WO2009157132A1 - ブレーキ付きキャスター - Google Patents
ブレーキ付きキャスター Download PDFInfo
- Publication number
- WO2009157132A1 WO2009157132A1 PCT/JP2009/002287 JP2009002287W WO2009157132A1 WO 2009157132 A1 WO2009157132 A1 WO 2009157132A1 JP 2009002287 W JP2009002287 W JP 2009002287W WO 2009157132 A1 WO2009157132 A1 WO 2009157132A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- brake
- wheel
- advance
- caster
- retreat pin
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/02—Castors in general; Anti-clogging castors with disengageable swivel action, i.e. comprising a swivel locking mechanism
- B60B33/021—Castors in general; Anti-clogging castors with disengageable swivel action, i.e. comprising a swivel locking mechanism combined with braking of castor wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0002—Castors in general; Anti-clogging castors assembling to the object, e.g. furniture
- B60B33/0005—Castors in general; Anti-clogging castors assembling to the object, e.g. furniture characterised by mounting method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0002—Castors in general; Anti-clogging castors assembling to the object, e.g. furniture
- B60B33/0005—Castors in general; Anti-clogging castors assembling to the object, e.g. furniture characterised by mounting method
- B60B33/0007—Castors in general; Anti-clogging castors assembling to the object, e.g. furniture characterised by mounting method by screwing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0002—Castors in general; Anti-clogging castors assembling to the object, e.g. furniture
- B60B33/0015—Castors in general; Anti-clogging castors assembling to the object, e.g. furniture characterised by adaptations made to castor
- B60B33/0018—Castors in general; Anti-clogging castors assembling to the object, e.g. furniture characterised by adaptations made to castor in the form of a flat mounting plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0036—Castors in general; Anti-clogging castors characterised by type of wheels
- B60B33/0039—Single wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0047—Castors in general; Anti-clogging castors characterised by details of the rolling axle
- B60B33/0049—Castors in general; Anti-clogging castors characterised by details of the rolling axle the rolling axle being horizontal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0047—Castors in general; Anti-clogging castors characterised by details of the rolling axle
- B60B33/0057—Castors in general; Anti-clogging castors characterised by details of the rolling axle the rolling axle being offset from swivel axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/006—Castors in general; Anti-clogging castors characterised by details of the swivel mechanism
- B60B33/0065—Castors in general; Anti-clogging castors characterised by details of the swivel mechanism characterised by details of the swivel axis
- B60B33/0068—Castors in general; Anti-clogging castors characterised by details of the swivel mechanism characterised by details of the swivel axis the swivel axis being vertical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/006—Castors in general; Anti-clogging castors characterised by details of the swivel mechanism
- B60B33/0065—Castors in general; Anti-clogging castors characterised by details of the swivel mechanism characterised by details of the swivel axis
- B60B33/0073—Castors in general; Anti-clogging castors characterised by details of the swivel mechanism characterised by details of the swivel axis the swivel axis being symmetrical to wheel or wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0078—Castors in general; Anti-clogging castors characterised by details of the wheel braking mechanism
- B60B33/0086—Castors in general; Anti-clogging castors characterised by details of the wheel braking mechanism acting on rim or side portion of tyre
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B33/00—Castors in general; Anti-clogging castors
- B60B33/0078—Castors in general; Anti-clogging castors characterised by details of the wheel braking mechanism
- B60B33/0092—Castors in general; Anti-clogging castors characterised by details of the wheel braking mechanism actuated remotely, e.g. by cable or electrically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T1/00—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
- B60T1/02—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B5/00—Accessories or details specially adapted for hand carts
- B62B5/04—Braking mechanisms; Locking devices against movement
- B62B5/0476—Rim brakes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B2200/00—Type of product being used or applied
- B60B2200/40—Articles of daily use
- B60B2200/43—Carts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B5/00—Accessories or details specially adapted for hand carts
- B62B5/04—Braking mechanisms; Locking devices against movement
- B62B5/0438—Braking mechanisms; Locking devices against movement hand operated
Definitions
- the present invention belongs to the technical field of casters with brakes used in handcarts and the like, and more specifically, with brakes configured to obtain a braking force by pressing a brake shoe (lower end of a brake arm) against the wheel side surface of a wheel. Regarding casters.
- Patent Documents 1 to 3 disclose in common a caster with a brake configured to obtain a braking force by pressing a brake shoe against a tire surface of a wheel.
- Patent Document 4 discloses a caster with a brake configured to obtain a braking force by pressing a brake shoe against a wheel side surface of a wheel.
- the casters with brakes according to Patent Documents 1 to 3 have a configuration in which braking force is obtained by friction between the tire surface of the wheel and the brake shoe. As the tire thickness is reduced, the brake performance rapidly decreases as the pressure of the brake shoe pressing the tire surface decreases rapidly. Along with this, there is a problem that the frequency of replacement of worn tires (or wheels) increases, which is uneconomical. Also, if the road surface is wet or dirt or sand adheres to the tire surface and the tire surface is slippery, the brake shoe will be slippery and the brake performance will be reduced, so it is susceptible to road surface conditions and stable. There was a problem that it was difficult to obtain the braking force.
- the caster with brake according to Patent Document 4 has a configuration in which the brake shoe is pressed against the wheel side surface of the wheel to obtain a braking force, and therefore the brake shoe is not involved in the wear of the wheel tire. Therefore, the above problem does not occur.
- the caster with a brake is provided with an elongate ultrathin spring (30) curved in a convex shape provided between the left and right brake levers (241, 24r). ), The spring (30) is likely to be distorted or fatigued over time, and the wheels (18) are pressed against both sides of the wheel (18) from the left and right sides with equal force by the brake levers (24l, 24r). It is very difficult to maintain the braking performance. There is also a problem that the mechanism is complicated and the cost is increased.
- the caster with a brake has a vertical U-shaped support leg, a vertical shaft member and a thrust bearing under the mounting seat.
- the vertical shaft member is provided with an advance / retreat pin that moves up and down in a penetrating state, and the advance / retreat pin is always supported at the upper limit position by an elastic body,
- the middle part of a pair of left and right brake arms with the lower end facing the wheel side of the wheel and the upper end contacting the advancing / retracting pin, can swing on the inner side of the U-shaped support leg in the downward direction Supported, and the lower end of the brake arm is held at a constant interval from the wheel side surface of the wheel by the elastic body,
- the lower end portion of the advance / retreat pin is formed in a taper of an angle that pushes open the upper end portions of the pair of brake arms.
- a U-shaped support leg is attached to the bottom of the mounting seat so as to be freely rotatable by a vertical shaft member and a thrust bearing.
- the vertical shaft member is provided with an advance / retreat pin that moves up and down in a penetrating state, and the advance / retreat pin is always supported at the upper limit position by an elastic body,
- the middle part of a pair of left and right brake arms with the lower end facing the wheel side of the wheel and the upper end contacting the advancing / retracting pin, can swing on the inner side of the U-shaped support leg in the downward direction
- the lower end of the brake arm is pressed against the wheel side surface of the wheel by the elastic body,
- An operation mechanism is provided at the upper part of the advance / retreat pin to push down the advance / retreat pin for a certain stroke to separate the lower end of the brake arm from the wheel side surface of the wheel.
- the caster with brake according to claim 3 is the caster with brake according to claim 1, wherein the upper end of the pair of left and right brake arms is biased by the elastic body against the tapered surface of the lower end of the advance / retreat pin. It is contacting at the angle which receives the outward outward opening force larger than this.
- the caster with brake according to claim 4 is the caster with brake according to claim 1 or 2, wherein the pair of left and right brake arms are substantially in a U-shape when viewed in an elevation direction, and the shaft of the advance / retreat pin is provided. It is provided in the left-right symmetrical arrangement
- the brake shoe is pressed against the wheel side surface of the wheel to obtain a braking force, so the brake shoe is not involved in the wear of the wheel tire, and the degree of wear of the wheel tire is increased. It can be reduced as much as possible, and is hardly affected by road conditions.
- the ability to press and brake the both sides of the wheel with equal force from the left and right sides with a simple structure can be maintained reliably and permanently, making it easy to use, economical and durable. Excellent in properties.
- a caster with a brake can be realized by mechanical attachment work, a conventional free caster without a brake function can be easily and economically modified to a caster with a brake.
- the caster with a brake according to claim 1 can rotate (run) in a normal state, and operates the operation mechanism (brake lever) and obtains a braking force according to the above configuration, the caster is stopped. It is suitable for a hand cart used for transportation work.
- the caster with a brake according to claim 2 is a system in which the vehicle can run when the operation mechanism (brake lever) is operated in the automatic stop state in which the braking force is obtained by the above configuration in the normal state. It is suitable for a hand cart used for transportation work on an inclined road surface that needs to be operated.
- the caster with a brake according to the present invention is implemented with a configuration in which a braking force is obtained by pressing a lower end portion (brake shoe) of a brake arm against a wheel side surface of a wheel.
- a caster with a brake according to a first aspect of the present invention which can rotate (run) in a normal state and stops by obtaining a braking force by the above configuration when an operation mechanism (brake lever) is operated, will be described.
- a caster with a brake according to claim 2 will be described which is capable of traveling when an operation mechanism (brake lever) is operated in an automatic stop state in which a braking force is obtained by the above-described configuration.
- FIG. 1 to 3 show the main part of a caster with a brake according to claim 1.
- a downward U-shaped support leg 2 is attached below a mounting seat 1 with a vertical shaft member (bushing in the illustrated example) 3 and a thrust bearing 11 so as to be rotatable.
- 2 is a free caster in which a wheel 4 is rotatably supported at the lower part of 2.
- the vertical shaft member 3 is provided with an advance / retreat pin 5 that moves up and down in a penetrating state, and the advance / retreat pin 5 is always supported at an upper limit position by an elastic body (compression coil spring in the illustrated example) 12.
- the lower ends of the brake arms 6 and 6 are held at regular intervals from the wheel side surface 4a of the wheel 4 by elastic bodies (torsion coil springs, see FIG. 4) 8 and 8 supported by the inner side surface so as to be swingable.
- elastic bodies such as to be swingable.
- elastomer brake shoes 7 and 7 having rubber elasticity are provided at the lower ends of the brake arms 6 and 6 in order to increase the frictional force with the wheel side surface 4a and ensure the braking force.
- the lower end portion 5b of the advance / retreat pin 5 is formed to have a taper of an angle that pushes the upper end portions of the pair of brake arms 6, 6, and the advance / retreat pin 5 is pushed down a predetermined stroke above the advance / retreat pin 5 to form the brake arm 6 , 6 is provided with an operating mechanism 10 that presses the lower end portions (brake shoes 7, 7) against the wheel side surface 4 a of the wheel 4.
- the advance / retreat pin 5 is a metal cylindrical body having upper and lower surfaces formed in a tapered shape, and has an annular protrusion 5 a at an intermediate portion thereof.
- the advance / retreat pin 5 is configured to be relatively movable up and down in the vertical shaft member 3. Specifically, the lower end portion of the inner peripheral wall of the vertical shaft member 3 is formed in a step shape, and a compression coil spring (elastic body) 12 is placed on the upper surface of the step portion 3a, and the upper end of the compression coil spring 12 is placed. In this configuration, the protrusion 5a of the advance / retreat pin 5 passed through the coil spring 12 is placed on the part.
- the upper surface of the protrusion 5 a of the advance / retreat pin 5 is implemented with a retaining structure that abuts against the lower surface of the mounting seat 1.
- the advancing / retreating pin 5 is attached to the lower surface of the mounting seat 1 by the elastic force of the compression coil spring 12 that reacts against the stepped portion 3a of the shaft member 3 whose protrusion 5a is vertical. It is always supported at the abutting position (upper limit position).
- the operation mechanism 10 is implemented with a configuration in which the head of the advance / retreat pin 5 protruding upward from the mounting seat 1 is pushed down with a constant stroke.
- the brake lever 17 (see FIG. 8) provided on the handle of the carriage is operated, the wire 9 connected to the lever 17 moves the pressing member 13 horizontally to contact the head of the advance / retreat pin 5.
- the advance / retreat pin 5 is pushed down.
- the configuration of the operation mechanism 10 is not limited to this, and for example, a configuration in which the head of the advance / retreat pin 5 is pushed down using a cam mechanism may be used.
- the shape of the head of the advance / retreat pin 5 is not limited to a tapered shape, and the design can be appropriately changed according to the shape of the holding member 13 to be used.
- the advance / retreat pin 5 is gradually pushed down by the pressing member 13, and the protrusion 5a of the advance / retreat pin 5 is separated from the lower surface of the mounting seat 1, and the compression coil spring 12 is pressed. To move downward (see FIG. 2). Further, when the operation of the operation mechanism 10 is released, the advance / retreat pin 5 is attached by the pressing member 13 being separated from the advance / retreat pin 5, so that the protrusion 5 a of the advance / retreat pin 5 is pushed up by the elastic force of the compression coil spring 12. Return to the lower surface of the seat 1 and return.
- the form of the advance / retreat pin 5 and the configuration for moving the advance / retreat pin 5 relatively up and down are not limited to the illustrated example.
- the type of the elastic body 12 is not limited, and a cylindrical rubber can be used in the same manner instead of the compression coil spring 12.
- the design of the installation site and form of the protrusion 5a of the advance / retreat pin 5 and the stepped portion 3a of the vertical shaft member 3 can be changed as appropriate.
- the advance / retreat pin 5 only needs to be implemented with a configuration that can move up and down relatively with a fixed stroke with respect to the vertical shaft member 3, and can be implemented in various variations if this condition is satisfied.
- the lower end portion 5b of the advance / retreat pin 5 can be adjusted appropriately according to the road surface condition by changing the taper angle as shown in FIG. Considering the facts, etc., it is implemented with a replaceable bolt / nut structure.
- the pair of left and right brake arms 6 and 6 are made of metal formed in a substantially U shape when viewed from the vertical direction, and are provided in a symmetrical arrangement with the center line of the advance / retreat pin 5 as the symmetry axis. is doing.
- the shape of the brake arm 6 is not limited to the above-mentioned character shape.
- the brake arm 6 is fixed to the inner side surface of the support leg 2 in a bilaterally symmetrical manner with respect to the configuration in which the brake arm 6 is swingably supported on the inner side surface of the support leg 2.
- the brake arm 6 Is configured to be swingably supported by the support member 15.
- One end of the torsion coil spring (elastic body) 8 is fixed to the support member 15, and the other end is fixed to the brake arm 6, and the brake shoe 7 of the brake arm rotates in a direction away from the wheel side surface 4 a of the wheel 4. Since the torsion coil spring 8 is inserted into the horizontal shaft 14 so as to give (biasing force), the brake shoe 7 is always held at a predetermined interval from the wheel side surface 4a of the wheel 4.
- the torsion coil spring 8 is used as the elastic body 8 .
- the horizontal shaft 14 between the support member 15 and the brake arm 6 is parallel to the swinging direction of the brake arm 6. The same can be done by inserting a compression spring around the top. That is, the elastic body 8 is used for returning the brake arm 6 to the same position.
- Example 2 The same technical idea applies to Example 2 below.
- the upper ends of the pair of left and right brake arms 6 and 6 receive an outward pushing force larger than the rotational force received by the torsion coil springs 8 and 8 with respect to the tapered surface of the lower end 5 b of the advance / retreat pin 5.
- the contact is made at an angle.
- the vector force in the lateral direction due to the wedge-like action of the taper surface of the advance / retreat pin 5 to be pushed down is made to act properly so that the upper ends of the brake arms 6 and 6 are pushed outwards. This is because the brake shoes 7 and 7 of the arms 6 and 6 press and brake the wheel side surface 4a of the wheel 4 from both left and right sides with an appropriate force.
- the brake shoes 7, 7 at the lower end of the brake shoe 7, 7 are kept at a certain distance from the wheel side surface 4 a of the wheel 4.
- the upper ends of the brake arms 6, 6 resist the rotational force of the torsion coil spring 8, as shown in FIG.
- the brake shoe 7 is gradually pushed outward and the distance between the brake shoes 7, 7 at the lower end is gradually narrowed, and the side surface of the wheel 4 a of the wheel 4 is pressed against the left and right sides with equal force for braking.
- the caster with a brake when traveling, that is, when the operation mechanism 10 is not operated, as shown in FIG. 1, the operation mechanism 10 (pressing member 13), the advance / retreat pin 5, and the brake arm Since the brake shoe 7 of the wheel 6 and the wheel side surface 4a of the wheel 4 are not in contact with each other, the cart can be turned freely by a manual operation of an operator.
- the operation mechanism 10 When the operation mechanism 10 is activated, the pressing member 13 of the operation mechanism 10 pushes the advance / retreat pin 5 down, and the pair of left and right brake arms 6, 6 oscillating with the rotational force of the torsion coil spring 8 swings.
- the brake shoes 7, 7 provided at the lower end of the wheel 4 are braked by pressing the side surface of the wheel 4 a of the wheel 4 with equal force from the left and right sides. That is, when the operation mechanism 10 is operated, as shown in FIG. 2, the operation mechanism 10 (pressing member 13), the advance / retreat pin 5, the brake shoe 7 of the brake arm 6, and the wheel side surface 4a of the wheel 4 are arranged in series. The force of the operator who contacts and operates the brake lever 17 is smoothly transmitted to the wheel side surface 4a of the wheel 4, and the traveling carriage can be stopped at a necessary place.
- the brake shoe 7 is pressed against the wheel side surface 4a of the wheel 4 to obtain a braking force.
- the degree of wear of tires can be reduced as much as possible, and is less susceptible to road surface conditions.
- the ability to press and brake the wheel 4 side surfaces 4a, 4a with equal force from the left and right sides with a simple structure can be maintained reliably and permanently with a simple structure. Excellent in durability and durability.
- a caster with a brake can be realized by mechanical attachment work, a conventional free caster without a brake function can be easily and economically modified to a caster with a brake.
- the caster with brake according to the first embodiment (Claim 1) is normally capable of rotating (running), and when the operation mechanism (brake lever) is operated, the braking force is obtained by the above configuration and stopped.
- the operation mechanism brake lever
- the braking force is obtained by the above configuration and stopped.
- it is suitable for a hand cart used for transportation work on a flat road surface.
- the caster with a brake according to the second embodiment employs a system that allows the vehicle to run when the operation mechanism (brake lever) is operated in an automatic stop state in normal times. That is, the purpose of operating the operating mechanism 10 is contrary to the caster with brake according to the first embodiment. Therefore, the caster with brake according to the second embodiment has a shape of the brake arm 6 ′ (6) and the rotational force (biasing force) of the torsion coil spring 8 ′ (8) as compared with the caster with brake according to the first embodiment. ) And the shape of the advance / retreat pin 5 ′ (5) are mainly different.
- the same reference numerals are given to the components common to the first embodiment, such as the mounting seat 1, the support leg 2, the vertical shaft member 3, and the wheel 4, and the description thereof will be omitted as appropriate.
- the casters with brakes shown in FIGS. 6 and 7 are normally in an automatic stop state, and the pair of left and right brake arms 6 ′ and 6 ′ are arranged so that they can run when the operation mechanism (brake lever) is operated.
- the lower ends (brake shoes 7, 7) of the elastic bodies (torsion coil springs) 8 ′, 8 ′ are brought into pressure contact with the wheel side surface 4 a of the wheel 4.
- an operating mechanism 10 is provided above the advance / retreat pin 5 ′ to push the advance / retreat pin 5 ′ down for a certain stroke to separate the lower ends (brake shoes 7, 7) of the brake arms 6 ′, 6 ′ from the wheel side surface 4 a of the wheel 4.
- the advance / retreat pin 5 ′ is a metal cylinder having an upper surface formed in a taper shape and a lower surface formed in a flat surface, and has an annular protrusion 5 a in the middle.
- the advancing / retreating pin 5 ′ is configured to move up and down relatively within the vertical shaft member 3, and the protrusion 5 a of the compression coil spring 12 takes a reaction force against the stepped portion 3 a of the vertical shaft member 3.
- the structure that is always supported at the position (upper limit position) that abuts the lower surface of the mounting seat 1 by the elastic force is as described in the first embodiment (see paragraph [0014]).
- the operation mechanism 10 is also configured to push down the head of the advance / retreat pin 5 protruding above the mounting seat 1 with a constant stroke, as described in the first embodiment (see paragraph [0015]). ).
- the advance / retreat pin 5 ′ according to the second embodiment is gradually pushed down by the pressing member 13 when the operation mechanism 10 (brake lever 17) is operated, as in the first embodiment, and the protruding portion of the advance / retreat pin 5 ′. 5a moves away from the lower surface of the mounting seat 1, and moves downward by pressing the compression coil spring 12 (see FIG. 7). Further, when the operation mechanism 10 is released, the advance / retreat pin 5 ′ pushes up the protrusion 5 a of the advance / retreat pin 5 ′ by the elastic force of the compression coil spring 12 when the pressing member 13 is separated from the advance / retreat pin 5 ′. It returns to the lower surface of the mounting seat 1 and returns.
- the pair of left and right brake arms 6 ', 6' are made of metal formed in a substantially U shape when viewed from the elevation direction, and are arranged symmetrically with the center line of the advance / retreat pin 5 'as the axis of symmetry. Established and implemented.
- the shape of the brake arm 6 ' is not limited to the shape of the dogleg. In this embodiment, the shape is a dogleg shape bent at an acute angle from the brake arm 6 of the first embodiment. Note that it is preferable that the upper end portion of the brake arm 6 ′ is always in contact with the lower end portion of the advance / retreat pin 5 ′ in consideration of brake control (so-called response).
- the brake arm 6 ′ is swingably supported on the inner side surface of the support leg 2.
- both arms of the support member 15 are secured to the inner side surface of the support leg 2 by bolts 16 in a symmetrical arrangement.
- the horizontal shafts 14 are respectively passed in the orthogonal directions, and the horizontal shafts 14 are rotatably passed through the bent portions of the intermediate portion of the brake arm 6.
- One end of the torsion coil spring (elastic body) 8 ′ is fixed to the support member 15, and the other end is fixed to the brake arm 6.
- the brake shoe 7 of the brake arm is in a direction in which it presses against the wheel side surface 4 a of the wheel 4.
- the brake shoe 7 is mounted so as to apply a rotational force (biasing force) so that the brake shoe 7 always presses the wheel side surface 4a of the wheel 4 from both the left and right sides for braking.
- the pair of left and right brake arms 6' and 6 ' are as shown in FIG. Due to the rotational force (biasing force) of the torsion coil spring 8 ′, the brake shoes 7, 7 at the lower end of the torsion coil spring 8 ′ constantly press the wheel side surface 4 a of the wheel 4 from both the left and right sides to maintain a braking state.
- the operation mechanism 10 is operated to push down the advance / retreat pin 5 ', the upper end portions of the brake arms 6', 6 'resist the rotational force of the torsion coil spring 8' as shown in FIG. In accordance with this, the distance between the brake shoes 7 and 7 at the lower end gradually increases and the distance from the side surface of the wheel 4a of the wheel 4 increases.
- the caster with a brake is configured not to contact the operation mechanism 10 (pressing member 13) and the advance / retreat pin 5 as shown in FIG. 6 at normal time, that is, when the operation mechanism 10 is not operated.
- the braking force always acts on the wheel 4 to maintain the automatic stop state.
- the pressing member 13 of the operation mechanism 10 pushes down the advance / retreat pin 5, and the pair of left and right brake arms 6 ′, 6 ′ are interlocked with the rotational force of the torsion coil spring 8 ′.
- the brake shoes 7, 7 provided at the lower end of the rocker swing away from the side surface of the wheel 4 a of the wheel 4, and the carriage can be driven by the manual operation of the worker.
- the brake shoe 7 is configured to obtain a braking force by pressing the brake shoe 7 against the wheel side surface 4a of the wheel 4 as in the first embodiment. It is not involved in wear and can reduce the degree of wear of wheel tires as much as possible, and is hardly affected by road surface conditions. In addition, the ability to press and brake the wheel 4 side surfaces 4a, 4a with equal force from the left and right sides with a simple structure can be maintained reliably and permanently with a simple structure. Excellent in durability and durability. Furthermore, since a caster with a brake can be realized by mechanical attachment work, a conventional free caster without a brake function can be easily and economically modified to a caster with a brake.
- the caster with brake according to the second embodiment is a system that can travel when the operation mechanism (brake lever) is operated in the automatic stop state in which the braking force is obtained by the above configuration in the normal state.
- the operation mechanism brake lever
- it is suitable for a hand cart used for transportation work on an inclined road surface that needs to be frequently operated.
- FIG. 2 is an enlarged sectional view taken along line XX in FIG. 1. It is the front view which showed the structure of the advance / retreat pin used for the caster with a brake which concerns on Example 1.
- FIG. It is the front view which showed the principal part of the caster with a brake which concerns on Example 2.
- FIG. It is the front view which showed the state which act
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Abstract
Description
特許文献4には、ブレーキシューを車輪のホイール側面に圧接させて制動力を得る構成のブレーキ付きキャスターが開示されている。
また、路面が濡れていたり、タイヤ表面に土や砂が付着してタイヤ表面が滑りやすい場合には、ブレーキシューが滑りやすくなるのでブレーキ性能が低下するなど、路面状況に影響を受け易く、安定した制動力を得難いという問題があった。
しかしながら、このブレーキ付きキャスターは、図1~図4に示したように、左右一対のブレーキレバー(24l、24r)の開閉操作を、その間に設けた凸状に湾曲した細長い極薄のばね(30)で行うので、経時的にばね(30)が歪んだり、疲労破壊を起こしやすく、車輪(18)のホイール両側面を前記ブレーキレバー(24l、24r)により左右両側から均等な力で圧接して制動する性能を維持するのは至難である。また、機構が複雑でコストが嵩むという問題もある。
本発明の次の目的は、車輪のホイール両側面を左右両側から均等な力で圧接して制動する性能を、シンプルな構造で、確実、且つ恒久的に維持することができる、経済性、及び耐久性に優れたブレーキ付きキャスターを提供することにある。
前記垂直な軸部材に、上下動する進退ピンが貫通状態に設けられ、進退ピンは弾性体により常時上限位置に支持されており、
下端部が車輪のホイール側面に対向し、上端部は前記進退ピンに接触する配置とした左右一対のブレーキアームの中間部が、前記下向きにコ字形状の支持脚の内側面に揺動可能に支持され、且つ弾性体によりブレーキアームの下端部が車輪のホイール側面から一定間隔に保持されており、
前記進退ピンの下端部は、前記一対のブレーキアームの上端部を押し開く角度のテーパーに形成され、該進退ピンの上部に、進退ピンを一定ストローク押し下げてブレーキアームの下端部を車輪のホイール側面へ圧接する操作機構が設置されていることを特徴とする。
前記垂直な軸部材に、上下動する進退ピンが貫通状態に設けられ、進退ピンは弾性体により常時上限位置に支持されており、
下端部が車輪のホイール側面に対向し、上端部は前記進退ピンに接触する配置とした左右一対のブレーキアームの中間部が、前記下向きにコ字形状の支持脚の内側面に揺動可能に支持され、且つ弾性体によりブレーキアームの下端部が車輪のホイール側面に圧接していること、
前記進退ピンの上部に、進退ピンを一定ストローク押し下げてブレーキアームの下端部を車輪のホイール側面から離す操作機構が設置されていることを特徴とする。
また、車輪のホイール両側面を左右両側から均等な力で圧接して制動する性能を、シンプルな構造で、確実、且つ恒久的に維持することができるので、使い勝手が良く、経済性、及び耐久性に優れている。
さらに、機械的な取り付け作業でブレーキ付きキャスターを実現できるので、ブレーキ機能を持たない従来の自在キャスターを、簡易に、かつ経済的にブレーキ付きキャスターに改造できる。
その他、請求項1に記載したブレーキ付きキャスターは、通常時は回転(走行)可能で、操作機構(ブレーキレバー)を操作すると上記構成により制動力を得て停止する方式なので、例えば、平坦な路面での運搬作業に使用する手押し台車等に好適である。
一方、請求項2に記載したブレーキ付きキャスターは、通常時は上記構成により制動力を得た自動停止状態で、操作機構(ブレーキレバー)を操作すると走行可能となる方式なので、例えば、頻繁にブレーキ操作を行う必要のある傾斜した路面での運搬作業に使用する手押し台車等に好適である。
実施例1では、通常時は回転(走行)可能で、操作機構(ブレーキレバー)を操作すると上記構成により制動力を得て停止する方式の、請求項1に記載したブレーキ付きキャスターについて説明する。
実施例2では、通常時は上記構成により制動力を得た自動停止状態で、操作機構(ブレーキレバー)を操作すると走行可能となる方式の、請求項2に記載したブレーキ付きキャスターについて説明する。
このブレーキ付きキャスターは、取り付け座1の下に、下向きにコ字形状の支持脚2が、垂直な軸部材(図示例ではブッシング)3とスラスト軸受11とで回転自在に取り付けられ、前記支持脚2の下部に車輪4が回転自在に支持されて成る自在キャスターである。
前記垂直な軸部材3に、上下動する進退ピン5が貫通状態に設けられ、進退ピン5は弾性体(図示例では圧縮用コイルバネ)12により常時上限位置に支持されている。
下端部が車輪4のホイール側面4aに対向し、上端部は前記進退ピン5に接触する配置とした左右一対のブレーキアーム6、6の中間部が、前記下向きにコ字形状の支持脚2の内側面に揺動可能に支持され、且つ弾性体(図示例ではねじりコイルバネ、図4参照)8、8によりブレーキアーム6、6の下端部が車輪4のホイール側面4aから一定間隔に保持されており、各ブレーキアーム6、6の下端部には、ホイール側面4aとの摩擦力を高めて制動力を確実にするため、ゴム弾性を持つエラストマー製のブレーキシュー7、7が設けられている。
前記進退ピン5の下端部5bは、前記一対のブレーキアーム6、6の上端部を押し開く角度のテーパーに形成され、該進退ピン5の上部に、進退ピン5を一定ストローク押し下げてブレーキアーム6、6の下端部(ブレーキシュー7、7)を車輪4のホイール側面4aへ圧接する操作機構10が設置されている。
この進退ピン5は、垂直な軸部材3内を相対的に上下動可能な構成とされている。具体的に、垂直な軸部材3の内周壁の下端部を段状に形成し、当該段状部3aの上面に圧縮用コイルバネ(弾性体)12を載置し、この圧縮用コイルバネ12の上端部に該コイルバネ12内へ通した進退ピン5の突条部5aを載置した構成で実施している。また、進退ピン5の突条部5aの上面は、取り付け座1の下面に突き当たる抜け止め構造で実施されている。
このような構成とすることにより、前記進退ピン5は、その突条部5aが垂直な軸部材3の段状部3aに反力をとる圧縮用コイルバネ12の弾性力により取り付け座1の下面に突き当たる位置(上限位置)に常時支持されている。
なお、操作機構10の構成はもちろんこれに限定されるものではなく、例えばカム機構を用いて進退ピン5の頭部を押し下げる構成とすることもできる。進退ピン5の頭部の形状もテーパー状に限定されるものではなく、使用する押さえ部材13の形状に応じて適宜設計変更可能である。
また、前記進退ピン5は、操作機構10の操作を解除すると、押さえ部材13が進退ピン5から離れることにより、圧縮用コイルバネ12の弾性力で進退ピン5の突条部5aが押し上げられて取り付け座1の下面まで戻り復帰する。
要するに、進退ピン5は、垂直な軸部材3に対して一定ストロークで相対的に上下動可能な構成で実施できればよく、この条件を満たせば種々のバリエーションで実施可能である。
このブレーキアーム6を支持脚2の内側面に揺動可能に支持する構成について、本実施例では、図4にも示したように、支持脚2の内側面に左右対称配置にボルト16止めした支持部材15の両腕部に直交する方向に水平軸14が通されており、ブレーキアーム6の中間部の屈曲している部分に水平軸14が回転可能に貫通しているので、ブレーキアーム6は支持部材15へ揺動可能に支持された構成となっている。そして、ねじりコイルバネ(弾性体)8の一端は支持部材15に固定され、他端はブレーキアーム6に固定されており、ブレーキアームのブレーキシュー7が車輪4のホイール側面4aから遠のく方向の回転力(付勢力)を与えるように水平軸14にねじりコイルバネ8が挿入されているから、ブレーキシュー7は車輪4のホイール側面4aから一定間隔をあけて常時保持されている。
なお、本実施例では、弾性体8としてねじりコイルバネ8を使用した場合で説明しているが、例えば、ブレーキアーム6の揺動方向と平行に支持部材15とブレーキアーム6間の水平軸14の上あたりに圧縮バネを入れても同様に実施できる。つまり、当該弾性体8は、ブレーキアーム6を同じ位置に復帰させるために用いるのである。以下の実施例2についても同様の技術的思想とする。
操作機構10を操作して進退ピン5を押し下げると、図2に示したように、ブレーキアーム6、6の上端部が、ねじりコイルバネ8の回転力に抵抗して進退ピン5の下端部5bのテーパーに沿って漸次外向きに押し開かれ、これに伴い、その下端部のブレーキシュー7、7の間隔が漸次狭められて車輪4のホイール4a側面を左右両側から均等な力で圧接して制動する。
そして、操作機構10を作動させると、操作機構10の押さえ部材13が進退ピン5を押し下げ、これと連動する左右一対のブレーキアーム6、6がねじりコイルバネ8の回転力に抵抗して揺動し、その下端部に備えたブレーキシュー7、7が車輪4のホイール4a側面を左右両側から均等な力で圧接して制動する。すなわち、操作機構10を作動させると、図2に示したように、操作機構10(押さえ部材13)、進退ピン5、ブレーキアーム6のブレーキシュー7、及び車輪4のホイール側面4aが各々一連に接触し、ブレーキレバー17を操作する作業員の力が車輪4のホイール側面4aへスムーズに伝達されて、走行中の台車を必要な場所で停止させることができるのである。
また、車輪4のホイール両側面4a、4aを左右両側から均等な力で圧接して制動する性能を、シンプルな構造で、確実、且つ恒久的に維持することができるので、使い勝手が良く、経済性、及び耐久性に優れている。
さらに、機械的な取り付け作業でブレーキ付きキャスターを実現できるので、ブレーキ機能を持たない従来の自在キャスターを、簡易に、かつ経済的にブレーキ付きキャスターに改造できる。
この実施例2に係るブレーキ付きキャスターは、通常時は自動停止状態で、操作機構(ブレーキレバー)を操作すると走行可能となる方式を採用している。すなわち、上記した実施例1に係るブレーキ付きキャスターとは操作機構10を操作する目的が相反する。
よって、この実施例2に係るブレーキ付きキャスターは、上記実施例1に係るブレーキ付きキャスターと比して、ブレーキアーム6’(6)の形状、ねじりコイルバネ8’(8)の回転力(付勢力)の向き、及び進退ピン5’(5)の形状が主に相違する。
以下、取り付け座1、支持脚2、垂直な軸部材3、及び車輪4など、上記実施例1と共通する構成要素については同一の符号を付してその説明を適宜省略する。
また、進退ピン5’の上部に、進退ピン5’を一定ストローク押し下げてブレーキアーム6’、6’の下端部(ブレーキシュー7、7)を車輪4のホイール側面4aから離す操作機構10が設置されている。
この進退ピン5’が、垂直な軸部材3内を相対的に上下動可能な構成で、その突条部5aが垂直な軸部材3の段状部3aに反力をとる圧縮用コイルバネ12の弾性力により取り付け座1の下面に突き当たる位置(上限位置)に常時支持されている構成は、上記実施例1で説明した通りである(段落[0014]参照)。
また、前記進退ピン5’は、操作機構10の操作を解除すると、押さえ部材13が進退ピン5’から離れることにより、圧縮用コイルバネ12の弾性力で進退ピン5’の突条部5aが押し上げられて取り付け座1の下面まで戻り復帰する。
なお、前記ブレーキアーム6’の形状は前記くの字形状に限定されるものではない。本実施例では、上記実施例1のブレーキアーム6より鋭角に屈曲したくの字形状で実施している。なお、ブレーキアーム6’の上端部は、ブレーキ制御(所謂レスポンス)を考慮し、進退ピン5’の下端部に常時接触する構成で実施することが好ましい。
操作機構10を操作して進退ピン5’を押し下げると、図7に示したように、ブレーキアーム6’、6’の上端部が、ねじりコイルバネ8’の回転力に抵抗して進退ピン5に追従して押し下げられ、これに伴い、その下端部のブレーキシュー7、7の間隔が漸次広がり車輪4のホイール4a側面から離れる。
そして、操作機構10を作動させると、操作機構10の押さえ部材13が進退ピン5を押し下げ、これと連動する左右一対のブレーキアーム6’、6’がねじりコイルバネ8’の回転力に抵抗して揺動し、その下端部に備えたブレーキシュー7、7が車輪4のホイール4a側面から離れ、作業員の手動操作により台車を走行させることができる。
また、車輪4のホイール両側面4a、4aを左右両側から均等な力で圧接して制動する性能を、シンプルな構造で、確実、且つ恒久的に維持することができるので、使い勝手が良く、経済性、及び耐久性に優れている。
さらに、機械的な取り付け作業でブレーキ付きキャスターを実現できるので、ブレーキ機能を持たない従来の自在キャスターを、簡易に、かつ経済的にブレーキ付きキャスターに改造できる。
例えば、上記実施例1について、進退ピン5の下端部5bのテーパー部に潤滑剤を塗布することにより、ブレーキアーム6の上端部との滑りをなめらかにする等の工夫は適宜行われる。
2 支持脚
3 垂直な軸部材
4 車輪
5、5’ 進退ピン
6、6’ ブレーキアーム
7 ブレーキシュー
8、8’ ねじりコイルバネ
9 ワイヤ
10 操作機構
11 スラスト軸受
12 圧縮用コイルバネ(弾性体)
13 押さえ部材
14 水平軸
15 支持部材
16 ボルト
17 ブレーキレバー
Claims (4)
- 取り付け座の下に、下向きにコ字形状の支持脚が、垂直な軸部材とスラスト軸受とで回転自在に取り付けられ、前記支持脚の下部に車輪が回転自在に支持されて成る自在キャスターにおいて、
前記垂直な軸部材に、上下動する進退ピンが貫通状態に設けられ、進退ピンは弾性体により常時上限位置に支持されており、
下端部が車輪のホイール側面に対向し、上端部は前記進退ピンに接触する配置とした左右一対のブレーキアームの中間部が、前記下向きにコ字形状の支持脚の内側面に揺動可能に支持され、且つ弾性体によりブレーキアームの下端部が車輪のホイール側面から一定間隔に保持されており、
前記進退ピンの下端部は、前記一対のブレーキアームの上端部を押し開く角度のテーパーに形成され、該進退ピンの上部に、進退ピンを一定ストローク押し下げてブレーキアームの下端部を車輪のホイール側面へ圧接する操作機構が設置されていることを特徴とする、ブレーキ付きキャスター。 - 取り付け座の下に、下向きにコ字形状の支持脚が、垂直な軸部材とスラスト軸受とで回転自在に取り付けられ、前記支持脚の下部に車輪が回転自在に支持されて成る自在キャスターにおいて、
前記垂直な軸部材に、上下動する進退ピンが貫通状態に設けられ、進退ピンは弾性体により常時上限位置に支持されており、
下端部が車輪のホイール側面に対向し、上端部は前記進退ピンに接触する配置とした左右一対のブレーキアームの中間部が、前記下向きにコ字形状の支持脚の内側面に揺動可能に支持され、且つ弾性体によりブレーキアームの下端部が車輪のホイール側面に圧接していること、
前記進退ピンの上部に、進退ピンを一定ストローク押し下げてブレーキアームの下端部を車輪のホイール側面から離す操作機構が設置されていることを特徴とする、ブレーキ付きキャスター。 - 前記左右一対のブレーキアームの上端部は、進退ピンの下端部のテーパー面に対し、弾性体により受ける付勢力よりも大きい外向きの押し開き力を受ける角度で接触していることを特徴とする、請求項1に記載したブレーキ付きキャスター。
- 前記左右一対のブレーキアームは、立面方向に見るとほぼくの字形状で、前記進退ピンの軸心線を対称軸とする左右対称の配置に設けられていることを特徴とする、請求項1又は2に記載したブレーキ付きキャスター。
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EP09769842A EP2301764A4 (en) | 2008-06-24 | 2009-05-25 | BRAKE WHEEL |
US12/991,823 US20110119864A1 (en) | 2008-06-24 | 2009-05-25 | Brake-equipped caster |
CA2725756A CA2725756A1 (en) | 2008-06-24 | 2009-05-25 | Brake-equipped caster |
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PCT/JP2009/002287 WO2009157132A1 (ja) | 2008-06-24 | 2009-05-25 | ブレーキ付きキャスター |
Country Status (7)
Country | Link |
---|---|
US (1) | US20110119864A1 (ja) |
EP (1) | EP2301764A4 (ja) |
JP (1) | JPWO2009157132A1 (ja) |
CA (1) | CA2725756A1 (ja) |
MX (1) | MX2010012244A (ja) |
TW (1) | TW201008798A (ja) |
WO (1) | WO2009157132A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2011235662A (ja) * | 2010-04-30 | 2011-11-24 | Kobe Sharyo Seisakusho:Kk | ブレーキ付きキャスター、キャスターユニット、それらを備えた台車 |
CN109109930A (zh) * | 2018-10-30 | 2019-01-01 | 浏阳市鸿安机械制造有限公司 | 烟花烘房专用物料小车 |
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DE102011017066B4 (de) * | 2011-04-14 | 2013-07-18 | Steinco Paul Vom Stein Gmbh | Lenkrolle |
US8418314B2 (en) * | 2011-08-16 | 2013-04-16 | Wei-Hung Lai | Wheel assembly with a wheel lock structure |
DE102013007112B4 (de) * | 2013-04-25 | 2019-05-16 | Sew-Eurodrive Gmbh & Co Kg | Mobilteil mit Rollenlagereinheit |
US11173747B2 (en) * | 2017-05-04 | 2021-11-16 | Kids2, Inc. | Braking and locking system for caster wheels |
JP7431010B2 (ja) * | 2019-10-16 | 2024-02-14 | 株式会社ジェネシス | キャスターのブレーキ装置 |
CZ310157B6 (cs) * | 2020-05-06 | 2024-10-16 | L I N E T spol. s r.o. | Sestava obousměrné pásové brzdy pro pojezdové kolečko |
US11772420B2 (en) * | 2021-03-19 | 2023-10-03 | Pipp Mobile Storage Systems, Inc. | Caster wheel brake and anti-swivel system |
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- 2009-05-25 CA CA2725756A patent/CA2725756A1/en not_active Abandoned
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011235662A (ja) * | 2010-04-30 | 2011-11-24 | Kobe Sharyo Seisakusho:Kk | ブレーキ付きキャスター、キャスターユニット、それらを備えた台車 |
CN109109930A (zh) * | 2018-10-30 | 2019-01-01 | 浏阳市鸿安机械制造有限公司 | 烟花烘房专用物料小车 |
CN109109930B (zh) * | 2018-10-30 | 2024-02-06 | 浏阳市鸿安机械制造有限公司 | 烟花烘房专用物料小车 |
Also Published As
Publication number | Publication date |
---|---|
CA2725756A1 (en) | 2009-12-30 |
US20110119864A1 (en) | 2011-05-26 |
JPWO2009157132A1 (ja) | 2011-12-08 |
MX2010012244A (es) | 2010-12-06 |
EP2301764A4 (en) | 2012-03-28 |
EP2301764A1 (en) | 2011-03-30 |
TW201008798A (en) | 2010-03-01 |
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