WO2010029899A1 - フッ素ゴム架橋成形体の製造方法 - Google Patents
フッ素ゴム架橋成形体の製造方法 Download PDFInfo
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- WO2010029899A1 WO2010029899A1 PCT/JP2009/065583 JP2009065583W WO2010029899A1 WO 2010029899 A1 WO2010029899 A1 WO 2010029899A1 JP 2009065583 W JP2009065583 W JP 2009065583W WO 2010029899 A1 WO2010029899 A1 WO 2010029899A1
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- fluororubber
- fluororesin
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
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- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/16—Homopolymers or copolymers or vinylidene fluoride
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- C08K5/00—Use of organic ingredients
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- C08K5/053—Polyhydroxylic alcohols
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- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2315/00—Characterised by the use of rubber derivatives
- C08J2315/02—Rubber derivatives containing halogen
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- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
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- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
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- C08K5/49—Phosphorus-containing compounds
- C08K5/50—Phosphorus bound to carbon only
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0892—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms containing monomers with other atoms than carbon, hydrogen or oxygen atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
Definitions
- the present invention relates to a crosslinkable fluororubber composition, a molded product obtained by crosslinking it, and a method for producing the molded product. These are suitable as various sealing materials, sliding parts, non-adhesive parts, and parts having a water / oil repellent surface.
- Fluorororubber is widely used in various fields such as the automobile industry, semiconductor industry, chemical industry and the like because it exhibits excellent chemical resistance, solvent resistance and heat resistance. It is used as hoses, sealing materials, etc. for devices, drive devices, fuel systems and peripheral devices.
- fluorine rubber such as propylene / tetrafluoroethylene copolymer rubber
- EFE ethylene / tetrafluoroethylene copolymer resin
- a fluororubber composition containing a fluororubber (vinylidene fluoride (VdF) rubber), a fluororesin (ETFE), and a fluorine-containing thermoplastic elastomer is press-crosslinked (160 ° C. for 10 minutes). Subsequently, a method for producing a crosslinked rubber having improved hot strength by oven crosslinking (180 ° C. for 4 hours) is described.
- Patent Document 5 Rubber A method of forming a coating film of fluororesin on the surface (Patent Document 5) has been proposed.
- the present invention is not a lamination method or a coating method, but a crosslinkable fluorororubber composition in which a specific fluororubber and a fluororesin are mixed, and a heat treatment process under specific conditions is further added to a normal crosslinking process.
- the present inventors have found that a fluororesin cross-linked product in which the ratio of the fluororesin on the surface of the molded article is remarkably increased and the problem of interfacial adhesion can be obtained is completed.
- the present invention produces a crosslinkable fluororubber composition capable of providing a low-friction fluororubber cross-linked molded article having an increased fluororesin ratio on the surface of the fluororubber, a molded product obtained by crosslinking the cross-linked fluororubber composition, and a molded product. It aims to provide a way to do.
- the present invention relates to a crosslinkable fluororubber composition containing a fluororubber (A) containing a vinylidene fluoride (VdF) unit, a fluororesin (B) and a polyol crosslinker (C), the fluororubber (A) and a fluororubber
- the present invention relates to a crosslinkable fluororubber composition in which the resin (B) is kneaded at a temperature of 5 ° C. lower than the melting point of the fluororesin (B).
- the fluororesin (B) includes tetrafluoroethylene (TFE) / hexafluoropropylene (HFP) copolymer, ethylene / TFE copolymer, chlorotrifluoroethylene (CTFE) / TFE copolymer, TFE / HFP / VdF.
- TFE tetrafluoroethylene
- HFP hexafluoropropylene
- CFE chlorotrifluoroethylene
- TFE / HFP copolymer
- VdF polyvinylidene fluoride
- the mass ratio (A) / (B) of the fluororubber (A) and the fluororesin (B) is preferably 60/40 to 97/3.
- the present invention also relates to a fluororubber molded product obtained by crosslinking the crosslinkable fluororubber composition of the present invention.
- the present invention also provides (I) a kneading step for obtaining the crosslinkable fluororubber composition, (II) Production of a fluororubber molded article comprising a molding crosslinking process for molding and crosslinking the obtained kneaded product, and (III) a heat treatment process for heating the obtained crosslinked molded article to a temperature equal to or higher than the melting point of the fluororesin (B). Also related to the method.
- the kneading step (I) after the fluorororubber (A) and the fluororesin (B) are kneaded at a melting point or higher of the fluororesin (B), additives for other rubber compositions are blended, and the vulcanization molding temperature Kneading at a lower temperature is preferable because uniform kneading can be achieved and a uniform surface state can be finally achieved.
- the present invention also relates to a fluororubber molded product obtained by the production method of the present invention.
- the fluorororubber molded product obtained by crosslinking the crosslinkable fluororubber composition of the present invention and the fluororubber molded product obtained by the production method of the present invention are water-repellent on the sealing material, sliding member, non-adhesive member or surface. It is useful as a molded product having oil repellency.
- the present invention it is possible to provide a low-friction, non-adhesive and surface water- and oil-repellent fluororubber molded article having an increased fluororesin ratio on the surface of the fluororubber.
- the fluororubber molded product of the present invention is useful as a sealing material, a sliding member, a non-adhesive member or a molded product having water and oil repellency on the surface.
- the crosslinkable fluororubber composition of the present invention is a crosslinkable fluororubber composition containing a fluororubber (A) containing a vinylidene fluoride (VdF) unit, a fluororesin (B) and a polyol crosslinker (C),
- the fluororubber (A) and the fluororesin (B) are kneaded at a temperature of 5 ° C. or lower than the melting point of the fluororesin (B).
- VdF fluororubber Fluorororubber containing VdF units (VdF fluorororubber)
- VdF fluorororubber has good processability and good compression set characteristics.
- VdF type fluorororubber what is represented by Formula (1) is preferred.
- the structural unit M 1 is a structural unit (m 1 ) derived from VdF
- the structural unit M 2 is a structural unit derived from a fluorine-containing ethylenic monomer (m 2 )
- the structural unit N 1 is a single unit.
- It is a repeating unit derived from monomer (n 1 ) copolymerizable with monomer (m 1 ) and monomer (m 2 ))
- the structural unit M 1 30 to 85 mol%, preferably not containing a structural unit M 2 70 - 15 mol%, more preferably a structural unit M 1 and 30 to 80 mol% and the structural unit M 2 is 70 to 20 mol%.
- the structural unit N 1 is preferably 0 to 10 mol% with respect to the total amount of the structural unit M 1 and the structural unit M 2 .
- fluorine-containing ethylenic monomer examples include TFE, CTFE, trifluoroethylene, HFP, trifluoropropylene, tetrafluoropropylene, pentafluoropropylene, trifluorobutene, tetrafluoroisobutene, and perfluoro (alkyl vinyl ether).
- TFE, HFP, and PAVE are preferable.
- the monomer (n 1 ) may be any monomer as long as it is copolymerizable with the monomer (m 1 ) and the monomer (m 2 ).
- ethylene, propylene, alkyl vinyl ether, etc. can give.
- VdF fluorororubbers include VdF / HFP rubber, VdF / HFP / TFE rubber, VdF / CTFE rubber, VdF / CTFE / TFE rubber, VdF / PAVE rubber, VdF / Preferred are one or more of TFE / PAVE rubber, VdF / HFP / PAVE rubber, VdF / HFP / TFE / PAVE rubber, and the like.
- VdF fluorororubbers VdF / HFP rubber and VdF / HFP / TFE rubber are particularly preferable from the viewpoints of heat resistance, compression set, workability, and cost.
- the fluororubber preferably has a number average molecular weight of 20,000 to 1,200,000, more preferably 30,000 to 300,000, and more preferably 50,000 to 200,000.
- the fluororubber used in the present invention is preferably a fluororubber having a fluorine content of 60% by mass or more, more preferably a fluororubber having a fluorine content of 65% by mass or more.
- the upper limit of the fluorine content is not particularly limited, but is preferably 74% by mass or less. If the fluorine content is less than 60% by mass, chemical resistance, fuel oil resistance and low fuel permeability tend to be inferior.
- the fluoro rubber described above can be produced by a conventional method.
- the fluororesin (B) to be used is not particularly limited, but a fluororesin containing at least one fluorine-containing ethylenic polymer is preferably fluororubber, particularly VdF fluorine. It is preferable from the viewpoint of good compatibility with rubber.
- the fluorinated ethylenic polymer preferably has a structural unit derived from at least one fluorinated ethylenic monomer.
- TFE tetrafluor
- the fluorine-containing ethylenic polymer may have a structural unit derived from a monomer copolymerizable with the fluorine-containing ethylenic monomer.
- Non-fluorinated ethylenic monomers other than fluoroolefins can be mentioned.
- the non-fluorine ethylenic monomer include ethylene, propylene, and alkyl vinyl ethers.
- the alkyl vinyl ether refers to an alkyl vinyl ether having an alkyl group having 1 to 5 carbon atoms.
- the following fluorine-containing ethylenic polymer is preferable from the viewpoint of good fuel low permeability and cold resistance of the obtained laminate.
- Ethylene / TFE copolymer consisting of TFE and ethylene
- TFE-perfluoro (alkyl vinyl ether) copolymer (PFA) or TFE / HFP copolymer (FEP) comprising TFE and a perfluoroethylenically unsaturated compound represented by formula (4)
- TFE / VdF perfluoroethylenically unsaturated compound copolymer comprising TFE, VdF, and perfluoroethylenically unsaturated compound represented by formula (4)
- PVdF polyvinylidene fluoride
- the fluorine-containing ethylenic polymer represented by (2) or (5) is preferred, and the fluorine-containing
- ETFE In the case of ETFE, in addition to the above-described effects, it is preferable in that mechanical properties and low fuel permeability are exhibited.
- the molar ratio of the TFE unit to the ethylene unit is preferably 20:80 to 90:10, more preferably 37:63 to 85:15, and particularly preferably 38:62 to 80:20.
- the 3rd component may be contained and the kind will not be limited as long as it can copolymerize with TFE and ethylene as a 3rd component.
- X 5 represents a hydrogen atom or a fluorine atom
- R f 4 represents a fluoroalkyl group which may contain an etheric oxygen atom
- fluorine-containing vinyl monomer represented by the above formula examples include 1,1-dihydroperfluoropropene-1, 1,1-dihydroperfluorobutene-1, 1,1,5-trihydroperfluoropentene-1.
- the content of the third component is preferably from 0.1 to 10 mol%, more preferably from 0.1 to 5 mol%, particularly preferably from 0.2 to 4 mol%, based on the fluorine-containing ethylenic polymer.
- the copolymer is preferably a copolymer comprising 70 to 99 mol% of TFE units and 1 to 30 mol% of perfluoroethylenically unsaturated compound units represented by the formula (4), and 80 to 97 TFE units. More preferably, it is a copolymer comprising 3 to 20 mol% of a perfluoroethylenically unsaturated compound unit represented by the formula (4).
- the fluorine-containing ethylenic polymer which consists of TFE and the perfluoroethylenically unsaturated compound represented by Formula (4) may contain the 3rd component, and TFE and Formula (4) are included as the 3rd component.
- the kind is not limited as long as it can be copolymerized with the perfluoroethylenically unsaturated compound represented by ().
- Specific examples include ethylene, propylene, and alkyl vinyl ethers.
- PFA or FEP containing the third component include ethylene / TFE / HFP copolymer (EFEP).
- the perfluoroethylenically unsaturated compound unit is 0.1 to 10 mol% based on the total of the CTFE unit and the TFE unit, and the CTFE unit and The total of TFE units is preferably 90 to 99.9 mol%. If the perfluoroethylenically unsaturated compound unit is less than 0.1 mol%, the moldability, environmental stress crack resistance and stress crack resistance tend to be poor, and if it exceeds 10 mol%, fuel low permeability, heat resistance, It tends to be inferior in mechanical properties and productivity.
- ETFE is preferred because it is particularly excellent in compatibility with fluororubber (A), in particular with VdF fluororubber.
- the melting point of the fluorine-containing ethylenic polymer used as the fluororesin (B) is preferably 120 to 340 ° C., more preferably 150 to 330 ° C., and further preferably 170 to 320 ° C. .
- the melting point of the fluorine-containing ethylenic polymer is less than 120 ° C., it tends to bleed out at the time of cross-linking molding, and when it exceeds 340 ° C., mixing of the VdF-based fluororubber (A) tends to be difficult.
- At least one polyfunctional compound may be added to the fluororesin (B).
- the polyfunctional compound is a compound having two or more functional groups having the same or different structures in one molecule.
- the functional groups possessed by the polyfunctional compound include carbonyl groups, carboxyl groups, haloformyl groups, amide groups, olefin groups, amino groups, isocyanate groups, hydroxy groups, epoxy groups, etc., which are generally known to have reactivity. Any group can be used.
- These functional group-containing compounds are expected not only to have high affinity with the VdF-based fluororubber (A) but also to react with the functional group of the fluororesin (B) to further improve the adhesion.
- Crosslinking agent in the present invention, a polyol crosslinking agent is used.
- Cross-linked fluororubber obtained by cross-linking with a polyol-based cross-linking agent is characterized by small compression set and excellent heat resistance.
- polyol-based crosslinking agent a compound conventionally known as a crosslinking agent for fluorine rubber can be used.
- a polyhydroxy compound particularly, a polyhydroxy aromatic compound is preferably used from the viewpoint of excellent heat resistance. .
- the polyhydroxy aromatic compound is not particularly limited.
- bisphenol A bisphenol AF, resorcin, 1,3-dihydroxybenzene, 1,7-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6-dihydroxy Naphthalene, 4,4′-dihydroxydiphenyl, 4,4′-dihydroxystilbene, 2,6-dihydroxyanthracene, hydroquinone, catechol, 2,2-bis (4-hydroxyphenyl) butane, 4,4-bis (4- Hydroxyphenyl) valeric acid, 2,2-bis (4-hydroxyphenyl) tetrafluorodichloropropane, 4,4′-dihydroxydiphenyl sulfone, 4,4′-dihydroxydiphenyl ketone, tri (4-hydroxyphenyl) methane, 3 , 3 ', 5 5'-tetrachloro bisphenol A, 3,3 ', 5,5'-tetra-bromo-bisphenol
- a polyhydroxy compound is preferable from the viewpoint that the compression set of the crosslinked fluororubber is small and the moldability is excellent, a polyhydroxy aromatic compound is more preferable because of excellent heat resistance, and bisphenol AF is more preferable. .
- the blending amount of the polyol crosslinking agent is preferably 0.2 to 10 parts by mass, more preferably 0.5 to 6 parts by mass, and further preferably 1 to 3 parts by mass with respect to 100 parts by mass of the fluororubber. If the cross-linking agent is less than 0.2 parts by mass, the cross-linking density tends to be low and compression set tends to be large, and if it exceeds 10 parts by mass, the cross-linking density tends to be too high and tends to break during compression. There is.
- a crosslinking accelerator in combination with a polyol-based crosslinking agent.
- the crosslinking reaction can be promoted by promoting the formation of an intramolecular double bond in the dehydrofluorination reaction of the fluororubber main chain.
- An onium salt can be used.
- quaternary ammonium salts and quaternary phosphonium salts are preferable.
- DBU-B 8-Benzyl-1,8-diazabicyclo [5,4,0] -7-undecenium chloride
- BTPPC phosphonium chloride
- crosslinkable fluororubber composition in addition to the fluororubber (A), the fluororesin (B), and the crosslinker (C), additives for assisting crosslinkage, such as a crosslink accelerator, a crosslink assistant, a co-crosslink You may mix
- additives for assisting crosslinkage such as a crosslink accelerator, a crosslink assistant, a co-crosslink You may mix
- crosslinking agent crosslinking assistant, co-crosslinking agent, and crosslinking accelerator are used for crosslinking the fluororubber.
- crosslinking refers to crosslinking the same or different polymer chains of fluororubber with a crosslinking agent. By crosslinking in this way, the fluororubber has improved tensile strength and good elasticity. It will have.
- compounding agents blended in fluororubber for example, fillers, processing aids, plasticizers, colorants, stabilizers, adhesion aids, mold release agents, conductivity-imparting agents, heat conduction agents.
- Various additives such as a property-imparting agent, a surface non-tackiness imparting agent, a flexibility imparting agent, a heat resistance improving agent, and a flame retardant can be blended, and conventional crosslinking agents and crosslinking accelerators different from those described above can be used. You may mix
- composition of the present invention does not contain a fluorine-containing thermoplastic elastomer.
- the crosslinkable fluororubber composition of the present invention has a temperature at which the fluororubber (A) and the fluororesin (B) are at least 5 ° C. lower than the melting point of the fluororesin (B), preferably above the melting point of the fluororesin (B). It must be melt-kneaded at a temperature of By kneading at a temperature of 5 ° C. lower than the melting point of the fluororesin (B), the mechanical strength is improved.
- the upper limit of heating is lower than the lower thermal decomposition temperature of the fluororubber (A) or the fluororesin (B). Such melt kneading will be described in detail in the invention of the manufacturing method.
- the method for producing the fluororubber crosslinked molded article of the present invention comprises: (I) a kneading step of kneading the crosslinkable fluororubber composition of the present invention, (II) a molding crosslinking step of molding and crosslinking the obtained kneaded product, and (III) a heat treatment step of heating the obtained crosslinked molded product to a temperature equal to or higher than the melting point of the fluororesin (B).
- the crosslinkable fluororubber composition to be kneaded is the crosslinkable fluorororubber composition of the present invention.
- VdF-based fluororubber (A), fluororesin (B), polyol cross-linking agent (C), and additives such as cross-linking aids, co-cross-linking agents and cross-linking accelerators, if necessary, filling A crosslinkable fluororubber composition is prepared by kneading other compounding agents such as materials.
- the fluorororubber (A) and the fluororesin (B) are melt-kneaded in advance at a temperature not lower than 5 ° C. below the melting point of the fluororesin (B), preferably not lower than the melting point of the fluororesin (B).
- the upper limit of heating is lower than the lower thermal decomposition temperature of fluororubber or fluororesin.
- the melt kneading of the fluororubber (A) and the fluororesin (B) is not performed under conditions that cause crosslinking at that temperature (such as in the presence of a crosslinking agent, a crosslinking accelerator, and an acid acceptor).
- a crosslinking agent for example, only a specific crosslinking agent or only a combination of a crosslinking agent and a crosslinking accelerator
- the combination of a crosslinking agent (C), a crosslinking accelerator, and an acid acceptor causes crosslinking at a temperature of 5 ° C. lower than the melting point of the fluororesin (B).
- a pre-compound (preliminary mixture) is prepared by melting and kneading the fluororubber (A), the fluororesin (B) and the cross-linking agent (C).
- a two-stage kneading method in which other additives and compounding agents are kneaded at a temperature lower than the crosslinking temperature to obtain a full compound is preferable.
- a method of kneading all the components at a temperature lower than the crosslinking temperature (thermal decomposition temperature) of the crosslinking agent (C) may be used.
- a Banbury mixer For melt-kneading, a Banbury mixer, a pressure kneader, an extruder, or the like is used.
- the temperature is 5 ° C. or more lower than the melting point of the fluororesin (B), for example 160 ° C. or more, further 200 ° C. or more, usually 250 to 300. It can be carried out by kneading with fluororubber (A) at a temperature of 0 ° C.
- fluororubber A
- full compounding in the two-stage kneading method can be performed using an open roll, a Banbury mixer, a pressure kneader or the like at a temperature lower than the decomposition temperature of the crosslinking agent (C), for example, 100 ° C. or less.
- the dynamic cross-linking and the melt kneading in the present invention are the dynamic cross-linking in which rubber is blended in a thermoplastic resin matrix, the rubber is cross-linked while kneading, and the cross-linked rubber is dispersed microscopically in the matrix.
- the melt kneading is performed under conditions that do not cause crosslinking (the absence of components necessary for crosslinking, or the blending that does not cause a crosslinking reaction at that temperature).
- This is essentially different in that it is a non-crosslinked rubber and is a mixture in which the fluororesin is uniformly dispersed in the uncrosslinked rubber.
- the crosslinkable fluororubber composition obtained in the kneading step in the present invention has a structure in which the fluororubber (A) forms a continuous phase and the fluororesin (B) forms a dispersed phase, or the fluororubber (A) and It is presumed that the fluororesin (B) has a structure in which a continuous phase is formed together.
- the cross-linking reaction in the cross-linking step (II) can be performed smoothly, the cross-linked state of the resulting cross-linked product becomes uniform, and the fluororesin (B) in the heat treatment step (III) ) Surface migration phenomenon is performed uniformly, and a uniform surface state is considered to be obtained.
- Molding / Crosslinking Process This process is a process for producing a crosslinked molded product by molding and crosslinking the crosslinkable fluororubber composition obtained in the kneading process.
- Examples of the molding method include, but are not limited to, an extrusion molding method, a pressure molding method using a mold, an injection molding method, and the like.
- crosslinking method a steam crosslinking method, a pressure molding method, or a usual method in which a crosslinking reaction is started by heating can be employed.
- the radiation cross-linking method at normal temperature and normal pressure is also a well-known cross-linking method.
- the thermal decomposition temperature of the cross-linking agent (C) is used because the transition to the surface layer of the fluororesin occurs smoothly. The above crosslinking reaction by heating is particularly excellent.
- the method and conditions for molding and crosslinking of the crosslinkable fluororubber composition may be within the range of known methods and conditions for the molding and crosslinking employed. Further, the molding and the crosslinking may be performed in any order, or may be performed in parallel at the same time.
- a method of crosslinking after extrusion molding is appropriate, and in the case of a deformed molded product, a method of performing a molding process such as cutting after obtaining a block-shaped crosslinked product can be adopted.
- a relatively simple molded product such as a piston ring or an oil seal, it is a common practice to simultaneously perform molding and crosslinking simultaneously with a mold or the like.
- crosslinking conditions that are not limited may be determined as appropriate depending on the type of the crosslinking agent to be used, usually within a temperature range of 150 to 300 ° C. and a crosslinking time of 1 minute to 24 hours.
- a post-treatment process called secondary crosslinking may be performed, as described in the next heat treatment process (III).
- the conventional secondary crosslinking step is different from the molding crosslinking step (II) and the heat treatment step (III) of the present invention.
- the heat treatment step (III) in the present invention is a treatment step performed to increase the ratio of the fluororesin on the surface of the cross-linked molded product.
- the fluororubber (A) A temperature lower than the thermal decomposition temperature of the fluororesin (B) is employed.
- the heating temperature When the heating temperature is lower than the melting point, the ratio of the fluororesin on the surface of the crosslinked molded product is not sufficiently high.
- the temperature In order to avoid thermal decomposition of fluororubber and fluororesin, the temperature must be lower than the lower thermal decomposition temperature of fluororubber (A) or fluororesin (B).
- a preferable heating temperature is 5 ° C. or more from the melting point of the fluororesin because it is easy to reduce friction in a short time.
- the above upper limit temperature is the case of ordinary fluororubber, and in the case of rubber having super heat resistance, the upper limit temperature is the decomposition temperature of rubber having super heat resistance, so the above upper limit temperature is not limited to this.
- the heating temperature is closely related to the heating time, and it is preferable to perform heating for a relatively long time when the heating temperature is relatively close to the lower limit, and to adopt a relatively short heating time when the heating temperature is relatively close to the upper limit. .
- the heating time may be appropriately set in relation to the heating temperature.
- the fluororubber may be thermally deteriorated. It is practically up to 48 hours except when using. Usually, 1 minute to 48 hours is preferable, and 1 minute to 24 hours is more preferable from the viewpoint of good productivity.
- the conventional secondary cross-linking completely decomposes the cross-linking agent remaining at the end of the primary cross-linking and completes the cross-linking of the fluororubber, thereby improving the mechanical characteristics and compression set characteristics of the cross-linked molded product. This is a process performed for this purpose.
- the conventional secondary crosslinking conditions that do not assume the coexistence of the fluororesin (B) are present in the secondary crosslinking even if the crosslinking conditions accidentally overlap with the heating conditions of the heat treatment step in the present invention.
- Is not used as a factor for setting the crosslinking conditions but only the heating conditions within the range of the purpose of completion of crosslinking of the fluororubber (complete decomposition of the crosslinking agent) are employed, and the fluororesin (B) is blended.
- the conditions for heat softening or melting the fluororesin (B) in a crosslinked rubber cannot be derived.
- secondary crosslinking may be performed to complete the crosslinking of the fluororubber (A) (to completely decompose the crosslinking agent (C)).
- the remaining crosslinking agent (C) may be decomposed to complete the cross-linking of the fluororubber (A).
- the cross-linking of the fluororubber (A) in the heat treatment step (III) It is only a secondary effect.
- the fluororubber crosslinked molded article obtained by the production method of the present invention is in a state where the fluororesin ratio is increased in the surface region.
- the state in which the ratio of the fluororesin is increased in this surface region can be verified by, for example, chemically analyzing the crosslinked molded product after the heat treatment using ESCA or IR.
- an atomic group having a depth of about 10 nm from the surface of the molded product can be identified, but after heat treatment, a peak in the binding energy derived from fluororubber (P ESCA 1) and a peak derived from the fluororesin (P The ratio of ESCA 2) (P ESCA 1 / P ESCA 2) is small, that is, the atomic group of the fluororesin is large.
- IR analysis can identify atomic groups having a depth of about 0.5 to 1.2 ⁇ m from the surface of the molded product, but after heat treatment, a peak of characteristic absorption derived from fluororubber at a depth of 0.5 ⁇ m (The ratio of P IR0.5 1) to the peak derived from fluororesin (P IR0.5 2) (P IR0.5 1 / P IR0.5 2) is smaller, that is, the atomic group of fluororesin is increased. Yes.
- the fluororubber cross-linked molded product having a gradient distribution of the fluororesin ratio, which does not exhibit the gradient of the fluororesin ratio as in the present invention is conventionally known. It is a new molded product that is not present.
- the ratio of the fluororesin in the surface region is high, the characteristics of the fluororesin, such as low friction, non-adhesiveness, and water / oil repellency, are remarkably improved as compared with those not subjected to heat treatment.
- the properties of fluororubber can be exhibited in areas other than the surface, and as a whole, a fluororubber-crosslinked molded product with excellent balance in terms of low friction, non-adhesiveness, water / oil repellency, and elastomeric properties can be obtained. It is done.
- the surface-rich region of the fluororesin is not dropped, and the durability is excellent.
- the molded product of the present invention is useful as a sealing material, a sliding member, a non-adhesive member, etc. by utilizing its low friction property, non-adhesive property, water / oil repellency (high contact angle).
- the following molded products can be exemplified, but are not limited thereto.
- Sealing material In semiconductor-related fields such as semiconductor manufacturing equipment, liquid crystal panel manufacturing equipment, plasma panel manufacturing equipment, plasma addressed liquid crystal panels, field emission display panels, solar cell substrates, etc., O (square) -rings, packings, gaskets, diaphragms, and other various types Examples thereof include a sealing material, and these can be used for a CVD apparatus, a dry etching apparatus, a wet etching apparatus, an oxidation diffusion apparatus, a sputtering apparatus, an ashing apparatus, a cleaning apparatus, an ion implantation apparatus, and an exhaust apparatus.
- O-rings for gate valves sealing materials, quartz-window O-rings, other sealing materials, chamber O-rings, other sealing materials, gate O-rings, etc.
- sealing materials bell jar O-rings, other various sealing materials, coupling O-rings, other various sealing materials, pump O-rings, diaphragms, other various sealing materials, for semiconductors
- O-ring of a gas control device and other various sealing materials it can be used as an O-ring for a resist developer and a stripping solution and other various sealing materials.
- sealing material used in the fuel system and peripheral devices include O (square) -rings, packings, and diaphragms.
- engine head gasket metal gasket, oil pan gasket, crankshaft seal, camshaft seal, valve stem seal, manifold packing, oxygen sensor seal, injector O-ring, injector packing, fuel pump O-ring, Diaphragm, crankshaft seal, gearbox seal, power piston seal, cylinder liner seal, valve stem seal, automatic transmission front pump seal, rear axle pinion seal, universal joint gasket, speedometer pinion seal, foot brake Piston cup, torque transmission O-ring, oil seal, exhaust gas reburner seal, bearing seal, carburetor sensor die It can be used as Fulham like.
- valves In the chemical plant field, there are valves, packings, diaphragms, O (square) -rings, various sealing materials, etc., and these can be used in the manufacturing process of chemical products such as pharmaceuticals, agricultural chemicals, paints and resins.
- Seals packing for high-temperature vacuum dryers, roller seals for papermaking belts, fuel cell seals, wind tunnel joint seals, gas chromatography, packing for pH meter tube connections, analytical instruments, physics and chemistry instrument seals, diaphragms, valve parts Etc.
- Seals packing for high-temperature vacuum dryers, roller seals for
- the photographic field such as a developing machine
- the printing field such as a printing machine
- the painting field such as a painting facility
- it can be used as a seal or valve part of a dry copying machine.
- valves, packings, diaphragms, O (square) -rings, various sealing materials, etc. can be used and used in food manufacturing processes. Specifically, it can be used as a seal for a plate heat exchanger, a solenoid valve seal for a vending machine, or the like.
- the fuel cell field specifically, it is used as a sealing material between electrodes and separators, and as a seal for hydrogen / oxygen / product water piping.
- sealing material for clean equipment such as a gasket for a magnetic recording device (hard disk drive), a seal ring material for a device storage such as a semiconductor manufacturing device or a wafer.
- a sealing material for a fuel cell such as a packing used between fuel cell electrodes or surrounding piping.
- Sliding member In the automotive field, piston rings, shaft seals, valve stem seals, crankshaft seals, camshaft seals, oil seals and the like can be mentioned.
- fluororubber products used for parts that slide in contact with other materials.
- Non-adhesive material For example, hard disk crash stoppers in the computer field.
- Fields that utilize water and oil repellency Examples include automobile wiper blades and outdoor tent pulling cloths.
- the measurement conditions are as follows. IRE; Diamond and germanium incident angles; 45 ° Resolution: 4cm -1 Accumulation: 64 times (2) IR F1s and C1s peaks are measured at an emission angle of 90 ° using ESCA3400 manufactured by Shimadzu Corporation.
- Crosslinking (vulcanization) characteristics The minimum torque (ML), maximum torque (MH), induction time (T10) and optimum vulcanization time (T90) are measured with a curlastometer type II (manufactured by JSR Corporation). To do. (4) 100% modulus (M100) Measured according to JIS K6251.
- Friction coefficient Measured with a friction player FPR2000 manufactured by Reska Co., with a load of 20 g, a rotation mode, a rotation speed of 60 rpm, and a rotation radius of 10 mm, and immediately after rotation, after 2 minutes of rotation, and after 5 minutes of rotation are read. The value when the friction coefficient is stabilized is the dynamic friction coefficient.
- the Mooney viscosity ML 1 + 10 (100 ° C.) is about 47.
- Fluoro rubber A2 (pre-compound): 100 parts by mass of fluoro rubber A1 was charged into a pressure kneader, and then 2.2 parts by mass of bisphenol AF and 8-benzyl-1,8-diazabicyclo [5,4,0] -7 A fluororubber pre-compound obtained by adding 0.56 parts by mass of undecenium chloride and kneading at a rubber dough temperature of 140 to 150 ° C. for 12 minutes.
- Fluoro rubber A4 100 parts by mass of fluoro rubber A3 is charged into a pressure kneader, and then 2.2 parts by mass of bisphenol AF and 0.5 parts by mass of BTPPC are charged and kneaded at a rubber dough temperature of 140 to 150 ° C. for 12 minutes. Fluoro rubber pre-compound obtained.
- Fluoro rubber A5 100 parts by mass of fluoro rubber A3 and 33 parts by mass of fluororesin B1 are melt-mixed at 230 ° C.
- Fluororubber A6 100 parts by mass of fluororubber A3 and 33 parts by mass of fluororesin B1 are melt-mixed at 230 ° C. for 30 minutes, and then charged into a pressure kneader.
- Fluoro rubber pre-compound obtained.
- Fluororesin B2 ethylene / TFE / HFP copolymer (EFEP, RP4020 manufactured by Daikin Industries, Ltd., trade name, melting point: 160 ° C.)
- Filler 1 Wollastonite (Nyyard 400 manufactured by NYCO)
- Filler 2 Carbon black (MT carbon manufactured by Cancarb: N990)
- Filler 3 Petal (Japanese Petal Petroleum Industries, Ltd. Petal B Benchmark)
- Acid acceptor 1 Magnesium oxide (MA150 manufactured by Kyowa Chemical Industry Co., Ltd.)
- Crosslinking aid 1 calcium hydroxide (CALDIC2000 manufactured by Omi Chemical Co., Ltd.)
- Example 1 Kneading step (Precompound preparation) 100 parts by weight of fluororubber A2 and 43 parts by weight of fluororesin B1 are put into a pressure type kneader with an internal volume of 3 liters and melted for 30 minutes at a temperature of 220 ° C. which is 5 ° C. lower than the melting point (225 ° C.) of fluororesin B1. The mixture was kneaded to prepare a pre-compound. The rotation speed of the rotor was 30 rpm.
- the obtained pre-compound is wound around an open roll having two 8-inch rolls, 5 parts by weight of filler 1, 1.5 parts by weight of filler 2, 1.5 parts by weight of filler 3, and acid acceptor 3 parts by weight of 1 and 6 parts by weight of crosslinking aid 1 were added and kneaded for 20 minutes. Further, the obtained full compound was cooled for 24 hours and kneaded again at 30 to 80 ° C. for 20 minutes using an open roll equipped with two 8-inch rolls to prepare a full compound.
- the obtained cross-linked fluororubber sheet was examined for 100% modulus (M100), tensile breaking strength (Tb), tensile breaking elongation (Eb), hardness (Shore A, peak value), and friction coefficient. The results are shown in Table 2.
- Example 2 A cross-linked fluororubber sheet was produced by carrying out a kneading step and a molding cross-linking step in the same manner as in Example 1 except that the kneading temperature in the pre-compound preparation step was 225 ° C. (melting point of fluororesin B1: 225 ° C.).
- the obtained crosslinked fluororubber sheet was placed in a heating furnace maintained at 200 ° C., 230 ° C. and 250 ° C. for 24 hours in the same manner as in Example 1, and each was heat-treated.
- Table 1 shows the cross-linking (vulcanization) characteristics of the full compound
- Table 2 shows the characteristics of the cross-linked fluororubber sheet.
- Example 3 A cross-linked fluororubber sheet was produced by carrying out a kneading step and a molding cross-linking step in the same manner as in Example 1 except that the kneading temperature in the pre-compound preparation step was 230 ° C. (melting point of fluororesin B1: 225 ° C.).
- the obtained crosslinked fluororubber sheet was placed in a heating furnace maintained at 200 ° C., 230 ° C. and 250 ° C. for 24 hours in the same manner as in Example 1, and each was heat-treated.
- Table 1 shows the cross-linking (vulcanization) characteristics of the full compound
- Table 2 shows the characteristics of the cross-linked fluororubber sheet.
- Example 4 The kneading temperature in the pre-compound preparation step was 230 ° C. (melting point of fluororesin B1: 225 ° C.), and the kneading was performed for 10 minutes longer than Example 3. Thereafter, a full compound was prepared, and a crosslinked fluororubber sheet was produced in the same manner as in Example 1.
- the obtained crosslinked fluororubber sheet was placed in a heating furnace maintained at 200 ° C., 230 ° C. and 250 ° C. for 24 hours in the same manner as in Example 1, and each was heat-treated.
- Table 1 shows the cross-linking (vulcanization) characteristics of the full compound
- Table 2 shows the characteristics of the cross-linked fluororubber sheet.
- Comparative Example 1 As a crosslinkable fluororubber composition, a cross-linked fluororubber sheet was produced by performing a molding cross-linking step in the same manner as in Example 1 except that the fluororesin A2 was not kneaded with fluororesin and the filler 1 was changed to 40 parts by mass. In this case, however, the melt-kneading step is omitted because it is not necessary to melt and mix the fluororubber and the fluororesin.
- the obtained crosslinked fluororubber sheet was placed in a heating furnace maintained at 200 ° C., 230 ° C. and 250 ° C. for 24 hours in the same manner as in Example 1, and each was heat-treated.
- Table 1 shows the cross-linking (vulcanization) characteristics of the full compound
- Table 2 shows the characteristics of the cross-linked fluororubber sheet.
- Examples 5-12 The fluororubber and fluororesin shown in Table 3 and further the filler, acid acceptor, and crosslinking aid are blended in the amounts shown in Table 3, and the kneading temperature in the pre-compound preparation step is shown in Table 3 (the melting point of fluororesin B1) Were 225 ° C. and the melting point of fluororesin B2 was 160 ° C.), a cross-linked fluororubber sheet was produced by performing a kneading step and a molding cross-linking step in the same manner as in Example 1.
- the fluororubber A5 and the fluororubber A6 used in Examples 8 and 9 are obtained by previously kneading fluororesin B1 (33 parts by mass) with fluororubber A3 (100 parts by mass) (therefore, therefore).
- the column of the fluororesin in Table 3 is “ ⁇ ”).
- the obtained cross-linked fluororubber sheet was placed in a heating furnace in the same manner as in Example 1 at 200 ° C. for 24 hours and 230 ° C. for 24 hours, and each was heat-treated.
- Table 3 shows the cross-linking (vulcanization) characteristics of the full compound
- Table 4 shows the characteristics of the cross-linked fluororubber sheet.
- Example 13 In the same manner as in Example 1, the kneading step (I) and the molding / crosslinking step (II) were carried out to produce a crosslinked molded product.
- the obtained cross-linked molded product was heat-treated at the heat treatment temperatures shown in Table 5 (200 ° C., 220 ° C., 230 ° C. and 250 ° C.) for the time shown in Table 5, and the friction coefficient of the obtained heat-treated cross-linked molded product was examined. .
- the results are shown in Table 5.
- Example 14 (ESCA analysis) In the same manner as in Example 1, the kneading step (I) and the molding / crosslinking step (II) were carried out to produce a crosslinked molded product.
- the obtained cross-linked molded product was heat-treated at 200 ° C., 230 ° C. and 250 ° C. for 24 hours.
- the obtained heat-treated cross-linked molded article was subjected to ESCA analysis.
- the ratio (P ESCA 1 / P ESCA 2) of the peak (P ESCA 1 / P ESCA 2) was 0.25 before the heat treatment and was not changed from 0.25 at 200 ° C. ⁇ 24 hours, but at 230 ° C. ⁇ 24 hours. At 0.16, 250 ° C. ⁇ 24 hours, it decreased rapidly to 0.14.
- Example 15 (IR analysis) In the same manner as in Example 1, the kneading step (I) and the molding / crosslinking step (II) were carried out to produce a crosslinked molded product (thickness 2 mm).
- the obtained cross-linked molded product was heat-treated at 200 ° C., 230 ° C. and 250 ° C. for 24 hours.
- the obtained heat-treated cross-linked molded articles were subjected to IR analysis.
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Abstract
Description
(I)上記の架橋性フッ素ゴム組成物を得る混練工程、
(II)得られた混練物を成形架橋する成形架橋工程、および
(III)得られた架橋成形品をフッ素樹脂(B)の融点以上の温度に加熱する熱処理工程
を含むフッ素ゴム成形品の製造方法にも関する。
VdF系フッ素ゴムは、加工性が良好であり、圧縮永久ひずみ特性が良好である。
VdF系フッ素ゴムとしては、式(1)で表されるものが好ましい。
-(M1)-(M2)-(N1)- (1)
(式中、構造単位M1はVdF由来の構造単位(m1)であり、構造単位M2は含フッ素エチレン性単量体(m2)由来の構造単位であり、構造単位N1は単量体(m1)および単量体(m2)と共重合可能な単量体(n1)由来の繰り返し単位である)
使用するフッ素樹脂(B)としては、特に限定されるものではないが、少なくとも1種の含フッ素エチレン性重合体を含むフッ素樹脂であることが、フッ素ゴム、特にVdF系フッ素ゴムとの相溶性が良好な点から好ましい。含フッ素エチレン性重合体は少なくとも1種の含フッ素エチレン性単量体由来の構造単位を有することが好ましい。前記含フッ素エチレン性単量体としては、テトラフルオロエチレン(TFE)、式(4):
CF2=CF-Rf 2 (4)
(式中、Rf 2は、-CF3または-ORf 3(Rf 3は炭素原子数1~5のパーフルオロアルキル基)
で示されるパーフルオロエチレン性不飽和化合物などのパーフルオロオレフィン;クロロトリフルオロエチレン(CTFE)、トリフルオロエチレン、ヘキサフルオロイソブテン、フッ化ビニリデン(VdF)、フッ化ビニル、式(5):
CH2=CX3(CF2)nX4 (5)
(式中、X3は水素原子またはフッ素原子を表し、X4は水素原子、フッ素原子または塩素原子を表し、nは1~10の整数を表す。)
などのフルオロオレフィンなどをあげることができる。
(2)TFEと式(4)で示されるパーフルオロエチレン性不飽和化合物からなるTFE-パーフルオロ(アルキルビニルエーテル)共重合体(PFA)またはTFE/HFP系共重合体(FEP)
(3)TFE、VdF、および式(4)で表されるパーフルオロエチレン性不飽和化合物からなるTFE/VdF/パーフルオロエチレン性不飽和化合物系共重合体
(4)ポリビニリデンフルオライド(PVdF)
(5)CTFE、TFEおよび式(4)で示されるパーフルオロエチレン性不飽和化合物からなるCTFE/TFE/パーフルオロエチレン性不飽和化合物系共重合体
のいずれかであることが好ましく、(1)、(2)、(5)で表される含フッ素エチレン性重合体であることが好ましく、(1)で表される含フッ素エチレン性重合体であることが特に好ましい。
ETFEの場合、前記の作用効果に加えて、力学物性や燃料低透過性が発現する点で好ましい。TFE単位とエチレン単位との含有モル比は20:80~90:10が好ましく、37:63~85:15がより好ましく、38:62~80:20が特に好ましい。また、第3成分を含有していてもよく、第3成分としてはTFEおよびエチレンと共重合可能なものであればその種類は限定されない。第3成分としては、通常、下記式
CH2=CX5Rf 4、CF2=CFRf 4、CF2=CFORf 4、CH2=C(Rf 4)2
(式中、X5は水素原子またはフッ素原子、Rf 4はエーテル結合性酸素原子を含んでいてもよいフルオロアルキル基を表す)
で示されるモノマーが用いられ、これらの中でも、CH2=CX5Rf 4で示される含フッ素ビニルモノマーがより好ましく、Rf 4の炭素数が1~8のモノマーが特に好ましい。
PFAまたはFEPの場合、前記の作用効果においてとりわけ耐熱性が優れたものとなり、また前記の作用効果に加えて優れた燃料低透過性が発現する点で好ましい。特に限定されないが、TFE単位70~99モル%と式(4)で表されるパーフルオロエチレン性不飽和化合物単位1~30モル%からなる共重合体であることが好ましく、TFE単位80~97モル%と式(4)で表されるパーフルオロエチレン性不飽和化合物単位3~20モル%からなる共重合体であることがより好ましい。TFE単位が70モル%未満では機械物性が低下する傾向があり、99モル%をこえると融点が高くなりすぎ成形性が低下する傾向がある。また、TFEおよび式(4)で表されるパーフルオロエチレン性不飽和化合物からなる含フッ素エチレン性重合体は、第3成分を含有していてもよく、第3成分としてはTFEおよび式(4)で表されるパーフルオロエチレン性不飽和化合物と共重合可能なものであればその種類は限定されない。具体的にはエチレン、プロピレン、またはアルキルビニルエーテル類などをあげることができる。第3成分を含有したPFAまたはFEPとしては、たとえばエチレン/TFE/HFP共重合体(EFEP)などがあげられる。
CTFE-TFE共重合体の場合、CTFE単位とTFE単位の含有モル比は、CTFE:TFE=2:98~98:2であることが好ましく、5:95~90:10であることがより好ましい。CTFE単位が2モル%未満であると燃料低透過性が悪化しまた溶融加工が困難になる傾向があり、98モル%をこえると成形時の耐熱性、耐薬品性が悪化する場合がある。また、パーフルオロエチレン性不飽和化合物を共重合することが好ましく、CTFE単位とTFE単位の合計に対して、パーフルオロエチレン性不飽和化合物単位は0.1~10モル%であり、CTFE単位およびTFE単位は合計で90~99.9モル%であることが好ましい。パーフルオロエチレン性不飽和化合物単位が0.1モル%未満であると成形性、耐環境応力割れ性および耐ストレスクラック性に劣りやすく、10モル%をこえると、燃料低透過性、耐熱性、機械特性、生産性などに劣る傾向にある。
本発明ではポリオール架橋剤を使用する。ポリオール系架橋剤により架橋してなる架橋フッ素ゴムは、圧縮永久歪みが小さく、耐熱性に優れているという特徴がある。
(I)本発明の架橋性フッ素ゴム組成物を混練する混練工程、
(II)得られた混練物を成形架橋する成形架橋工程、および
(III)得られた架橋成形品をフッ素樹脂(B)の融点以上の温度に加熱する熱処理工程
を含む。
混練する架橋性フッ素ゴム組成物は、上記の本発明の架橋性フッ素ゴム組成物である。 混練工程(I)では、VdF系フッ素ゴム(A)、フッ素樹脂(B)、ポリオール架橋剤(C)、および必要に応じて架橋助剤、共架橋剤、架橋促進剤などの添加剤、充填材などのその他配合剤を混練りすることにより、架橋性フッ素ゴム組成物を調製する。
この工程は、混練工程で得られた架橋性フッ素ゴム組成物を成形し架橋して架橋成形品を製造する工程である。
この熱処理工程では、得られた架橋成形品をフッ素樹脂(B)の融点以上の温度に加熱する。
半導体製造装置、液晶パネル製造装置、プラズマパネル製造装置、プラズマアドレス液晶パネル、フィールドエミッションディスプレイパネル、太陽電池基板等の半導体関連分野では、O(角)-リング、パッキン、ガスケット、ダイアフラム、その他の各種シール材等があげられ、これらはCVD装置、ドライエッチング装置、ウェットエッチング装置、酸化拡散装置、スパッタリング装置、アッシング装置、洗浄装置、イオン注入装置、排気装置に用いることができる。具体的には、ゲートバルブのO-リング、シール材として、クォーツウィンドウのO-リング、その他の各種シール材として、チャンバーのO-リング、その他の各種シール材として、ゲートのO-リング、その他の各種シール材として、ベルジャーのO-リング、その他の各種シール材として、カップリングのO-リング、その他の各種シール材として、ポンプのO-リング、ダイアフラム、その他の各種シール材として、半導体用ガス制御装置のO-リング、その他の各種シール材として、レジスト現像液、剥離液用のO-リング、その他の各種シール材として用いることができる。
自動車関連分野では、ピストンリング、シャフトシール、バルブステムシール、クランクシャフトシール、カムシャフトシール、オイルシールなどがあげられる。
コンピュータ分野での、ハードディスククラッシュストッパーなどがあげられる。
自動車のワイパーブレード、屋外テントの引き布などがあげられる。
VARIAN社製のFT-IR(FTS―575C型)により、一回反射ATR法により測定する。測定条件はつぎのとおりである。
IRE;ダイヤモンドおよびゲルマニウム
入射角;45°
分解能;4cm-1
積算;64回
(2)IR
(株)島津製作所製のESCA3400を用いて、放射角90°でF1s、C1s ピークを測定する。
(3)架橋(加硫)特性
キュラストメーターII型(JSR(株)製)にて最低トルク(ML)、最高トルク(MH)、誘導時間(T10)および最適加硫時間(T90)を測定する。
(4)100%モジュラス(M100)
JIS K6251に準じて測定する。
(5)引張破断強度(Tb)
JIS K6251に準じて測定する。
(6)引張破断伸び(Eb)
JIS K6251に準じて測定する。
(7)硬度(ショアA)
JIS K6253に準じ、デュロメータ タイプAにて測定する(ピーク値)。
(8)摩擦係数
レスカ社製フリクションプレーヤーFPR2000で、加重20g、回転モード、回転数60rpm、回転半径10mmで測定を行い、回転直後、回転2分後、回転5分後の摩擦係数を読み取る。摩擦係数が安定したときの数値を動摩擦係数とする。
フッ素ゴムA1:ポリオール架橋可能な3元フッ素ゴム(VdF/TFE/HFP=58/20/22モル%)。ムーニー粘度ML1+10(100℃)は約47。
フッ素ゴムA2(プレコンパウンド):フッ素ゴムA1の100質量部を加圧型ニーダーに投入し、その後にビスフェノールAF2.2質量部と8-ベンジル-1,8-ジアザビシクロ[5,4,0]-7-ウンデセニウムクロリド0.56質量部を投入し、ゴム生地温度140~150℃で12分間混練りして得られたフッ素ゴムプレコンパウンド。
フッ素ゴムA3:ポリオール架橋可能な2元フッ素ゴム(VdF/HFP=78/22モル%)。ムーニー粘度ML1+10(100℃)は約65。
フッ素ゴムA4:フッ素ゴムA3の100質量部を加圧型ニーダーに投入し、その後にビスフェノールAF2.2質量部とBTPPC0.5質量部を投入し、ゴム生地温度140~150℃で12分間混練りして得られたフッ素ゴムプレコンパウンド。
フッ素ゴムA5:フッ素ゴムA3の100質量部とフッ素樹脂B1の33質量部を230℃で30分間溶融混合した後、加圧型ニーダーに投入し、その後にビスフェノールAF2.2質量部とBTPPC0.5質量部を投入し、ゴム生地温度140~150℃で12分間混練りして得られたフッ素ゴムプレコンパウンド。
フッ素ゴムA6:フッ素ゴムA3の100質量部とフッ素樹脂B1の33質量部を230℃で30分間溶融混合した後、加圧型ニーダーに投入し、その後にビスフェノールAFを1.9質量部と、4,4‘-{2,2,2-トリフルオロ-1-(トリフルオロメチル)エチリデン}ビスフェノールのトリフェニル(フェニルメチル)ホスホニウム塩を0.3質量部投入し、ゴム生地温度140~150℃で12分間混練りして得られたフッ素ゴムプレコンパウンド。
フッ素ゴムA7:フッ素ゴムA3の100質量部を加圧型ニーダーに投入し、その後にビスフェノールAF4.4質量部とBTPPC1.0質量部を投入し、ゴム生地温度140~150℃で12分間混練りして得られたフッ素ゴムプレコンパウンド。
フッ素樹脂B1:TFE/エチレン/2,3,3,4,4,5,5-ヘプタフルオロ-1-ペンテン=63.4/34.2/2.4モル%の共重合体(ETFE。融点:225℃)
フッ素樹脂B2:エチレン/TFE/HFP共重合体(EFEP。ダイキン工業(株)製のRP4020。商品名。融点:160℃)
充填剤1:ウォラストナイト(NYCO社製のナイヤード400)
充填剤2:カーボンブラック(Cancarb社製のMTカーボン:N990)
充填剤3:弁柄(日本弁柄工業(株)製の弁柄B天賞印)
受酸剤1:酸化マグネシウム(協和化学工業(株)製のMA150)
架橋助剤1:水酸化カルシウム(近江化学工業(株)製のCALDIC2000)
(I)混練工程
(プレコンパウンドの調製)
内容積3リットルの加圧型ニーダーにフッ素ゴムA2を100質量部、フッ素樹脂B1を43質量部を投入し、フッ素樹脂B1の融点(225℃)よりも5℃低い220℃の温度で30分間溶融混練し、プレコンパウンドを調製した。ローターの回転数は30rpmとした。
得られたプレコンパウンドを8インチロール2本を備えたオープンロールに巻き付け、充填剤1を5質量部、充填剤2を1.5質量部、充填剤3を1.5質量部、受酸剤1を3質量部、架橋助剤1を6質量部添加し、20分間混練りした。さらに得られたフルコンパウンドを24時間冷却し、再度8インチロール2本を備えたオープンロールを用いて、30~80℃で20分間混練りしてフルコンパウンドを調製した。
(成形工程)
得られたフルコンパウンドを8インチオープンロールにより最終的に3mmの厚さの未架橋フッ素ゴムシートに成形した。
この未架橋フッ素ゴムシートを金型で170℃にて15分間プレス架橋し、厚さが2mmの架橋フッ素ゴムシートを得た。
この架橋フッ素ゴムシート(含まれるフッ素樹脂B1の融点:225℃)を200℃、230℃および250℃に維持された加熱炉中に24時間入れ、それぞれ加熱処理をした。
プレコンパウンドの調製工程における混練温度を225℃(フッ素樹脂B1の融点:225℃)としたほかは実施例1と同様に混練工程および成形架橋工程を施して架橋フッ素ゴムシートを製造した。
プレコンパウンドの調製工程における混練温度を230℃(フッ素樹脂B1の融点:225℃)としたほかは実施例1と同様に混練工程および成形架橋工程を施して架橋フッ素ゴムシートを製造した。
プレコンパウンドの調製工程における混練温度を230℃(フッ素樹脂B1の融点:225℃)として、実施例3よりも10分長い時間混練りした。その後フルコンパウンドを調製し、実施例1と同様にして架橋フッ素ゴムシートを製造した。
架橋性フッ素ゴム組成物としてフッ素ゴムA2にフッ素樹脂を混練せず、充填剤1を40質量部としたほかは実施例1と同様に成形架橋工程を施して架橋フッ素ゴムシートを製造した。ただし、この場合、フッ素ゴムとフッ素樹脂の溶融混合は必要ないので、溶融混練り工程は省いた。
表3に示すフッ素ゴムおよびフッ素樹脂、さらには充填剤、受酸剤、架橋助剤を表3に示す量配合し、プレコンパウンドの調製工程における混練温度を表3(なお、フッ素樹脂B1の融点は225℃、フッ素樹脂B2の融点は160℃)としたほかは実施例1と同様に混練工程および成形架橋工程を施して架橋フッ素ゴムシートを製造した。
実施例1と同様にして混練工程(I)および成形架橋工程(II)を行い、架橋成形品を作製した。
実施例1と同様にして混練工程(I)および成形架橋工程(II)を行い、架橋成形品を作製した。
実施例1と同様にして混練工程(I)および成形架橋工程(II)を行い、架橋成形品(厚さ2mm)を作製した。
Claims (11)
- ビニリデンフルオライド単位を含むフッ素ゴム(A)、フッ素樹脂(B)およびポリオール架橋剤(C)を含む架橋性フッ素ゴム組成物であって、
フッ素ゴム(A)とフッ素樹脂(B)がフッ素樹脂(B)の融点よりも5℃低い温度以上の温度で混練されたものである架橋性フッ素ゴム組成物。 - フッ素樹脂(B)が、テトラフルオロエチレン/ヘキサフルオロプロピレン共重合体、エチレン/テトラフルオロエチレン共重合体、クロロトリフルオロエチレン/テトラフルオロエチレン共重合体、テトラフルオロエチレン/ヘキサフルオロプロピレン/ビニリデンフルオライド共重合体またはポリビニリデンフルオライドである請求項1記載の架橋性フッ素ゴム組成物。
- フッ素ゴム(A)とフッ素樹脂(B)の質量割合(A)/(B)が、60/40~97/3である請求項1または2記載の架橋性フッ素ゴム組成物。
- 請求項1~3のいずれかに記載の架橋性フッ素ゴム組成物を架橋して得られるフッ素ゴム成形品。
- (I)請求項1~3のいずれかに記載の架橋性フッ素ゴム組成物を得る混練工程、
(II)得られた混練物を成形架橋する成形架橋工程、および
(III)得られた架橋成形品をフッ素樹脂(B)の融点以上の温度に加熱する熱処理工程
を含むフッ素ゴム成形品の製造方法。 - (I)混練工程において、フッ素ゴム(A)とフッ素樹脂(B)とをフッ素樹脂(B)の融点よりも5℃低い温度以上の温度で混練したのち、他のゴム組成物用の添加剤を配合し、加硫成形温度より低い温度で混練する請求項5記載の製造方法。
- 請求項5または6記載の製造方法により得られるフッ素ゴム成形品。
- シール材である請求項4または7記載のフッ素ゴム成形品。
- 摺動部材である請求項4または7記載のフッ素ゴム成形品。
- 非粘着性部材である請求項4または7記載のフッ素ゴム成形品。
- 表面に撥水撥油性を有する請求項4または7記載のフッ素ゴム成形品。
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- 2009-09-07 WO PCT/JP2009/065583 patent/WO2010029899A1/ja active Application Filing
- 2009-09-07 CN CN2009801350300A patent/CN102149770B/zh not_active Expired - Fee Related
- 2009-09-07 US US13/062,718 patent/US9416234B2/en active Active
- 2009-09-07 KR KR1020117008083A patent/KR101327605B1/ko active IP Right Grant
- 2009-09-07 JP JP2010528713A patent/JP5533655B2/ja not_active Expired - Fee Related
- 2009-09-07 EP EP09813045.3A patent/EP2325252B1/en not_active Revoked
- 2009-09-08 TW TW098130224A patent/TW201026768A/zh unknown
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WO2011002080A1 (ja) * | 2009-07-03 | 2011-01-06 | ダイキン工業株式会社 | 架橋性フッ素ゴム組成物、フッ素ゴム成形品及びその製法 |
JP2013057089A (ja) * | 2009-07-03 | 2013-03-28 | Daikin Industries Ltd | 架橋性フッ素ゴム組成物、フッ素ゴム成形品及びその製法 |
JP5287987B2 (ja) * | 2009-07-03 | 2013-09-11 | ダイキン工業株式会社 | 架橋性フッ素ゴム組成物、フッ素ゴム成形品及びその製法 |
US8796384B2 (en) | 2009-07-03 | 2014-08-05 | Daikin Industries, Ltd. | Crosslinkable fluorine rubber composition, fluorine rubber molded article, and method for producing the same |
WO2012093624A1 (ja) | 2011-01-05 | 2012-07-12 | ダイキン工業株式会社 | フッ素ゴム成形品 |
KR101537179B1 (ko) * | 2011-01-05 | 2015-07-15 | 다이킨 고교 가부시키가이샤 | 불소 고무 성형품 |
WO2013141253A1 (ja) * | 2012-03-19 | 2013-09-26 | ダイキン工業株式会社 | フッ素ゴム組成物 |
JP2014185237A (ja) * | 2013-03-22 | 2014-10-02 | Daikin Ind Ltd | フッ素ゴム組成物 |
JP2015127358A (ja) * | 2013-12-27 | 2015-07-09 | 日本バルカー工業株式会社 | 架橋ゴム成形体の製造方法 |
JPWO2016171183A1 (ja) * | 2015-04-24 | 2017-12-28 | Nok株式会社 | フッ素ゴム組成物 |
WO2016171183A1 (ja) * | 2015-04-24 | 2016-10-27 | Nok株式会社 | フッ素ゴム組成物 |
WO2020013187A1 (ja) * | 2018-07-10 | 2020-01-16 | 古河電気工業株式会社 | 耐熱性架橋フッ素ゴム成形体及びその製造方法、並びに、耐熱性製品 |
US11643487B2 (en) | 2018-07-10 | 2023-05-09 | Furukawa Electric Co., Ltd. | Heat-resistant crosslinked fluororubber formed body and method of producing the same, and heat-resistant product |
WO2022059575A1 (ja) * | 2020-09-18 | 2022-03-24 | ダイキン工業株式会社 | フッ素ゴム架橋用組成物および成形品 |
JPWO2022059576A1 (ja) * | 2020-09-18 | 2022-03-24 | ||
WO2022059576A1 (ja) * | 2020-09-18 | 2022-03-24 | ダイキン工業株式会社 | フッ素ゴム架橋用組成物および成形品 |
JPWO2022059575A1 (ja) * | 2020-09-18 | 2022-03-24 | ||
JP7425375B2 (ja) | 2020-09-18 | 2024-01-31 | ダイキン工業株式会社 | フッ素ゴム架橋用組成物および成形品 |
JP7425374B2 (ja) | 2020-09-18 | 2024-01-31 | ダイキン工業株式会社 | フッ素ゴム架橋用組成物および成形品 |
WO2022114109A1 (ja) * | 2020-11-30 | 2022-06-02 | セントラル硝子株式会社 | フルオロエラストマー組成物、フッ素ゴム成形体、フッ素ゴム成形体製造用架橋剤、フッ素ゴム成形体製造用架橋促進剤、混合塩およびオニウム塩 |
Also Published As
Publication number | Publication date |
---|---|
JP5533655B2 (ja) | 2014-06-25 |
KR101327605B1 (ko) | 2013-11-12 |
EP2325252A1 (en) | 2011-05-25 |
EP2325252A4 (en) | 2012-01-11 |
CN102149770A (zh) | 2011-08-10 |
US20110184126A1 (en) | 2011-07-28 |
JPWO2010029899A1 (ja) | 2012-02-02 |
TW201026768A (en) | 2010-07-16 |
CN102149770B (zh) | 2013-11-06 |
KR20110066169A (ko) | 2011-06-16 |
EP2325252B1 (en) | 2014-11-12 |
US9416234B2 (en) | 2016-08-16 |
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