Classifications

• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/11—Surgical instruments, devices or methods for performing anastomosis; Buttons for anastomosis
  • A61B17/115—Staplers for performing anastomosis, e.g. in a single operation
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
  • A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/00234—Surgical instruments, devices or methods for minimally invasive surgery
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/064—Surgical staples, i.e. penetrating the tissue
  • A61B17/0644—Surgical staples, i.e. penetrating the tissue penetrating the tissue, deformable to closed position
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
  • A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
  • A61B17/07207—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously the staples being applied sequentially
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/10—Surgical instruments, devices or methods for applying or removing wound clamps, e.g. containing only one clamp or staple; Wound clamp magazines
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/11—Surgical instruments, devices or methods for performing anastomosis; Buttons for anastomosis
  • A61B17/115—Staplers for performing anastomosis, e.g. in a single operation
  • A61B17/1155—Circular staplers comprising a plurality of staples
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices ; Anti-rape devices
  • A61F5/0003—Apparatus for the treatment of obesity; Anti-eating devices
  • A61F5/0013—Implantable devices or invasive measures
  • A61F5/0083—Reducing the size of the stomach, e.g. gastroplasty
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/064—Surgical staples, i.e. penetrating the tissue
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/32—Surgical cutting instruments
  • A61B17/3205—Excision instruments
  • A61B17/32053—Punch like cutting instruments, e.g. using a cylindrical or oval knife
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B2017/00535—Surgical instruments, devices or methods pneumatically or hydraulically operated
  • A61B2017/00539—Surgical instruments, devices or methods pneumatically or hydraulically operated hydraulically
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B2017/00743—Type of operation; Specification of treatment sites
  • A61B2017/00818—Treatment of the gastro-intestinal system
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
  • A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
  • A61B2017/07214—Stapler heads
  • A61B2017/07271—Stapler heads characterised by its cartridge
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
  • A61B17/00—Surgical instruments, devices or methods
  • A61B17/30—Surgical pincettes, i.e. surgical tweezers without pivotal connections
  • A61B2017/306—Surgical pincettes, i.e. surgical tweezers without pivotal connections holding by means of suction
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices ; Anti-rape devices
  • A61F5/0003—Apparatus for the treatment of obesity; Anti-eating devices
  • A61F5/0013—Implantable devices or invasive measures

Definitions

• the present invention relates generally to the field of systems and methods for performing endoscopic surgery, and specifically to systems and methods for endoscopic stapl ing of tissue wilhin body cavities.
• Fig. I A.
• the esophagus E delivers food from the mouth to the proximal portion of the stomach S.
• the z-line or gastroesophageal junction Z is the irregularly-shaped border between the thin tissue of the esophagus and the thicker tissue of the stomach wall.
• the gastroesophageal junction region G is the region encompassing the distal portion of the esophagus E, the z-line, and the proximal portion of the stomach S.
• Stomach S includes a fundus F at its proximal end and an antrum A at its distal end.
• Antrum A feeds into the pylorus P which attaches to the duodenum D, the proximal region of the small intestine.
• Within the pylorus P is a sphincter that prevents backflow of food from the duodenum D into the stomach.
• Fig. I B illustrates the tissue layers forming the stomach wall.
• the outermost layer is the serosal layer or "serosa” S and the innermost layer, lining the stomach interior, is the mucosal layer or "mucosa” MUC.
• the submucosa SM and the multi-layer miiscularis M lie between the mucosa and the serosa.
• U.S. Application No. I 1/439,461 describes a restrictive and/or obstructive implant system for inducing weight loss.
• flexible loops are coupled to tissue plications formed in the gastroesophageal junction region of the stomach.
• An implant such as a flow restrictive and/or obstructive implant, is passed through the loops 2 and thus retained in the stomach.
• tissue plications may themselves be sufficient to provide the necessary treatment.
• the plications may be used to reduce stomach volume or form a flow restriction within the stomach as disclosed in WO 2005/037152 and in Applicants' co-pending Application No. 1 1/542,457, filed October 3, 2006, U.S. Publication No. 2007-0219571 , which is incorporated herein by reference.
• implants may be coupled to such plications or other tissue structures for a variety of purposes.
• These implants include, but are not limited to prosthetic valves for the treatment of gastro-esophageal reflux disease, gastric stimulators, pH monitors and drug eluting devices that release drugs, biologies or cells into the stomach or elsewhere in the GI tract.
• drug eluting devices might include those which release leptin (a hormone which creates feelings of satiety), Ghrelin (a hormone which creates feelings of hunger), octreotide (which reduces Ghrelin levels and thus reduces hunger), Insulin, chemotherapeutic agents, natural biologies (e.g.
• Still other implants might be of a type which might provide a platform to which specific cell types can adhere, grow and provide biologically-active gene products to the GI tract, and/or a platform for radiation sources that can provide a local source of radiation for therapeutic purposes, or provide a platform whereby diagnostic ligands are immobilized and used to sample the GI tract for evidence of specific normal or pathological conditions, or provide an anchor point for imaging the GI tract via cameras and other image collecting devices.
• the invention includes a stapler device ( 12) for applying a staple to a tissue.
• the device includes (i) a first or staple member (25) having a first-member or staple housing (28) and a staple holder (78) that is independently movable with respect to the staple housing, (ii) a second or anvil member (27) having a second-member or anvil housing (30) and an anvil (96) carried on the anvil housing (30), and (iii) a drive assembly (29) including a drive member (68) operative Iy connected to the staple holder (78) for movement within the staple housing (28) from a first, retracted position to a second, extended position, and an arm assembly (32) opcratively coupled to the staple and anvil members (25, 27), such that movement of the drive member (68) from its retracted to its extended position is effective to (i) move the staple holder (78) with respect to the staple housing (28) toward the anvil (96) (A l ) ,
• the anvil (96) may be independently movable within the anvil housing (30), and the arm assembly (32) may be opcratively coupled to the anvil (96), such that movement of the drive member (68) from its retracted to its extended second position is effective to (i) move the staple holder with respect to the staple housing toward the anvil (Al ), (ii) move the anvil member toward the staple member (A2), and (iii) move the anvil with respect to the anvil housing toward the staple holder (A3) .
• the anvil member (27) may include drive links ( 1 14) operatively connected to the arm assembly (32) for moving the anvil (96) toward the staple holder (78) (A3) as the drive assembly ( 106) is moved from its retracted to its extended position.
• the anvil may be independently driven with the anvil housing toward the staple holder by an independent hydraulic drive within the anvil housing.
• the anvil drive motion preferably occurs as the staple holder is being driven within its housing.
• the staple holder (78) and anvil (96 ) may have confronting surfaces that define, in combination with arm assembly (32), a chamber (2 I ), and the effect of movement of the drive member (68) from its first to second positions is to squeeze tissue captured within the chamber to form a compressed tissue fold.
• the chamber may be covered by a membrane, such as an elastomcric or pleated membrane (24), allowing tissue to be drawn into the chamber, with application of a vacuum to the membrane.
• a membrane such as an elastomcric or pleated membrane (24)
• the elastomeric member may have an opening an opening (26) on one side thereof, for sucking tissue into the chamber, and movement of the drive member (68) from its retracted to extended position, with application of vacuum to the chamber, is effective to draw tissue into the side of the chamber opposite the opening.
• the drive member may includes a disc (68) that travels within the staple housing (25), and carries at least one pin (84) that moves within a slot (64) in the staple housing (25), limiting the extent of travel of the drive member toward its extended position to the extent of travel allowed for the pin (84) within the slot (64).
• the device may further includes at least one arm spreader ( 1 13) pivotally connecting disc (68) to the arm assembly (32), for spreading the ami assembly outwardly as the disc travels from its retracted to its extended position.
• the drive member may include a drive piston ( 106), and may further includes a staple piston ( 1 16) carried for movement within the drive piston ( 106) between a first, retracted and a second, extended positions and a staple pusher (76) attached to drive piston for engaging one or more staples in the staple holder (78) and eject the one or more staples from the holder against the anvil (96), when the staple pusher is moved with the staple piston ( 1 16) from a retracted to an extended position.
• a drive piston 106
• the drive member may further includes a staple piston ( 1 16) carried for movement within the drive piston ( 106) between a first, retracted and a second, extended positions and a staple pusher (76) attached to drive piston for engaging one or more staples in the staple holder (78) and eject the one or more staples from the holder against the anvil (96), when the staple pusher is moved with the staple piston ( 1 16) from a retracted to an extended position.
• the staple holder (78) may be designed to hold an annular array of staples, and the staple pusher (78) may be designed to engage and eject the array of staples in the holder simultaneously.
• the staple holder may be a replaceable staple cartridge adapted to be inserted into the staple housing (28) to travel therein with the drive member (68) between retracted and extended positions.
• the drive member may include a disc (68) having at least one axially extending post (84) adapted to engage flic staple cartridge, wilh such received in the device, and prevent angular movement of the cartridge within the first-member housing.
• the device may further include a cartridge-side reinforcing ring (83) disposed against the cartridge (78), and having openings (85) for receiving staples therethrough, for attaching the reinforcing ring (83) to the side of stapled tissue facing the cartridge.
• a cartridge-side reinforcing ring (83) disposed against the cartridge (78), and having openings (85) for receiving staples therethrough, for attaching the reinforcing ring (83) to the side of stapled tissue facing the cartridge.
• Tlic device may further include a tissue cutter (86) mounted on the staple piston ( 1 16), adapted to cut a hole in a tissue fold held between the staple holder (78) and anvil (96), as the tissue fold is being stapled by movement of the staple piston ( 1 16) from its retracted to its extended position.
• a tissue cutter (86) mounted on the staple piston ( 1 16), adapted to cut a hole in a tissue fold held between the staple holder (78) and anvil (96), as the tissue fold is being stapled by movement of the staple piston ( 1 16) from its retracted to its extended position.
• the second member (30) may include a compressible cutting board (99), allowing the cutter (86) to be advanced by movement of the staple piston (1 16) beyond its point of initial contact with the cutting board.
• the cutting board (99a) may be formed of a material, such as silicone, that can be penetrated by the cutter.
• the cutting board is (99d) is spring biased in the direction opposing movement of the cutter.
• the device may further include an alignment pin ( 160, 168) carried on one of the staple and anvil members, and a pin-receiving bushing ( 164, 170) carried on the other of the members, where the pin and bushing are positioned such that movement of the staple piston toward its extended position causes the pin to mate with the bushing, thus to hold the two members in axial alignment as staples are ejected with further movement of the staple piston ( 1 16) toward its extended position.
• One of the pin or pin-receiving bushing may be may be retractable under a spring bias.
• the device may be carried at the distal end of a shaft ( 16) carrying hydraulic fluid to the device, and the staple and anvil members (25, 27) of the device may be proximal and distal members, respectively, with the shaft being operatively connected to the proximal member of the device.
• the invention includes medical instrument ( 10) for stapling stomach tissue.
• the instrument is comprised of the stapling device ( 14) described above, a shaft ( 16) having a proximal-end handle and a distal end, an articulating section ( 128) connecting the distal end of the shaft to the first, proximal member of the stapling device, and a hydraulic fluid line ( 130) contained within the shaft capable of carrying hydraulic fluid under a pressure of up to 1 ,500 psi or greater, to the drive mechanism ( 106) in the staple member (25), wherein the hydraulic fluid line within the articulating section has a coiled or sinusoidal configuration, to accommodate off-axis movement of (he device with respect to the shaft.
• the articulating section ( 128) may have a spine (128) formed of a plurality of links ( 132) formed over the coiled or sinusoidal portion of the hydraulic line ( 130).
• the stapling device may include a hydraulically driven drive member (68) and a hydraulically driven staple piston ( 1 16), and the shaft ( 16) and articulating .section ( 128) may carry separate hydraulic lines (130) for (he drive member and staple piston, and the lines ( 130) may have an interleaved coil configuration within the articulating section.
• the invention provides a snap-on connection between the distal end of a shaft and the proximal face of a staple member in a hydraulically activated staple device, for quick release or operative attachment of the shaft to the staple device.
• the connection may include, at the distal shaft end, a plate having one or more openings for supplying hydraulic fluid under pressure from hydraulic lines attached to the openings at the input side of the plate, and where the plate includes an engagement edge adjacent each opening.
• the plate-receiving face of the staple device includes correspondingly positioned openings for receiving fluid into the device, where the openings communicate at the output side of the face with hydraulic supply lines within the staple device, and where the proximal face includes an undercut boss adjacent each opening.
• the shaft plate In operation, the shaft plate is placed against the staple-dev ice face, and rotated slightly to wedge the engagement edge(s) on the .shaft plate within the undercut regions of the bosses of the device plate, compressing an O- ring located between the plate and face at each opening, thus sealing the connection between the aligned openings.
• a lock mechanism on the shaft plate engages the device face to lock the plate against rotational movement once the fluid-supply opening are received.
• the invention includes stapler device ( 14) for applying a staple to a tissue.
• the device comprises a first, staple member (25) having a staple housing (28) and a staple holder (78), a second, anvil member (27) having an anvil housing (30) and an anvil (96), and a drive assembly including (i) a drive member (68) for movement within the staple housing (28) from a retracted position to an extended position, (ii) attached to the drive member, one or more pins (84) that travel within one or more slots (64) formed in the staple housing, limiting movement of the drive member between retracted and extended positions to the limits of travel of said pin(s) in said slot(s), (iii) an arm assembly (32) operatively coupled to the staple and anvil members, such that movement of the drive member (68) from its retracted toward its extended position is effective to move the staple holder toward the anvil (A l ), and (iv) at least one arm spreader (i 13) pivotally connecting said drive
• the arm spreader ( 1 13) may be pivotally connected to the pin and the arm assembly, such that movement of the pin within its slot in a retracted to extended position is effective to move the arm assembly outwardly.
• the arm spreader may thus provide a truss- like support between the staple body and the associated assembly arm
• the drive member (68) may be effective to advance the staple holder (78) within its housing (28), as the drive member is moved from its retracted to extended positions, and the arm assembly (32) may be effective to advance the anvil (96) within its housing as the drive member is moved from its retracted to extended positions.
• the invention includes a stapler device ( 14) for forming a cut within a tissue.
• the device includes a first member 25 having a housing 28 and drive piston ( 1 16) and a cutter (86) attached to the piston for movement therewith between retracted and extended positions, and a second member having a housing (30) and a cutting board (99).
• the first member has a drive piston ( 1 16) tor moving the cutter (86) from a retracted to an extended position, where the cutter (86) contacts the cutting board (99) to form a hole in a (issue disposed between the two members, and the cutting board (99) has a resilient cutting surface that allows (he cutter (86) to advance in the direction of the cutting board (99) beyond (he initial point of contact therewith.
• the cutting board (99a) may be formed of a material, such as silicone, that can be penetrated by the cutter.
• the cutting board (99d) is spring biased in the direction opposing movement of the cutter toward its extended position.
• the invention includes a stapler device ( 14) for applying a staple to a tissue.
• the device comprises a first, staple member having a first or staple housing (28) and a staple holder (78), a second, anvil member having a second, anvil housing (30) and an anvil (96), a drive assembly including (i) a drive membei (68) for movement within the staple member housing from a retracted position to an extended position, to move the staple holder adjacent the anvil for capturing tissue between the holder and anvil, a staple piston ( 1 16) in the first member, movable between first, retracted and second, extended positions in the first member for driving staples from the holder through the tissue against the anvil, an alignment pin ( 160, 168) carried on one of the staple and anvil members, and a pin-receiving bushing ( 164, 170) carried on the other of the members, where the pin and bushing are positioned such that movement of the staple piston toward its extended position causes the pin to
• One of the pin ( 160, 168) and pin-receiving bushing ( 164, 170) may be retractable under a spring bias.
• the drive member (68) may be effective to advance the staple holder (78) within its housing (28), as the drive member is moved from its retracted to extended positions, and the arm assembly (32) may be effective to advance the anvil (96) within its housing as the drive member is moved from its retracted to extended positions.
• the invention includes a tissue capture device ( 14) for capturing and immobilizing a tissue fold.
• the device includes a first member (25) having a housing (30) and a first tissue-contact plate (78) independently movable within the first- member housing, and a second member (27) having a housing (30) and a second tissue- contact plate (%) independently movable within the second-member housing.
• a drive assembly (29) in the device includes a drive member (68) operatively connected to the first tissue-contact plate (78) tor movement within the first-member housing (28) from a retracted position to an extended position, and an arm assembly (32) operatively coupled to the first and second members (25, 27), such that movement of the drive member (68) from its retracted to its extended position is effective to (i) move the tissue-contact plate (78) within the first-member housing toward the second-tissue contact member (96) (A 1 ), and (ii) move the anvil member (27) toward the staple member ( A2).
• a membrane such as an elastomeric or pleated membrane, extends between the two members, defining a tissue capture chamber between the two tissue -contact plates, and having an opening therein for drawing tissue into the chamber, upon application of a vacuum to the chamber.
• An expansion member or raiser (37) operatively coupled to the two members operates to expand for the chamber membrane outwardly, on the side of the membrane opposite the opening, upon movement of the drive member from its retracted to its expanded condition, causing additional tissue to be drawn into the chamber between the two tissue-contact plates, until the tissue is captured by clamping between two tissue-contact plates.
• FIG. I A is a schematic illustration of a human stomach and a portion of the small intestine, as known in the prior art.
• Fig. 1 B is a cross-sectional perspective view of a portion of a stomach wall, illustrating the layers of tissue forming the wall, also as known in the prior art.
• FIG. 2 illustrates an endoscopic stapling system or instrument constructed in accordance with an embodiment of the invention.
• Figs. 3A - 3C are perspective views showing the stapler head or device of the stapling system of Fig. 2 in three different positions.
• Fig. 4 is a perspective view of the stapler head or device, with the membrane removed, showing first and second members in the device.
• Fig. 5 is a perspective view of the proximal end of the staple housing of the stapler device of Fig. 4.
• Fig. 6 is a perspective view of the distal end of the staple housing of the stapler device of Fig. 4.
• Fig. 7 is an exploded perspective view showing elements advanceable within the staple housing during compression and stapling operations.
• Fig. 8 is a plan view of a staple reinforcement device.
• Fig. 9 is a side elevation view of a staple cartridge.
• Fig. K is a perspective view of the staple housing similar to Fig. 6, but showing some of the elements of Fig. 7 within the housing.
• Figs. 1 IA - 1 I D are a series of schematic representations of the hydraulic chamber and pistons, illustrating operation of an exemplary hydraulic system during tissue compression and stapling.
• Fig. 1 IE is similar to Fig. 1 ID and shows an alternative piston configuration.
• Fig. 12 is a perspective view of the anvil housing of the stapler head of Fig. 4.
• Fig. 13 is a perspective view of the anvil support.
• Fig. 14 is a plan view of the anvil.
• Fig. 15 A is a cross-sectional side view of the cutting device and a first embodiment of a cutting board.
• Fig. 15B is a cross-sectional side view of the cutting device and a second embodiment of a cutting h ⁇ aid.
• Fig. 16 is a perspective view of the hinged arm assemblies of the stapler head of Fig. 4.
• Fig. 17 is a top plan view of the stapler head of Fig. 4 in the streamlined position for introduction into the body. Both the membrane and the membrane raiser are not shown for purposes of clarity.
• Fig. 18 is similar to Fig. 17 and illustrates hidden features of Fig. 17.
• Fig. 19 is a perspective view of the stapler head in an intermediate, partially expanded, position.
• Fig. 20 is a plan view similar to Fig. 17 but showing the stapler head in the intermediate position.
• Fig. 21 is similar to Fig. 20 and illustrates hidden features of Fig. 20.
• Fig. 22 is a perspective view of the stapler head in a fully expanded, full compression position.
• Fig. 23 is a plan view similar to Fig. 20 but showing the stapler head in the full compression position.
• Fig. 24 is similar to Fig. 23 and illustrates hidden features of Fig. 24.
• Figs. 25A - 25B are perspective views showing the staple housing, cartridge and a portion of the membrane raiser. These figures illustrate the steps of detaching a staple cartridge from the staple housing.
• Fig. 26 is a perspective view of the stapler instrument oi Fig. 2, with the staple head removed.
• Fig. 27 A is a plan view of the articulating section of the stapler of Fig. 2, showing interleaved drive fluid lines.
• Fig. 27B shows a drive fluid line having an alternate longitudinally expandable shape.
• Fig. 28 is a cross-sectional side view of the handle of the stapler instrument of
• Fig. 29 is a perspective view of the handle of the stapler of Fig. 2.
• Figs. 30A and 30B are plan views of the proximal face of the staple housing, showing a method for attaching the end plate of the stapler handle to the staple housing.
• Figs. 31 A - 31 E are a series of drawings schematically illustrating use of the system of Fig. 2 to form a plication in a stomach.
• Figs. 32A-32C are a series of perspective views illustrating use of the stapler of Fig. 2 to acquire, compress, and then staple stomach wall tissue to form a plication in the stomach.
• the membrane is not shown in these drawings.
• Fig. 33 is a top plan view of a plication formed in body tissue.
• FIGs. 34 and 35 are perspective views of an alternative stapler head equipped to carry additional tools.
• Figs. 36 and 37 show alternative embodiments of stapler-alignment structure in the stapler device of the invention.
• the present application describes endoscopic fastener-applying devices which in preferred embodiments may be passed transorally into the stomach and used to plicate stomach tissue.
• tissue is drawn inwardly into a vacuum chamber, although tissue may be drawn inwardly using other components (e.g. graspers) that do not involve the use of a vacuum.
• tissue may be drawn inwardly using other components (e.g. graspers) that do not involve the use of a vacuum.
• the disclosed fastener applying device allows the opposed sections of tissue to be moved into contact with one another, and delivers fasteners that will hold the tissue sections together until at least such time as serosal bonds iorm between them.
• Each of these steps may be performed wholly from the inside of the stomach and thus can eliminate the need for any surgical or laparoscopic intervention.
• medical devices including, but not limited to any of the types listed above
• the disclosed embodiments include an optional feature that forms a hole or cut in a plication using the fastener-applying device.
• This hole or cut might be formed so that a portion of a medical implant may be passed through or linked to the hole/cut, or it may be formed so as to provoke a healing response that will contribute to the strength of the resulting tissue bond.
• the fastener- apply ing devices are described as being staplers, and exemplary methods are given with respect to the formation of plications in stomach tissue. It should be understood, however, that the embodiments described herein include features having equal applicability for applying other types of fasteners, and for applying staples or other fasteners for purposes other than formation of plications. More specifically, the term "staple” is used herein to designate any type of fastener that (i) can be pushed through tissue, and (ii) has one or more leg members that when forced against an anvil are crimped to secure the fastener to the tissue and hold tissue fastened tissue fold together.
• FIG. 2 illustrates one embodiment of a system or instrument 10 for tissue stapling that is suitable for endoscopic use, as well as surgical or laparoscopic use if desired.
• system 12 includes a stapler or stapler instrument 12 having a stapler head or device 14 positioned on a distal portion of a shaft 16.
• a handle 18 on the shaft 16 controls articulation of the stapler head 14 and actuation of the tissue acquisition, tissue compression, and stapling functions of the stapler head 14.
• Vacuum and fluid sources 20, 31 in the system are fluidly coupled to the handle 18 for use in tissue acquisition, compression and stapling as discussed below.
• the vacuum source 20 may be the "house vacuum" accessible through a coupling on the wall of the operating room, or an auxiliary suction pump.
• the stapler may include a switch 21 allowing the user to control airflow between the vacuum source and stapler.
• the stapler device also serves to capture a tissue fold for stapling, and is thus also referred to herein as a tissue capture device for immobilizing a tissue fold, e.g., for fastening the sides of the fold.
• the tissue capture device may operate independently for capturing tissue, e.g., absent a separate stapling mechanism, or may be combined with the stapling elements, as illustrated.
• the fluid source 31 may be a single source of drive fluid (e.g. water, saline, oil, gas) or multiple sources, but in each case the fluid source preferably includes two actuators separately used to control flow into each of two hydraulic lines (one for tissue compression and one for stapling).
• An endoscope 22 in the system is insertable through a lumen in the shaft 16 permits visualization of the plication procedure.
• the system may optionally include an overtube, such an endoscopic guide lube 23, having a lumen for receiving the stapler 12.
• a covering or membrane 24 in the stapler encloses the stapler mechanism to form a vacuum chamber 21 (Figs. 17-23) within the stapler head 14.
• the side exposed to the tissue to be plicated remains uncovered by the membrane 24 to allow tissue to be drawn into the chamber during use.
• the membrane 24 may include a side opening 26 as shown in Fig. 3B.
• Membrane 24 is preferably formed of silicone, elastomeric material, or any other inelastic or elastic flexible or deformable biocompatible material, such as a pleated mylar film, capable of forming a vacuum chamber 21 that will expand in volume to accommodate tissue draw n into chamber 21 .
• an articulating section 128 connecting the instrument shaft to the staple head, and described blow with reference to Figs. 26 and 21.
• the membrane is at least partially transparent.
• the membrane is formed of a material, or includes sections of material, that will allow the user to see through the membrane well enough to confirm (via endoscopic observation) that an appropriate volume of tissue has been acquired into the stapler head prior to staple application.
• the opening 26 may be surrounded by a reinforced section 27 formed of material that will strengthen the area around the opening 26.
• Reinforced section 27 may be formed of a thicker section of the membrane material, and/or a higher durometcr material. Alternatively, reinforcing ribs or other structures or elements may be formed into or onto the membrane material, or embedded in the membrane material.
• the stapler head 14 is designed to have a minimum profile during insertion to the plication site, and to then transform into a much larger profile device having a large internal volume.
• the vacuum chamber might have an initial internal volume of 0.2 cubic inches, and an expanded volume of 0.6 cubic inches (i.e. the internal chamber volume after subtracting the volume occupied by the stapler head components positioned within the vacuum chamber).
• This large internal volume allows a large volume of tissue to be drawn into the vacuum chamber and stapled. In this way, the stapler head creates a large plication without requiring invasive techniques for insertion.
• the unique features of the stapler head allow in situ volumetric expansion of the stapler head using a minimum of motion and force input.
• the plication can be sized such that the staples applied to the tissue, such that the two annular staple arrays seen in Fig. 33 are well spaced from the edges of the stapled tissue, minimizing the risk of tissue tearing around the staples.
• stapler head 14 generally includes a first, staple member 25 comprising a proximal staple housing 28, a second, anvil member 27 comprising a distal anvil housing 30, and at least one elongate member but preferably a pair of hinged arm assemblies 32 that operatively connect llie two housing as described below.
• the staple housing and anvil housing are arranged Io allow tissue to be conipiessed between contact surfaces on each of the staple housing and the anvil housing.
• the contact surfaces are on a staple holding portion of the staple housing, i.e., the outer face of the staple holder, and an anvil on the anvil housing.
• staple holder 78 shown in Fig. 7
• staple holder 78 functions as a tissue-capture plate having a front, tissue -contacting surface 83, and anvil 96 ((shown in Figs.
• tissue-capture plate 13 and 14 functions as a second tissue-capture plate having a tissue contacting surface 103 confronting surface 83, where these to surfaces serve to capture the tissue fold during operation of the device, as will be described more detail with respect to Figs. 32A - 32C.
• the arm assemblies 32 extend between the staple housing 28 and anvil housing 30 on opposite sides of the stapler head 14. Proximal and distal pins 34, 36 pivotally couple each arm assembly 32 to the staple housing 28 and the anvil housing 30.
• An expansion member comprising a membrane raiser 37 also extends between the staple housing 28 and the anvil housing 30.
• membrane raiser 37 includes a link 38 pivotally mounted to the staple housing by a pin 42, a corresponding link 40 pivotally mounted to the anvil housing by pin 44, and spring wires 46 coupling the links 38, 40 to one another.
• proximal face 48 of the staple housing includes input ports 50a, 50b through which fluid is directed for hydraulic actuation of the tissue compression, stapling, and optional cutting operations of the stapler head. Seals 51 surround the ports 50a, 50b to minimize fluid leakage.
• Vacuum ports 52 are fluidly coupled to a vacuum source 20 (Fig. 2) that is selectively activated to create negative pressure in the vacuum chamber for tissue acquisition.
• the vacuum ports 52 arc connected t ⁇ the vacuum source 20 by flexible tubing (not shown) in the stapler shaft 16 (Fig. 2).
• Mounting holes 54 are used to mount the stapler head 14 to the shaft 16 through the articulating section 128.
• the staple housing 28 includes upper and lower sections 58a, 58b above and below open side sections 56.
• the upper section 58a includes a recess 60 within which the pivot pin 42 for link 38 (Fig. 4) is mounted.
• bores 62 are positioned in the upper and lower sections 58a, 58b to receive pins 34 (Fig. 4) that serve as the proximal pivot points for arm assemblies 32.
• Guide slots 64 extend longitudinally through the upper and lower sections 58a, 58b.
• a hydraulic chamber 66 is disposed within the staple housing 28.
• a dedicated hydraulic circuit for driving the tissue compression and stapling functions of the stapler is fluidly coupled to the fluid input ports 50a, 50b (Fig. 5).
• fluid driven into the hydraulic chamber 66 via input ports 50a, 50b sequentially advances a system of hydraulic pistons (not shown) that act on other components to compress the tissue, and that drive the staples and cutting element through the compressed tissue.
• Fig. 7 illustrates components of the stapler head that are driven by the hydraulic system for compression, stapling, and cutting. For clarity, these components are shown separated from the staple housing and from each other. In this discussion, the components that are driven by the hydraulic system will be described. The hydraulic system itself is described in a later section in connection with Figs. 1 IA - 1 ID.
• Fig. 7 illustrates a drive member which takes the form of a disk
• disk 68 in the staple housing.
• disk 68 In the assembled housing, disk 68 is positioned such that it will be pushed distally by a hydraulic compression piston (piston 106 in Figs. 1 I A- I I E).
• the drive member As will be seen in Figs. 1 I A- I I E, the drive member is movable between a first, retracted position shown in Fig. 1 IA to a second, extended position shown in Figs. 1 1 C and 1 ID.
• the drive member illustrated here is driven by, but separate from piston 106, it will be appreciated that these two components can be formed of a single-piece member, i.e., as a single-piece drive member including both piston and disc.
• the drive member is coupled to the arm assemblies 32, the anvil housing, and the staple housing so that advancing the drive member disfally (toward its extended position) effects tissue compression by bringing the contact surfaces of the staple housing and anvil housing relatively towards one another.
• the combination of disk 68. its driving piston 106, and assembly arm 32 coupling the two housings is also referred to herein collectively as a drive assembly, indicated at 29 in Fig. 10.
• the drive assembly may further include drive links 1 14 in the anvil member, which arc operatively linked to assemblies 32 as described below.
• disk 68 includes mounting bores 70, a central opening
• disk 68 is coupled to the stapler housing 28, and its axial movement therein constrained, by pins 84 that extend through the housing's guide slots 64 and through mounting bores 70 in the disk 68.
• a portion of the staple housing 28 contains, i.e., is loaded to contain, staples to be fired into the tissue.
• the staples are contained within a staple holder, such as staple cartridge 78, on the staple housing.
• the staple holder may have a number of different configurations. For example, it may be an integral portion of the staple housing, or a separate part mounted or attached to the staple housing, and/or it may be rnoveable relative to the body of the staple housing to effect tissue compression prior to stapling.
• the staple holder may be a removeable/replaceable cartridge, and/or it may be refillable by inserting additional staples into it.
• the staple holder may be neither replaceable nor refillable, i.e., i.e., in a dive intended for one-time use.
• the staple holder is a removeable staple cartridge
• the staple cartridge is movcable relative to the body of the staple housing to compress the tissue prior to staple firing.
• staple cartridge 78 is positionable within the staple housing, distal to the disk 68, such that distal advancement of the disk by the compression piston pushes the cartridge from a first, retracted position distally to a second, extended position to compress tissue disposed between the cartridge and anvil.
• Grooves 79 on the exterior of the cartridge slide over corresponding ones of the alignment posts 74 during insertion of the cartridge into the stapler head.
• Fig. 10 shows the alignment posts prior to loading of a cartridge into the staple housing.
• the alignment posts 74 may have tapered ends to facilitate loading of the cartridge over the posts. It will be appreciated that the alignment posts hold the cartridge against angular movement within housing 28 during stapler operation.
• cartridge 78 includes a number of staple locations
• each housing a staple such as staples 158 seen in Fig. 33.
• the staple cartridge is equipped with bosses 81 to retain a staple line reinforcement device 83 of the type shown in Fig. 8 and disclosed in detail in commonly-owned U.S. Application No. 1 1/542,457, entitled ENDOSCOPIC PLICATION DEVICES AND METHODS, filed October 3, 2006, and published September 20, 2007 as US 20070219571.
• this type of reinforcement device 83 may be a ring or other element positionable against the distal face of the staple cartridge. When the ring is placed on the cartridge, openings 85 in the ring align with prongs of some of the staples in the cartridge. When staples are driven from the cartridge, these prongs pass through associated ones of the openings 85 and capture the ring 83 against the adjacent body tissue.
• a number of undercut bosses 81 on the anvil-facing side of the cartridge may be used to lock the reinforcement device 83 in place on the face of the staple cartridge.
• Other positive shapes such as mushrooms, hooks, and tilted bosses could be used to accomplish the same end.
• Negative shapes, such as pockets or grooves formed into the surface of the cartridge, may also be employed to engage corresponding features on the reinforcement device 83.
• the reinforcement device may be held in place on the cartridge using adhesivcs.
• a cutter element 86 extends through the central opening 72 (Fig. 7) of the disk 68.
• the cutter element is shown as a tubular punch having a sharpened wall and a lumen 87, but may be provided in alternative forms.
• a staple pusher 76 is mounted to the cutter element, distally of the disk as can be seen in the assembled view of Fig. 10.
• Staple pusher 76 includes pusher elements 82 proportioned to slide into the cartridge's staple locations 80 as the staple pusher 76 is advanced into the staple cartridge 78, thus driving the staples from the cartridge.
• a hydraulically-driven staple piston (shown at 1 16 in Figs.
• Tlic fluid drive syslein used Io actuate compression, stapling and cutting may be configured in various ways.
• the following paragraphs describe one exemplary configuration for the fluid drive system, which in this embodiment is a hydraulic system.
• Figs. I I A and 1 1 B schematically show the fluid flow in the hydraulic chamber 66 of the staple housing 28 during both compression and stapling stages of actuation.
• compression piston 106 is disposed within hydraulic chamber 66.
• Disk 68 (also shown in Figs. 7 and 10) is positioned in contact with or slightly distal to piston 106.
• Compression piston 106 is generally cup-shaped, having a rear wall 108 and a side wall 1 10 enclosing an interior 1 1 1.
• O-ring seals 1 12 are spaced-apart on a proximal portion of the side wall 1 10.
• Channels 1 15 are formed through the side wall 1 10, between the o-ring seals 1 12.
• a second piston referred to as the staple piston 1 16. is positioned in the interior 1 1 1 of compression piston 106, against the rear wall 108.
• cutting element 86 (Fig. 7), with the staple pusher 76 thereon, is positioned in contact with or slightly distal to the staple piston 1 16.
• An o-ring seal 1 18 surrounds a portion of the staple piston 1 16 that is distal to the channels 1 15 in the compression piston.
• a first fluid channel 120 extends from fluid port 50a in the stapler housing 28 to a proximal section of the hydraulic chamber 66.
• a second fluid channel 122 extends from fluid port 50b in the stapler housing to a more distal section of the hydraulic chamber 66.
• Fluid flow from port 50a and fluid channel 120 against the compression piston cylinder is shown in Fig. 1 IA.
• Fluid pressure within the hydraulic chamber 66 advances the compression piston 106, with the stapler piston 1 16 within in it, in a distal direction, from a first, retracted position, shown in Fig. 1 I A to a second, extended position shown in Figs. 1 1 C and 1 I D.
• FIG. 1 IB shows the compression piston 106 approaching the end of its travel, i.e., fully extended position.
• channel 1 15 in the compression piston 106 aligns with channel 122 in the housing, allowing fluid introduced through fluid port 50b to enter the interior of the compression piston 106 via channel 122.
• the fluid entering the interior of the compression piston drives the staple piston distally as shown in Fig. 1 I D. from a first, retracted position shown in Figs 1 I A- 1 1C, to a second, extended position shown in Fig. 1 I D.
• a third piston 1 17 is provided for separately driving the cutting element 86.
• the pistons 106, 1 16 and 1 17 and associated fluid paths may be arranged so that fluid cannot enter the interior of the stapler piston to advance the cutting piston 1 17 until compression piston 106 has traveled to the tissue-compression position and stapler piston 1 16 has in turn traveled to the stapling position.
• the anvil housing ( identified by numeral 30 in Fig. 4) in anvil member 27 will next be described with reference to Fig. 12.
• the anvil housing 30 includes mounting bores 88 for receiving pivot pins 36 at the distal end of the hinged arm assemblies 32.
• the upper section of the anvil housing 30 includes a section 94 through which the pivot pin 44 for link 40 (Fig. 4) is mounted.
• a central bore 90 extends longitudinally through the anvii housing 30.
• Au anvil support 92 (Fig. 13) is longitudinally slidable within the bore. Both the bore 90 and the anvil support 92 are preferably formed to have non-circular cross-sections (such as the illustrated rectangular cross-section) with flat bearing surfaces to prevent rotation of the piston within the bore.
• FIG. 13 shows the anvil support 92 separated from the anvil housing 30.
• the distal portion of the anvil support 92 is split into upper and lower plates 95a, b.
• Plate 95a has a bore 93 axially aligned with a similar bore in plate 95b.
• the proximal portion of the anvil support 92 carries the anvil 96.
• anvil 96 includes a plurality of indentations 98 positioned such when staples are driven from the staple cartridge, each staple leg engages one of the indentations, which causes the staple leg to fold or crimp.
• the anvil is designed for a staple array having two annular rings of offset staples, five staples per ring.
• a central opening 97 extends through the anvil 96 and is contiguous with a lumen in the anvil support 92.
• the anvil 96 and the staple cartridge 78 are the two parts of the stapler head which exert force on the tissue to be stapled.
• the preferred anvil and cartridge are designed to use a minimal amount of material surrounding the indentations 98 of the anvil 96 and the staple locations 80 of the cartridge 78 - so that the amount of anvil/cartridge surface area contacting the tissue is as small as possible.
• a smaller footprint will damage less tissue than would a larger footprint, since a smaller area of tissue is squeezed between the anvil and cartridge.
• the minimized footprint creates more pressure on the tissue with less force. This is advantageous from a mechanical standpoint because the stapler head need not supply or withstand as much force as would be needed with a larger-footprint cartridge and anvil.
• the staple cartridge 78 has an outer wall that tracks the contours of the staples housed within it, thus forming a number of pedals 73 surrounding the outer staple positions or slots 80a, with the grooves 79 disposed between the pedals, adjacent to the inner staple positions 80b.
• the staple positions 80a, 80b preferably each include a back wall 71a and a retaining element attached to the wall and positioned to retain a staple between the retaining element and the back wall.
• the retaining element comprises a pair of wings 71b that curve inwardly from the back wall 71 to define a slot that is sufficiently bounded to retain a staple within the staple position, but that is preferably not bounded around its full circumference.
• the anvil has a similar pedal arrangement, as shown in Fig. 13.
• a plate 99 is positioned on the anvil 96 such that the distally-advancing cutting element 86 will advance into contact with the plate 99 during tissue cutting.
• the plate 99 may be seated within the opening 97 in the anvil.
• the plate 99 which will also be referred to as the "cutting board”, has a hole 101 in it which relieves the pressure of the captured tissue and prevents hydraulic locking, a condition in which the punch and plate create a closed volume. If it is desired to move the cutting element 86 after contact is made, pressure will increase inside this closed volume and it will resist further motion. This may prevent or adversely affect tissue cutting.
• the cutting board is preferably designed so as to not serve as a hard stop against advancement of the cutting element 86. Jf the cutting element 86 is stopped by the cutting board, the stapling piston will also be stopped and incomplete staple formation may result. Therefore, it is preferred that the cutting element 86 is allowed to penetrate or displace the cutting board during and after the tissue is cut; that is the cutter can advance slightly once initial contact with the board is made.
• Figs. 15A and 15B illustrate the cutting element 86 advanced into contact with different embodiments of cutting boards.
• the material of cutting hoard 99a is a relatively soft material, such as an elastomeric silicone, which is cut or penetrated by the advancing cutting element as shown.
• the cutting board 99b can be made of a harder material positioned with a compressible object such as an elastomeric spring 99c behind it.
• this spring is an o-ring.
• Advancement of the cutting element 86 against the cutting board 99b causes the cutting board to be displaced distally against the spring 99c.
• the advancing cutting element 86 experiences increasing resistance as the o-ring is compressed.
• Other spring shapes and materials, such as coiled wire, spring washers and leaf springs can be used to achieve the same result.
• the chamfer 99d on the surface of the cutting board 99b may help to align the cutting element 86 as it is forced into contact with the cutting board.
• each arm assembly has a first arm section 100 pivotally coupled to the staple housing and a second arm section 102 pivotally coupled between the first arm section and the anvil housing. While not present in the illustrated embodiment, additional arm sections may be positioned between the first and second arm sections.
• each arm assembly includes a proximal arm 100 and a distal arm 102 joined to one another to form a hinge 104.
• Each of the proximal arms 100 has a longitudinal cutout 108 and an arm spreader 1 13 pivotally mounted within the cutout 108.
• the distal end of each arm spreader 1 13 includes a bore 1 12.
• Pin 84 is positioned within the bore 1 12. As disclosed in connection with Fig. 10, this pin 84 extends through the disk 68 and has ends that ride within the slots 64 (Fig. 6) on the lower and upper sections of the stapler housing.
• Distal amis 102 of the arm assemblies include pins 36 which, as discussed, are pivotally mounted to the anvil housing 30 (Fig. 4).
• a pair of drive links 1 14 are provided, each of which has a first end pivotally attached to a corresponding one the distal arms 102 and a second end pivotally coupled to a common pin 1 16.
• pin 1 16 is positioned in the bores 93 of the upper and lower plates 95a, 95b of the anvil support (see plates 95a, b in Fig. 12).
• drive links 1 14 act on the pin 1 16 to push the anvil support in a proximal direction, causing the anvil to advance proximally towards the staple cartridge.
• the anvil may be driven within its housing independently of the arm assemblies, by a direct hydraulic drive mechanism earned in the anvil housing.
• the drive mechanisms in the two housings are coordinated so that the staple holder and anvil are moved toward one another in their respective housings at the same time.
• the stapler head is positioned with the opening 26 in the membrane 24 in contact with tissue at the location at which plication creation is desired.
• Vacuum source 20 (Fig. 2) is activated to apply vacuum to the inside of the vacuum chamber defined by the membrane. Tissue in contact with the opening 26 (Fig. 3B) will be drawn into the vacuum chamber between the staple housing 28 and the anvil housing 30. After the tissue is drawn in, the stapler profile is changed, expanding the volume of the chamber within the membrane.
• the hinged arm assemblies 32 and membrane raisers 37 are in generally straight orientations.
• the proximal arms 100 serve as the drive amis for chamber expansion and tissue compression. Motion of these arms is initiated when water under pressure is forced into the hydraulic circuit of the staple housing. Referring to Fig. 19, the fluid pressure advances disk 68 (by action of the compression piston 106, not shown in Fig. 19). Disk 68 in turn pushes the staple cartridge 78 toward the anvil 96 as shown in Figs. 19-21 , causing the staple cartridge 78 to extend further from the staple housing 28.
• Both the disk 68 and the arm spreaders 1 13 arc coupled to the pins 84. For this reason, the longitudinal movement of the disk 68 within the stapler housing 28 will carry the pins 84 distally within their corresponding slots 64. The arm spreaders 1 13 will consequently pivot relative to the pins 84, driving the proximal arms 100 outwardly. Outward movement of proximal arms 100 at hinge 104 causes the distal arms 102 to also pivot outwardly at hinge 104, forming an angle between the proximal and distal arms 100, 102.
• one motion that of the hydraulically driven compression piston, creates at least three motions, illustrated by arrows Al, A2 and A3 in Figs. 19-21.
• These three motions include: the staple cartridge 78 moving relative to the staple housing in a direction towards the anvil 96 (arrow Al ), the anvil housing 30 moving toward the staple housing 28 (arrow A2) and the anvil 96 itself moving relative to the anvil housing 30 in a direction towards the cartridge (arrow A3).
• This compound motion of the anvil toward the staple cartridge enables a small displacement of the compression piston to quickly compress tissue in the grip of stapler.
• the multiplication of motion also enhances force transmission between the two housings by keeping the angle at hinge 104, between the proximal (driven) arm and the distal (drive) arm, as large as possible.
• the slots and associated components are dimensioned to set the desired sepaiation distance between the tissue contact surfaces on the stapler side and the anvil side of the stapler head.
• Exemplary separation distances for use in stomach wall plications might include approximately 0.06- 0.07 inches (e.g. for use with staples having legs of 5.5mm length) or 0.109 inches for 6.5mm leg length staples.
• Application of additional pressure into the hydraulic circuit will not compress the tissue any further.
• the arm spreaders 1 13 are nearly perpendicular to the longitudinal centerline of the stapler head. Once tissue is compressed between cartridge 78 and anvil 96, the tissue is ready for stapling.
• the staple piston advances, pushing cutting element 86 (Figs. 7 and 10) towards the anvil 96. Because the staple pusher 76 is mounted to the cutter 86, this action carries the staple pusher 76 through the cartridge 78 where it simultaneously pushes all staples through the tissue. Staple piston travel is limited by internal stops, and is preset to yield optimal staple formation.
• Pigs. 25A - 25C illustrate one method for retaining a removable staple cartridge 78 within the staple housing.
• the cartridge is spring-loaded into the staple housing and retained by two latches 170 (one visible), each pivotable relative to a fulcrum 172.
• the fulcrum 172 may be coupled to the disk 68 by pin 84.
• Each latch 170 includes a catch 174 which engages a corresponding catch 176 on the cartridge.
• the latch 170 is preferably spring biased to urge the catch 174 inwardly towards the cartridge.
• Fig. 25B pivots the latch against this bias, causing ejection of the staple cartridge.
• a new staple cartridge may then be positioned wilh its grooves 79 aligned with alignment posts 74 as shown in Fig. 25C and then pushed towards the staple housing.
• catch 174 rides over the tapered proximal portion 178 of the catch 176. Once catch 174 passes over the distal end 180 of the catch 176, it drops inwardly towards the cartridge due to its spring bias, thus engaging the cartridge.
• a click will be felt or heard as the latches engage the new cartridge.
• tissue fold is captured between the outer face of the staple cartridge and the confronting face of the anvil.
• variations in the thickness and or compressibility of regions of the captured tissue may bias the stapling operation off-center, i.e., off axis, causing the staple legs to be received out of position within their associated anvil indentations, with the result that one or more of the staples may fastened defectively, e.g., without complete folding of the staple legs, and/or the array of staples may be offset with respect to the center axis of the device, causing some staples, for example, to be too close to the hole cut in the center of the stapled fold.
• the device of the invention may include alignment structure to hold to proximal and distal members of the device in axial alignment just prior to and during the stapling operation.
• the alignment structure is shown in side sectional views in Figs. 36 and 37. Shown in Fig. 36 is the portion of the staple device 12 that includes anvil 96 and cutting board 99a on distal member 27, and cutter 86 on proximal member 25.
• the two members, and the staple cartridge and anvii carried thereon are first moved together, to capture a tissue fold between the confronting faces of the cartridge and anvil, as illustrated in Figs. 22 and 23.
• Staple piston 1 16 is then moved from its refracted to its extended position, as seen in Fig. 24. to move the cutter against cutting board 99a, as shown, and drive the staples in the staple cartridge against the anvil.
• the alignment structure includes a pin held axially within cutter 86 for movement therewith, and a pin-receiving slot formed in a bushing 164 supported within a portion of housing 27 attached to anvil 96 for axial movement therewith.
• bushing 164 is spring loaded, through a spring 166, within housing 27 in a direction that resists movement of the pin toward the bushing, allowing the cutter and attached pin, which has now penetrated through the captured tissue, to seat in the beveled end of the bushing.
• the two device members are maintained in axial alignment, so that the stapling operation occurs with all staples positioned in alignment with the respective to the associated anvil indentations.
• the staple piston and drive member are retracted to release the stapled tissue and return the device to its linear condition.
• FIG. 37 The embodiment of device 12 shown in Fig. 37 is similar to that just described, but where the alignment pin 168 carried in the housing of cutter is spring biased, by a spring 174, in the direction of the second member, and a pin-receiving slot 170 is in a fixed-position bushing 172 carried below the anvil (not shown) in member 27.
• motion of the two members toward one another, once the pin has been initially seated in the bushing slot is accommodated by movement of the pin in a direction away from the second member, as the staple piston continues to move toward its fully extended position, to cut and staple the tissue captured between the two members, as described above.
• the stapler shaft 16 connecting the handle 18 and the stapler head 14 is flexible enough to conform to the curvature of the upper digestive tract, yet maintains the ability to transmit enough torque to rotate the stapler head.
• the shaft is formed with sufficient stiffness to allow it to be pushed down esophageal guide tube 23. Suitable materials include
• Fig, 26 shows a distal portion of the shaft 16, with the stapler head removed from the shaft.
• shaft 16 includes an endoscope lumen 124 through which an endoscope is advanced to allow visualization of a stapling operation.
• Side lumens 126 may also be provided for receiving other instruments useful during the procedure.
• An articulating section 128 is positioned at the distal end of the shaft 16, between the shaft 16 and the stapler head 14 so as to allow the stapler head to be articulated relative to the shaft.
• Tubing coupled to the vacuum source and the source of hydraulic fluid extends from the handle and through the shaft 16 and the articulating section 128.
• Fig. 27A shows one configuration that may be used for the hydraulic fluid lines 130.
• the hydraulic fluid lines are subjected to significant deflection and elongation in the articulating section of the stapler. They are also subjected at times to fluid pressure which may be in excess of 1 ,500 psi.
• fluid pressure which may be in excess of 1 ,500 psi.
• hydraulic lines in industrial applications arc flexible and have a working loop of extra tubing that accommodates length changes during use.
• the illustrated configuration for the hydraulic lines is a lower profile solution particularly suitable for an endoscopic device having space constraints.
• a preferred hydraulic line is a tube 130 having a portion that is shaped into a longitudinally expandable shape so that it can accommodate effective length changes during bending.
• the longitudinally expandable portion of the tube is preferably disposed within the articulating section 128 of the stapler 12.
• the longitudinally expandable shape is a coil shape as shown in Fig. 27A.
• the tube 130 may be formed into other longitudinally expandable shapes, such as regular or irregular undulating shapes (Fig. 27B).
• the preferred material for the tubes 130 is stainless steel hypotube, although other materials may instead be used.
• two drive fluid lines are provided, one for actuating tissue compression, and the other for staple application (and cutting when used).
• the tubes are coiled together as shown in Fig. 27 ⁇ .
• two or more coiled tubes may be nested one inside the other. As (he articulating section bends, it forces (he coiled tubes 130 to bend and to change length in response to bending.
• the coiled tubes behave just as coiled wires would during these motions and are thus able to change length, defied, and follow the contour of the articulating section without compromising flow through the lumens of the tubes or imparting undue stress to the connections at either end of the hydraulic system.
• the longitudinally expandable shapes for the fluid lines may be suitable for use in allowing delivery of fluid to the operative ends of other types of articulating medical devices, such as catheters or endoscopic devices for delivering therapeutic agents or irrigation fluids past an articulating or bendable section of the device.
• articulating section 128 is comprised of a spine formed of a plurality of links 132 strung over a pair of pull cables 134 (only one shown in Fig. 26).
• engagement of the pull cables allows the stapler head 14 to be articulated in two directions through a range of motion of approximately 90 degrees in one direction (see Fig. 3B) to 175 degrees in the opposite direction (see Fig. 3C).
• Each pull cable is anchored at or near the stapler head, such as at the distalmost link 132 of the stapler housing 28.
• the handle 18 includes a rotating knob 136 that may be selectively rotated in a clockwise or counterclockwise to articulate the stapler head up or down. Rotation in one direction applies tension to one of the pull cables to cause the stapler head to bend downwardly, whereas rotation in the opposite direction puts tension on the other cable, causing the head to bend upwardly.
• the knob 136 includes an internal threaded bore 138. Knob 136 is partially restrained within the handle 18 so that it remains fixed within the handle but can rotate freely. A carriage 140 having a threaded exterior surface is positioned within the threaded bore 128 of the knob. The threads within the bore 138 are engaged with the threads on the carriage 140 so that rotation of the knob causes the carriage 140 to translate, but not rotate, within the handle.
• Each of the two pull cables, identified in Fig. 28 as cables 134a and 134b, is terminated ⁇ n a difierent member in the handle. Cable i 34a is mounted on the sliding carriage and cable 134b is mounted to a stationary part of the handle 18.
• Cable I 34a extends through a sheath 135a having a proximal end fixed to a stationary part of the handle 18.
• Cable 134b extends through a sheath 135b having a proximal end mounted to the sliding carriage.
• the cables 134a,b and sheaths 135a,b are ai ⁇ anged such that translation of the carriage in one direction will cause deflection of the stapler head in one direction, and translation of the carriage on the other direction will deflect the stapler head in another direction.
• knob 136 if knob 136 is rotated to causes the carriage 140 to translate to the left of the page, cable 134a will be tensioncd and cable 134b will slacken, causing the stapler head to articulate in a first direction (e.g. upwardly). Rotation of the knob 136 in the opposite direction will advance the carriage to the right of the page, releasing tension on cable 134a and pushing sheath 135b over the cable 134b towards the distal end of the staple head, causing articulation in the second direction (e.g. downwardly) as the sheath 135b is advanced against a distal portion of the shaft 16.
• first direction e.g. upwardly
• Rotation of the knob 136 in the opposite direction will advance the carriage to the right of the page, releasing tension on cable 134a and pushing sheath 135b over the cable 134b towards the distal end of the staple head, causing articulation in the second direction (e.g. downwardly) as the sheath 135b is advanced against a
• the proximal portion of sheath 135b is provided with sufficient working length prevent it from being placed under tension when the carriage moves disially.
• the positioning of the knob is advantageous in that the hand movement required for stapler articulation is always the same, regardless of the rotational orientation of the stapler. Also, the use of the threaded knob can prevent unintentional relaxation of the deflection angle, even if the knob is provided without a lock to retain its rotational position.
• the endoscope lumen 124 extends along the center axis of the stapler.
• the positioning of the lumen and the coaxial relationship of the articulation knob in relative to the endoscope 124 allows the endoscope and stapler to be rotated independently without one interfering with one another.
• the user chooses to change the rotational orientation of the stapler head 14 within the body, s/he may rotate the handle 18 and shaft 16 while maintaining the rotational position of the endoscope.
• the stapler 12 may be designed to permit the stapler head
• an end plate 142 is mounted to the distalmost one of the links 132.
• Each of the end plate 142 and the corresponding rear surface of the stapler head are provided with latch features that allow the end plate and stapler head to be engaged to one another.
• End plate 142 includes a cantilevered pin 144 having a peg 145 (which may be a spring pin), a central opening 146, and a pair of u-shaped catches or engagement edges 148 along its edges. Hydraulic feed holes or openings 156a, b are formed through the end plate 142.
• the hydraulic tubes that deliver hydraulic fluid to the stapler head are preferably welded to the end plate to allow fluid from the tubes to be directed through the feed holes 156a, b.
• Figs. 30A and 30B show the rear surface 48a of the staple housing, which has been somewhat modified relative to Fig. 5.
• the hydraulic input ports or openings 50a, 50b are repositioned as shown.
• the rear surface 48a has been modified to include a pair of catches or engagement edges in the form of undercut bosses 150, plus an aligning pin 152, and a hole 154. The snap-on connection of shaft to stapler device;
• Figs. 30A and 30B show the end plate 142 positioned against the rear surface
• the plate 142 To attach the stapler head to the shaft 16, the plate 142, attached to the handle assembly, is pressed against the rear surface 48a of the staple housing as shown in Fig. 30A. As the plate is pushed, it is rotated in a clockwise direction, causing the peg 145 (Fig. 26) of the cantilevered pin 144 to engage hole 154 in the rear surface of the staple housing. When this latch is engaged, hydraulic feed holes 156a, b of the end plate 142 are lined up with the hydraulic inlets 50a, 50b on the staple head as shown in Fig. 30B.
• endoscopic guide tube 23 is advanced into the stomach via the mouth and esophagus.
• the endoscope 22 is inserted into the endoscope channel in the stapler handle (not shown) and advanced down the lumen of the stapler handle.
• the stapler/endoscope are simultaneously passed through the endoscopic guide tube towards the stomach. Once the stapler and endoscope reach the gastroesophageal junction region of the stomach, the position of the stapler is maintained while the endoscope is advance further into the stomach.
• the stapler head 14 is advanced to the desired depth and location in the stomach. Using the articulation controls on the stapler handle, the angular orientation of the stapler head is adjusted to allow positioning of the stapler head 12 at the pre-identificd target tissue as shown in Fig. 31 A.
• the opening 26 in the membrane 24 is positioned against the target tissue.
• the endoscope 22 is placed in a retroflexed position as shown.
• the vacuum source 20 (Fig. 2) is coupled to the vacuum port on the handle external to the body, and vacuum pressure is applied to draw tissue 17 through the opening 26 and into the vacuum chamber defined by membrane 24 as shown in Figs. 31 B and 32A. Acquisition of the target tissue will be readily identified endscopically through the wall of transparent membrane 24 on the stapler head.
• the fluid source (is shown) is coupled to the handle. Once it has been visually confirmed that a sufficient amount of tissue has been acquired, fluid is introduced to cause compression of the tissue and expansion of the arm assemblies 32 and membrane raiser 37 as shown in Figs. 32B and 3 I C. As can been seen, the expansion of the arm assemblies and the membrane allows a large volume of tissue to be acquired into the vacuum chamber and displaced further into the chamber during tissue compression. As noted earlier, the drawing in of tissue into the expanded chamber during operation, well “above" the staple holder and anvil in Figs. 32B and 32C, provides a relatively large margin of tissue around the stapled portion of the tissue, reducing the risk of tissue tearing or tissue-fold weakness near the stapled portion of the tissue. The captured tissue fold is indicated at 17a.
• the staples 158 are arranged in two concentric rings of five staples, with the staple reinforcement device 83 retained by the staples and distributing forces around the staple pattern as shown.
• the plication P includes a hole H formed by the cutting element, through which various implants or anchors for various implants can be placed.
• the system may be packaged with instructions for use instructing the user to use the various disclosed features to perform a stapling procedure using methods disclosed herein.
• Figs. 34-35 show a modified stapler in which the membrane and membrane raiser have been removed, and in which the staple housing 28 has been modified for the attachment of tools.
• the staple housing 28 includes a pair of grooves 160 proportioned to receive tools 162. Tools 162 may be seated in these grooves 160 and mounted to the staple housing as shown in Fig. 35. This attachment will provide for a stable base from which to actuate the tools.
• the tools may be self- articulating, or the staple housing 28 may be equipped with devices 164 for moving the tools between streamlined positions for insertion of the assembly into a body cavity, and a deployed position such as that shown in Fig, 35.
• Tools similar to those in Fig. 35 might be used for tissue acquisition, by reaching between the cartridge and anvil and used to engage tissue and pull the tissue into position between the cartridge and anvil so that it may be stapled, or otherwise affected by various features added to or in place of the anvil and cartridge.
• Procedures which may benefit from adaptation of the stapler include, but are not limited to gastroplasty, stoma adjustment, polyectomy, lead placement, bleeding control, perforation or hole closure, biopsy and tumor removal.
• the disclosed systems provide convenient embodiments for carrying out the disclosed compression and stapling functions.
• there are many other widely varying instruments or systems may alternatively be used within the scope of the present invention.
• features of the disclosed embodiments may be combined with one another and with other features in varying ways to produce additional embodiments.
• the embodiments described herein should be treated as representative examples of systems useful for forming endoscopic tissue plications, and should not be used to limit the scope of the claimed invention.

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