WO2009068614A1 - Verfahren und vorrichtung zur dichtheitsprüfung - Google Patents
Verfahren und vorrichtung zur dichtheitsprüfung Download PDFInfo
- Publication number
- WO2009068614A1 WO2009068614A1 PCT/EP2008/066346 EP2008066346W WO2009068614A1 WO 2009068614 A1 WO2009068614 A1 WO 2009068614A1 EP 2008066346 W EP2008066346 W EP 2008066346W WO 2009068614 A1 WO2009068614 A1 WO 2009068614A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- test
- gas
- pump
- test gas
- specimen
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
- G01M3/22—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
- G01M3/226—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
- G01M3/22—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
- G01M3/226—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators
- G01M3/229—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators removably mounted in a test cell
Definitions
- the invention relates to a method for leak testing, in which a sample filled with test gas is used in a test chamber, and in which a gas mixture is examined from a withdrawn from the test chamber test gas and a carrier gas with a test gas sensor for test gas.
- the invention further relates to a method for leak testing, in which an evacuated test specimen is exposed to the external action of a test gas, and in which a gas mixture of a test gas withdrawn from the test specimen and a carrier gas with a test gas sensor is examined for test gas.
- a known method for integral leak testing provides that the test specimen filled with test gas is placed in a test chamber.
- the test chamber is evacuated with a vacuum system, whereby a test gas sensor is integrated in the vacuum system.
- a typical test gas is helium, which has hitherto been detected using a mass spectrometer. For the detection of helium high vacuum conditions are required, the pressure p less than ICT must be 4 mbar.
- Another method of integral leak testing involves evacuating the sample and exposing it to external exposure to a test gas.
- a vacuum system connected to the test piece enables mass spectroscopic detection of the test gas.
- Tightness testing systems have a time constant, which is normally determined by the application.
- the time constant indicates the time until stable signal conditions are reached. It is determined by the test chamber volume and the test gas suction capacity at the test chamber:
- V volume of the test chamber
- the smallest leak rate that can be measured with a system depends on the smallest test gas partial pressure that can be detected by the system.
- the test gas pressure prevailing in the respective application is given as follows:
- WO 2005/054806 A1 (Sensistor) describes a vacuum test system according to the preamble of the respective claims, in which a test gas is introduced into a test chamber or into the test object. In the other of the two cavities, a carrier gas is supplied. If a leak is present on the test specimen, test gas enters the carrier gas flow and is discharged with it to a compressing pump. At the outlet of the pump, a test gas sensor is connected, which operates at atmospheric pressure. Using the carrier gas method, the test gas partial pressure of the compressed gas mixture behind the pump is measured. Thus, a high system sensitivity can be achieved because the beaugaspartialdruck the compressed gas behind the pump is high.
- the compressor pump increases the total pressure prevailing in the test chamber or in the interior of the test specimen at the pump outlet to 1000 mbar.
- the invention has for its object to provide a method for leak testing, in which the amount of the required carrier gas is reduced.
- a first variant of the invention is defined in claim 1. Thereafter, the carrier gas is supplied to the flow of the test gas behind the test chamber containing the test chamber. - A -
- the carrier gas can be supplied, for example, to a first pump connected to the test chamber in the flow of the test gas or between a first pump and a subsequent second pump.
- test gas sensor is arranged at or before the last stage of a multi-stage pump arrangement. While in the prior art, the test gas sensor is arranged at the end of a pump assembly at atmospheric pressure, the invention provides to move the test gas sensor within a multi-stage pump assembly to the test chamber out. As a result, the advantage of a shorter measurement time is achieved because the transit time of the test gas is shortened from the test chamber to the measuring sensor.
- a third variant of the method according to the invention is defined by patent claim 5. This provides that the test specimen is exposed to the outside atmosphere without a surrounding test chamber and that a test gas gun is used to generate the atmosphere containing the test gas.
- a test chamber is not needed.
- the atmosphere containing the test gas is generated in a limited area of the specimen, so that the location where a leak is detected is easy to identify.
- a fourth variant of the invention is designated by the patent claim 8. Thereafter, it is provided in a device for leak testing that the pump assembly generates a high pressure above atmospheric pressure and that the test gas sensor is connected to the high pressure.
- the advantage is that a compression of the gas mixture is carried out beyond the atmospheric pressure, whereby a higher Compression of the test gas takes place. This results in a higher partial pressure of the test gas with the result that the pressure measurement takes place with a higher sensitivity,
- the carrier gas method is generally used, wherein the beaugaspartial horrinsky the compressed gas mixture is measured behind the gas-compressing conveyor unit.
- the test gas sensor can detect the partial pressure of the test gas independently of the total pressure of the gas mixture.
- Such selective partial pressure sensors which measure the partial pressure independently of the total pressure are known, for example as a quartz window sensor.
- the compressor pump increases the total pressure prevailing in the test chamber or inside the test specimen at the pump outlet to 1,000 mbar.
- the ratio between the pressure before and the pressure behind the pump is the compression ratio.
- the concentration in the pumped medium is maintained.
- the optimum sensitivity is achieved when the gas flow to the sensor does not exceed the carrier gas flow and the carrier gas flow is chosen as low as possible.
- the delivered gas can be further compressed by means of a compressor, so that the total pressure is over 1,000 mbar. As a result, the sketchgaspartial horr is further increased.
- the invention allows a fast system reaction time (low time constant) with high system sensitivity.
- the higher test gas partial pressure can be used to improve the detection limit of the system or to reduce the measuring time.
- the pressure in the test chamber can be reduced as far as possible without affecting the working pressure before the test gas sensor behind the compressor pump. This makes it possible to reduce the replacement time in the test chamber by lowering the pressure, without losing sensitivity.
- the test gas is any type of gas to which a test gas sensor independent of the total pressure exists.
- helium or hydrogen is suitable as a test gas.
- test gases are, for example, nitrogen or air.
- Fig. 1 is a schematic representation of a method according to the first
- Fig. 3 is a schematic representation of a modified method according to the first, third and fourth variants of the invention and Fig. 4 shows an embodiment according to the second and third variants of
- test chamber 10 is provided, which is sealed vacuum-tight.
- test specimen 13 is introduced.
- the test specimen is a hollow body, which is to be tested for leaks.
- the test piece 13 is filled with a test gas, for example with helium. It is assumed that the test specimen 13 has a leak 14 from which test gas exits into the evacuated test chamber 10.
- the exiting test gas flow is Q ⁇ _ ec i ⁇ -
- a suctioning compressor pump 15 for discharging the gas.
- a carrier gas inlet 11 is connected, which is connected in series with a flow sensor 12.
- the carrier flow at the carrier gas inlet 11 is denoted by Qn- ä g e r.
- the test gas mixes with the carrier gas, so that a gas mixture is formed.
- the test gas content in the gas mixture is
- test gas sensor 17 is connected to the outlet of the compressor pump 15. It is a test gas sensor operating at atmospheric pressure (1,000 mbar) It is also possible to use a radiation-spectroscopic sensor of the type used, for example, in Applicant's leak detector HLD 5000 or a chemical test gas sensor such as DE 10 2004 034 381 A described.
- the suction capacity S at the outlet of the test chamber 10 can be increased by an auxiliary pump which is connected to the outlet and works in parallel with the compressor pump 15. As a result, the measuring time or reaction time can be shortened without the sensitivity being reduced.
- FIG. 2 shows an example of the third method variant in which a test chamber is not present.
- the DUT 20 is here a pipeline, such as a coil, which is to be tested for leaks.
- the evacuated specimen 20 is exposed to the external effect of a test gas without surrounding test chamber.
- the test gas, z. B. helium (He) is supplied from a scholargasetti 21 via a flexible hose 22 a scholargaspistole 23 which generates a spray cone 24 with which the test piece is sprayed.
- a scholargastage atmosphere is generated on the outside of the specimen.
- test piece 20 is connected to a carrier gas source 25, which supplies N 2 here as a carrier gas.
- carrier gas source 25 supplies N 2 here as a carrier gas.
- suctioning compressor pump 26 which generates an output pressure of 1,000 mbar and delivers it into the atmosphere.
- a helium sensor 27 is also connected here, which corresponds to the helium sensor 17 of the first embodiment.
- V lltr.
- IS 1 l / s IQ
- L ec k 1 * 1CT 8 mbar l / s
- Q ⁇ rager 600 scciTi
- p 10 mbar
- test gas partial pressure in the method according to the invention is greater by a factor of 100 on the basis of the specified parameters, so that the sensitivity is likewise correspondingly increased.
- the time constant indicating the response time can be shortened.
- the DUT 20 is a chamber to be tested, which should be sealingly closed.
- the chamber is evacuated with a vacuum pump 30 and with a scholargaspistole 23 outside the test piece 20 a test gas-containing atmosphere is generated.
- the vacuum 10 is "6 mbar.
- the vacuum pump 30 is part of a pump assembly 18, which is a series connection of several pumps 30, 31 includes, at the outlet of the vacuum pump 30, the pre-vacuum pump 31 is connected.
- the backing pump supplies the gas under atmospheric pressure (1000 mbar).
- a compressor pump 26 is connected in the illustrated embodiment, which compresses the gas still above atmospheric pressure.
- the test gas sensor 27 is connected.
- the carrier gas does not necessarily have to be supplied to the suction pipe 19 having the port Al. It can also be in the transport of the aspirated gas can be supplied at any point, for example to a port A2 which is provided on the housing of the vacuum pump 30, or to the port A3 at the outlet of the vacuum pump 30 or to the outlet A4 of the pump 31st
- the embodiment of Figure 4 corresponds to that of Figure 3, wherein the carrier gas port A4 is provided on the DUT 20.
- the test gas sensor 27 may be connected to the terminal Sl or the terminal S2. It is only important that it is located at or before the last stage of the multi-stage pump assembly 18 so that it evaluates the compressed gas mixture.
- the carrier gas is supplied here via the terminal A5 to the DUT 20, but can alternatively also one of the terminals Al to A4 of FIG. 3 are supplied.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010535380A JP2011505553A (ja) | 2007-12-01 | 2008-11-27 | 気密性を検査するための方法及び装置 |
EP14150166.8A EP2720023B1 (de) | 2007-12-01 | 2008-11-27 | Verfahren und Vorrichtung zur Dichtheitsprüfung |
EP08855308.6A EP2217902B1 (de) | 2007-12-01 | 2008-11-27 | Verfahren und vorrichtung zur dichtheitsprüfung |
CN2008801187395A CN101883974B (zh) | 2007-12-01 | 2008-11-27 | 用于检测密封性的方法和装置 |
US12/744,776 US8646315B2 (en) | 2007-12-01 | 2008-11-27 | Method and device for tightness testing |
US14/044,117 US20140096595A1 (en) | 2007-12-01 | 2013-10-02 | Method and device for tightness testing |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007057944.8 | 2007-12-01 | ||
DE102007057944A DE102007057944A1 (de) | 2007-12-01 | 2007-12-01 | Verfahren und Vorrichtung zur Dichtheitsprüfung |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/744,776 A-371-Of-International US8646315B2 (en) | 2007-12-01 | 2008-11-27 | Method and device for tightness testing |
US14/044,117 Division US20140096595A1 (en) | 2007-12-01 | 2013-10-02 | Method and device for tightness testing |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009068614A1 true WO2009068614A1 (de) | 2009-06-04 |
Family
ID=40364361
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2008/066346 WO2009068614A1 (de) | 2007-12-01 | 2008-11-27 | Verfahren und vorrichtung zur dichtheitsprüfung |
Country Status (6)
Country | Link |
---|---|
US (2) | US8646315B2 (de) |
EP (3) | EP2217902B1 (de) |
JP (3) | JP2011505553A (de) |
CN (3) | CN101883974B (de) |
DE (1) | DE102007057944A1 (de) |
WO (1) | WO2009068614A1 (de) |
Cited By (2)
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WO2010034691A1 (de) * | 2008-09-24 | 2010-04-01 | Inficon Gmbh | Verfahren zur leckprüfung einer vakuumprozessanlage |
JP2013515261A (ja) * | 2009-12-22 | 2013-05-02 | アイエムエー ライフ ノース アメリカ インコーポレーテッド | 真空ポンプ排出物に関するガス測定による凍結乾燥の監視 |
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DE102009059824A1 (de) * | 2009-12-21 | 2011-06-22 | Inficon GmbH, 50968 | Verfahren und Vorrichtung zur Leckbestimmung |
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US8297109B2 (en) * | 2010-04-09 | 2012-10-30 | Inficon Gmbh | Method for performing a leak test on a test object |
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2007
- 2007-12-01 DE DE102007057944A patent/DE102007057944A1/de not_active Withdrawn
-
2008
- 2008-11-27 WO PCT/EP2008/066346 patent/WO2009068614A1/de active Application Filing
- 2008-11-27 CN CN2008801187395A patent/CN101883974B/zh active Active
- 2008-11-27 EP EP08855308.6A patent/EP2217902B1/de active Active
- 2008-11-27 CN CN2012102498027A patent/CN102818684A/zh active Pending
- 2008-11-27 JP JP2010535380A patent/JP2011505553A/ja active Pending
- 2008-11-27 CN CN201210250103.4A patent/CN102798505B/zh active Active
- 2008-11-27 US US12/744,776 patent/US8646315B2/en active Active
- 2008-11-27 EP EP14150166.8A patent/EP2720023B1/de active Active
- 2008-11-27 EP EP17157133.4A patent/EP3206001A1/de not_active Withdrawn
-
2013
- 2013-10-02 US US14/044,117 patent/US20140096595A1/en not_active Abandoned
- 2013-12-05 JP JP2013252355A patent/JP6042317B2/ja active Active
-
2014
- 2014-11-12 JP JP2014229889A patent/JP6099617B2/ja active Active
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US20050223779A1 (en) * | 2003-06-11 | 2005-10-13 | Charles Perkins | Methods and apparatus for leak detection by the accumulation method |
WO2005054806A1 (en) | 2003-12-05 | 2005-06-16 | Sensistor Technologies Ab | System and method for determining the leakproofness of an object |
DE102004034381A1 (de) | 2004-07-16 | 2006-02-16 | Inficon Gmbh | Gassensor und Verfahren zum Betreiben einer Getterpumpe |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010034691A1 (de) * | 2008-09-24 | 2010-04-01 | Inficon Gmbh | Verfahren zur leckprüfung einer vakuumprozessanlage |
JP2013515261A (ja) * | 2009-12-22 | 2013-05-02 | アイエムエー ライフ ノース アメリカ インコーポレーテッド | 真空ポンプ排出物に関するガス測定による凍結乾燥の監視 |
Also Published As
Publication number | Publication date |
---|---|
JP6099617B2 (ja) | 2017-03-22 |
CN102798505A (zh) | 2012-11-28 |
EP2720023A2 (de) | 2014-04-16 |
CN101883974B (zh) | 2013-01-02 |
CN102818684A (zh) | 2012-12-12 |
US20100313634A1 (en) | 2010-12-16 |
CN101883974A (zh) | 2010-11-10 |
JP2014059322A (ja) | 2014-04-03 |
EP2217902B1 (de) | 2017-02-22 |
JP2015052614A (ja) | 2015-03-19 |
EP2720023B1 (de) | 2018-10-10 |
DE102007057944A1 (de) | 2009-06-04 |
CN102798505B (zh) | 2016-03-23 |
JP6042317B2 (ja) | 2016-12-14 |
EP3206001A1 (de) | 2017-08-16 |
US20140096595A1 (en) | 2014-04-10 |
US8646315B2 (en) | 2014-02-11 |
EP2217902A1 (de) | 2010-08-18 |
JP2011505553A (ja) | 2011-02-24 |
EP2720023A3 (de) | 2017-03-29 |
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