WO2008053977A1 - Fil de polyester à fausse torsion et denier ultrafin de type âme-enveloppe antistatique, son procédé de production et tissus hydrofuges antistatiques comprenant le fil - Google Patents
Fil de polyester à fausse torsion et denier ultrafin de type âme-enveloppe antistatique, son procédé de production et tissus hydrofuges antistatiques comprenant le fil Download PDFInfo
- Publication number
- WO2008053977A1 WO2008053977A1 PCT/JP2007/071351 JP2007071351W WO2008053977A1 WO 2008053977 A1 WO2008053977 A1 WO 2008053977A1 JP 2007071351 W JP2007071351 W JP 2007071351W WO 2008053977 A1 WO2008053977 A1 WO 2008053977A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polyester
- core
- antistatic
- sheath
- yarn
- Prior art date
Links
- 229920000728 polyester Polymers 0.000 title claims abstract description 96
- 239000004744 fabric Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000005871 repellent Substances 0.000 title claims description 6
- 238000000034 method Methods 0.000 title abstract description 25
- 239000002216 antistatic agent Substances 0.000 claims abstract description 5
- 239000002131 composite material Substances 0.000 claims description 21
- 125000003118 aryl group Chemical group 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 19
- 239000000835 fiber Substances 0.000 claims description 12
- 229920000570 polyether Polymers 0.000 claims description 12
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 11
- 150000008040 ionic compounds Chemical class 0.000 claims description 11
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical group O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- 238000009987 spinning Methods 0.000 claims description 8
- 238000002074 melt spinning Methods 0.000 claims description 4
- 239000002759 woven fabric Substances 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 3
- 239000000645 desinfectant Substances 0.000 claims 4
- 229920002614 Polyether block amide Polymers 0.000 abstract description 3
- 239000000428 dust Substances 0.000 abstract 1
- 238000009413 insulation Methods 0.000 abstract 1
- 230000001681 protective effect Effects 0.000 abstract 1
- 238000005406 washing Methods 0.000 abstract 1
- -1 aromatic carboxylic acids Chemical class 0.000 description 34
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 25
- 239000002253 acid Substances 0.000 description 16
- 125000004432 carbon atom Chemical group C* 0.000 description 15
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 6
- 238000007796 conventional method Methods 0.000 description 6
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 5
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000006068 polycondensation reaction Methods 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000001588 bifunctional effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- 241001589086 Bellapiscis medius Species 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 206010016322 Feeling abnormal Diseases 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 235000013351 cheese Nutrition 0.000 description 2
- 239000008358 core component Substances 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 125000005702 oxyalkylene group Chemical group 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 150000004714 phosphonium salts Chemical group 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 230000001953 sensory effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- FRRIJIONUFQFSM-UHFFFAOYSA-N 1-phenoxyethoxybenzene Chemical compound C=1C=CC=CC=1OC(C)OC1=CC=CC=C1 FRRIJIONUFQFSM-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical group N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- RSROEZYGRKHVMN-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;oxirane Chemical compound C1CO1.CCC(CO)(CO)CO RSROEZYGRKHVMN-UHFFFAOYSA-N 0.000 description 1
- FFZQJAHBHYRHSU-UHFFFAOYSA-N 2-hydroxy-1,3,2$l^{5}-dioxaphosphinane 2-oxide Chemical compound OP1(=O)OCCCO1 FFZQJAHBHYRHSU-UHFFFAOYSA-N 0.000 description 1
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 1
- FWQNYUYRXNWOOM-UHFFFAOYSA-N 2-nonylpropanedioic acid Chemical compound CCCCCCCCCC(C(O)=O)C(O)=O FWQNYUYRXNWOOM-UHFFFAOYSA-N 0.000 description 1
- LAWHHRXCBUNWFI-UHFFFAOYSA-N 2-pentylpropanedioic acid Chemical compound CCCCCC(C(O)=O)C(O)=O LAWHHRXCBUNWFI-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- ZRSKSQHEOZFGLJ-UHFFFAOYSA-N ammonium adipate Chemical compound [NH4+].[NH4+].[O-]C(=O)CCCCC([O-])=O ZRSKSQHEOZFGLJ-UHFFFAOYSA-N 0.000 description 1
- 235000019293 ammonium adipate Nutrition 0.000 description 1
- XAAYMWLCUICVSL-UHFFFAOYSA-N anthracene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC3=CC(C(=O)O)=CC=C3C=C21 XAAYMWLCUICVSL-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- LNHBPARHWVBLCF-UHFFFAOYSA-N biphenylene-1-carboxylic acid Chemical compound C12=CC=CC=C2C2=C1C=CC=C2C(=O)O LNHBPARHWVBLCF-UHFFFAOYSA-N 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229940011182 cobalt acetate Drugs 0.000 description 1
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 229940051250 hexylene glycol Drugs 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- IRDCEJVOXCGYAV-UHFFFAOYSA-M lithium;2-dodecylbenzenesulfonate Chemical compound [Li+].CCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O IRDCEJVOXCGYAV-UHFFFAOYSA-M 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- KYWBVOVSUISYPN-UHFFFAOYSA-L magnesium;benzenesulfonate Chemical compound [Mg+2].[O-]S(=O)(=O)C1=CC=CC=C1.[O-]S(=O)(=O)C1=CC=CC=C1 KYWBVOVSUISYPN-UHFFFAOYSA-L 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 150000004682 monohydrates Chemical class 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical group 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- RPGWZZNNEUHDAQ-UHFFFAOYSA-O phenylphosphanium Chemical compound [PH3+]C1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-O 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- JWHOQZUREKYPBY-UHFFFAOYSA-N rubonic acid Natural products CC1(C)CCC2(CCC3(C)C(=CCC4C5(C)CCC(=O)C(C)(C)C5CC(=O)C34C)C2C1)C(=O)O JWHOQZUREKYPBY-UHFFFAOYSA-N 0.000 description 1
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 1
- KBAFDSIZQYCDPK-UHFFFAOYSA-M sodium;octadecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCS([O-])(=O)=O KBAFDSIZQYCDPK-UHFFFAOYSA-M 0.000 description 1
- HRQDCDQDOPSGBR-UHFFFAOYSA-M sodium;octane-1-sulfonate Chemical compound [Na+].CCCCCCCCS([O-])(=O)=O HRQDCDQDOPSGBR-UHFFFAOYSA-M 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000005156 substituted alkylene group Chemical group 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- BJQWBACJIAKDTJ-UHFFFAOYSA-N tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC BJQWBACJIAKDTJ-UHFFFAOYSA-N 0.000 description 1
- 150000004685 tetrahydrates Chemical class 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/09—Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/0206—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
Definitions
- Patent application title Antistatic core-sheath type polyester extra fine false twisted yarn, production method thereof, and antistatic water-repellent woven fabric including the antistatic core-sheath type polyester extra fine false twisted yarn
- the present invention relates to a core-sheath polyester ultrafine false twisted yarn having antistatic properties, a method for producing the same, and an antistatic fabric including the antistatic core-sheath polyester ultrafine false twisted yarn. More specifically, the present invention relates to a production method for stably obtaining a polyester extra fine false twisted yarn having a core-sheath structure having excellent durability and antistatic properties.
- Polyester fibers are widely used for clothing and other applications due to their superior quality and stable physical properties.
- polyester is inherently water-phobic, many attempts have been made to impart antistatic properties by imparting hydrophilicity to polyester in fields where antistatic properties are required.
- Examples thereof include a method of blending a polyoxyalkylene polyether compound with polyester (Japanese Patent Publication No. 39-52 14), a polyoxyalkylene polyether compound that is substantially incompatible with polyester, and the like.
- Method of blending organic / inorganic ionic compounds Japanese Patent Publication No. 44-3 1 8 28, Japanese Patent Publication No. 60-1 1 944, Japanese Patent Publication No. 5 3-8 04 97, Japanese Patent Publication No. 5 3-1 4 9 24 7, Japanese Patent Application Laid-Open No. 6-0-3 9 4 1 3, Japanese Patent Application Laid-Open No. 3-1 3 9 5 5 6, etc.
- An object of the present invention is to obtain a polyester fabric having excellent antistatic performance while maintaining the soft texture, heat retention, water absorption, moisture absorption, etc. possessed by the ultra fine polyester false twisted yarn.
- An object of the present invention is to provide a core-sheath type polyester extra fine false twisted yarn and a method for producing a core-sheath type polyester extra fine false twisted yarn which can be stably produced.
- a core component comprising a polyester containing a polyoxyalkylene polyether compound and an organic ionic compound that are substantially incompatible with polyester. It has been found that the object of the present invention can be achieved when a core-sheath type polyester ultrafine composite fiber coated with a sheath component is melt-spun under specific conditions and then stretched false twisted.
- a core-sheath type composite fiber subjected to false twisting wherein the core part of the core-sheath type composite fiber is used as an antistatic agent with respect to 100 parts by weight of the aromatic polyester.
- the sheath is formed from the aromatic polyester composition B, and the core-sheath type composite
- An antistatic core-sheath polyester extra fine false twisted yarn characterized in that the synthetic fiber simultaneously satisfies the following conditions (1) to (3):
- the single yarn fineness of the false twisted yarn is 1.6 dte x or less.
- the crimp rate of the false twisted yarn is 3 to 30%.
- Ratio of core area S A and sheath area S B S A: S B is in the range of 5:95 to 80:20.
- the core is as an antistatic agent with respect to 100 parts by weight of the aromatic polyester, (a) 0.2 to 30 parts by weight of a polyoxyalkylene polyether, and (b) substantially non-woven with the polyester.
- Reactive organic ionic compounds 0.0 5 to 10 parts by weight
- Fig. 1 is a schematic diagram of a drawing simultaneous false twisting machine for producing false twisted yarn used in the present invention, wherein 1 is a core-sheath type polyester undrawn yarn, 2 is a yarn guide, 3 and 3 'are Feed roller, 4 and 4 'are interlace nozzles, 5 is the first stage heater, 6 is the cooling plate, 7 is the false twister (3-axis friction disk unit), 8 is the first delivery roller, and 9 is the second Stage heater, 1 0 is the second delivery roller, 11 is the winding roller, and 12 is the polyester false twisted cheese.
- FIG. 2 is a front view showing an embodiment of a false twisted disk unit used in the present invention.
- 13 is a false twisted disk
- 14 is a guide disk
- 15 is a rotating shaft
- 16 is a timing.
- 17 is a drive belt.
- the polyester referred to in the present invention is an aromatic polyester having an aromatic ring in a polymer chain unit, which is obtained by reacting a bifunctional aromatic carboxylic acid or an ester-forming derivative thereof with a diol or an ester-forming derivative thereof.
- the obtained polymer is an object.
- the difunctional aromatic carboxylic acids mentioned here include terephthalic acid, isophthalenoic acid, onolephthalic acid, 1,5-naphthalenediform norevonic acid, 2,5-naphthalenediform norevonic acid, 2,6-naphthalenedicanolepon Acid, 4, 4'-biphenyl dicarboxylic acid, 3, 3 '— biphenyl / residic power / levonic acid, 4, 4 — biphenylenoate / resicarboxylic acid, 4, 4'-biphenyleno methane dicanolevonic acid, 4 , A'-biphenylenoleshondikanolevonic acid, 4,4'-biphenylisopropylidenedicarboxylic acid, 1,2-bis (phenoxy) ethane-4,4'-dicarboxylic acid, 2,5-anthracenedicarpo Acid, 2,6-anthracene dicarboxy
- difunctional aromatic carboxylic acids Two or more of these difunctional aromatic carboxylic acids may be used in combination. If the amount is small, these difunctional aromatic carboxylic acids and bifunctional aliphatic carboxylic acids such as adipic acid, azelaic acid, sebacic acid, and dodecanedioic acid rubonic acid, and bifunctional hexanedicarboxylic acid Use of one or more alicyclic carboxylic acids, 5-sodium sulfoisophthalic acid, etc. can do.
- diol compound examples include ethylene glycol, propylene glycol, butylene glycol, hexylene glycol, neopentyl glycol, 2-methyl-1,3-propanediol, diethylene glycol, and trimethylene glycol.
- Preferred examples include aliphatic diols, alicyclic diols such as 1,4-cyclohexanedimethanol, and mixtures thereof. If the amount is small, polyoxyalkylene glycol having both ends or one end unblocked can be copolymerized with these diol compounds.
- polycarboxylic acids such as trimellitic acid and pyromellitic acid
- poly'ols such as glycerin, trimethylolpronone and pentaerythritol
- glycerin glycerin, trimethylolpronone and pentaerythritol
- pentaerythritol can be used within the range in which the polyester is substantially linear.
- aromatic polyesters include polyethylene terephthalate, polybutylene terephthalate, polyhexylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene-1,2 bis (phenoxy) ethane 1,4,4 '
- copolyesters such as polyethylene isophthalate terephthalate, polybutylene terephthalate isophthalate, polybutylene terephthalate / decane dicarboxylate, and the like.
- polyethylene terephthalate and polybutylene terephthalate having a good balance of mechanical properties and moldability are particularly preferred.
- Such aromatic polyester is synthesized by any method.
- terephthalic acid and ethylene glycol are directly esterified, or terephthalic acid, such as dimethyl terephthalate, is transesterified with ethylene glycol or terephthalic acid and ethylene.
- terephthalic acid such as dimethyl terephthalate
- the first stage reaction to form terephthalic acid dallicol ester and Z or its low polymer by reacting with oxside, and then heating the product under reduced pressure until the desired degree of polymerization is reached
- the second stage of the polycondensation reaction And easily manufactured.
- the polyoxyalkylene-based polyether (a) to be blended in the composition used in the present invention is a polyoxyalkylene comprising a single oxyalkylene unit as long as it is substantially insoluble in the polyester. It may be a non-glycolene or a copolymerized polyoxyalkylene glycol composed of two or more oxyalkylene units, and is a poxyethylene-based polyetherol represented by the following general formula (I): Also good. .
- Z is an organic compound residue having 1 to 6 active hydrogen atoms
- R 1 is an alkylene group or substituted alkylene group having 6 or more carbon atoms
- R 2 is a hydrogen atom, or carbon atoms.
- k is an integer of 1 to 6
- n Is an integer satisfying n ⁇ 7 OZk
- m is an integer of 1 or more.
- polyoxyalkylene polyethers include polyoxyethylene dalycol having a molecular weight of 400 or more, polyoxypropylene dalycol having a molecular weight of 100 or more, polyoxytetramethylene glycol, Ethylene oxide with a molecular weight of 2 000 or more, propylene oxide copolymer, trimethylolpropane ethylene oxide adduct with a molecular weight of 4000 or more, nonino olefin ethylene oxide adduct with a molecular weight of 3000 or more, and these Examples include compounds in which a substituted ethylene oxide having 6 or more carbon atoms is added to the terminal OH group, and in particular, a polyoxyethylene glycol having a molecular weight of 100 to 1,000,000 and a molecular weight of 5 An alkyl group-substituted ethylene oxide having 8 to 40 carbon atoms at both ends of polyoxyethylene glycol of 0 0 0 to 1 6 0 0 0 Compound
- the compounding amount of the polyoxyalkylene polyether compound is as follows: The range is 0.2 to 30 parts by weight per 100 parts by weight of the aromatic polyester. When the amount is less than 2 parts by weight, the hydrophilicity is insufficient and sufficient antistatic property cannot be exhibited. On the other hand, if the amount is more than 30 parts by weight, the antistatic effect is no longer recognized, and the mechanical properties of the resulting composition are deteriorated, and the polyether easily bleeds out. At the time of melt molding, the chip rudder's biting ability is lowered and the molding quality is also deteriorated.
- an organic ionic compound is blended particularly for improving antistatic properties.
- Preferred examples of the organic ionic compound include sulfonic acid metal salts and sulfonic acid quaternary phosphonium salts represented by the following general formulas (II) and (III). RSO, M together (II)
- R represents an alkyl group having 3 to 30 carbon atoms or an aryl group having 7 to 40 carbon atoms
- M represents an alkali metal or an alkaline earth metal.
- R is an alkyl group having 3 to 30 carbon atoms or an aryl group having 7 to 40 carbon atoms
- R 1 , R 2 , R 3 and R 4 are alkylene groups.
- R when R is an alkyl group, the alkyl group may be linear or may have a branched side chain.
- M is an alkali metal such as Na, K, Li or the like, or an alkaline earth metal such as Mg, Ca, among which Li, Na, K is preferable.
- Such sulfonic acid metal salts may be used alone or in combination of two or more.
- Preferred examples include sodium stearyl sulfonate, sodium octyl sulfonate, sodium dodecyl sulfonate, and the number of carbon atoms.
- the sulfonic acid quaternary phosphonium salt in formula (III) may be used alone or in combination of two or more.
- Preferable examples include tetrabutylphosphonium alkyl sulfonate having an average of 14 carbon atoms, tetraphenyl phosphonium alkyl sulfonate having an average of 14 carbon atoms, and an average of 14 carbon atoms.
- organic ionic compounds may be used alone or in combination of two or more thereof, and the blending amount thereof is in the range of 0.05 to 10 parts by weight with respect to 100 parts by weight of the aromatic polyester. is required.
- the amount of the organic ionic compound is less than 0.05 parts by weight, the effect of improving antistatic properties is small, and when it exceeds 10 parts by weight, the mechanical properties of the composition are impaired, and the ionic compound
- Polyester B may be blended with a known matting agent, such as titanium dioxide, as long as the object of the present invention is not impaired. However, if the amount of the erasing agent exceeds 10 wt%, the spinnability of the undrawn yarn that becomes the parent yarn of the present invention deteriorates, and therefore the range is preferably set to 0.01 to 10 wt%.
- a known matting agent such as titanium dioxide
- the ultra fine false twisted yarn of the present invention needs to have a single yarn fineness of 1.6 dtex or less and a crimping rate of 3 to 30%, and by making it within this range, the soft feel is excellent.
- a woven or knitted fabric is obtained. If the crimp rate is less than 3%, weave When a knitted fabric is used, a sufficient feeling of fluffiness cannot be obtained. On the other hand, if it exceeds 30%, the antistatic performance tends to decrease, which is not preferable.
- the ratio S A: S B of the area S A of the core portion and the area S B of the sheath portion needs to be in the range of 5:95 to 80:20.
- the area ratio is less than 5:95, the antistatic performance due to polyester A is insufficient, and when it is greater than 80:20, the Al force is reduced by 10% or more.
- the antistatic polyester of the part elutes and the antistatic performance decreases, or the strength of the false twisted yarn decreases to 3.0 cNZd te X or less, and the strength when used as a fabric is insufficient. It is not suitable for applications that require strength, such as sports clothing, and is not preferable because the applications are limited.
- the polyester ultra-fine false twisted yarn of the present invention described above when melt spinning the undrawn yarn that is the parent yarn, the ratio of the discharge speed and the take-off speed during spinning (take-off speed Z discharge speed, hereinafter draft) Stable anti-static performance can be obtained by false twisting the undrawn yarn taken in the range of 150 or more and less than 800.
- draft When the draft is less than 150, the antistatic performance due to polyester A is insufficient, and when the draft is 800 or more, the antistatic performance is exhibited, but the spinnability is lowered, which is not preferable. .
- the nozzle discharge hole diameter and spinning speed should be set appropriately, but the discharge hole diameter should be ⁇ 0.1 to 0.3 mm, and the spinning speed 200 00 to 4 500 m / min.
- melt spinning in the range of 2500-3500 m / min is preferable because it can be obtained easily and efficiently.
- the birefringence of the unstretched multifilament is preferably in the range of 0.02 to 0.05.
- the birefringence index exceeds 0.05, the yarn fluff is likely to occur and the process becomes unfavorable.
- the false twisting method for the undrawn yarn is not particularly limited, but for example, the methods described below are used.
- the air entanglement treatment may be performed in a separate process from the drawing false twisting process.
- an interlace nozzle is installed in the drawing false twisting apparatus and is applied immediately before the drawing false twisting process. Is preferred. This suppresses the occurrence of fluff and has a positive effect on handling.Furthermore, by applying air entanglement to the yarn after heat-set false twisting, the mixed fiber entanglement is made uniform, and the effect in the yarn length direction is uniform. Therefore, it has anti-electric control and expresses a high-class feeling.
- the undrawn yarn subjected to the entanglement process is subjected to a drawn false twisting machine equipped with a two-stage heater as shown in FIG. 1 to obtain a crimped polyester false twisted yarn. .
- FIG. 1 the process of subjecting the polyester undrawn yarn (1) to an air entanglement process using an interlace nozzle (4, 4 ') installed between two pairs of feed rollers (3, 3') is shown.
- the unstretched yarn that has been entangled here is rubbed with the rotating false twisting disk (7) while being drawn between the feed roller (3 ') and the first delivery roller (8). Is twisted.
- it is heat-treated by the first stage heater (5), cooled by the cooling plate (6), passed through the false twist disk (7) and untwisted.
- the running yarn is reheated as necessary by a second stage heater (9) installed between the first delivery roller (8) and the second delivery roller (10).
- Air-entangled yarn (4,) is applied to the yarn after heat-set false twisting, and then wound as a cheese-like package (12) with a take-off roller (11) to produce a polyester false twisted yarn.
- the first stage heater (5) and the second stage heater (9) are preferably non-contact type.
- the second stage heater is not used in many cases, but it may be used if necessary, such as the texture.
- the false twister (7) force S the triaxial friction disc type as shown in Fig. 2 and the lowermost disc material located at the untwisting portion is ceramic, and the running yarn and The contact length with the disk is 2.5 to 0.5 mm, and the disk has a diameter 9 of the disk immediately upstream.
- 'It preferably has a diameter of 0-9 8%.
- the false twisting tool (7) illustrated in Fig. 2 is of a three-axis friction disk type in which two false twisted disks (1 3) are attached to three rotating shafts (15), respectively.
- each rotating shaft (15) is rotated at a predetermined speed by a timing belt (16) driven by a driving valve (17) to rotate each false twist disk (13).
- at least one of the false twisted discs (1 3) is the lowermost disc (the lower disc attached to the left rotating shaft in the example of FIG. 2) located in the flame retardant part, and is made of ceramic.
- the contact length between the ceramic disk and the running yarn is 2.5 to 0.5 mm.
- the lowermost disk material is preferably ceramic from the viewpoint of wear resistance.
- the twisting is finished.
- the contact area when the compressed yarn enters the final untwisted portion is minimized, the resistance can be reduced, and as a result, the fluff is significantly reduced, resulting in an increase in strength, and
- Setting the diameter of the disk within the range of 90 to 98% of the diameter of the disk just above reduces the resistance value when moving the yarn guide to the next step (specifically, the heat set) and makes it smooth. It was found that it was effective in moving to In particular, it was confirmed that setting the contact length between the running yarn and the disk to 2 : 5 to 0.5 mm significantly reduced the processed fluff and consequently improved the strength.
- the false twisting temperature in the present invention is preferably a glass transition temperature (hereinafter referred to as TG) TG + 100 ° C to TG + 200 ° C, specifically 10 to 300 ° C. If this temperature is less than 1700 ° C, the crimping performance is low, the texture is hard, and if it exceeds 300 ° C, the processed yarn will become extremely flat and the fluff will be generated. It is not preferable.
- Non-false twisting machine In the case of using an apparatus equipped with a contact heater, it is preferable to heat-treat the first stage non-contact heater at a set temperature of 170 to 300.
- the proper heater temperature here is based on a commercially available false twisting machine (Teijin Seisakusho 2 1 6-storied HTS—15 V), which is a non-contact type 1.0 to 1.5 m long.
- the yarn speed is assumed to be from 800 m min., So when using special heaters or processing at ultra high speeds, the set temperature should be adjusted appropriately. Of course.
- the first heater in the twisted region is for improving the drawability and false twisting property (twistability) of the undrawn yarn, and this temperature is 1 7 0 in the case of a non-contact heater. If the temperature is less than ° C, the twistability is lowered, and the desired crimp of the present invention cannot be imparted, and the texture of the woven or knitted fabric becomes paper-like. In addition, yarn breakage and fluff are more likely to occur during drawing temporary machine processing, and crimped spots and dyed spots are more likely to occur during dyeing. On the other hand, when the temperature of the first heater exceeds 30 ° C.
- the first stage heater may be divided into the first half and the second half, but in the method of the present invention, the first half and the second half of the first stage heater are the same. What is necessary is just to set to temperature.
- the heat treatment time of the yarn in the first stage heater may be set as appropriate depending on the type of heater, its length, its temperature, etc., but if the heat treatment time is too short, the crimp rate tends to be insufficient. In addition, stretched false twisted yarn, fluff of preliminarily burned yarn, and knitting on knitted fabrics are likely to occur due to tension fluctuations. On the other hand, if the length is too long, the crimp rate tends to be too large. For this reason, when heat-treating with a non-contact type heater, a range of 0.04 to 0.12 seconds, particularly a range of 0.06 to 0.10 seconds is appropriate.
- the draw ratio during processing is 1.4 to 2.4, which is the optimum zone. If the area is outside this range, surging, generation, Due to heat set spots due to this, on the high-magnification side, the processed yarn is flattened, and processed fluff is generated, which is not preferable.
- the number of false twists is [(1 5 0 0 0 to 3 5 000) times 1/2 ] times when the fineness of the composite false twisted yarn is Y (dtex), more preferably [(2 0 0 0 0 to 3 00 00) Set ZY 1/2 ] times / m. If the false twist number is less than 1 500 000 / Y 1/2 times Zm, it becomes difficult to give fine and strong crimps, and the resulting fabric becomes paper-like, and the texture is hard. Become. If the number of false twists exceeds 3 5000 ZY 1/2 turns, the occurrence of yarn breakage and fluff will increase.
- the ultra fine polyester false twisted yarn of the present invention thus obtained maintains the soft texture, heat retention, water absorption, hygroscopic properties, etc. of the conventional ultra fine polyester false twisted yarn.
- a polyester fabric excellent in performance can be obtained.
- each measured value shown in an Example is the value measured by the following method.
- “parts” in the examples means parts by weight unless otherwise specified.
- a polyester false twisted yarn sample was wound on a cassette frame with a tension of 0.044 c N / dtex to produce a cassette of about 3 300 dte X. Apply two loads of 0.0 1 7 7 c N no dte X and 0.1 77 c NZ dtex to one end of the case and measure the length SO (cm) after 1 minute. did. Next, with a load of 0.177 cN dtex removed, the substrate was treated in boiling water at 100 ° C. for 20 minutes.
- the false twisted yarn of the present invention was used as a fabric, and was ranked into levels 1 to 3 as follows by a sensory test by an expert.
- Level 3 A crisp or hard feel.
- 0.041 parts of antimony trioxide 0.027 mol% with respect to dimethyl terephthalate was added to the reaction mixture, and at the same time, an excess of ethylene glycol was distilled off at 240 ° C.
- the reaction mixture was then transferred to a polymerization reactor.
- the water-insoluble polyoxyethylene polymer represented by the following formula was used. 4 parts of ether and 2 parts of sodium dodecylbenzenesulfonate were added under vacuum and allowed to undergo a polycondensation reaction for an additional 240 minutes, followed by 0.4 part of Iryganox 1 01 0 made by Chipapaigi Co., Ltd. as an antioxidant. And then a polycondensation reaction was carried out for another 30 minutes. In the polymerization reaction step, an antistatic agent was added, and the resulting polymer was formed into a chip by a conventional method.
- the average value is a common value consisting of two or more kinds of oxchethylene units. Means the average number of oxyethylene units in polymerized polyoxyethylene polyether.
- the obtained polymer had an intrinsic viscosity of 0.565 and a softening point of 258 ° C.
- the obtained chip and a normal polyethylene terephthalate chip having an intrinsic viscosity of 0.65 containing 0.4% by weight of titanium oxide fine particles were dried by a conventional method, and then the chips were each subjected to a conventional method in a spinning facility. And then introduced into each composite fiber spin pack through a spin block.
- the spinneret with 72 core-sheath compound circular discharge holes built in the spin pack was cooled and solidified with cooling air from a normal cross-flow type spinning cylinder, and the spinning oil was applied while being solidified.
- This polyester unstretched yarn is applied to Teijin Seiki's 2 1 6-ply HT S—15 V, and as shown in (4, 4 ') in Fig. 1, at the front and rear stages, a compressed air blowout with a hole diameter of 1.8 mm Air is entangled so that the degree of entanglement is 5.0 at a flow rate of 60 n L / min while passing through an interlace nozzle with holes, stretching magnification 1.60, first heater (non-contact type) temperature 2 A urethane disk with a diameter of 60 mm and a thickness of 9 mm was set as a false twisted disk under the condition of 50 ° C, and the false twist number X (false twisted yarn fineness (dte X)) 1/2 was 26.
- polyester false twisted yarns A cylindrical knitted fabric was manufactured using these polyester false twisted yarns, and the antistatic property was measured.
- the friction false voltage of the obtained polyester false twisted yarn was 1200 V.
- these polyester false twisted yarns were made into woven fabrics by a conventional method, and the quality of the polyester was evaluated by sensory evaluation.As a result, it had a very deep, high-class feeling and a soft feeling. there were. The results are shown in Table 1.
- More than 97% of both ends can be obtained by reacting acrylonitrile with polyethylene dallicol in the presence of an alkaline catalyst, followed by a hydrogenation reaction.
- Polyethylene glycol diamine (number average molecular weight 4 00 0) with amino group on top is synthesized, and this is a salt reaction with adipic acid by a conventional method to form a 45% aqueous solution of polyethylene glycol diammonium adipate. Obtained.
- Capacity polyethylene glycol concentration can of the 4 5% 2m 3 Jian mode Niumuaji Bae over preparative aqueous 2 0 0 k g. 8 5% strength caprolactam solution 1 2 0 kg, 4 hexamethylene diammine monitor ⁇ 0% of the 16 kg of an aqueous solution of mysophthalate was added, heated for about 2 hours at normal pressure until the internal temperature reached 110 ° C, and concentrated to 80% concentration. Subsequently, the concentrated solution was transferred to a polymerization vessel having a capacity of 80 &, and heating was started while flowing nitrogen at a rate of 2.51 / min.
- Pellet made of the above-mentioned block polyetheramide yarn and a composite is 1.4 weight. /.
- 8 4 A polyester false twisted yarn having a core-sheath ratio of dte xZ 72 filament (average single yarn fineness of 1.1 7 dte X) of 70:30 was obtained.
- the fabric made of this fiber showed a soft and excellent texture similar to that of Example 1, but the frictional voltage was very poor at 3400 V. The results are summarized in Table 1.
- Example 1 Except for changing the polymer discharge rate, the same procedure as in Example 1 was performed, and 5 6 dte xZ7 2 filaments (average single yarn fineness 0.78 dte X) and A core-sheath-type composite polyester false twisted yarn having a core-sheath ratio of 1 1 1 dte 7 2 filament (average single yarn fineness of 1.54 dtex) of 70:30 was obtained. Fabrics made from these yarns were excellent in both friction withstand voltage and texture. The results are summarized in Table 1.
- Example 1 Except for increasing the polymer discharge rate, the same procedure as in Example 1 was carried out, and the core-sheath ratio of 1 3 3 dte xZ 7 2 filaments (average single yarn fineness 1.85 5 dtex). Ratio 7 0: 30 core sheath A mold composite polyester false twisted yarn was obtained. The fabrics made from these yarns had excellent frictional voltage as in Example 1, but had a hard feeling and were not suitable for practical use. The results are summarized in Table 1.
- Example 1 Except for changing the base to 3 6 holes, the same procedure as in Example 1 was performed, and the core sheath ratio of 8 4 dte xZ 3 6 filament (average single yarn fineness 2.3 3 dtex) was 70:30 A mold composite polyester false twisted yarn was obtained. Fabrics made from these yarns were excellent in frictional voltage as in Example 1, but had a firm feel and were not suitable for practical use. The results are summarized in Table 1.
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Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
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AT07831085T ATE491057T1 (de) | 2006-10-30 | 2007-10-26 | Antistatisch ausgerüstetes ultrafeintitriges falschdrahtpolyestergarn des kernmanteltyps, herstellungsverfahren dafür sowie es enthaltende textile flächengebilde mit antistatik- und wasserabweisungseigenschaften |
CN2007800409045A CN101535539B (zh) | 2006-10-30 | 2007-10-26 | 抗静电性芯鞘型聚酯超细假捻加工纱及其制备方法以及含有该抗静电性芯鞘型聚酯超细假捻加工纱的抗静电疏水性织物 |
DE602007011096T DE602007011096D1 (de) | 2006-10-30 | 2007-10-26 | Antistatisch ausgerüstetes ultrafeintitriges falschdrahtpolyestergarn des kernmanteltyps, herstellungsverfahren dafür sowie es enthaltende textile flächengebilde mit antistatik- und wasserabweisungseigenschaften |
KR1020097010929A KR101331636B1 (ko) | 2006-10-30 | 2007-10-26 | 제전성 심초형 폴리에스테르 극세 가연 가공사 및 그 제조 방법 그리고 그 제전성 심초형 폴리에스테르 극세 가연 가공사를 포함하는 제전 발수성 직물 |
EP07831085A EP2078771B1 (de) | 2006-10-30 | 2007-10-26 | Antistatisch ausgerüstetes ultrafeintitriges falschdrahtpolyestergarn des kernmanteltyps, herstellungsverfahren dafür sowie es enthaltende textile flächengebilde mit antistatik- und wasserabweisungseigenschaften |
US12/446,527 US20100313990A1 (en) | 2006-10-30 | 2007-10-26 | Antistatic core-sheath type polyester ultrafine false-twist textured yarn and method for producing the same, and antistatic water-repellent woven fabric containing the antistatic core-sheath type polyester ultrafine false-twist textured yarn |
JP2008542187A JP4896985B2 (ja) | 2006-10-30 | 2007-10-26 | 制電性芯鞘型ポリエステル極細仮撚加工糸及びその製造方法並びに該制電性芯鞘型ポリエステル極細仮撚加工糸を含む制電撥水性織物 |
CA2668002A CA2668002C (en) | 2006-10-30 | 2007-10-26 | Antistatic core-sheath type polyester ultrafine false-twist textured yarn, uses of and method for producing the same |
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JP2006294097 | 2006-10-30 | ||
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JP2007074764 | 2007-03-22 |
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WO2008053977A1 true WO2008053977A1 (fr) | 2008-05-08 |
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PCT/JP2007/071351 WO2008053977A1 (fr) | 2006-10-30 | 2007-10-26 | Fil de polyester à fausse torsion et denier ultrafin de type âme-enveloppe antistatique, son procédé de production et tissus hydrofuges antistatiques comprenant le fil |
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US (1) | US20100313990A1 (de) |
EP (1) | EP2078771B1 (de) |
JP (1) | JP4896985B2 (de) |
KR (1) | KR101331636B1 (de) |
AT (1) | ATE491057T1 (de) |
CA (1) | CA2668002C (de) |
DE (1) | DE602007011096D1 (de) |
TW (1) | TWI431174B (de) |
WO (1) | WO2008053977A1 (de) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010007201A (ja) * | 2008-06-26 | 2010-01-14 | Teijin Fibers Ltd | 布帛および繊維製品 |
JP2010111961A (ja) * | 2008-11-05 | 2010-05-20 | Teijin Fibers Ltd | 制電性を有する極細仮撚り加工糸及びその製造方法 |
CN101845676A (zh) * | 2010-05-18 | 2010-09-29 | 北京航空航天大学 | 一种多功能复合纤维及其制备方法 |
JP2012012748A (ja) * | 2010-07-05 | 2012-01-19 | Teijin Fibers Ltd | 制電性を有する極細混繊糸及び布帛 |
US20120114940A1 (en) * | 2008-11-27 | 2012-05-10 | Teijin Fibers Limited | Antistatic ultrafine fiber and method for producing the same |
WO2021025339A1 (ko) * | 2019-08-02 | 2021-02-11 | 도레이첨단소재 주식회사 | 심초형 복합가연사 및 이의 제조방법 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101437782B1 (ko) * | 2013-05-27 | 2014-09-04 | 김인효 | 고탄력성 폴리에스터 직물 및 그 제조방법 |
US20160083878A1 (en) * | 2013-05-29 | 2016-03-24 | Toray Industries, Inc. | Fibrous structure |
KR101656782B1 (ko) * | 2016-03-28 | 2016-09-12 | 주식회사 여주티앤씨 | 벌키성이 우수한 폴리에스테르 잠재권축가연사의 제조방법 |
WO2020261914A1 (ja) * | 2019-06-27 | 2020-12-30 | 株式会社クラレ | 導電性複合繊維およびそれを用いた繊維構造物 |
CN116024713A (zh) * | 2022-12-20 | 2023-04-28 | 桐乡市恒富包复丝有限公司 | 一种全消光涤纶氨纶包复丝 |
DE102022004932A1 (de) * | 2022-12-24 | 2024-06-27 | Oerlikon Textile Gmbh & Co. Kg | Falschdralleinrichtung zum Texturieren eines synthetischen Fadens |
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JPS5380497A (en) | 1976-12-27 | 1978-07-15 | Toray Ind Inc | Preparation of block polyetheramide composition |
JPS53149247A (en) | 1977-06-01 | 1978-12-26 | Teijin Ltd | Antistatic polyester composition |
JPS6039413A (ja) | 1983-08-08 | 1985-03-01 | Asahi Chem Ind Co Ltd | 制電性ポリエステル繊維 |
JPS6011944B2 (ja) | 1977-06-01 | 1985-03-29 | 帝人株式会社 | 制電性ポリエステル組成物 |
JPH01168925A (ja) * | 1987-12-23 | 1989-07-04 | Teijin Ltd | 均染性混繊仮撚加工糸 |
JPH03139556A (ja) | 1989-10-24 | 1991-06-13 | Teijin Ltd | 制電性ポリエステル組成物および繊維 |
JP2005023442A (ja) * | 2003-06-30 | 2005-01-27 | Unitica Fibers Ltd | 制電性複合加工糸及び織編物 |
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US4035441A (en) * | 1973-06-26 | 1977-07-12 | Toray Industries, Inc. | Polyester filament having excellent antistatic properties and process for preparing the same |
WO2001053573A1 (en) * | 2000-01-20 | 2001-07-26 | E.I. Du Pont De Nemours And Company | Method for high-speed spinning of bicomponent fibers |
JP3545749B2 (ja) * | 2002-05-02 | 2004-07-21 | 帝人ファイバー株式会社 | 梳毛調布帛及びその製造方法 |
TW200819569A (en) * | 2006-07-14 | 2008-05-01 | Teijin Fibers Ltd | Antistatic polyester false twist yarn, process for producing the same, and antistatic special composite false twist yarn including the antistatic polyester false twist yarn |
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2007
- 2007-10-26 CA CA2668002A patent/CA2668002C/en not_active Expired - Fee Related
- 2007-10-26 KR KR1020097010929A patent/KR101331636B1/ko active IP Right Grant
- 2007-10-26 JP JP2008542187A patent/JP4896985B2/ja not_active Expired - Fee Related
- 2007-10-26 EP EP07831085A patent/EP2078771B1/de not_active Not-in-force
- 2007-10-26 DE DE602007011096T patent/DE602007011096D1/de active Active
- 2007-10-26 US US12/446,527 patent/US20100313990A1/en not_active Abandoned
- 2007-10-26 WO PCT/JP2007/071351 patent/WO2008053977A1/ja active Application Filing
- 2007-10-26 AT AT07831085T patent/ATE491057T1/de not_active IP Right Cessation
- 2007-10-30 TW TW096140786A patent/TWI431174B/zh not_active IP Right Cessation
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5380497A (en) | 1976-12-27 | 1978-07-15 | Toray Ind Inc | Preparation of block polyetheramide composition |
JPS53149247A (en) | 1977-06-01 | 1978-12-26 | Teijin Ltd | Antistatic polyester composition |
JPS6011944B2 (ja) | 1977-06-01 | 1985-03-29 | 帝人株式会社 | 制電性ポリエステル組成物 |
JPS6039413A (ja) | 1983-08-08 | 1985-03-01 | Asahi Chem Ind Co Ltd | 制電性ポリエステル繊維 |
JPH01168925A (ja) * | 1987-12-23 | 1989-07-04 | Teijin Ltd | 均染性混繊仮撚加工糸 |
JPH03139556A (ja) | 1989-10-24 | 1991-06-13 | Teijin Ltd | 制電性ポリエステル組成物および繊維 |
JP2005023442A (ja) * | 2003-06-30 | 2005-01-27 | Unitica Fibers Ltd | 制電性複合加工糸及び織編物 |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010007201A (ja) * | 2008-06-26 | 2010-01-14 | Teijin Fibers Ltd | 布帛および繊維製品 |
JP2010111961A (ja) * | 2008-11-05 | 2010-05-20 | Teijin Fibers Ltd | 制電性を有する極細仮撚り加工糸及びその製造方法 |
US20120114940A1 (en) * | 2008-11-27 | 2012-05-10 | Teijin Fibers Limited | Antistatic ultrafine fiber and method for producing the same |
CN101845676A (zh) * | 2010-05-18 | 2010-09-29 | 北京航空航天大学 | 一种多功能复合纤维及其制备方法 |
CN101845676B (zh) * | 2010-05-18 | 2012-05-23 | 北京航空航天大学 | 一种复合纤维及其制备方法 |
JP2012012748A (ja) * | 2010-07-05 | 2012-01-19 | Teijin Fibers Ltd | 制電性を有する極細混繊糸及び布帛 |
WO2021025339A1 (ko) * | 2019-08-02 | 2021-02-11 | 도레이첨단소재 주식회사 | 심초형 복합가연사 및 이의 제조방법 |
Also Published As
Publication number | Publication date |
---|---|
ATE491057T1 (de) | 2010-12-15 |
EP2078771B1 (de) | 2010-12-08 |
TW200831726A (en) | 2008-08-01 |
DE602007011096D1 (de) | 2011-01-20 |
EP2078771A4 (de) | 2009-12-23 |
EP2078771A1 (de) | 2009-07-15 |
JP4896985B2 (ja) | 2012-03-14 |
KR20090076995A (ko) | 2009-07-13 |
TWI431174B (zh) | 2014-03-21 |
CA2668002A1 (en) | 2008-05-08 |
JPWO2008053977A1 (ja) | 2010-02-25 |
KR101331636B1 (ko) | 2013-11-20 |
CA2668002C (en) | 2014-07-29 |
US20100313990A1 (en) | 2010-12-16 |
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