WO2010122995A1 - イミダゾール化合物含有マイクロカプセル化組成物、それを用いた硬化性組成物及びマスターバッチ型硬化剤 - Google Patents
イミダゾール化合物含有マイクロカプセル化組成物、それを用いた硬化性組成物及びマスターバッチ型硬化剤 Download PDFInfo
- Publication number
- WO2010122995A1 WO2010122995A1 PCT/JP2010/056985 JP2010056985W WO2010122995A1 WO 2010122995 A1 WO2010122995 A1 WO 2010122995A1 JP 2010056985 W JP2010056985 W JP 2010056985W WO 2010122995 A1 WO2010122995 A1 WO 2010122995A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- imidazole compound
- curing agent
- group
- mass
- epoxy resin
- Prior art date
Links
- 0 CC(C)(*)**[n]1c(*)nc(*)c1* Chemical compound CC(C)(*)**[n]1c(*)nc(*)c1* 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/10—Encapsulated ingredients
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D233/00—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings
- C07D233/54—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members
- C07D233/56—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring carbon atoms
- C07D233/61—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring carbon atoms with hydrocarbon radicals, substituted by nitrogen atoms not forming part of a nitro radical, attached to ring nitrogen atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
- C08G59/4014—Nitrogen containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/52—Electrically conductive inks
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/24—Electrically-conducting paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/02—Inorganic compounds
- C09K2200/0243—Silica-rich compounds, e.g. silicates, cement, glass
- C09K2200/0247—Silica
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
- C09K2200/0645—Macromolecular organic compounds, e.g. prepolymers obtained otherwise than by reactions involving carbon-to-carbon unsaturated bonds
- C09K2200/0647—Polyepoxides
Definitions
- the present invention relates to an imidazole compound having a specific structure encapsulated in microcapsules, a curable composition using the same, and a masterbatch type curing agent.
- Epoxy resins have a wide range of paints, electrical and electronic insulating materials, and adhesives because their cured products are excellent in mechanical properties, electrical properties, thermal properties, chemical resistance, adhesiveness, etc. It is used for purposes.
- the epoxy resin composition that is generally used is a two-part epoxy resin composition that is used by mixing two parts of an epoxy resin and a curing agent at the time of use.
- the two-part epoxy resin composition can be cured at room temperature, but the epoxy resin and the curing agent are stored separately before use, and each compound is measured and mixed as needed immediately before use. It is.
- the usable time as a composition is limited. Therefore, the blending frequency is increased, the working efficiency is lowered, and the effective use amount of the composition is limited.
- a one-component epoxy resin composition For the purpose of solving the above-mentioned problems of the two-component epoxy resin composition, a one-component epoxy resin composition has been conventionally proposed.
- a one-part epoxy resin composition has been proposed in which a curing agent such as dicyandiamide, BF3-amine complex, or an amine salt is blended with an epoxy resin as a latent curing agent.
- Patent Document 1 proposes that an imidazole compound having a specific structure having a urea bond or an amide bond in the molecule serves as an early curing agent or curing accelerator for an epoxy resin.
- Patent Document 2 1- (2-aminoethyl) -2-methylimidazole and a compound having an isocyanate group are reacted in acetonitrile and precipitated, and a white solid of an imidazole compound containing a urea bond obtained by precipitation is epoxy-coated. It has been proposed to be used as a curing agent for resins.
- covered with the reaction material of the isocyanate compound is proposed.
- epoxy resin compositions using these curing agents do not have a sufficient balance between storage stability and curability.
- those having excellent storage stability have low curability, it is necessary to increase the temperature for curing or to cure for a long time.
- those having high curability have low storage stability, and therefore need to be stored at a low temperature such as ⁇ 20 ° C.
- an epoxy resin composition using a curing agent disclosed in Patent Documents 1 and 2 is not practical from the viewpoint of productivity because of poor storage stability.
- the epoxy resin composition using the curing agent disclosed in Patent Document 3 does not have sufficient storage stability in the presence of a solvent, particularly solvent stability in the presence of methyl ethyl ketone.
- the present invention has been made in view of the above circumstances, and when used as a curing agent for an epoxy resin or the like, a composition having excellent low-temperature curability, high storage stability, and high solvent stability,
- the main object is to provide an epoxy resin curing agent and an epoxy resin composition using the same.
- the present inventors have found that the above object can be achieved by microencapsulating an imidazole compound having a specific structure, and based on this finding, the present invention It came to make.
- R 1 , R 2 and R 3 each independently represents a hydrogen atom, a halogen group, an alkyl group having 1 to 20 carbon atoms which may contain a substituent, an aromatic group which may contain a substituent, An alkoxy group having 1 to 20 carbon atoms which may contain a substituent, or a phenoxy group which may contain a substituent, Q represents a divalent hydrocarbon having 1 to 20 carbon atoms which may contain a substituent.
- m represents an integer of 1 to 100.
- Z represents an organic group having a valence m.
- Y represents a urea bond, a thiourea bond, an amide bond, or a thioamide bond represented by the following formula (G).
- R 1 , R 2 , and R 3 are each independently a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, or an alkoxy group having 1 to 10 carbon atoms, Q is a divalent hydrocarbon having 1 to 20 carbon atoms,
- R 1 , R 2 , and R 3 are each independently a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, or an alkoxy group having 1 to 10 carbon atoms, Q is a divalent hydrocarbon having 3 to 20 carbon atoms,
- Y is a urea bond.
- Said shell, and a bonding group that absorbs infrared binding group and 1680 ⁇ 1725 cm -1, which contains an organic polymer derived from an isocyanate compound as a main component, and absorbs infrared rays of 1630 ⁇ 1680 cm -1 to the surface The imidazole compound-containing microencapsulated composition according to any one of [1] to [8], at least.
- the shell contains an organic polymer derived from an isocyanate compound as a main component and has at least a bonding group that absorbs infrared rays of 1730 to 1755 cm ⁇ 1.
- the imidazole compound-containing microencapsulated composition [11] The imidazole compound-containing microencapsulated composition according to any one of [1] to [10], wherein the shell is 0.01 to 100 parts by mass with respect to 100 parts by mass of the core.
- a curable composition comprising 10 to 50,000 parts by mass of an epoxy resin with respect to 100 parts by mass of the imidazole compound-containing microencapsulated composition according to any one of [1] to [11].
- a master batch type curing agent comprising the curable composition according to [12] as a main component.
- the composition when used as a curing agent for an epoxy resin, the composition has excellent low-temperature curability, high storage stability, and also achieves high solvent stability, and curing for an epoxy resin using the composition An agent and an epoxy resin composition can be realized.
- the present embodiment a mode for carrying out the present invention (hereinafter referred to as “the present embodiment”) will be described in detail.
- this invention is not limited to the following embodiment, It can implement by changing variously within the range of the summary.
- the imidazole compound-containing microencapsulated composition of the present embodiment includes a core containing an imidazole compound having a specific structure, an organic polymer, an inorganic compound, or both, and a shell covering the surface of the core. , Containing.
- the imidazole compound-containing microencapsulated composition of the present embodiment has a solid imidazole compound having a specific structure as a core agent, and the surface is coated with a shell.
- the imidazole compound-containing microencapsulated composition can be used as a curing agent for an epoxy resin, and further can be a master batch type curing agent in which the imidazole compound-containing microencapsulated composition is dispersed in an epoxy resin.
- the imidazole compound which is a core agent of this Embodiment is demonstrated.
- the imidazole compound used in the present embodiment is represented by the following formula (1).
- each of R 1 , R 2 and R 3 independently represents a hydrogen atom, a hydroxyl group, a halogen group, an alkyl group having 1 to 20 carbon atoms which may contain a substituent, or an aromatic group which may contain a substituent.
- the above halogen group represents fluorine, chlorine, bromine or iodine.
- the hydrocarbon structure of an alkyl group or alkoxy group having 1 to 20 carbon atoms may be a straight chain structure or a branched structure, and further may be a structure containing an alicyclic group such as a cyclohexyl group. These hydrocarbon sites may contain a substituent within a range that does not affect the curing reaction, and examples of these substituents include a hydroxyl group, a halogen group, and a nitrile group.
- aromatic group examples include a phenyl group, a naphthyl group, and a biphenyl group.
- the aromatic ring in the aromatic group and phenoxy group may contain a hydroxyl group, a halogen group, a nitrile group, an alkoxy group or the like as long as it does not affect the curing reaction.
- R 1 is preferably hydrogen, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, an aromatic group, or a phenoxy group.
- R 1 is more preferably hydrogen, an alkyl group having 1 to 10 carbon atoms, or an alkoxy group having 1 to 10 carbon atoms.
- R 2 and R 3 are preferably hydrogen, an optionally substituted alkyl group having 1 to 12 carbon atoms, or an alkoxy group having 1 to 12 carbon atoms, hydrogen, an alkyl group having 1 to 10 carbon atoms, Alternatively, an alkoxy group having 1 to 10 carbon atoms is more preferable.
- hydrogen, an alkyl group, and an alkoxy group have an electron donating property, the charge density of tertiary nitrogen at the 3-position of the imidazole ring is improved, so that the reactivity is improved and the curing rate at low temperature is improved.
- when it uses as a C10 or less alkyl group or alkoxy group for example, when it uses as a hardening
- Q is a divalent hydrocarbon group having 1 to 20 carbon atoms which may contain a substituent.
- the hydrocarbon group is a saturated hydrocarbon group, an unsaturated hydrocarbon group having a double bond inside, or an aromatic group that may have an aromatic ring.
- the hydrocarbon group may have a straight chain structure or a branched structure, and may have an alicyclic structure.
- the substituent include halogen groups such as fluorine, chlorine and bromine, acyl groups, amino groups, nitrile groups and hydroxyl groups.
- Q has preferably 3 to 20 carbon atoms, more preferably 3 to 10 carbon atoms, still more preferably 3 to 6 carbon atoms, and even more preferably 3 to 4 carbon atoms.
- the carbon number of Q is 3 or more, the curing rate to an epoxy resin of 100 ° C. or less is further improved.
- particularly low temperature curability of about 140 ° C. is required, since the heating temperature is relatively high even if it is low temperature, the melting point of the imidazole compound of the present embodiment and the solubility in epoxy resin are different. However, there is no significant difference in the curing rate.
- the present inventors have found that when the number of carbon atoms in Q is 3 or more in the present embodiment, the solubility in the epoxy resin is improved and the melting point of the imidazole compound of the present embodiment is lowered. I found it. According to this knowledge, the carbon number of Q is preferably 3 or more from the viewpoint that the curability at a lower temperature can be further improved. Moreover, when carbon number is below the said upper limit, it exists in the tendency for it to be excellent in low-temperature curability, and for adhesiveness to become still better.
- Q has any structure represented by the following formula (2).
- Y represents a urea bond, a thiourea bond, an amide bond, or a thioamide bond, and the nitrogen contained in each bond is bonded to Q in the formula.
- Y is preferably a urea bond or a thiourea bond.
- a urea bond is preferable from the viewpoint of further excellent low-temperature curability.
- M in the above formula (1) represents an integer of 1 to 100.
- m is preferably 1 to 20, more preferably 1 to 10, and still more preferably 1 to 3.
- Z is an organic group having a valence m.
- the organic group include a hydrocarbon group and an aromatic group, and a hetero atom such as oxygen, nitrogen, or phosphorus may be included in the structure.
- the imidazole compound used in the present embodiment is generally a compound containing an amino group-containing imidazole compound represented by the following formula (3) and an isocyanate group or isothiocyanate group represented by the following formula (4), or It can be obtained by reaction with a compound containing a carboxyl group or a carbodithioic acid group.
- the structure of Z in the above formula (1) is the same as Z in the following formula (4) which is a raw material to be used.
- the imidazole compound of the present embodiment is solid at 10 ° C. or higher, and is preferably crystalline or amorphous.
- the crystalline solid means that an endothermic peak due to melting is observed when the temperature is raised at 10 ° C./min by differential thermal analysis.
- the melting point that is the peak top of the endothermic peak is 10 ° C. or higher.
- the above-mentioned solid state at 10 ° C. or more and non-crystalline means that when a metal sphere having a diameter of 9.55 mm and a weight of 3.5 g is placed on the compound surface for 48 hours, the compound surface The temperature at which the traces of the metal spheres remain is less than 10 ° C.
- the imidazole compound is a solid that does not have fluidity at 10 ° C. or higher, it is efficient that the viscosity increases during the work of blending with the epoxy resin or until it is molded into a desired shape (for example, 1 day). Since it can suppress well, a high potential can be maintained as a latent curing agent.
- the imidazole compound used in this embodiment is solid at 25 ° C. or higher, more preferably crystalline, and further preferably a crystalline solid having a melting point of 25 ° C. or higher and 250 ° C. or lower.
- a crystalline solid having a melting point of 25 ° C. or higher not only can a certain potential be maintained as described above, but the imidazole compound can easily maintain its shape at room temperature, and is excellent in handleability.
- a crystalline solid having a melting point of 250 ° C. or lower not only the curability at a temperature of 25 ° C. or higher is more excellent, but also the curing rate at a temperature of 250 ° C. or lower tends to be faster.
- particles in a powder form and having a core imidazole compound having a particle size of 0.1 ⁇ m or more and 100 ⁇ m or less are composed of 10% by mass or more in the imidazole compound.
- the term “powdered” as used herein refers to a powder having a maximum particle size of 2 mm or less, for example, passed through a sieve having an opening of 2 mm or less. In the case of particles having a particle size of 2 mm or less, for example, when a cured product is obtained by blending with an epoxy resin, the components of the cured product tend to be uniformly cured.
- the maximum particle size is preferably 1 mm or less, more preferably 500 ⁇ m or less, and even more preferably 100 ⁇ m or less.
- particles of an imidazole compound having a particle size of 0.1 ⁇ m or more and 100 ⁇ m or less are contained in the imidazole compound in an amount of 30% by mass or more, and particles of 0.1 ⁇ m or more and 100 ⁇ m or less are contained in an amount of 90% by mass or more. It is more preferable that 90% by mass or more of particles of 0.1 ⁇ m or more and 50 ⁇ m or less are contained. In the present embodiment, ultrafine particles of 0.1 ⁇ m or less may be included.
- the above particle shape and overall particle distribution can be measured using a commercially available dry particle size distribution measuring device.
- the particle size distribution of the imidazole compound can be measured by a dry method using a laser diffraction particle size distribution measuring apparatus (HELOS / BF-M) manufactured by Nippon Laser.
- HELOS / BF-M laser diffraction particle size distribution measuring apparatus manufactured by Nippon Laser.
- the maximum particle size of the imidazole compound is 500 ⁇ m or less, and particles having a particle size of 0.1 ⁇ m or more and 100 ⁇ m or less are contained in the imidazole compound in an amount of 30% by mass or more. More preferably, particles having a particle size of 100 ⁇ m or less and a particle size of 0.1 ⁇ m or more and 100 ⁇ m or less are 90% by mass or more, the maximum particle size is 100 ⁇ m or less, and the particle size is 0.1 ⁇ m or more and 50 ⁇ m or less More preferably, 90% by mass or more of the particles are contained.
- the core preferably contains an imidazole compound and a low molecular amine compound.
- the core of the imidazole compound-containing microencapsulated composition of the present embodiment contains an imidazole compound and a low-molecular amine compound.
- the imidazole compound-containing microencapsulation is performed. It is preferable from the viewpoint that the melting point of the composition can be adjusted to a desired temperature, and further that low temperature curability can be imparted to the imidazole compound-containing microencapsulated composition.
- the content of the low molecular amine compound is preferably 0.1 ppm or more and 50,000 ppm or less in the core, and more preferably 0.1 ppm or more and 10,000 ppm or less (mass fraction).
- the content of the low-molecular amine compound is 50,000 ppm or less, a significant decrease in the melting point of the mixture with the imidazole compound can be suppressed, and when it is blended with an epoxy resin after microencapsulation, the storage stability is further improved. There is a tendency to improve.
- the low-molecular amine compound is specifically an organic compound having a molecular weight of 2000 or less and having at least one primary amino group, secondary amino group, or tertiary amino group in the molecule, Two or more different amino groups may be present in the same molecule at the same time.
- Examples of the compound having a primary amino group include methylamine, ethylamine, propylamine, butylamine, ethylenediamine, propylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, ethanolamine, propanolamine, cyclohexylamine, isophoronediamine, Examples include aniline, toluidine, diaminodiphenylmethane, diaminodiphenylsulfone and the like.
- Examples of the compound having a secondary amino group include dimethylamine, diethylamine, dipropylamine, dibutylamine, dipentylamine, dihexylamine, dimethanolamine, diethanolamine, dipropanolamine, dicyclohexylamine, piperidine, piperidone, diphenylamine, Examples include phenylmethylamine and phenylethylamine.
- Examples of the compound having a tertiary amino group include trimethylamine, triethylamine, benzyldimethylamine, N, N′-dimethylpiperazine, triethylenediamine, 1,8-diazabicyclo (5,4,0) -undecene-7, 1 Tertiary amines such as 5-diazabicyclo (4,3,0) -nonene-5; 2-dimethylaminoethanol, 1-methyl-2-dimethylaminoethanol, 1-phenoxymethyl-2-dimethylaminoethanol, Amino alcohols such as 2-diethylaminoethanol, 1-butoxymethyl-2-dimethylaminoethanol, methyldiethanolamine, triethanolamine, N- ⁇ -hydroxyethylmorpholine; 2- (dimethylaminomethyl) phenol, 2,4,6 -Tris (dimethylamino Aminophenols such as (til) phenol; 2-methylimidazole, 2-ethyl-4-methylimidazo
- Examples of the compound having two or more different amino groups in the same molecule at the same time include, for example, an amino group-containing imidazole compound used as a raw material of the present embodiment, 1-aminoethyl-2-methylimidazoline, and the like.
- Primary amino group-containing imidazoline compounds such as 1-aminopropyl-2-methylimidazoline and the like.
- imidazoles, imidazolines, and amino group-containing imidazoles are preferable from the viewpoint of storage stability of the composition when blended in an epoxy resin.
- the method for producing an imidazole compound of the present embodiment includes at least a step of synthesizing an imidazole compound and a powdering step of pulverizing to a desired particle size. You may further have the refinement
- the low molecular amine compound may be present as an unreacted component in the step of synthesizing the imidazole compound, or may be separately added to the imidazole compound.
- the manufacturing method of the imidazole compound used in the present embodiment can be manufactured by a known method described in Patent Document 1 or Patent Document 2. That is, it can be produced by reacting an amino group-containing imidazole compound represented by the above formula (3) with a compound having an isocyanate group, a thioisocyanate group, a carboxyl group, or a carbodithio group.
- the imidazole compound having a urea bond that is preferably used in the present embodiment is an amino group-containing imidazole compound represented by the above formula (3) and an isocyanate group-containing compound (hereinafter may be collectively referred to as an isocyanate compound). And can be synthesized.
- an imidazole compound having a urea bond can be synthesized by reacting an imidazoline compound containing an amino group with an isocyanate compound and converting the imidazoline moiety into an imidazole structure by a dehydrogenation reaction in a subsequent step.
- the amino group-containing imidazole compound is represented by the above formula (3), and Q in the formula is a divalent hydrocarbon group having 1 to 20 carbon atoms which may contain a substituent.
- the hydrocarbon group is a saturated hydrocarbon group, an unsaturated hydrocarbon group having a double bond inside, or an aromatic group which may have an aromatic ring.
- the hydrocarbon group may have a straight chain structure or a branched structure, and may have an alicyclic structure.
- the substituent include halogen groups such as fluorine, chlorine and bromine, acyl groups, amino groups, nitrile groups and hydroxyl groups.
- the carbon number of Q is preferably 3 to 20, more preferably 3 to 10, still more preferably 3 to 6, and still more preferably 3 to 4.
- Q preferably has any structure represented by the following formula (2).
- amino group-containing imidazole compound examples include those in the above formula (3) where Q is a methylene group, 1-aminomethyl-imidazole, 1-aminomethyl-2-methylimidazole, 1-aminomethyl- 2-ethylimidazole, 1-aminomethyl-2-propylimidazole, 1-aminomethyl-2-butylimidazole, 1-aminomethyl-2-hexylimidazole, 1-aminomethyl-2-pentylimidazole, 1-aminomethyl- 2-peptylimidazole, 1-aminomethyl-2-octylimidazole, 1-aminomethyl-2-nonylimidazole, 1-aminomethyl-2-decylimidazole, 1-aminomethyl-2-undecylimidazole, 1-amino Methyl-2-heptadecylimidazole, 1 Aminomethyl-2-phenylimidazole, 1-aminol,
- Q is an ethylene group
- examples of the case where Q is an ethylene group include 1-aminoethyl-imidazole, 1-aminoethyl-2-methylimidazole, 1-aminoethyl-2-ethylimidazole, 1-aminoethyl-2-propylimidazole.
- Q is a linear or branched propylene group having 3 carbon atoms
- Examples of the case where Q is a linear or branched propylene group having 3 carbon atoms include 1-aminopropyl-imidazole, 1-aminopropyl-2-methylimidazole, 1-aminopropyl-2-ethylimidazole.
- Q is a linear or branched butylene group having 4 carbon atoms
- Examples of the case where Q is a linear or branched butylene group having 4 carbon atoms include 1-aminobutyl-imidazole, 1-aminobutyl-2-methylimidazole, 1-aminobutyl-2-ethylimidazole.
- those having an imidazole moiety structure of the 2-methylimidazole type are preferable because the curing rate tends to increase, and further, Q in the above formula (3) to which an amino group is bonded has 2 to 4 carbon atoms.
- those that are divalent hydrocarbon residues are more preferred, and those that are divalent hydrocarbon residues having 3 to 4 carbon atoms are more preferred.
- a specific example of a preferred amino group-containing imidazole compound is shown in the following formula (5).
- any amino group-containing imidazole compound represented by the following formula (5a) is particularly preferable.
- isocyanate compound examples include monoisocyanates, diisocyanates, triisocyanates, and polyisocyanates.
- monoisocyanates include ethyl isocyanate, propyl isocyanate, isopropyl isocyanate, n-butyl isocyanate, n-hexyl isocyanate, cyclohexyl isocyanate, pentyl isocyanate, heptyl isocyanate, octyl isocyanate, 2-ethylhexyl isocyanate, nonyl isocyanate, decyl isocyanate, Aliphatic monoisocyanates such as dodecyl isocyanate, tridecyl isocyanate, tetradecyl isocyanate, hexadecyl isocyanate, octadecyl isocyanate, isocyanate ethyl methacrylate, isocyanate.
- diisocyanate examples include ethylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, cyclohexane diisocyanate, p-phenylene diisocyanate, m-phenylene diisocyanate, xylylene diisocyanate, 2,4-tolylene diisocyanate, and 2,6-tolylene diisocyanate.
- 4,4′-diphenylmethane diisocyanate 4,4′-diphenylmethane diisocyanate, dianisidine diisocyanate, 4,4′-dicyclohexylmethane diisocyanate, chlorophenylene-2,4-diisocyanate, 1,5-naphthalene diisocyanate, diethylidene diisocyanate, propylene-1,2-diisocyanate, Cyclohexylene diisocyanate, 3,3'-dimethyl-4,4'-biphenyle Diisocyanate, 3,3′-dimethoxy-4,4′-biphenylene diisocyanate, 3,3′-diphenyl-4,4′-diphenyl-biphenylene diisocyanate, 3,3′-dichloro-4,4′-biphenylene diisocyanate, norbornane Examples include diisocyanate and 1,3-bis (isocyanatomethyl)
- triisocyanates examples include hexamethylene diisocyanate bilet, hexamethylene diisocyanate isocyanurate, hexamethylene diisocyanate and aliphatic triol adduct, isophorone diisocyanate bilet, isophorone diisocyanate isocyanurate, isophorone diisocyanate and fat.
- examples include adducts with group triols, triphenylmethane triisocyanate, and the like.
- examples of the polyisocyanate include polymeric diphenylmethane diisocyanate.
- the imidazole compound having a urea bond that is preferably used in the present embodiment can be obtained by reacting the amino group-containing imidazole compound and an isocyanate compound in the absence of a solvent or in the presence of a solvent.
- the solvent is not particularly limited as long as it does not react with the amino group-containing imidazole compound, the isocyanate compound, and the imidazole compound having a urea bond to be formed, or does not form a salt.
- solvents examples include dimethyl ether, diethyl ether, dipropyl ether, dibutyl ether, diphenyl ether, ethers such as ethylene glycol dimethyl ether, diethylene glycol, and tetrahydrofuran, esters such as methyl acetate and ethyl acetate, benzene, hexane, and cyclohexane. , Hydrocarbons such as toluene, xylene and benzene, and nitriles such as acetonitrile, propionitrile and benzonitrile. These solvents may be good solvents that dissolve the resulting imidazole compound, or may be poor solvents that do not dissolve.
- the reaction temperature is not particularly limited, but is usually in the range of ⁇ 20 ° C. to 150 ° C.
- the temperature is preferably -10 ° C to 100 ° C, more preferably 10 ° C to 80 ° C.
- the yield of the obtained imidazole compound tends to be high.
- the imidazole compound synthesized by the above reaction can be obtained by removing the solvent by evaporation or the like when a solvent is used in the reaction.
- a poor solvent that does not dissolve the desired imidazole compound is used, the desired imidazole compound can be easily obtained by performing filtration at the end of the reaction.
- an imidazole compound having a desired particle size is precipitated by appropriately selecting a solvent for the above reaction.
- the obtained imidazole compound is washed with a poor solvent, or purification such as crystallization is performed using the same solvent as the solvent used in the synthesis or another solvent. Also good.
- the powdery imidazole compound obtained above may be used as it is, or the solid obtained by melting the imidazole compound obtained above at a melting point or higher and cooling it is used. Also good.
- the pulverization method performed in the pulverization step is not particularly limited, for example, a method of pulverizing with a mortar, a method of pulverizing using a ball mill, a difference in solubility due to temperature after dissolving in a solvent, or using a poor solvent Reprecipitation by phase separation, method of obtaining fine powder by spray drying method after dissolving in solvent, method of obtaining fine powder by wet ultrahigh pressure method by dispersing in poor solvent, high pressure jet stream such as air Examples include a method of pulverizing with a jet mill used.
- an imidazole compound having a desired particle diameter may be obtained by only one of the various methods described above, or two or more kinds of various grinding methods may be combined. Furthermore, the fine powder obtained by the various methods described above may be classified into each particle size and adjusted by re-blending so that the desired particle size has a desired content.
- a method of obtaining a fine powder by spray drying after being dissolved in a solvent a method of obtaining a fine powder by dispersing in a poor solvent and a wet ultrahigh pressure method, a jet mill using a high-pressure jet stream such as air Is preferable.
- These methods are preferable because an imidazole compound having a particle size of 100 ⁇ m or less can be obtained in a high yield.
- a method of pulverizing with a jet mill using a high-pressure jet stream such as air is more preferable. According to this method, an imidazole compound having a particle size of 50 ⁇ m or less can be obtained in high yield.
- a commercially available dry jet mill apparatus can be used.
- Nanojet Mizer manufactured by Aisin Nano Technologies, Inc. can be preferably used.
- the low molecular amine compound in the present embodiment may be left in the composition as an unreacted component during the production of the imidazole compound, or may be added separately to the imidazole compound.
- the shape of the imidazole compound in the present embodiment is not particularly limited, and may be spherical or indefinite.
- the composition tends to decrease in viscosity.
- the term “spherical” includes not only true spheres but also shapes with rounded indefinite corners. In the case of an indeterminate shape, the contact surface tends to increase when blended with an epoxy resin.
- the imidazole compound in the present embodiment is preferably granular or powdery, and more preferably powdery.
- the powder form is not particularly limited, but the average particle size is preferably 0.1 to 50 ⁇ m, more preferably 0.5 to 10 ⁇ m.
- the particle diameter refers to the Stokes diameter measured by the light scattering method.
- the average particle diameter refers to the median diameter.
- the imidazole compound-containing microencapsulated composition of the present embodiment has a structure in which the surface of the core containing the imidazole compound is covered with a shell containing an organic polymer, an inorganic compound, or both.
- the content of the shell with respect to the core is not particularly limited, but the shell is preferably 0.01 to 100 parts by mass, more preferably 0.1 to 80 parts by mass with respect to 100 parts by mass of the core. It is further preferably 60 to 60 parts by mass, and further preferably 5 to 50 parts by mass.
- Organic polymers include natural polymers such as cellulose, natural rubber, starch and protein, and synthetic resins.
- a synthetic resin is preferable from the viewpoints of storage stability, ease of breaking of the shell during curing, and uniformity of physical properties of the cured product.
- Synthetic resins include epoxy resins, acrylic resins, polyester resins, phenol resins, polyethylene resins, nylon resins, polystyrene resins, urea resins, urethane resins, and mixtures and copolymers thereof.
- phenol resins, urethane resins that are addition products of mono- or polyhydric alcohols and mono- or polyisocyanates, polymers having two or more types of urea bonds, urethane bonds, and burette bonds at the same time, amine compounds, Reaction products with epoxy resins, and mixtures and copolymers thereof are preferred.
- the amine compound may be a compound having a normal primary amino group or secondary amino group, or may be a compound obtained by decomposing an isocyanate compound with water and modifying it to an amino group.
- inorganic compounds examples include boron compounds such as boron oxide and borate esters, silicon dioxide, and calcium oxide.
- boron oxide is preferable from the viewpoints of shell stability and ease of destruction during heating.
- the infrared absorption of the linking group (x) and the linking group (y) can be measured using a Fourier transform infrared spectrophotometer (hereinafter referred to as “FT-IR”).
- FT-IR Fourier transform infrared spectrophotometer
- the presence of the linking group (x) and / or the linking group (y) on at least the surface (that is, the shell) of the imidazole compound-containing microencapsulated composition can be measured using microscopic FT-IR.
- a urea bond is particularly useful.
- the linking groups (y) a buret bond is particularly useful. What has this urea bond and burette bond is a reaction product produced
- Preferred isocyanates include aliphatic diisocyanates, alicyclic diisocyanates, aromatic diisocyanates, low molecular triisocyanates, and polyisocyanates.
- aliphatic diisocyanate examples include ethylene diisocyanate, propylene diisocyanate, butylene diisocyanate, hexamethylene diisocyanate, and trimethylhexamethylene diisocyanate.
- alicyclic diisocyanate examples include isophorone diisocyanate, 4-4′-dicyclohexylmethane diisocyanate, norbornane diisocyanate, 1,4-isocyanatocyclohexane, 1,3-bis (isocyanatomethyl) -cyclohexane, 1,3- And bis (2-isocyanatopropyl-2-yl) -cyclohexane.
- aromatic diisocyanate examples include tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylene diisocyanate, 1,5-naphthalene diisocyanate, and the like.
- low molecular weight triisocyanates examples include 1,6,11-undecane triisocyanate, 1,8-diisocyanate-4-isocyanate methyloctane, 1,3,6-hexamethylene triisocyanate, 2,6-diisocyanatohexane Aliphatic triisocyanate compounds such as acid-2-isocyanatoethyl and 2,6-diisocyanatohexanoic acid-1-methyl-2-isocyanatoethyl, and cycloaliphatic triisocyanates such as tricyclohexylmethane triisocyanate and bicycloheptane triisocyanate Examples thereof include aromatic triisocyanate compounds such as isocyanate compounds, triphenylmethane triisocyanate, and tris (isocyanatephenyl) thiophosphate.
- polyisocyanate examples include polyisocyanate derived from polymethylene polyphenyl polyisocyanate, the above diisocyanate, and low molecular triisocyanate.
- polyisocyanate derived from the diisocyanate and triisocyanate examples include isocyanurate type polyisocyanate, burette type polyisocyanate, urethane type polyisocyanate, allophanate type polyisocyanate, carbodiimide type polyisocyanate and the like. These isocyanate compounds can be used in combination.
- Examples of the active hydrogen compound for generating a urea bond that is representative of the linking group (x) and a burette bond that is representative of the linking group (y) include water, one or more primary and / or Alternatively, a compound having a secondary amino group and a compound having one or more hydroxyl groups in one molecule may be mentioned. These may be used in combination. Among these, water and a compound having one or more hydroxyl groups in one molecule are preferable.
- aliphatic amines As the compound having one or more primary and / or secondary amino groups in one molecule, aliphatic amines, alicyclic amines, and aromatic amines can be used.
- aliphatic amine examples include alkylamines such as methylamine, ethylamine, propylamine, butylamine, and dibutylamine; alkylenediamines such as ethylenediamine, propylenediamine, butylenediamine, and hexamethylenediamine; diethylenetriamine, triethylenetetramine, tetraethylene
- alkylene polyamines such as pentamine
- polyoxyalkylene polyamines such as polyoxypropylene diamine and polyoxyethylene diamine.
- alicyclic amine examples include cyclopropylamine, cyclobutylamine, cyclopentylamine, cyclohexylamine, isophoronediamine and the like.
- aromatic amine examples include aniline, toluidine, benzylamine, naphthylamine, diaminodiphenylmethane, diaminodiphenylsulfone and the like.
- Examples of the compound having one or more hydroxyl groups in one molecule used as the active hydrogen compound include alcohol compounds and phenol compounds.
- Examples of alcohol compounds include methyl alcohol, propyl alcohol, butyl alcohol, amyl alcohol, hexyl alcohol, heptyl alcohol, octyl alcohol, nonyl alcohol, decyl alcohol, undecyl alcohol, lauryl alcohol, dodecyl alcohol, stearyl alcohol, eicosyl alcohol, Monoalcohols such as allyl alcohol, crotyl alcohol, propargyl alcohol, cyclopentanol, cyclohexanol, benzyl alcohol, cinnamyl alcohol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monoethyl ether, diethylene glycol monobutyl, Ethylene glycol, polyethylene glycol, propylene Recall, polypropylene glycol, 1,3-butanediol,
- a compound having one or more epoxy groups in one molecule with a compound having one or more hydroxyl groups, carboxyl groups, primary or secondary amino groups, or mercapto groups in one molecule.
- the resulting compound having two or more secondary hydroxyl groups in one molecule is also exemplified as polyhydric alcohols.
- These alcohol compounds may be primary, secondary, or tertiary alcohols.
- the phenol compound include monophenols such as carboxylic acid, cresol, xylenol, carvacrol, motile and naphthol, and polyhydric phenols such as catechol, resorcin, hydroquinone, bisphenol A, bisphenol F, pyrogallol and phloroglucin.
- polyhydric alcohols and polyhydric phenols are preferable. Polyhydric alcohols are more preferred.
- the linking group (x) preferably has a concentration in the range of 1 to 1000 meq / kg.
- the linking group (y) is preferably at a concentration in the range of 1-1 to 1000 meq / kg.
- the concentration here is the concentration of the linking group relative to the unit mass of the core.
- concentration of the bonding group (x) By setting the concentration of the bonding group (x) to 1 meq / kg or more, a capsule-type curing agent having high resistance to mechanical shearing force can be obtained. Moreover, high sclerosis
- a more preferable concentration range of the linking group (x) is 10 to 300 meq / kg.
- the concentration of the bonding group (y) is 1 meq / kg or more, a capsule-type curing agent having high resistance against mechanical shearing force can be obtained. Moreover, high sclerosis
- hardenability can be acquired by setting it as 1000 meq / kg or less. A more preferable range of the linking group (y) is 10 to 200 meq / kg.
- the shell preferably further has a bonding group (z) that absorbs infrared rays having a wave number of 1730 to 1755 cm ⁇ 1 .
- the infrared absorption of the bonding group (z) can also be measured using a Fourier transform infrared spectrophotometer (FT-IR).
- FT-IR Fourier transform infrared spectrophotometer
- it can be measured using microscopic FT-IR that the bonding group (z) has at least the surface of the core mainly composed of an imidazole compound.
- linking groups (z) a particularly useful one is a urethane bond.
- This urethane bond is generated by a reaction between an isocyanate compound and a compound having one or more hydroxyl groups in one molecule.
- an isocyanate compound used for generating a urea bond or a burette bond can be used.
- Examples of the compound having one or more hydroxyl groups in one molecule used to form a urethane bond that is representative of the bonding group (z) include aliphatic saturated alcohols, aliphatic unsaturated alcohols, aliphatic alcohols, and aromatics. Alcohol compounds such as alcohol and phenol compounds can be used.
- Aliphatic alcohols include methyl alcohol, propyl alcohol, butyl alcohol, amyl alcohol, hexyl alcohol, heptyl alcohol, octyl alcohol, nonyl alcohol, decyl alcohol, undecyl alcohol, lauryl alcohol, dodecyl alcohol, stearyl alcohol, eicosyl alcohol Monoalcohols such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol monoalkyl ethers such as ethylene glycol monohexyl ether; ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, 1, 4 such as 3-butanediol and neopentyl glycol Alcohols; glycerin, trimethylol, trihydric alcohols such as propane; tetravalent alcohols such as pentaerythritol and the like.
- Examples of the aliphatic unsaturated alcohol include allyl alcohol, crotyl alcohol, propargyl alcohol and the like.
- Examples of the alicyclic alcohol include cyclopentanol, cyclohexanol, and cyclohexanedimethanol.
- Examples of the aromatic alcohol include monoalcohols such as benzyl alcohol and cinnamyl alcohol. These alcohols may be primary, secondary, or tertiary alcohols.
- a compound having at least one secondary hydroxyl group in one molecule can also be used as the alcohol compound.
- phenol compound examples include monohydric phenols such as carboxylic acid, cresol, xylenol, carvacrol, motile, and naphthol, divalent phenols such as catechol, resorcin, hydroquinone, bisphenol A, and bisphenol F, and trivalent phenols such as pyrogallol and phloroglucin. It is done.
- a compound having one or more hydroxyl groups in one molecule is preferably an alcohol compound or a phenol compound having a divalent or higher hydroxyl group.
- the preferable concentration range of the bonding group (z) of the shell is 1 to 200 meq / kg.
- the concentration here is the concentration of the linking group relative to the unit mass of the shell.
- concentration of the bonding group (z) is 1 meq / kg or more, a shell having high resistance to mechanical shearing force can be formed. Moreover, high curability can be obtained by setting it as 200 meq / kg or less.
- a more preferable concentration range of the linking group (z) is 5 to 100 meq / kg.
- the concentration of the linking group (x), the linking group (y), and the linking group (z) can be quantified by the method disclosed in JP-A-01-70523.
- the total thickness of the existence region of the bonding group (x), the bonding group (y) and the bonding group (z) of the shell is preferably 5 to 1000 nm in average layer thickness. Storage stability is obtained at 5 nm or more, and practical curability is obtained at 1000 nm or less.
- the thickness of a layer here can be measured with a transmission electron microscope.
- the total thickness of the bonding groups on the core surface is particularly preferably 10 to 100 nm in average layer thickness.
- the ratio of the bonding group to the shell is preferably 100/1 to 100/100 by mass ratio. Within this range, both storage stability and curability are compatible. More preferably, it is 100/2 to 100/80, still more preferably 100/5 to 100/60, and still more preferably 100/10 to 100/50.
- the bonding group is precipitated in the shell by lowering the solubility of the bonding group component in a dispersion medium in which the shell is dispersed by dissolving the bonding group component.
- Method (2) a method of forming a bonding group in a dispersion medium in which the shell is dispersed, and precipitating the bonding group in a shell mainly composed of an imidazole compound, and (3) bonding the shell as a reaction field. And a method of generating a group.
- the methods (2) and (3) are preferable because the reaction and the coating can be performed simultaneously.
- examples of the dispersion medium include a solvent, a plasticizer, and resins.
- an epoxy resin can also be used as a dispersion medium.
- the solvent examples include hydrocarbons such as benzene, toluene, xylene, cyclohexane, mineral spirit, and naphtha; ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; ethyl acetate, acetic acid-n-butyl, propylene glycol monomethyl ethyl ether
- hydrocarbons such as benzene, toluene, xylene, cyclohexane, mineral spirit, and naphtha
- ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone
- ethyl acetate acetic acid-n-butyl
- esters such as acetate
- alcohols such as methanol, isopropanol, n-butanol, butyl cellosolve
- Plasticizers include phthalic acid diesters such as dibutyl phthalate and di (2-ethylhexyl) phthalate, aliphatic dibasic acid esters such as di (2-ethylhexyl) adipate, and tricresyl phosphate such as tricresyl phosphate.
- phthalic acid diesters such as dibutyl phthalate and di (2-ethylhexyl) phthalate
- aliphatic dibasic acid esters such as di (2-ethylhexyl) adipate
- tricresyl phosphate such as tricresyl phosphate.
- glycol esters such as ester and polyethylene glycol esters.
- the resins include silicone resins, epoxy resins, and phenol resins.
- Examples of the epoxy resin that can be used as a dispersion medium in the method of coating the shell with a bonding group include bisphenol A, bisphenol F, bisphenol AD, bisphenol S, tetramethylbisphenol A, tetramethylbisphenol F, tetramethylbisphenol AD, and tetramethyl.
- Bisphenol type epoxy resin obtained by glycidylation of bisphenols such as bisphenol S, tetrabromobisphenol A, tetrachlorobisphenol A, tetrafluorobisphenol A; biphenol, dihydroxynaphthalene, dihydroxybenzene, 9,9-bis (4-hydroxyphenyl) fluorene
- Epoxy resin obtained by glycidylation of other dihydric phenols such as 1,1,1-tris (4-hydroxyphenyl) methane, 4 Epoxy resin obtained by glycidylation of trisphenols such as 4- (1- (4- (1- (4-hydroxyphenyl) -1-methylethyl) phenyl) ethylidene) bisphenol; 1,1,2,2, -tetrakis Epoxy resin obtained by glycidylation of tetrakisphenols such as (4-hydroxyphenyl) ethane; novolac type epoxy obtained by glycidylation of novolaks such as phenol no
- a glycidyl type epoxy resin is preferable from the viewpoint of high storage stability of the epoxy resin composition, and an epoxy resin obtained by glycidylating polyhydric phenols is more preferable from the viewpoint of further improving the adhesiveness and heat resistance of the cured product. More preferred are epoxy resins obtained by glycidylation of bisphenol A, epoxy resins obtained by glycidylation of bisphenol F, and epoxy resins obtained by glycidylation of dihydroxynaphthalene.
- the reaction between the isocyanate compound and the active hydrogen compound is usually carried out at a temperature range of ⁇ 10 ° C. to 150 ° C. for a reaction time of 10 minutes to 12 hours. Can be done.
- the equivalent ratio of the isocyanate compound and the active hydrogen compound is not particularly limited. Usually, the equivalent ratio of the isocyanate group in the isocyanate compound to the active hydrogen in the active hydrogen compound is in the range of 1: 0.1 to 1: 1000. Used.
- the reaction is usually performed at a temperature range of 0 ° C. to 150 ° C., preferably 10 ° C. to 100 ° C., preferably 1 to 168 hours, preferably The reaction time is 2 hours to 72 hours, and the reaction can be performed in a dispersion medium.
- the dispersion medium include a solvent and a plasticizer.
- epoxy resin itself can also be used as a dispersion medium.
- the epoxy resin in the master batch type curing agent and the epoxy resin used for the shell forming reaction may be the same epoxy resin.
- the solvent examples include hydrocarbons such as benzene, toluene, xylene, cyclohexane, mineral spirit, and naphtha; ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; ethyl acetate, acetic acid-n-butyl, propylene glycol monomethyl ethyl ether
- hydrocarbons such as benzene, toluene, xylene, cyclohexane, mineral spirit, and naphtha
- ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone
- ethyl acetate acetic acid-n-butyl
- esters such as acetate
- alcohols such as methanol, isopropanol, n-butanol, butyl cellosolve
- plasticizer examples include diphthalic acid diester plasticizers such as dibutyl phthalate and di (2-ethylhexyl) phthalate, aliphatic dibasic acid ester plasticizers such as di (2-ethylhexyl) adipate, and phosphoric acid.
- diphthalic acid diester plasticizers such as dibutyl phthalate and di (2-ethylhexyl) phthalate
- aliphatic dibasic acid ester plasticizers such as di (2-ethylhexyl) adipate
- phosphoric acid examples include phosphate triester plasticizers such as tricresyl, and glycol ester plasticizers such as polyethylene glycol ester.
- the mass ratio at the time of reacting the core and the epoxy resin used for the shell forming reaction is not particularly limited.
- the mass of the core relative to the epoxy resin (the mass of the core / the mass of the epoxy resin) is 1000/1 to 1/10. , 000, preferably 100/1 to 1/100.
- the shell component is dissolved in the dispersion medium in which the core is dispersed.
- B a method in which the shell is deposited on the surface of the core by lowering the solubility of the components
- the shell is formed in the dispersion medium in which the core is dispersed, and the shell is deposited on the surface of the core.
- the methods (b) and (c) are preferable because the reaction and the coating can be performed simultaneously.
- the epoxy resin curing agent of the present embodiment may use a low molecular weight amine compound in the core as a component for forming a shell, or may be added separately. Also good.
- the thickness of the shell covering the surface of the core of the present embodiment is preferably 5 to 1000 nm as an average layer thickness. Storage stability is obtained at 5 nm or more, and practical curability is obtained at 1000 nm or less. The thickness of the layer here is observed with a transmission electron microscope. A particularly preferable thickness of the shell is an average layer thickness of 50 to 700 nm.
- the epoxy resin used for the shell formation reaction is not particularly limited as long as the intended effect of the present embodiment is not impaired.
- examples of such epoxy resins include bisphenol A, bisphenol F, bisphenol AD, bisphenol S, tetramethyl bisphenol A, tetramethyl bisphenol F, tetramethyl bisphenol AD, tetramethyl bisphenol S, tetrabromobisphenol A, tetrachlorobisphenol A, Bisphenol-type epoxy resin obtained by glycidylation of bisphenols such as tetrafluorobisphenol A; Epoxy resin obtained by glycidylation of other dihydric phenols such as biphenol and 9,9-bis (4-hydroxyphenyl) fluorene; 1-tris (4-hydroxyphenyl) methane, 4,4- (1- (4- (1- (4-hydroxyphenyl) -1-methylethyl) phenyl) ethylidene) bisphenol Epoxy resin obtained by glycidylation of trisphenols such as alcohol
- the total chlorine content of the epoxy resin used for the shell formation reaction is preferably 2500 ppm or less. More preferably, it is 2000 ppm or less, More preferably, it is 1500 ppm or less, More preferably, it is 800 ppm or less, More preferably, it is 400 ppm or less, More preferably, it is 180 ppm or less, More preferably, it is 100 ppm Or less, still more preferably 80 ppm or less, still more preferably 50 ppm or less.
- the total chlorine amount can be measured by a method based on JIS K-7243-3.
- the total chlorine content of the epoxy resin used in the shell formation reaction is preferably 0.01 ppm or more. More preferably 0.02 ppm or more, still more preferably 0.05 ppm or more, still more preferably 0.1 ppm or more, still more preferably 0.2 ppm or more, and still more preferably 0.5 ppm. That's it.
- the total chlorine amount is 0.1 ppm or more, the shell forming reaction is efficiently performed on the surface of the curing agent, and a shell having excellent storage stability can be obtained.
- a curable composition containing the imidazole compound-containing microencapsulated composition and an epoxy resin can be used.
- the curable composition may be used as it is, depending on the application.
- the curable composition of the present embodiment can exhibit desired performance by being cured by heating.
- the curable composition preferably contains 10 to 50,000 parts by mass of an epoxy resin with respect to 100 parts by mass of the imidazole compound-containing microencapsulated composition.
- the epoxy resin is 50,000 parts by mass or less, the curing reactivity tends to be higher, and when it is 10 parts by mass or more, the viscosity of the curable composition does not increase, and better workability is obtained. There is a tendency.
- the compounding amount of the epoxy resin in the curable composition is more preferably 100 to 5000 parts by mass, still more preferably 120 to 1000 parts per 100 parts by mass of the imidazole compound-containing microencapsulated composition. Part by mass, particularly preferably 150 to 400 parts by mass.
- the curable composition of the present embodiment is preferably mainly composed of an imidazole compound-containing microencapsulated composition and an epoxy resin.
- the main component here means a component that is 50% by mass or more of the total components, and preferably 60% by mass or more of the thermosetting component. More preferably, it is 70 mass% or more.
- components not involved in curability include extenders, reinforcing materials, fillers, conductive materials, pigments, organic solvents, resins, and the like, and these components are 0 to 90 mass based on the entire composition. % Is preferably used.
- a master batch type curing agent containing the curable composition can be obtained.
- it is a masterbatch type hardening
- a main component means that 50 mass% or more is contained in all the components.
- the total chlorine content of the masterbatch type curing agent is preferably 2500 ppm or less, more preferably 1500 ppm or less, still more preferably 800 ppm or less, and still more preferably, in order to achieve both high curability and storage stability. Is not more than 400 ppm, more preferably not more than 200 ppm, still more preferably not more than 100 ppm, still more preferably not more than 80 ppm, and still more preferably not more than 50 ppm.
- the total chlorine content of the epoxy resin in the master batch type curing agent is preferably 2500 ppm or less, more preferably 1500 ppm or less, and still more preferably 800 ppm or less, for achieving both high curability and storage stability. More preferably, it is 100 ppm or less, and still more preferably 50 ppm or less.
- the total chlorine content of the epoxy resin in the masterbatch type curing agent is 0.01 ppm or more from the viewpoint of facilitating the control of the shell formation reaction. Is preferred. More preferably 0.02 ppm or more, still more preferably 0.05 ppm or more, still more preferably 0.1 ppm or more, still more preferably 0.2 ppm or more, and still more preferably 0.5 ppm. That's it.
- a method for producing the masterbatch type curing agent of the present embodiment is not particularly limited, but a method of dispersing an imidazole compound-containing microencapsulated composition in an epoxy resin using, for example, a three-roll roll; A method of obtaining a master batch type curing agent at the same time as performing microencapsulation by performing a coating reaction of the core in a resin can be mentioned. Among these, the latter is preferable because of high productivity.
- the master batch type curing agent of this embodiment may contain a boric acid compound such as a cyclic borate ester compound.
- a boric acid compound such as a cyclic borate ester compound.
- boric acid compound a compound in which boron obtained from boric acid and an aliphatic or aromatic diol is included in a cyclic structure is preferable.
- 2,2'-oxybis (5,5'-dimethyl-1,3,2-oxaborinane) is preferable.
- the content of the cyclic borate ester compound is preferably 0.001 to 10 parts by mass, more preferably 0.01 to 2 parts by mass with respect to 100 parts by mass of the epoxy resin in the masterbatch type curing agent. More preferably 0.05 to 0.9 parts by mass.
- the curable composition can contain other components according to various uses within a range that does not deteriorate the function thereof.
- the content of other components is usually preferably less than 50% by mass with respect to the total composition.
- the epoxy resin used in the curable composition and the masterbatch type curing agent of the present embodiment only needs to have an average of two or more epoxy groups per molecule.
- Bisphenol-type epoxy resin obtained by glycidylation of bisphenols Epoxy resin obtained by glycidylation of other dihydric phenols such as biphenol, dihydroxynaphthalene and 9,9-bis (4-hydroxyphenyl) fluorene; 1,1,1-tris (4-Hydroxyphenyl) methane, 4,4- (1- (4- (1- (4-hydroxyphenyl) -1-methylethyl) phenyl) ethylidene) bisphenol
- Epoxy resin obtained by glycidylation of trisphenol such as 1, epoxy resin obtained by glycidylation of tetrakisphenol such as 1,1,2,2, -tetrakis (4-hydroxyphenyl) ethane
- phenol novolak, cresol novolak, bisphenol A novolak Novolak epoxy resins obtained by glycidylation of novolaks such as brominated phenol novolac and brominated bisphenol A novolac; epoxy resins obtained by
- the mixing ratio of the imidazole compound-containing microencapsulated composition of the present embodiment and the epoxy resin is not particularly limited, and can be determined from the viewpoints of curability and a cured product.
- the content of the epoxy resin with respect to 100 parts by mass of the imidazole compound-containing microencapsulated composition is preferably 0.1 to 1000 parts by mass, more preferably 0.5 to 500 parts by mass, and still more preferably, 3 to 200 parts by mass.
- a resin generally called a phenoxy resin having a high molecular weight of an epoxy resin and having a self-film forming property can be mixed.
- the imidazole compound-containing microencapsulated composition, curable composition, and masterbatch type curing agent of the present embodiment are at least one selected from the group consisting of acid anhydrides, phenols, hydrazides, and guanidines. These curing agents can be used in combination.
- acid anhydrides examples include phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, 3-chlorophthalic anhydride, 4-chlorophthalic anhydride, benzophenone anhydride
- acid anhydrides examples include tetracarboxylic acid, succinic anhydride, methyl succinic anhydride, dimethyl succinic anhydride, dichlor succinic anhydride, methyl nadic acid, dodecyl succinic acid, chlorendec succinic anhydride, maleic anhydride and the like.
- phenols include phenol novolak, cresol novolak, bisphenol A novolak and the like
- hydrazines include, for example, succinic acid dihydrazide, adipic acid dihydrazide, phthalic acid dihydrazide, isophthalic acid dihydrazide terephthalic acid dihydrazide, p-oxybenzoic acid hydrazide , Salicylic acid hydrazide, phenylaminopropionic acid hydrazide, maleic acid dihydrazide and the like.
- guanidines include dicyandiamide, methylguanidine, ethylguanidine, propylguanidine, butylguanidine, dimethylguanidine, trimethylguanidine, phenylguanidine, diphenylguanidine, and toluylguanidine.
- Preferred examples of the curing agent include guanidines and acid anhydrides, and more preferred examples include dicyandiamide, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, and methylnadic acid anhydride.
- a curing agent When a curing agent is used, it is preferably used in an amount such that the curing agent is 1 to 200 parts by mass with respect to 0.01 to 200 parts by mass of the imidazole compound-containing microencapsulated composition.
- hardenability and storage stability can be given, and the hardened
- the master batch type curing agent of the present embodiment includes, as desired, a filler, a reinforcing material, a filler, conductive fine particles, a pigment, an organic solvent, a reactive diluent, a non-reactive diluent, other resins, crystals.
- a basic alcohol, a coupling agent, etc. can be added.
- filler examples include coal tar, glass fiber, asbestos fiber, boron fiber, carbon fiber, cellulose, polyethylene powder, polypropylene powder, quartz powder, mineral silicate, mica, asbestos powder, and slate powder. It is done.
- pigment examples include kaolin, aluminum oxide trihydrate, aluminum hydroxide, chalk powder, gypsum, calcium carbonate, antimony trioxide, penton, silica, aerosol, lithopone, barite, and titanium dioxide.
- Examples of the conductive fine particles include carbon black, graphite, carbon nanotube, fullerene, iron oxide, gold, silver, aluminum powder, iron powder, nano-sized metal crystals, and intermetallic compounds.
- organic solvent examples include toluene, xylene, methyl ethyl ketone, methyl isobutyl ketone, ethyl acetate, butyl acetate and the like.
- reactive diluents include butyl glycidyl ether, N, N′-glycidyl-o-toluidine, phenyl glycidyl ether, styrene oxide, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, and 1,6-hexanediol diester.
- a glycidyl ether etc. are mentioned.
- non-reactive diluent examples include dioctyl phthalate, dibutyl phthalate, dioctyl adipate, and petroleum solvents.
- Examples of other resins include modified epoxy resins such as polyester resins, polyurethane resins, acrylic resins, polyether resins, melamine resins, urethane-modified epoxy resins, rubber-modified epoxy resins, and alkyd-modified epoxy resins.
- modified epoxy resins such as polyester resins, polyurethane resins, acrylic resins, polyether resins, melamine resins, urethane-modified epoxy resins, rubber-modified epoxy resins, and alkyd-modified epoxy resins.
- Examples of the crystalline alcohol include 1,2-cyclohexanediol, 1,3-cyclohexanediol, 1,4-cyclohexanediol, pentaerythritol, sorbitol, sucrose, and trimethylolpropane. Any of these can be used effectively depending on the application.
- a paste-like composition In the present embodiment, a paste-like composition, a film-like composition, an adhesive, a bonding paste, a bonding film, a conductive material, an anisotropic conductive material containing the curable composition or the masterbatch-type curing agent.
- Conductive material insulating material, sealing material, coating material, coating composition, prepreg, heat transfer material, and the like.
- a bonding paste, and a bonding film it is useful as a liquid adhesive, a film adhesive, a die bonding material, and the like.
- the method for producing the film adhesive include the methods described in JP-A-62-141083 and JP-A-05-295329. More specifically, a solid epoxy resin, a liquid epoxy resin, and, if necessary, a solid urethane resin are dissolved, mixed, or dispersed in toluene so that the total amount is 50% by mass with respect to all components including the solvent. Make a solution. A varnish is prepared by adding and dispersing the masterbatch type curing agent of the present embodiment so as to be 30% by mass with respect to the solution.
- This varnish is applied to, for example, a peeling polyethylene terephthalate substrate having a thickness of 50 ⁇ m so as to have a thickness of 30 ⁇ m after drying of toluene.
- a peeling polyethylene terephthalate substrate having a thickness of 50 ⁇ m so as to have a thickness of 30 ⁇ m after drying of toluene.
- Examples of the conductive material include a conductive film and a conductive paste.
- Examples of the anisotropic conductive material include an anisotropic conductive film and an anisotropic conductive paste.
- Examples of the production method include the method described in JP-A-01-113480. More specifically, for example, in the production of the above-described bonding film, the conductive material and the anisotropic conductive material are mixed and dispersed at the time of preparing the varnish, applied to the substrate for peeling, and then dried. be able to.
- the conductive particles include solder particles, nickel particles, nano-sized metal crystals, metal particles coated with other metals, metal particles such as copper and silver inclined particles, styrene resin, urethane resin, melamine, and the like.
- examples thereof include particles obtained by coating resin particles such as resin, epoxy resin, acrylic resin, phenol resin, and styrene-butadiene resin with a conductive thin film such as gold, nickel, silver, copper, and solder.
- the conductive particles are usually spherical fine particles of about 1 to 20 ⁇ m.
- a base material in the case of forming a film for example, there is a method of drying a solvent after coating on a base material such as polyester, polyethylene, polyimide, polytetrafluoroethylene and the like.
- Insulating materials include insulating adhesive films and insulating adhesive pastes.
- an insulating adhesive film that is an insulating material can be obtained.
- an insulating adhesive paste can be obtained by blending an insulating filler among the aforementioned fillers.
- the sealing material examples include a solid sealing material, a liquid sealing material, and a film-like sealing material.
- a liquid sealing material it is useful as an underfill material, a potting material, a dam material or the like.
- a method for producing the sealing material for example, methods described in Japanese Patent Application Laid-Open Nos. 05-43661 and 2002-226675 can be used. By this manufacturing method, a molding material for sealing / impregnation of electric / electronic parts can be obtained.
- the present embodiment A sealing material can be obtained by further adding and uniformly mixing the curable composition or masterbatch type curing agent.
- Examples of the coating material include an electronic material coating material, an overcoat material for a printed wiring board cover, a resin composition for interlayer insulation of a printed circuit board, and an electromagnetic wave absorbing material.
- Examples of the method for producing the coating material include the methods described in JP-B-4-6116, JP-A-07-304931, JP-A-08-64960, JP-A-2003-246838, and the like. It is done. More specifically, after selecting silica or the like from the filler and blending bisphenol A type epoxy resin, phenoxy resin, rubber-modified epoxy resin, etc.
- the curable composition or masterbatch type of the present embodiment A curing agent is blended and a 50% by mass solution is prepared with methyl ethyl ketone (MEK). This is coated on a polyimide film with a thickness of 50 ⁇ m, laminated with copper foil at 60 to 150 ° C., and then heated and cured at 180 to 200 ° C., so that the interlayer is coated with an epoxy resin composition. A board can be obtained.
- MEK methyl ethyl ketone
- Examples of the method for producing the coating composition include the methods described in JP-A Nos. 11-323247 and 2005-113103. More specifically, bisphenol A type epoxy resin is blended with titanium dioxide, talc, etc., and a 1: 1 (mass ratio) mixed solvent of methyl isobutyl ketone (MIBK) / xylene is added, stirred and mixed with the main agent. To do.
- a coating composition can be obtained by adding the curable composition or masterbatch type curing agent of the present embodiment to this and dispersing it uniformly.
- the prepreg is produced by, for example, impregnating a reinforcing base material with an epoxy resin composition and heating it as described in JP-A 09-71633, WO 98/44017, etc. be able to.
- the varnish solvent to be impregnated include methyl ethyl ketone, acetone, ethyl cellosolve, methanol, ethanol, isopropyl alcohol and the like, and it is preferable that these solvents do not remain in the prepreg.
- the kind of reinforcement base material is not specifically limited, For example, paper, a glass cloth, a glass nonwoven fabric, an aramid cloth, a liquid crystal polymer etc. are mentioned.
- the ratio of the resin composition to the reinforcing substrate is not particularly limited, but usually the resin content in the prepreg is preferably 20 to 80% by mass.
- Examples of the method for producing a heat conductive material include the methods described in JP-A-06-136244, JP-A-10-237410, JP-A-2000-3987, and the like. More specifically, an epoxy resin as a thermosetting resin, a phenol novolac curing agent as a curing agent, and graphite powder as a heat conductive filler are blended and uniformly kneaded. A thermally conductive resin paste can be obtained by blending the curable composition or masterbatch type curing agent of the present embodiment into this.
- the particle size distribution was measured by a dry method using a laser diffraction particle size distribution measuring device HELOS / BF-M manufactured by Nippon Laser.
- Solvent stability evaluation A composition prepared by mixing the one-component epoxy resin curable composition prepared in Examples or Comparative Examples and the solvent (toluene, ethyl acetate, and methyl ethyl ketone) at a ratio of 4: 1 was prepared at 40 ° C. Store for 8 hours, 1 week or 2 weeks in a thermostatic bath. “ ⁇ ” indicates that the viscosity change cannot be observed, “ ⁇ ” indicates that the viscosity change can be observed, but “ ⁇ ” indicates that the fluidity does not flow, and “ ⁇ ” indicates that the fluidity does not flow. It was.
- Example 1 30.0 g of 1-aminoethyl-2-methylimidazole (239.67 mmol, manufactured by Shikoku Kasei Co., Ltd.) was dissolved in 600 mL of acetonitrile, and 17 mL of 1,6-hexamethylene diisocyanate (105.92 mmol, Wako Pure Chemical Industries, Ltd.) was stirred at room temperature. Kogyo Co., Ltd.) was added dropwise at a rate such that the temperature of the reaction solution did not exceed 45 ° C. A white solid began to form during the addition and became a slurry.
- the obtained white solid was ground with a mortar to obtain a coarsely pulverized product that was passed through a sieve having an opening of 212 ⁇ m.
- the resulting coarsely pulverized product was pulverized using a jet mill apparatus (Nano Jet Mizer NJ-30 type, manufactured by Aisin Nano Technologies), and the ratio of the particle size of 0.1 ⁇ m to 50 ⁇ m was 100% by mass, and the maximum particle size was 17 ⁇ m.
- a fine powdery imidazole compound was obtained.
- epoxy resin (A) 100 parts by weight of the imidazole compound, 1 part by weight of water and 7 parts by weight of tolylene diisocyanate were added and the reaction was continued for 3 hours while stirring at 40 ° C. Then, shell formation reaction was performed at 50 degreeC for 6 hours, and the masterbatch type hardening
- a microcapsule imidazole compound-containing microencapsulated composition is separated from the masterbatch type curing agent using xylene, and further the capsule membrane is separated and has bonding groups (x) and (y) by FT-IR measurement. It was confirmed. Further, 100 parts by mass of bisphenol A type epoxy resin (epoxy equivalent 189 g / eq, total chlorine amount 1200 ppm: hereinafter referred to as epoxy resin (B)) was blended with 30 parts by mass of the obtained master batch type curing agent. The curing speed, storage stability, and solvent stability of the one-component epoxy resin curable composition were evaluated. The obtained results are shown in Table 1.
- Example 2 1-Aminoethyl-2-methylimidazole 30.0 g (239.67 mmol, manufactured by Shikoku Kasei Co., Ltd.) was dissolved in 600 mL of acetonitrile, and 81 mL (235.74 mmol, manufactured by Wako Pure Chemical Industries, Ltd.) of n-octadecyl isocyanate was stirred at room temperature. ) was added dropwise at a rate such that the temperature of the reaction solution did not exceed 45 ° C.
- the obtained white solid was pulverized in the same manner as in Example 1 to obtain a finely powdered imidazole compound having a particle size of 0.1 to 50 ⁇ m in a proportion of 100 mass% and a maximum particle size of 13 ⁇ m. Further, a masterbatch type epoxy resin curing agent was obtained in the same manner as in Example 1. This was confirmed to have bonding groups (x) and (y) as in Example 1. Further, the curing rate and storage stability of the one-component epoxy resin curable composition when 30 parts of the obtained masterbatch type epoxy resin curing agent was added to 100 parts of the epoxy resin (B) as in Example 1. And solvent stability were evaluated. The obtained results are shown in Table 1.
- Example 3 10.0-aminoethyl-2-methylimidazole (30.0 g, 239.67 mmol, manufactured by Shikoku Kasei Co., Ltd.) was dissolved in 600 mL of acetonitrile and reacted with 30 mL of cyclohexyl isocyanate (237.28 mmol, manufactured by Tokyo Chemical Industry Co., Ltd.) with stirring at room temperature. The liquid temperature was added dropwise at a rate not exceeding 45 ° C. After dropping, the mixture was stirred at room temperature for 3 hours, and the resulting white solid was collected by filtration and dried under reduced pressure to obtain 55.24 g (yield 93%) of an imidazole compound represented by the following formula (8).
- the obtained imidazole compound was identified by proton nuclear magnetic resonance spectrum and infrared absorption spectrum. Moreover, about the low molecular amine compound which exists with the imidazole compound represented by Formula (8), it quantified by the method of said (3) using HPLC.
- the obtained white solid was pulverized in the same manner as in Example 1 to obtain a fine powdery imidazole compound having a particle size of 0.1 to 50 ⁇ m in a proportion of 100 mass% and a maximum particle size of 14 ⁇ m. Further, a masterbatch type epoxy resin curing agent was obtained in the same manner as in Example 1. This was confirmed to have bonding groups (x) and (y) as in Example 1. Further, the curing rate and storage stability of the one-component epoxy resin curable composition when 30 parts of the obtained masterbatch type epoxy resin curing agent was added to 100 parts of the epoxy resin (B) as in Example 1. And solvent stability were evaluated. The obtained results are shown in Table 1.
- the obtained imidazole compound was identified by proton nuclear magnetic resonance spectrum and infrared absorption spectrum. Moreover, about the low molecular weight amine compound which exists with the imidazole compound represented by Formula (9), it quantified by the method of said (3) using HPLC.
- the obtained white solid was pulverized in the same manner as in Example 1 to obtain a fine powdery imidazole compound having a particle size of 0.1 to 50 ⁇ m in a proportion of 100 mass% and a maximum particle size of 13 ⁇ m. Further, a master batch type curing agent was obtained in the same manner as in Example 1. Also about this, it was confirmed that it has bonding groups (x) and (y) as in Example 1. Further, in the same manner as in Example 1, when 100 parts by mass of the epoxy resin (B) is blended with 30 parts by mass of the obtained master batch type curing agent, the curing rate and storage stability of the one-component epoxy resin curable composition The solvent stability was evaluated. The obtained results are shown in Table 1.
- Example 5 10.0-aminopropyl-2-methylimidazole (30.0 g, 215.52 mmol, manufactured by Wako Pure Chemical Industries, Ltd.) was dissolved in 600 mL of acetonitrile, and 73 mL (212.52 mmol, Wako Pure Chemical Industries, Ltd.) of n-octadecyl isocyanate was stirred at room temperature. Was added dropwise at a rate such that the temperature of the reaction solution did not exceed 45 ° C. After dropping, the mixture was stirred at room temperature for 3 hours and concentrated under reduced pressure.
- the resulting white solid was collected by filtration and dried under reduced pressure to obtain 86.81 g of imidazole compound represented by the following formula (10) (yield 94%). Obtained.
- the obtained imidazole compound was identified by proton nuclear magnetic resonance spectrum and infrared absorption spectrum.
- the low molecular amine compound which exists with the imidazole compound represented by Formula (10) it quantified by the method of said (3) using HPLC.
- the obtained white solid was pulverized in the same manner as in Example 1 to obtain a fine powdery imidazole compound having a particle size of 0.1 to 50 ⁇ m in a proportion of 100 mass% and a maximum particle size of 13 ⁇ m. Further, a master batch type curing agent was obtained in the same manner as in Example 1. This was confirmed to have bonding groups (x) and (y) as in Example 1. Further, in the same manner as in Example 1, when 100 parts by mass of the epoxy resin (B) is blended with 30 parts by mass of the obtained master batch type curing agent, the curing rate and storage stability of the one-component epoxy resin curable composition The solvent stability was evaluated. The obtained results are shown in Table 1.
- Example 6 10.0-aminopropyl-2-methylimidazole (30.0 g, 215.52 mmol, manufactured by Wako Pure Chemical Industries, Ltd.) was dissolved in 600 mL of acetonitrile, and stirred at room temperature with 26 mL of cyclohexyl isocyanate (205.64 mmol, manufactured by Tokyo Chemical Industry Co., Ltd.). Was added dropwise at a rate such that the temperature of the reaction solution did not exceed 45 ° C. After the dropwise addition, the mixture was stirred at room temperature for 3 hours, and the resulting white solid was collected by filtration and dried under reduced pressure to obtain 48.38 g (yield 89%) of an imidazole compound represented by the following formula (11).
- the obtained imidazole compound was identified by proton nuclear magnetic resonance spectrum and infrared absorption spectrum. Moreover, about the low molecular weight amine compound which exists with the imidazole compound represented by Formula (11), it quantified by the method of said (3) using HPLC.
- the obtained white solid was pulverized in the same manner as in Example 1 to obtain a fine powdery imidazole compound having a particle size of 0.1 to 50 ⁇ m in a proportion of 100 mass% and a maximum particle size of 17 ⁇ m. Further, a master batch type curing agent was obtained in the same manner as in Example 1. This was confirmed to have bonding groups (x) and (y) as in Example 1. Further, in the same manner as in Example 1, when 100 parts by mass of the epoxy resin (B) is blended with 30 parts by mass of the obtained master batch type curing agent, the curing rate and storage stability of the one-component epoxy resin curable composition The solvent stability was evaluated. The obtained results are shown in Table 1.
- Example 7 10.0 aminopropyl-2-methylimidazole (30.0 g, 215.52 mmol, manufactured by Wako Pure Chemical Industries, Ltd.) was dissolved in 600 mL of acetonitrile, and 17 mL (105.92 mmol, Japanese) of 1,6-hexamethylene diisocyanate was stirred at room temperature. (Manufactured by Kojun Pharmaceutical Co., Ltd.) was added dropwise at a rate such that the temperature of the reaction solution did not exceed 45 ° C.
- the obtained white solid was pulverized in the same manner as in Example 1 to obtain a fine powdery imidazole compound having a particle size of 0.1 to 50 ⁇ m in a proportion of 100 mass% and a maximum particle size of 12 ⁇ m. Further, a master batch type curing agent was obtained in the same manner as in Example 1. This was confirmed to have bonding groups (x) and (y) as in Example 1. Further, in the same manner as in Example 1, when 100 parts by mass of the epoxy resin (B) is blended with 30 parts by mass of the obtained master batch type curing agent, the curing rate and storage stability of the one-component epoxy resin curable composition The solvent stability was evaluated. The obtained results are shown in Table 1.
- Example 8 10.0 aminopropyl-2-methylimidazole (30.0 g, 215.52 mmol, manufactured by Shikoku Kasei Co., Ltd.) was dissolved in 600 mL of acetonitrile, and 16 mL (102.02 mmol, Tokyo Chemical Industry Co., Ltd.) of m-xylylene diisocyanate was stirred at room temperature. Product) was added dropwise at a rate such that the temperature of the reaction solution did not exceed 45 ° C. After the dropwise addition, the mixture was stirred at room temperature for 3 hours, and the produced white solid was collected by filtration and dried under reduced pressure to obtain 44.27 g (yield 93%) of an imidazole compound represented by the following formula (13).
- the obtained imidazole compound was identified by proton nuclear magnetic resonance spectrum and infrared absorption spectrum. Moreover, about the low molecular amine compound which exists with the imidazole compound represented by Formula (13), it quantified by the method of said (3) using HPLC.
- the obtained white solid was pulverized in the same manner as in Example 1 to obtain a fine powdery imidazole compound having a particle size of 0.1 to 50 ⁇ m in a proportion of 100 mass% and a maximum particle size of 12 ⁇ m. Further, a master batch type curing agent was obtained in the same manner as in Example 1. This was confirmed to have bonding groups (x) and (y) as in Example 1. Further, in the same manner as in Example 1, when 100 parts by mass of the epoxy resin (B) is blended with 30 parts by mass of the obtained master batch type curing agent, the curing rate and storage stability of the one-component epoxy resin curable composition The solvent stability was evaluated. The obtained results are shown in Table 1.
- Example 9 In Example 5, a shell forming reaction was performed in the same manner except that 2.5 parts by mass of glycerin was used instead of 1 part by mass of water to obtain a master batch type curing agent. This was confirmed to have bonding groups (x), (y), and (z) by FT-IR measurement in the same manner as in Example 1 and Example 1. Furthermore, the curing rate and storage stability of the one-component epoxy resin curable composition when 30 parts by mass of the masterbatch type curing agent obtained in 100 parts by mass of the epoxy resin (B) was blended as in Example 1. The solvent stability was evaluated. The obtained results are shown in Table 1.
- the obtained white solid was pulverized in the same manner as in Example 1 to obtain a finely powdered imidazole compound having a particle size of 0.1 to 50 ⁇ m in a proportion of 100 mass% and a maximum particle size of 15 ⁇ m. Further, a master batch type curing agent was obtained in the same manner as in Example 1. This was confirmed to have bonding groups (x) and (y) as in Example 1. Furthermore, the curing rate, storage stability, and solvent stability of the one-component epoxy resin curable composition were evaluated when 30 parts by mass of the obtained masterbatch type curing agent was blended with 100 parts by mass of the epoxy resin (B). did. The obtained results are shown in Table 1.
- Example 11 67.09 g of allyl cyanide (5 mol, manufactured by Wako Pure Chemical Industries, Ltd.) and 0.68 g of sodium ethoxide (0.01 mol, manufactured by Wako Pure Chemical Industries, Ltd.) were dissolved in 1500 mL of N, N-dimethylformamide and stirred at 100 ° C. While dropwise adding 82.10 g of 2-methylimidazole (1 mol, manufactured by Wako Pure Chemical Industries, Ltd.), the mixture was stirred for 2 hours. The obtained reaction solution was purified by distillation under reduced pressure to obtain 1-cyanopropyl-2-methylimidazole represented by the following formula (17).
- the obtained white solid was pulverized in the same manner as in Example 1 to obtain a fine powdery imidazole compound having a particle size of 0.1 to 50 ⁇ m in a proportion of 100 mass% and a maximum particle size of 14 ⁇ m. Further, a master batch type curing agent was obtained in the same manner as in Example 1. This was confirmed to have bonding groups (x) and (y) as in Example 1. Furthermore, the curing rate, storage stability, and solvent stability of the one-component epoxy resin curable composition were evaluated when 30 parts by mass of the obtained masterbatch type curing agent was blended with 100 parts by mass of the epoxy resin (B). did. The obtained results are shown in Table 1.
- Example 1 One liquid when 100 parts by mass of the finely powdered imidazole compound represented by the formula (7) obtained in Example 2 is blended with 200 parts by mass of the epoxy resin (A) and 1000 parts by mass of the epoxy resin (B). The curing rate, storage stability, and solvent stability of the curable epoxy resin curable composition were evaluated. The obtained results are shown in Table 2.
- Example 7 30 parts by mass of the master batch type curing agent obtained in Example 7 was further added and mixed uniformly to obtain a conductive adhesive.
- the obtained conductive adhesive it was cast on a polypropylene film having a thickness of 40 ⁇ m and dried and semi-cured at 80 ° C. for 60 minutes to obtain a conductive film having a conductive adhesive layer having a thickness of 35 ⁇ m. .
- the conductive adhesive layer was transferred to the conductive film on the back surface of the silicon wafer on a heat block at 80 ° C.
- the silicon wafer was fully diced and a semiconductor chip with a conductive adhesive was bonded and cured to the lead frame on a heat block at 200 ° C. for 2 minutes, there was no problem of chip conductivity.
- epoxy resin (C) epoxy resin
- epoxy resin (C) epoxy resin
- master batch type curing agent (C) 30 parts by mass of the master batch type curing agent obtained in Example 7, average 150 g of flaky silver powder with a particle size of 14 ⁇ m and an aspect ratio of 11 (manufactured by Tokiki Chemical Laboratory Co., Ltd.), and a flaky nickel powder with an average particle size of 10 ⁇ m and an aspect ratio of 9 (manufactured by High Purity Chemical Co., Ltd. Name “NI110104”) 60 g was added, stirred until uniform, and then uniformly dispersed with three rolls to obtain a conductive paste.
- epoxy resin epoxy resin
- the obtained conductive paste was screen-printed on a polyimide film substrate having a thickness of 1.4 mm, and then heat-cured at 200 ° C. for 1 hour. As a result of measuring the conductivity of the obtained wiring board, it was useful as a conductive paste.
- anisotropic conductive film This was applied onto a polyester film, and ethyl acetate was removed by drying at 70 ° C. to obtain an anisotropic conductive film.
- the obtained anisotropic conductive film was sandwiched between the IC chip and the electrode and subjected to thermocompression bonding at 30 kg / cm 2 for 20 seconds on a 200 ° C. hot plate. It was useful as a conductive material.
- a ceramic tool at 230 ° C. was pressed and bonded to a test TAB (Tape Automated Bonding) film at a pressure of 2 MPa for 30 seconds.
- TAB Tepe Automated Bonding
- Example 7 Furthermore, 30 parts by mass of the masterbatch type curing agent obtained in Example 7 was added thereto, and further uniformly mixed, and vacuum degassing and centrifugal defoaming were performed to produce an insulating paste. Using the obtained insulating paste, a semiconductor chip was bonded to a resin substrate by heating and curing at 200 ° C. for 1 hour, and it was useful as an insulating paste.
- insulating film 180 parts by mass of phenoxy resin (trade name “YP-50” manufactured by Toto Kasei Co., Ltd.), cresol novolac type epoxy resin (epoxy equivalent 200 g / eq, manufactured by Nippon Kayaku Co., Ltd., product name “EOCN-1020-80” ] 40 parts by mass, spherical silica (average particle size: 2 ⁇ m, manufactured by Admatech Co., Ltd., trade name “SE-5101”), and 300 parts by mass of methyl ethyl ketone were mixed and uniformly dispersed. 250 parts by mass of the master batch type curing agent obtained in 7 is added and further stirred and mixed to obtain a solution containing the epoxy resin composition.
- phenoxy resin trade name “YP-50” manufactured by Toto Kasei Co., Ltd.
- cresol novolac type epoxy resin epoxy equivalent 200 g / eq, manufactured by Nippon Kayaku Co., Ltd., product name “EOCN-1020-80
- the obtained solution is applied onto polyethylene terephthalate that has been subjected to mold release treatment so that the thickness after drying is 50 ⁇ m, and is dried by heating in a hot-air circulating dryer to provide insulating properties for semiconductor adhesion.
- a film was obtained.
- the obtained insulating film for adhering semiconductors is cut together with the supporting substrate larger than the wafer size of 5 inches, and the resin film is aligned with the electrode part side of the wafer with bump electrodes.
- a support substrate with a release treatment is sandwiched between them, and heat-pressed in vacuum at 70 ° C., 1 MPa, and a pressurization time of 10 seconds to obtain a wafer with an adhesive resin.
- the resin element of the semiconductor element with the adhesive film was cut and separated using a dicing saw (manufactured by DISCO, DAD-2H6M) at a spindle rotation speed of 30,000 rpm and a cutting speed of 20 mm / sec.
- the obtained film was useful as an insulating film.
- the obtained epoxy resin composition was applied to a printed wiring board in a 1 cm square so as to have a thickness of 60 ⁇ m, and was semi-cured by heating in an oven at 110 ° C. for 10 minutes. After that, a 370 ⁇ m thick, 1 cm square silicon chip was placed on a semi-cured epoxy resin composition, and a full curing process was performed at 220 ° C. for 1 hour while applying and applying a load to contact and hold the bump and chip electrodes. went.
- the obtained sealing material comprising the epoxy resin composition was useful without any problem in appearance and chip conduction.
- the prepared solution was applied onto a peeled PET (polyethylene terephthalate) film (manufactured by Panac Co., Ltd., trade name “SG-1”) using a roll coater, dried and cured at 150 ° C. for 15 minutes, and peeled off.
- a semi-cured resin (dry film) film thickness of 100 ⁇ m was prepared. These dry films were heat-pressed on the above copper-clad laminate at 120 ° C. for 10 minutes at 6 MPa, then returned to room temperature to remove the release film and cured at 200 ° C. for 2 hours. A useful coating material was obtained.
- [Preparation of coating composition] 50 parts by mass of bisphenol A type epoxy resin (trade name “AER6091” manufactured by Asahi Kasei Chemicals, epoxy equivalent 480 g / eq), 30 parts by mass of titanium dioxide and 70 parts by mass of talc are blended, and methyl isobutyl ketone (MIBK) is used as a mixed solvent. 140 parts by mass of a 1: 1 (mass ratio) mixed solvent of / xylene was added, stirred and mixed to obtain a main agent. To this, 30 parts by mass of the master batch type curing agent obtained in Example 7 was added and dispersed uniformly to obtain a useful epoxy coating composition.
- MIBK methyl isobutyl ketone
- the resin composition cooled to room temperature was applied onto a release paper with a resin basis weight of 162 g / m 2 using a doctor knife to obtain a resin film.
- a CF cloth made by Mitsubishi Rayon (model number: TR3110, weight per unit area: 200 g / m 2 ) obtained by plain weaving carbon fiber having a modulus of elasticity of 24 ton / mm 2 at 12.5 pieces / inch is stacked on the resin film to obtain a resin composition.
- a polypropylene film was stacked and passed between a pair of rolls having a surface temperature of 90 ° C. to prepare a cloth prepreg.
- the resin content was 45% by mass.
- the obtained prepreg is further laminated with the fiber direction aligned, and molded under a curing condition of 150 ° C. for 1 hour to obtain an FRP molded body using carbon fibers as reinforcing fibers.
- the produced prepreg is useful. Met.
- thermally conductive epoxy resin composition 100% by mass of bisphenol A type epoxy resin (product name “AER2603” manufactured by Asahi Kasei Chemicals), 50% methyl ethyl ketone solution of phenol novolac resin (product name “Tamanor 759” manufactured by Arakawa Chemical Industries, Ltd.) as a curing agent for epoxy resin 40 parts by mass and 15 parts by mass of scaly graphite powder (trade name “HOPG”, manufactured by Union Carbide Co., Ltd.) were stirred until uniform, and then uniformly dispersed by three rolls. To this was added 15 parts by mass of the master batch type curing agent obtained in Example 7, and the mixture was sufficiently stirred and mixed.
- the obtained conductive paste was used to mount a semiconductor chip (1.5 mm square, thickness 0.8 mm) on a Cu lead frame, and heat cured at 150 ° C. for 30 minutes to obtain an evaluation sample.
- the imidazole compound-containing microencapsulated composition of the present invention includes a curable composition, a masterbatch type curing agent, a paste-like composition, a film-like composition, an adhesive, a joining paste, a joining film, and a conductive material. It can be used as various materials including anisotropic conductive materials, insulating materials, sealing materials, coating materials, paint compositions, prepregs, heat conductive materials and the like.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Epoxy Resins (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
〔1〕
下記式(1)で表されるイミダゾール化合物を含有するコアと、
有機高分子、無機化合物、あるいはその両方を含有し、前記コアの表面を被覆するシェルと、
を含有する、イミダゾール化合物含有マイクロカプセル化組成物。
(式中、R1、R2、R3は、各々独立して、水素原子、ハロゲン基、置換基を含んでもよい炭素数1~20のアルキル基、置換基を含んでもよい芳香族基、置換基を含んでもよい炭素数1~20のアルコキシ基、又は置換基を含んでもよいフェノキシ基を表す。Qは、置換基を含んでもよい炭素数1~20の2価の炭化水素を表す。mは、1~100の整数を表す。Zは、価数mを有する有機基を表す。Yは、下記式(G)で表される尿素結合、チオ尿素結合、アミド結合、又はチオアミド結合を表す。)
〔2〕
R1、R2、R3が、各々独立して、水素原子、炭素数1~10のアルキル基、又は炭素数1~10のアルコキシ基であり、
Qが、炭素数1~20の2価の炭化水素であり、
mが、1~3の整数である、〔1〕に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔3〕
R1、R2、R3が、各々独立して、水素原子、炭素数1~10のアルキル基、又は炭素数1~10のアルコキシ基であり、
Qが、炭素数3~20の2価の炭化水素であり、
mが、1~3の整数である、〔1〕に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔4〕
Yが、尿素結合である、〔3〕に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔5〕
前記イミダゾール化合物は、10℃以上で固体であり、結晶性又は非晶性である、〔1〕~〔4〕のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔6〕
イミダゾール化合物は、25℃以上で固体であり、かつ250℃以下で融点を有する結晶性固体である、〔1〕~〔5〕のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔7〕
前記イミダゾール化合物の最大粒径が100μm以下であり、かつ
粒径が0.1μm以上100μm以下である粒子が、前記イミダゾール化合物中に90質量%以上含有される、〔1〕~〔6〕のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔8〕
前記コアが、前記イミダゾール化合物と低分子アミン化合物とを含有する、〔1〕~〔7〕のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔9〕
前記シェルが、イソシアネート化合物から誘導される有機高分子を主成分として含有し、かつ1630~1680cm-1の赤外線を吸収する結合基と1680~1725cm-1の赤外線を吸収する結合基とを表面に少なくとも有する、〔1〕~〔8〕のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔10〕
前記シェルが、イソシアネート化合物から誘導される有機高分子を主成分として含有し、かつ1730~1755cm-1の赤外線を吸収する結合基を少なくとも有する、〔1〕~〔9〕のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔11〕
前記コア100質量部に対し、前記シェルが0.01~100質量部である、〔1〕~〔10〕のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
〔12〕
〔1〕~〔11〕のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物100質量部に対して、エポキシ樹脂10~50,000質量部を含有する、硬化性組成物。
〔13〕
〔12〕に記載の硬化性組成物を主成分として含有する、マスターバッチ型硬化剤。
〔14〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、ペースト状組成物。
〔15〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、フィルム状組成物。
〔16〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、接着剤。
〔17〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、接合用ペースト。
〔18〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、接合用フィルム。
〔19〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、導電性材料。
〔20〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、異方導電性材料。
〔21〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、異方導電性フィルム。
〔22〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、絶縁性材料。
〔23〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、封止材料。
〔24〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、コーティング用材料。
〔25〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、塗料組成物。
〔26〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、プリプレグ。
〔27〕
〔12〕に記載の硬化性組成物、又は〔13〕に記載のマスターバッチ型硬化剤を含有する、熱伝導性材料。
本実施の形態で用いられるイミダゾール化合物は、下記式(1)で表わされる。
これらエポキシ樹脂は単独で使用してもよいし、2種以上を併用してもよい。
これらはいずれもその用途に応じて有効に用いられる。
異方導電性材料としては、異方導電性フィルム、異方導電性ペースト等が挙げられる。その製造方法としては、例えば、特開平01-113480号公報に記載された方法が挙げられる。より具体的には、例えば、前述の接合用フィルムの製造において、ワニスの調製時に導電材料や異方導電材料を混合・分散して、剥離用の基材に塗布後、乾燥することにより製造することができる。
日本レーザー社製のレーザー回折式粒子径分布測定装置HELOS/BF-Mを使用して乾式法にて測定した。
島津製作所社製の示差走査熱量計DSC-60を用いて昇温速度10℃/minで分析し、得られたDSCチャート上の吸熱ピークトップを融点とした。
高速液体クロマトグラフ(島津製作所社製、SCL-10AVP、検出器SPD-10AVP;以下、HPLC)でカラムはジーエルサイエンス社製のイナートシルC4を使用した。移動相はメタノール/水=55/50でドデシル硫酸ナトリウムを20mMとなるように添加し、リン酸をpH=3~4となるように添加したものを使用した。なお、検出波長を230nmとした。HPLC分析チャート上の低分子アミン化合物のピーク面積から微粉末状イミダゾール化合物含有組成物中における低分子アミン化合物含有量を定量した。
日本分光(株)社製のフーリエ変換赤外分光光度計FT/IR-410を使用し吸光度を測定した。
マスターバッチ型硬化剤を、キシレンを用いて、エポキシ樹脂が無くなるまで洗浄と濾過を繰り返した。次に、キシレンが無くなるまでシクロヘキサンで洗浄と濾過を繰り返す。シクロヘキサンを濾別し、50℃以下の温度でシクロヘキサンを完全に除去乾燥した。
イミダゾール化合物含有マイクロカプセル化組成物を、メタノールを用いて、エポキシ樹脂用硬化剤が無くなるまで洗浄と濾過を繰り返し、50℃以下の温度でメタノールを完全に除去乾燥した。
140℃及び100℃のホットプレート上でのゲルタイムを測定した。
ゲルタイムは、実施例又は比較例で製造した一液性エポキシ樹脂硬化性組成物をホットプレート上に0.5g落とすと同時に竹串を用いて撹拌し、数秒おきに竹串を組成物から離す動作をし、組成物が竹串へ糸引きしなくなった時間をゲルタイムとして測定した。
実施例又は比較例で製造した一液性エポキシ樹脂硬化性組成物を40℃の恒温槽に保管し、一定時間後に粘度変化が観察できないものは「◎」、粘度変化が観察できるが流動性のあるものは「○」、流動性がないものは「×」とした。
実施例又は比較例で製造した一液性エポキシ樹脂硬化性組成物と溶剤(トルエン及び酢酸エチル及びメチルエチルケトン)を4:1で混合した組成物を調製し、40℃の恒温槽で8時間、1週間、2週間保管し、粘度変化が観察できないものは「◎」、粘度変化が観察できるが流動性のあるものは「○」、流動性がないものは「×」とした。
1-アミノエチル-2-メチルイミダゾール30.0g(239.67mmol、四国化成社製)をアセトニトリル600mLに溶解し、室温で攪拌しながら1,6-ヘキサメチレンジイソシアネート17mL(105.92mmol、和光純薬工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下中に白色固体が生成し始めスラリー状になった。滴下後、室温で3時間攪拌し、生成した白色固体をろ過分取し、減圧乾燥して下記式(6)で表されるイミダゾール化合物を41.67g(収率94%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル、及び赤外吸収スペクトルによって行った。また、式(6)で表されるイミダゾール化合物とともに存在している低分子アミン化合物については、HPLCを用いて上記(3)の方法で定量した。
このマスターバッチ型硬化剤からキシレンを用いてマイクロカプセルイミダゾール化合物含有マイクロカプセル化組成物を分離し、更に、カプセル膜を分離し、FT-IR測定により、結合基(x)、(y)を有することが確認された。
更に、100質量部のビスフェノールA型エポキシ樹脂(エポキシ当量189g/eq、全塩素量1200ppm:以下、エポキシ樹脂(B)と称す。)に、得られたマスターバッチ型硬化剤を30質量部配合したときの一液性エポキシ樹脂硬化性組成物の硬化速度、貯蔵安定性、溶剤安定性を評価した。得られた結果を表1に示す。
1-アミノエチル-2-メチルイミダゾール30.0g(239.67mmol、四国化成社製)をアセトニトリル600mLに溶解し、室温で攪拌しながらn-オクタデシルイソシアネート81mL(235.74mmol、和光純薬工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下後、室温で3時間攪拌し、生成した白色固体をろ過分取し、減圧乾燥して下記式(7)で表されるイミダゾール化合物を93.21g(収率94%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル、及び赤外吸収スペクトルによって行った。また、式(7)で表されるイミダゾール化合物とともに存在している低分子アミン化合物については、HPLCを用いて上記(3)の方法で定量した。
1-アミノエチル-2-メチルイミダゾール30.0g(239.67mmol、四国化成社製)をアセトニトリル600mLに溶解し、室温で攪拌しながらシクロヘキシルイソシアネート30mL(237.28mmol、東京化成工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下後、室温で3時間攪拌し、生成した白色固体をろ過分取し、減圧乾燥して下記式(8)で表されるイミダゾール化合物を55.24g(収率93%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル、及び赤外吸収スペクトルによって行った。また、式(8)で表されるイミダゾール化合物とともに存在している低分子アミン化合物については、HPLCを用いて上記(3)の方法で定量した。
1-アミノプロピル-2-メチルイミダゾール30.0g(215.52mmol、四国化成社製)をアセトニトリル600mLに溶解し、室温で攪拌しながらn-ドデシルイソシアネート51mL(209.95mmol、東京化成工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下後、室温で3時間攪拌し、生成した白色固体をろ過分取し、減圧乾燥して下記式(9)で表されるイミダゾール化合物を69.18g(収率94%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル、及び赤外吸収スペクトルによって行った。また、式(9)で表されるイミダゾール化合物とともに存在している低分子アミン化合物については、HPLCを用いて上記(3)の方法で定量した。
1-アミノプロピル-2-メチルイミダゾール30.0g(215.52mmol、和光純薬工業社製)をアセトニトリル600mLに溶解し、室温で攪拌しながらn-オクタデシルイソシアネート73mL(212.52mmol、和光純薬工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下後、室温で3時間攪拌し、減圧濃縮し、得られた白色固体をろ過分取し、減圧乾燥して下記式(10)で表されるイミダゾール化合物を86.81g(収率94%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル、及び赤外吸収スペクトルによって行った。また、式(10)で表されるイミダゾール化合物とともに存在している低分子アミン化合物については、HPLCを用いて上記(3)の方法で定量した。
1-アミノプロピル-2-メチルイミダゾール30.0g(215.52mmol、和光純薬工業社製)をアセトニトリル600mLに溶解し、室温で攪拌しながらシクロヘキシルイソシアネート26mL(205.64mmol、東京化成工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下後、室温で3時間攪拌し、生成した白色固体をろ過分取し、減圧乾燥して下記式(11)で表されるイミダゾール化合物を48.38g(収率89%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル、及び赤外吸収スペクトルによって行った。また、式(11)で表されるイミダゾール化合物とともに存在している低分子アミン化合物については、HPLCを用いて上記(3)の方法で定量した。
1-アミノプロピル-2-メチルイミダゾール30.0g(215.52mmol、和光純薬工業社製)をアセトニトリル600mLに溶解し、室温で攪拌しながら1,6-ヘキサメチレンジイソシアネート17mL(105.92mmol、和光純薬工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下後、室温で3時間攪拌し、生成した白色固体をろ過分取し、減圧乾燥して下記式(12)で表されるイミダゾール化合物を43.99g(収率93%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル、及び赤外吸収スペクトルによって行った。また、式(12)で表されるイミダゾール化合物とともに存在している低分子アミン化合物については、HPLCを用いて上記(3)の方法で定量した。
1-アミノプロピル-2-メチルイミダゾール30.0g(215.52mmol、四国化成社製)をアセトニトリル600mLに溶解し、室温で攪拌しながらm-キシリレンジイソシアナート16mL(102.02mmol、東京化成工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下後、室温で3時間攪拌し、生成した白色固体をろ過分取し、減圧乾燥して下記式(13)で表されるイミダゾール化合物を44.27g(収率93%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル、及び赤外吸収スペクトルによって行った。また、式(13)で表されるイミダゾール化合物とともに存在している低分子アミン化合物については、HPLCを用いて上記(3)の方法で定量した。
実施例5において、水1質量部の代わりにグリセリン2.5質量部を用いた以外は、同様にしてシェル形成反応を行い、マスターバッチ型硬化剤を得た。これについて、実施例と1と同様に、FT-IR測定により、結合基(x)、(y)、(z)を有することを確認した。更に、実施例1と同様に100質量部のエポキシ樹脂(B)に得られたマスターバッチ型硬化剤を30質量部配合したときの一液性エポキシ樹脂硬化性組成物の硬化速度、貯蔵安定性、溶剤安定性を評価した。得られた結果を表1に示す。
メタクリロニトリル67.09g(5mol、和光純薬工業社製)及び、ナトリウムエトキシド0.68g(0.01mol、和光純薬工業社製)をN,N-ジメチルホルムアミド1500mLに溶解し、100℃で攪拌しながら2-メチルイミダゾール82.10g(1mol、和光純薬工業社製)を滴下し、滴下後、4時間攪拌した。得られた反応溶液を減圧蒸留精製し、下記式(14)で表される1-(2-シアノプロピル)-2-メチルイミダゾールを得た。次いで、オートクレーブに1-(2-シアノプロピル)-2-メチルイミダゾール74.60g(0.5mol)、溶媒として2-プロパノールを200g、及び展開コバルト触媒(川研ファインケミカル社製、ODHT-60)を15g仕込んだ。次いで、反応器内の水素の圧力を3.92MPaとし、100℃で3時間反応させた。反応後、吸引ろ過により触媒をろ別した後、反応溶液を減圧蒸留精製し、下記式(15)で表される1-(1-アミノ-2-メチルプロピル)-2-メチルイミダゾールを得た。次いで、1-(1-アミノ-2-メチルプロピル)-2-メチルイミダゾール30.0g(196mmol)をアセトニトリル600mLに溶解し、室温で攪拌しながらn-オクタデシルイソシアネート57.3g(194mmol、和光純薬工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下後、室温で3時間攪拌し、生成した白色固体をろ過分取し、減圧乾燥して下記式(16)で表されるイミダゾール化合物を78.30g(収率90%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル及び赤外吸収スペクトルによって行った。
アリルシアニド67.09g(5mol、和光純薬工業社製)及び、ナトリウムエトキシド0.68g(0.01mol、和光純薬工業社製)をN,N-ジメチルホルムアミド1500mLに溶解し、100℃で攪拌しながら2-メチルイミダゾール82.10g(1mol、和光純薬工業社製)を滴下し、滴下後、2時間攪拌した。得られた反応溶液を減圧蒸留精製し、下記式(17)で表される1-シアノプロピル-2-メチルイミダゾールを得た。次いで、オートクレーブに1-シアノプロピル-2-メチルイミダゾール74.60g(0.5mol)、溶媒として2-プロパノールを200g、及び展開コバルト触媒(川研ファインケミカル社製、ODHT-60)を15g仕込んだ。次いで、反応器内の水素の圧力を3.92MPaとし、100℃で3時間反応させた。反応後、吸引ろ過により触媒をろ別した後、反応溶液を減圧蒸留精製し、下記式(18)で表される1-アミノブチル-2-メチルイミダゾールを得た。次いで、1-アミノブチル-2-メチルイミダゾール30.0g(196mmol)をアセトニトリル600mLに溶解し、室温で攪拌しながらn-オクタデシルイソシアネート57.3g(194mmol、和光純薬工業社製)を反応液の温度が45℃を超えない速度で滴下した。滴下後、室温で3時間攪拌し、生成した白色固体をろ過分取し、減圧乾燥して下記式(19)で表されるイミダゾール化合物を75.30g(収率86%)得た。得られたイミダゾール化合物の同定は、プロトン核磁気共鳴スペクトル及び赤外吸収スペクトルによって行った。
実施例2において得た式(7)で表される微粉末状のイミダゾール化合物100質量部を200質量部のエポキシ樹脂(A)と1000部質量のエポキシ樹脂(B)に配合したときの一液性エポキシ樹脂硬化性組成物の硬化速度、貯蔵安定性、溶剤安定性を評価した。得られた結果を表2に示す。
ビスフェノールA型エポキシ樹脂(旭化成ケミカルズ製、商品名「AER-2603」)19.0g及び2-エチル-4-メチルイミダゾール(四国化成工業社製、商品名「2E4MZ」)11.0gをメチルエチルケトン20mLに溶解したのち、加熱反応して25℃で固体状のアミンアダクトを得た。このアミンアダクト100質量部を溶融し、これに2.5質量部の2-エチル-4-メチルイミダゾールを均一に混合し、室温に冷却後実施例1と同様に粉砕して、マスターバッチ型硬化剤を得た。これについても実施例1と同様に結合基(x)、(y)、(z)を有することを確認した。更に実施例1と同様に100質量部のエポキシ樹脂(B)に得られたマスターバッチ型硬化剤を30質量部配合したときの一液性エポキシ樹脂硬化性組成物の硬化速度、貯蔵安定性、溶剤安定性を評価した。得られた結果を表2に示す。
ビスフェノールA型エポキシ樹脂(旭化成ケミカルズ製、商品名「AER-2603」)15質量部、フェノールノボラック樹脂(昭和高分子社製、商品名「BRG-558」)6質量部、合成ゴム(日本ゼオン社製、商品名「ニポール1072」、重量平均分子量30万)4質量部を、メチルエチルケトンとブチルセロソルブアセテートの1:1(質量比)混合溶剤20質量部に溶解した。この溶液に銀粉末74質量部を混合し、さらに三本ロールにより混練した。これにさらに実施例7で得られたマスターバッチ型硬化剤を30質量部加えて、さらに均一に混合させて、導電性接着剤を得た。得られた導電性接着剤を用いて、厚さ40μmのポリプロピレンフィルム上にキャストして、80℃で60分間、乾燥半硬化させ厚さ35μmの導電性接着剤層を有する導電性フィルムを得た。この導電性フィルムを用い、80℃のヒートブロック上でシリコンウェハー裏面に導電性接着剤層を導電性フィルムに転写させた。さらにシリコンウェハーをフルダイシングし、ヒートブロック上でリードフレームに導電性接着剤付半導体チップを、200℃、2分間の条件で接着硬化させたところ、チップの導電性の問題がなかった。
100質量部のエポキシ樹脂(エポキシ当量189g/eq、全塩素量1200ppm:以下、「エポキシ樹脂(C)」と称す。)に、実施例7で得られたマスターバッチ型硬化剤30質量部、平均粒子径が14μm、アスペクト比が11の鱗片状銀粉(徳力化学研究所(株)製)150g及び平均粒子径が10μm、アスペクト比が9の鱗片状ニッケル粉(高純度化学(株)製、商品名「NI110104」)60gを添加し、均一になるまで撹拌後、三本ロールで均一に分散して導電ペーストとした。得られた導電ペーストを、厚さ1.4mmのポリイミドフィルム基板上にスクリーン印刷した後、200℃で1時間、加熱硬化させた。得られた配線板の導電性を測定した結果、導電性ペーストとして有用なものであった。
ビスフェノールA型エポキシ樹脂(旭化成ケミカルズ製、商品名「AER6097」、エポキシ当量42500g/eq)40質量部、フェノキシ樹脂(東都化成製、商品名「YP-50」)30質量部を酢酸エチル30部に溶解し、それに、実施例1で得られたマスターバッチ型硬化剤を30質量部と、粒径8μmの導電粒子(金メッキを施した架橋ポリスチレン)5質量部を加え均一に混合し、一液性エポキシ樹脂組成物を得た。これをポリエステルフィルム上に塗布し、70℃で酢酸エチルを乾燥除去し、異方導電性フィルムを得た。
得られた異方導電性フィルムをICチップと電極間に挟み、200℃のホットプレート上で30kg/cm2、20秒間熱圧着を行った結果、電極間が接合し、導通がとれ、異方導電性材料として有用であった。
ビスフェノールA型エポキシ樹脂(旭化成ケミカルズ製、商品名「AER6091」、エポキシ当量480g/eq)50質量部、ビスフェノールA型エポキシ樹脂(旭化成ケミカルズ製、商品名「AER2603」)50質量部と導電粒子として「ミクロパールAu-205」(積水化学製、比重2.67)5質量部を混合後、実施例7で得られたマスターバッチ型硬化剤を30質量部加えて、さらに均一に混合させて、異方導電性ペーストを得た。得られた異方導電性ペーストを、ITO電極を有する低アルカリガラス上に塗布した。230℃のセラミックツールで、30秒間、2MPaの圧力にて試験用TAB(Tape Automated Bonding)フィルムと圧着し貼り合わせを行った。隣接するITO電極間の抵抗値を測定したところ、異方導電性ペーストとして有用であった。
ビスフェノールF型エポキシ樹脂(油化シェルエポキシ(株)製、商品名「YL983U」)100質量部、ジシアンジアミドを4質量部、シリカ粉末100質量部、希釈剤としてフェニルグリシジルエーテル10質量部、及び有機リン酸エステル(日本化薬社製、商品名「PM-2」)1質量部を十分混合した後、さらに三本ロールで混練する。さらに、そこに実施例7で得られたマスターバッチ型硬化剤を30質量部加えて、さらに均一に混合させて、減圧脱泡及び遠心脱泡処理を行い、絶縁性ペーストを製造した。得られた絶縁性ペーストを用いて、半導体チップを樹脂基板に200℃で1時間加熱硬化させて接着したところ、絶縁性ペーストとして有用であった。
フェノキシ樹脂(東都化成(株)製、商品名「YP-50」)180質量部、クレゾールノボラック型エポキシ樹脂(エポキシ当量200g/eq、日本化薬(株)製、商品名「EOCN-1020-80」)40質量部、球状シリカ(平均粒径:2μm、アドマテック(株)製、商品名「SE-5101」)300質量部、メチルエチルケトン200質量部を調合し均一分散させた後、これに実施例7で得られたマスターバッチ型硬化剤を250質量部加えてさらに攪拌・混合してエポキシ樹脂組成物を含む溶液を得る。得られた溶液を、離型処理を施したポリエチレンテレフタレート上に、乾燥後の厚さが50μmになるように塗布し、熱風循環式乾燥機の中で加熱乾燥を行い、半導体接着用の絶縁性フィルムを得た。得られた半導体接着用の絶縁性フィルムを5インチのウェハサイズよりも大きく支持基材ごと切断し、バンプ電極付きウェハの電極部側に樹脂フィルムを合わせる。次に離型処理付き支持基材を上に挟み、70℃、1MPa、加圧時間10秒で真空中加熱圧着し接着樹脂付きウェハを得る。続いて、ダイシングソー(DISCO製、DAD-2H6M)を用いてスピンドル回転数30,000rpm、カッティングスピード20mm/secで切断分離した個片の接着フィルム付き半導体素子の樹脂剥がれがないことを観察した。得られたフィルムは絶縁性フィルムとして有用なものであった。
ビスフェノールA型エポキシ樹脂(旭化成ケミカルズ製、商品名「AER6091」、エポキシ当量480g/eq)50質量部、ビスフェノールA型エポキシ樹脂(旭化成ケミカルズ製、商品名「AER2603」)50質量部、硬化剤として無水フタル酸を主成分とする「HN-2200」(日立化成工業(株)製)を40質量部、平均粒径16μmの球状溶融シリカ80質量部を均一に分散、配合させた。これに実施例7で得られたマスターバッチ型硬化剤を5質量部加えてエポキシ樹脂組成物を得た。得られたエポキシ樹脂組成物をプリント配線基板上に厚さ60μmになるように1cm角に塗布し、110℃10分、オーブンで加熱して半硬化させた。その後、厚さ370μm、1cm角のシリコンチップを半硬化させたエポキシ樹脂組成物の上に乗せ、荷重を加えてバンプとチップの電極を接触・保持しつつ220℃で1時間、完全硬化処理を行った。得られたエポキシ樹脂組成物からなる封止材は、外観及びチップの導通に問題のない有用なものであった。
エポキシ樹脂(C)30質量部、フェノキシ樹脂30質量部(東都化成製、商品名「YP-50」)、及びメトキシ基含有シラン変性エポキシ樹脂のメチルエチルケトン溶液(荒川化学工業(株)製、商品名「コンポセランE103」)50質量部に、実施例1で得られたマスターバッチ型硬化剤を30質量部加えて、メチルエチルケトンで50質量%に希釈・混合させた溶液を調製した。調製した溶液を、剥離PET(ポリエチレンテレフタレート)フィルム(パナック(株)製、商品名「SG-1」)上に、ロールコーターを用いて塗布し、150℃で15分、乾燥、硬化させ、剥離フィルム付き半硬化樹脂(ドライフィルム)膜厚100μmを作製した。これらのドライフィルムを先の銅張り積層板上に120℃で、10分間、6MPaで加熱圧着した後、室温に戻して剥離フィルムを除去し、200℃で2時間硬化させたところ、層間絶縁用のコーティング材として有用なものが得られた。
ビスフェノールA型エポキシ樹脂(旭化成ケミカルズ製、商品名「AER6091」、エポキシ当量480g/eq)50質量部に、二酸化チタン30質量部、タルク70質量部を配合し、混合溶剤としてメチルイソブチルケトン(MIBK)/キシレンの1:1(質量比)混合溶剤140質量部を添加、攪拌、混合して主剤とした。これに実施例7で得られたマスターバッチ型硬化剤を30質量部添加、均一に分散させることにより、エポキシ塗料組成物として有用なものが得られた。
130℃のオイルバス中のフラスコ内にノボラック型エポキシ樹脂(大日本インキ化学工業製、商品名「EPICLON N-740」)を15質量部、ビスフェノールF型エポキシ樹脂(JER製、商品名「エピコート4005」)を40質量部、ビスフェノールA型液状エポキシ樹脂(旭化成ケミカルズ製、商品名「AER2603」)30質量部を溶解・混合し80℃まで冷やす。さらに実施例7で得られたマスターバッチ型硬化剤を15質量部加えて、十分、攪拌して混合する。室温に冷ました前記樹脂組成物を離型紙上にドクターナイフを用いて樹脂目付162g/m2で塗布し、樹脂フィルムとした。次にこの樹脂フィルム上に弾性率24トン/mm2の炭素繊維を12.5本/インチで平織りした三菱レイヨン製CFクロス(型番:TR3110、目付200g/m2)を重ねて樹脂組成物を炭素繊維クロスに含浸させた後、ポリプロピレンフィルムを重ねて表面温度90℃のロール対の間を通して、クロスプリプレグを作製した。樹脂の含有率は45質量%であった。得られたプリプレグを、繊維方向を揃えてさらに積層し、硬化条件150℃×1時間で成形を行い、炭素繊維を補強繊維とするFRP成形体を得ることができ、作製したプリプレグは有用なものであった。
ビスフェノールA型エポキシ樹脂(旭化成ケミカルズ製、商品名「AER2603」)100質量部、エポキシ樹脂用硬化剤としてフェノールノボラック樹脂(荒川化学工業(株)製、商品名「タマノル759」)のメチルエチルケトン50%溶液40質量部、鱗片状グラファイト粉末(ユニオンカーバイト社製、商品名「HOPG」)15質量部を均一になるまで攪拌後、3本ロールで均一に分散させた。これに実施例7で得られたマスターバッチ型硬化剤15質量部を加えて、十分、攪拌して混合した。得られた導電ペーストを、用いてCuリードフレーム上に半導体チップ(1.5mm角、厚み0.8mm)をマウントし、かつ、150℃、30分で加熱硬化させて評価用サンプルを得た。得られたサンプルの熱伝導性についてレーザフラッシュ法により測定した。すなわち、測定した熱拡散率α、比熱Cp、密度σから、以下の式、K=α×Cp×σ より熱伝導率Kを求めたところ、Kが5×10-3Cal/cm・sec・℃以上であり、熱伝導性ペーストとして、有用なものであった。
Claims (27)
- 下記式(1)で表されるイミダゾール化合物を含有するコアと、
有機高分子、無機化合物、あるいはその両方を含有し、前記コアの表面を被覆するシェルと、
を含有する、イミダゾール化合物含有マイクロカプセル化組成物。
(式中、R1、R2、R3は、各々独立して、水素原子、ハロゲン基、置換基を含んでもよい炭素数1~20のアルキル基、置換基を含んでもよい芳香族基、置換基を含んでもよい炭素数1~20のアルコキシ基、又は置換基を含んでもよいフェノキシ基を表す。Qは、置換基を含んでもよい炭素数1~20の2価の炭化水素を表す。mは、1~100の整数を表す。Zは、価数mを有する有機基を表す。Yは、下記式(G)で表される尿素結合、チオ尿素結合、アミド結合、又はチオアミド結合を表す。)
- R1、R2、R3が、各々独立して、水素原子、炭素数1~10のアルキル基、又は炭素数1~10のアルコキシ基であり、
Qが、炭素数1~20の2価の炭化水素であり、
mが、1~3の整数である、請求項1に記載のイミダゾール化合物含有マイクロカプセル化組成物。 - R1、R2、R3が、各々独立して、水素原子、炭素数1~10のアルキル基、又は炭素数1~10のアルコキシ基であり、
Qが、炭素数3~20の2価の炭化水素であり、
mが、1~3の整数である、請求項1に記載のイミダゾール化合物含有マイクロカプセル化組成物。 - Yが、尿素結合である、請求項3に記載のイミダゾール化合物含有マイクロカプセル化組成物。
- 前記イミダゾール化合物は、10℃以上で固体であり、結晶性又は非晶性である、請求項1~4のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
- イミダゾール化合物は、25℃以上で固体であり、かつ250℃以下で融点を有する結晶性固体である、請求項1~5のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
- 前記イミダゾール化合物の最大粒径が100μm以下であり、かつ
粒径が0.1μm以上100μm以下である粒子が、前記イミダゾール化合物中に90質量%以上含有される、請求項1~6のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。 - 前記コアが、前記イミダゾール化合物と低分子アミン化合物とを含有する、請求項1~7のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
- 前記シェルが、イソシアネート化合物から誘導される有機高分子を主成分として含有し、かつ1630~1680cm-1の赤外線を吸収する結合基と1680~1725cm-1の赤外線を吸収する結合基とを表面に少なくとも有する、請求項1~8のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
- 前記シェルが、イソシアネート化合物から誘導される有機高分子を主成分として含有し、かつ1730~1755cm-1の赤外線を吸収する結合基を少なくとも有する、請求項1~9のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
- 前記コア100質量部に対し、前記シェルが0.01~100質量部である、請求項1~10のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物。
- 請求項1~11のいずれか一項に記載のイミダゾール化合物含有マイクロカプセル化組成物100質量部に対して、エポキシ樹脂10~50,000質量部を含有する、硬化性組成物。
- 請求項12に記載の硬化性組成物を主成分として含有する、マスターバッチ型硬化剤。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、ペースト状組成物。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、フィルム状組成物。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、接着剤。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、接合用ペースト。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、接合用フィルム。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、導電性材料。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、異方導電性材料。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、異方導電性フィルム。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、絶縁性材料。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、封止材料。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、コーティング用材料。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、塗料組成物。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、プリプレグ。
- 請求項12に記載の硬化性組成物、又は請求項13に記載のマスターバッチ型硬化剤を含有する、熱伝導性材料。
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010800182245A CN102414241A (zh) | 2009-04-24 | 2010-04-20 | 含咪唑化合物的微囊化组合物、使用其的固化性组合物及母料型固化剂 |
JP2011510320A JP5763527B2 (ja) | 2009-04-24 | 2010-04-20 | イミダゾール化合物含有マイクロカプセル化組成物、それを用いた硬化性組成物及びマスターバッチ型硬化剤 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009106289 | 2009-04-24 | ||
JP2009-106289 | 2009-04-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2010122995A1 true WO2010122995A1 (ja) | 2010-10-28 |
Family
ID=43011112
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2010/056985 WO2010122995A1 (ja) | 2009-04-24 | 2010-04-20 | イミダゾール化合物含有マイクロカプセル化組成物、それを用いた硬化性組成物及びマスターバッチ型硬化剤 |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP5763527B2 (ja) |
KR (1) | KR20110100235A (ja) |
CN (1) | CN102414241A (ja) |
TW (1) | TW201100387A (ja) |
WO (1) | WO2010122995A1 (ja) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011126702A2 (en) * | 2010-03-30 | 2011-10-13 | Henkel Corporation | Encapsulated curing agents |
JP2011208098A (ja) * | 2010-03-30 | 2011-10-20 | Asahi Kasei E-Materials Corp | イミダゾール化合物含有マイクロカプセル化組成物、それを用いた硬化性組成物及びマスターバッチ型硬化剤 |
JP2013001875A (ja) * | 2011-06-20 | 2013-01-07 | Asahi Kasei E-Materials Corp | マスターバッチ型硬化剤組成物、それを用いる一液性エポキシ樹脂組成物及び成形品、並びにマスターバッチ型硬化剤組成物の製造方法 |
JP2013072012A (ja) * | 2011-09-28 | 2013-04-22 | Sumitomo Bakelite Co Ltd | 一液性エポキシ樹脂組成物及び硬化物 |
JP2014214244A (ja) * | 2013-04-26 | 2014-11-17 | クラリアント・ファイナンス・(ビーブイアイ)・リミテッド | 顔料組成物及び顔料樹脂混合物 |
WO2016025546A1 (en) * | 2014-08-12 | 2016-02-18 | Ocv Intellectual Capital, Llc | Electrically conductive sheet molding compound |
JP2016108429A (ja) * | 2014-12-05 | 2016-06-20 | 旭化成イーマテリアルズ株式会社 | マイクロカプセル型アミン系硬化剤、硬化性樹脂組成物、ファイン化学品及び組成物 |
KR20180048698A (ko) * | 2015-08-31 | 2018-05-10 | 아토테크더치랜드게엠베하 | 이미다조일 우레아 중합체 및 금속 또는 금속 합금 도금 조 조성물에서의 이의 용도 |
US10093768B2 (en) | 2015-06-02 | 2018-10-09 | Cytec Industrial Materials (Derby) Limited | Fast cure epoxy resin compositions |
JP2019189834A (ja) * | 2018-04-27 | 2019-10-31 | 旭化成株式会社 | エポキシ樹脂用硬化剤、マスターバッチ型エポキシ樹脂用硬化剤組成物、一液性エポキシ樹脂組成物、及び加工品 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI480319B (zh) * | 2011-11-29 | 2015-04-11 | Mitsubishi Rayon Co | 預浸體、纖維強化複合材料及其製造方法、環氧樹脂組成物 |
DE102017201498A1 (de) * | 2017-01-31 | 2018-08-02 | Siemens Aktiengesellschaft | Wickelbandisoliersystem für elektrische Maschinen, Verwendung dazu sowie elektrische Maschine |
CN111117611B (zh) * | 2020-01-20 | 2022-05-13 | 太原理工大学 | 浓度依赖荧光可调固态红光碳量子点及其制备方法 |
CN111171285B (zh) * | 2020-02-15 | 2022-04-26 | 常州大学 | 一种以聚氨酯为壳材的环氧树脂固化剂微胶囊及其制备方法 |
CN112992404B (zh) * | 2021-05-06 | 2021-09-03 | 西安宏星电子浆料科技股份有限公司 | 一种高导电率导电浆料 |
CN113813890B (zh) * | 2021-08-31 | 2024-01-23 | 无锡拜纳高分子材料科技有限公司 | 一种微囊化液体潜伏性单组分环氧固化剂的制备工艺方法 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6466172A (en) * | 1987-08-06 | 1989-03-13 | Grace W R & Co | Quick curing agent and accelerator for epoxy resin |
JPH061770A (ja) * | 1991-11-07 | 1994-01-11 | Witco Gmbh | アミド基およびカルボキシル基を含有するn−アミノアルキルイミダゾール化合物および該化合物からなるエポキシ樹脂用硬化剤、硬化可能のエポキシ樹脂組成物、エポキシ樹脂成形体、および繊維強化支持材料の製造方法 |
JPH06184274A (ja) * | 1992-12-16 | 1994-07-05 | Fuji Kasei Kogyo Kk | 一成分系加熱硬化性エポキシド組成物 |
JP2000290260A (ja) * | 1999-04-01 | 2000-10-17 | Shikoku Chem Corp | 新規イミダゾール化合物およびイミダゾール化合物を有効成分とするエポキシ樹脂硬化剤 |
WO2004037885A1 (ja) * | 2002-10-25 | 2004-05-06 | Asahi Kasei Chemicals Corporation | カプセル型硬化剤及び組成物 |
WO2007088889A1 (ja) * | 2006-02-03 | 2007-08-09 | Asahi Kasei Chemicals Corporation | マイクロカプセル型エポキシ樹脂用硬化剤、マスタ-バッチ型エポキシ樹脂用硬化剤組成物、一液性エポキシ樹脂組成物、および加工品 |
WO2009005135A1 (ja) * | 2007-07-05 | 2009-01-08 | Asahi Kasei E-Materials Corporation | エポキシ樹脂用硬化剤及びエポキシ樹脂用硬化剤組成物 |
-
2010
- 2010-04-20 WO PCT/JP2010/056985 patent/WO2010122995A1/ja active Application Filing
- 2010-04-20 KR KR1020117014810A patent/KR20110100235A/ko not_active Application Discontinuation
- 2010-04-20 JP JP2011510320A patent/JP5763527B2/ja active Active
- 2010-04-20 CN CN2010800182245A patent/CN102414241A/zh active Pending
- 2010-04-22 TW TW099112659A patent/TW201100387A/zh unknown
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6466172A (en) * | 1987-08-06 | 1989-03-13 | Grace W R & Co | Quick curing agent and accelerator for epoxy resin |
JPH061770A (ja) * | 1991-11-07 | 1994-01-11 | Witco Gmbh | アミド基およびカルボキシル基を含有するn−アミノアルキルイミダゾール化合物および該化合物からなるエポキシ樹脂用硬化剤、硬化可能のエポキシ樹脂組成物、エポキシ樹脂成形体、および繊維強化支持材料の製造方法 |
JPH06184274A (ja) * | 1992-12-16 | 1994-07-05 | Fuji Kasei Kogyo Kk | 一成分系加熱硬化性エポキシド組成物 |
JP2000290260A (ja) * | 1999-04-01 | 2000-10-17 | Shikoku Chem Corp | 新規イミダゾール化合物およびイミダゾール化合物を有効成分とするエポキシ樹脂硬化剤 |
WO2004037885A1 (ja) * | 2002-10-25 | 2004-05-06 | Asahi Kasei Chemicals Corporation | カプセル型硬化剤及び組成物 |
WO2007088889A1 (ja) * | 2006-02-03 | 2007-08-09 | Asahi Kasei Chemicals Corporation | マイクロカプセル型エポキシ樹脂用硬化剤、マスタ-バッチ型エポキシ樹脂用硬化剤組成物、一液性エポキシ樹脂組成物、および加工品 |
WO2009005135A1 (ja) * | 2007-07-05 | 2009-01-08 | Asahi Kasei E-Materials Corporation | エポキシ樹脂用硬化剤及びエポキシ樹脂用硬化剤組成物 |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011126702A2 (en) * | 2010-03-30 | 2011-10-13 | Henkel Corporation | Encapsulated curing agents |
JP2011208098A (ja) * | 2010-03-30 | 2011-10-20 | Asahi Kasei E-Materials Corp | イミダゾール化合物含有マイクロカプセル化組成物、それを用いた硬化性組成物及びマスターバッチ型硬化剤 |
WO2011126702A3 (en) * | 2010-03-30 | 2012-01-12 | Henkel Corporation | Encapsulated curing agents |
JP2013001875A (ja) * | 2011-06-20 | 2013-01-07 | Asahi Kasei E-Materials Corp | マスターバッチ型硬化剤組成物、それを用いる一液性エポキシ樹脂組成物及び成形品、並びにマスターバッチ型硬化剤組成物の製造方法 |
JP2013072012A (ja) * | 2011-09-28 | 2013-04-22 | Sumitomo Bakelite Co Ltd | 一液性エポキシ樹脂組成物及び硬化物 |
JP2014214244A (ja) * | 2013-04-26 | 2014-11-17 | クラリアント・ファイナンス・(ビーブイアイ)・リミテッド | 顔料組成物及び顔料樹脂混合物 |
JP2017524785A (ja) * | 2014-08-12 | 2017-08-31 | オーシーヴィー インテレクチュアル キャピタル リミテッド ライアビリティ カンパニー | 導電性シート成形コンパウンド |
WO2016025546A1 (en) * | 2014-08-12 | 2016-02-18 | Ocv Intellectual Capital, Llc | Electrically conductive sheet molding compound |
JP2016108429A (ja) * | 2014-12-05 | 2016-06-20 | 旭化成イーマテリアルズ株式会社 | マイクロカプセル型アミン系硬化剤、硬化性樹脂組成物、ファイン化学品及び組成物 |
US10093768B2 (en) | 2015-06-02 | 2018-10-09 | Cytec Industrial Materials (Derby) Limited | Fast cure epoxy resin compositions |
US10717808B2 (en) | 2015-06-02 | 2020-07-21 | Cytec Industrial Materials (Derby) Limited | Fast cure epoxy resin compositions |
KR20180048698A (ko) * | 2015-08-31 | 2018-05-10 | 아토테크더치랜드게엠베하 | 이미다조일 우레아 중합체 및 금속 또는 금속 합금 도금 조 조성물에서의 이의 용도 |
JP2018532007A (ja) * | 2015-08-31 | 2018-11-01 | アトテック ドイチェランド ゲーエムベーハー | イミダゾイル尿素ポリマー及び金属又は金属合金めっき浴組成物におけるそれらの使用 |
US20190144667A1 (en) * | 2015-08-31 | 2019-05-16 | Atotech Deutschland Gmbh | Imidazoyl urea polymers and their use in metal or metal alloy plating bath compositions |
US11066553B2 (en) * | 2015-08-31 | 2021-07-20 | Atotech Deutschland Gmbh | Imidazoyl urea polymers and their use in metal or metal alloy plating bath compositions |
KR102572392B1 (ko) | 2015-08-31 | 2023-08-29 | 아토테크 도이칠란트 게엠베하 운트 콤파니 카게 | 이미다조일 우레아 중합체 및 금속 또는 금속 합금 도금 조 조성물에서의 이의 용도 |
JP2019189834A (ja) * | 2018-04-27 | 2019-10-31 | 旭化成株式会社 | エポキシ樹脂用硬化剤、マスターバッチ型エポキシ樹脂用硬化剤組成物、一液性エポキシ樹脂組成物、及び加工品 |
Also Published As
Publication number | Publication date |
---|---|
JP5763527B2 (ja) | 2015-08-12 |
KR20110100235A (ko) | 2011-09-09 |
CN102414241A (zh) | 2012-04-11 |
JPWO2010122995A1 (ja) | 2012-10-25 |
TW201100387A (en) | 2011-01-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5763527B2 (ja) | イミダゾール化合物含有マイクロカプセル化組成物、それを用いた硬化性組成物及びマスターバッチ型硬化剤 | |
JP5148292B2 (ja) | マイクロカプセル型エポキシ樹脂用硬化剤、マスタ−バッチ型エポキシ樹脂用硬化剤組成物、一液性エポキシ樹脂組成物、および加工品 | |
JP4753934B2 (ja) | エポキシ樹脂用潜在性硬化剤およびエポキシ樹脂組成物 | |
JP4911981B2 (ja) | 高含水含溶剤エポキシ樹脂用硬化剤およびエポキシ樹脂組成物 | |
JP4326524B2 (ja) | カプセル型硬化剤及び組成物 | |
JP5258018B2 (ja) | 高安定性マイクロカプセル型エポキシ樹脂用硬化剤及びエポキシ樹脂組成物 | |
JP2007204669A (ja) | 特定小粒径粒度分布エポキシ樹脂用硬化剤およびエポキシ樹脂組成物 | |
JP5558118B2 (ja) | マイクロカプセル型エポキシ樹脂用硬化剤、及びそれを含むマスターバッチ型エポキシ樹脂用硬化剤組成物 | |
JP6484446B2 (ja) | エポキシ樹脂用硬化剤、エポキシ樹脂組成物及びこれを含有する材料 | |
JP2007091899A (ja) | 高安定性エポキシ樹脂用硬化剤およびエポキシ樹脂組成物 | |
JP4877717B2 (ja) | 緩反応性エポキシ樹脂用硬化剤およびエポキシ樹脂組成物 | |
JP4877716B2 (ja) | 速硬化性エポキシ樹脂用硬化剤およびエポキシ樹脂組成物 | |
JP5158088B2 (ja) | エポキシ樹脂用マイクロカプセル型潜在性硬化剤及びその製造方法、並びに一液性エポキシ樹脂組成物及びその硬化物 | |
JP2010053353A (ja) | エポキシ樹脂用マイクロカプセル型潜在性硬化剤及びその製造方法、一液性エポキシ樹脂組成物、エポキシ樹脂硬化物、接着剤、接合用フィルム、導電性材料並びに異方導電性材料 | |
JP2011208098A (ja) | イミダゾール化合物含有マイクロカプセル化組成物、それを用いた硬化性組成物及びマスターバッチ型硬化剤 | |
JP6063304B2 (ja) | エポキシ樹脂用マイクロカプセル型硬化剤 | |
JP2010132840A (ja) | 接着シート用エポキシ樹脂組成物 | |
JP2009203453A (ja) | エポキシ樹脂用マイクロカプセル型潜在性硬化剤、一液性エポキシ樹脂組成物及びエポキシ樹脂硬化物 | |
JP2015221859A (ja) | エポキシ樹脂用硬化剤、マイクロカプセル型エポキシ樹脂用硬化剤、マスターバッチ型エポキシ樹脂用硬化剤組成物、一液性エポキシ樹脂組成物及び加工品 | |
JP6505428B2 (ja) | マイクロカプセル型アミン系硬化剤、硬化性樹脂組成物、ファイン化学品及び組成物 | |
US11104760B2 (en) | Thermosetting resin composition | |
JP2009161751A (ja) | 一液性エポキシ樹脂組成物 | |
JP2019189834A (ja) | エポキシ樹脂用硬化剤、マスターバッチ型エポキシ樹脂用硬化剤組成物、一液性エポキシ樹脂組成物、及び加工品 | |
JP2023137042A (ja) | 一液性エポキシ樹脂組成物用マスターバッチ型硬化剤、及びエポキシ樹脂組成物 | |
JP2013053230A (ja) | エポキシ樹脂組成物、及びこれを用いたペースト状組成物、フィルム状組成物 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 201080018224.5 Country of ref document: CN |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 10767052 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2011510320 Country of ref document: JP Kind code of ref document: A |
|
ENP | Entry into the national phase |
Ref document number: 20117014810 Country of ref document: KR Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 10767052 Country of ref document: EP Kind code of ref document: A1 |