WO2011121856A1 - 含クロム溶銑およびスラグの処理方法 - Google Patents
含クロム溶銑およびスラグの処理方法 Download PDFInfo
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- WO2011121856A1 WO2011121856A1 PCT/JP2010/072052 JP2010072052W WO2011121856A1 WO 2011121856 A1 WO2011121856 A1 WO 2011121856A1 JP 2010072052 W JP2010072052 W JP 2010072052W WO 2011121856 A1 WO2011121856 A1 WO 2011121856A1
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- WIPO (PCT)
- Prior art keywords
- slag
- hot metal
- chromium
- stirring
- electric furnace
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
- C21C1/025—Agents used for dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/54—Processes yielding slags of special composition
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/076—Use of slags or fluxes as treating agents
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/5264—Manufacture of alloyed steels including ferro-alloys
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to a chromium-containing hot metal and a method for treating slag in which hot metal is reduced and recovered in hot metal and desulfurization of the hot metal proceeds.
- Chromium-containing steel represented by stainless steel is generally manufactured by a process in which scrap and other raw materials are melted in an electric furnace to form hot metal, and this is refined into steel of a predetermined composition. is there.
- chrome-containing hot metal is melted in an electric furnace, slag containing Cr 2 O 3 is generated.
- it is important to improve the yield of chromium in the steel by collecting as much chromium in the electric furnace slag as possible in the hot metal in order to reduce the cost of the chromium-containing steel.
- Patent Documents 1 and 2 A technique is known in which chromium-containing hot metal melted in an electric furnace is transferred to another smelting vessel together with slag, and the reduction and recovery of chromium from the slag is carried out by stirring with inert gas blowing or impeller.
- Patent Documents 1 and 2 A substance containing Al or Si is used as a reducing agent, and after stirring, the Cr 2 O 3 content in the slag is 2.8 to 4.4% (Patent Document 1, No. 1 and 2 in Table 1). 4, 5), or 2.6 to 4.7% (Examples of Patent Document 2 and Table 3).
- Stainless steel and other chromium-containing steels are generally desired to have the S content in the steel reduced as much as possible, except for a few special uses.
- S content is often allowed up to 0.030% by mass according to the standard, but most of the stainless steel that is melted and marketed by domestic manufacturers is S It is a high-quality steel having a content reduced to 0.010% by mass, and stainless steel adjusted to an S content of 0.005% by mass or less, or even 0.001% by mass or less is not uncommon.
- the desulfurization load is reduced in the steel making process by the VOD process or the AOD process, and the S content of stainless steel having a S content of 0.010% by mass or less is reduced. Manufacturing is easy. In order to obtain a low S stainless steel having an S content of 0.005% by mass or less, it is advantageous to reduce the S content to 0.010% by mass or less at the hot metal stage.
- the present invention provides means for reducing and recovering chromium in slag and at the same time promoting desulfurization of hot metal for chrome-containing hot metal and slag obtained by electric furnace operation using CaF 2 -free slag. For the purpose.
- the above-mentioned purpose is to constitute chromium-containing hot metal having a Cr content of 8.0 to 35.0% by mass melted in an electric furnace and Cr 2 O 3 , SiO 2 and CaO produced during the melting.
- a CaF 2 -free electric furnace slag having a basicity CaO / SiO 2 of 0.7 to 1.7 as a component with a stirring blade in a smelting vessel, a metallic Al-containing substance and This is achieved by a treatment method for chromium-containing hot metal and slag, in which CaO is added and the slag basicity after completion of stirring is adjusted to 1.9 or more.
- the metal Al-containing substance for example, aluminum dross containing 20 to 80% by mass of metal Al can be applied.
- hot metal for making stainless steel by refining and casting in the subsequent process can be mentioned.
- stainless steel is specified in the number 3801 of JIS G0203: 2009.
- Specific steel types include austenitic steel types specified in Table 2 of JIS G4305: 2005, austenite Ferritic steel types, ferritic steel types specified in Table 4; martensitic steel types specified in Table 5; precipitation hardened steel types specified in Table 6; and various types not applicable to JIS The developed steel grades are also included.
- those having an S content of 0.010% by mass or less are particularly suitable.
- the chromium-containing electric furnace hot metal and slag obtained using CaF 2 -free slag can be simultaneously subjected to the reduction recovery process of chromium in the slag to the hot metal and the desulfurization process of the hot metal.
- reduction of the chromium yield due to CaF 2 free of slag, and increased desulfurization load in the subsequent step is improved.
- the CaF 2 -free slag that is generated can contribute to the reuse of roadbed and ground materials.
- the fragmentary sectional view which represents typically the structure of each part in the refining vessel which is carrying out the mechanical stirring of the chromium containing hot metal and slag.
- Graph plotting slag Cr 2 O 3 content before and after the stirring agitation on the stirred charge exemplified in Examples.
- the chromium-containing hot metal to be treated in the present invention is an electric furnace hot metal for producing chromium-containing steel including stainless steel.
- the agitation treatment described below was applied to chromium-containing hot metal having a Cr content of 8.0 to 35.0% by mass. It has been confirmed that the effects of chromium reduction recovery and desulfurization can be obtained by application.
- the Si content a relatively wide range of about 0.01 to 1.5% by mass is allowed.
- S content a desulfurization effect can be obtained in a wide content range.
- the S content after the stirring treatment is set to 0.015 mass% or less, the S content of 0.05 mass% or less before the stirring treatment is used. It is desirable that Furthermore, when aiming at low S, it is more desirable that it is 0.04 mass% or less.
- slag when processing target is CaF 2 -free electric furnace slag having Cr 2 O 3 , SiO 2 , and CaO as constituent components and a basicity CaO / SiO 2 of 0.7 to 1.7, It has been confirmed that good results can be obtained by applying the stirring treatment described below. Such chromium-containing hot metal and slag are obtained by a general electric furnace operation using CaF 2 -free slag.
- the treatment of the chrome-containing hot metal and slag of the present invention is performed by mechanically stirring the above-mentioned electric furnace hot metal and electric furnace slag with a stirring blade in a refining vessel.
- FIG. 1 the structure of each part in the refining vessel which is performing mechanical stirring is typically illustrated.
- the cross section including the rotating shaft 41 is shown, the rotating body 20 is shown in a side view.
- a chrome-containing hot metal 31 and a slag 32 melted in an electric furnace are accommodated in the smelting vessel 30 and mechanically stirred by the stirring blade 2.
- the chrome-containing hot metal 31 and the slag 32 are obtained by the same electric furnace charge.
- the stirring blade 2 is integrated with the shaft rod 10 to form a rotating body 20, and the rotating body 20 rotates around a rotating shaft 41 in the vertical direction.
- the rotation speed can be about 50 to 150 rpm, for example.
- the inner diameter of the refining vessel 30 may be uniform in the height direction, or may not be uniform.
- a refining vessel having a shape in which the inner diameter increases from the bottom toward the upper side can also be used.
- the hot water surface height of the fluid constituted by the chromium-containing molten iron 31 and the slag 32 becomes lower in the central portion and higher in the peripheral portion.
- the fluctuation amount of the molten metal surface is exaggerated.
- the interface between the chrome-containing hot metal 31 and the slag 32 becomes complicated with the rotation, but the interface is shown in a simplified manner in FIG.
- the height position of the rotating body 20 is set so that the upper end of the stirring blade 2 is submerged under the surface of the hot water during rotation.
- the upper end opening of the refining vessel 30 is mostly covered by the lid 34 except for the vicinity of the shaft 10 during stirring.
- FIG. 2 schematically illustrates the form of the rotating body 20 in the initial state (there is no wear).
- a stirring blade 2 is attached to the lowermost part of the shaft core 1 made of steel or the like. Inside the stirring blade 2, there is usually a core material (not shown) made of a steel material joined to the shaft core 1, and the stirring blade 2 is constructed by spreading a refractory around the core material. Yes.
- a refractory layer 3 is formed around the shaft core 1 to prevent the shaft core 1 made of steel or the like from being directly exposed to the molten metal.
- a shaft rod 10 is constituted by the shaft core 1 and the surrounding refractory layer 3.
- the width W is uniform in the height h direction in the illustrated shape, but other shapes may be adopted. For example, the width W is maximized at the upper end of the stirring blade 2 and minimized at the lower end.
- a metal Al-containing material is introduced until the end of stirring. More preferably, it is introduced at a relatively early stage before or after the start of stirring.
- the metal Al-containing material When the metal Al-containing material is charged before the start of stirring, it may be charged after the electric furnace hot metal and slag are transferred to the refining vessel. All may be thrown in at once, or may be put in pieces.
- Metal Al acts as a reducing agent and contributes to the chromium reduction of the formula (2) during stirring.
- the metal Al-containing material a pure aluminum lump or aluminum alloy lump can be used, but it is economical to use “aluminum dross” produced in an aluminum ingot or aluminum scrap melting factory. In particular, aluminum dross containing 20 to 80% by mass of metallic Al is suitable.
- Metal Al contributes to chromium reduction even when added in a small amount, but if the added amount is too small, the effect cannot be sufficiently obtained. On the other hand, adding too much is not preferable because the Al content in the hot metal may become excessive.
- the amount of metal Al-containing material added is determined based on the (Cr 2 O 3 ) content in the electric furnace slag and the [Si] content in the chromium-containing hot metal, but as a result of various studies, the metal Al per 1 ton of hot metal It is preferable to add 0.05 to 2.0 kg of metal Al-containing material in terms of amount.
- hot metal desulfurization is promoted simultaneously with the reduction and recovery of chromium. It is most effective to use CaO which is also a slag component as a desulfurizing agent.
- the generated oxygen forms an oxide with Si and Al in the hot metal and becomes a slag component.
- CaO is also contained in the electric furnace slag, but the basicity of the slag targeted in the present invention is 0.7 to 1.7. According to the study by the inventors, when the stirring treatment conditions were controlled so that the slag basicity was finally 1.9 or more, the S content in the hot metal was about 0.015% by mass or less. It has been found that it can be reduced to a level. When aiming at lower S more, it is more preferable to adjust the slag basicity after completion
- the slag basicity after stirring may be adjusted within a range of 3.0 or less.
- CaO it is necessary to add CaO before the end of mechanical stirring, it is more preferable to add CaO before starting stirring or at a relatively early stage after starting stirring, like the metal Al-containing material.
- CaO may be charged in an electric furnace or may be charged after the electric furnace hot metal and slag are transferred to a refining vessel. The entire required amount may be charged at once, or may be divided and charged.
- the addition amount of CaO necessary to adjust the slag basicity after stirring to 1.9 or more, preferably 2.0 or more is the S content of the molten iron before treatment, the Si content, and the basicity of the slag before treatment. What is necessary is just to set according to the parameter which affects desulfurization. For example, a method is adopted in which a preliminary experiment is used to grasp the “relationship between various parameters affecting desulfurization and the appropriate CaO addition amount”, and at the manufacturing site, the optimal addition amount of CaO is determined by collating with the data. it can.
- the temperature of the hot metal during mechanical stirring may be about 1350 to 1550 ° C.
- the stirring time can be generally set in the range of 360 to 900 sec, but may be managed in the range of 480 to 720 sec, for example.
- the hot metal mechanically stirred in the refining vessel and subjected to chromium reduction recovery and desulfurization can be subjected to a normal stainless steel production process such as the VOD method and the AOD method.
- the chromium-containing hot metal and slag melted in the electric furnace were transferred to a refining vessel (inner diameter of about 2760 mm) having a cylindrical inner surface.
- the charging height of the rotating body was adjusted so that the upper end of the stirring blade 2 dived below the slag / hot metal interface in the hot water surface state before the rotation.
- FIG. 3 plots the Cr 2 O 3 content (% by mass) in the slag before and after stirring in each stirring charge.
- the meaning of each plot symbol is as follows. ⁇ : CaO addition amount 2.7 kg / Ton, no metal Al addition ⁇ ; CaO addition amount 6.5 kg / Ton, metal Al addition amount 0.14 kg / Ton ⁇ ; CaO addition amount 13.0 kg / Ton, metal Al addition amount: 0.14 kg / Ton When metal Al was added ( ⁇ and ⁇ plots), it was confirmed that reduction recovery of chromium in slag was possible by mechanical stirring in any charge.
- FIG. 4 shows the relationship between the slag basicity (% CaO) / (% SiO 2 ) after stirring in each stirring charge and the S content [% S] in hot metal after stirring.
- the meaning of each plot symbol is as described above.
- increasing the slag basicity after the completion of stirring promotes desulfurization during stirring.
Abstract
Description
3[Si]+2(Cr2O3)=3(SiO2)+4[Cr] …(1)
2Al+(Cr2O3)=(Al2O3)+2[Cr] …(2)
しかし、CaF2フリーのスラグではスラグの融点が上昇し、流動性が低下するため電気炉工程で(2)式の反応を十分に進行させることは難しく、あまり有効な対策とはならないのが現状である。
図1に、機械撹拌を行っている精錬容器中の各部の構成を模式的に例示する。回転軸41を含む断面を示しているが、回転体20については側面図を示してある。
(CaO)+[S]=(CaS)+[O] …(3)
生じた酸素は溶銑中のSiやAlと酸化物を形成してスラグ成分となる。
○; CaO添加量2.7kg/Ton、金属Al無添加
●; CaO添加量6.5kg/Ton、金属Al添加量0.14kg/Ton
■; CaO添加量13.0kg/Ton、金属Al添加量:0.14kg/Ton
金属Alを添加した場合(●および■プロット)には、いずれのチャージにおいても機械撹拌によりスラグ中クロムの還元回収が可能であることが確かめられた。
2 撹拌羽根
3 耐火物層
10 軸棒
20 回転体
30 精錬容器
31 含クロム溶銑
32 スラグ
33 内壁面
34 蓋
41 回転軸
Claims (2)
- 電気炉で溶製されたCr含有量が8.0~35.0質量%である含クロム溶銑と、当該溶製時に生成された、Cr2O3、SiO2、CaOを構成成分とし塩基度CaO/SiO2が0.7~1.7であるCaF2フリーの電気炉スラグとを、精錬容器内で撹拌羽根により機械撹拌するに際し、撹拌終了までに、金属Al含有物質およびCaOを投入して撹拌終了後のスラグ塩基度を1.9以上に調整する、含クロム溶銑およびスラグの処理方法。
- 金属Al含有物質は、金属Alを20~80質量%含有するアルミニウムドロスである請求項1に記載の含クロム溶銑およびスラグの処理方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10849026.9A EP2554684B1 (en) | 2010-03-29 | 2010-12-08 | Method for treatment of chromium-containing hot metal and slag |
CN201080065802.0A CN102892906B (zh) | 2010-03-29 | 2010-12-08 | 含铬铁水及熔渣的处理方法 |
ES10849026.9T ES2679820T3 (es) | 2010-03-29 | 2010-12-08 | Procedimiento para el tratamiento de escoria y arrabio que contienen cromo |
KR1020127027823A KR101612697B1 (ko) | 2010-03-29 | 2010-12-08 | 크롬 함유 용선 및 슬래그의 처리 방법 |
US13/583,844 US8753419B2 (en) | 2010-03-29 | 2010-12-08 | Method for treatment of chrome-containing molten iron and slag |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2010-076300 | 2010-03-29 | ||
JP2010076300A JP5436302B2 (ja) | 2010-03-29 | 2010-03-29 | 含クロム溶銑およびスラグの処理方法 |
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WO2011121856A1 true WO2011121856A1 (ja) | 2011-10-06 |
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PCT/JP2010/072052 WO2011121856A1 (ja) | 2010-03-29 | 2010-12-08 | 含クロム溶銑およびスラグの処理方法 |
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US (1) | US8753419B2 (ja) |
EP (1) | EP2554684B1 (ja) |
JP (1) | JP5436302B2 (ja) |
KR (1) | KR101612697B1 (ja) |
CN (1) | CN102892906B (ja) |
ES (1) | ES2679820T3 (ja) |
MY (1) | MY160584A (ja) |
TW (1) | TWI487799B (ja) |
WO (1) | WO2011121856A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2899284A4 (en) * | 2012-09-21 | 2016-05-25 | Nisshin Steel Co Ltd | METAL RECOVERY PROCESS |
Families Citing this family (2)
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CN102809561B (zh) * | 2012-08-17 | 2015-08-05 | 山西太钢不锈钢股份有限公司 | 一种快速确定aod还原效果的方法 |
JP6648711B2 (ja) * | 2017-02-07 | 2020-02-14 | Jfeスチール株式会社 | 溶銑の脱硫方法 |
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JP2000144272A (ja) | 1998-10-30 | 2000-05-26 | Sumitomo Metal Ind Ltd | 含クロム鋼の溶解、精錬時におけるクロム、鉄回収方法 |
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- 2010-03-29 JP JP2010076300A patent/JP5436302B2/ja active Active
- 2010-12-08 KR KR1020127027823A patent/KR101612697B1/ko active IP Right Grant
- 2010-12-08 WO PCT/JP2010/072052 patent/WO2011121856A1/ja active Application Filing
- 2010-12-08 MY MYPI2012003944A patent/MY160584A/en unknown
- 2010-12-08 CN CN201080065802.0A patent/CN102892906B/zh active Active
- 2010-12-08 US US13/583,844 patent/US8753419B2/en active Active
- 2010-12-08 EP EP10849026.9A patent/EP2554684B1/en active Active
- 2010-12-08 ES ES10849026.9T patent/ES2679820T3/es active Active
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2011
- 2011-01-05 TW TW100100265A patent/TWI487799B/zh active
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2899284A4 (en) * | 2012-09-21 | 2016-05-25 | Nisshin Steel Co Ltd | METAL RECOVERY PROCESS |
US9663838B2 (en) | 2012-09-21 | 2017-05-30 | Nisshin Steel Co., Ltd. | Metal recovery method |
Also Published As
Publication number | Publication date |
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KR20130031251A (ko) | 2013-03-28 |
EP2554684A4 (en) | 2017-02-08 |
ES2679820T3 (es) | 2018-08-31 |
EP2554684B1 (en) | 2018-06-20 |
KR101612697B1 (ko) | 2016-04-15 |
TW201139694A (en) | 2011-11-16 |
JP5436302B2 (ja) | 2014-03-05 |
EP2554684A1 (en) | 2013-02-06 |
TWI487799B (zh) | 2015-06-11 |
JP2011208207A (ja) | 2011-10-20 |
CN102892906B (zh) | 2015-04-15 |
US8753419B2 (en) | 2014-06-17 |
US20130025413A1 (en) | 2013-01-31 |
MY160584A (en) | 2017-03-15 |
CN102892906A (zh) | 2013-01-23 |
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