WO2010131559A1 - エラストマー組成物 - Google Patents
エラストマー組成物 Download PDFInfo
- Publication number
- WO2010131559A1 WO2010131559A1 PCT/JP2010/057246 JP2010057246W WO2010131559A1 WO 2010131559 A1 WO2010131559 A1 WO 2010131559A1 JP 2010057246 W JP2010057246 W JP 2010057246W WO 2010131559 A1 WO2010131559 A1 WO 2010131559A1
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- WIPO (PCT)
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- ethylene
- thermoplastic elastomer
- elastomer composition
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
- C08L23/0815—Copolymers of ethene with aliphatic 1-olefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/21—Rubbery or elastomeric properties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0016—Plasticisers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
- C09K2200/0615—Macromolecular organic compounds, e.g. prepolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09K2200/0617—Polyalkenes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
- C09K2200/0615—Macromolecular organic compounds, e.g. prepolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09K2200/0617—Polyalkenes
- C09K2200/062—Polyethylene
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
- C09K2200/0615—Macromolecular organic compounds, e.g. prepolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09K2200/0632—Polystyrenes
Definitions
- the present invention relates to an elastomer composition. More specifically, the present invention relates to an elastomer composition that is suitably used as a packing material molding material for a cover-integrated gasket for a hard disk drive.
- rubber and foamed polyurethane sheets are made of stainless steel, aluminum, etc. It is attached in a form sandwiched between metal covers, and a metal cover made of stainless steel or the like and a rubber material such as fluororubber are joined together by an adhesive, so that the assembly work can be made good.
- Patent Document 1 Japanese Patent Document 1
- gasket-shaped rubber is vulcanized and molded in a separate process in advance, and later joined to the metal cover with an adhesive, which makes the process long and cumbersome.
- the gasket vulcanization process takes several minutes, and the vulcanized gasket is easy to tear and easily adhere to dust, so it must be washed and sorted many times before assembly. Therefore, a more simplified method has been desired.
- a gasket material made of an elastomer made of a polystyrene-based block copolymer that does not require a vulcanization process compared to a rubber material can be simplified, can be recycled, and can be reduced in cost.
- a gasket made of polystyrene block copolymer is prepared in advance by what is called a frame by injection molding, and later assembled and integrated between a box and lid of a hard disk drive or the like. Other parts such as are needed.
- gaskets installed as hard disk drive covers have severe requirements for sealing and cleanliness.
- Hardness JIS K6253 compliant, Shore A
- Shore A Shore A
- the sealing object includes water vapor (humidity) in addition to dust, dust, and the like, and if there is water vapor in the hard disk drive, it also causes rust, so that the water permeability is also required to be low.
- Patent Document 3 in a gasket in which a packing material is integrated with a metal cover through an adhesive, 70 to 30% by weight of a styrene-based thermoplastic elastomer as a packing material and partially dynamically crosslinked Polyolefin-based thermoplastic elastomer blended with 30 to 70% by weight of a blend of 100 parts by weight, a polypropylene resin with a weight of 10 to 100 parts by weight, a plasticizer with a weight of 20 to 130 parts by weight and a cross-linker with a mixture of 0.1 to 10 parts by weight It is easy to manufacture because it uses a packing material with hardness (JIS K6253 compliant durometer type A) 40-50 and compression set (JIS K6262 compliant; 100 ° C, 72 hours) less than 50%.
- JIS K6253 compliant durometer type A 40-50 and compression set
- An object of the present invention is to provide an elastomer composition that is excellent in low outgassing properties, low hardness, high temperature sealing properties, and the like, and is suitably used as a gasket material molding material for a cover integrated gasket for hard disk drives.
- the object of the present invention is (A) ethylene / propylene copolymer rubber or polyolefin thermoplastic elastomer, preferably 100 parts by weight of a partially dynamically crosslinked polyolefin thermoplastic elastomer, and (B) polypropylene resin 10 ⁇ 200 parts by weight, (C) 10-200 parts by weight of styrenic thermoplastic elastomer and (D) viscosity (conforming to JIS K2283 corresponding to ASTM D-445) is 5-20mm 2 / sec (100 ° C), C This is achieved by an elastomer composition comprising 100 to 400 parts by weight of a poly ⁇ -olefin plasticizer derived from 10 , C 12 or C 12 ⁇ C 14 .
- the elastomer composition according to the present invention is excellent in that, by using a specific poly- ⁇ -olefin as a plasticizer, a molded product obtained from this composition can achieve further low outgassing properties as compared with conventional products. There is an effect.
- Such an elastomer composition is suitably used as a packing material molding material for a cover-integrated gasket for a hard disk drive.
- ethylene / propylene copolymer rubber (A) ethylene / propylene / non-conjugated diene terpolymer rubber or ethylene / propylene copolymer rubber is used.
- ethylene / propylene / non-conjugated diene terpolymer rubber those having an ethylene content of 50 to 80% by weight and an iodination range of 10 to 25 are used.
- the non-conjugated diene include dicyclopentadiene, 1,4-hexadiene, dicyclooctadiene, methylene norbornene, ethylidene norbornene and the like are used.
- ethylene / propylene copolymer rubber has an ethylene content of 10 to 25% by weight and a melt flow rate MFR (conforms to JIS K7210 corresponding to ASTM D-1239) of 3 to 30 g / 10 min. Used.
- Polypropylene resin (B) is a thermoplastic resin obtained by polymerizing propylene in the presence of a catalyst, and is a crystalline polymer having an isotactic, syndioctacic structure or the like, or ⁇ other than propylene and a small amount of propylene.
- -Olefin for example, a copolymer of ethylene, 1-butene, 1-hexene, 4-methyl-1-pentene and the like.
- the polypropylene resin a crystalline polymer having an MFR of 0.1 to 100 g / 10 min is used.
- the fluidity is poor and the desired moldability cannot be obtained.
- the polypropylene resin is used in a ratio of 5 to 100 parts by weight with respect to 100 parts by weight of the ethylene / propylene copolymer rubber.
- the blending ratio is higher than this, the heat resistance is lowered and plastic deformation is likely to occur, so that the sealing property is lowered.
- the blending ratio is less than this, the fluidity is lowered and the workability, particularly injection, is reduced. Continuous productivity due to molding becomes worse.
- Styrenic thermoplastic elastomer (C) includes polystyrene-poly (ethylene-propylene) -polystyrene triblock copolymer [SEPS], polystyrene-poly (ethylene / ethylene-propylene) -polystyrene triblock copolymer [ SEEPS] and the like are used.
- SEPS is obtained by hydrogenating a polystyrene-polyisoprene-polystyrene block copolymer
- SEEPS is obtained by hydrogenating a polystyrene- (ethylene-isoprene) random copolymer-polystyrene block copolymer. It is done.
- these styrenic thermoplastic elastomers may have a functional group such as a hydroxyl group, and may be SEP, SEBS, or the like.
- These styrene thermoplastic elastomers preferably have a number average molecular weight Mn of 50,000 or more. If this number average molecular weight Mn is less than this, the bleed of the plasticizer increases, the compression set also increases, and there may be a problem that the actual use cannot be endured.
- the upper limit of the number average molecular weight Mn is not particularly limited, but is usually about 400000.
- Such a styrenic thermoplastic elastomer having an amorphous polystyrene block content in the range of 10 to 70% by weight, preferably 15 to 60% by weight is used.
- amorphous thing is preferable.
- Styrenic thermoplastic elastomers are mainly used alone, but two or more may be blended.
- Kuraray products Septon 2006 [SEPS], Septon 4055, Septon 4077 [SEEPS] and the like that satisfy these conditions are used.
- Such a styrene thermoplastic elastomer is used in a proportion of 10 to 200 parts by weight with respect to 100 parts by weight of the ethylene / propylene copolymer rubber. If the proportion of the styrene thermoplastic elastomer is less than this, the fluidity will decrease and the continuous productivity by injection molding will deteriorate. Therefore, the sealing performance is lowered.
- poly ⁇ -olefin which is a polymer obtained from ⁇ -olefin as a raw material
- the poly ⁇ -olefin used is made of C 10 , C 12 or C 12 and C 14 and has a viscosity of 5 to 20 mm 2 / sec, preferably 6 to 10 mm 2 / sec at 100 ° C. according to JIS K2283. Is used.
- Such poly ⁇ -olefin is used in a ratio of 100 to 400 parts by weight with respect to 100 parts by weight of the ethylene / propylene copolymer rubber. If the blending amount is larger than this, it cannot be sufficiently extended into the polymer, causing bleeding and causing contamination. On the other hand, if the blending amount is smaller than this, the hardness is increased and the reaction force as a product is increased. It will not be established as a product.
- organic peroxide crosslinking agent examples include dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di (tertiary butyl peroxy) hexane, 2,5-dimethyl-2,5- Di (tert-butylperoxy) hexyne-3, tert-butylcumyl peroxide, etc. are used, and these are 0.1 to 5 parts by weight, preferably 1 to 4 parts by weight per 100 parts by weight of ethylene / propylene copolymer rubber It is used in the ratio.
- crosslinking aid examples include triallyl isocyanurate, triallyl cyanurate, N, N′-m-phenylene dimaleimide,
- a crosslinkable monomer (polyfunctional unsaturated compound) such as methylolpropane trimethacrylate is used in an amount of 0.1 to 2.5 parts by weight, preferably 0.5 to 2 parts by weight, per 100 parts by weight of the ethylene / propylene copolymer rubber.
- the crosslinking agent is not used, partial crosslinking of the polystyrene-based thermoplastic elastomer is not performed, and only a gasket having an inferior sealing property in a sealing property test described later can be obtained.
- a polyolefin-based thermoplastic elastomer can also be used as the component (A).
- the polyolefin-based thermoplastic elastomer is mainly composed of ethylene / propylene / non-conjugated diene terpolymer rubber or ethylene / propylene copolymer rubber and polypropylene resin, and is preferably a partially dynamically crosslinked polyolefin A thermoplastic elastomer is used.
- Partially dynamically cross-linked polyolefin-based thermoplastic elastomer is obtained by adding an organic peroxide during kneading of ethylene / propylene copolymer rubber and polypropylene resin and partially cross-linking the rubber phase.
- the polyolefin-based thermoplastic elastomer commercially available products such as Mitsui Chemicals product Miralastomer, AES product santoprene and the like can be used as they are.
- a powdery solid filler containing flakes which is usually blended with rubber or thermoplastic elastomer as necessary (for example, various metal powders, glass powders, ceramic powders) , Granular or powder polymer, clay, diatomaceous earth, talc, barium sulfate, calcium carbonate, magnesium carbonate, metal oxide, mica, graphite, aluminum hydroxide, etc.), anti-aging agents (e.g. amines and derivatives thereof, imidazoles, Phenols and derivatives thereof), waxes, stabilizers, tackifiers, release agents, pigments, flame retardants, lubricants, and the like.
- rubber or thermoplastic elastomer for example, various metal powders, glass powders, ceramic powders
- Granular or powder polymer clay, diatomaceous earth, talc, barium sulfate, calcium carbonate, magnesium carbonate, metal oxide, mica, graphite, aluminum hydroxide, etc.
- anti-aging agents e.g. amine
- thermoplastic resin or rubber can be added to improve the wear and moldability.
- a short fiber or the like can be added to improve the strength and rigidity.
- thermoplastic material in which a polymer organic material and a plasticizer are kneaded in advance, and use this material in combination with one or more types of polymer organic materials of the same type or different types. You can also.
- the obtained compound is molded into a desired shape by a known method such as injection molding or extrusion molding, in addition to gaskets for hard disk drives that require high dust resistance, and other parts that require airtightness. Can be used as applied gasket material and packing material.
- a gasket for a hard disk drive When used as a gasket for a hard disk drive, it is integrally molded as a packing material by, for example, injecting it into a mold into which a metal cover coated with an adhesive is inserted.
- a metal cover an aluminum plate, an aluminum plate plated, a stainless steel plate, a stainless steel damping steel plate, etc., and as an adhesive, maleic anhydride, acrylic acid, A product modified by grafting a compound having a polar group such as an epoxy group or a hydroxyl group dissolved in an aromatic or aliphatic organic solvent, liquefied, a dispersion, or a styrene / butadiene copolymer A material obtained by dissolving rubber in an aromatic or aliphatic organic solvent and liquefying it is used alone or in combination.
- an optimum method such as dip coating, spray coating, screen printing, brush coating, or stamp method is selected as necessary.
- Example 1 100 parts by weight of ethylene / propylene / diene copolymer rubber (Mitsui Chemicals product EPT3072EP) Polypropylene resin (Prime polymer product J-700GP / PP 60 ⁇ Homopolymer; MFR 8.0g / 10min) Styrenic thermoplastic elastomer 115 ⁇ (Kuraray product Septon 4077 / SEEPS; Mn 260000, (Amorphous polystyrene block content 30% by weight) Plasticizer 170 ⁇ (Ineos product Durasyn168; C 10 derived from poly- ⁇ - olefins, (Viscosity 7.8mm 2 / sec) Cross-linking agent (Nippon Oil Products Park Mill D) 2.4 ⁇ Cross-linking aid (Nippon Kasei products TAIC M60; 1.2 ⁇ Triallyl isocyanurate) The above components are mixed and extruded using a twin screw extruder (Kobe Steel Hyper KTX
- test sheets 150 x 150 x 2 mm were molded under the conditions of a set temperature of 210 to 180 ° C, an injection speed of 0.5 seconds, an injection pressure of 100 MPa, and a cycle time of 30 seconds. Used for outgassing and humidity permeability tests.
- Outgas test A strip test sheet of 50 x 3 x 2 mm was heat-extracted at 120 ° C for 1 hour, then the outgas amount was measured, and the one that showed an outgas amount of less than 30 ⁇ g / g was indicated as ⁇ , 30 ⁇ g / g ⁇ , which indicates an outgas amount of less than 50 ⁇ g / g Evaluated as x indicating an outgas amount of 50 ⁇ g / g or more (Those with an outgas amount of 50 ⁇ g / g or more are not preferred as a hard disk gasket for servers and the like that require high performance, while the outgas amount is 50 ⁇ g / g.
- Humidity permeability test Cylindrical SUS container (inner diameter 27mm, depth 50mm) in distilled water 10ml Put a test sheet adjusted to 30 mm in diameter and 1 mm in thickness, fix it with a SUS hollow lid (27 mm inside diameter of the opening), and determine the water vapor transmission coefficient (g / cm 2 ⁇ 24H), 5 ⁇ 10 -3 (g ⁇ mm / cm 2 ⁇ 24H) ), 5 ⁇ 10 -3 (g ⁇ mm / cm 2 ⁇ 24) Evaluation as ⁇ shows the H) or value (undesirable as a gasket for hard disk is that the water vapor permeability coefficient indicates 5 ⁇ 10 -3 or more values)
- Example 2 Ineos product Durasyn 166 (C 10 derived from poly- ⁇ - olefins, viscosity 6.0 mm 2 / sec) was used the same amount as the plasticizer.
- Example 3 Ineos product Durasyn 170 (C 10 derived from poly- ⁇ - olefins, viscosity 10.0 mm 2 / sec) was used the same amount as the plasticizer.
- Example 4 Ineos product Durasyn 148 (C 12 derived from poly- ⁇ - olefins, viscosity 7.8 mm 2 / sec) was used the same amount as the plasticizer.
- Example 5 In Example 1, the same amount of Ineos product Durasyn 128 (poly ⁇ -olefin derived from C 12 and C 14 , viscosity 7.8 mm 2 / sec) was used as plasticizer.
- Example 6 In Example 1, instead of ethylene / propylene / diene copolymer rubber, the same amount of dynamically crosslinked olefinic thermoplastic elastomer (Mitsui Chemicals Miralastomer 7030B) was used, and the amount of polypropylene resin was 15 parts by weight. The amount of styrenic thermoplastic elastomer was changed to 80 parts by weight, and the amount of plasticizer was changed to 175 parts by weight.
- the same amount of dynamically crosslinked olefinic thermoplastic elastomer Mitsubishi Chemicals Miralastomer 7030B
- the amount of styrenic thermoplastic elastomer was changed to 80 parts by weight, and the amount of plasticizer was changed to 175 parts by weight.
- Example 1 Comparative Example 1 In Example 1, the same amount of mineral oil (Idemitsu Kosan product process oil PW90; kinematic viscosity 95 mm 2 / sec) was used as a plasticizer.
- mineral oil Idemitsu Kosan product process oil PW90; kinematic viscosity 95 mm 2 / sec
- Example 2 Comparative Example 2 In Example 1, the same amount of mineral oil (Idemitsu Kosan product process oil PW380; kinematic viscosity 382 mm 2 / sec) was used as a plasticizer.
- mineral oil Idemitsu Kosan product process oil PW380; kinematic viscosity 382 mm 2 / sec
- Example 3 Comparative Example 3 In Example 1, the same amount of hydrocarbon-based synthetic oil (Mitsui Chemicals product Lucant HC-10; liquid ethylene / ⁇ -olefin co-oligomer, viscosity 10.0 mm 2 / sec) was used as a plasticizer.
- hydrocarbon-based synthetic oil Mitsubishi Chemicals product Lucant HC-10; liquid ethylene / ⁇ -olefin co-oligomer, viscosity 10.0 mm 2 / sec
- Example 4 Ineos product Durasyn 164 (C 10 derived from poly- ⁇ - olefins, viscosity 4.0 mm 2 / sec) was used the same amount as the plasticizer.
- Example 1 Ineos product Durasyn 174 (C 10 derived from poly- ⁇ - olefins, viscosity 40.0 mm 2 / sec) was used the same amount as the plasticizer.
- Example 6 In Example 1, neither an ethylene / propylene / diene copolymer rubber, a crosslinking agent nor a crosslinking aid was used.
- Comparative Example 7 In Example 1, the amount of polypropylene resin was changed to 15 parts by weight, and neither a styrenic thermoplastic elastomer nor a plasticizer was used.
- the sealing material molded from the composition for molding a sealing material according to the present invention is effective as a gasket material for a cover-integrated gasket for a hard disk drive, a packing material for a product that dislikes outgas such as a semiconductor manufacturing site or a clean room, and a gasket material. Used.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Gasket Seals (AREA)
- Sealing Material Composition (AREA)
Abstract
Description
エチレン・プロピレン・ジエン共重合ゴム 100重量部
(三井化学製品EPT3072EP)
ポリプロピレン樹脂(プライムポリマー製品J-700GP/PP 60 〃
ホモポリマー; MFR 8.0g/10分)
スチレン系熱可塑性エラストマー 115 〃
(クラレ製品セプトン4077/SEEPS;Mn 260000,
非晶質ポリスチレンブロック含有量30重量%)
可塑剤 170 〃
(イネオス製品Durasyn168;C10由来のポリα-オレフィン、
粘度7.8mm2/秒)
架橋剤(日本油脂製品パークミルD) 2.4 〃
架橋助剤(日本化成製品TAIC M60; 1.2 〃
トリアリルイソシアヌレート)
以上の各成分を、二軸押出機(神戸製鋼製ハイパーKTX46)を用い、設定温度210~180℃、回転速度150rpmの条件下で混合押出しを行い、得られた材料(混合物)を射出成形機(川口鉄工製KM-80)を用い、設定温度210~180℃、射出速度0.5秒、射出圧力100MPa、サイクルタイム30秒の条件下でテストシート(150×150×2mm)を成形し、硬度、アウトガス性および湿度透過性の試験に用いた。
硬度:ASTM D-2240に対応するJIS K6253:1997準拠(テストシート3枚重
ね合わせ)
アウトガス性試験:50×3×2mmの短冊状のテストシートを120℃、1時間
熱抽出した後、アウトガス量を測定し、30μg/g未
満のアウトガス量を示したものを○、30μg/g 以上
で50μg/g未満のアウトガス量を示したものを△、
50μg/g以上のアウトガス量を示すものを×と評価
(アウトガス量が50μg/g以上を示すものは高性能
が要求されるサーバーなどのハードディスク用ガス
ケットとして好ましくなく、一方、アウトガス量が
50μg/g未満、特に30μg/g未満を示すものは、ハー
ドディスク用ガスケットとして好ましい)
湿度透過性試験:円筒状のSUS容器(内径27mm、深さ50mm)に蒸留水10ml
を入れ、直径30mm、厚み1mmに調整したテストシート
を挟み、SUS製の中空の蓋(開口部の内径27mm)で固定
して、70℃、100時間後のデータから水蒸気透過係数
(g・mm/cm2・24H)を算出し、5×10-3(g・mm/cm2・24H
)未満の値を示したものを○、5×10-3(g・mm/cm2・24
H)以上の値を示したものを×と評価
(水蒸気透過係数が5×10-3以上の値を示すものはハ
ードディスク用ガスケットとして好ましくない)
装着した状態で、80℃、168時間の熱処理を行った後室温
に戻し、試験機内部から5kPaの正圧を30秒間かけ続けて、
15秒後にリークしなかったものを○、リークしたものを×
と評価
(ガスケット材料の耐圧縮永久歪特性が劣る場合やガスケ
ット形状に欠陥がある場合はリークする)
成形性評価:製品の射出成形において、所定の製品形状に成形できないこ
とで、変形、ヒケ、カケ、ウエルド、ショートショット、バ
リなどの発生や、カバーに一体成形できない現象が生じると
いった不具合のみられたものを×、このような不具合のみら
れなかったものを○と評価
実施例1において、可塑剤としてイネオス製品Durasyn 166(C10由来のポリα-オレフィン、粘度6.0mm2/秒)が同量用いられた。
実施例1において、可塑剤としてイネオス製品Durasyn 170(C10由来のポリα-オレフィン、粘度10.0mm2/秒)が同量用いられた。
実施例1において、可塑剤としてイネオス製品Durasyn 148(C12由来のポリα-オレフィン、粘度7.8mm2/秒)が同量用いられた。
実施例1において、可塑剤としてイネオス製品Durasyn 128(C12およびC14由来のポリα-オレフィン、粘度7.8mm2/秒)が同量用いられた。
実施例1において、エチレン・プロピレン・ジエン共重合ゴムの代わりに、動的架橋されたオレフィン系熱可塑性エラストマー(三井化学製品ミラストマー7030B)が同量用いられ、またポリプロピレン樹脂量が15重量部に、スチレン系熱可塑性エラストマー量が80重量部に、可塑剤量が175重量部にそれぞれ変更されて用いられた。
実施例1において、可塑剤として鉱油(出光興産製品プロセスオイルPW90;動粘度95mm2/秒)が同量用いられた。
実施例1において、可塑剤として鉱油(出光興産製品プロセスオイルPW380;動粘度382mm2/秒)が同量用いられた。
実施例1において、可塑剤として炭化水素系合成油(三井化学製品ルーカント HC-10;液状エチレン・α-オレフィンコオリゴマー、粘度10.0mm2/秒)が同量用いられた。
実施例1において、可塑剤としてイネオス製品Durasyn 164(C10由来のポリα-オレフィン、粘度4.0mm2/秒)が同量用いられた。
実施例1において、可塑剤としてイネオス製品Durasyn 174(C10由来のポリα-オレフィン、粘度40.0mm2/秒)が同量用いられた。
実施例1において、エチレン・プロピレン・ジエン共重合ゴム、架橋剤および架橋助剤がいずれも用いられなかった。
実施例1において、ポリプロピレン樹脂量が15重量部に変更され、またスチレン系熱可塑性エラストマーおよび可塑剤がいずれも用いられなかった。
Claims (8)
- (A)エチレン・プロピレン系共重合ゴムまたはポリオレフィン系熱可塑性エラストマー100重量部、(B)ポリプロピレン系樹脂10~200重量部、(C)スチレン系熱可塑性エラストマー 10~200重量部および(D)粘度(ASTM D-445に対応するJIS K2283準拠)が5~20mm2/秒(100℃)である、C10、C12またはC12・C14由来のポリα-オレフィン可塑剤100~400重量部を含有してなるエラストマー組成物。
- ポリオレフィン系熱可塑性エラストマーとして部分的に動的架橋されたポリオレフィン系熱可塑性エラストマーが用いられた請求項1記載のエラストマー組成物。
- さらに、(E)有機過酸化物架橋剤を0.1~5重量部含有させた請求項1記載のエラストマー組成物。
- 有機過酸化物架橋剤と共に、(F)多官能性不飽和化合物架橋助剤が0.1~2.5重量部用いられた請求項3記載のエラストマー組成物。
- スチレン系熱可塑性エラストマーがポリスチレン-ポリ(エチレン-プロピレン)-ポリスチレントリブロック共重合体またはポリスチレン-ポリ(エチレン/エチレン-プロピレン)-ポリスチレントリブロック共重合体である請求項1記載のエラストマー組成物。
- シール材成形用として用いられる請求項1、3または4記載のエラストマー組成物。
- 請求項6記載のエラストマー組成物から架橋成形されたシール材。
- 金属製カバーに接着剤を介してパッキング材を一体化させたハードディスクドライブ用カバー一体型ガスケットのパッキング材として用いられた請求項7記載のシール材。
Priority Applications (4)
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JP2011513296A JP5435025B2 (ja) | 2009-05-13 | 2010-04-23 | エラストマー組成物 |
KR1020117026441A KR101692760B1 (ko) | 2009-05-13 | 2010-04-23 | 엘라스토머 조성물 |
CN201080022477.XA CN102439087B (zh) | 2009-05-13 | 2010-04-23 | 弹性体组合物 |
EP10774817.0A EP2431417B1 (en) | 2009-05-13 | 2010-04-23 | Elastomer composition |
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JP2009116173 | 2009-05-13 | ||
JP2009-116173 | 2009-05-13 |
Publications (1)
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WO2010131559A1 true WO2010131559A1 (ja) | 2010-11-18 |
Family
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PCT/JP2010/057246 WO2010131559A1 (ja) | 2009-05-13 | 2010-04-23 | エラストマー組成物 |
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EP (1) | EP2431417B1 (ja) |
JP (1) | JP5435025B2 (ja) |
KR (1) | KR101692760B1 (ja) |
CN (1) | CN102439087B (ja) |
WO (1) | WO2010131559A1 (ja) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013101255A1 (en) * | 2011-12-28 | 2013-07-04 | Bostik, Inc. | High performance hotmelt window sealant |
JP2015160886A (ja) * | 2014-02-27 | 2015-09-07 | 三井化学株式会社 | 重合体組成物およびその製造方法ならびに用途 |
US9834666B2 (en) | 2013-09-30 | 2017-12-05 | Kuraray Co., Ltd. | Polyolefin-based resin composition and molded body |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9404004B2 (en) | 2011-12-28 | 2016-08-02 | Bostik, Inc. | High performance hotmelt window sealant |
JP5882828B2 (ja) * | 2012-05-07 | 2016-03-09 | 東レ・ダウコーニング株式会社 | ゴム用添加剤およびそれを配合してなるゴム組成物 |
KR101663959B1 (ko) * | 2015-07-17 | 2016-10-24 | (주)코엠피 | 밀폐용기용 패킹 조성물 및 이를 포함하는 밀폐용기용 패킹 |
CN110461933B (zh) * | 2017-03-29 | 2022-03-11 | 三井化学株式会社 | 成型外观优异的热塑性弹性体组合物及其成型体 |
CN109401082A (zh) * | 2018-10-31 | 2019-03-01 | 江苏伊顿航天材料股份有限公司 | 一种epdm密封件 |
CN112616310B (zh) * | 2019-08-06 | 2021-12-07 | 株式会社爱世克私 | 注塑成型品和鞋 |
EP4032703A1 (en) * | 2021-01-21 | 2022-07-27 | Kuraray Europe GmbH | Thermoplastic elastomeric compositions comprising polyolefins and styrene b-ethylene-ethylene-propylene b-styrene block copolymers |
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- 2010-04-23 CN CN201080022477.XA patent/CN102439087B/zh not_active Expired - Fee Related
- 2010-04-23 KR KR1020117026441A patent/KR101692760B1/ko active IP Right Grant
- 2010-04-23 EP EP10774817.0A patent/EP2431417B1/en not_active Not-in-force
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Publication number | Priority date | Publication date | Assignee | Title |
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WO2013101255A1 (en) * | 2011-12-28 | 2013-07-04 | Bostik, Inc. | High performance hotmelt window sealant |
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Also Published As
Publication number | Publication date |
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CN102439087A (zh) | 2012-05-02 |
CN102439087B (zh) | 2014-03-05 |
EP2431417B1 (en) | 2013-12-18 |
JPWO2010131559A1 (ja) | 2012-11-01 |
KR20120022877A (ko) | 2012-03-12 |
EP2431417A4 (en) | 2012-11-14 |
EP2431417A1 (en) | 2012-03-21 |
KR101692760B1 (ko) | 2017-01-04 |
JP5435025B2 (ja) | 2014-03-05 |
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