an intelligent switch device in which a horizontal semiconductor element and various passive elements are formed on the same semiconductor substrate as the vertical semiconductor element has been proposed.
- a drive circuit, a control circuit, a protection circuit, and the like of a vertical semiconductor element used for an output stage are configured by external discrete components.
- these circuits are constituted by a horizontal semiconductor element and various passive elements formed on the same semiconductor substrate as the vertical semiconductor element used for the output stage.
- an important technique for realizing an intelligent switch device is an element isolation technique for electrically insulating and isolating each element.
- an element isolation technique is used in order not to cause a parasitic operation between the elements.
- element isolation techniques for example, dielectric isolation techniques, pn junction isolation techniques, self-isolation techniques, and the like are known.
- FIG. 31 is a cross-sectional view showing a configuration of a main part of a conventional intelligent switch device using a dielectric separation technique.
- a vertical semiconductor element 511 and a horizontal semiconductor element 512 are formed on an n ⁇ epitaxial layer 504.
- the horizontal semiconductor element 512 forms a drive circuit, a control circuit, and a protection circuit.
- the vertical semiconductor element 511 and the horizontal semiconductor element 512 are separated from each other by a silicon oxide film 502 formed on an n + substrate 501, a trench isolation region 505 in which a silicon oxide film is embedded, and a high concentration n + buried region 503. Yes.
- the silicon oxide film 502 and the high concentration n + buried region 503 are formed between the n + substrate 501 and the n ⁇ epitaxial layer 504.
- Trench isolation region 505 passes through n ⁇ epitaxial layer 504 and high concentration n + buried region 503 and reaches silicon oxide film 502.
- Reference numeral 509 denotes a p-well region of the vertical semiconductor element 511.
- FIG. 32 is a cross-sectional view showing a configuration of a main part of a conventional intelligent switch device using a pn junction isolation technique. As shown in FIG. 32, the conventional intelligent switch device using the pn junction isolation technology is similar to the intelligent switch device using the dielectric isolation technology shown in FIG. Are integrated on the same substrate.
- the vertical semiconductor element 511 and the horizontal semiconductor element 512 are separated from each other by a p ⁇ layer 507 and a high concentration p + region 508 formed on the n + substrate 501.
- the p ⁇ layer 507 is formed between the n + substrate 501 and the n ⁇ epitaxial layer 504.
- High-concentration p + region 508 penetrates n ⁇ epitaxial layer 504 and contacts p ⁇ layer 507.
- Reference numeral 510 denotes a buried n + region penetrating the p ⁇ layer 507 and in contact with the n ⁇ epitaxial layer 504 and the n + substrate 501.
- FIG. 33 is a cross-sectional view showing a configuration of a main part of a conventional intelligent switch device using self-separation technology.
- the conventional intelligent switch device using the self-isolation technology unlike the conventional intelligent switch device using the pn junction isolation technology shown in FIG. 32, the p ⁇ layer 507 and the high concentration p + region 508 are used. Is not provided.
- the vertical semiconductor element 511 and the horizontal semiconductor element 512 are separated from each other by increasing the interval between the elements.
- FIG. 33 only the main part of the element cross-sectional structure is shown, and the illustration that the interval between the elements is larger than that of the intelligent switch device shown in FIG. 32 is omitted.
- Patent Document 1 describes a semiconductor element that uses a superjunction structure to improve the trade-off between on-resistance and breakdown voltage.
- Patent Document 2 describes a semiconductor element that has a superjunction structure and has a narrow cell pitch that repeats the n-layer and p-layer of the superjunction structure.
- Patent Document 3 below describes a lateral MOSFET that uses a multi-resurf structure to achieve both low on-resistance and high breakdown voltage.
- This multi-resurf structure can be regarded as a super-junction structure. That is, Patent Document 3 below discloses a semiconductor in which a high breakdown voltage lateral semiconductor element using a superjunction structure and a lateral semiconductor element constituting an IC for a control circuit surrounded by an isolation structure are formed on the same semiconductor substrate. The device is described.
- Patent Documents 1 and 2 described above a vertical semiconductor element having a superjunction structure is used at the output stage, and for various circuits (for example, control) No description is made on the integration of horizontal semiconductor elements (for use in integrated circuits). Further, Patent Document 3 described above does not describe that a lateral semiconductor element is integrated on the same semiconductor substrate as a vertical semiconductor element having a superjunction structure.
- An object of the present invention is to provide a semiconductor device capable of suppressing parasitic operations between elements formed on the same semiconductor substrate and a method for manufacturing the same in order to solve the above-described problems caused by the prior art.
- Another object of the present invention is to provide a semiconductor device capable of reducing the cost and a method for manufacturing the same, in order to eliminate the above-described problems caused by the prior art.
- a semiconductor device is electrically isolated from the vertical semiconductor element by a first region in which the vertical semiconductor element is disposed and an isolation structure. And a second region in which the lateral semiconductor element is disposed, and has the following characteristics.
- a first conductivity type first semiconductor layer is provided, and a first conductivity type second semiconductor layer having an impurity concentration lower than that of the first semiconductor layer is provided on a surface of the first semiconductor layer.
- the first region of the second semiconductor layer includes a third semiconductor layer of a first conductivity type having an impurity concentration higher than that of the second semiconductor layer, and a second conductivity type having an impurity concentration higher than that of the second semiconductor layer.
- Parallel pn layers are provided in which the fourth semiconductor layers are alternately arranged in the horizontal direction with respect to the main surface of the second semiconductor layer.
- the second region of the second semiconductor layer is provided with the isolation structure including a buried isolation layer having the same impurity concentration as the third semiconductor layer or the fourth semiconductor layer.
- the third semiconductor layer is a diffusion layer that is selectively provided in the second semiconductor layer.
- the fourth semiconductor layer is a diffusion layer that is selectively provided in the third semiconductor layer.
- the isolation structure is a diffusion layer having the same impurity concentration as the third semiconductor layer or the fourth semiconductor layer.
- the third semiconductor layer and the fourth semiconductor layer are diffusion layers selectively provided in the second semiconductor layer.
- the isolation structure is a diffusion layer having the same impurity concentration as the third semiconductor layer or the fourth semiconductor layer.
- the third semiconductor layer and the isolation structure are formed of the same epitaxial layer.
- the fourth semiconductor layer is a diffusion layer that is selectively provided in the third semiconductor layer and has a higher impurity concentration than the third semiconductor layer.
- the semiconductor device according to the present invention is characterized in that, in the above-described invention, the vertical semiconductor element is an insulated gate field effect transistor and has a planar gate structure or a trench gate structure.
- the semiconductor device according to the present invention is characterized in that, in the above-described invention, the breakdown structure of the vertical superjunction MOS transistor is provided outside the first region so as to surround the first region. .
- a method of manufacturing a semiconductor device includes a first region in which a vertical semiconductor element is arranged and a vertical semiconductor element by a separation structure. And a second region in which an electrically isolated lateral semiconductor element is disposed, and has the following characteristics.
- First ion implantation of a first conductivity type impurity is performed (second step).
- a second ion implantation of a second conductivity type impurity is selectively performed in the first region of the first epitaxial layer where the first ion implantation has been performed (third step).
- a second conductivity type first epitaxial layer having the same impurity concentration as the first epitaxial layer is formed by epitaxial growth on the first epitaxial layer (fourth step).
- a first epitaxial layer is formed on the second epitaxial layer in the second region separated from the region corresponding to the region immediately above the first ion implantation site and the region corresponding to the region just above the first ion implantation site.
- a third ion implantation of conductive impurities is performed (fifth step).
- a fourth ion implantation of a second conductivity type impurity is selectively performed in a region of the second epitaxial layer corresponding to the portion immediately above the second ion implantation location (sixth step). Process).
- a third conductivity type first epitaxial layer having the same impurity concentration as the second epitaxial layer is formed by epitaxial growth on the second epitaxial layer (seventh step).
- the first conductivity type impurity and the second conductivity type impurity ion-implanted into the first epitaxial layer and the second epitaxial layer are diffused by heat treatment to be connected from the first epitaxial layer to the third epitaxial layer.
- a parallel pn layer is formed in which the third semiconductor layer of the first conductivity type and the fourth semiconductor layer of the second conductivity type are alternately arranged. At this time, a parallel pn layer is formed, and a fifth semiconductor layer that is connected to the second region of the second epitaxial layer and the third epitaxial layer and forms the isolation structure is formed (eighth step).
- a method of manufacturing a semiconductor device includes a first region in which a vertical semiconductor element is arranged and a vertical semiconductor element by a separation structure. And a second region in which an electrically isolated lateral semiconductor element is disposed, and has the following characteristics.
- a first conductive type first epitaxial layer having an impurity concentration lower than that of the first semiconductor layer is formed by epitaxial growth on the first conductive type first semiconductor layer (first step).
- a first ion implantation of a first conductivity type impurity is selectively performed in the first region of the first epitaxial layer (second step).
- second ion implantation of a second conductivity type impurity is selectively performed in a region sandwiched between the first ion implantation locations of the first epitaxial layer (third step).
- a second conductivity type first epitaxial layer having the same impurity concentration as the first epitaxial layer is formed by epitaxial growth on the first epitaxial layer (fourth step).
- a region corresponding to the region immediately above the first ion implantation site and a region corresponding to the region immediately above the first ion implantation site are separated from the first conductivity type impurity in the second region. 3 ion implantation is performed (fifth step).
- a third conductivity type first epitaxial layer having the same impurity concentration as the second epitaxial layer is formed by epitaxial growth on the second epitaxial layer (seventh step).
- the first conductivity type impurity and the second conductivity type impurity ion-implanted into the first epitaxial layer and the second epitaxial layer are diffused by heat treatment to be connected from the first epitaxial layer to the third epitaxial layer.
- a parallel pn layer is formed in which the third semiconductor layer of the first conductivity type and the fourth semiconductor layer of the second conductivity type are alternately arranged. At this time, a parallel pn layer is formed, and a fifth semiconductor layer that is connected to the second region of the second epitaxial layer and the third epitaxial layer and forms the isolation structure is formed (eighth step).
- a method of manufacturing a semiconductor device includes a first region in which a vertical semiconductor element is arranged and a vertical semiconductor element by a separation structure. And a second region in which an electrically isolated lateral semiconductor element is disposed, and has the following characteristics.
- a first conductivity type first epitaxial layer having an impurity concentration lower than that of the first semiconductor layer is formed on the first semiconductor layer by epitaxial growth (first step).
- a first ion implantation of a first conductivity type impurity is performed on the entire region of the first region of the first epitaxial layer (second step).
- a second ion implantation of a second conductivity type impurity is selectively performed in the first region of the first epitaxial layer where the first ion implantation has been performed (third step).
- a second conductivity type first epitaxial layer having the same impurity concentration as the first epitaxial layer is formed by epitaxial growth on the first epitaxial layer (fourth step).
- a third ion implantation of a first conductivity type impurity is performed in a region of the second epitaxial layer corresponding to the region immediately above the first ion implantation site (fifth step).
- the second region of the second epitaxial layer corresponding to the region immediately above the second ion implantation site and the second region separated from the region corresponding to the region immediately above the first ion implantation site is selectively performed (sixth step).
- a third conductivity type first epitaxial layer having the same impurity concentration as the second epitaxial layer is formed by epitaxial growth on the second epitaxial layer (seventh step).
- the first conductivity type impurity and the second conductivity type impurity ion-implanted into the first epitaxial layer and the second epitaxial layer are diffused by heat treatment to be connected from the first epitaxial layer to the third epitaxial layer.
- a parallel pn layer is formed in which the third semiconductor layer of the first conductivity type and the fourth semiconductor layer of the second conductivity type are alternately arranged.
- a parallel pn layer is formed, and a fifth semiconductor layer that is connected to the second region of the second epitaxial layer and the third epitaxial layer and forms the isolation structure is formed (eighth step).
- a method of manufacturing a semiconductor device includes a first region in which a vertical semiconductor element is arranged and a vertical semiconductor element by a separation structure. And a second region in which an electrically isolated lateral semiconductor element is disposed, and has the following characteristics.
- a first conductivity type first epitaxial layer having an impurity concentration lower than that of the first semiconductor layer is formed by epitaxial growth on the first conductivity type first semiconductor layer (first step).
- a first ion implantation of a first conductivity type impurity is selectively performed in the first region of the first epitaxial layer (second step).
- second ion implantation of a second conductivity type impurity is selectively performed in a region sandwiched between the first ion implantation locations of the first epitaxial layer (third step).
- a second conductivity type first epitaxial layer having the same impurity concentration as the first epitaxial layer is formed by epitaxial growth on the first epitaxial layer (fourth step).
- a third ion implantation of a first conductivity type impurity is performed in a region of the second epitaxial layer corresponding to the region immediately above the first ion implantation site (fifth step).
- the second region of the second epitaxial layer corresponding to the region immediately above the second ion implantation site and the second region separated from the region corresponding to the region immediately above the first ion implantation site is selectively performed (sixth step).
- a third conductivity type first epitaxial layer having the same impurity concentration as the second epitaxial layer is formed by epitaxial growth on the second epitaxial layer (seventh step).
- first conductivity type impurity and the second conductivity type impurity ion-implanted into the first epitaxial layer and the second epitaxial layer are diffused by heat treatment, and the first epitaxial layer to the third epitaxial layer are diffused.
- a parallel pn layer is formed in which first conductive type third semiconductor layers and second conductive type fourth semiconductor layers connected to each other are alternately arranged. At this time, a parallel pn layer is formed, and a fifth semiconductor layer that is connected to the second region of the second epitaxial layer and the third epitaxial layer and forms the isolation structure is formed (eighth step).
- a method of manufacturing a semiconductor device includes a first region in which a vertical semiconductor element is arranged and a vertical semiconductor element by a separation structure. And a second region in which an electrically isolated lateral semiconductor element is disposed, and has the following characteristics.
- a first conductive type first epitaxial layer having an impurity concentration lower than that of the first semiconductor layer is formed by epitaxial growth on the first conductive type first semiconductor layer (first step).
- a first ion implantation of a first conductivity type impurity is performed on the entire area of the first epitaxial layer (second step).
- a second ion implantation of a second conductivity type impurity is selectively performed in the first region of the first epitaxial layer where the first ion implantation has been performed (third step).
- a second conductivity type first epitaxial layer having the same impurity concentration as the first epitaxial layer is formed by epitaxial growth on the first epitaxial layer (fourth step).
- a third ion implantation of a first conductivity type impurity is performed on the entire area of the second epitaxial layer (fifth step).
- a third conductivity type first epitaxial layer having the same impurity concentration as the second epitaxial layer is formed by epitaxial growth on the second epitaxial layer (seventh step).
- the first conductivity type impurity and the second conductivity type impurity ion-implanted into the first epitaxial layer and the second epitaxial layer are diffused by heat treatment to be connected from the first epitaxial layer to the third epitaxial layer.
- a parallel pn layer is formed in which the third semiconductor layer of the first conductivity type and the fourth semiconductor layer of the second conductivity type are alternately arranged. At this time, a parallel pn layer is formed, and a fifth semiconductor layer that is connected from the first semiconductor layer to the third epitaxial layer and forms the isolation structure is formed (eighth step).
- the semiconductor device manufacturing method according to the present invention is characterized in that, in the above-described invention, the second step to the fourth step are repeated to increase the thickness of the parallel pn layer.
- the semiconductor device manufacturing method according to the present invention is characterized in that, in the above-described invention, the fourth process is repeated from the fourth process to increase the thickness of the fifth semiconductor layer.
- the method for manufacturing a semiconductor device further has the following characteristics in the above-described invention.
- a fourth conductivity layer of the first conductivity type is formed on the second epitaxial layer by epitaxial growth (ninth step).
- fifth ion implantation of the first conductivity type impurity is performed over the entire first region of the fourth epitaxial layer (tenth process).
- a sixth ion implantation of a second conductivity type impurity is selectively performed in a region corresponding to the fourth epitaxial layer immediately above the fourth ion implantation site (an eleventh step). ).
- the method for manufacturing a semiconductor device further has the following characteristics in the above-described invention.
- a fourth conductivity layer of the first conductivity type is formed on the second epitaxial layer by epitaxial growth (ninth step).
- the fifth ion implantation of the first conductivity type impurity is performed on the entire region of the first region of the fourth epitaxial layer and the outer periphery of the second region (tenth step).
- a sixth ion implantation of a second conductivity type impurity is selectively performed in a region of the fourth epitaxial layer corresponding to the region immediately above the fourth ion implantation site (eleventh step). .
- an element structure of a vertical semiconductor element is formed in the first region of the third epitaxial layer.
- a separation portion that reaches the fifth semiconductor layer from the surface of the third epitaxial layer is formed on the outer periphery of the second region of the third epitaxial layer, and the separation portion of the third epitaxial layer and the An element structure of a horizontal semiconductor element is formed in a region surrounded by the fifth semiconductor layer.
- the impurity ion-implanted into the second region of the third epitaxial layer after the eighth step is thermally diffused. It is a diffusion layer formed by this.
- the isolation portion is constituted by a trench formed in the second region of the third epitaxial layer after the eighth step. It is characterized by.
- the lateral semiconductor element and the superjunction structure formed on the same semiconductor substrate by forming the lateral semiconductor element in the region surrounded by the isolation structure having the buried isolation layer (fifth semiconductor layer).
- the parasitic operation between the vertical semiconductor elements can be suppressed.
- the horizontal semiconductor element and the vertical semiconductor element are electrically separated together with the multi-layered n ⁇ epitaxial layer for forming the parallel pn layer constituting the vertical semiconductor element of the super junction structure.
- a buried isolation layer is formed.
- the semiconductor device and the manufacturing method thereof according to the present invention it is possible to suppress the parasitic operation between elements formed on the same semiconductor substrate.
- the semiconductor device and the manufacturing method thereof according to the present invention there is an effect that the cost can be reduced.
- FIG. 1 is a cross-sectional view showing the configuration of the main part of the semiconductor device according to the first embodiment of the present invention.
- FIG. 2 is a cross-sectional view showing the configuration of the main part of the semiconductor device according to the second embodiment of the present invention.
- FIG. 3 is a cross-sectional view showing the configuration of the main part of the semiconductor device according to the third embodiment of the present invention.
- FIG. 4 is a cross-sectional view showing the structure of the main part of the semiconductor device according to Embodiment 4 of the present invention.
- FIG. 5 is a sectional view showing the structure of the main part of the semiconductor device according to the fifth embodiment of the present invention.
- FIG. 6 is a cross-sectional view showing the structure of the main part of the semiconductor device according to Embodiment 6 of the present invention.
- FIG. 7 is a cross-sectional view showing the structure of the main part of the semiconductor device according to Embodiment 7 of the present invention.
- FIG. 8 is a sectional view showing the structure of the main part of the semiconductor device according to the eighth embodiment of the present invention.
- FIG. 9 is a sectional view showing the structure of the main part of the semiconductor device according to the ninth embodiment of the present invention.
- FIG. 10 is a sectional view showing the structure of the main part of the semiconductor device according to the tenth embodiment of the present invention.
- FIG. 11 is a cross-sectional view showing the structure of the main part of the semiconductor device according to Embodiment 11 of the present invention.
- FIG. 12 is a sectional view showing the structure of the main part of the semiconductor device according to the twelfth embodiment of the present invention.
- 13 is a cross-sectional view showing a method of manufacturing a semiconductor device according to Embodiment 13 of the present invention in the order of steps.
- FIG. 14 is a cross-sectional view showing the method of manufacturing a semiconductor device according to the thirteenth embodiment of the invention in the order of steps.
- FIG. 15 is a sectional view showing the method of manufacturing the semiconductor device according to the thirteenth embodiment of the present invention in the order of steps.
- FIG. 16 is a sectional view showing the method of manufacturing the semiconductor device according to the fourteenth embodiment of the present invention in the order of steps.
- FIG. 17 is a cross-sectional view showing the method of manufacturing a semiconductor device according to the fourteenth embodiment of the present invention in the order of steps.
- FIG. 18 is a cross-sectional view showing a method of manufacturing a semiconductor device according to Embodiment 14 of the present invention in the order of steps.
- FIG. 19 is a cross-sectional view showing the method of manufacturing a semiconductor device according to the fifteenth embodiment of the present invention in the order of steps.
- FIG. 20 is a sectional view showing the method of manufacturing the semiconductor device according to the fifteenth embodiment of the present invention in the order of steps.
- FIG. 21 is a sectional view showing the method of manufacturing the semiconductor device according to the fifteenth embodiment of the present invention in the order of steps.
- FIG. 18 is a cross-sectional view showing a method of manufacturing a semiconductor device according to Embodiment 14 of the present invention in the order of steps.
- FIG. 19 is a cross-sectional view showing the method of manufacturing a semiconductor device according to the fifteenth embodiment of the
- FIG. 22 is a sectional view showing the method of manufacturing the semiconductor device according to the sixteenth embodiment of the present invention in the order of steps.
- 23 is a cross-sectional view showing the method of manufacturing a semiconductor device according to the sixteenth embodiment of the present invention in the order of steps.
- 24 is a cross-sectional view showing the method of manufacturing a semiconductor device according to the sixteenth embodiment of the present invention in the order of steps.
- FIG. 25 is a sectional view showing the method for manufacturing the semiconductor device according to the seventeenth embodiment of the present invention.
- FIG. 26 is a sectional view showing the method of manufacturing the semiconductor device according to the eighteenth embodiment of the present invention in the order of steps.
- FIG. 27 is a cross-sectional view showing the method of manufacturing a semiconductor device according to the eighteenth embodiment of the present invention in the order of steps.
- 28 is a cross-sectional view showing the method of manufacturing a semiconductor device according to the nineteenth embodiment of the present invention in the order of steps.
- FIG. 29 is a sectional view showing the method of manufacturing the semiconductor device according to the nineteenth embodiment of the present invention in the order of steps.
- 30 is a sectional view showing a method for manufacturing a semiconductor device according to the twentieth embodiment of the present invention.
- FIG. 31 is a cross-sectional view showing a configuration of a main part of a conventional intelligent switch device using a dielectric separation technique.
- FIG. 32 is a cross-sectional view showing a configuration of a main part of a conventional intelligent switch device using a pn junction isolation technique.
- FIG. 33 is a cross-sectional view showing a configuration of a main part of another conventional intelligent switch device using a pn junction isolation technique.
- the first conductivity type is n-type and the second conductivity type is p-type.
- the first conductivity type may be p-type and the second conductivity type may be n-type.
- it means that electrons or holes are majority carriers in layers and regions with n or p, respectively.
- + and ⁇ attached to n and p mean that the impurity concentration is higher and lower than that of the layer or region not attached thereto. Note that, in the following description of the embodiments and the accompanying drawings, the same reference numerals are given to the same components, and duplicate descriptions are omitted.
- FIG. 1 is a cross-sectional view showing the configuration of the main part of the semiconductor device according to the first embodiment of the present invention.
- a semiconductor device 100 includes a vertical MOSFET (vertical semiconductor element) having a superjunction structure formed in a first region S1 of an n ⁇ semiconductor layer (second semiconductor layer) 2 constituting a semiconductor substrate. , Hereinafter referred to as a vertical superjunction MOSFET) 101 and a lateral MOSFET (lateral semiconductor element) 102 formed in the second region S2.
- the super junction structure is a structure in which a pn junction (parallel pn layer) in which n layers and p layers are alternately arranged is formed in the drift layer.
- the vertical super-junction MOSFET 101 is formed inside an n + semiconductor layer (first semiconductor layer) 1 serving as an n drain layer, an n ⁇ semiconductor layer 2 in contact with the n + semiconductor layer 1, and the n ⁇ semiconductor layer 2. It comprises a parallel pn layer 31.
- the n + semiconductor layer 1 is an n + low resistance layer having a higher impurity concentration than the n ⁇ semiconductor layer 2.
- the n ⁇ semiconductor layer 2 is provided on the surface of the n + semiconductor layer 1.
- the n ⁇ semiconductor layer 2 is an n ⁇ high resistance layer having an impurity concentration lower than that of the n + semiconductor layer 1.
- the parallel pn layer 31 includes an n layer (third semiconductor layer) 3 and a p layer (fourth semiconductor layer) 4 constituting a superjunction structure.
- n layer 3 is provided inside n ⁇ semiconductor layer 2.
- the p layer 4 is provided on the n layer 3.
- p layer 4, n - main surface 2f of the semiconductor layer 2 extends in the vertical direction 40 relative to 2g, through the n layer 3 n - in contact with the semiconductor layer 2.
- p layer 4 is arranged at a predetermined period in the horizontal direction with respect to main surfaces 2 f and 2 g of n ⁇ semiconductor layer 2.
- the n layer 3 and the p layer 4 form a superjunction structure in which the main surfaces 2f and 2g of the n ⁇ semiconductor layer 2 are alternately and repeatedly arranged in the horizontal direction 41.
- N layer 3 has a higher impurity concentration than n ⁇ semiconductor layer 2.
- the p layer 4 has a higher impurity concentration than the n ⁇ semiconductor layer 2.
- the impurity concentration of p layer 4 is preferably substantially equal to the impurity concentration of n layer 3.
- the parallel pn layer 31 is designed such that a depletion layer (not shown) extends across the entire n layer 3 and p layer 4 sandwiched between the p layers 4 when a voltage is applied to the vertical superjunction MOSFET 101.
- the n ⁇ semiconductor layer 2 is a non-doped epitaxial growth layer.
- the n ⁇ semiconductor layer 2 is, for example, an epitaxial growth layer formed by stacking an n ⁇ semiconductor layer 2a, an n ⁇ semiconductor layer 2b, an n ⁇ semiconductor layer 2c, and an n ⁇ semiconductor layer 2d.
- the n layer 3 is formed over the entire first region S1 of the n ⁇ semiconductor layer 2 where the vertical superjunction MOSFET 101 is formed.
- the n layer 3 is a diffusion layer formed by, for example, phosphorus (P) ion-implanted in the entire first region S1 of the n ⁇ semiconductor layer 2 being diffused by heat treatment.
- the p layer 4 is a diffusion layer formed by, for example, boron (B) ion-implanted into the n layer 3 being diffused by heat treatment.
- the surface layer on the main surface 2 f side opposite to the main surface 2 g on the n + semiconductor layer 1 side of the n ⁇ semiconductor layer 2 includes a p well region 5 in contact with the p layer 4 and an n drift in contact with the n layer 3.
- a region 6 is selectively provided.
- P well region 5 is in contact with n drift region 6.
- N drift region 6 is sandwiched between adjacent p well regions 5.
- N layer 3 also constitutes an n drift layer.
- An n source region 7 and a p contact region 8 are selectively provided on the surface layer of the p well region 5.
- a gate electrode 10 is provided on the surface of the p well region 5 sandwiched between the n source region 7 and the n drift region 6 via a gate oxide film 9.
- the interlayer insulating film 11 covers the gate electrode 10.
- the source electrode 12 is electrically connected to the n source region 7.
- the drain electrode 13 is electrically connected to the n + semiconductor layer 1 serving as an n drain layer.
- the gate electrode 10, the source electrode 12 and the drain electrode 13 are insulated from each other by the interlayer insulating film 11.
- the vertical superjunction MOSFET 101 having a planar gate structure is provided in the first region S1 of the n ⁇ semiconductor layer 2.
- an isolation structure including an n buried isolation layer (fifth semiconductor layer) 15 and an n diffusion isolation layer 16 in contact with the n buried isolation layer 15 is provided.
- the n buried isolation layer 15 is provided inside the n ⁇ semiconductor layer 2.
- the n diffusion isolation layer 16 is provided so as to reach the n buried isolation layer 15 from the main surface 2 f opposite to the main surface 2 g of the n ⁇ semiconductor layer 2 on the n + semiconductor layer 1 side.
- the n diffusion separation layer 16 is provided in contact with the outer peripheral portion of the n buried separation layer 15.
- the n buried isolation layer 15 has a higher impurity concentration than the n ⁇ semiconductor layer 2. Further, the n buried isolation layer 15 has an impurity concentration substantially equal to that of the n layer 3 or the p layer 4.
- the n diffusion separation layer 16 is a diffusion layer formed so as to reach the n buried separation layer 15 by thermal diffusion. The n diffusion isolation layer 16 has a higher impurity concentration than the n ⁇ semiconductor layer 2, for example.
- the lateral MOSFET 102 is provided in a region of the n ⁇ semiconductor layer 2 surrounded by the n buried isolation layer 15 and the n diffusion isolation layer 16. Specifically, in the region surrounded by the n buried isolation layer 15 and the n diffusion isolation layer 16 in the n ⁇ semiconductor layer 2, the p well region 17, the n source region 18, and the n drain region 19 constituting the lateral MOSFET 102 are provided. Is provided.
- an n source region 18 and an n drain region 19 are selectively provided apart from each other.
- a gate electrode 21 is provided via a gate oxide film 20 on the surface of the p well region 17 between the n source region 18 and the n drain region 19.
- a source electrode 22 and a drain electrode 23 are electrically connected to the n source region 18 and the n drain region 19, respectively.
- the gate electrode 21, the source electrode 22 and the drain electrode 23 are insulated from each other by the interlayer insulating film 11 covering the gate electrode 21.
- the planar MOSFET 102 is provided in the second region S 2 of the n ⁇ semiconductor layer 2.
- Interlayer insulating film 11 covers a portion where the electrodes are not provided on the surface of n ⁇ semiconductor layer 2 including first and second regions S1 and S2 from first region S1 to second region S2.
- the manufacturing cost can be reduced.
- a method for manufacturing the semiconductor device 100 will be described later. Further, in the semiconductor device 100 shown in FIG. 1, the degree of freedom in element design can be increased. The reason is as follows.
- the impurity concentration in the other region is higher than that in a region doped with impurities. For this reason, when another region is formed in a region doped with impurities, the range for selecting the impurity concentration in the other region is narrowed, and the degree of freedom in element design is reduced.
- the semiconductor device 100 shown in FIG. 1 since the n layer 3 and the p well regions 5 and 17 can be formed in the non-doped n ⁇ semiconductor layer 2, the n layer 3 and the p well region 5 can be formed. , 17 can be selected in a wider range. Therefore, the degree of freedom in element design can be increased.
- the lateral MOSFET 102 is electrically isolated from the vertical superjunction MOSFET 101 by the n buried isolation layer 15 and the n diffusion isolation layer 16 having a higher impurity concentration than the n ⁇ semiconductor layer 2. That is, the semiconductor device 100 is provided with an isolation structure including an n buried isolation layer 15 and an n diffusion isolation layer 16 having a higher impurity concentration than the n ⁇ semiconductor layer 2. Therefore, it is possible to suppress the malfunction of the parasitic transistor constituted by the vertical super junction MOSFET 101 and the lateral MOSFET 102 and to reduce the leakage current at the pn junction of the parasitic transistor.
- an integrated circuit is configured in which only one lateral MOSFET 102 is formed on the same semiconductor substrate (n ⁇ semiconductor layer 2) as the vertical superjunction MOSFET 101.
- a plurality of lateral MOSFETs 102 are formed to constitute an integrated circuit.
- each of the plurality of lateral MOSFETs 102 is surrounded by an isolation structure composed of an n buried isolation layer 15 and an n diffusion isolation layer 16, and is electrically connected to other elements. Separated.
- the lateral MOSFET 102 is arranged in a region surrounded by the n buried isolation layer 15 and the n diffusion isolation layer 16 in the n ⁇ semiconductor layer 2 constituting the semiconductor substrate. Thereby, the lateral MOSFET 102 is electrically isolated from the vertical superjunction MOSFET 101 disposed on the same semiconductor substrate. Therefore, the parasitic operation between the vertical superjunction MOSFET 101 and the lateral MOSFET 102 formed on the same semiconductor substrate can be suppressed.
- FIG. 2 is a cross-sectional view showing the configuration of the main part of the semiconductor device according to the second embodiment of the present invention.
- the semiconductor device 110 includes a vertical superjunction MOSFET 111 formed in the first region S1 and a lateral MOSFET 112 formed in the second region S2 of the n ⁇ semiconductor layer 2 constituting the semiconductor substrate. Consists of.
- the vertical superjunction MOSFET 111 includes an n + semiconductor layer 1 serving as an n drain layer, an n ⁇ semiconductor layer 2 in contact with the n + semiconductor layer 1, and a parallel pn layer 31 formed inside the n ⁇ semiconductor layer 2.
- the parallel pn layer 31 includes an n layer 3 and a p layer 4 constituting a super junction structure. Specifically, n layer 3 and p layer 4 extend in a direction perpendicular to main surfaces 2f and 2g of semiconductor substrate (n ⁇ semiconductor layer 2), and main surfaces 2f and 2g of n ⁇ semiconductor layer 2 are formed. Are alternately arranged in the horizontal direction.
- the parallel pn layer 31 is designed so that a depletion layer (not shown) extends across the entire n layer 3 and p layer 4 sandwiched between the p layers 4 when a voltage is applied to the vertical superjunction MOSFET 111. .
- the n ⁇ semiconductor layer 2 is a non-doped epitaxial growth layer.
- the n ⁇ semiconductor layer 2 is an epitaxial growth layer in which, for example, an n ⁇ semiconductor layer 2a, an n ⁇ semiconductor layer 2b, an n ⁇ semiconductor layer 2c, and an n ⁇ semiconductor layer 2d are sequentially stacked.
- the n layer 3 and the p layer 4 are selectively formed in the first region S1 of the n ⁇ semiconductor layer 2, respectively.
- the n layer 3 is a diffusion layer formed by, for example, phosphorus ion-implanted into the first region S1 of the n ⁇ semiconductor layer 2 being diffused by heat treatment.
- the p layer 4 is a diffusion layer formed by, for example, boron ion-implanted into the first region S1 of the n ⁇ semiconductor layer 2 being diffused by heat treatment.
- the surface layer on the main surface 2 f side opposite to the main surface 2 g on the n + semiconductor layer 1 side of the n ⁇ semiconductor layer 2 includes a p well region 5 in contact with the p layer 4 and an n drift in contact with the n layer 3.
- a region 6 is selectively provided.
- P well region 5 is in contact with n drift region 6.
- N drift region 6 is sandwiched between adjacent p well regions 5.
- N layer 3 also constitutes an n drift layer.
- an n source region 7 and a p contact region 8 are selectively provided.
- a gate electrode 10 is provided on the surface of the p well region 5 sandwiched between the n source region 7 and the n drift region 6 via a gate oxide film 9.
- the interlayer insulating film 11 covers the gate electrode 10.
- the source electrode 12 is electrically connected to the n source region 7.
- the drain electrode 13 is electrically connected to the n + semiconductor layer 1 serving as an n drain layer.
- the gate electrode 10, the source electrode 12 and the drain electrode 13 are insulated from each other by the interlayer insulating film 11.
- the vertical superjunction MOSFET 111 having a planar gate structure is provided in the first region S1 of the n ⁇ semiconductor layer 2.
- an isolation structure including an n buried isolation layer 15 and an n diffusion isolation layer 16 in contact with the n buried isolation layer 15 is provided.
- the n buried isolation layer 15 is provided inside the n ⁇ semiconductor layer 2.
- the n diffusion isolation layer 16 is provided so as to reach the n buried isolation layer 15 from the main surface 2 f opposite to the main surface 2 g of the n ⁇ semiconductor layer 2 on the n + semiconductor layer 1 side.
- the n diffusion separation layer 16 is provided in contact with the outer peripheral portion of the n buried separation layer 15.
- the lateral MOSFET 112 is provided in a region of the n ⁇ semiconductor layer 2 surrounded by the n buried isolation layer 15 and the n diffusion isolation layer 16. Specifically, in the region surrounded by the n buried isolation layer 15 and the n diffusion isolation layer 16 in the n ⁇ semiconductor layer 2, the p well region 17, the n source region 18, and the n drain region 19 that constitute the lateral MOSFET 112. Is provided. An n source region 18 and an n drain region 19 are selectively provided apart from each other on the surface layer of the p well region 17.
- a gate electrode 21 is provided via a gate oxide film 20 on the surface of the p well region 17 sandwiched between the n source region 18 and the n drain region 19.
- a source electrode 22 and a drain electrode 23 are electrically connected to the n source region 18 and the n drain region 19, respectively.
- the gate electrode 21, the source electrode 22 and the drain electrode 23 are insulated from each other by the interlayer insulating film 11 covering the gate electrode 21.
- the interlayer insulating film 11 provided with the planar MOSFET 112 having the planar gate structure is formed in the first and second regions from the first region S1 to the second region S2. A portion of the surface of the n ⁇ semiconductor layer 2 including S1 and S2 on which the electrodes are not provided is covered.
- the impurity concentration in each region of the vertical superjunction MOSFET 111 and the lateral MOSFET 112 is the same as the impurity concentration in each region of the vertical superjunction MOSFET and the lateral MOSFET constituting the semiconductor device according to the first embodiment.
- the n layer 3, the p layer 4, and the p well regions 5 and 17 can be formed in the non-doped n ⁇ semiconductor layer 2, the n layer 3, the p layer 4 and The range for selecting the impurity concentration of the p-well regions 5 and 17 is widened. Therefore, the degree of freedom in element design can be increased.
- the same effect as that of the semiconductor device according to the first embodiment can be obtained.
- the n layer 3 and the p layer 4 are selectively formed on the n ⁇ semiconductor layer 2 formed non-doped by the epitaxial growth method, so the semiconductor device according to the first embodiment.
- the degree of freedom in device design can be increased compared to the above.
- FIG. 3 is a cross-sectional view showing the configuration of the main part of the semiconductor device according to the third embodiment of the present invention.
- the semiconductor device 120 includes a vertical superjunction MOSFET 121 formed in the first region S1 and a lateral MOSFET 122 formed in the second region S2 of the n ⁇ semiconductor layer 2 constituting the semiconductor substrate. Consists of.
- the vertical super junction MOSFET 121 includes an n + semiconductor layer 1 serving as an n drain layer, an n ⁇ semiconductor layer 2 disposed on the surface of the n + semiconductor layer 1, and an n layer disposed inside the n ⁇ semiconductor layer 2. 3 and a p-layer 4 disposed through the n-layer 3.
- the n layer 3 is provided from the first region S1 to the second region S2 of the n ⁇ semiconductor layer 2.
- the p layer 4 is provided in the n layer 3 on the first region S1 side of the n ⁇ semiconductor layer 2.
- n layer 3 and the p layer 4 constitute a parallel pn layer 31 having a super junction structure.
- p layer 4 extends in a direction perpendicular to main surfaces 2 f and 2 g of semiconductor substrate (n ⁇ semiconductor layer 2), and touches n ⁇ semiconductor layer 2 through n layer 3.
- p layer 4 is arranged at a predetermined period in the horizontal direction with respect to main surfaces 2 f and 2 g of n ⁇ semiconductor layer 2.
- n layer 3 and p layer 4 constitute a superjunction structure in which the main surfaces 2f and 2g of n ⁇ semiconductor layer 2 are alternately and repeatedly arranged in the horizontal direction.
- the parallel pn layer 31 is designed such that a depletion layer (not shown) extends across the entire n layer 3 and p layer 4 sandwiched between the p layers 4 when a voltage is applied to the vertical superjunction MOSFET 121. .
- the n ⁇ semiconductor layer 2 is a non-doped epitaxial growth layer.
- the n ⁇ semiconductor layer 2 is an epitaxial growth layer in which, for example, an n ⁇ semiconductor layer 2a, an n ⁇ semiconductor layer 2b, an n ⁇ semiconductor layer 2c, and an n ⁇ semiconductor layer 2d are sequentially stacked.
- the n layer 3 is a diffusion layer formed by, for example, phosphorous ion-implanted into the entire region including the first region S1 and the second region S2 of the n ⁇ semiconductor layer 2 which is a non-doped epitaxial growth layer, diffused by heat treatment. It is.
- the p layer 4 is a diffusion layer formed by, for example, boron ion-implanted into the n layer 3 being diffused by heat treatment.
- the surface layer on the main surface 2 f side opposite to the main surface 2 g on the n + semiconductor layer 1 side of the n ⁇ semiconductor layer 2 includes a p well region 5 in contact with the p layer 4 and an n drift in contact with the n layer 3.
- a region 6 is selectively provided.
- P well region 5 is in contact with n drift region 6.
- N drift region 6 is sandwiched between adjacent p well regions 5.
- N layer 3 also constitutes an n drift layer.
- an n source region 7 and a p contact region 8 are selectively provided.
- a gate electrode 10 is provided on the surface of the p well region 5 sandwiched between the n source region 7 and the n drift region 6 via a gate oxide film 9.
- the interlayer insulating film 11 covers the gate electrode 10.
- the source electrode 12 is electrically connected to the n source region 7.
- the drain electrode 13 is electrically connected to the n + semiconductor layer 1 serving as an n drain layer.
- the gate electrode 10, the source electrode 12 and the drain electrode 13 are insulated from each other by the interlayer insulating film 11.
- the vertical superjunction MOSFET 121 having a planar gate structure is provided in the first region S1 of the n ⁇ semiconductor layer 2.
- an isolation structure including an n layer 3 serving as an n buried isolation layer and an n diffusion isolation layer 16 in contact with the n layer 3 serving as the n buried isolation layer is provided.
- the n diffusion isolation layer 16 is provided so as to reach the n layer 3 serving as the n buried isolation layer from the main surface 2f opposite to the main surface 2g of the n ⁇ semiconductor layer 2 on the n + semiconductor layer 1 side.
- the n diffusion separation layer 16 is formed so as to reach the n layer 3 serving as an n buried separation layer by thermal diffusion.
- the lateral MOSFET 122 is provided in a region of the n ⁇ semiconductor layer 2 surrounded by the n layer 3 serving as the n buried isolation layer and the n diffusion isolation layer 16. Specifically, in the region of the n ⁇ semiconductor layer 2 surrounded by the n layer 3 serving as the n buried isolation layer and the n diffusion isolation layer 16, the p well region 17 and the n source region 18 constituting the lateral MOSFET 122 are provided. And an n drain region 19 is provided.
- an n source region 18 and an n drain region 19 are selectively provided apart from each other.
- a gate electrode 21 is provided via a gate oxide film 20 on the surface of the p well region 17 between the n source region 18 and the n drain region 19.
- a source electrode 22 and a drain electrode 23 are electrically connected to the n source region 18 and the n drain region 19, respectively.
- the gate electrode 21, the source electrode 22 and the drain electrode 23 are insulated from each other by the interlayer insulating film 11 covering the gate electrode 21.
- the interlayer insulating film 11 covers a portion of the surface of the semiconductor substrate (n ⁇ semiconductor layer 2) where each electrode is not provided from the first region S1 to the second region S2.
- the planar MOSFET 122 lateral MOSFET 122 is provided in the second region S2 of the n ⁇ semiconductor layer 2.
- the impurity concentration in each region of the vertical superjunction MOSFET 121 and the lateral MOSFET 122 is the same as the impurity concentration in each region of the vertical superjunction MOSFET and the lateral MOSFET constituting the semiconductor device according to the first embodiment.
- the n layer 3 functioning as a buried isolation layer is formed thicker than the semiconductor device according to the first embodiment. For this reason, the effects of suppressing the malfunction of the parasitic transistor constituted by the vertical superjunction MOSFET 121 and the lateral MOSFET 122 and reducing the leakage current at the pn junction of this parasitic transistor are compared to the semiconductor device according to the first embodiment. Can be further improved.
- the same effect as that of the semiconductor device according to the first embodiment can be obtained.
- FIG. 4 is a cross-sectional view showing the structure of the main part of the semiconductor device according to Embodiment 4 of the present invention.
- the semiconductor device 130 shown in FIG. 4 is different from the semiconductor device 100 shown in FIG. 1 in that the n buried isolation layer 15 and the n diffusion separation layer 16 constituting the isolation structure in the semiconductor device 100 are different from the p buried isolation layer in the semiconductor device 130. 24 and p diffusion separation layer 25.
- the vertical superjunction MOSFET 131 and the horizontal MOSFET 132 are electrically connected by surrounding the horizontal MOSFET 132 with the p buried isolation layer 24 and the p diffusion isolation layer 25 having different conductivity types from the n ⁇ semiconductor layer 2.
- the configuration of the semiconductor device 130 other than the p buried isolation layer 24 and the p diffusion isolation layer 25 is the same as that of the semiconductor device 100 shown in FIG.
- the semiconductor device 100 shown in FIG. 1 has the effects of suppressing the malfunction of the parasitic transistor constituted by the vertical super junction MOSFET 131 and the lateral MOSFET 132 and reducing the leakage current at the pn junction of the parasitic transistor. Can be obtained as well.
- the structure in which the n buried separation layer 15 and the n diffusion separation layer 16 constituting the separation structure are changed to the p buried separation layer 24 and the p diffusion separation layer 25 is that the n layer 3 and the p layer 4 of the parallel pn layer 31 are n ⁇ semiconductors.
- the present invention can also be applied to the semiconductor device 110 shown in FIG.
- n diffusion isolation layer 16 constituting the isolation structure is changed to the p diffusion isolation layer 25 is also applicable to the semiconductor device 120 shown in FIG. 3 in which the n layer 3 is formed over the entire area of the n ⁇ semiconductor layer 2. Can do.
- the same effect as that of the semiconductor device according to the first embodiment can be obtained.
- FIG. 5 is a sectional view showing the structure of the main part of the semiconductor device according to the fifth embodiment of the present invention.
- the difference between the semiconductor device 140 shown in FIG. 5 and the semiconductor device 100 shown in FIG. 1 is that the n-channel lateral MOSFET 102 in the semiconductor device 100 is changed to a p-channel lateral MOSFET 142 in the semiconductor device 140.
- reference numerals 18a and 19a denote a p source region and a p drain region. Further, a region of the n ⁇ semiconductor layer 2 surrounded by the n buried isolation layer 15 and the n diffusion isolation layer 16 is an n well region.
- the configuration of the vertical superjunction MOSFET 141 is the same as that of the vertical superjunction MOSFET of the semiconductor device 100 shown in FIG.
- the configuration in which the lateral MOSFET is a p-channel is configured such that the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2, or the n layer 3 is an n ⁇ semiconductor.
- the present invention can also be applied to the semiconductor device 120 shown in FIG.
- the same effect as that of the semiconductor device according to the first embodiment can be obtained.
- FIG. 6 is a cross-sectional view showing the structure of the main part of the semiconductor device according to Embodiment 6 of the present invention.
- the difference between the semiconductor device 150 shown in FIG. 6 and the semiconductor device 140 shown in FIG. 5 is that the n buried isolation layer 15 and the n diffusion separation layer 16 constituting the isolation structure in the semiconductor device 140 are different from the p buried isolation layer in the semiconductor device 150. 24 and p diffusion separation layer 25.
- the vertical super junction MOSFET 151 and the horizontal MOSFET 152 are electrically connected by surrounding the horizontal MOSFET 152 with the p buried isolation layer 24 and the p diffusion isolation layer 25 having different conductivity types from the n ⁇ semiconductor layer 2.
- the configuration of the semiconductor device 150 other than the p buried isolation layer 24 and the p diffusion isolation layer 25 is the same as that of the semiconductor device 140 shown in FIG.
- the malfunction of the parasitic transistor constituted by the vertical superjunction MOSFET 151 and the lateral MOSFET 152 is suppressed, and the leakage at the pn junction of this parasitic transistor is suppressed.
- the effect of reducing current can be obtained similarly to the semiconductor device 140 shown in FIG.
- the structure in which the lateral MOSFET is changed from the n channel to the p channel and the n buried isolation layer 15 and the n diffusion isolation layer 16 constituting the isolation structure are changed to the p buried isolation layer 24 and the p diffusion isolation layer 25 is a parallel pn layer.
- the present invention can also be applied to the semiconductor device 110 shown in FIG. 2 in which 31 n layers 3 and p layers 4 are selectively formed in the n ⁇ semiconductor layer 2.
- the n layer 3 is formed in the entire area of the n ⁇ semiconductor layer 2.
- the present invention can also be applied to the semiconductor device 120 shown in FIG.
- FIG. 7 is a cross-sectional view showing the structure of the main part of the semiconductor device according to Embodiment 7 of the present invention.
- the semiconductor device 160 shown in FIG. 7 is different from the semiconductor device 100 shown in FIG. 1 in that in the semiconductor device 160, the n layer 26 is provided as a part of the isolation structure between the n buried isolation layer 15 and the n diffusion isolation layer 16. It is a point provided.
- the n layer 26 is formed so as to be in contact with the outer peripheral portion of the n buried isolation layer 15.
- the semiconductor device 160 by providing the n layer 26 as part of the isolation structure, in contact with the p-well region 17 n - n is a high-resistance layer - is thicker than the semiconductor device 100 the thickness of the semiconductor layer 2 .
- the n diffusion isolation layer 16, the n buried isolation layer 15, and the n layer 26 form an isolation structure, and the vertical super junction MOSFET 161 and the lateral MOSFET 162 are electrically isolated.
- the configuration of the semiconductor device 160 other than the n layer 26 is the same as that of the semiconductor device 100 shown in FIG.
- the portion where the depletion layer extends in the region surrounded by the n diffusion isolation layer 16, the n buried isolation layer 15 and the n layer 26 of the n ⁇ semiconductor layer 2 increases. For this reason, it is possible to increase the breakdown voltage of the portion surrounded by the isolation structure, that is, the lateral MOSFET 162.
- the isolation structure composed of the n diffusion isolation layer 16, the n buried isolation layer 15 and the n layer 26 is shown in FIG. 2 in which the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2.
- the present invention can also be applied to the semiconductor device 110 shown.
- the separation structure may be composed of a p diffusion separation layer, a p buried separation layer, and a p layer.
- the isolation structure constituted by the p diffusion isolation layer, the p buried isolation layer, and the p layer has the semiconductor device shown in FIG. 2 in which the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2. 110 and the semiconductor device 120 shown in FIG. 3 in which the n layer 3 is formed in the entire region of the n ⁇ semiconductor layer 2.
- the same effect as that of the semiconductor device according to the first embodiment can be obtained.
- FIG. 8 is a sectional view showing the structure of the main part of the semiconductor device according to the eighth embodiment of the present invention.
- the difference between the semiconductor device 170 shown in FIG. 8 and the semiconductor device 100 shown in FIG. 1 is that the n buried isolation layer 15 in the semiconductor device 170 is formed thicker than the semiconductor device 100.
- the configuration of the semiconductor device 170 other than the thickness of the n-buried isolation layer 15 is the same as that of the semiconductor device 100 shown in FIG.
- the n buried isolation layer 15 constituting the isolation structure thicker than the semiconductor device 100 shown in FIG. 1, the malfunction of the parasitic transistor formed by the vertical superjunction MOSFET 171 and the lateral MOSFET 172 can be suppressed, and the parasitic transistor The effect of reducing the leakage current at the pn junction can be further improved.
- the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2.
- the present invention can also be applied to the semiconductor device 110 illustrated in FIG.
- the same effect as that of the semiconductor device according to the first embodiment can be obtained.
- FIG. 9 is a sectional view showing the structure of the main part of the semiconductor device according to the ninth embodiment of the present invention.
- the semiconductor device 180 shown in FIG. 9 is different from the semiconductor device 160 shown in FIG. 7 in that, in the semiconductor device 180, the n diffusion separation layer 16a reaches the n buried separation layer 15 without providing the n layer 26 in the semiconductor device 160. It is a point formed so deeply.
- an isolation structure is formed by n buried isolation layer 15 and n diffusion isolation layer 16a, and the thickness of n ⁇ semiconductor layer 2 in contact with p well region 17 is larger than that of semiconductor device 100 shown in FIG. It is thick.
- the vertical superjunction MOSFET 181 and the lateral MOSFET 182 are electrically separated by an isolation structure including the n buried isolation layer 15 and the n diffusion isolation layer 16a.
- the configuration other than the depth of the n diffusion isolation layer 16a of the semiconductor device 180 is the same as that of the semiconductor device 160 shown in FIG.
- the lateral MOSFET 182 can have a high breakdown voltage as in the semiconductor device 160 illustrated in FIG.
- the structure in which the n buried isolation layer 15 and the n diffusion isolation layer 16a form an isolation structure and the n ⁇ semiconductor layer 2 in contact with the p well region 17 is formed thicker than the semiconductor device 100 shown in FIG.
- the present invention can also be applied to the semiconductor device 110 shown in FIG. 2 in which the n layer 3 and the p layer 4 of the layer 31 are selectively formed in the n ⁇ semiconductor layer 2.
- the separation structure may be composed of a p diffusion separation layer, a p buried separation layer, and a p layer.
- the isolation structure constituted by the p diffusion isolation layer, the p buried isolation layer, and the p layer has the semiconductor device shown in FIG. 2 in which the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2. 110 and the semiconductor device 120 shown in FIG. 3 in which the n layer 3 is formed in the entire region of the n ⁇ semiconductor layer 2.
- the same effect as that of the semiconductor device according to the seventh embodiment can be obtained.
- FIG. 10 is a sectional view showing the structure of the main part of the semiconductor device according to the tenth embodiment of the present invention.
- a difference between the semiconductor device 190 shown in FIG. 10 and the semiconductor device 100 shown in FIG. 1 is that the n diffusion isolation layer 16 in the semiconductor device 100 is changed to a trench isolation structure 27 in the semiconductor device 190.
- the trench isolation structure 27 has a configuration in which an insulating film is formed on the side wall and bottom surface of the trench 27a, and polysilicon is embedded inside the trench 27a via the insulating film.
- the trench isolation structure 27 is provided with a depth reaching the n buried isolation layer 15.
- the trench isolation structure 27 may have a configuration in which the inside of the trench 27a is entirely filled with an insulating material.
- the configuration of the semiconductor device 190 other than the trench isolation structure 27 is the same as that of the semiconductor device 100 shown in FIG.
- the malfunction of the parasitic transistor formed by the vertical superjunction MOSFET 191 and the lateral MOSFET 192 can be suppressed, or the pn junction of the parasitic transistor can be reduced.
- the effect of reducing leakage current can be obtained.
- the isolation structure constituted by the n buried isolation layer 15 and the trench isolation structure 27 includes the semiconductor device 110 shown in FIG. 2 in which the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2.
- the semiconductor device 120 shown in FIG. 3 in which the n layer 3 is formed over the entire area of the n ⁇ semiconductor layer 2 can also be applied.
- the separation structure may be composed of a p diffusion separation layer, a p buried separation layer, and a p layer.
- the isolation structure constituted by the p diffusion isolation layer, the p buried isolation layer, and the p layer has the semiconductor device shown in FIG. 2 in which the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2. 110 and the semiconductor device 120 shown in FIG. 3 in which the n layer 3 is formed in the entire region of the n ⁇ semiconductor layer 2.
- the same effect as that of the semiconductor device according to the first embodiment can be obtained.
- FIG. 11 is a cross-sectional view showing the structure of the main part of the semiconductor device according to Embodiment 11 of the present invention.
- the difference between the semiconductor device 200 shown in FIG. 11 and the semiconductor device 100 shown in FIG. 1 is that the impurity concentration of the n buried isolation layer 28 constituting the isolation structure in the semiconductor device 200 is higher than that of the n layer 3.
- the configuration of the semiconductor device 200 other than the impurity concentration of the n-buried isolation layer 28 is the same as that of the semiconductor device 100 shown in FIG.
- the effects of suppressing the malfunction of the parasitic transistor formed by the vertical superjunction MOSFET 201 and the lateral MOSFET 202 and reducing the leakage current at the pn junction of the parasitic transistor are further improved. can do.
- the isolation structure composed of the n diffusion isolation layer 16 and the n buried isolation layer 28 has the semiconductor device 110 shown in FIG. 2 in which the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2.
- the present invention can be applied to the semiconductor device 120 shown in FIG. 3 in which the n layer 3 is formed over the entire area of the n ⁇ semiconductor layer 2.
- the separation structure may be composed of a p diffusion separation layer, a p buried separation layer, and a p layer.
- the isolation structure constituted by the p diffusion isolation layer, the p buried isolation layer, and the p layer has the semiconductor device shown in FIG. 2 in which the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2. 110 and the semiconductor device 120 shown in FIG. 3 in which the n layer 3 is formed in the entire region of the n ⁇ semiconductor layer 2.
- the same effect as that of the semiconductor device according to the first embodiment can be obtained.
- FIG. 12 is a sectional view showing the structure of the main part of the semiconductor device according to the twelfth embodiment of the present invention.
- a difference between the semiconductor device 210 shown in FIG. 12 and the semiconductor device 100 shown in FIG. 1 is that the gate structure of the vertical superjunction MOSFET 211 in the semiconductor device 210 is changed from a planar gate structure to a trench gate structure.
- reference numeral 10a is a gate trench
- reference numeral 10b is a gate oxide film. That is, in the semiconductor device 210, a trench 10 a that contacts the p well region 5 and reaches the n layer 3 of the parallel pn layer 31 is provided between adjacent p well regions 5.
- a gate electrode 10 is buried in the trench 10a via a gate oxide film 10b.
- the configuration of the vertical super junction MOSFET 211 other than the gate structure is the same as that of the vertical super junction MOSFET of the semiconductor device 100 shown in FIG.
- the configuration of the lateral MOSFET 212 is the same as that of the lateral MOSFET of the semiconductor device 100 shown in FIG.
- the vertical super junction MOSFET 211 has a trench gate structure in which the n layer 3 and the p layer 4 of the parallel pn layer 31 are selectively formed in the n ⁇ semiconductor layer 2 as shown in FIG. the n - can be applied to a semiconductor device 120 shown in FIG. 3 which is formed over the entire area of the semiconductor layer 2.
- FIG. 13A is a sectional view showing a method of manufacturing a semiconductor device according to the thirteenth embodiment of the present invention in the order of steps.
- a method for manufacturing the semiconductor device 100 according to the first embodiment shown in FIG. 1 will be described.
- a support substrate to be the n + semiconductor layer 1 is prepared.
- the n + semiconductor layer 1 becomes an n drain layer of the vertical superjunction MOSFET 101 (FIG. 13A).
- the n ⁇ semiconductor layer 2a is non-doped on the n + semiconductor layer 1 and is epitaxially grown to a thickness of, for example, about 7 ⁇ m.
- n - semiconductor layer 2a a vertical n-type impurity to the entire area of the first region S1 for forming the super junction MOSFET 101 (eg, phosphorus, etc.) by ion implantation 53a of, n - a first region of the semiconductor layer 2a
- An n-type ion implantation layer 3a is formed on the surface layer of S1 (FIG. 13B).
- the ion implantation 53a into the n ⁇ semiconductor layer 2a is performed using, for example, a resist mask (not shown) having an opening exposing the entire first region S1 of the n ⁇ semiconductor layer 2a. That is, the n-type ion implantation layer 3a formation region of the n ⁇ semiconductor layer 2a is exposed in the opening of the resist mask.
- the resist mask used for the ion implantation 53a is, for example, formed in advance on the surface of the n ⁇ semiconductor layer 2a before the ion implantation 53a to the n ⁇ semiconductor layer 2a is performed, and the subsequent ion implantation to the n-type ion implantation layer 3a. It is removed before the formation of the resist mask used for 54a.
- the resist mask when ion implantation is performed on the semiconductor layer or the ion implantation layer, the resist mask is formed in the same manner as the ion implantation 53a to the n ⁇ semiconductor layer 2a. (Although the description and illustration are omitted in Embodiments 14 to 20 as well, a resist mask is used during ion implantation).
- a resist mask having an opening that selectively exposes a desired region of the semiconductor layer or the ion implantation layer is formed.
- the resist mask is used as a mask for ion implantation, and then removed before the resist mask is formed at the next ion implantation or before the epitaxial layer is formed.
- ion implantation 54a of a p-type impurity (for example, boron) is selectively performed on the n-type ion implantation layer 3a to form a plurality of p-type ion implantation layers 4a on the surface layer of the n-type ion implantation layer 3a.
- the dose amount of the p-type impurity in the ion implantation 54a into the n-type ion implantation layer 3a is larger than the dose amount of the n-type impurity in the ion implantation 53a when forming the n-type ion implantation layer 3a in the n ⁇ semiconductor layer 2a. Amount.
- the n ⁇ semiconductor layer 2b is non-doped on the n ⁇ semiconductor layer 2a and is epitaxially grown to a thickness of, for example, about 7 ⁇ m. Then, n - ion implantation is performed 53b of n-type impurities in the entire region of the first region S1 of the semiconductor layer 2b, n - to form an n-type ion implanted layer 3b on the surface layer of the first region S1 of the semiconductor layer 2b.
- a p-type impurity ion implantation 54b is selectively performed in a region of the n-type ion implantation layer 3b immediately above the p-type ion implantation layer 4a, and a plurality of p-type ion implantations are performed on the surface layer of the n-type ion implantation layer 3b.
- the layer 4b is formed (FIG. 13D).
- the dose amount of the p-type impurity in the ion implantation 54b into the n-type ion implantation layer 3b is larger than the dose amount of the n-type impurity in the ion implantation 53b when forming the n-type ion implantation layer 3b in the n ⁇ semiconductor layer 2b. Amount.
- the steps of forming the n ⁇ semiconductor layer 2b, the n-type ion implantation layer 3b, and the p-type ion implantation layer 4b are usually performed as 6 and 7. Repeat about several times to increase the thickness of the completed parallel pn layer 31.
- the n ⁇ semiconductor layer 2c is non-doped on the n ⁇ semiconductor layer 2b, and is epitaxially grown to a thickness of, for example, about 7 ⁇ m.
- ion implantation 53c of n-type impurity is performed on the entire region of the first region S1 and the entire second region S2 forming the n buried isolation layer 15 in the n ⁇ semiconductor layer 2c.
- n - with n-type ion implanted layer 3c on the surface layer of the first region S1 of the semiconductor layer 2c is formed
- n - n-type ion implantation layer 15a on the surface layer of the second region S2 of the semiconductor layer 2c is It is formed.
- ion implantation 54c of p-type impurities is selectively performed in a region of the n-type ion implantation layer 3c immediately above the p-type ion implantation layer 4b, and a plurality of p-type ions are formed on the surface layer of the n-type ion implantation layer 3c.
- An injection layer 4c is formed (FIG. 14E).
- p-type ion implanted layer 4a ⁇ 4c is, n - n constituting the semiconductor layer 2 - are formed so as to be aligned in a direction perpendicular to the main surface of the semiconductor substrate comprising a semiconductor layer 2a ⁇ 2c.
- the dose amount of the p-type impurity in the ion implantation 54c into the n-type ion implantation layer 3c is larger than the dose amount of the n-type impurity in the ion implantation 53c when forming the n-type ion implantation layer 3c in the n ⁇ semiconductor layer 2c. Amount.
- the n ⁇ semiconductor layer 2d is epitaxially grown on the n ⁇ semiconductor layer 2c in a non-doped manner (FIG. 14F).
- the n-type ion implantation layers 3a to 3c, 15a and the p-type ion implantation layers 4a to 4c formed in the n ⁇ semiconductor layers 2a to 2c are activated by heat treatment, and the n ⁇ semiconductor layers 2a to 2c are activated.
- the n-type impurity and the p-type impurity ion-implanted into the first electrode are diffused.
- the n-type ion implantation layers 3a to 3c and the p-type ion implantation layers 4a to 4c formed in the first region S1 of each of the n ⁇ semiconductor layers 2a to 2c are respectively connected to the main surface of the n ⁇ semiconductor layer 2.
- the n layer 3 and the p layer 4 are connected in the vertical direction. Accordingly, a parallel pn layer 31 is formed in the first region S1 of the n ⁇ semiconductor layer 2 in which the n layers 3 and the p layers 4 are alternately and repeatedly arranged.
- the parallel pn layer 31 formed in the first region S1 of the n ⁇ semiconductor layer 2 has a super junction structure.
- the parallel pn layer 31 is preferably formed so that the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 are substantially equal. The reason is as follows.
- the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 substantially equal, a depletion layer spreads over the entire area of the n layer 3 and the p layer 4 when a voltage is applied.
- the thickness of the parallel pn layer 31 is made thinner than the case where the drift layer is made of only the n layer, and the impurity concentration of the n layer 3 is made higher than the case where the drift layer is made of only the n layer.
- the trade-off with (ON resistance) can be improved.
- the n-type impurity ion-implanted into the second region S2 of the n ⁇ semiconductor layers 2c and 2d is activated and has an impurity concentration of about 2 ⁇ 10 15 cm ⁇ 3 to 7 ⁇ 10 15 cm ⁇ 3.
- the buried isolation layer 15 is formed.
- the p well region 5, the n drift region 6, the n source region 7 and the p contact region 8 of the vertical superjunction MOSFET 101 are formed.
- a gate oxide film 9, a gate electrode 10, an interlayer insulating film 11, a source electrode (not shown), and the like are formed. That is, the planar gate structure of the vertical superjunction MOSFET 101 is formed.
- an n diffusion separation layer 16 reaching the n buried separation layer 15 is formed in the second region S2 of the n ⁇ semiconductor layer 2d.
- the drain electrode 13 is formed on the back surface of the n + semiconductor layer 1 to complete the semiconductor device 100 shown in FIG.
- n - the areas of the n diffusion isolation layer 16 and the lateral MOSFET102 formed in the second region S2 of the semiconductor layer 2d is, n - vertical superjunction MOSFET101 formed in the first region S1 of the semiconductor layer 2d, for example, the The conductive type regions may be formed simultaneously (hereinafter, the regions of the vertical superjunction MOSFET and the lateral MOSFET may also be formed simultaneously in the fourteenth to twentieth embodiments).
- the manufacturing cost can be reduced.
- the impurity dose amount may be larger than the impurity dose amount for forming the n layer 3.
- the impurity concentration of the n buried isolation layer 15 can be made higher than the impurity concentration of the n layer 3.
- the lateral MOSFET 102 is less susceptible to the adverse effect of the drain voltage than the lateral MOSFET of the semiconductor device 100 shown in FIG.
- the semiconductor device 100 shown in FIG. 1 described above by repeatedly performing the step of forming the n ⁇ semiconductor layer 2b, the n-type ion implantation layer 3b, and the p-type ion implantation layer 4b (step of FIG. 13D).
- the thickness of the parallel pn layer 31 can be increased.
- the semiconductor device 190 shown in FIG. 10 can be manufactured by forming the trench isolation structure 27 at the location where the n diffusion isolation layer 16 is formed.
- the trench isolation structure 27 is formed by, for example, forming a trench 27a reaching the n buried isolation layer 15 from the main surface 2f of the n ⁇ semiconductor layer 2 including the n ⁇ semiconductor layers 2a to 2b, and then insulating the trench 27a. It is formed by embedding polysilicon through a film.
- the number of layers stacked is not limited to this.
- the injection layer 3c is formed at the same time.
- the n buried isolation layer 15 constituting the isolation structure that electrically isolates the vertical superjunction MOSFET 101 and the lateral MOSFET 102 is formed in a process for forming the parallel pn layer 31 of the vertical superjunction MOSFET 101. Can do. Therefore, it is not necessary to perform a process only for forming the n buried isolation layer 15. Thereby, manufacturing cost can be reduced.
- FIG. 16A is a sectional view showing the method of manufacturing a semiconductor device according to the fourteenth embodiment of the present invention in the order of steps.
- a method for manufacturing the semiconductor device 110 according to the second embodiment shown in FIG. 2 will be described.
- a support substrate to be the n + semiconductor layer 1 is prepared.
- the n + semiconductor layer 1 becomes an n drain layer of the vertical superjunction MOSFET 111 (FIG. 16A).
- the n ⁇ semiconductor layer 2a is non-doped on the n + semiconductor layer 1 and is epitaxially grown to a thickness of, for example, about 7 ⁇ m.
- n - semiconductor layer 2a, a vertical n-type impurity to the first region S1 for forming the super junction MOSFET 111 (eg, phosphorus, etc.) in ion implantation 53a selectively performs the, n - the first semiconductor layer 2a
- a plurality of n-type ion implantation layers 3a are formed in the surface layer of the region S1 (FIG. 16B).
- n - adjacent to the n-type ion implanted layer 3a formed in the first region S1 of the semiconductor layer 2a p-type impurity (e.g., boron, etc.) selectively performing ion implantation 54a of, n - semiconductor layer
- p-type impurity e.g., boron, etc.
- a plurality of p-type ion implantation layers 4a are formed on the surface layer of the first region S1 of 2a (FIG. 16C). That is, the p-type ion implantation layer 4a is formed between the n-type ion implantation layer 3a formed in the first region S1 of the n ⁇ semiconductor layer 2a so as to be in contact with the n-type ion implantation layer 3a.
- the n ⁇ semiconductor layer 2b is non-doped on the n ⁇ semiconductor layer 2a and is epitaxially grown to a thickness of, for example, about 7 ⁇ m.
- ion implantation 53b of n-type impurities is selectively performed in a region of the n ⁇ semiconductor layer 2b immediately above the n-type ion implantation layer 3a, and a plurality of n-type ion implantation layers are formed on the surface layer of the n ⁇ semiconductor layer 2b. 3b is formed.
- a p-type impurity ion implantation 54b is selectively performed in a region of the n ⁇ semiconductor layer 2b immediately above the p-type ion implantation layer 4a, and a plurality of p-type ion implantation layers 4b are formed on the surface layer of the n ⁇ semiconductor layer 2b. Is formed (FIG. 16D).
- the steps of forming the n ⁇ semiconductor layer 2b, the n-type ion implantation layer 3b, and the p-type ion implantation layer 4b are usually performed as 6 and 7. This is repeated about several times to increase the thickness of the parallel pn layer 31.
- the n ⁇ semiconductor layer 2c is epitaxially grown undoped on the n ⁇ semiconductor layer 2b. Then, n - ion implantation 53c of the n-type impurity to the entire area of the second region S2 of the semiconductor layer 2c selectively - region falls just above the n-type ion implanted layer 3b of the semiconductor layer 2c, and n. As a result, a plurality of n-type ion implantation layers 3c are formed in the surface layer of the first region S1 of the n ⁇ semiconductor layer 2c, and the n-type ion implantation layers are formed in the surface layer of the second region S2 of the n ⁇ semiconductor layer 2c. 15a is formed.
- n - semiconductor layer 2c a region corresponding to directly above the p-type ion implanted layer 4b by ion implantation 54c of the p-type impurity selectively, n - semiconductor layer 2c plurality of the surface layer of the first areas S1 A p-type ion implantation layer 4c is formed (FIG. 17E).
- n-type ion implanted layer 3a ⁇ 3c are, n - n constituting the semiconductor layer 2 - are formed so as to be aligned in a direction perpendicular to the main surface of the semiconductor substrate comprising a semiconductor layer 2a ⁇ 2c.
- p-type ion implanted layer 4a ⁇ 4c is, n - n constituting the semiconductor layer 2 - are formed so as to be aligned in a direction perpendicular to the main surface of the semiconductor substrate comprising a semiconductor layer 2a ⁇ 2c.
- the n ⁇ semiconductor layer 2d is epitaxially grown undoped on the n ⁇ semiconductor layer 2c (FIG. 17F).
- the n-type ion implantation layers 3a to 3c, 15a and the p-type ion implantation layers 4a to 4c formed in the n ⁇ semiconductor layers 2a to 2c are activated by heat treatment, and the n ⁇ semiconductor layers 2a to 2c are activated.
- the n-type impurity and the p-type impurity ion-implanted into the first electrode are diffused.
- the n-type ion implantation layers 3a to 3c and the p-type ion implantation layers 4a to 4c formed in the first region S1 of each of the n ⁇ semiconductor layers 2a to 2c are respectively connected to the main surface of the n ⁇ semiconductor layer 2.
- the n layer 3 and the p layer 4 are connected in the vertical direction. Accordingly, a parallel pn layer 31 is formed in the first region S1 of the n ⁇ semiconductor layer 2 in which the n layers 3 and the p layers 4 are alternately and repeatedly arranged.
- the parallel pn layer 31 formed in the first region S1 of the n ⁇ semiconductor layer 2 has a super junction structure.
- the parallel pn layer 31 is preferably formed so that the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 are substantially equal. The reason is as follows. By making the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 substantially equal, a depletion layer spreads over the entire area of the n layer 3 and the p layer 4 when a voltage is applied.
- the thickness of the parallel pn layer 31 is made thinner than the case where the drift layer is made of only the n layer, and the impurity concentration of the n layer 3 is made higher than the case where the drift layer is made of only the n layer.
- the trade-off with (ON resistance) can be improved.
- n-type impurity ion-implanted into the second region S2 of the n ⁇ semiconductor layers 2c and 2d becomes the n buried isolation layer 15 by being activated.
- 2c, n - is the lowest layer of the semiconductor layer 2 n - semiconductor layer 2a within and, n - is the top layer of the semiconductor layer 2 It also diffuses into the n ⁇ semiconductor layer 2d. That is, the n layer 3 and the p layer 4 are formed over the n ⁇ semiconductor layers 2a to 2d (FIG. 18 (g)).
- the p well region 5 In the first region S1 of the uppermost n ⁇ semiconductor layer 2d, the p well region 5, the n drift region 6, the n source region 7, the p contact region 8, the gate oxide film 9, and the gate of the vertical superjunction MOSFET 111 are formed.
- An electrode 10 and a source electrode are formed. That is, the planar gate structure of the vertical superjunction MOSFET 111 is formed.
- an n diffusion separation layer 16 reaching the n buried separation layer 15 is formed in the second region S2 of the n ⁇ semiconductor layer 2d.
- the drain electrode 13 is formed on the back surface of the n + semiconductor layer 1 to complete the semiconductor device 110 shown in FIG.
- the manufacturing cost can be reduced.
- the impurity concentration can be arbitrarily set and the degree of freedom in design is improved.
- An n-type impurity ion implantation 53c for forming the n-buried isolation layer 15 and an ion implantation for forming the n-layer 3 are separately performed to obtain an impurity dose for forming the n-buried isolation layer 15.
- the impurity dose for forming the n layer 3 may be larger.
- the semiconductor device 190 shown in FIG. 10 can be manufactured by forming the trench isolation structure 27 at the location where the n diffusion isolation layer 16 is formed.
- the trench isolation structure 27 is formed by, for example, forming a trench 27a reaching the n buried isolation layer 15 from the main surface 2f of the n ⁇ semiconductor layer 2 including the n ⁇ semiconductor layers 2a to 2b, and then insulating the trench 27a. It is formed by embedding polysilicon through a film.
- n - constituting the semiconductor layer 2 The number of layers stacked is not limited to this.
- the fourteenth embodiment the same effect as that of the method for manufacturing a semiconductor device according to the thirteenth embodiment can be obtained. That is, the number of layers constituting the n ⁇ semiconductor layer 2 may be less than or greater than four.
- FIG. 19A are sectional views showing the method of manufacturing a semiconductor device according to the fifteenth embodiment of the present invention in the order of steps.
- a method for manufacturing the semiconductor device 120 according to the third embodiment shown in FIG. 3 will be described.
- a support substrate to be the n + semiconductor layer 1 is prepared.
- the n + semiconductor layer 1 becomes the n drain layer of the vertical superjunction MOSFET 121 (FIG. 19A).
- the n ⁇ semiconductor layer 2a is non-doped on the n + semiconductor layer 1 and is epitaxially grown to a thickness of, for example, about 7 ⁇ m.
- ions of n-type impurities for example, phosphorus
- Injection 53a is performed.
- n - the entire area of the semiconductor layer 2a, n - n-type ion implanted layer 3a is formed on the surface layer of the semiconductor layer 2a (FIG. 19 (b)).
- n - p-type impurity to n-type ion implanted layer 3a of the first regions S1 of the semiconductor layer 2a selectively performing ion implantation 54a of, n - a first region of the semiconductor layer 2a
- a plurality of p-type ion implantation layers 4a are formed on the surface layer of the n-type ion implantation layer 3a on the S1 side (FIG. 19C).
- the dose amount of the p-type impurity in the ion implantation 54a into the n-type ion implantation layer 3a is larger than the dose amount of the n-type impurity in the ion implantation 53a when forming the n-type ion implantation layer 3a in the n ⁇ semiconductor layer 2a. Amount.
- the n ⁇ semiconductor layer 2b is non-doped on the n ⁇ semiconductor layer 2a and is epitaxially grown to a thickness of, for example, about 7 ⁇ m.
- ion implantation 53b of n-type impurities is performed on the entire region including the first region S1 and the second region S2 of the n ⁇ semiconductor layer 2b.
- n - the entire area of the semiconductor layer 2b, n - n-type ion implanted layer 3b on the surface layer of the semiconductor layer 2b is formed.
- ion implantation 54b of a p-type impurity is selectively performed in a region of the n-type ion implantation layer 3b immediately above the p-type ion implantation layer 4a, and a plurality of p-type ion implantation layers are formed on the surface layer of the n-type ion implantation layer 3b. 4b is formed (FIG. 19D).
- the dose amount of the p-type impurity in the ion implantation 54b into the n-type ion implantation layer 3b is larger than the dose amount of the n-type impurity in the ion implantation 53b when forming the n-type ion implantation layer 3b in the n ⁇ semiconductor layer 2b. Amount.
- the steps of forming the n ⁇ semiconductor layer 2b, the n-type ion implantation layer 3b, and the p-type ion implantation layer 4b are usually performed as 6 and 7. Repeat about several times to increase the thickness of the completed parallel pn layer 31.
- the n ⁇ semiconductor layer 2c is epitaxially grown to a thickness of about 7 ⁇ m, for example, without doping.
- ion implantation 53c of n-type impurities is performed on the entire region including the first region S1 and the second region S2 of the n ⁇ semiconductor layer 2c.
- n - the entire area of the semiconductor layer 2c, n - n-type ion implanted layer 3c on the surface layer of the semiconductor layer 2c is formed.
- ion implantation 54c of a p-type impurity is selectively performed in a region of the n-type ion implantation layer 3c immediately above the p-type ion implantation layer 4b, and a plurality of p-type ion implantation layers are formed on the surface layer of the n-type ion implantation layer 3c. 4c is formed (FIG. 20E).
- the p type ion implantation layer 4a ⁇ 4c is, n - are formed so as to be aligned in a direction perpendicular to the main surface of the semiconductor substrate comprising a semiconductor layer 2a ⁇ 2c - n constituting the semiconductor layer 2.
- the dose amount of the p-type impurity in the ion implantation 54c into the n-type ion implantation layer 3c is larger than the dose amount of the n-type impurity in the ion implantation 53c when forming the n-type ion implantation layer 3c in the n ⁇ semiconductor layer 2c. Amount.
- the n ⁇ semiconductor layer 2d is epitaxially grown on the n ⁇ semiconductor layer 2c in a non-doped manner (FIG. 20F). Then, by heat treatment, each of the n - semiconductor layer 2a n-type ion implanted layer 3a formed on ⁇ 2c ⁇ 3c and p-type ion implanted layer 4a ⁇ 4c is activated, the n - ions in the semiconductor layer 2a ⁇ 2c The implanted n-type impurity and p-type impurity are diffused.
- the n-type ion implantation layers 3a to 3c and the p-type ion implantation layers 4a to 4c formed in the first region S1 of each of the n ⁇ semiconductor layers 2a to 2c are respectively connected to the main surface of the n ⁇ semiconductor layer 2.
- the n layer 3 and the p layer 4 are connected in the vertical direction. Accordingly, a parallel pn layer 31 in which the n layer 3 and the p layer 4 are alternately and repeatedly arranged is formed in the first region S1 of the n ⁇ semiconductor layer 2.
- the n-type ion implantation layers 3 a to 3 c are connected to each other in the direction perpendicular to the main surface of the n ⁇ semiconductor layer 2 to form the n layer 3.
- the parallel pn layer 31 formed in the first region S1 of the n ⁇ semiconductor layer 2 has a super junction structure.
- the parallel pn layer 31 is preferably formed so that the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 are substantially equal. The reason is as follows. By making the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 substantially equal, a depletion layer spreads over the entire area of the n layer 3 and the p layer 4 when a voltage is applied.
- the thickness of the parallel pn layer 31 is made thinner than the case where the drift layer is made of only the n layer, and the impurity concentration of the n layer 3 is made higher than the case where the drift layer is made of only the n layer.
- the trade-off with (ON resistance) can be improved.
- the n layer 3 formed in the second region S2 of the n ⁇ semiconductor layers 2a to 2c becomes a thick n buried isolation layer having the same thickness as the parallel pn layer 31.
- Each n - semiconductor layer 2a ⁇ ion implanted n-type impurity and p-type impurities.
- 2c, n - is the lowest layer of the semiconductor layer 2 n - semiconductor layer 2a within and, n - is the top layer of the semiconductor layer 2 It also diffuses into the n ⁇ semiconductor layer 2d. That is, the n layer 3 and the p layer 4 are formed over the n ⁇ semiconductor layers 2a to 2d (FIG. 21 (g)).
- the p well region 5 In the first region S1 of the uppermost n ⁇ semiconductor layer 2d, the p well region 5, the n drift region 6, the n source region 7, the p contact region 8, the gate oxide film 9, and the gate of the vertical superjunction MOSFET 121 are formed.
- An electrode 10 and a source electrode are formed. That is, the planar gate structure of the vertical super junction MOSFET 121 is formed.
- an n diffusion separation layer 16 reaching the n layer 3 is formed in the second region S2 of the n ⁇ semiconductor layer 2d.
- the p well region 17, the n source region 18, the n drain region 19 of the lateral MOSFET 122, A gate oxide film 20, a gate electrode 21, a source electrode (not shown), a drain electrode (not shown), and the like are formed. That is, a planar gate structure of the lateral MOSFET 122 is formed (FIG. 21H).
- the drain electrode 13 is formed on the back surface of the n + semiconductor layer 1, the semiconductor device 120 shown in FIG. 3 is completed.
- the n buried isolation layer is formed by the n layer 3, and the n buried isolation layer and the n layer 3 constituting the parallel pn layer 31 are integrally formed, so that the same thickness as the parallel pn layer 31 is obtained.
- a thick n buried isolation layer can be formed. As a result, the malfunction of the parasitic transistor can be suppressed, and the leakage current at the pn junction of the parasitic transistor can be reduced.
- n p-well region and the n source regions are formed - n which is the uppermost layer of the semiconductor layer 2 - semiconductor layer 2d is, n - thickly formed than the semiconductor layer 2a - n is a lowermost semiconductor layer 2 It is preferable.
- the same effect as that of the semiconductor device manufacturing method according to the thirteenth embodiment can be obtained.
- FIG. 22A is a sectional view showing the method of manufacturing a semiconductor device according to the sixteenth embodiment of the present invention in the order of steps.
- a method for manufacturing the semiconductor device 130 according to the fourth embodiment shown in FIG. 4 will be described.
- the n + semiconductor layer 1 becomes the n drain layer of the vertical superjunction MOSFET 131 (FIG. 22A).
- the n ⁇ semiconductor layer 2a is non-doped on the n + semiconductor layer 1 and is epitaxially grown to a thickness of, for example, about 7 ⁇ m.
- n - semiconductor layer 2a a vertical n-type impurity to the entire area of the first region S1 for forming the super junction MOSFET 131 (eg, phosphorus, etc.) by ion implantation 53a of, n - a first region of the semiconductor layer 2a
- An n-type ion implantation layer 3a is formed on the surface layer of S1 (FIG. 22B).
- ion implantation 54a of a p-type impurity (for example, boron) is selectively performed on the n-type ion implantation layer 3a to form a plurality of p-type ion implantation layers 4a on the surface layer of the n-type ion implantation layer 3a.
- the dose amount of the p-type impurity in the ion implantation 54a into the n-type ion implantation layer 3a is larger than the dose amount of the n-type impurity in the ion implantation 53a when forming the n-type ion implantation layer 3a in the n ⁇ semiconductor layer 2a. Amount.
- the n ⁇ semiconductor layer 2b is non-doped on the n ⁇ semiconductor layer 2a and is epitaxially grown to a thickness of, for example, about 7 ⁇ m. Then, n - ion implantation is performed 53b of n-type impurities in the entire region of the first region S1 of the semiconductor layer 2b, n - to form an n-type ion implanted layer 3b on the surface layer of the first region S1 of the semiconductor layer 2b.
- a p-type impurity ion implantation 54b is selectively performed in a region of the n-type ion implantation layer 3b immediately above the p-type ion implantation layer 4a, and a plurality of p-type ion implantations are performed on the surface layer of the n-type ion implantation layer 3b.
- a layer 4b is formed (FIG. 22D).
- the dose amount of the p-type impurity in the ion implantation 54b into the n-type ion implantation layer 3b is larger than the dose amount of the n-type impurity in the ion implantation 53b when forming the n-type ion implantation layer 3b in the n ⁇ semiconductor layer 2b. Amount.
- the steps of forming the n ⁇ semiconductor layer 2b, the n-type ion implantation layer 3b, and the p-type ion implantation layer 4b are usually performed as 6 and 7. Repeat about several times to increase the thickness of the completed parallel pn layer 31.
- the n ⁇ semiconductor layer 2c is epitaxially grown undoped on the n ⁇ semiconductor layer 2b.
- ion implantation 53c of n-type impurities is performed on the entire area of the first region S1 of the n ⁇ semiconductor layer 2c.
- n - over the entire area of the first region S1 of the semiconductor layer 2c n - n-type ion implanted layer 3c on the surface layer of the semiconductor layer 2c is formed.
- ion implantation 54c of p-type impurities is performed on the entire region of the region immediately above the p-type ion implantation layer 4b of the n-type ion implantation layer 3c and the second region S2 of the n ⁇ semiconductor layer 2c.
- a plurality of p-type ion implantation layers 4c are formed on the surface layer of the n-type ion implantation layer 3c, and a p-type ion implantation layer 24a is formed on the surface layer of the second region S2 of the n ⁇ semiconductor layer 2c.
- the dose amount of the p-type impurity in the ion implantation 54c into the n-type ion implantation layer 3c and the n ⁇ semiconductor layer 2c is the n-type impurity in the ion implantation 53c when forming the n-type ion implantation layer 3c in the n ⁇ semiconductor layer 2c.
- the dose amount is larger than the dose amount.
- the n ⁇ semiconductor layer 2d is epitaxially grown on the n ⁇ semiconductor layer 2c in a non-doped manner (FIG. 23 (f)).
- the n-type ion implantation layers 3a to 3c and the p-type ion implantation layers 4a to 4c and 24a formed in the n ⁇ semiconductor layers 2a to 2c are activated by heat treatment, and the n ⁇ semiconductor layers 2a to 2c are activated.
- the n-type impurity and the p-type impurity ion-implanted into the first electrode are diffused.
- the n-type ion implantation layers 3a to 3c and the p-type ion implantation layers 4a to 4c formed in the first region S1 of each of the n ⁇ semiconductor layers 2a to 2c are respectively connected to the main surface of the n ⁇ semiconductor layer 2.
- the n layer 3 and the p layer 4 are connected in the vertical direction. Accordingly, a parallel pn layer 31 is formed in the first region S1 of the n ⁇ semiconductor layer 2 in which the n layers 3 and the p layers 4 are alternately and repeatedly arranged.
- the parallel pn layer 31 formed in the first region S1 of the n ⁇ semiconductor layer 2 has a super junction structure.
- the parallel pn layer 31 is preferably formed so that the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 are substantially equal. The reason is as follows. By making the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 substantially equal, a depletion layer spreads over the entire area of the n layer 3 and the p layer 4 when a voltage is applied.
- the thickness of the parallel pn layer 31 is made thinner than the case where the drift layer is made of only the n layer, and the impurity concentration of the n layer 3 is made higher than the case where the drift layer is made of only the n layer.
- the trade-off with (ON resistance) can be improved.
- n-type impurity and the p-type impurity ion-implanted into each of the n ⁇ semiconductor layers 2a to 2c diffuse into the n ⁇ semiconductor layer 2a that is the lowermost layer and the n ⁇ semiconductor layer 2d that is the uppermost layer. That is, the n layer 3 and the p layer 4 are formed over the n ⁇ semiconductor layers 2a to 2d (FIG. 24 (g)).
- the p well region 5, the n drift region 6, the n source region 7, the p contact region 8, the gate oxide film 9, and the gate of the vertical superjunction MOSFET 131 are formed.
- An electrode 10, an interlayer insulating film 11, a source electrode (not shown), and the like are formed. That is, the planar gate structure of the vertical superjunction MOSFET 131 is formed.
- a p diffusion isolation layer 25 reaching the p buried isolation layer 24 is formed in the second region S2 of the n ⁇ semiconductor layer 2d.
- the p-type ion implantation layer 24a serving as the p buried isolation layer 24 and the p-type ion implantation serving as the p layer 4 are performed by the ion implantation 54c when forming the p-type ion implantation layer 4c serving as the p layer 4.
- Layer 4c is formed simultaneously. Thereby, the p buried isolation layer 24 and the p layer 4 can be formed at the same time, and the manufacturing cost can be reduced as in the method of manufacturing the semiconductor device according to the thirteenth embodiment.
- an impurity for forming the p buried isolation layer 24 by separately performing the ion implantation 54 c of the p-type impurity for forming the p buried isolation layer 24 and the ion implantation 54 c for forming the p layer 4.
- the dose amount may be larger than the impurity dose amount for forming the p layer 4.
- FIG. 25 is a sectional view showing the method for manufacturing the semiconductor device according to the seventeenth embodiment of the present invention.
- a method for manufacturing the semiconductor device 140 according to the fifth embodiment shown in FIG. 5 will be described.
- the process up to the step of diffusing the n-type impurity and the p-type impurity by heat treatment to form the parallel pn layer 31 and the n buried isolation layer 15 is performed (FIG. 13A). ) To FIG. 15 (g)).
- the first region S1 of the n ⁇ semiconductor layer 2d which is the uppermost layer of the n ⁇ semiconductor layer 2 is formed.
- the p-type well region 5, the n drift region 6, the n source region 7, the p contact region 8, the gate oxide film 9, the gate electrode 10, the interlayer insulating film 11, and the source electrode (not shown) are formed.
- the planar gate structure of the vertical superjunction MOSFET 141 is formed.
- an n diffusion separation layer 16 reaching the n buried separation layer 15 is formed in the second region S2 of the n ⁇ semiconductor layer 2d.
- n - semiconductor layer 2 n surrounded by the n buried isolation layer 15 and the n diffusion isolation layer 16 - a semiconductor layer 2 as n-well region, p source region 18a of the lateral MOSFET 142, p drain region 19a, the gate An oxide film 20, a gate electrode 21, a source electrode (not shown), a drain electrode, and the like are formed. That is, a planar gate structure of the lateral MOSFET 142 is formed (FIG. 25). Next, by forming the drain electrode 13 on the back surface of the n + semiconductor layer 1, the semiconductor device 140 shown in FIG. 5 is completed.
- FIG. 18 is sectional views showing the method of manufacturing a semiconductor device according to the eighteenth embodiment of the present invention in the order of steps.
- a method for manufacturing a semiconductor device according to the seventh embodiment shown in FIG. 7 will be described.
- the steps up to the step of forming the n ⁇ semiconductor layer 2d of the semiconductor device manufacturing method according to the thirteenth embodiment are performed (see FIGS. 13A to 14F). Then, n - Following the step of forming the semiconductor layer 2d (step of FIG. 14 (f)), n - the whole of the first area S1 of the semiconductor layer 2d and, n - n of the second area S2 of the semiconductor layer 2d An n-type impurity ion implantation 53 d is performed in the formation region of the layer 26.
- the ion implantation 53d into the second region S2 of the n ⁇ semiconductor layer 2d is performed, for example, in a region corresponding to the outer peripheral portion of the n-type ion implantation layer 15a provided in the surface layer of the n ⁇ semiconductor layer 2c.
- n - with n-type ion implanted layer 3d on the surface layer of the first region S1 of the semiconductor layer 2d is formed, n - selectively n-type ion implantation layer 26a in the second area S2 of the semiconductor layer 2d is It is formed.
- ion implantation 54d of a p-type impurity is selectively performed in a region of the n-type ion implantation layer 3d immediately above the p-type ion implantation layer 4c, and a plurality of p-type ion implantations are performed on the surface layer of the n-type ion implantation layer 3d.
- the layer 4d is formed (FIG. 26A).
- the dose amount of the p-type impurity in the ion implantation 54d into the n-type ion implantation layer 3d is larger than the dose amount of the n-type impurity in the ion implantation 53d when forming the n-type ion implantation layer 3d in the n ⁇ semiconductor layer 2d. Amount.
- the n ⁇ semiconductor layer 2e is epitaxially grown undoped on the n ⁇ semiconductor layer 2d (FIG. 26B). Then, by heat treatment, the n - semiconductor layer 2a ⁇ 2d which is formed in n-type ion implanted layer 3a ⁇ 3d, 15a, 26a and p-type ion implanted layer 4a ⁇ 4d is activated, and the n - semiconductor layer 2a The n-type impurity and the p-type impurity ion-implanted into 2d are diffused (FIG. 27C).
- the n-type ion implantation layers 3a to 3d and the p-type ion implantation layers 4a to 4d formed in the first region S1 of each of the n ⁇ semiconductor layers 2a to 2d are respectively connected to the main surface of the n ⁇ semiconductor layer 2.
- the n layer 3 and the p layer 4 are connected in the vertical direction. Accordingly, a parallel pn layer 31 is formed in the first region S1 of the n ⁇ semiconductor layer 2 in which the n layers 3 and the p layers 4 are alternately and repeatedly arranged.
- the parallel pn layer 31 formed in the first region S1 of the n ⁇ semiconductor layer 2 has a super junction structure.
- the parallel pn layer 31 is preferably formed so that the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 are substantially equal. The reason is as follows. By making the impurity concentrations of the n layer 3 and the p layer 4 constituting the parallel pn layer 31 substantially equal, a depletion layer spreads over the entire area of the n layer 3 and the p layer 4 when a voltage is applied.
- the thickness of the parallel pn layer 31 is made thinner than the case where the drift layer is made of only the n layer, and the impurity concentration of the n layer 3 is made higher than the case where the drift layer is made of only the n layer.
- the trade-off with (ON resistance) can be improved.
- n - n-type ion implantation layer 15a formed on the second region S2 of the semiconductor layer 2c the n - diffused into the semiconductor layer 2c, the 2d, n - semiconductor
- An n buried isolation layer 15 is formed over the layers 2c and 2d.
- the n-type ion implantation layer 26a formed in the second region S2 of the n ⁇ semiconductor layer 2d is activated, and the n buried isolation layer 15 and the n layer 26 in contact with the outer peripheral portion of the n buried layer 15 are formed.
- n - semiconductor layer 2a ⁇ ion implanted n-type impurity and p-type impurities.
- n - n is a lowermost semiconductor layer 2 - semiconductor layer 2a and, n - is the uppermost layer of the semiconductor layer 2 n - also diffuses into the semiconductor layer 2e. That is, n layer 3 and p layer 4 are formed over n ⁇ semiconductor layers 2a to 2d.
- n - n which is the uppermost layer of the semiconductor layer 2 - in the first area S1 of the semiconductor layer 2e, p-well region 5 of a vertical superjunction MOSFET 161, n drift region 6, n source region 7, p contact region 8
- a gate oxide film 9, a gate electrode 10, an interlayer insulating film 11, a source electrode (not shown), and the like are formed. That is, the planar gate structure of the vertical superjunction MOSFET 161 is formed.
- the n diffusion separation layer 16 in contact with the n layer 26 is formed in the second region S2 of the n ⁇ semiconductor layer 2e.
- the n ⁇ semiconductor layer 2 In the region of the n ⁇ semiconductor layer 2 surrounded by the n layer 26, the n buried isolation layer 15, and the n diffusion isolation layer 16, the p well region 17, the n source region 18, the n drain region 19, the gate of the lateral MOSFET 162.
- An oxide film 20, a gate electrode 21, a source electrode (not shown), a drain electrode (not shown), and the like are formed. That is, a planar gate structure of the lateral MOSFET 162 is formed (FIG. 27D).
- the drain electrode 13 is formed on the back surface of the n + semiconductor layer 1, the semiconductor device 160 shown in FIG. 7 is completed.
- FIG. 19 is cross-sectional views showing the method of manufacturing a semiconductor device according to the nineteenth embodiment of the present invention in the order of steps.
- a method for manufacturing the semiconductor device 170 according to the eighth embodiment shown in FIG. 8 will be described.
- the steps up to the step of forming the n ⁇ semiconductor layer 2d of the semiconductor device manufacturing method according to the thirteenth embodiment are performed (see FIGS. 13A to 14F).
- the second region in which the n ⁇ semiconductor layer 2d is formed over the entire first region S1 and the n buried isolation layer 15 is formed.
- An n-type impurity ion implantation 53d is performed in the entire region of S2.
- n - with n-type ion implanted layer 3d on the surface layer of the first region S1 of the semiconductor layer 2d is formed, n - n-type ion-implanted layer 15b on the surface layer of the second region S2 of the semiconductor layer 2d is It is formed.
- ion implantation 54d of p-type impurities is selectively performed in a region of the n-type ion implantation layer 3d immediately above the p-type ion implantation layer 4c, and a plurality of p-type ion implantations are performed on the surface layer of the n-type ion implantation layer 3d.
- a layer 4d is formed (FIG. 28A).
- p-type ion implanted layer 4a ⁇ 4d is, n - n constituting the semiconductor layer 2 - are formed so as to be aligned in a direction perpendicular to the main surface of the semiconductor substrate comprising a semiconductor layer 2a ⁇ 2c.
- the dose amount of the p-type impurity in the ion implantation 54d into the n-type ion implantation layer 3d is larger than the dose amount of the n-type impurity in the ion implantation 53d when forming the n-type ion implantation layer 3d in the n ⁇ semiconductor layer 2d. Amount.
- the n ⁇ semiconductor layer 2e is epitaxially grown undoped on the n ⁇ semiconductor layer 2d (FIG. 28B). Then, by heat treatment, the n - semiconductor layer 2a ⁇ 2d which is formed in n-type ion implanted layer 3a ⁇ 3d, 15a, 15b and p-type ion implanted layer 4a ⁇ 4d is activated, and the n - semiconductor layer 2a The n-type impurity and the p-type impurity ion-implanted to 2d are diffused.
- the n-type ion implantation layers 3a to 3d and the p-type ion implantation layers 4a to 4d formed in the first region S1 of each of the n ⁇ semiconductor layers 2a to 2d are respectively connected to the main surface of the n ⁇ semiconductor layer 2.
- the n layer 3 and the p layer 4 are connected in the vertical direction. Accordingly, a parallel pn layer 31 is formed in the first region S1 of the n ⁇ semiconductor layer 2 in which the n layers 3 and the p layers 4 are alternately and repeatedly arranged.
- n - n is a lowermost semiconductor layer 2 - semiconductor layer 2a and, n - is the uppermost layer of the semiconductor layer 2 n - also diffuses into the semiconductor layer 2e. That is, n layer 3 and p layer 4 are formed over n ⁇ semiconductor layers 2a to 2e.
- n - n which is the uppermost layer of the semiconductor layer 2 - in the first area S1 of the semiconductor layer 2e, p-well region 5 of a vertical superjunction MOSFET171, n drift region 6, n source region 7, p contact region 8
- a gate oxide film 9, a gate electrode 10, an interlayer insulating film 11, a source electrode (not shown), and the like are formed. That is, a planar gate structure of the vertical superjunction MOSFET 171 is formed.
- an n diffusion isolation layer 16 reaching the n buried isolation layer 15 is formed in the second region S2 of the n ⁇ semiconductor layer 2e.
- the drain electrode 13 is formed on the back surface of the n + semiconductor layer 1 to complete the semiconductor device 170 shown in FIG.
- (Embodiment 20) 30 is a sectional view showing a method for manufacturing a semiconductor device according to the twentieth embodiment of the present invention.
- a method for manufacturing the semiconductor device 210 according to the twelfth embodiment shown in FIG. 12 will be described.
- the process up to the step of diffusing the n-type impurity and the p-type impurity by heat treatment to form the parallel pn layer 31 and the n buried isolation layer 15 is performed (FIG. 13A). ) To FIG. 15 (g)).
- n - the uppermost semiconductor layer 2 n - surface of the first region S1 of the semiconductor layer 2d A p-well region 5a of the vertical superjunction MOSFET 211 is formed in the layer.
- the p well region 5 a is formed immediately above the p layer 4 so as to be in contact with the p layer 4.
- an n source region 7a is selectively formed on the surface layer of the p well region 5a.
- a trench 10 a reaching the n layer 3 is formed in the first region S 1 of the n ⁇ semiconductor layer 2.
- a trench gate structure is formed by filling the trench 10a with the gate electrode 10 through the gate oxide film 9. That is, the trench gate structure of the vertical super junction MOSFET 211 is formed.
- an n diffusion isolation layer 16 in contact with the n buried isolation layer 15 is formed in the second region S2 of the n ⁇ semiconductor layer 2.
- the lateral MOSFET 212 In the region of the n ⁇ semiconductor layer 2 surrounded by the n buried isolation layer 15 and the n diffusion isolation layer 16, the p well region 17, the n source region 18, the n drain region 19, the gate oxide film 20, the lateral MOSFET 212, A gate electrode 21, a source electrode (not shown), a drain electrode (not shown), and the like are formed. That is, a planar gate structure of the lateral MOSFET 212 is formed (FIG. 30). Next, the drain electrode 13 is formed on the back surface of the n + semiconductor layer 1 to complete the semiconductor device 210 shown in FIG.
- the breakdown voltage structure of the vertical superjunction MOSFET is formed outside the first region S1 of the n ⁇ semiconductor layer 2 so as to surround the first region S1.
- a known technique can be used as appropriate for the structure of the breakdown voltage structure and the manufacturing method of the breakdown voltage structure.
- the above-described semiconductor devices 100 to 210 according to the first to twelfth embodiments realize an intelligent superjunction semiconductor element in which a vertical superjunction element and a control integrated circuit are integrated on the same semiconductor substrate. Can do.
- the present invention has been described by taking as an example a semiconductor device in which one lateral MOSFET is formed on a semiconductor substrate on which a vertical superjunction MOSFET is formed.
- the present invention is not limited to the above-described embodiment, and the same semiconductor substrate is used.
- the present invention can be applied to a semiconductor device in which a vertical superjunction MOSFET and a plurality of lateral MOSFETs are formed.
- the semiconductor device and the manufacturing method thereof according to the present invention are useful for a semiconductor device in which a lateral semiconductor element and a superjunction vertical semiconductor element are formed on the same substrate.
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Abstract
Description
図1は、この発明の実施の形態1にかかる半導体装置の要部の構成を示す断面図である。図1に示すように、半導体装置100は、半導体基板を構成するn-半導体層(第2半導体層)2の、第1領域S1に形成された超接合構造の縦型MOSFET(縦型半導体素子、以下、縦型超接合MOSFETとする)101と、第2領域S2に形成された横型MOSFET(横型半導体素子)102とで構成される。超接合構造とは、n層とp層とを交互に繰り返し配置してなるpn接合(並列pn層)をドリフト層に形成した構造である。
図2は、この発明の実施の形態2にかかる半導体装置の要部の構成を示す断面図である。図2に示すように、半導体装置110は、半導体基板を構成するn-半導体層2の、第1領域S1に形成された縦型超接合MOSFET111と、第2領域S2に形成された横型MOSFET112とで構成される。
図3は、この発明の実施の形態3にかかる半導体装置の要部の構成を示す断面図である。図3に示すように、半導体装置120は、半導体基板を構成するn-半導体層2の、第1領域S1に形成された縦型超接合MOSFET121と、第2領域S2に形成された横型MOSFET122とで構成される。
図4は、この発明の実施の形態4にかかる半導体装置の要部の構成を示す断面図である。図4に示す半導体装置130と図1に示す半導体装置100との違いは、半導体装置100において分離構造を構成するn埋め込み分離層15およびn拡散分離層16を、半導体装置130においてp埋め込み分離層24およびp拡散分離層25に変更した点である。
図5は、この発明の実施の形態5にかかる半導体装置の要部の構成を示す断面図である。図5に示す半導体装置140と図1に示す半導体装置100との違いは、半導体装置100においてnチャネル型とした横型MOSFET102を、半導体装置140においてpチャネル型の横型MOSFET142に変更した点である。
図6は、この発明の実施の形態6にかかる半導体装置の要部の構成を示す断面図である。図6に示す半導体装置150と図5に示す半導体装置140との違いは、半導体装置140において分離構造を構成するn埋め込み分離層15およびn拡散分離層16を、半導体装置150においてp埋め込み分離層24およびp拡散分離層25に変更した点である。
図7は、この発明の実施の形態7にかかる半導体装置の要部の構成を示す断面図である。図7に示す半導体装置160と図1に示す半導体装置100との違いは、半導体装置160において、n埋め込み分離層15とn拡散分離層16との間に分離構造の一部としてn層26を設けた点である。n層26は、例えば、n埋め込み分離層15の外周部に接するように形成される。半導体装置160は、分離構造の一部としてn層26を設けることで、pウェル領域17と接するn-高抵抗層であるn-半導体層2の厚さを半導体装置100よりも厚くしている。
図8は、この発明の実施の形態8にかかる半導体装置の要部の構成を示す断面図である。図8に示す半導体装置170と図1に示す半導体装置100との違いは、半導体装置170におけるn埋め込み分離層15を半導体装置100よりも厚く形成した点である。半導体装置170のn埋め込み分離層15の厚さ以外の構成は、図1に示す半導体装置100と同様である。
図9は、この発明の実施の形態9にかかる半導体装置の要部の構成を示す断面図である。図9に示す半導体装置180と図7に示す半導体装置160との違いは、半導体装置180において、半導体装置160におけるn層26を設けずに、n拡散分離層16aをn埋め込み分離層15に達するように深く形成した点である。
図10は、この発明の実施の形態10にかかる半導体装置の要部の構成を示す断面図である。図10に示す半導体装置190と図1に示す半導体装置100との違いは、半導体装置100におけるn拡散分離層16を、半導体装置190においてトレンチ分離構造27に変更した点である。
図11は、この発明の実施の形態11にかかる半導体装置の要部の構成を示す断面図である。図11に示す半導体装置200と図1に示す半導体装置100との違いは、半導体装置200において分離構造を構成するn埋め込み分離層28の不純物濃度をn層3より高くした点である。半導体装置200のn埋め込み分離層28の不純物濃度以外の構成は、図1に示す半導体装置100と同様である。
図12は、この発明の実施の形態12にかかる半導体装置の要部の構成を示す断面図である。図12に示す半導体装置210と図1に示す半導体装置100との違いは、半導体装置210において、縦型超接合MOSFET211のゲート構造をプレーナゲート構造からトレンチゲート構造に変更した点である。
図13~図15は、この発明の実施の形態13にかかる半導体装置の製造方法を工程順に示す断面図である。実施の形態13においては、図1に示す実施の形態1にかかる半導体装置100の製造方法を説明する。まず、n+半導体層1となる支持基板を用意する。n+半導体層1は、縦型超接合MOSFET101のnドレイン層となる(図13(a))。
図16~図18は、この発明の実施の形態14にかかる半導体装置の製造方法を工程順に示す断面図である。実施の形態14においては、図2に示す実施の形態2にかかる半導体装置110の製造方法を説明する。まず、n+半導体層1となる支持基板を用意する。n+半導体層1は、縦型超接合MOSFET111のnドレイン層となる(図16(a))。
図19~図21は、この発明の実施の形態15にかかる半導体装置の製造方法を工程順に示す断面図である。実施の形態15においては、図3に示す実施の形態3にかかる半導体装置120の製造方法を説明する。まず、n+半導体層1となる支持基板を用意する。n+半導体層1は、縦型超接合MOSFET121のnドレイン層となる(図19(a))。
図22~図24は、この発明の実施の形態16にかかる半導体装置の製造方法を工程順に示す断面図である。実施の形態16においては、図4に示す実施の形態4にかかる半導体装置130の製造方法を説明する。まず、n+半導体層1を用意する。n+半導体層1は、縦型超接合MOSFET131のnドレイン層となる(図22(a))。
図25は、この発明の実施の形態17にかかる半導体装置の製造方法を示す断面図である。実施の形態17においては、図5に示す実施の形態5にかかる半導体装置140の製造方法を説明する。
図26および図27は、この発明の実施の形態18にかかる半導体装置の製造方法を工程順に示す断面図である。実施の形態18においては、図7に示す実施の形態7にかかる半導体装置の製造方法を説明する。
図28および図29は、この発明の実施の形態19にかかる半導体装置の製造方法を工程順に示す断面図である。実施の形態19においては、図8に示す実施の形態8にかかる半導体装置170の製造方法を説明する。
図30は、この発明の実施の形態20にかかる半導体装置の製造方法を示す断面図である。実施の形態20においては、図12に示す実施の形態12にかかる半導体装置210の製造方法を説明する。
2,2a,2b,2c,2d,2e n-半導体層
2f,2g 主面
3,26 n層
3a,3b,3c,3d,15a,15b,26a n型イオン注入層
4 p層
4a,4b,4c,4d p型イオン注入層
5,5a,17 pウェル領域
6 nドリフト領域
7,7a,18 nソース領域
8 pコンタクト領域
9,10b,20 ゲート酸化膜
10,21 ゲート電極
10a,27a トレンチ
11 層間絶縁膜
12,22 ソース電極
13,23 ドレイン電極
15,28 n埋め込み分離層
16,16a n拡散分離層
18a pソース領域
19a pドレイン領域
19 nドレイン領域
24 p埋め込み分離層
25 p拡散分離層
27 トレンチ分離構造
27a トレンチ
31 並列pn層
40 主面に対して垂直方向
41 主面に対して水平方向
53a,53b,53c,53d n型不純物のイオン注入
54a,54b,54c,54d p型不純物のイオン注入
100,110,120,130,140,150,160,170,180,190,200,210 半導体装置
101,111,121,131,141,151,161,171,181,191,201,211 縦型超接合MOSFET
102,112,122,132,142,152,162,172,182,192,202,212 横型MOSFET
S1 第1領域
S2 第2領域
Claims (18)
- 縦型半導体素子が配置される第1領域と、分離構造によって前記縦型半導体素子と電気的に分離された横型半導体素子が配置される第2領域とを有する半導体装置において、
第1導電型の第1半導体層と、
前記第1半導体層の表面に設けられた、前記第1半導体層より不純物濃度が低い第1導電型の第2半導体層と、
前記第2半導体層の前記第1領域に設けられた、前記第2半導体層より不純物濃度が高い第1導電型の第3半導体層と、前記第2半導体層より不純物濃度が高い第2導電型の第4半導体層とが前記第2半導体層の主面に対して水平方向に交互に配置されてなる並列pn層と、
前記第2半導体層の前記第2領域に設けられ、かつ前記第3半導体層または前記第4半導体層と同じ不純物濃度を有する埋め込み分離層を含む前記分離構造と、
を備えることを特徴とする半導体装置。 - 前記第3半導体層は、前記第2半導体層に選択的に設けられた拡散層であり、
前記第4半導体層は、前記第3半導体層に選択的に設けられた拡散層であり、
前記分離構造は、前記第3半導体層または前記第4半導体層と同じ不純物濃度を有する拡散層であることを特徴とする請求項1に記載の半導体装置。 - 前記第3半導体層および前記第4半導体層は、前記第2半導体層に選択的に設けられた拡散層であり、
前記分離構造は、前記第3半導体層または前記第4半導体層と同じ不純物濃度を有する拡散層であることを特徴とする請求項1に記載の半導体装置。 - 前記第3半導体層および前記分離構造は、同じエピタキシャル層からなり、
前記第4半導体層は、前記第3半導体層に選択的に設けられた、前記第3半導体層よりも不純物濃度の高い拡散層であることを特徴とする請求項1に記載の半導体装置。 - 前記縦型半導体素子は、絶縁ゲート型電界効果トランジスタであり、プレーナゲート構造またはトレンチゲート構造を有することを特徴とする請求項1に記載の半導体装置。
- 前記第1領域の外側に前記第1領域を囲むように前記縦型半導体素子の耐圧構造が設けられていることを特徴とする請求項1~5のいずれか一つに記載の半導体装置。
- 縦型半導体素子が配置される第1領域と、分離構造によって前記縦型半導体素子と電気的に分離された横型半導体素子が配置される第2領域とを有する半導体装置の製造方法であって、
第1半導体層上にエピタキシャル成長で前記第1半導体層より不純物濃度が低い第1導電型の第1エピタキシャル層を形成する第1の工程と、
前記第1エピタキシャル層の前記第1領域の全域に第1導電型不純物の第1イオン注入を行う第2の工程と、
前記第1エピタキシャル層の、前記第1イオン注入が行われた前記第1領域に第2導電型不純物の第2イオン注入を選択的に行う第3の工程と、
前記第3の工程の後、前記第1エピタキシャル層上にエピタキシャル成長で前記第1エピタキシャル層と同一の不純物濃度を有する第1導電型の第2エピタキシャル層を形成する第4の工程と、
前記第2エピタキシャル層の、前記第1イオン注入箇所の直上に対応する領域および前記第1イオン注入箇所の直上に対応する領域から離れた前記第2領域に第1導電型不純物の第3イオン注入を行う第5の工程と、
前記第5の工程の後、前記第2エピタキシャル層の、前記第2イオン注入箇所の直上に対応する領域に第2導電型不純物の第4イオン注入を選択的に行う第6の工程と、
前記第6の工程の後、前記第2エピタキシャル層上にエピタキシャル成長で前記第2エピタキシャル層と同一の不純物濃度を有する第1導電型の第3エピタキシャル層を形成する第7の工程と、
前記第1エピタキシャル層および前記第2エピタキシャル層にイオン注入された第1導電型不純物および第2導電型不純物を熱処理によって拡散させて、前記第1エピタキシャル層から前記第3エピタキシャル層にわたってつながる第1導電型の第3半導体層および第2導電型の第4半導体層が交互に配置されてなる並列pn層を形成するとともに、前記第2エピタキシャル層および前記第3エピタキシャル層の前記第2領域にわたってつながり、前記分離構造を構成する第5半導体層を形成する第8の工程と、
を含むことを特徴とする半導体装置の製造方法。 - 縦型半導体素子が配置される第1領域と、分離構造によって前記縦型半導体素子と電気的に分離された横型半導体素子が配置される第2領域とを有する半導体装置の製造方法であって、
第1導電型の第1半導体層上にエピタキシャル成長で前記第1半導体層より不純物濃度が低い第1導電型の第1エピタキシャル層を形成する第1の工程と、
前記第1エピタキシャル層の前記第1領域に第1導電型不純物の第1イオン注入を選択的に行う第2の工程と、
前記第1エピタキシャル層の前記第1イオン注入箇所に挟まれた領域に第2導電型不純物の第2イオン注入を選択的に行う第3の工程と、
前記第3の工程の後、前記第1エピタキシャル層上にエピタキシャル成長で前記第1エピタキシャル層と同一の不純物濃度を有する第1導電型の第2エピタキシャル層を形成する第4の工程と、
前記第2エピタキシャル層の、前記第1イオン注入箇所の直上に対応する領域および前記第1イオン注入箇所の直上に対応する領域から離れた前記第2領域に第1導電型不純物の第3イオン注入に行う第5の工程と、
前記第5の工程の後、前記第2エピタキシャル層の、前記第2イオン注入箇所の直上に対応する領域に第2導電型不純物の第4イオン注入を行う第6の工程と、
前記第6の工程の後、前記第2エピタキシャル層上にエピタキシャル成長で前記第2エピタキシャル層と同一の不純物濃度を有する第1導電型の第3エピタキシャル層を形成する第7の工程と、
前記第1エピタキシャル層および前記第2エピタキシャル層にイオン注入された第1導電型不純物および第2導電型不純物を熱処理によって拡散させて、前記第1エピタキシャル層から前記第3エピタキシャル層にわたってつながる第1導電型の第3半導体層および第2導電型の第4半導体層が交互に配置されてなる並列pn層を形成するとともに、前記第2エピタキシャル層および前記第3エピタキシャル層の前記第2領域にわたってつながり、前記分離構造を構成する第5半導体層を形成する第8の工程と、
を含むことを特徴とする半導体装置の製造方法。 - 縦型半導体素子が配置される第1領域と、分離構造によって前記縦型半導体素子と電気的に分離された横型半導体素子が配置される第2領域とを有する半導体装置の製造方法であって、
第1半導体層上にエピタキシャル成長で前記第1半導体層より不純物濃度が低い第1導電型の第1エピタキシャル層を形成する第1の工程と、
前記第1エピタキシャル層の前記第1領域の全域に第1導電型不純物の第1イオン注入を行う第2の工程と、
前記第1エピタキシャル層の、前記第1イオン注入が行われた前記第1領域に第2導電型不純物の第2イオン注入を選択的に行う第3の工程と、
前記第3の工程の後、前記第1エピタキシャル層上にエピタキシャル成長で前記第1エピタキシャル層と同一の不純物濃度を有する第1導電型の第2エピタキシャル層を形成する第4の工程と、
前記第2エピタキシャル層の、前記第1イオン注入箇所の直上に対応する領域に第1導電型不純物の第3イオン注入を行う第5の工程と、
前記第5の工程の後、前記第2エピタキシャル層の、前記第2イオン注入箇所の直上に対応する領域および前記第1イオン注入箇所の直上に対応する領域から離れた前記第2領域に第2導電型不純物の第4イオン注入を選択的に行う第6の工程と、
前記第6の工程の後、前記第2エピタキシャル層上にエピタキシャル成長で前記第2エピタキシャル層と同一の不純物濃度を有する第1導電型の第3エピタキシャル層を形成する第7の工程と、
前記第1エピタキシャル層および前記第2エピタキシャル層にイオン注入された第1導電型不純物および第2導電型不純物を熱処理によって拡散させて、前記第1エピタキシャル層から前記第3エピタキシャル層にわたってつながる第1導電型の第3半導体層および第2導電型の第4半導体層が交互に配置されてなる並列pn層を形成するとともに、前記第2エピタキシャル層および前記第3エピタキシャル層の前記第2領域にわたってつながり、前記分離構造を構成する第5半導体層を形成する第8の工程と、
を含むことを特徴とする半導体装置の製造方法。 - 縦型半導体素子が配置される第1領域と、分離構造によって前記縦型半導体素子と電気的に分離された横型半導体素子が配置される第2領域とを有する半導体装置の製造方法であって、
第1導電型の第1半導体層上にエピタキシャル成長で前記第1半導体層より不純物濃度が低い第1導電型の第1エピタキシャル層を形成する第1の工程と、
前記第1エピタキシャル層の前記第1領域に第1導電型不純物の第1イオン注入を選択的に行う第2の工程と、
前記第1エピタキシャル層の前記第1イオン注入箇所に挟まれた領域に第2導電型不純物の第2イオン注入を選択的に行う第3の工程と、
前記第3の工程の後、前記第1エピタキシャル層上にエピタキシャル成長で前記第1エピタキシャル層と同一の不純物濃度を有する第1導電型の第2エピタキシャル層を形成する第4の工程と、
前記第2エピタキシャル層の、前記第1イオン注入箇所の直上に対応する領域に第1導電型不純物の第3イオン注入を行う第5の工程と、
前記第5の工程の後、前記第2エピタキシャル層の、前記第2イオン注入箇所の直上に対応する領域および前記第1イオン注入箇所の直上に対応する領域から離れた前記第2領域に第2導電型不純物の第4イオン注入を選択的に行う第6の工程と、
前記第6の工程の後、前記第2エピタキシャル層上にエピタキシャル成長で前記第2エピタキシャル層と同一の不純物濃度を有する第1導電型の第3エピタキシャル層を形成する第7の工程と、
前記第1エピタキシャル層および前記第2エピタキシャル層にイオン注入された第1導電型不純物および第2導電型不純物を熱処理によって拡散させて、前記第1エピタキシャル層から前記第3エピタキシャル層にわたってつながる第1導電型の第3半導体層および第2導電型の第4半導体層が交互に配置されてなる並列pn層を形成するとともに、前記第2エピタキシャル層および前記第3エピタキシャル層の前記第2領域にわたってつながり、前記分離構造を構成する第5半導体層を形成する第8の工程と、
を含むことを特徴とする半導体装置の製造方法。 - 縦型半導体素子が配置される第1領域と、分離構造によって前記縦型半導体素子と電気的に分離された横型半導体素子が配置される第2領域とを有する半導体装置の製造方法であって、
第1導電型の第1半導体層上にエピタキシャル成長で前記第1半導体層より不純物濃度が低い第1導電型の第1エピタキシャル層を形成する第1の工程と、
前記第1エピタキシャル層の全域に第1導電型不純物の第1イオン注入を行う第2の工程と、
前記第1エピタキシャル層の、前記第1イオン注入が行われた前記第1領域に第2導電型不純物の第2イオン注入を選択的に行う第3の工程と、
前記第3の工程の後、前記第1エピタキシャル層上にエピタキシャル成長で前記第1エピタキシャル層と同一の不純物濃度を有する第1導電型の第2エピタキシャル層を形成する第4の工程と、
前記第2エピタキシャル層の全域に第1導電型不純物の第3イオン注入を行う第5の工程と、
前記第5の工程の後、前記第2エピタキシャル層の、前記第2イオン注入箇所の直上に対応する領域に第2導電型不純物の第4イオン注入を行う第6の工程と、
前記第6の工程の後、前記第2エピタキシャル層上にエピタキシャル成長で前記第2エピタキシャル層と同一の不純物濃度を有する第1導電型の第3エピタキシャル層を形成する第7の工程と、
前記第1エピタキシャル層および前記第2エピタキシャル層にイオン注入された第1導電型不純物および第2導電型不純物を熱処理によって拡散させて、前記第1エピタキシャル層から前記第3エピタキシャル層にわたってつながる1導電型の第3半導体層および第2導電型の第4半導体層が交互に配置されてなる並列pn層を形成するとともに、前記第1半導体層から前記第3エピタキシャル層にわたってつながり、前記分離構造を構成する第5半導体層を形成する第8の工程と、
を含むことを特徴とする半導体装置の製造方法。 - 前記第2の工程から前記第4の工程を繰り返し行い、前記並列pn層の厚みを厚くすることを特徴とする請求項7~11のいずれか一つに記載の半導体装置の製造方法。
- 前記第4の工程から前記第6の工程を繰り返し行い、前記第5半導体層の厚みを厚くすることを特徴とする請求項7~11のいずれか一つに記載の半導体装置の製造方法。
- 前記第6の工程の後、前記第7の工程の前に、前記第2エピタキシャル層上にエピタキシャル成長で第1導電型の第4エピタキシャル層を形成する第9の工程と、
前記第4エピタキシャル層の前記第1領域の全域に第1導電型不純物の第5イオン注入を行う第10の工程と、
前記第10の工程の後、前記第4エピタキシャル層の、前記第4イオン注入箇所の直上に対応する領域に選択的に第2導電型不純物の第6イオン注入を行う第11の工程と、
をさらに含むことを特徴とする請求項7~11のいずれか一つに記載の半導体装置の製造方法。 - 前記第6の工程の後、前記第7の工程の前に、前記第2エピタキシャル層上にエピタキシャル成長で第1導電型の第4エピタキシャル層を形成する第9の工程と、
前記第4エピタキシャル層の、前記第1領域の全域および前記第2領域の外周部に第1導電型不純物の第5イオン注入を行う第10の工程と、
前記第10の工程の後、前記第4エピタキシャル層の、前記第4イオン注入箇所の直上に対応する領域に選択的に第2導電型不純物の第6イオン注入を行う第11の工程と、
をさらに含むことを特徴とする請求項7~11のいずれか一つに記載の半導体装置の製造方法。 - 前記第8の工程の後、前記第3エピタキシャル層の前記第1領域に、縦型半導体素子の素子構造を形成し、前記第3エピタキシャル層の前記第2領域の外周部に、前記第3エピタキシャル層の表面から前記第5半導体層に達する分離部を形成し、前記第3エピタキシャル層の、前記分離部と前記第5半導体層とで囲まれた領域に横型半導体素子の素子構造を形成することを特徴とする請求項7~11のいずれか一つに記載の半導体装置の製造方法。
- 前記分離部は、前記第8の工程の後に前記第3エピタキシャル層の前記第2領域にイオン注入された不純物が熱拡散されることで形成された拡散層であることを特徴とする請求項16に記載の半導体装置の製造方法。
- 前記分離部は、前記第8の工程の後に前記第3エピタキシャル層の前記第2領域に形成されたトレンチで構成されることを特徴とする請求項16に記載の半導体装置の製造方法。
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- 2011-05-31 JP JP2012520363A patent/JP5716742B2/ja active Active
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- 2012-12-17 US US13/717,038 patent/US8847305B2/en active Active
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Cited By (6)
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US9087707B2 (en) | 2012-03-26 | 2015-07-21 | Infineon Technologies Austria Ag | Semiconductor arrangement with a power transistor and a high voltage device integrated in a common semiconductor body |
US9490250B2 (en) | 2012-03-26 | 2016-11-08 | Infineon Technologies Austria Ag | Half-bridge circuit with a low-side transistor and a level shifter transistor integrated in a common semiconductor body |
DE102013205268B4 (de) | 2012-03-26 | 2018-09-20 | Infineon Technologies Austria Ag | Halbbrückenschaltkreis mit einem Superjunction-Transistor und einem weiteren, in einem gemeinsamen Halbleiterkörper intergrierten Bauelement |
US10833066B2 (en) | 2012-03-26 | 2020-11-10 | Infineon Technologies Austria Ag | Half-bridge circuit including a low-side transistor and a level shifter transistor integrated in a common semiconductor body |
US20210020626A1 (en) * | 2012-03-26 | 2021-01-21 | Infineon Technologies Austria Ag | Half-bridge circuit including integrated level shifter transistor |
US12002804B2 (en) | 2012-03-26 | 2024-06-04 | Infineon Technologies Austria Ag | Half-bridge circuit including integrated level shifter transistor |
Also Published As
Publication number | Publication date |
---|---|
US9129892B2 (en) | 2015-09-08 |
US8847305B2 (en) | 2014-09-30 |
CN102947928A (zh) | 2013-02-27 |
JPWO2011158647A1 (ja) | 2013-08-19 |
CN102947928B (zh) | 2015-04-01 |
US20150340231A1 (en) | 2015-11-26 |
JP5716742B2 (ja) | 2015-05-13 |
US20140370674A1 (en) | 2014-12-18 |
US20130126967A1 (en) | 2013-05-23 |
US9362118B2 (en) | 2016-06-07 |
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