WO2011046076A1 - 導電性ペースト、導電性膜、タッチパネル、及び導電性薄膜の製造方法 - Google Patents
導電性ペースト、導電性膜、タッチパネル、及び導電性薄膜の製造方法 Download PDFInfo
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- WO2011046076A1 WO2011046076A1 PCT/JP2010/067739 JP2010067739W WO2011046076A1 WO 2011046076 A1 WO2011046076 A1 WO 2011046076A1 JP 2010067739 W JP2010067739 W JP 2010067739W WO 2011046076 A1 WO2011046076 A1 WO 2011046076A1
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- conductive paste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0804—Manufacture of polymers containing ionic or ionogenic groups
- C08G18/0819—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups
- C08G18/0823—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups containing carboxylate salt groups or groups forming them
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3206—Polyhydroxy compounds aliphatic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/4205—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups
- C08G18/4208—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups
- C08G18/4211—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups derived from aromatic dicarboxylic acids and dialcohols
- C08G18/4213—Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups derived from aromatic dicarboxylic acids and dialcohols from terephthalic acid and dialcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6633—Compounds of group C08G18/42
- C08G18/6659—Compounds of group C08G18/42 with compounds of group C08G18/34
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/753—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
- C08G18/755—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
- C08G18/7671—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/24—Electrically-conducting paints
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
Definitions
- the present invention relates to a conductive paste and use thereof, and more specifically, a conductive paste containing a polyurethane resin as a binder resin, a conductive thin film using the conductive paste, a manufacturing method thereof, and the conductive thin film
- the present invention relates to a conductive laminate laminated on a transparent conductive layer, and a touch panel using the conductive laminate.
- a wide range of transparent touch panels that operate by touching the screen with a finger or a dedicated pen such as ATMs, car navigation systems, game machines, station ticket vending machines, photocopiers, museum commentary terminals, and convenience store information terminals Used for applications.
- the transparent touch panel is configured to form a switch by superimposing two transparent conductive thin films.
- the transparent conductive thin film of this type of transparent touch panel is made of indium tin oxide film (hereinafter may be abbreviated as ITO film), which becomes a transparent electrode material, by vapor deposition or sputtering. It is formed by patterning by adhering to a substrate and etching the ITO film.
- touch panels There are various types of touch panels, and a resistive film type and a capacitance type are typical.
- the resistive film method is a simple mechanism that detects the pressure and identifies the touched position. It is easy to manufacture and can be produced at low cost. Can also respond. On the other hand, as a demerit, since the conductive film is pasted on the liquid crystal, the transmittance of the screen is lowered and it is difficult to realize a clear screen.
- Capacitance method is a method that identifies the position by sensing the discharge phenomenon etc. that occurs when touching the panel with a finger or a dedicated pen, and is characterized by multipoint sensing.
- Patent Document 2 indium oxide powder with a specific surface area value and average particle size, and tin oxide powder are mixed and pulverized, and the content of tin oxide is specified, followed by pressure molding
- the aim is to improve the crystallization rate in order to improve the durability of each company, such as a method for obtaining a crystalline ITO thin film by obtaining a molded body by the above method.
- the conductive coating forming the connection electrode is generally performed by screen printing application of a conductive paste containing a conductive powder such as silver, but when the oxide constituting the transparent conductive thin film is crystalline, Since the order of the surface structure of the transparent conductive thin film is maintained by crystallization, the surface activity is low and the anchor effect due to the unevenness tends to be reduced. Furthermore, since the structural order is maintained, the permeation effect of the solvent present in the conductive paste into the underlayer tends to be weaker than that of the amorphous transparent conductive thin film. For these reasons, it is difficult to ensure adhesion after drying.
- a conductive paste used for an electrode application such as a conventional membrane switch or a pressure sensor is often used for a touch panel.
- a polyester resin having a glass transition temperature of 80 ° C. or higher is used, but in such a polyester resin, when used as a touch panel application, in terms of adhesion, There is no site capable of interacting with the oxide constituting the transparent conductive thin film, which is unsuitable from the viewpoint of adhesion.
- Patent Document 4 discloses a conductive paste using a polyester resin or a polyurethane resin as a binder resin, but adhesion to a crystalline transparent conductive thin film is not always sufficient.
- the design philosophy of resins and additives for improving the adhesion with the oxide constituting the transparent conductive thin film is not incorporated, and the adhesion varies depending on the type of oxide, especially the crystallinity. It must be said that the adhesion to the transparent conductive thin film is extremely poor.
- Patent Document 5 discloses a conductive paste containing an organic resin having a glass transition temperature of 50 ° C. or higher, particularly a polyester resin as a constituent component.
- the polyester resin used in the examples and comparative examples of Patent Document 5 is specified only by the glass transition temperature, lacks concreteness, and it is difficult to verify the effect. According to the above, the adhesion to the crystalline transparent conductive thin film is not always sufficient.
- the design concept of a resin or additive for improving the adhesion with the oxide constituting the transparent conductive thin film is not incorporated, and the adhesion depends on the type of oxide. There is variation, and it must be said that the adhesion to the crystalline transparent conductive thin film is extremely poor.
- thermosetting type conductive paste used in Patent Document 6 in addition to the fact that there is no part that can interact with the oxide constituting the transparent conductive thin film as a resin, it is a thermosetting type. Further, a processing temperature of 150 ° C. or higher is necessary, and there is a problem of causing thermal deformation of the underlayer and a problem of lowering productivity.
- Patent Document 3 an attempt has been made to ensure adhesion with ITO by blending a silane coupling agent as a silver paste for a touch panel.
- the silane coupling agent has a low molecular weight, it not only has an influence on conductivity and surface hardness due to its plasticizer function, but is not preferable in terms of long-term reliability.
- the silane coupling agent is used as a small amount of additive, variations in the coating film are likely to occur, and there is a concern that bleeding may occur due to long-term storage of the coating film.
- the present invention provides a conductive paste for forming a conductive thin film capable of remarkably improving adhesion and imparting high reliability and high conductivity to a substrate having a transparent conductive layer and the like. With the goal.
- the conductive paste contained a polyurethane resin having a specific number average molecular weight, an acid value, and a glass transition temperature as a binder resin.
- the knowledge that it is useful as a conductive paste to be formed was obtained.
- the present invention has been completed based on such findings.
- Item 1 Component (A): a binder resin made of a polyurethane resin having an acid value of 50 to 500 eq / ton and a glass transition temperature of 60 to 150 ° C. (B) component: Metal powder, and (C) component: Conductive paste containing an organic solvent.
- Item 2 Component (A) is (A1) a number average molecular weight of 1,000 to 10,000 and amorphous polyol having a glass transition temperature of 30 - 80 ° C., (A2) A compound having a number average molecular weight of less than 1,000 and having a functional group capable of reacting with two or more isocyanates per molecule, and (A3) a structure obtained by polyaddition reaction of polyisocyanate.
- Component (A) is (A1) an amorphous polyol having a number average molecular weight of 1,000 to 10,000 and a glass transition temperature of 30 to 80 ° C. (A2) a compound having a number average molecular weight of less than 1,000 and having a functional group capable of reacting with two or more isocyanates in one molecule; A binder comprising a polyurethane resin having a structure obtained by polyaddition reaction of (A3) polyisocyanate, and (A4) an amorphous polyol having a number average molecular weight of 1,000 to 10,000 and a glass transition temperature of less than 30 ° C.
- Item 3 The conductive paste according to Item 1 or 2, which is a resin.
- the amorphous polyol (A1) is an amorphous polyester polyol, and the amorphous polyester polyol has a total polycarboxylic acid component when the total polycarboxylic acid and the total polyol component are each 100 mol%.
- Item 2 or 3 wherein the aromatic dicarboxylic acid is 60 mol% or more, and among all the polyol components, glycol having a main chain having 4 or less carbon atoms is 60 mol% or more. Conductive paste.
- Item 5 The conductive paste according to any one of Items 2 to 4, wherein the functional group capable of reacting with isocyanate in the compound (A2) is a hydroxyl group or an amino group.
- Item 6 The conductive paste according to any one of Items 2 to 5, wherein the compound (A2) is a compound further containing a carboxyl group.
- Item 7 The conductive paste according to any one of Items 1 to 6, wherein the component (B) further contains conductive powder other than metal powder.
- Item 8 The conductive paste according to any one of Items 1 to 7, wherein the content of the component (B) is 400 to 1,900 parts by mass with respect to 100 parts by mass of the binder resin (A).
- Item 9 The conductive paste according to any one of Items 1 to 8, wherein the content of the component (C) is 150 to 500 parts by mass with respect to 100 parts by mass of the binder resin (A).
- Item 10 A conductive thin film using the conductive paste according to any one of Items 1 to 9.
- Item 11 A conductive laminate in which the conductive thin film according to Item 10 is laminated on a transparent conductive layer.
- Item 12 The conductive laminate according to Item 11, wherein the transparent conductive layer is an ITO film containing indium tin oxide as a main component.
- Item 13 A touch panel using the conductive laminate according to Item 11 or 12.
- Item 14 A method for producing a conductive thin film, comprising: a step of applying or printing the conductive paste according to any one of Items 1 to 9 on a substrate; and a step of heating at 80 to 150 ° C.
- the binder resin contained in the conductive paste of the present invention has a high glass transition temperature, a good film can be maintained even in a high temperature environment when a thin film is formed, and has high reliability.
- the binder resin has a specific acid value, when forming a thin film on the substrate, there is little peeling due to adhering water or other adhering water present on the substrate, and the adhesion to other materials is remarkably improved. be able to.
- the binder resin (A), which is the component (A) component polyurethane resin, must have a urethane bond.
- the urethane bond is formed by the reaction of at least an amorphous polyol and a polyisocyanate, and further has a number average molecular weight of less than 1,000 and a compound having a functional group capable of reacting with two or more isocyanates per molecule. It is a preferred embodiment that those formed by reaction with polyisocyanate are included.
- the number average molecular weight of the binder resin is 10,000 or more, preferably 20,000 or more, from the viewpoint of durability of the binder resin. If the number average molecular weight is less than 10,000, there will be a problem in long-term durability, the paste viscosity may be lowered, and the printability may be lowered.
- the number average molecular weight of the binder resin is preferably 100,000 or less from the viewpoint of paste viscosity (screen printing suitability) and solubility.
- the binder resin has a glass transition temperature of 60 ° C or higher, preferably 70 ° C or higher.
- the glass transition temperature is lower than 60 ° C., when the curing agent is not blended, the resin softens at a high temperature, which may reduce the reliability as a paste.
- a decrease in surface hardness is induced, and due to tackiness, there is a possibility that the resin and the compound are transferred to the contact partner side during the production process and / or use, and the reliability may be lowered.
- the glass transition temperature of the binder resin is preferably 150 ° C. or lower, more preferably 120 ° C. or lower, and further preferably 100 ° C.
- the glass transition temperature of the binder resin is amorphous polyols A1, A4, the compound A2 having functional groups capable of reacting with two or more isocyanates per molecule, the composition ratio of polyisocyanate A3, and the chemistry of A1, A2, A3, A4. It can be adjusted by selecting the structure.
- the glass transition temperature of A1 is preferably 40 ° C. or higher, and at least one polyisocyanate is an alicyclic skeleton and / or an aromatic skeleton.
- the composition ratio is preferably A1> A3> A2 by mass ratio, and preferably A1> A4.
- the binder resin has an acid value within a specific range. By imparting an acid value, adhesion can be remarkably improved by chemical interaction with adsorbed water present in the transparent conductive layer.
- the acid value of the binder resin is 50 to 500 eq / ton, preferably 100 to 350 eq / ton.
- the acid value is lower than 50 eq / ton, the effect of improving the adhesion between the obtained conductive thin film and the transparent conductive layer tends to be small.
- the acid value exceeds 500 eq / ton, the water absorption increases, and the hydrolysis of the binder resin may be promoted by a catalytic action, which reduces the reliability as an electrode when a conductive thin film is formed. There is a tendency to connect.
- a carboxyl group such as dimethylolbutanoic acid or dimethylolpropionic acid is contained in a chain extending step of polyol and polyisocyanate in a step of producing a polyurethane resin as a binder resin.
- a method of introducing a valence Any of the above methods may be used as the method for introducing the acid value of the present invention.
- the binder resin (A) has at least (A1) a molecular weight of 1,000 to 10,000, preferably 1,500 to 7,000, and a glass transition temperature of 30 ° C. to 80 ° C., preferably 45 to 70 ° C.
- a polyester urethane resin produced by a polyaddition reaction is preferred.
- the binder resin (A) has at least (A1) a molecular weight of 1,000 to 10,000, preferably 1,500 to 7,000, and a glass transition temperature of 30 ° C.
- a resin is also preferable.
- polyester polyols examples include polyether polyols and polyester polyols, and polyester polyols are preferred because of the degree of freedom in molecular design.
- the polyester polyol is preferably obtained by condensation of dicarboxylic acid and polyol.
- the dicarboxylic acid may be a dicarboxylic acid ester esterified with an alcohol having 1 to 12 carbon atoms.
- dicarboxylic acid used in the production of the polyester polyol examples include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, orthophthalic acid, and 2,6-naphthalenedicarboxylic acid; succinic acid, glutaric acid, adipic acid, sebacic acid, and dodecane.
- aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, orthophthalic acid, and 2,6-naphthalenedicarboxylic acid
- succinic acid glutaric acid, adipic acid, sebacic acid, and dodecane.
- Aliphatic dicarboxylic acids such as dicarboxylic acid and azelaic acid; dibasic acids having 12 to 28 carbon atoms such as dimer acid; 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 4-methylhexahydrophthalic anhydride, 3-methylhexahydrophthalic anhydride, 2-methylhexahydrophthalic anhydride, dicarboxy hydrogenated bisphenol A, dicarboxy hydrogenated bisphenol S, dimer acid, hydrogenated dimer acid, hydrogen Additive naphthalenical Phosphate, alicyclic dicarboxylic acid or an alicyclic dicarboxylic acid anhydride such as tricyclodecane acid; hydroxybenzoic acid, hydroxycarboxylic acids such as lactic acid.
- polyvalent carboxylic acids such as trimellitic anhydride and pyromellitic anhydride
- unsaturated dicarboxylic acids such as fumaric acid
- sulfonic acids such as sodium 5-sulfoisophthalic acid
- a metal base-containing dicarboxylic acid may be copolymerized.
- the amorphous polyol (A1) is preferably a polyester polyol, and from the viewpoints of durability such as strength, heat resistance, moisture resistance, and thermal shock resistance, aromatic dicarboxylic acid among all acid components constituting the polyester polyol.
- the acid is preferably copolymerized in an amount of 60 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, and particularly preferably 98 mol% or more. It is a preferred embodiment that the total acid component consists of an aromatic dicarboxylic acid.
- the glass transition temperature of the polyurethane resin (A) of the present invention may be lower than 60 ° C., and the heat and moisture resistance and durability may be lowered.
- the amorphous polyol (A4) is preferably a polyester polyol. Of all the acid components constituting the polyester polyol, the aromatic dicarboxylic acid is preferably 30 mol% or more, and 50 mol% or more. It is preferably 70 mol% or more.
- Diols used in the production of the polyester polyol include ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, neopentyl glycol, 1,6-hexanediol.
- multivalent polyols such as a trimethylol ethane, a trimethylol propane, glycerol, a pentaerythritol, a polyglycerol, in the range which does not impair the effect of invention.
- the amorphous polyol (A1) is preferably a polyester polyol.
- the main chain of all polyol components constituting the polyester polyol The glycol having 4 or less carbon atoms is preferably 60 mol% or more, more preferably 80 mol% or more, and further preferably 95 mol% or more.
- the glass transition temperature of the polyurethane resin A of the present invention may be lower than 60 ° C., and the heat and moisture resistance and durability are improved. May decrease.
- the amorphous polyol (A4) is preferably a polyester polyol, and among all polyol components constituting the polyester polyol, the glycol having a main chain having 4 or less carbon atoms is preferably 80 mol% or less. 70 mol% or less, more preferably 60 mol% or less.
- the binder resin (A) used in the present invention is a compound having at least the amorphous polyol (A1), a number average molecular weight of less than 1,000, and a functional group capable of reacting with two or more isocyanates per molecule. It can be produced by a polyaddition reaction between (A2) and the polyisocyanate (A3) shown below.
- the binder resin (A) has at least the amorphous polyols (A1) and (A4) and a functional group having a number average molecular weight of less than 1,000 and capable of reacting with two or more isocyanates per molecule. It can be produced by a polyaddition reaction of the compound (A2) having a polyisocyanate (A3) shown below.
- the functional group capable of reacting with isocyanate in the compound (A2) is preferably a hydroxyl group or an amino group, and the compound (A2) may have either one or both.
- Specific examples of the component (A2) include compounds containing a carboxyl group, such as dimethylolbutanoic acid and dimethylolpropionic acid, which have been used as an acid value introduction method, and 1,2-propylene glycol.
- An aromatic diamine having an amino group is exemplified.
- the compound having a number average molecular weight of less than 1,000 and having a functional group capable of reacting with two or more isocyanates per molecule may be used alone or in combination with a plurality of compounds without any problem.
- Examples of the polyisocyanate (A3) constituting the binder resin (A) include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, p-phenylene diisocyanate, 4,4′-diphenylmethane diisocyanate, m-phenylene diisocyanate, 3,3′-dimethoxy-4,4′-biphenylene diisocyanate, 2,6-naphthalene diisocyanate, 3,3′-dimethyl-4,4′-biphenylene diisocyanate, 4,4′-diphenylene diisocyanate, 4,4 ′ -Diisocyanate diphenyl ether, 1,5-naphthalene diisocyanate, m-xylene diisocyanate, isophorone diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, toluene diisocyanate, etc. And the like
- the polyisocyanate (A3) Reacting the polyisocyanate (A3) with an amorphous polyol (A1) and a compound (A2) having a number average molecular weight of less than 1,000 and having a functional group capable of reacting with two or more isocyanates per molecule.
- the urethane bond can be introduced into the binder resin (A).
- a urethane bond can be introduced into the binder resin (A) by reacting A2).
- the binder resin (A) can be polymerized in a solvent, and the solvent preferably has a boiling point of 80 ° C. or higher. If the solvent has a boiling point of 80 ° C. or higher, the volatility is low. Therefore, when a conductive powder other than the metal powder and the desired metal powder or other compound is blended, the solvent is replaced when dispersed with a three roll or the like. There is no need, the work can be performed at a high rate, and there is a merit from the viewpoint of cost. On the other hand, there is no problem if the binder resin (A) is polymerized without solvent and then dissolved in a solvent having a boiling point of 80 ° C. or higher.
- Examples of the solvent having a boiling point of 80 ° C. or more include aromatic hydrocarbons such as toluene, xylene, tetramethylbenzene, Solvesso 100, Solvesso 150, Solvesso 200, and tetralin; aliphatic hydrocarbons such as decalin; alcohols such as terpionol.
- aromatic hydrocarbons such as toluene, xylene, tetramethylbenzene, Solvesso 100, Solvesso 150, Solvesso 200, and tetralin
- aliphatic hydrocarbons such as decalin
- alcohols such as terpionol.
- ketone type such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone
- ether type such as ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diethylene glycol monoethyl ether, dipropylene glycol diethyl ether, dioxane, diethyl ether, tetrahydrofuran; cellosolve acetate, ethyl cellosolve, butyl cellosolve
- solvents such as carbitols such as carbitol and butyl carbitol It can be. In the polymerization, there is no problem even if two or more of the above solvents are mixed.
- the binder resin may contain a curing agent capable of reacting with a polyurethane resin having a urethane bond to such an extent that the effects of the present invention are not impaired.
- a curing agent capable of reacting with a polyurethane resin having a urethane bond to such an extent that the effects of the present invention are not impaired.
- the curing agent capable of reacting with the binder resin of the present invention is not particularly limited, but an isocyanate compound is particularly preferred from the viewpoint of adhesiveness, flex resistance, curability and the like. Furthermore, it is preferable from the storage stability that these isocyanate compounds use what blocked the isocyanate group.
- curing agents other than isocyanate compounds include known compounds such as amino resins such as methylated melamine, butylated melamine, benzoguanamine, and urea resin, acid anhydrides, imidazoles, epoxy resins, and phenol resins.
- isocyanate compound examples include aromatic or aliphatic diisocyanates, trivalent or higher polyisocyanates, and any of low molecular compounds and high molecular compounds may be used.
- aliphatic diisocyanates such as tetramethylene diisocyanate and hexamethylene diisocyanate
- aromatic diisocyanates such as toluene diisocyanate, diphenylmethane diisocyanate, xylylene diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated xylylene diisocyanate, dimer acid diisocyanate, isophorone diisocyanate, etc.
- Alicyclic diisocyanates, or trimers of these isocyanate compounds, and excess amounts of these isocyanate compounds such as ethylene glycol, propylene glycol, trimethylolpropane, glycerin, sorbitol, ethylenediamine, monoethanolamine, diethanolamine, triethanolamine
- Low molecular active hydrogen compounds such as Polyester polyols, polyether polyols, terminal isocyanate group-containing compounds obtained by reacting a polymeric active hydrogen compound such as polyamides and the like.
- isocyanate group blocking agent examples include phenols such as phenol, thiophenol, methylthiophenol, ethylthiophenol, cresol, xylenol, resorcinol, nitrophenol, and chlorophenol; oximes such as acetoxime, methyl ethyl ketoxime, and cyclohexanone oxime; Alcohols such as methanol, ethanol, propanol and butanol; halogen-substituted alcohols such as ethylene chlorohydrin and 1,3-dichloro-2-propanol; tertiary alcohols such as t-butanol and t-pentanol; ⁇ -Lactams such as caprolactam, ⁇ -valerolactam, ⁇ -butyrolactam, ⁇ -propylolactam, and others, and aromatic amines, imides, acetylacetone, acetone Acetates, active methylene
- curing agents can be used in combination with a known catalyst or accelerator selected according to the type.
- the blending amount of the curing agent is blended to such an extent that the effects of the present invention are not impaired, and is not particularly limited, but is 0.5 to 50 parts by mass with respect to 100 parts by mass of the binder resin. It is preferably 1 to 30 parts by mass, more preferably 2 to 20 parts by mass.
- the conductive paste of the present invention includes, as other resins, urethane resins other than the polyurethane resins specified above, polyester resins, epoxy resins, phenol resins, acrylic resins, styrene-acrylic resins, There are no restrictions on the use of styrene-butadiene copolymer, polystyrene, polyamide resin, polycarbonate resin, vinyl chloride-vinyl acetate copolymer resin, ethylene-vinyl acetate copolymer resin, or the like. However, it is preferably contained in an amount of 30% by weight or less based on the binder resin (A) so as not to impair the characteristics of the binder resin (A).
- the type is not limited, but from the viewpoints of adhesion to a substrate, flex resistance, solvent solubility, and compatibility, urethane resins other than polyester resins and binder resins (A) Is preferred.
- metal powder (B) used in the present invention noble metal powder such as silver powder, gold powder, platinum powder and palladium powder, base metal powder such as copper powder, nickel powder, aluminum powder and brass powder, silver, etc. precious metal plating or alloyed base metal powder, and the like. These metal powders may be used alone or in combination. Among these, silver powder alone or those mainly composed of silver powder are preferable.
- flaky shapes flaky shapes
- spherical shapes dendritic shapes
- dendritic shapes dendritic shapes
- spherical primary particles described in JP-A-9-306240 are aggregated three-dimensionally.
- flaky silver powder and silver powder having a shape in which the above-described spherical primary particles are aggregated three-dimensionally are particularly preferable in terms of conductivity.
- a conductive powder other than the metal powder may be further contained.
- content of electroconductive powder other than metal powder 11 mass parts or less are preferable with respect to 100 mass parts of metal powder, and 9 mass parts or less are more preferable from the point of obtaining high electroconductivity.
- it does not specifically limit as a minimum of content of electroconductive powder other than metal powder 0.5 mass part or more is preferable with respect to 100 mass parts of metal powder, and 1 mass part or more is more preferable.
- the conductive powder other than the metal powder known inorganic substances may be added.
- carbon-based fillers such as carbon black and graphite powder; silicon carbide, boron carbide, titanium carbide, zirconium carbide, hafnium carbide, carbonized
- carbides such as vanadium, tantalum carbide, niobium carbide, tungsten carbide, chromium carbide, molybdenum carbide, calcium carbide and diamond carbon lactam; various nitrides such as boron nitride, titanium nitride and zirconium nitride; various borides such as zirconium boride
- oxides such as titanium oxide (titania), calcium oxide, magnesium oxide, zinc oxide, copper oxide, aluminum oxide, silica, colloidal silica; various titanate compounds such as calcium titanate, magnesium titanate, strontium titanate; Molybdenum disulfide Sulfides such as Buden;
- fluorides such as magnesium fluoride and carbon fluoride;
- metal soaps such as aluminum stearate
- carbon black and graphite powder are preferable from the viewpoint of environmental characteristics such as conductivity and moisture resistance, and cost.
- the content of carbon black and / or graphite powder is preferably 25 parts by mass or less, more preferably 11 parts by mass or less, with respect to 100 parts by mass of metal powder. .
- thixotropic agents antifoaming agents, flame retardants, tackifiers, hydrolysis inhibitors, leveling agents, plasticizers, antioxidants, ultraviolet absorbers, flame retardants, pigments and dyes
- carbodiimide, epoxy, or the like can be appropriately used as a resin degradation inhibitor. These can be used alone or in combination.
- the content of the component (B) is preferably 400 parts by mass or more, preferably 560 parts by mass or more with respect to 100 parts by mass of the binder resin (A), from the viewpoint that the conductivity of the formed conductive thin film is good. More preferred is 700 parts by mass or more.
- the content of the component (B) is preferably 1,900 parts by mass or less with respect to 100 parts by mass of the binder resin (A) from the viewpoint of good adhesion with the transparent conductive layer, 230 mass parts or less are more preferable, and 750 mass parts or less are still more preferable.
- the organic solvent that is the component (C) is one in which the binder resin (A) is soluble and the conductive powder (B) can be dispersed well.
- the organic solvent that is the component (C) is one in which the binder resin (A) is soluble and the conductive powder (B) can be dispersed well.
- Specific examples include ethyl diglycol acetate (ECA), butyl glycol acetate (BCA), cyclohexanone, methyl ethyl ketone, toluene, isophorone, ⁇ -butyrolactone, benzyl alcohol, Solvesso 100, 150, 200 manufactured by Exxon Chemical, propylene glycol monomethyl ether Acetate, terpionol, and the like can be mentioned.
- ECA ethyldiglycol acetate
- BCA butyl glycol acetate
- a mixed solvent thereof is preferable from the viewpoint of good solubility and screen printability.
- the content of the component (C) is preferably 150 parts by mass or more with respect to 100 parts by mass of the binder resin (A) from the viewpoint that it is favorable in terms of suppressing blurring after printing and plate clogging in screen printing. 200 mass parts or more are more preferable, and 240 mass parts or more are still more preferable.
- the content of the component (C) is 500 parts by mass or less with respect to 100 parts by mass of the binder resin (A), from the viewpoint of suppressing bleeding in screen printing and maintaining film thickness uniformity. Is preferably 400 parts by mass or less, and more preferably 300 parts by mass or less.
- the conductive paste of the present invention is suitably used for touch panels. However, in addition to touch panels, it is also used for applications such as electromagnetic shielding applications, circuit formation of electronic components, and conductive adhesives for terminals and lead wires. Is possible.
- the conductive paste of the present invention preferably has an F value of 60 to 95%, more preferably 75 to 95%.
- Filler parts by weight are parts by weight of the conductive powder (B), solid parts by weight are parts by weight of components other than the solvent, conductive powder (B), binder resin, other curing agents and additions Contains all agents.
- the F value is less than 60%, good conductivity cannot be obtained, and when it exceeds 95%, the adhesion and / or hardness tends to be lowered. A decrease in printability is inevitable.
- the present invention also relates to a conductive thin film using the conductive paste and a method for producing the same.
- the conductive thin film is obtained by applying or printing a conductive paste on a substrate and then curing the applied or printed conductive paste by heating.
- Examples of the application method include application using an applicator and a bar coater, spin coating, and dip coating.
- Examples of the printing method for forming the conductive thin film by printing include screen printing, gravure printing, flexographic printing, and offset printing.
- the heating temperature for curing the applied or printed conductive paste is preferably 80 ° C. or higher, and preferably 100 ° C. or higher, from the viewpoint of good conductivity, adhesion, and surface hardness of the conductive thin film after drying. More preferably, 110 degreeC or more is further more preferable.
- the heating temperature is preferably 150 ° C. or lower, more preferably 135 ° C. or lower, and further preferably 130 ° C. or lower, from the viewpoint of good heat resistance of the underlying transparent conductive layer and energy saving in the production process.
- the thickness of the conductive thin film varies depending on the intended use, but is preferably 5 ⁇ m or more, more preferably 7 ⁇ m or more, and even more preferably 9 ⁇ m or more from the viewpoint that the conductivity of the conductive thin film after drying is good.
- the thickness of the conductive thin film is preferably 30 ⁇ m or less, more preferably 25 ⁇ m or less, and even more preferably 20 ⁇ m or less from the viewpoint of good screen printability and cost merit due to reduction of the silver content in the paste.
- examples of the substrate to which the conductive paste is applied include polycarbonate, acrylic, polyimide, polyester, and the like.
- a transparent material is used between the substrate and the conductive film. It is preferable to provide a conductive laminate in which a conductive layer is provided and a conductive thin film is laminated on the transparent conductive layer.
- the transparent conductive layer is preferably an ITO film containing indium tin oxide as a main component, and has excellent adhesion with respect to the conductive thin film produced when a conventional crystalline ITO film is used. Therefore, the present invention can be applied to any surface shape such as a flat surface or an uneven surface.
- the present invention also relates to a touch panel using the conductive laminate.
- the touch panel include a resistance film type and a capacitance type, but any touch panel can be applied.
- the touch panel manufacturing method is not particularly limited.
- a conductive film is formed on a base material on which a transparent conductive layer such as an ITO film is laminated. It can be manufactured by applying or printing a paste, curing the conductive paste applied or printed by heating, forming a conductive laminate, and bonding the resulting conductive laminate to another conductive laminate. it can.
- the sample resin was dissolved or diluted in tetrahydrofuran so that the resin concentration was about 0.5% by weight, and filtered through a polytetrafluoroethylene membrane filter having a pore size of 0.5 ⁇ m to obtain a GPC measurement sample.
- GPC measurement of a resin sample using tetrahydrofuran as a mobile phase, a gel permeation chromatograph (GPC) Prominence manufactured by Shimadzu Corporation, and a differential refractometer (RI meter) as a detector at a column temperature of 30 ° C. and a flow rate of 1 ml / min. was done.
- the polystyrene-reduced number average molecular weight of the sample resin was determined and used as the number average molecular weight of the sample resin in the present application.
- shodex KF-802, 804L, 806L manufactured by Showa Denko KK was used as the column.
- Glass transition temperature (Tg) 5 mg of sample resin is put in an aluminum sample pan, sealed, and measured with a differential scanning calorimeter (DSC) DSC-220 manufactured by Seiko Instruments Inc. up to 200 ° C. at a heating rate of 20 ° C./min. And the temperature at the intersection of the base line extension below the glass transition temperature and the tangent indicating the maximum slope at the transition.
- DSC differential scanning calorimeter
- Resin Composition The sample resin was dissolved in chloroform-d, and the resin composition ratio was determined by 1 H-NMR using a VARIAN 400 MHz-NMR apparatus.
- Adhesiveness A 25 x 200 mm pattern was printed on a PET film or crystalline ITO film that had been annealed to a thickness of 100 ⁇ m by screen printing, and dried and cured at 150 ° C. for 30 minutes. did. The dry film thickness was adjusted to 20-30 ⁇ m.
- This test piece was evaluated by a peel test using Cellotape (registered trademark) (manufactured by Nichiban Co., Ltd.) according to JIS K-5600-5-6: 1991. However, the number of cuts in each direction of the lattice pattern was 11, and the cut interval was 1 mm. 100/100 indicates that there is no peeling and good adhesion, and 0/100 indicates that all are peeled off, resulting in poor adhesion.
- test piece produced in the same manner as above was cut to a width of 25 ⁇ 450 mm, the sheet resistance and the film thickness were measured, and the specific resistance was calculated.
- the film thickness was measured using a gauge stand ST-022 (manufactured by Ono Sokki Co., Ltd.), and the thickness of the cured coating film was measured at five points with the thickness of the PET film as the zero point, and the average value was used.
- MILLIOHMMETER4338B manufactured by HEWLETT PACKARD
- Pencil hardness The test piece produced by the adhesion test was placed on a 2 mm thick SUS304 plate, measured according to JIS K 5600-5-4: 1999, and judged by the presence or absence of peeling.
- a test piece produced on the ITO film in the adhesion test is subjected to a heat resistance test in which the test piece is heated at 80 ° C. for 300 hours and a moisture heat resistance test in which the test piece is heated at 85 ° C. and 85% RH (relative humidity) for 300 hours. After leaving at room temperature, the resistance value was measured. The quality of the environmental test was evaluated by evaluating the adhesion of the conductive coating film and the pencil hardness before and after the heat resistance test and the moist heat resistance test.
- Blocking resistance 5. Two coating films prepared on the ITO film as in the adhesion test were overlapped so that the coating film surface was in contact, and a load of 500 g was applied to the conductive coating film part and left at 80 ° C. for 72 hours. Next, after removing the load and leaving it to stand at room temperature for 1 hour, the quality was judged by the appearance according to the following criteria. ⁇ : There is no transfer to both coating films, and the original coating film state is maintained. X: Transfer on both sides is observed, and peeling occurs.
- Polyester polyol (P) Synthetic polyester polyol (P-1)
- a reaction vessel equipped with a stirrer, a condenser, and a thermometer was charged with 700 parts of dimethyl terephthalate, 700 parts of dimethyl isophthalate, 671 parts of ethylene glycol, 526 parts of neopentyl glycol, and 0.48 part of tetrabutyl titanate. The time was changed. Then, pressure was gradually reduced to below 1 mmHg, 240 ° C., and polymerized for 1.5 hours.
- Table 1 The results are shown in Table 1.
- polyester polyol (P-2) to (P-5) and (P-7) The polyester polyol (P-1) is the same as the method for synthesizing the polyester polyol (P-1) except that the acid component and glycol component shown in Table 1 were used and the monomers were changed so as to achieve the molar ratio shown in Table 1. It was synthesized by the method.
- Table 1 shows the compositions and resin properties of polyester polyols (P-1) to (P-5) and (P-7).
- polyester resin (P-6) In a reaction vessel equipped with a stirrer, a condenser, and a thermometer, 700 parts of terephthalic acid, 700 parts of isophthalic acid, 16.9 parts of trimellitic anhydride, 983 parts of ethylene glycol, 2-methyl- The esterification reaction was carried out from 160 ° C. to 230 ° C. over 3 hours under 154 parts of 1,3-propanediol and 2 atmospheres of nitrogen atmosphere. After releasing the pressure, 0.92 part of tetrabutyl titanate was added, and then the pressure inside the system was gradually reduced to 5 mmHg over 20 minutes, and then the pressure was reduced to 260 ° C.
- polyurethane resin Synthesis of polyurethane resin (U-1) In a reaction vessel equipped with a stirrer, condenser and thermometer, 1000 parts of polyester polyol (P-1) of synthesis example, 80 parts of neopentyl glycol (NPG), di After 90 parts of methylol butanoic acid (DMBA) was added, 815 parts of ethyl diglycol acetate and 272 parts of butyl glycol acetate were charged and dissolved at 85 ° C. Thereafter, 460 parts of 4,4′-diphenylmethane diisocyanate (MDI) was added and reacted at 85 ° C.
- P-1 polyester polyol
- NPG neopentyl glycol
- DMBA methylol butanoic acid
- MDI 4,4′-diphenylmethane diisocyanate
- the thickness of the dry resin thin film was about 30 ⁇ m.
- the dry resin thin film shown on the left was used as a sample resin for polyurethane resin (U-1) and various resin properties were evaluated, the number average molecular weight was 55,000, the acid value was 380 eq / ton, and Tg was 70 ° C.
- DMBA dimethylolbutanoic acid
- DMPA dimethylolpropionic acid
- NPG neopentyl glycol
- DMH 2-butyl-2-ethyl-1,3-propanediol
- MDI 4,4′-diphenylmethane diisocyanate
- IPDI isophorone diisocyanate
- polyurethane resin U-7 1,000 parts of polyester polyol (P-1) of synthesis example and 1,500 parts of polyester polyol (P-5) in a reaction vessel equipped with a stirrer, condenser and thermometer , 50 parts of 1,6-hexanediol (1,6HD), 150 parts of neopentyl glycol (NPG) and 30 parts of dimethylolbutanoic acid (DMBA) were added, followed by 1730 parts of ethyl diglycol acetate and butyl glycol acetate as solvents. 577 parts were charged and dissolved at 85 ° C.
- 1,6-hexanediol 1,6-hexanediol
- NPG neopentyl glycol
- DMBA dimethylolbutanoic acid
- the obtained polyurethane resin had a glass transition temperature of 58 ° C., a reduced viscosity of 1.8 dl / g, a number average molecular weight of 58,000, an acid value of 10 eq / ton, and a varnish viscosity of 320 dPa ⁇ s.
- Example 1 2,858 parts (1,000 parts in terms of solid part) of polyurethane resin solution (U-1) having a solid content concentration of 35% by mass, 6,540 parts of flaky silver powder SF70A manufactured by Ferro Japan Co., Ltd., carbon black 76 parts of ECP600JD manufactured by Lion Co., Ltd., 76 parts of graphite BF manufactured by Chuetsu Graphite Industries Co., Ltd., 58 parts of MK Conk manufactured by Kyoeisha Chemical Co., Ltd.
- a crystalline ITO film KA500 manufactured by Oike Industry Co., Ltd. was used as a substrate. It was printed, dried and evaluated by the method described in the adhesion test. Environmental tests were also conducted. The evaluation results are shown in Table 4.
- Examples 2-7 A silver paste was prepared in the same manner as in Example 1 with the components and blends shown in Table 4, and a coating film was prepared using an annealed PET film as a base material. Table 4 shows the physical properties of the coating film.
- Example 2 a crystalline ITO film KA500 (manufactured by Oike Industry Co., Ltd.) was used. It was printed, dried and evaluated by the method described in the adhesion test. Environmental tests were also conducted. The evaluation results are shown in Table 4.
- the conductive powder, additives and solvents were used as follows.
- Silver powder 1 SF70A manufactured by Ferro Japan
- Silver powder 2 AgC-2011 manufactured by Fukuda Metal Foil Powder Industry Co., Ltd.
- Carbon black Ketjen ECP600JD made by Lion Corporation
- Graphite powder Graphite BF manufactured by Chuetsu Graphite Co., Ltd.
- Curing agent MF-K60X manufactured by Asahi Kasei Chemicals Corporation
- Curing catalyst KS1260 manufactured by Kyodo Pharmaceutical Co., Ltd. Leveling agent: MK Conch, Kyoeisha Chemical Co., Ltd.
- Dispersant 1 Dieperbyk2155, manufactured by Big Chemie Japan Co., Ltd.
- Dispersant 2 BYK-Chemie Japan Co., Ltd. of Dieperbyk180 ECA: Ethyl diglycol acetate manufactured by Daicel Chemical Industries, Ltd. BCA: Butyl glycol acetate manufactured by Daicel Chemical Industries, Ltd.
- Comparative Examples 2-7 A silver paste was prepared in the same manner as in Example 1 using the components and blends shown in Table 5, and a coating film was prepared using an annealed PET film as a base material. Table 5 shows the physical properties of the coating film.
- Comparative Example 6 Except for Comparative Example 6, a crystalline ITO film KA500 (manufactured by Oike Kogyo Co., Ltd.) was used as in Comparative Example 1. It was printed, dried and evaluated by the method described in the adhesion test. Environmental tests were also conducted. The evaluation results are shown in Table 5.
- the physical properties of the coating film including adhesion to the ITO base material were poor under conditions of a low temperature and a short time of 120 ° C. for 30 minutes in an oven. Moreover, the ITO adhesion and the blocking resistance after the environmental test were also poor.
Abstract
Description
(B)成分:金属粉末、及び
(C)成分:有機溶媒
を含有する導電性ペースト。
(A1)数平均分子量1,000~10,000及びガラス転移温度30~80℃の非晶性ポリオール、
(A2)数平均分子量1,000未満であって、1分子に2個以上のイソシアネートと反応し得る官能基を有する化合物、並びに
(A3)ポリイソシアネートを
重付加反応することによって得られる構造を有するポリウレタン樹脂からなるバインダー樹脂である、項1に記載の導電性ペースト。
(A1)数平均分子量1,000~10,000及びガラス転移温度30~80℃の非晶性ポリオール、
(A2)数平均分子量1,000未満であって、1分子に2個以上のイソシアネートと反応し得る官能基を有する化合物、
(A3)ポリイソシアネート、並びに
(A4)数平均分子量1,000~10,000及びガラス転移温度30℃未満の非晶性ポリオール、を
重付加反応することによって得られる構造を有するポリウレタン樹脂からなるバインダー樹脂である、項1又は2に記載の導電性ペースト。
80~150℃で加熱する工程を含む導電性薄膜の製造方法。
ポリウレタン樹脂であるバインダー樹脂(A)は、ウレタン結合を有することが必須となる。
本発明に使用する金属粉末(B)としては、銀粉、金粉、白金粉、パラジウム粉等の貴金属粉、銅粉、ニッケル粉、アルミ粉、真鍮粉等の卑金属粉、銀等の貴金属でめっき、又は合金化した卑金属粉等が挙げられる。これらの金属粉末は、単独で用いてもよく、また、併用してもよい。これらの中で、銀粉単独又は銀粉を主体とするものが好ましい。
(C)成分である有機溶媒としては、(A)成分であるバインダー樹脂が可溶であり、かつ、(B)成分である導電性粉末を良好に分散させることができるものが好ましい。具体例としては、エチルジグリコールアセテート(ECA)、ブチルグリコールアセテート(BCA)、シクロヘキサノン、メチルエチルケトン、トルエン、イソホロン、γ-ブチロラクトン、ベンジルアルコール、エクソン化学製のソルベッソ100,150,200、プロピレングリコールモノメチルエーテルアセテート、ターピオネール等が挙げられるが、これらの中で、溶解性、スクリーン印刷性において良好であるという観点から、エチルジグリコールアセテート(ECA)、ブチルグリコールアセテート(BCA)又はその混合溶媒が好ましい。
試料樹脂を、樹脂濃度が0.5重量%程度となるようにテトラヒドロフランに溶解または希釈し、孔径0.5μmのポリ四フッ化エチレン製メンブランフィルターで濾過し、GPC測定試料とした。テトラヒドロフランを移動相とし、島津製作所社製のゲル浸透クロマトグラフ(GPC)Prominenceを用い、示差屈折計(RI計)を検出器として、カラム温度30℃、流量1ml/分にて樹脂試料のGPC測定を行なった。数平均分子量既知の単分散ポリスチレンのGPC測定結果を用いて試料樹脂のポリスチレン換算数平均分子量を求め、それを本願における試料樹脂の数平均分子量とした。ただしカラムは昭和電工(株)製のshodex KF-802、804L、806Lを用いた。
試料樹脂5mgをアルミニウム製サンプルパンに入れて密封し、セイコーインスツルメンツ(株)製の示差走査熱量分析計(DSC)DSC-220を用いて、200℃まで、昇温速度20℃/分にて測定し、ガラス転移温度以下のベースラインの延長線と遷移部における最大傾斜を示す接線との交点の温度で求めた。
試料樹脂0.2gを精秤し20mlのクロロホルムに溶解した。ついで、0.01Nの水酸化カリウム(エタノール溶液)で滴定して求めた。指示薬には、フェノールフタレイン溶液を用いた。酸価の単位はeq/ton、すなわち試料1トン当たりの当量とした。
クロロホルム-dに試料樹脂を溶解し、VARIAN製400MHz-NMR装置を用い、1H-NMRにより樹脂組成比を求めた。
作製した導電性ペーストを厚み100μmのアニール処理をしたPETフィルム又は結晶性ITO膜にスクリーン印刷法により25×200mmのパターンを印刷し、150℃で30分乾燥、硬化したものをテストピースとした。乾燥膜厚は20~30μmになるように調整した。このテストピースを用いてJIS K-5600-5-6:1991に従って、セロテープ(登録商標)(ニチバン(株)製)を用い、剥離試験により評価した。但し、格子パターンの各方向のカット数は11個、カット間隔は1mmとした。100/100は剥離がなく密着性が良好であることを示し、0/100は全て剥離してしまい、密着性が劣ることを表す。
5.と同様に作製したテストピースを25×450mm幅に切り取り、シート抵抗と膜厚を測定し、比抵抗を算出した。なお、膜厚はゲージスタンドST-022(小野測器社製)を用い、PETフィルムの厚みをゼロ点として硬化塗膜の厚みを5点測定し、その平均値を用いた。シート抵抗はMILLIOHMMETER4338B(HEWLETT PACKARD社製)を用いて25×450mm幅のテストピースを4枚測定し、その平均値を用いた。
5.密着性試験で作製したテストピースを厚さ2mmのSUS304板上に置き、JIS K 5600-5-4:1999に従って測定し、剥離の有無で判断した。
5.密着性試験でITO膜上に作製したテストピースを、80℃で300時間加熱する耐熱試験及び85℃、85%RH(相対湿度)で300時間加熱する耐湿熱試験を行い、加熱終了後24時間常温で放置した後、抵抗値を測定した。
環境試験の良否は、前記耐熱試験及び耐湿熱試験の実施前後における導電性塗膜の密着性及び鉛筆硬度の評価にて行った。
5.密着性試験のようにITO膜上に作製した塗膜を2枚、塗膜面を接するように重ね合わせ、導電性塗膜部分に500gの荷重を印加して、80℃で72時間放置した。ついで荷重を取り除き常温で1時間放置した後に以下の基準で外観により良否を判定した。
○:塗膜双方への転写がなく、元の塗膜状態を保持している。
×:双方への転写が見られ、ハガレが生じている。
導電性ペーストをポリ容器に入れ、密栓したものを40℃で1ヶ月貯蔵した。貯蔵後に粘度及び4と同様に作製したテストピースを用い、比抵抗、鉛筆硬度、密着性を測定した。
○:著しい粘度変化はなく、初期の比抵抗、鉛筆硬度、密着性を維持している。
×:かなりの粘度上昇が認められ、比抵抗、鉛筆硬度、密着性の低下が認められる。
ポリエステルポリオール(P)の合成
ポリエステルポリオール(P-1)
攪拌機、コンデンサー、及び温度計を具備した反応容器にテレフタル酸ジメチル700部、イソフタル酸ジメチル700部、エチレングリコール671部、ネオペンチルグリコール526部、テトラブチルチタネート0.48部を仕込み、180℃、3時間エスエル交換を行なった。次に、1mmHg以下まで徐々に減圧し、240℃、1.5時間重合した。得られた共重合ポリエステルP-1の組成は、テレフタル酸/イソフタル酸//エチレングリコール/ネオペンチルグリコール=50/50//50/50(モル比)で、数平均分子量2,000、酸価2eq/ton、Tg=58℃であった。結果を表1に示す。
ポリエステルポリオール(P-1)において、表1に示す酸成分及びグリコール成分を用い、表1のモル比となるように、モノマーを代えた以外は、ポリエステルポリオール(P-1)の合成方法と同様の方法にて合成した。ポリエステルポリオール(P-1)~(P-5)、及び(P-7)の組成並びに樹脂物性を表1に示す。
攪拌機、コンデンサー、及び温度計を具備した反応容器にテレフタル酸700部、イソフタル酸700部、無水トリメリット酸16.9部、エチレングリコール983部、2-メチル-1、3-プロパンジオール154部、窒素雰囲気2気圧加圧下、160℃から230℃まで3時間かけてエステル化反応を行った。放圧後、テトラブチルチタネート0.92部を仕込み、次いで系内を徐々に減圧していき、20分かけて5mmHgまで減圧し、さらに0.3mmHg以下の真空下、260℃にて40分間重縮合反応を行った。窒素気流下、220℃まで冷却し、無水トリメリット酸を50.6部投入し、30分間反応を行いポリエステル樹脂を得た。得られた共重合ポリエステル(P-6)の組成はテレフタル酸/イソフタル酸/トリメリット酸//エチレングリコール/2-メチル-1,3-プロパンジオール=48/48/4//85/15(モル比)で、数平均分子量20,000、酸価250eq/ton、ガラス転移温度62℃であった。
ポリウレタン樹脂(U-1)の合成
攪拌機、コンデンサー、温度計を具備した反応容器に合成例のポリエステルポリオール(P-1)を1000部、ネオペンチルグリコール(NPG)を80部、ジメチロールブタン酸(DMBA)を90部投入した後、エチルジグリコールアセテート815部、ブチルグリコールアセテート272部を仕込み、85℃において溶解した。その後、4,4’-ジフェニルメタンジイソシアネート(MDI)を460部加え、85℃、2時間反応を行った後、触媒としてジブチルチンジラウレートを0.5部添加し、85℃でさらに4時間反応させた。ついで、エチルカルビトールアセテート1455部、ブチルセロソルブアセテート485部で溶液を希釈し、ポリウレタン樹脂(U-1)を得た。得られたポリウレタン樹脂溶液の固形分濃度は35(質量%)であった。このようにして得た樹脂溶液をポリプロピレンフィルム上に滴下し、ステンレス鋼製のアプリケーターを用いて延展し、樹脂溶液の薄膜を得た。これを120℃に調整した熱風乾燥機内に3時間静置して溶媒を揮散させ、次いでポリプロピレンフィルムから樹脂薄膜を剥がし、フィルム状の乾燥樹脂薄膜を得た。乾燥樹脂薄膜の厚みは約30μmであった。左記乾燥樹脂薄膜をポリウレタン樹脂(U-1)の試料樹脂として、各種樹脂物性の評価を行ったところ、数平均分子量は55,000、酸価は380eq/ton、Tgは70℃であった。ポリウレタン樹脂(U-1)を製造する際に用いた各成分及び樹脂物性を表2に示す。
ポリウレタン樹脂(U-2)~(U-6)の合成は、ポリエステルポリオール、イソシアネートと反応する基を有する化合物及びポリイソシアネートを表2に示すものに代えた以外は、ポリウレタン樹脂(U-1)の合成方法と同様の方法にて合成した。ポリウレタン樹脂(U-2)~(U-6)を製造する際に用いた各成分及び樹脂物性を表2に示す。なお、ポリウレタン樹脂溶液(U-2)~(U-6)の固形分濃度は、35±1(質量%)の範囲であった。
DMBA:ジメチロールブタン酸
DMPA:ジメチロールプロピオン酸
NPG:ネオペンチルグリコール
DMH:2-ブチル-2-エチル-1,3-プロパンジオール
MDI:4,4’-ジフェニルメタンジイイソシアネート
IPDI:イソホロンジイソシアネート
攪拌機、コンデンサー及び温度計を具備した反応容器中に合成例のポリエステルポリオール(P-1)を1,000部、ポリエステルポリオール(P-5)を1,500部、1,6-ヘキサンジオール(1,6HD)50部、ネオペンチルグリコール(NPG)150部、ジメチロールブタン酸(DMBA)30部を投入した後、溶剤としてエチルジグリコールアセテート1730部、ブチルグリコールアセテート577部を仕込み、85℃で溶解した。次いで、4,4’-ジフェニルメタンジイイソシアネート(MDI)810部を加え、2時間反応を行った後、ジブチルチンジラウレートを0.8部添加し、さらに85℃で4時間反応させた。その後、エチルカルビトールアセテート3089部、ブチルセロソルブアセテート1030部を加えて希釈し、ポリウレタン樹脂(U-7)を得た。得られたポリウレタン樹脂溶液の固形分濃度は35質量%であった。数平均分子量は40,000、酸価60eq/ton、Tg:-12℃であった。ポリウレタン樹脂(U-7)を製造する際に用いた各成分及び樹脂物性を表3に示す。
ポリウレタン樹脂(U-8)~(U-11)の合成は、ポリエステルポリオール、イソシアネートと反応する基を有する化合物及びポリイソシアネートを表3に示すものに代えた以外は、ポリウレタン樹脂(U-7)の合成方法と同様の方法にて合成した。ポリウレタン樹脂(U-8)~(U-11)を製造する際に用いた各成分及び樹脂物性を表3に示す。なお、前記ポリウレタン樹脂溶液(U-8)~(U-11)の固形分濃度は35±1(質量%)の範囲であった。
冷却管を具備した四口セパラブルフラスコに、ポリエステル樹脂(P-7)100部、酢酸ジエチレングリコールモノエチルエーテル112部、ジブチルチンジラウレート0.1部を仕込み80℃で溶解した。ついで、ジフェニルメタン-4,4’-ジイソシアネート(MDI)12.4部を仕込み、窒素気流下80℃で残存イソシアネートが無くなるまで重合した。反応完了後、酢酸ジエチレングリコールモノエチルエーテルで希釈し、固形分が25%になるように調整した。得られたポリウレタン樹脂のガラス転移点温度は58℃、還元粘度は1.8dl/g、数平均分子量58,000、酸価は10eq/ton、ワニスの粘度は320dPa・sであった。
固形分濃度35質量%のポリウレタン樹脂溶液(U-1)を2,858部(固形部換算1,000部)、フェロ・ジャパン(株)製のフレーク状銀粉SF70Aを6,540部、カーボンブラックとしてライオン(株)製のECP600JDを76部、(株)中越黒鉛工業所製のグラファイトBFを76部、レベリング剤として共栄社化学(株)製のMKコンクを58部、分散剤としてビックケミー・ジャパン(株)製のDisperbyk2155を16部、溶剤としてエチルジグリコールアセテート(ECA)を640部、ブチルカルビトールアセテート(BCA)を210部配合し、チルド三本ロール混練り機で3回通して分散した。表4に全溶液中の各成分の量を示す。得られた銀ペーストをアニール処理をしたPETフィルムを基材とし、5.密着性試験において規定した方法で印刷した後、120℃×30分で乾燥した。得られた塗膜物性は、比抵抗は4.9×10-5Ω・cm、密着性100/100、鉛筆硬度Hで良好であった。結果を表4に示す。
表4に示す成分及び配合により実施例1と同様に銀ペーストを作製し、アニール処理をしたPETフィルムを基材として塗膜を作製した。塗膜物性を表4に示す。
銀粉1:フェロ・ジャパン(株)製のSF70A
銀粉2:福田金属箔粉工業(株)製のAgC-2011
カーボンブラック:ライオン(株)製のケッチェンECP600JD
グラファイト粉:(株)中越黒鉛工業所製のグラファイトBF
硬化剤:旭化成ケミカルズ(株)製のMF-K60X
硬化触媒:共同薬品(株)製のKS1260
レベリング剤:共栄社化学(株)のMKコンク
分散剤1:ビックケミー・ジャパン(株)社製のDieperbyk2155
分散剤2:ビックケミー・ジャパン(株) 社製のDieperbyk180
ECA:ダイセル化学工業(株)製のエチルジグリコールアセテート
BCA:ダイセル化学工業(株)製のブチルグリコールアセテート
ポリエステル樹脂(P-6)を固形分濃度35質量%(エチルジグリコールアセテート:ブチルグリコールアセテート=75:25(質量比)に調整した溶液を2,858部(固形部換算1,000部)、フェロ・ジャパン(株)製のフレーク状銀粉SF70Aを6540部、カーボンブラックとしてライオン(株)製のケッチェンECP600JDを76部、(株)中越黒鉛工業所製のグラファイトBFを76部、レベリング剤として共栄社化学(株)製のMKコンクを58部、分散剤1としてビックケミー・ジャパン(株)製のDiesperbyk2155を16部、溶剤としてエチルジグリコールアセテートを640部、ブチルカルビトールアセテートを210部配合し、チルド三本ロール混練り機で3回通して分散した。表5に全溶液中の各成分の量を示す。得られた銀ペーストをアニール処理をしたPETフィルムに5.密着性試験において記述した方法で印刷した後、120℃×30分で乾燥した。得られた塗膜物性は、比抵抗は9.2×10-5Ω・cm、密着性100/100、鉛筆硬度HBで良好であった。結果を表5に示す。
表5に示す成分及び配合により実施例1と同様に銀ペーストを作製し、アニール処理をしたPETフィルムを基材として塗膜を作製した。塗膜物性を表5に示す。
Claims (14)
- (A)成分:酸価が50~500eq/ton、ガラス転移温度が60~150℃である、ポリウレタン樹脂からなるバインダー樹脂、
(B)成分:金属粉末、及び
(C)成分:有機溶媒
を含有する導電性ペースト。 - (A)成分が、
(A1)数平均分子量1,000~10,000及びガラス転移温度30~80℃の非晶性ポリオール、
(A2)数平均分子量1,000未満であって、1分子に2個以上のイソシアネートと反応し得る官能基を有する化合物、並びに
(A3)ポリイソシアネートを
重付加反応することによって得られる構造を有するポリウレタン樹脂からなるバインダー樹脂である、請求項1に記載の導電性ペースト。 - (A)成分が、
(A1)数平均分子量1,000~10,000及びガラス転移温度30~80℃の非晶性ポリオール、
(A2)数平均分子量1,000未満であって、1分子に2個以上のイソシアネートと反応し得る官能基を有する化合物、
(A3)ポリイソシアネート、並びに
(A4)数平均分子量1,000~10,000及びガラス転移温度30℃未満の非晶性ポリオール、を
重付加反応することによって得られる構造を有するポリウレタン樹脂からなるバインダー樹脂である、請求項1又は2に記載の導電性ペースト。 - 前記非晶性ポリオール(A1)が、非晶性ポリエステルポリオールであって、非晶性ポリエステルポリオールは全ポリカルボン酸及び全ポリオール成分をそれぞれ100モル%としたとき、全ポリカルボン酸成分の内、芳香族ジカルボン酸が60モル%以上であり、全ポリオール成分の内、主鎖の炭素数が4以下であるグリコールが60モル%以上であることを特徴とする請求項2又は3に記載の導電性ペースト。
- 化合物(A2)におけるイソシアネートと反応し得る官能基が、水酸基又はアミノ基である請求項2~4のいずれかに記載の導電性ペースト。
- 化合物(A2)が、さらにカルボキシル基を含有する化合物である請求項2~5のいずれかに記載の導電性ペースト。
- (B)成分が、さらに金属粉末以外の導電性粉末を含有する請求項1~6のいずれかに記載の導電性ペースト。
- (B)成分の含有量が、バインダー樹脂(A)100質量部に対して、400~1,900質量部である請求項1~7のいずれかに記載の導電性ペースト。
- (C)成分の含有量が、バインダー樹脂(A)100質量部に対して、150~500質量部である請求項1~8のいずれかに記載の導電性ペースト。
- 請求項1~9のいずれかに記載の導電性ペーストを用いてなる導電性薄膜。
- 請求項10に記載の導電性薄膜を透明導電性層上に積層した導電性積層体。
- 透明導電性層が酸化インジウム・スズを主成分としてなるITO膜である請求項11に記載の導電性積層体。
- 請求項11又は12に記載の導電性積層体を用いたタッチパネル。
- 請求項1~9のいずれかに記載の導電性ペーストを基材上に塗布又は印刷する工程、及び
80~150℃で加熱する工程を含む導電性薄膜の製造方法。
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Cited By (16)
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JP2012216287A (ja) * | 2011-03-31 | 2012-11-08 | Taiyo Holdings Co Ltd | 導電性ペースト |
WO2013084886A1 (ja) * | 2011-12-05 | 2013-06-13 | 日立化成株式会社 | 樹脂硬化膜パターンの形成方法、感光性樹脂組成物、感光性エレメント、タッチパネルの製造方法及び樹脂硬化膜 |
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TWI486413B (zh) | 2015-06-01 |
TW201122064A (en) | 2011-07-01 |
CN102576581A (zh) | 2012-07-11 |
JPWO2011046076A1 (ja) | 2013-03-07 |
JP4968410B2 (ja) | 2012-07-04 |
KR101223408B1 (ko) | 2013-01-16 |
KR20120052408A (ko) | 2012-05-23 |
CN102576581B (zh) | 2015-07-22 |
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